JP2017205438A - electric toothbrush - Google Patents

electric toothbrush Download PDF

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JP2017205438A
JP2017205438A JP2016101829A JP2016101829A JP2017205438A JP 2017205438 A JP2017205438 A JP 2017205438A JP 2016101829 A JP2016101829 A JP 2016101829A JP 2016101829 A JP2016101829 A JP 2016101829A JP 2017205438 A JP2017205438 A JP 2017205438A
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brush head
head
electric toothbrush
connecting rod
main body
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JP6648635B2 (en
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行紀 和田
Yukinori Wada
行紀 和田
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Sunstar Inc
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Sunstar Inc
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Abstract

PROBLEM TO BE SOLVED: To provide an electric toothbrush which can reduce power consumption without lowering cleanability while being constituted to be able to switch between a rotary type and a slide type, and which can constitute a head part thin.SOLUTION: In an electric toothbrush including head side conversion means 50 for converting a reciprocation linear motion of an output shaft of driving means into a reciprocation rotary motion of a brush head, the head side conversion means 50 includes: a connection rod 51 capable of performing reciprocation linear motion together with an output shaft; an oscillation lever 52 which is arranged between the connection rod 51 and a brush head body 41, and in which a base part on the connection rod 51 side is pivotally supported at a handle body 31 in a rotatable manner; a first conversion mechanism 53 for converting a reciprocation linear motion of the connection rod 51 into a reciprocation rotary motion of the oscillation lever 52; and a second conversion mechanism 54 for converting the reciprocation rotary motion of the oscillation lever 52 into the reciprocation rotary motion of the brush head body 41.SELECTED DRAWING: Figure 6

Description

本発明は、ブラシヘッドが往復回転運動するように構成した電動歯ブラシに関する。   The present invention relates to an electric toothbrush configured such that a brush head reciprocally rotates.

電動歯ブラシとして、ブラシヘッドが往復直線運動するように構成したスライド式の電動歯ブラシと、ブラシヘッドが往復回転運動するように構成した回転式の電動歯ブラシとが広く実用化されている。   As electric toothbrushes, a slide-type electric toothbrush configured such that the brush head reciprocates linearly and a rotary electric toothbrush configured such that the brush head reciprocally rotates are widely put into practical use.

回転式の電動歯ブラシとしては、出力軸の往復直線運動をブラシヘッドの往復回転運動に変換するヘッド側変換手段を備えた電動歯ブラシ(例えば、特許文献1参照。)が広く実施されているが、モータの回転軸の回転運動をレバー支軸の一端部の揺動運動に変換する第一運動変換機構と、レバー支軸の他端部の揺動運動をブラシ体の回転往復運動に変換する第二運動変換機構とを備えた電動歯ブラシ(例えば、特許文献2参照。)なども提案されている。   As the rotary electric toothbrush, an electric toothbrush (see, for example, Patent Document 1) including a head-side conversion unit that converts the reciprocating linear motion of the output shaft into the reciprocating rotational motion of the brush head is widely implemented. A first motion conversion mechanism that converts the rotational motion of the motor shaft into a swing motion at one end of the lever support shaft, and a first motion conversion mechanism that converts the swing motion at the other end portion of the lever support shaft into a reciprocating motion of the brush body. An electric toothbrush (for example, refer to Patent Document 2) including a two-motion conversion mechanism has also been proposed.

特許文献1記載の電動歯ブラシのヘッド側変換手段では、ブラシヘッドの抜け止めを兼ねる1対のクランクアームをブラシヘッドに設け、該クランクアームの一方に凹部を形成し、該凹部にジョイントの先端の屈曲部を嵌合させて連結し、ジョイントの基端部を連結棒の先端部に傾動自在に連結し、駆動手段の出力軸により連結棒を往復直線運動させることで、ジョイントを介してブラシヘッドを往復回転運動できるように構成されている。   In the head side conversion means of the electric toothbrush described in Patent Document 1, a pair of crank arms that also serve to prevent the brush head from coming off is provided on the brush head, a recess is formed in one of the crank arms, and the tip of the joint is formed in the recess. The brush head is connected via the joint by fitting and connecting the bent portion, connecting the base end of the joint to the tip of the connecting rod so as to be tiltable, and causing the connecting rod to reciprocate linearly by the output shaft of the driving means. It is comprised so that reciprocating rotational movement can be carried out.

特許第3957576号公報Japanese Patent No. 3957576 特許第4306230号公報Japanese Patent No. 4306230

ところで、特許文献1記載の回転式の電動歯ブラシでは、替えブラシとして、出力軸の往復直線運動をブラシヘッドの往復回転運動に変換するヘッド側変換手段を備えていない替えブラシを用いることで、回転式の電動歯ブラシをスライド式の電動歯ブラシとして利用できる。このため、回転式の電動歯ブラシとスライド式の電動歯ブラシとで駆動装置を共用でき、電動歯ブラシの製作コストを安くしたり、替えブラシを交換することで、利用者の好みに応じてスライド式と回転式とを使い分けたりすることができるという利点を有している。   By the way, in the rotary electric toothbrush described in Patent Document 1, as a replacement brush, a replacement brush that does not include a head-side conversion unit that converts the reciprocating linear motion of the output shaft into the reciprocating rotational motion of the brush head can be rotated. This type of electric toothbrush can be used as a sliding electric toothbrush. For this reason, a rotary electric toothbrush and a sliding electric toothbrush can share a driving device, and the manufacturing cost of the electric toothbrush can be reduced or the replacement brush can be replaced, so that the sliding type can be changed according to the user's preference. There is an advantage that the rotary type can be properly used.

しかし、連結棒及び出力軸の往復直線運動のストロークを短くすると、ブラシヘッドの最大回転角度が小さくなるので、清掃性を十分に確保するためには、連結棒及び出力軸のストロークを現状よりも小さくすることが困難であった。   However, if the stroke of the reciprocating linear motion of the connecting rod and the output shaft is shortened, the maximum rotation angle of the brush head is reduced. Therefore, in order to ensure sufficient cleaning performance, the stroke of the connecting rod and the output shaft is made smaller than the current stroke. It was difficult to make it smaller.

また、クランクアームのうちの植毛台とは反対側の後面側に凹部を形成し、該凹部にジョイントの先端の屈曲部を嵌合連結しているので、ブラシを除くヘッド部の厚さが、少なくともジョイントの直径分だけ厚くなり、大臼歯の裏側の清掃性が低下するという問題があった。   In addition, a concave portion is formed on the rear surface side of the crank arm opposite to the flocking table, and the bent portion at the tip of the joint is fitted and connected to the concave portion, so the thickness of the head portion excluding the brush is There is a problem that the thickness of the joint is increased by at least the diameter of the joint, and the cleanability of the back side of the molar is lowered.

一方、特許文献2記載の電動歯ブラシでは、2つの運動変換機構を用いることでヘッド部を薄型に構成できるが、この電動歯ブラシは、回転式専用の電動歯ブラシであり、替えブラシの交換によりスライド式の電動歯ブラシに切り換えることができないという問題がある。   On the other hand, in the electric toothbrush described in Patent Document 2, the head portion can be configured to be thin by using two motion conversion mechanisms. However, this electric toothbrush is a rotary-type electric toothbrush that can be slid by replacing the replacement brush. There is a problem that it cannot be switched to the electric toothbrush.

本発明の目的は、回転式とスライド式とに切り替え可能に構成しつつ、清掃性を低下させることなく消費電力を低減でき、しかもヘッド部を薄型に構成可能な電動歯ブラシを提供することである。   An object of the present invention is to provide an electric toothbrush that can be switched between a rotary type and a slide type, can reduce power consumption without deteriorating the cleanability, and can have a thin head portion. .

本出願人は、連結棒及び出力軸の往復直線運動のストロークを短くできれば、これらの部材を移動させるための運動エネルギを低減できるとともに、移動時における摩擦エネルギを少なくでき、またブラシヘッドの近くに搖動レバーを設けることで、往復直線運動のストロークを短くしても、ブラシヘッドの往復回転運動の角度を十分に確保して、清掃性の低下を防止できるとの発想を得て、本発明を完成するに至った。   If the stroke of the reciprocating linear motion of the connecting rod and the output shaft can be shortened, the applicant can reduce the kinetic energy for moving these members, reduce the frictional energy during the movement, and be close to the brush head. By providing a peristaltic lever, even if the stroke of the reciprocating linear motion is shortened, the idea that the angle of the reciprocating rotational motion of the brush head can be sufficiently secured and the deterioration of the cleaning performance can be prevented is obtained. It came to be completed.

本発明は、以下の発明を包含する。
(1)本体ケースに内装した駆動手段と、該本体ケースから延びる柄体と、前記柄体に設けたブラシヘッドと、前記駆動手段の出力軸の往復直線運動を、前記ブラシヘッドの往復回転運動に変換するヘッド側変換手段とを備えた電動歯ブラシにおいて、前記ブラシヘッドは、ブラシヘッド本体と、それに植設した毛束とを有し、前記ヘッド側変換手段は、前記出力軸とともに往復直線運動可能な連結棒と、前記連結棒とブラシヘッド本体間に配置されて、前記連結棒側の基部が前記柄体に回転自在に枢支された搖動レバーと、前記連結棒の往復直線運動を前記搖動レバーの往復回転運動に変換する第1変換機構と、前記搖動レバーの往復回転運動を前記ブラシヘッド本体の往復回転運動に変換する第2変換機構とを備えたことを特徴とする電動歯ブラシ。なお、往復回転運動とは、ブラシヘッドが正転方向に一定角度だけ回転した後、逆転方向に同じ角度だけ回転するという回転運動を繰り返して行う運動を意味する。また、ブラシヘッドの往復回転の最大回転角度は、大きすぎるとヘッド側変換手段の構成が複雑になり、小さすぎると清掃性が低下するので、40°〜85°の範囲内に設定することが好ましく、45°〜80°の範囲内に設定することが更に好ましい。
The present invention includes the following inventions.
(1) The reciprocating linear motion of the output means of the brush head is the reciprocating rotational motion of the brush head, the driving means built in the main body case, the handle extending from the main body case, the brush head provided on the handle body, and the output shaft of the driving means. In the electric toothbrush provided with the head side conversion means for converting into the head side, the brush head has a brush head main body and a hair bundle implanted in the brush head body, and the head side conversion means reciprocates linearly with the output shaft. A connecting rod, a sliding lever disposed between the connecting rod and the brush head body, and a base on the connecting rod side rotatably supported by the handle, and a reciprocating linear motion of the connecting rod. A first conversion mechanism for converting the reciprocating rotational motion of the peristaltic lever, and a second converting mechanism for converting the reciprocal rotational motion of the peristaltic lever into the reciprocating rotational motion of the brush head body. Toothbrush. The reciprocating rotational motion means a motion that repeatedly performs a rotational motion in which the brush head rotates by a certain angle in the forward rotation direction and then rotates by the same angle in the reverse rotation direction. Further, if the maximum rotation angle of the reciprocating rotation of the brush head is too large, the configuration of the head side conversion means becomes complicated, and if it is too small, the cleaning property is deteriorated. Preferably, it is more preferably set within the range of 45 ° to 80 °.

この電動歯ブラシは、駆動手段の出力軸の往復直線運動を、ブラシヘッドの往復回転運動に変換する電動歯ブラシなので、ヘッド側変換手段を備えていない替えブラシを用いることで、ブラシヘッドを往復直線運動させることもでき、替えブラシの交換により回転式とスライド式とに切り替え可能な電動歯ブラシを実現できる。また、柄体に対して回転自在な搖動レバーを連結棒とブラシヘッド間に設けることで、ブラシヘッドの最大回転角度を従来の電動歯ブラシと同様に十分に確保しつつ、連結棒及び出力軸の往復直線運動のストロークを小さくできる。このため、ブラシヘッドの最大回転角度を十分に確保して、清掃性を十分に確保しつつ、連結棒及び出力軸の往復直線運動のストロークを小さくして、連結棒及び出力軸を往復直線運動させるための運動エネルギを少なくできるとともに、連結棒及び出力軸と柄体との摩擦エネルギを少なくして、電動歯ブラシの消費電力を低減できる。なお、搖動レバーを設けると、それを往復回転運動させるための運動エネルギが余分に発生する。しかし、該運動エネルギは、連結棒及び出力軸のストロークが短くなることによる運動エネルギ及び摩擦エネルギの減少よりも小さいことから、電動歯ブラシ全体としては消費電力を低減できることになる。   Since this electric toothbrush is an electric toothbrush that converts the reciprocating linear motion of the output shaft of the driving means into the reciprocating rotational motion of the brush head, the brush head is reciprocated linearly by using a replacement brush that does not have the head side converting means. An electric toothbrush that can be switched between a rotating type and a sliding type by exchanging the replacement brush can be realized. In addition, by providing a swing lever that can rotate with respect to the handle between the connecting rod and the brush head, the maximum rotation angle of the brush head can be sufficiently secured as in the case of the conventional electric toothbrush, while the connecting rod and the output shaft. The stroke of reciprocating linear motion can be reduced. For this reason, the maximum rotation angle of the brush head is sufficiently secured, the cleaning stroke is sufficiently secured, the stroke of the reciprocating linear motion of the connecting rod and the output shaft is reduced, and the connecting rod and the output shaft are reciprocated linearly. It is possible to reduce the kinetic energy for causing the electric toothbrush to reduce power consumption of the electric toothbrush by reducing the friction energy between the connecting rod and the output shaft and the handle. If a peristaltic lever is provided, extra kinetic energy is generated for reciprocating rotational movement of the lever. However, since the kinetic energy is smaller than the reduction of the kinetic energy and the friction energy due to the shortened strokes of the connecting rod and the output shaft, the power consumption of the entire electric toothbrush can be reduced.

(2)前記第1変換機構として、前記搖動レバーの基部に側方へ延びる長穴又は溝部からなる第1ガイド部を設け、前記連結棒の先端部に第1ガイド部に回転自在で且つ移動自在に嵌合する第1連結ピンを設けた(1)記載の電動歯ブラシ。 (2) As the first conversion mechanism, a first guide portion including a slot or a groove extending laterally is provided at a base portion of the swing lever, and the first guide portion is rotatable and movable at a distal end portion of the connecting rod. The electric toothbrush according to (1), wherein a first connecting pin that is freely fitted is provided.

(3)前記第2変換機構として、前記ブラシヘッド本体の背面側に半径方向に延びる長穴又は溝部からなる第2ガイド部を設け、前記搖動レバーの先端部に第2ガイド部に回転自在で且つ移動自在に嵌合する第2連結ピンを設けた(1)又は(2)記載の電動歯ブラシ。 (3) As the second conversion mechanism, a second guide portion including a slot or a groove extending in the radial direction is provided on the back side of the brush head body, and the second guide portion is rotatable at the tip of the peristaltic lever. The electric toothbrush according to (1) or (2), wherein a second connecting pin that is movably fitted is provided.

(4)前記柄体の先端部に、前記ブラシヘッド本体の背面側に配置されるヘッド支持部を設け、前記ヘッド支持部の前面側に貫通孔を有する支持壁部を設け、前記ブラシヘッド本体は、ヘッド支持部の前側に配置される植毛台と、前記植毛台の背面側に突出形成されて、前記支持壁部の貫通孔に内嵌される嵌合軸部と、前記支持壁部の背面側へ延びるように、前記嵌合軸部の端面に外方側へ突出状に設けた抜け止め部とを備え、前記嵌合軸部に溝部からなる前記第2ガイド部を設けた(3)記載の電動歯ブラシ。この電動歯ブラシでは、支持壁部の貫通孔内に配置されるブラシヘッドの嵌合軸部に溝部からなる第2ガイド部を形成しているので、搖動レバーの先端部を抜け止め部の厚さ方向の形成範囲内に配置させることが可能となり、引用文献1記載の電動歯ブラシよりもヘッド部の厚さを薄くできる。このように、ヘッド部の厚さを薄くできるので、口腔内におけるヘッド部の操作性を向上して、例えば大臼歯の裏側の清掃性を向上できる。 (4) The brush head main body is provided with a head support portion disposed on the back side of the brush head main body at the distal end portion of the handle body, and a support wall portion having a through hole on the front side of the head support portion. Is a flocking table disposed on the front side of the head support part, a fitting shaft part protruding from the back side of the flocking table and fitted in the through hole of the support wall part, and the support wall part An end portion of the fitting shaft portion is provided on the end surface of the fitting shaft portion so as to protrude outward, and the second guide portion including a groove portion is provided on the fitting shaft portion (3). ) Electric toothbrush described. In this electric toothbrush, since the second guide portion formed of the groove portion is formed in the fitting shaft portion of the brush head disposed in the through hole of the support wall portion, the tip portion of the peristaltic lever is removed from the thickness of the retaining portion. It becomes possible to arrange in the formation range of a direction, and the thickness of a head part can be made thinner than the electric toothbrush of the cited reference 1. Thus, since the thickness of a head part can be made thin, the operativity of the head part in an intraoral area can be improved, for example, the cleanability of the back side of a molar can be improved.

本発明に係る電動歯ブラシによれば、回転式とスライド式とに切り替え可能に構成でき、しかもブラシヘッドの最大回転角度を十分に確保して、清掃性を十分に確保しつつ、連結棒及び出力軸の往復直線運動のストロークを小さくして、連結棒及び出力軸を往復直線運動させるための運動エネルギを少なくできるとともに、連結棒及び出力軸と柄体との摩擦エネルギを少なくして、電動歯ブラシの消費電力を低減できる。   According to the electric toothbrush of the present invention, it can be configured to be switchable between a rotary type and a slide type, and the maximum rotation angle of the brush head is sufficiently secured to ensure sufficient cleaning performance, and the connecting rod and the output. The electric toothbrush can reduce the kinetic energy for reciprocating linear movement of the connecting rod and output shaft by reducing the stroke of the reciprocating linear motion of the shaft, and reduce the friction energy between the connecting rod and output shaft and the handle. Power consumption can be reduced.

電動歯ブラシの斜視図Perspective view of electric toothbrush 替えブラシを取り外した状態での電動歯ブラシの斜視図Perspective view of electric toothbrush with replacement brush removed 電動歯ブラシの駆動手段の説明図Explanatory drawing of drive means of electric toothbrush 替えブラシの分解斜視図Exploded perspective view of spare brush 替えブラシの右側面図Right side view of spare brush 図5のVI-VI線断面図Sectional view taken along line VI-VI in FIG. 図6のVII-VII線断面図VII-VII sectional view of FIG. 図8(A)はブラシヘッドと搖動レバーと連結棒の連結状態での斜視図、図8(B)はブラシヘッドと搖動レバーと連結棒の分解斜視図8A is a perspective view of the brush head, the swing lever, and the connecting rod in a connected state. FIG. 8B is an exploded perspective view of the brush head, the swing lever, and the connecting rod. 図9(A)、図9(B)、図9(C)はそれぞれヘッド側変換手段の作動説明図9 (A), 9 (B), and 9 (C) are diagrams for explaining the operation of the head side conversion means.

以下、本発明の実施の形態について図面を参照しながら説明する。なお、本実施の形態では、ブラシヘッド側を上側にし、毛束の植設側を前側にして、電動歯ブラシを縦向姿勢に配置した状態を基準に、上下方向及び前後左右方向を定義して説明する。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. In the present embodiment, the vertical direction and the front / rear / left / right direction are defined with reference to the state where the electric toothbrush is arranged in the vertical posture with the brush head side on the upper side and the hair bundle planting side on the front side. explain.

図1、図2に示すように、電動歯ブラシ10は、持ち手を兼ねる本体装置11と、本体装置11に着脱自在に取り付けた替えブラシ30とを備えている。   As shown in FIGS. 1 and 2, the electric toothbrush 10 includes a main body device 11 that also serves as a handle, and a replacement brush 30 that is detachably attached to the main body device 11.

≪本体装置≫
本体装置11は、図1〜図3に示すように、手で把持可能な本体ケース12と、本体ケース12の上部に内装した駆動手段13と、本体ケース12の下部に内装した一次電池又は二次電池からなる電池14とを備えている。電池14として、一次電池を用いる場合には、電池14を本体ケース12に対して交換可能に内装することになり、また二次電池を用いる場合には、本体ケース12の下端部内に誘導コイルを内装し、本体装置11を充電器にセットすることで、無接点で誘導コイルに誘導電流を発生させて、電池14を充電できるように構成することもできる。
≪Main unit≫
As shown in FIGS. 1 to 3, the main body device 11 includes a main body case 12 that can be grasped by hand, a driving means 13 that is built in the upper part of the main body case 12, and a primary battery or two batteries that are built in the lower part of the main body case 12. And a battery 14 including a secondary battery. When a primary battery is used as the battery 14, the battery 14 is installed in a replaceable manner with respect to the main body case 12, and when a secondary battery is used, an induction coil is provided in the lower end portion of the main body case 12. It can also be configured such that the battery 14 can be charged by generating an induction current in the induction coil without contact by installing the main body device 11 in a charger.

<駆動手段>
駆動手段13は、図3に示すように、上下1対のガイド部材15に沿って上下方向に移動自在に設けた出力軸16と、出力軸16の下方に設けたモータ17と、出力軸16とモータ17間に配置されて、モータ17の回転軸18の回転運動を出力軸16の上下方向の往復直線運動に変換する駆動側変換手段20とを備えている。
<Drive means>
As shown in FIG. 3, the driving means 13 includes an output shaft 16 provided so as to be movable in the vertical direction along a pair of upper and lower guide members 15, a motor 17 provided below the output shaft 16, and an output shaft 16. And a drive-side conversion means 20 that is disposed between the motor 17 and converts the rotational motion of the rotary shaft 18 of the motor 17 into the reciprocating linear motion of the output shaft 16 in the vertical direction.

<駆動側変換手段>
駆動側変換手段20について説明すると、モータ17の回転軸18には駆動ギヤ21が固定され、回転軸18の上方には回転軸18と直交方向のギヤ支軸22が設けられ、ギヤ支軸22には駆動ギヤ21に噛合するリングギヤ23が支持されている。リングギヤ23にはギヤ支軸22の中心から一定の偏心距離Eだけ偏心させた位置に中心を有するカム軸24が突出状に形成され、出力軸16の下端部にはカム軸24が内嵌する長穴25aを有する従動部材25が固定されている。そして、モータ17の回転軸18が回転すると、駆動ギヤ21を介してリングギヤ23が回転し、カム軸24が従動部材25の長穴25a内においてギヤ支軸22を中心として偏心回転し、カム軸24の回転時における上下方向の成分のみが従動部材25に伝達されて、カム軸24の中心とギヤ支軸22の中心間の偏心距離Eの2倍のストロークで、出力軸16が上下方向に往復直線運動することになる。
<Drive side conversion means>
The drive side conversion means 20 will be described. A drive gear 21 is fixed to the rotation shaft 18 of the motor 17, and a gear support shaft 22 orthogonal to the rotation shaft 18 is provided above the rotation shaft 18. A ring gear 23 that meshes with the drive gear 21 is supported. The ring gear 23 is formed with a cam shaft 24 having a center protruding from the center of the gear support shaft 22 by a certain eccentric distance E, and the cam shaft 24 is fitted into the lower end portion of the output shaft 16. A driven member 25 having a long hole 25a is fixed. When the rotating shaft 18 of the motor 17 rotates, the ring gear 23 rotates through the drive gear 21, and the cam shaft 24 rotates eccentrically around the gear support shaft 22 in the elongated hole 25a of the driven member 25. Only the vertical component during rotation of the shaft 24 is transmitted to the driven member 25, and the output shaft 16 moves in the vertical direction with a stroke twice the eccentric distance E between the center of the cam shaft 24 and the center of the gear support shaft 22. It will reciprocate linearly.

なお、本体装置11としては、出力軸16の往復直線運動のストロークを、本発明に適合するように調整可能な構成のものであれば、ストロークを変更するための構成以外は、周知の構成のものをそのまま採用することが可能である。前述の本体装置11に関しても、ギヤ支軸22の中心とカム軸24の中心間の偏心距離Eが小さくなるように構成した以外は、従来のスライド式の電動歯ブラシの本体装置と同様に構成されている。このように、本発明では、本体装置11の大幅な設計変更や製造設備の変更が不要となるので、容易に且つ安価に本発明を実施できる。また、駆動手段13としては、出力軸16を往復直線運動し得るものであれば、任意の構成のものを採用することができる。例えば駆動手段13として、コイルと永久磁石とを有するリニアアクチュエータを備えさせ、コイルに交番電流を流すことで、出力軸16を往復直線運動可能に構成したリニア式の駆動手段を採用することもできる。   In addition, as long as the main body device 11 has a configuration in which the stroke of the reciprocating linear motion of the output shaft 16 can be adjusted to suit the present invention, a configuration other than the configuration for changing the stroke is known. Things can be used as they are. The above-described main body device 11 is also configured in the same manner as the main body device of the conventional slide type electric toothbrush except that the eccentric distance E between the center of the gear support shaft 22 and the center of the cam shaft 24 is reduced. ing. As described above, according to the present invention, it is not necessary to change the design of the main body device 11 or the manufacturing equipment, so that the present invention can be implemented easily and inexpensively. Further, as the driving means 13, any structure can be adopted as long as the output shaft 16 can reciprocate linearly. For example, as the driving means 13, a linear driving means in which a linear actuator having a coil and a permanent magnet is provided and an alternating current is supplied to the coil so that the output shaft 16 can reciprocate linearly can be adopted. .

≪替えブラシ≫
替えブラシ30は、図1、図2、図4〜図7に示すように、本体ケース12から上方へ延びる柄体31と、柄体31の先端部に設けたブラシヘッド40と、駆動手段13の出力軸16の往復直線運動を、ブラシヘッド40の往復回転運動に変換するヘッド側変換手段50とを備えている。
≪Replacement brush≫
As shown in FIGS. 1, 2, and 4 to 7, the replacement brush 30 includes a handle body 31 that extends upward from the main body case 12, a brush head 40 provided at the tip of the handle body 31, and a driving unit 13. Head side conversion means 50 for converting the reciprocating linear motion of the output shaft 16 into the reciprocating rotational motion of the brush head 40.

<柄体>
柄体31について説明すると、図4、図5に示すように、柄体31は、中空筒状の柄本体32と、柄本体32の下端部に外嵌固定される連結筒33とを備えており、柄本体32の上部の後面側は着脱可能な蓋部材34で構成され、この蓋部材34を取り外してヘッド側変換手段50やブラシヘッド40を組み付けることができるように構成されている。
<Pattern>
The handle 31 will be described. As shown in FIGS. 4 and 5, the handle 31 includes a hollow cylindrical handle main body 32 and a connecting cylinder 33 that is fitted and fixed to the lower end of the handle main body 32. In addition, the rear side of the upper part of the handle main body 32 is constituted by a detachable lid member 34, and the head side conversion means 50 and the brush head 40 can be assembled by removing the lid member 34.

図4〜図7に示すように、柄本体32の下端部には内嵌筒部32aが形成され、内嵌筒部32aには連結筒33が外嵌されている。内嵌筒部32aには1対の係止爪32cが設けられ、連結筒33の内周面には係止爪32cが係合可能な係合凹部33aが形成され、内嵌筒部32aに対して連結筒33を外嵌装着することで、係止爪32cが係合凹部33aに係合して、連結筒33が柄本体32に対して回転不能で且つ軸方向に脱落不能に取付けられている。   As shown in FIGS. 4 to 7, an inner fitting cylinder part 32 a is formed at the lower end of the handle body 32, and a connecting cylinder 33 is fitted around the inner fitting cylinder part 32 a. A pair of locking claws 32c is provided in the inner fitting cylinder portion 32a, and an engagement recess 33a in which the locking claws 32c can be engaged is formed on the inner peripheral surface of the connecting cylinder 33. On the other hand, the coupling cylinder 33 is externally fitted, so that the locking claw 32c is engaged with the engagement recess 33a, and the coupling cylinder 33 is attached to the handle body 32 so that it cannot rotate and cannot be detached in the axial direction. ing.

図2に示すように、連結筒33の外周面の下端部には周方向に間隔をあけて1対の爪部33bが外方へ突出状に形成され、本体ケース12の上端部には連結筒33を外嵌するカバー筒35が固定されている。カバー筒35の内周面には縦溝と縦溝の下端部から周方向に延びる横溝とからなる1対の係合溝36が形成され、柄体31は、連結筒33の爪部33bをカバー筒35の縦溝に嵌合させて、連結筒33をカバー筒35内の奥部まで挿入し、この状態で連結筒33を柄本体32とともに一定角度回転させて爪部33bを横溝に係合させることで、出力軸16の軸方向に対して移動不能に本体ケース12に着脱可能に取付けられている。   As shown in FIG. 2, a pair of claw portions 33 b are formed in the lower end portion of the outer peripheral surface of the connecting cylinder 33 so as to protrude outwardly with a circumferential interval, and are connected to the upper end portion of the main body case 12. A cover cylinder 35 that externally fits the cylinder 33 is fixed. On the inner peripheral surface of the cover cylinder 35, a pair of engaging grooves 36 each including a longitudinal groove and a lateral groove extending in the circumferential direction from the lower end portion of the longitudinal groove are formed, and the handle 31 has a claw portion 33b of the connecting cylinder 33. The connecting cylinder 33 is inserted into the inner part of the cover cylinder 35 by fitting into the vertical groove of the cover cylinder 35, and in this state, the connecting cylinder 33 is rotated together with the handle body 32 by a predetermined angle to engage the claw portion 33b with the horizontal groove. By being combined, the main body case 12 is detachably attached so as not to move in the axial direction of the output shaft 16.

<ブラシヘッド>
ブラシヘッド40は、図4〜図9に示すように、柄体31の先端部に回転自在に設けたブラシヘッド本体41と、ブラシヘッド本体41の植毛台42に植設された複数の毛束43からなるブラシ部44とを備えている。
<Brush head>
As shown in FIGS. 4 to 9, the brush head 40 includes a brush head main body 41 that is rotatably provided at the distal end of the handle 31, and a plurality of hair bundles that are planted on the flocking table 42 of the brush head main body 41. The brush part 44 which consists of 43 is provided.

ブラシ部44は、合成樹脂製の複数本のフィラメントを束ねてなる毛束43を、植毛台42に1乃至複数個植設固定した周知の構成のものである。   The brush portion 44 has a known configuration in which one or a plurality of bristles 43 formed by bundling a plurality of synthetic resin filaments are implanted and fixed to the flocking table 42.

ブラシヘッド本体41は、板状の植毛台42と、植毛台42の後面側に突出状に設けた嵌合軸部45と、嵌合軸部45に半径方向外方側へ突出状に設けた1対の抜け止め部46と、1対の抜け止め部46間において嵌合軸部45に形成した溝部からなる第2ガイド部47と、嵌合軸部45の後端面の中央部から後方へ突出する軸受部48とを備えている。   The brush head body 41 is provided with a plate-like flocking table 42, a fitting shaft portion 45 provided in a protruding shape on the rear surface side of the flocking table 42, and a protruding shape radially outward on the fitting shaft portion 45. A pair of retaining portions 46, a second guide portion 47 formed of a groove portion formed in the fitting shaft portion 45 between the pair of retaining portions 46, and a rear portion of the rear end surface of the fitting shaft portion 45 from the rear. And a projecting bearing portion 48.

柄本体32に対するブラシヘッド本体41の取付構造について説明すると、柄本体32の先端部にはブラシヘッド本体41の後面側(背面側)に配置されるヘッド支持部32bが設けられ、ヘッド支持部32bの前面側には植毛台42の略厚さ分だけ後方へ段落ちした支持壁部37が形成されている。支持壁部37の中央部には嵌合軸部45が内嵌する貫通孔37aが形成されるとともに、貫通孔37aから上下方向に延びる1対の切欠部37bが形成され、ブラシヘッド本体41は、1対の抜け止め部46を1対の切欠部37bに挿通させるとともに、貫通孔37aに嵌合軸部45を装着した状態で、ブラシヘッド本体41を回転させることで、抜け止め部46が支持壁部37の後面に係合して、一定角度の範囲内において、柄本体32に対して回転自在に抜け止めされている。なお、ブラシヘッド本体41の取付構造としては、ブラシヘッド本体41を柄本体32に対して往復回転運動可能に保持できる構成であれば、上述した以外の取付構造を採用することもできる。   The attachment structure of the brush head main body 41 to the handle main body 32 will be described. A head support portion 32b disposed on the rear surface side (back side) of the brush head main body 41 is provided at the tip of the handle main body 32, and the head support portion 32b. A support wall portion 37 is formed on the front surface side of the knives. A through hole 37a into which the fitting shaft portion 45 is fitted is formed at the center portion of the support wall portion 37, and a pair of notches 37b extending in the vertical direction from the through hole 37a is formed. The pair of retaining portions 46 are inserted into the pair of cutout portions 37b, and the retaining portion 46 is rotated by rotating the brush head body 41 with the fitting shaft portion 45 mounted in the through hole 37a. It engages with the rear surface of the support wall portion 37 and is rotatably prevented from coming off with respect to the handle body 32 within a certain angle range. As the attachment structure of the brush head main body 41, any attachment structure other than those described above can be adopted as long as the brush head main body 41 can be held so as to be capable of reciprocating rotational movement with respect to the handle main body 32.

柄本体32の蓋部材34には前方へ突出するヘッド支軸49が固定され、蓋部材34を柄本体32に組み付けた状態で、ブラシヘッド本体41の軸受部48にはヘッド支軸49が回転自在に装着され、ブラシヘッド本体41がヘッド支軸49を中心に回転することで、ブラシヘッド本体41の回転が安定するように構成されている。   A head support shaft 49 protruding forward is fixed to the lid member 34 of the handle body 32, and the head support shaft 49 rotates on the bearing portion 48 of the brush head body 41 with the cover member 34 assembled to the handle body 32. The brush head main body 41 is freely mounted, and the brush head main body 41 rotates around the head support shaft 49 so that the rotation of the brush head main body 41 is stabilized.

<ヘッド側変換手段>
ヘッド側変換手段50は、図6〜図9に示すように、出力軸16とともに往復直線運動可能な連結棒51と、連結棒51とブラシヘッド本体41間に配置されて、連結棒51側の基部が柄体31に回転自在に枢支された搖動レバー52と、連結棒51の往復直線運動を搖動レバー52の往復回転運動に変換する第1変換機構53と、搖動レバー52の往復回転運動をブラシヘッド本体41の往復回転運動に変換する第2変換機構54とを備えている。
<Head side conversion means>
As shown in FIGS. 6 to 9, the head side conversion means 50 is disposed between the connecting rod 51 that can reciprocate linearly together with the output shaft 16, and between the connecting rod 51 and the brush head main body 41. A swing lever 52 whose base is pivotally supported by the handle 31, a first conversion mechanism 53 that converts a reciprocating linear motion of the connecting rod 51 into a reciprocating rotational motion of the swing lever 52, and a reciprocating rotational motion of the swing lever 52. Is converted to the reciprocating rotational motion of the brush head main body 41.

(連結棒)
連結棒51について説明すると、図6〜図8に示すように、柄体31内には柄体31の下端部から上端側へ延びる連結棒51が上下移動自在に内装され、連結棒51の下端部には出力軸16を着脱可能に外嵌する嵌合筒部55が形成されている。嵌合筒部55の下半部は、上下方向に延びる1対のスリット56により半筒状の分割筒55aに分割構成され、分割筒55aの内面の下端近傍部には内側へ突出する係合突部57が形成され、出力軸16の上端部を嵌合筒部55に内嵌させると、分割筒55aの素材の弾性により係合突部57が出力軸16に形成した係合溝16aに係合して、連結棒51が出力軸16に対して軸方向に相対移動不能に連結されるように構成されている。
(Connecting rod)
The connecting rod 51 will be described. As shown in FIGS. 6 to 8, a connecting rod 51 extending from the lower end portion of the handle 31 to the upper end side is mounted in the handle 31 so as to be movable up and down. The fitting cylinder part 55 which externally fits the output shaft 16 so that attachment or detachment is possible is formed in the part. The lower half part of the fitting cylinder part 55 is divided into a semi-cylindrical divided cylinder 55a by a pair of slits 56 extending in the vertical direction, and an engagement projecting inwardly in the vicinity of the lower end of the inner surface of the divided cylinder 55a. When the protrusion 57 is formed and the upper end portion of the output shaft 16 is fitted into the fitting cylinder portion 55, the engagement protrusion 57 is formed in the engagement groove 16a formed in the output shaft 16 by the elasticity of the material of the divided cylinder 55a. The connecting rod 51 is configured to be engaged with the output shaft 16 so as not to be relatively movable in the axial direction.

柄本体32内において連結棒51を上下方向(長手方向)に往復移動自在に案内するため、嵌合筒部55の外周面には連結棒51の長手方向に延びる複数の突条55bが突出形成されている。連結棒51の先端部には大端部58が設けられ、大端部58の前面側には長手方向に延びるガイド溝58aが形成され、柄本体32の前壁にはガイド溝58aに上下方向に相対移動可能に嵌合するガイド突起32dが後方へ突出状に形成されている。柄本体32の左右の側壁には、大端部58の左右両側部に上下方向に相対移動可能に当接して、大端部58を柄本体32の左右方向(幅方向)の中央部に案内する左右1対の側部突起32eが形成されている。   In order to guide the connecting rod 51 in the handle main body 32 so as to be reciprocally movable in the vertical direction (longitudinal direction), a plurality of protrusions 55 b extending in the longitudinal direction of the connecting rod 51 are formed on the outer peripheral surface of the fitting tube portion 55. Has been. A large end 58 is provided at the distal end of the connecting rod 51, a guide groove 58 a extending in the longitudinal direction is formed on the front side of the large end 58, and the guide groove 58 a is formed in the vertical direction on the front wall of the handle body 32. A guide projection 32d is formed so as to project rearwardly so as to be relatively movable. The left and right side walls of the handle body 32 are in contact with both left and right sides of the large end portion 58 so as to be movable relative to each other in the vertical direction, and the large end portion 58 is guided to the center portion in the left and right direction (width direction) of the handle body 32 A pair of left and right side projections 32e are formed.

(搖動レバー)
図6〜図9に示すように、蓋部材34の下部の左右方向(幅方向)の中央部には前方へ延びるレバー支軸60が固定され、蓋部材34を柄本体32に組み付けた状態で、レバー支軸60の先端部は柄本体32の前壁部の軸受部32fに嵌合され、レバー支軸60は蓋部材34と柄本体32の前壁部間に架設状に固定され、レバー支軸60の途中部には上方へ延びる搖動レバー52がその基部において回転自在に枢支されている。ただし、搖動レバー52の枢支構造としては、柄本体32に対して前後方向の軸で搖動レバー52を回動自在に枢支し得る構成であれば、任意の構成の枢支構造を採用できる。
(Peristaltic lever)
As shown in FIGS. 6 to 9, a lever support shaft 60 extending forward is fixed to the center of the lower part of the lid member 34 in the left-right direction (width direction), and the lid member 34 is assembled to the handle body 32. The distal end portion of the lever support shaft 60 is fitted into the bearing portion 32f of the front wall portion of the handle body 32, and the lever support shaft 60 is fixed between the lid member 34 and the front wall portion of the handle body 32 in a erected shape. A swing lever 52 that extends upward is pivotally supported in the middle of the support shaft 60 at its base. However, as the pivot structure of the swing lever 52, any pivot structure can be adopted as long as the swing lever 52 can be pivotally supported by the longitudinal axis with respect to the handle body 32. .

(第1変換機構)
第1変換機構53について説明すると、搖動レバー52の基部には側方へ延びる連結部52aが設けられ、連結部52aの基端部には左右方向に細長い長穴からなる第1ガイド部61が形成されている。なお、第1ガイド部61として、側端部を開口させた左右方向に細長い切欠部を形成したり、左右方向に細長い長溝を形成したりすることもできる。また、連結部52aは側方へ突出するアーム状に形成することも可能である。
(First conversion mechanism)
The first conversion mechanism 53 will be described. A base portion of the swing lever 52 is provided with a connecting portion 52a extending laterally, and a base portion of the connecting portion 52a has a first guide portion 61 formed of a long and narrow elongated hole. Is formed. In addition, as the 1st guide part 61, an elongate notch part can be formed in the left-right direction which opened the side edge part, and an elongate long groove can be formed in the left-right direction. Moreover, the connection part 52a can also be formed in the arm shape which protrudes to a side.

大端部58の一側部(左側部)には上方へ延びるアーム部58bが形成され、アーム部58bには第1ガイド部61に回転自在で且つ第1ガイド部61に沿って移動自在に嵌合する第1連結ピン62が固定され、連結棒51が上下方向に往復直線運動することで、搖動レバー52がレバー支軸60を中心に往復回転運動するように構成されている。ただし、第1変換機構53としては、連結棒51の上下方向の往復直線運動を、搖動レバー52における前後方向の軸心回りの往復回転運動に変換し得る構成のものであれば、任意の構成のものを採用できる。   An arm portion 58 b extending upward is formed on one side (left side) of the large end portion 58, and the arm portion 58 b is rotatable about the first guide portion 61 and movable along the first guide portion 61. The first connecting pin 62 to be fitted is fixed and the connecting rod 51 reciprocates linearly in the vertical direction so that the swing lever 52 reciprocates around the lever support shaft 60. However, as the first conversion mechanism 53, any configuration can be used as long as it can convert the reciprocating linear motion of the connecting rod 51 in the vertical direction into the reciprocating rotational motion around the axial center of the peristaltic lever 52. Can be used.

(第2変換機構)
第2変換機構54について説明すると、両抜け止め部46間における嵌合軸部45の後端面の下半部における周方向の中央部には半径方向に延びて外端を外方へ開口させた溝部からなる第2ガイド部47が形成され、搖動レバー52の先端部には第2ガイド部47に回転自在で且つ第2ガイド部47に沿って移動自在に嵌合する第2連結ピン63が前方へ突出状に固定され、搖動レバー52がレバー支軸60を中心として往復回転運動することで、ブラシヘッド40がヘッド支軸49を中心に往復回転運動するように構成されている。ただし、第2変換機構54としては、搖動レバー52のレバー支軸60を中心とした往復回転運動を、ブラシヘッド本体41のヘッド支軸49を中心とした往復回転運動に変換し得る構成のものであれば、任意の構成のものを採用できる。
(Second conversion mechanism)
The second conversion mechanism 54 will be described. A radially central portion of the lower half portion of the rear end surface of the fitting shaft portion 45 between the both retaining portions 46 extends in the radial direction so that the outer end is opened outward. A second guide portion 47 formed of a groove portion is formed, and a second connecting pin 63 that is rotatably fitted to the second guide portion 47 and movably along the second guide portion 47 is formed at the distal end portion of the swing lever 52. The brush head 40 is configured to reciprocately rotate about the head support shaft 49 when the swing lever 52 is reciprocally rotated about the lever support shaft 60. However, the second conversion mechanism 54 has a configuration capable of converting the reciprocating rotational motion around the lever support shaft 60 of the swing lever 52 into the reciprocating rotational motion about the head support shaft 49 of the brush head body 41. Any configuration can be adopted.

ここで、ヘッド支軸49とレバー支軸60と第1連結ピン62と第2連結ピン63とは平行に配置されている。ただし、任意の組み合わせで角度を付けて配置することも可能である。   Here, the head support shaft 49, the lever support shaft 60, the first connection pin 62, and the second connection pin 63 are arranged in parallel. However, it is also possible to arrange them with an angle in any combination.

ヘッド支軸49を中心としたブラシヘッド40の最大回転角度αは、嵌合軸部45の半径をR1とし、レバー支軸60と第2連結ピン63の中心間距離をR2とし、レバー支軸60とヘッド支軸49の中心間距離をLとしたときに、次のような数式(1)で求めることができる。なお、ブラシヘッド40の最大回転角度αは、第2連結ピン63が第2ガイド部47から半径方向外方側へ抜け出さない範囲に設定する必要があるので、第2連結ピン63の中心が嵌合軸部45の半径R1に配置されたときをブラシヘッド40の最大回転角度として求めた。   The maximum rotation angle α of the brush head 40 around the head support shaft 49 is such that the radius of the fitting shaft portion 45 is R1, the distance between the centers of the lever support shaft 60 and the second connecting pin 63 is R2, and the lever support shaft. When the distance between the centers of the head 60 and the head support shaft 49 is L, the following equation (1) can be obtained. Note that the maximum rotation angle α of the brush head 40 needs to be set in a range in which the second connecting pin 63 does not come out of the second guide portion 47 in the radially outward direction, and therefore the center of the second connecting pin 63 is fitted. The time when the shaft 45 was disposed at the radius R1 was determined as the maximum rotation angle of the brush head 40.

α=cos−1(c)=acos(c)・・・・(1)
なお、余弦定理から、cos(α)=(L+R1−R2)/(2・L/R1)となるので、c=cos(α)とすると数式(1)のようになる。
α = cos −1 (c) = acos (c) (1)
From the cosine theorem, cos (α) = (L 2 + R1 2 −R2 2 ) / (2 · L / R1). Therefore, when c = cos (α), Equation (1) is obtained.

例えば、L=10mm、R1=4mm、R2=7.45mmに設定すると、α≒81.7°となる。   For example, if L = 10 mm, R1 = 4 mm, and R2 = 7.45 mm, α≈81.7 °.

また、ブラシヘッド40の回転角度θと連結棒51のストロークSとの関係は、レバー支軸60と第1連結ピン62の中心間距離をPとすると、次のような数式(2)で求めることができる。
sin(θ/2)=P/S
θ/2=asin(P/S)・・・(2)
Further, the relationship between the rotation angle θ of the brush head 40 and the stroke S of the connecting rod 51 is obtained by the following equation (2), where P is the distance between the centers of the lever support shaft 60 and the first connecting pin 62. be able to.
sin (θ / 2) = P / S
θ / 2 = asin (P / S) (2)

例えば、P=2.2mm、S=0.57mmに設定すると、θ≒30°となる。   For example, if P = 2.2 mm and S = 0.57 mm, θ≈30 °.

図6、図9(A)に示す、最大回転角度αと、嵌合軸部45の半径R1と、レバー支軸60と第2連結ピン63の中心間距離R2と、レバー支軸60とヘッド支軸49の中心間距離Lと、レバー支軸60と第1連結ピン62の中心間距離Pと、出力軸16及び連結棒51のストロークSは、次のように設定することが好ましい。   6 and 9A, the maximum rotation angle α, the radius R1 of the fitting shaft portion 45, the center-to-center distance R2 of the lever support shaft 60 and the second connecting pin 63, the lever support shaft 60 and the head. The center distance L of the support shaft 49, the center distance P of the lever support shaft 60 and the first connecting pin 62, and the stroke S of the output shaft 16 and the connecting rod 51 are preferably set as follows.

最大回転角度αは、大きすぎるとヘッド側変換手段50の構成が複雑になり、小さすぎると清掃性が低下するので、40°〜85°の範囲内に設定することが望ましく、45°〜80°の範囲内に設定することが更に望ましい。   If the maximum rotation angle α is too large, the configuration of the head side conversion means 50 becomes complicated. If the maximum rotation angle α is too small, the cleaning property is deteriorated. Therefore, it is desirable to set the rotation angle α within the range of 40 ° to 85 °, and 45 ° to 80 °. It is more desirable to set within the range of °.

嵌合軸部45の半径R1は、大きすぎると、ブラシヘッド40の直径が大きくなって、口腔内におけるブラシヘッド40の操作性が低下し、小さすぎると、ブラシヘッド40の回転トルクを十分に確保できないので、2mm〜5mm、好ましくは3mm〜4mmに設定することが望ましい。   If the radius R1 of the fitting shaft portion 45 is too large, the diameter of the brush head 40 becomes large, and the operability of the brush head 40 in the oral cavity decreases. If it is too small, the rotational torque of the brush head 40 is sufficiently increased. Since it cannot ensure, it is desirable to set to 2 mm to 5 mm, preferably 3 mm to 4 mm.

レバー支軸60と第2連結ピン63の中心間距離R2は、大きすぎると、ブラシヘッド40の回転トルクを十分に確保できなくなり、小さすぎると、ブラシヘッド40の最大回転角度が小さくなるので、4mm〜10mmに設定することが好ましいが、5mm〜9mmに設定することが更に好ましく、6mm〜8mmに設定することが最も好ましい。   If the distance R2 between the centers of the lever support shaft 60 and the second connecting pin 63 is too large, the rotational torque of the brush head 40 cannot be secured sufficiently, and if it is too small, the maximum rotation angle of the brush head 40 becomes small. It is preferably set to 4 mm to 10 mm, more preferably set to 5 mm to 9 mm, and most preferably set to 6 mm to 8 mm.

レバー支軸60とヘッド支軸49の中心間距離Lは、大きすぎると、ブラシヘッド40の回転トルクを十分に確保できなくなり、小さすぎると、ブラシヘッド40の最大回転角度が小さくなるので、4mm〜12mmに設定することが好ましいが、6mm〜12mmに設定することが更に好ましく、8mm〜11mmに設定することが最も好ましい。   If the distance L between the centers of the lever support shaft 60 and the head support shaft 49 is too large, the rotational torque of the brush head 40 cannot be sufficiently secured. If the distance L is too small, the maximum rotation angle of the brush head 40 becomes small. It is preferably set to ˜12 mm, more preferably set to 6 mm to 12 mm, and most preferably set to 8 mm to 11 mm.

レバー支軸60と第1連結ピン62の中心間距離Pは、大きすぎると、柄体31の幅が広くなって、替えブラシ30の操作性が低下し、小さすぎると、ブラシヘッド40の回転トルクを十分に確保できないので、1.5mm〜4mmに設定することが好ましいが、2mm〜3mmに設定することが更に好ましい。   If the distance P between the centers of the lever support shaft 60 and the first connecting pin 62 is too large, the width of the handle 31 becomes wide and the operability of the replacement brush 30 is reduced. Since a sufficient torque cannot be secured, it is preferable to set to 1.5 mm to 4 mm, but it is more preferable to set to 2 mm to 3 mm.

出力軸16及び連結棒51のストロークSは、大きすぎると、消費電力の低減効果が少なくなり、小さすぎると、ブラシヘッド40の回転トルクを十分に確保できなくなるので、0.5mm〜3mmに設定することが好ましいが、1mm〜2mmに設定することが更に好ましい。   If the stroke S of the output shaft 16 and the connecting rod 51 is too large, the effect of reducing the power consumption is reduced. If the stroke S is too small, the rotational torque of the brush head 40 cannot be secured sufficiently, so it is set to 0.5 mm to 3 mm. Although it is preferable to set it to 1 mm-2 mm, it is still more preferable.

この電動歯ブラシ10では、連結棒51が、図9(A)に示す上限位置から、図9(B)に示す中間位置を経て、図9(C)に示す下限位置まで、矢印A1の方向へ下降すると、第1変換機構53の第1連結ピン62と第1ガイド部61とを介して、搖動レバー52がレバー支軸60を中心に矢印B1の方向へ回動し、第2変換機構54の第2連結ピン63と第2ガイド部47とを介して、ブラシヘッド40がヘッド支軸49を中心に矢印C1の方向へ回転し、図9(C)に示す位置まで搖動レバー52及びブラシヘッド40が回転する。一方、連結棒51が、図9(C)に示す下限位置から、図9(B)に示す中間位置を経て、図9(A)に示す上限位置まで、矢印A2の方向へ上昇すると、第1変換機構53の第1連結ピン62と第1ガイド部61とを介して、搖動レバー52がレバー支軸60を中心に矢印B2の方向へ回動し、第2変換機構54の第2連結ピン63と第2ガイド部47とを介して、ブラシヘッド40がヘッド支軸49を中心に矢印C2の方向へ回転し、図9(A)に示す位置まで搖動レバー52及びブラシヘッド40が回転する。このため、連結棒51が上下方向に往復直線運動すると、搖動レバー52がレバー支軸60を中心に左右方向に一定角度だけ往復回転運動するとともに、ブラシヘッド40がヘッド支軸49を中心として一定角度だけ往復回転運動することになる。このように、搖動レバー52を用いたヘッド側変換手段50により、連結棒51の往復直線運動をブラシヘッド40の往復回転運動に変換するので、ブラシヘッド40の最大回転角度αを従来の電動歯ブラシ10と同様に十分に確保しつつ、連結棒51及び出力軸16の往復直線運動のストロークSを小さくできる。   In this electric toothbrush 10, the connecting rod 51 passes from the upper limit position shown in FIG. 9 (A) to the lower limit position shown in FIG. 9 (C) through the intermediate position shown in FIG. 9 (B) in the direction of arrow A1. When lowered, the swing lever 52 pivots about the lever support shaft 60 in the direction of the arrow B1 via the first connecting pin 62 and the first guide portion 61 of the first conversion mechanism 53, and the second conversion mechanism 54 is moved. The brush head 40 rotates about the head support shaft 49 in the direction of the arrow C1 through the second connecting pin 63 and the second guide portion 47, and moves to the position shown in FIG. The head 40 rotates. On the other hand, when the connecting rod 51 rises from the lower limit position shown in FIG. 9C to the upper limit position shown in FIG. 9A through the intermediate position shown in FIG. Through the first connecting pin 62 and the first guide portion 61 of the first conversion mechanism 53, the swing lever 52 rotates about the lever support shaft 60 in the direction of the arrow B2, and the second connection of the second conversion mechanism 54. The brush head 40 rotates about the head support shaft 49 in the direction of the arrow C2 through the pin 63 and the second guide portion 47, and the peristaltic lever 52 and the brush head 40 rotate to the position shown in FIG. 9A. To do. Therefore, when the connecting rod 51 reciprocates linearly in the vertical direction, the peristaltic lever 52 reciprocates by a fixed angle in the left-right direction around the lever support shaft 60, and the brush head 40 remains constant about the head support shaft 49. It will reciprocate by an angle. Thus, since the reciprocating linear motion of the connecting rod 51 is converted into the reciprocating rotational motion of the brush head 40 by the head side conversion means 50 using the swing lever 52, the maximum rotational angle α of the brush head 40 is set to the conventional electric toothbrush. 10, the stroke S of the reciprocating linear motion of the connecting rod 51 and the output shaft 16 can be reduced while ensuring sufficiently.

このため、ブラシヘッド40の最大回転角度αを十分に確保して、清掃性を十分に確保しつつ、連結棒51及び出力軸16の往復直線運動のストロークSを小さくして、連結棒51及び出力軸16を往復直線運動させるための運動エネルギを少なくできるとともに、連結棒51及び出力軸16と柄本体32との摩擦エネルギを少なくして、電動歯ブラシ10の消費電力を低減できる。   For this reason, the stroke S of the reciprocating linear motion of the connecting rod 51 and the output shaft 16 is reduced while sufficiently securing the maximum rotation angle α of the brush head 40 and sufficiently ensuring the cleaning performance. The kinetic energy for causing the output shaft 16 to reciprocate linearly can be reduced, and the friction energy between the connecting rod 51 and the output shaft 16 and the handle body 32 can be reduced to reduce the power consumption of the electric toothbrush 10.

また、ヘッド側変換手段50を備えていない周知の替えブラシ30を出力軸16に取付けることで、ブラシヘッド40を出力軸16とともに往復直線運動させることもでき、替えブラシ30の交換により回転式とスライド式とに切り替え可能な電動歯ブラシ10を構成できる。   Further, by attaching a well-known replacement brush 30 not provided with the head side conversion means 50 to the output shaft 16, the brush head 40 can be reciprocated linearly together with the output shaft 16. The electric toothbrush 10 that can be switched to the sliding type can be configured.

更に、嵌合軸部45に溝部からなる第2ガイド部47を形成し、この第2ガイド部47に第2連結ピン63を嵌合させているので、搖動レバー52の先端部と抜け止め部46とをブラシヘッド40の軸方向の同じ位置に配置させることが可能となり、ヘッド部の厚さTを、例えば特許文献1記載のような構成のヘッド部よりも、2mm〜4mmだけ薄肉に構成することができる。そして、このようにヘッド部の厚さを薄くできるので、口腔内におけるヘッド部の操作性を向上して、例えば大臼歯の裏側の清掃性を向上できる。   Further, since the second guide portion 47 formed of a groove portion is formed in the fitting shaft portion 45 and the second connecting pin 63 is fitted to the second guide portion 47, the tip end portion of the swing lever 52 and the retaining portion are prevented. 46 can be arranged at the same position in the axial direction of the brush head 40, and the thickness T of the head portion is made thinner by 2 mm to 4 mm, for example, than the head portion having a configuration as described in Patent Document 1. can do. And since the thickness of a head part can be made thin in this way, the operativity of the head part in an oral cavity can be improved, for example, the cleanability of the back side of a molar tooth can be improved.

次に、消費電力の評価試験について説明する。
本体装置として、ギヤ支軸22とカム軸24との偏心距離Eを変更して、出力軸16のストロークSを変更した以外は、図1〜図3に示す本体装置11と同一構成の本体装置11を用いた。表1に示すように、実施例では、ストロークSを1.14mmに設定した本体装置を用い、比較例では、ストロークSを3mmと4mmとにそれぞれ設定した2種類の本体装置を用いた。
Next, a power consumption evaluation test will be described.
The main body apparatus has the same configuration as the main body apparatus 11 shown in FIGS. 1 to 3 except that the eccentric distance E between the gear support shaft 22 and the cam shaft 24 is changed and the stroke S of the output shaft 16 is changed. 11 was used. As shown in Table 1, in the example, a main body device in which the stroke S was set to 1.14 mm was used, and in the comparative example, two types of main body devices in which the stroke S was set to 3 mm and 4 mm were used.

また、実施例では、替えブラシとして、図4〜図9に示す構成の替えブラシ30であって、嵌合軸部45の半径R1と、レバー支軸60と第2連結ピン63の中心間距離R2と、レバー支軸60とヘッド支軸49の中心間距離Lと、レバー支軸60と第1連結ピン62の中心間距離Pとをそれぞれ表1に示すように設定することで、ブラシヘッド40の最大回転角度αが70°と85°の2種類の替えブラシであって、植毛台42に毛束43を植設した替えブラシと、毛束43を植設していない替えブラシの計4種類の替えブラシを製作した。   In the embodiment, the replacement brush 30 has the configuration shown in FIGS. 4 to 9 as the replacement brush, and the radius R1 of the fitting shaft portion 45 and the distance between the centers of the lever support shaft 60 and the second connecting pin 63. By setting R2, the center distance L between the lever support shaft 60 and the head support shaft 49, and the center distance P between the lever support shaft 60 and the first connecting pin 62 as shown in Table 1, the brush head is set. Two types of replacement brushes having a maximum rotation angle α of 40 ° of 70 ° and 85 °, and a replacement brush in which the hair bundle 43 is planted on the flocking table 42 and a replacement brush in which the hair bundle 43 is not implanted. Four types of replacement brushes were made.

比較例では、替えブラシとして、特許文献1記載の替えブラシと同様に、搖動レバー52に代えてジョイントを設け、ブラシヘッドの抜け止め部の一方に凹部を形成し、該凹部にジョイントの先端の屈曲部を嵌合させて連結し、ジョイントの基端部を連結棒の先端部に傾動自在に連結してなる替えブラシであって、植毛台42に毛束43を植設した替えブラシと、毛束43を植設していない替えブラシの2種類の替えブラシを用いた。そして、前述のように出力軸のストロークを3mmに設定することで、ブラシヘッドの最大回転角度αを70°に設定し、ストロークを4mmに設定することで、ブラシヘッドの最大回転角度αを85°に設定した。   In the comparative example, similarly to the replacement brush described in Patent Document 1, a joint is provided as a replacement brush in place of the peristaltic lever 52, a recess is formed in one of the brush head retaining portions, and the tip of the joint is formed in the recess. It is a replacement brush formed by fitting bent portions and connecting them, and connecting the base end portion of the joint to the distal end portion of the connecting rod so as to be tiltable, and a replacement brush in which the hair bundle 43 is implanted in the hair transplant table 42; Two types of replacement brushes, that is, replacement brushes in which the hair bundle 43 is not implanted, were used. As described above, the maximum rotation angle α of the brush head is set to 70 ° by setting the stroke of the output shaft to 3 mm, and the maximum rotation angle α of the brush head is set to 85 mm by setting the stroke to 4 mm. Set to °.

Figure 2017205438
Figure 2017205438

そして、表2に示す8種類の電動歯ブラシに対して、外部電源にて1.5Vの電圧をモータに印加して、電流計にて消費電流をそれぞれ測定した。その結果を表2に示す。   And with respect to 8 types of electric toothbrushes shown in Table 2, the voltage of 1.5V was applied to the motor with the external power supply, and the consumption current was measured with the ammeter, respectively. The results are shown in Table 2.

Figure 2017205438
Figure 2017205438

表2から、実施例の電動歯ブラシでは、比較例の電動歯ブラシと比較して、ブラシの有無に関係なく、ブラシヘッドの回転角度が70°の場合及び85°の場合のそれぞれについて消費電流が少なくなっていることが分かる。   From Table 2, the electric toothbrush of the example has less current consumption for each of the cases where the rotation angle of the brush head is 70 ° and 85 °, regardless of the presence or absence of the brush, as compared with the electric toothbrush of the comparative example. You can see that

以上、本発明の実施形態について説明したが、本発明は前述した実施形態に何ら限定されるものではなく、本発明の要旨を逸脱しない範囲においてその構成を変更し得ることは勿論である。   The embodiment of the present invention has been described above. However, the present invention is not limited to the above-described embodiment, and it goes without saying that the configuration can be changed without departing from the gist of the present invention.

10 電動歯ブラシ
11 本体装置
12 本体ケース
13 駆動手段
14 電池
15 ガイド部材
16 出力軸
16a 係合溝
17 モータ
18 回転軸
20 駆動側変換手段
21 駆動ギヤ
22 ギヤ支軸
23 リングギヤ
24 カム軸
25 従動部材
25a 長穴
30 替えブラシ
31 柄体
32 柄本体
32a 内嵌筒部
32b ヘッド支持部
32c 係止爪
32d ガイド突起
32e 側部突起
32f 軸受部
33 連結筒
33a 係合凹部
33b 爪部
34 蓋部材
35 カバー筒
36 係合溝
37 支持壁部
37a 貫通孔
37b 切欠部
40 ブラシヘッド
41 ブラシヘッド本体
42 植毛台
43 毛束
44 ブラシ部
45 嵌合軸部
46 抜け止め部
47 第2ガイド部
48 軸受部
49 ヘッド支軸
50 ヘッド側変換手段
51 連結棒
52 搖動レバー
52a 連結部
53 第1変換機構
54 第2変換機構
55 嵌合筒部
55a 分割筒
55b 突条
56 スリット
57 係合突部
58 大端部
58a ガイド溝
58b アーム部
60 レバー支軸
61 第1ガイド部
62 第1連結ピン
63 第2連結ピン
DESCRIPTION OF SYMBOLS 10 Electric toothbrush 11 Main body apparatus 12 Main body case 13 Driving means 14 Battery 15 Guide member 16 Output shaft 16a Engaging groove 17 Motor 18 Rotating shaft 20 Driving side conversion means 21 Drive gear 22 Gear support shaft 23 Ring gear 24 Cam shaft 25 Drive member 25a Long hole 30 Replacement brush 31 Handle body 32 Handle body 32a Internal fitting cylinder portion 32b Head support portion 32c Locking claw 32d Guide projection 32e Side projection 32f Bearing portion 33 Connecting cylinder 33a Engaging recess 33b Claw portion 34 Cover member 35 Cover cylinder 36 engaging groove 37 support wall part 37a through hole 37b notch part 40 brush head 41 brush head main body 42 flocking table 43 hair bundle 44 brush part 45 fitting shaft part 46 retaining part 47 second guide part 48 bearing part 49 head support Shaft 50 Head-side converting means 51 connecting rod 52 swing lever 52a connecting portion 53 first converting mechanism 5 Second conversion mechanism 55 Fitting cylinder part 55a Split cylinder 55b Projection line 56 Slit 57 Engagement projection part 58 Large end part 58a Guide groove 58b Arm part 60 Lever support shaft 61 First guide part 62 First connection pin 63 Second connection pin

Claims (4)

本体ケースに内装した駆動手段と、該本体ケースから延びる柄体と、前記柄体に設けたブラシヘッドと、前記駆動手段の出力軸の往復直線運動を、前記ブラシヘッドの往復回転運動に変換するヘッド側変換手段とを備えた電動歯ブラシにおいて、
前記ブラシヘッドは、ブラシヘッド本体と、それに植設した毛束とを有し、
前記ヘッド側変換手段は、前記出力軸とともに往復直線運動可能な連結棒と、前記連結棒とブラシヘッド本体間に配置されて、前記連結棒側の基部が前記柄体に回転自在に枢支された搖動レバーと、前記連結棒の往復直線運動を前記搖動レバーの往復回転運動に変換する第1変換機構と、前記搖動レバーの往復回転運動を前記ブラシヘッド本体の往復回転運動に変換する第2変換機構とを備えた、
ことを特徴とする電動歯ブラシ。
The drive means built in the main body case, the handle extending from the main body case, the brush head provided on the handle, and the reciprocating linear motion of the output shaft of the drive means are converted into the reciprocating rotational motion of the brush head. In the electric toothbrush provided with the head side conversion means,
The brush head has a brush head main body and a hair bundle implanted in the main body,
The head side converting means is disposed between a connecting rod that can reciprocate linearly with the output shaft, and between the connecting rod and the brush head body, and a base portion on the connecting rod side is pivotally supported by the handle body. A swing lever, a first conversion mechanism that converts the reciprocating linear motion of the connecting rod into a reciprocating rotational motion of the peristaltic lever, and a second that converts the reciprocating rotational motion of the peristaltic lever into a reciprocating rotational motion of the brush head body. With a conversion mechanism,
An electric toothbrush characterized by that.
前記第1変換機構として、前記搖動レバーの基部に側方へ延びる長穴又は溝部からなる第1ガイド部を設け、前記連結棒の先端部に第1ガイド部に回転自在で且つ移動自在に嵌合する第1連結ピンを設けた請求項1記載の電動歯ブラシ。   As the first conversion mechanism, a first guide portion comprising a slot or a groove extending laterally is provided at the base portion of the swing lever, and the first guide portion is rotatably and movably fitted to the distal end portion of the connecting rod. The electric toothbrush according to claim 1, wherein a first connecting pin is provided. 前記第2変換機構として、前記ブラシヘッド本体の背面側に半径方向に延びる長穴又は溝部からなる第2ガイド部を設け、前記搖動レバーの先端部に第2ガイド部に回転自在で且つ移動自在に嵌合する第2連結ピンを設けた請求項1又は2記載の電動歯ブラシ。   As the second conversion mechanism, a second guide portion made of a slot or a groove extending in the radial direction is provided on the back side of the brush head body, and the second guide portion is rotatable and movable at the distal end portion of the sliding lever. The electric toothbrush according to claim 1, further comprising a second connecting pin that fits into the electric toothbrush. 前記柄体の先端部に、前記ブラシヘッド本体の背面側に配置されるヘッド支持部を設け、前記ヘッド支持部の前面側に貫通孔を有する支持壁部を設け、前記ブラシヘッド本体は、ヘッド支持部の前側に配置される植毛台と、前記植毛台の背面側に突出形成されて、前記支持壁部の貫通孔に内嵌される嵌合軸部と、前記支持壁部の背面側へ延びるように、前記嵌合軸部の端面に外方側へ突出状に設けた抜け止め部とを備え、前記嵌合軸部に溝部からなる前記第2ガイド部を設けた請求項3記載の電動歯ブラシ。   A head support portion disposed on the back side of the brush head body is provided at the tip of the handle body, and a support wall portion having a through hole is provided on the front side of the head support portion. A flocking table disposed on the front side of the support part, a fitting shaft part that is formed to protrude on the back side of the flocking table and is fitted in the through hole of the support wall part, and to the back side of the support wall part 4. The fitting shaft portion according to claim 3, further comprising a retaining portion provided on the end surface of the fitting shaft portion so as to project outward, and the fitting shaft portion including the second guide portion including a groove portion. electric toothbrush.
JP2016101829A 2016-05-20 2016-05-20 electric toothbrush Active JP6648635B2 (en)

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