JP2017194247A - Heat exchanger - Google Patents
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- JP2017194247A JP2017194247A JP2016085832A JP2016085832A JP2017194247A JP 2017194247 A JP2017194247 A JP 2017194247A JP 2016085832 A JP2016085832 A JP 2016085832A JP 2016085832 A JP2016085832 A JP 2016085832A JP 2017194247 A JP2017194247 A JP 2017194247A
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Abstract
Description
本発明は、熱交換器に関し、特に燃焼ガスと伝熱管内を流れる液体との間で熱交換する熱交換器に関する。 The present invention relates to a heat exchanger, and more particularly to a heat exchanger that exchanges heat between combustion gas and a liquid flowing in a heat transfer tube.
都市ガスや灯油を燃料として燃焼させる熱源機(燃焼装置)は、燃焼ガスの顕熱回収用の1次熱交換器や潜熱回収用の2次熱交換器を備えている。
上記の2次熱交換器として、略直方体状のケースと、前記ケースの内部に配置された伝熱管ユニットとを備え、前記ケースの一端部側には燃焼ガスが導入される導入開口部が形成され、前記ケースの他端部側には燃焼ガスが排出される排出開口部が形成され、前記伝熱管ユニットは複数の伝熱管を平面視長円状又は長方形状に複数段に巻き回して形成された熱交換器が採用されたものもある(特許文献1参照)。
A heat source machine (combustion device) that burns city gas or kerosene as fuel includes a primary heat exchanger for recovering combustion gas sensible heat and a secondary heat exchanger for recovering latent heat.
The secondary heat exchanger includes a substantially rectangular parallelepiped case and a heat transfer tube unit disposed inside the case, and an introduction opening for introducing combustion gas is formed on one end of the case. A discharge opening through which combustion gas is discharged is formed on the other end side of the case, and the heat transfer tube unit is formed by winding a plurality of heat transfer tubes in a plurality of stages in an elliptical shape or a rectangular shape in plan view. Some have adopted a heat exchanger (see Patent Document 1).
特許文献1の熱交換器においては、ケースの一端側の短辺側側板に燃焼ガスを導入する導入開口部が形成され、ケースの他端側の短辺側側板の外側に複数の伝熱管の端部が接続されるヘッダ部が設けられ、ケースの前面側側板に燃焼ガスを排出する排出開口部が形成され、複数段の伝熱管の前半部の途中部と後半部の途中部には、上下に隣接する伝熱管の間を仕切るスペーサが設けられ、これら2つのスペーサにより燃焼ガスの流れを誘導することで、燃焼ガスが複数段の伝熱管の全体に流れるように構成している。 In the heat exchanger of Patent Document 1, an introduction opening for introducing combustion gas is formed in the short side plate on one end side of the case, and a plurality of heat transfer tubes are provided outside the short side plate on the other end side of the case. A header portion to which the end portion is connected is provided, a discharge opening for discharging combustion gas is formed on the front side plate of the case, and in the middle portion of the first half portion and the second half portion of the multi-stage heat transfer tube, Spacers for partitioning the heat transfer tubes adjacent in the vertical direction are provided, and the flow of the combustion gas is guided by these two spacers so that the combustion gas flows through the entire heat transfer tubes in a plurality of stages.
従来の熱交換器の1例について説明する。図12に示すように、この熱交換器100においては、ケース101の底面板102の左端側部分に形成された導入開口部103から導入された燃焼ガスは、複数段の伝熱管104の間を流れ、ケース101の天面板105の右側部分に形成された大きな排出開口部106から上方へ流れ、天面板105とその上側のカバー板(図示略)の間の通路を流れて上方の放出口から外方へ放出するように構成されている。 An example of a conventional heat exchanger will be described. As shown in FIG. 12, in this heat exchanger 100, the combustion gas introduced from the introduction opening 103 formed in the left end portion of the bottom plate 102 of the case 101 passes between the plurality of stages of heat transfer tubes 104. Flows upward from a large discharge opening 106 formed in the right side portion of the top plate 105 of the case 101, flows through a passage between the top plate 105 and the upper cover plate (not shown), and from the upper discharge port. It is configured to discharge outward.
複数段の伝熱管104の左端側部分にはスペーサ107が左右方向向きに配設され、排出開口部106の左端部の後部に対応する位置で複数段の伝熱管104の後部には、前後方向向きのスペーサ108が配設されている。矢印で示すように、導入開口部103から導入された燃焼ガスのうち、複数段の伝熱管104の前部へ流れる燃焼ガスは、右方へストレートに流れて排出開口部106から上方へ流れる。上記燃焼ガスのうち、複数段の伝熱管104の後部へ流れる燃焼ガスは、スペーサ108の方へ流れ、スペーサ108により前方へ誘導されて前方へ流れ、排出開口部106から上方へ流れる。 A spacer 107 is arranged in the left-right direction on the left end side portion of the multi-stage heat transfer tubes 104, and at the position corresponding to the rear portion of the left end portion of the discharge opening 106, the rear portions of the multi-stage heat transfer tubes 104 are arranged in the front-rear direction. An orientation spacer 108 is provided. As indicated by the arrows, among the combustion gases introduced from the introduction opening 103, the combustion gas flowing to the front of the plurality of stages of heat transfer tubes 104 flows straight to the right and flows upward from the discharge opening 106. Among the combustion gases, the combustion gas flowing toward the rear portion of the plurality of stages of the heat transfer tubes 104 flows toward the spacer 108, is guided forward by the spacer 108, flows forward, and flows upward from the discharge opening 106.
図12に示す熱交換器においては、燃焼ガスがスペーサで誘導されて前方へ流れるため、スペーサ108より右側の図示の斜線領域109へ燃焼ガスが流れにくい。しかも、排出開口部106の右端側開口端部がケース101の右面側板110の近傍位置にあり、伝熱管104の右端側部分の上面が排出開口部106により開放されていて天面板105で覆われていないため、燃焼ガスが前記斜線領域109の方へ流れずに、排出開口部106から上方へ流れる。それ故、伝熱管の一部が有効活用されず、伝熱効率を十分に高めることが難しい。 In the heat exchanger shown in FIG. 12, since the combustion gas is guided by the spacer and flows forward, the combustion gas hardly flows from the spacer 108 to the hatched area 109 shown on the right side of the spacer 108. Moreover, the right end opening end of the discharge opening 106 is located in the vicinity of the right side plate 110 of the case 101, and the upper surface of the right end side portion of the heat transfer tube 104 is opened by the discharge opening 106 and covered with the top plate 105. Therefore, the combustion gas does not flow toward the hatched area 109 but flows upward from the discharge opening 106. Therefore, a part of the heat transfer tube is not effectively used, and it is difficult to sufficiently increase the heat transfer efficiency.
本発明の目的は、伝熱管の全体に燃焼ガスが流れるようにして伝熱効率を高めた熱交換器を提供することである。 An object of the present invention is to provide a heat exchanger that enhances heat transfer efficiency by allowing combustion gas to flow through the entire heat transfer tube.
請求項1の熱交換器は、略直方体状のケースと、前記ケースの内部に配置された伝熱管ユニットとを備え、前記ケースの底面板の一端部側には燃焼ガス導入用の導入開口部が形成され、前記ケースの天面板の他端部側には燃焼ガス排出用の排出開口部が形成された熱交換器において、前記伝熱管ユニットは複数の伝熱管を平面視長円状又は長方形状に巻き回して複数段に形成されると共に、上下に隣接する伝熱管の間を部分的に仕切るスペーサが設けられ、前記排出開口部は前記ケースの他端部から複数本並べられた伝熱管の水平方向幅以上の所定距離離隔した位置に開口されると共に、前記排出開口部の前記他端部側の開口端部の一部は残部よりも伝熱管との間の隙間が大きく形成されていることを特徴としている。 The heat exchanger according to claim 1 includes a substantially rectangular parallelepiped case and a heat transfer tube unit disposed inside the case, and an introduction opening for introducing a combustion gas is provided at one end of the bottom plate of the case. In the heat exchanger in which a discharge opening for exhausting combustion gas is formed on the other end side of the top plate of the case, the heat transfer tube unit has a plurality of heat transfer tubes in an oval shape or a rectangular shape in plan view. Are formed in a plurality of stages and are provided with spacers that partially partition the heat transfer tubes adjacent in the vertical direction, and a plurality of the discharge openings are arranged from the other end of the case. And a part of the opening end portion on the other end side of the discharge opening portion is formed with a larger gap between the heat transfer tube than the remaining portion. It is characterized by being.
請求項2の熱交換器は、請求項1の発明において、前記スペーサは、前記排出開口部に対する燃焼ガス流動方向上流側近傍部に、前記他端部側の開口端部の前記一部と平面視にて対向するように配設されていることを特徴としている。 According to a second aspect of the present invention, there is provided the heat exchanger according to the first aspect of the invention, wherein the spacer has a flat surface in the vicinity of the upstream side in the combustion gas flow direction with respect to the exhaust opening and the part of the opening end on the other end side. It is characterized by being arranged so as to face each other.
請求項3の熱交換器は、請求項1又は2の発明において、前記ケースの他端部側側面板の外側近傍部には、前記複数の伝熱管の端部が接続されるヘッダ部が設けられていることを特徴としている。 According to a third aspect of the present invention, there is provided a heat exchanger according to the first or second aspect, wherein a header portion to which the end portions of the plurality of heat transfer tubes are connected is provided in the vicinity of the outside of the side plate on the other end portion side of the case. It is characterized by being.
請求項4の熱交換器は、請求項1〜3の何れか1項の発明において、前記導入開口部の上側空間には伝熱管が存在しない導入空間が形成され、前記導入空間から伝熱管ユニットの方へ導入される燃焼ガスを上下方向に振り分け可能な仕切り部材を設けたことを特徴としている。 According to a fourth aspect of the present invention, there is provided the heat exchanger according to any one of the first to third aspects, wherein an introduction space in which no heat transfer tube exists is formed in the upper space of the introduction opening, and the heat transfer tube unit is formed from the introduction space. It is characterized by providing a partition member capable of distributing the combustion gas introduced toward the top and bottom in the vertical direction.
本発明は、前記課題解決手段の欄に記載の構成を有するため、次の効果を奏する。
請求項1の発明によれば、前記排出開口部は前記ケースの他端部から複数本並べられた伝熱管の水平方向幅以上の所定距離離隔した位置に開口されており、前記排出開口部の前記他端部側の開口端部の一部は残部よりも伝熱管との間の隙間が大きく形成されているため、開口端部の一部の方へ流れる燃焼ガスの流量が多くなるように燃焼ガスのケース内における流れを誘導するため、燃焼ガスが流れない部分が少なくなるので伝熱効率を高めることができる。
Since this invention has the structure as described in the column of the said problem-solving means, there exists the following effect.
According to invention of Claim 1, the said discharge opening part is opened in the position spaced apart from the other end part of the said case by the predetermined distance more than the horizontal direction width | variety of the heat exchanger tube arranged in a line, Part of the opening end on the other end side is formed with a larger gap between the heat transfer tube than the remaining part, so that the flow rate of the combustion gas flowing toward part of the opening end is increased. Since the flow of the combustion gas in the case is induced, the portion where the combustion gas does not flow is reduced, so that the heat transfer efficiency can be improved.
請求項2の発明によれば、前記スペーサは、前記排出開口部に対する燃焼ガス流動方向上流側近傍部に、前記他端部側の開口端部の前記一部と平面視にて対向するように配設されているため、燃焼ガスがスペーサによりスペーサと反対側へ誘導されて、前記開口端部の残部側へ流れてから、前記他端部側の開口端部の前記一部側へ流れて前記排出開口部から上方へ排出されるため、燃焼ガスが伝熱管と接触する接触時間が長くなり、伝熱効率が向上する。 According to the invention of claim 2, the spacer is opposed to the part of the opening end on the other end side in the vicinity of the upstream side in the combustion gas flow direction with respect to the discharge opening in a plan view. Therefore, the combustion gas is guided to the side opposite to the spacer by the spacer and flows to the remaining side of the opening end, and then flows to the part of the opening end on the other end side. Since the exhaust gas is discharged upward from the discharge opening, the contact time for the combustion gas to contact the heat transfer tube is increased, and the heat transfer efficiency is improved.
請求項3の発明によれば、前記ケースの他端部側側面板の外側近傍部には、前記複数の伝熱管の端部が接続されるヘッダ部が設けられているため、伝熱管の上面側に段差に生じるため、前記開口端部の一部と伝熱管の間の隙間を、前記開口端部の残部と伝熱管の間の隙間よりも大きく形成しやすい。 According to invention of Claim 3, since the header part to which the edge part of these heat exchanger tubes is connected is provided in the outside vicinity part of the other end part side plate of the case, the upper surface of a heat exchanger tube Therefore, a gap between the part of the opening end and the heat transfer tube is easily formed larger than a gap between the remaining part of the opening end and the heat transfer tube.
請求項4の発明によれば、前記導入開口部の上側空間には伝熱管が存在しない導入空間が形成され、前記導入空間から伝熱管ユニットの方へ導入される燃焼ガスを上下方向に振り分け可能な仕切り部材を設けたため、伝熱管ユニットの下半側へ流れる燃焼ガスの流量を増すことが可能になり、伝熱効率を高めることが可能になる。 According to the invention of claim 4, an introduction space in which no heat transfer tube exists is formed in the upper space of the introduction opening, and combustion gas introduced from the introduction space toward the heat transfer tube unit can be distributed in the vertical direction. Since the partition member is provided, the flow rate of the combustion gas flowing to the lower half side of the heat transfer tube unit can be increased, and the heat transfer efficiency can be increased.
以下、本発明を実施するための形態について実施例に基づいて説明する。 Hereinafter, modes for carrying out the present invention will be described based on examples.
最初に、図1に基づいて燃焼装置1について説明する。
この燃焼装置1は、液体燃料(灯油)を燃料として上水を加熱し、カランや風呂等に給湯する給湯装置である。
First, the combustion apparatus 1 will be described with reference to FIG.
The combustion apparatus 1 is a hot water supply apparatus that heats clean water using liquid fuel (kerosene) as fuel and supplies hot water to a currant or a bath.
この燃焼装置1は、外装ケース2内の中段部に配設されたバーナ装着部3と、このバーナ装着部3の下側に配設された燃焼ケース4と、この燃焼ケース4の下側に接続された1次熱交換器5と、1次熱交換器5から下方へ排出される燃焼ガスを集合する排気集合部6と、この排気集合部6の左端部から上方へ延びる消音機能を有する排気通路7と、外装ケース2内の頂部付近に配設された2次熱交換器20と、2次熱交換器5の底部から流下するドレンを中和剤で処理する中和器8と、外装ケース2の頂部上面側の左端部に装備された排気放出筒9と、この排気放出筒9の右隣に配設された吸気筒10と、送風ファン(図示略)と、上水系統に接続されて上水を加圧して2次熱交換器20及び1次熱交換器5に圧送する循環ポンプ12と、制御部13等を備えている。 The combustion apparatus 1 includes a burner mounting portion 3 disposed at a middle stage in the outer case 2, a combustion case 4 disposed below the burner mounting portion 3, and a lower side of the combustion case 4. The connected primary heat exchanger 5, an exhaust collecting portion 6 that collects combustion gas discharged downward from the primary heat exchanger 5, and a silencing function that extends upward from the left end of the exhaust collecting portion 6. An exhaust passage 7, a secondary heat exchanger 20 disposed near the top of the outer case 2, a neutralizer 8 for treating drainage flowing down from the bottom of the secondary heat exchanger 5 with a neutralizing agent, An exhaust discharge cylinder 9 provided at the left end of the top surface of the top of the outer case 2, an intake cylinder 10 disposed on the right side of the exhaust discharge cylinder 9, a blower fan (not shown), and a water supply system A circulation pump 12 connected to pressurize the clean water and pump it to the secondary heat exchanger 20 and the primary heat exchanger 5; And a section 13 or the like.
バーナ装着部3には、燃料噴霧ノズルやバーナが設けられ、バーナは炎孔を下方へ向けた逆燃式のバーナである。複数のバーナで発生した下方向きの火炎は燃焼ケース4内へ導入され、燃焼ケース4から1次熱交換器5へ導入された燃焼ガスは、1次熱交換器5のチューブ内を流れる湯水を加熱する。その後、燃焼ガスは、排気集合部6から燃焼ガス通路7を通って2次熱交換器20の左端部へ導入され、2次熱交換器20の伝熱管ユニット22の伝熱管22a内を流れる上水を加熱した後、排気放出筒9から放出される。2次熱交換器20で加熱された湯水は、フィンアンドチューブ式の1次熱交換器5へ供給され、この1次熱交換器5で加熱された後出湯配管ヘ供給される。 The burner mounting portion 3 is provided with a fuel spray nozzle and a burner, and the burner is a reverse combustion type burner with the flame hole directed downward. Downward flames generated by a plurality of burners are introduced into the combustion case 4, and the combustion gas introduced from the combustion case 4 into the primary heat exchanger 5 uses hot water flowing through the tubes of the primary heat exchanger 5. Heat. Thereafter, the combustion gas is introduced from the exhaust collecting portion 6 through the combustion gas passage 7 to the left end portion of the secondary heat exchanger 20 and flows in the heat transfer tube 22 a of the heat transfer tube unit 22 of the secondary heat exchanger 20. After the water is heated, it is discharged from the exhaust discharge tube 9. The hot water heated by the secondary heat exchanger 20 is supplied to the fin-and-tube primary heat exchanger 5, heated by the primary heat exchanger 5, and then supplied to the hot water supply pipe.
次に、上記の2次熱交換器20について図2〜図11に基づいて説明する。
図2〜図8に示すように、この2次熱交換器20(以下熱交換器という)は、略直方体状のケース21と、このケース21の内部に収容された伝熱管ユニット22とを有する。
Next, the secondary heat exchanger 20 will be described with reference to FIGS.
As shown in FIGS. 2 to 8, the secondary heat exchanger 20 (hereinafter referred to as a heat exchanger) includes a substantially rectangular parallelepiped case 21 and a heat transfer tube unit 22 accommodated in the case 21. .
ケース21は、薄鋼板製のもので、底面板21a、前面側板21b、後面側板21c、左面側板21d、右面側板21e、ケース21内の左端部分の導入空間23の右端上半部を仕切る仕切り板24、前面側仕切り板25、天面板26等を備えている。尚、天面板26の上方近傍には、天面板26と協働して燃焼ガスの排出通路を形成するカバー板(図示略)が配設される。尚、排出通路の下流端が排気放出筒9に接続されている。 The case 21 is made of a thin steel plate, and is a partition plate that partitions the bottom half plate 21a, the front side plate 21b, the rear side plate 21c, the left side plate 21d, the right side plate 21e, and the upper right half of the introduction space 23 at the left end portion in the case 21. 24, a front side partition plate 25, a top plate 26, and the like. A cover plate (not shown) that forms a combustion gas discharge passage in cooperation with the top plate 26 is disposed near the top plate 26. The downstream end of the discharge passage is connected to the exhaust discharge cylinder 9.
図4に示すように、伝熱管ユニット22は、水平に接近状に並べた複数本(例えば6本)のステンレス製の伝熱管22aを平面視長方形状又は長円形状に巻き回して複数段(例えば5段)に形成したものであり、巻き回しの方向は、平面視にて反時計回り方向である。複数の伝熱管22aの両端部は、右面側板21eを貫通して外側へ僅かに突出し、右面側板21eの近傍部位において、それら伝熱管22aの端部にヘッダ部27,28が接合され、下側のヘッダ部27に上水が供給され、上側のヘッダ部28から湯水が導出される。 As shown in FIG. 4, the heat transfer tube unit 22 has a plurality of stages (for example, six) of stainless steel heat transfer tubes 22 a arranged in a horizontally approaching manner and wound in a rectangular shape or an oval shape in plan view. For example, the winding direction is counterclockwise in plan view. Both end portions of the plurality of heat transfer tubes 22a slightly protrude outward through the right side plate 21e, and header portions 27 and 28 are joined to the end portions of the heat transfer tubes 22a in the vicinity of the right side plate 21e. The fresh water is supplied to the header portion 27 and hot water is led out from the upper header portion 28.
図4、図9、図10に示すように、伝熱管ユニット22の前部22Aの左右方向中央部のやや右寄り部位には、上下に隣接する伝熱管22aの間を部分的に仕切るスペーサ30が装着され、スペーサ30に装着したセット金具31により伝熱管22a同士の間の間隔が所定間隔となるように拘束されている。同様に、伝熱管ユニット22の後部22Bの左右方向中央部のやや左寄り部位には、上下に隣接する伝熱管22aの間を部分的に仕切るスペーサ32が装着され、スペーサ32の間に装着したセット金具33により伝熱管22a同士の間の間隔が所定間隔となるように拘束されている。 As shown in FIGS. 4, 9, and 10, a spacer 30 that partially partitions the upper and lower adjacent heat transfer tubes 22 a is located slightly to the right of the central portion in the left-right direction of the front portion 22 </ b> A of the heat transfer tube unit 22. It is attached and is constrained by a set fitting 31 attached to the spacer 30 so that the interval between the heat transfer tubes 22a becomes a predetermined interval. Similarly, a spacer 32 that partially divides the heat transfer tubes 22a adjacent to each other in the left and right direction in the central portion in the left-right direction of the rear portion 22B of the heat transfer tube unit 22 is mounted. The metal fitting 33 is constrained so that the interval between the heat transfer tubes 22a becomes a predetermined interval.
スペーサ30,32は、ステンレス製の直径が3,4mmの線材を図9に示すように折り曲げた構造のものであり、セット金具31は、ステンレス製の帯板の上下両端部に上下両端の伝熱管22a,22aに係合する係合部31a,31bを形成したものである。図10は、図4のX−X線断面図であり、スペーサ30,32の装着状態が示されている。 The spacers 30 and 32 have a structure in which a stainless steel wire having a diameter of 3 and 4 mm is bent as shown in FIG. 9, and the set metal fitting 31 is transmitted to both the upper and lower ends of the stainless steel strip. Engaging portions 31a and 31b that engage with the heat tubes 22a and 22a are formed. FIG. 10 is a cross-sectional view taken along the line XX of FIG. 4 and shows a state where the spacers 30 and 32 are mounted.
図5、図6に示すように、ケース21内の左端側部分の導入空間23に臨む底面板21aの部分には、燃焼ガス通路7の上端が接続される燃焼ガス導入用の導入開口部33が形成されている。この導入開口部33は前後に細長い長円形に形成されている。導入開口部33から導入した燃焼ガスを伝熱管ユニット22の方へ供給するため、導入開口部33の上側空間には伝熱管22aが存在しない導入空間23が形成されている。 As shown in FIGS. 5 and 6, the introduction opening 33 for introducing the combustion gas is connected to the portion of the bottom plate 21 a facing the introduction space 23 in the left end portion in the case 21, to which the upper end of the combustion gas passage 7 is connected. Is formed. The introduction opening 33 is formed in an oblong shape that is elongated in the front-rear direction. In order to supply the combustion gas introduced from the introduction opening 33 toward the heat transfer tube unit 22, an introduction space 23 in which the heat transfer tube 22 a does not exist is formed in the upper space of the introduction opening 33.
図6、図8に示すように、前記導入空間23の右端には、その導入空間23から伝熱管ユニット22の方へ導入される燃焼ガスを上下方向に振り分けて、燃焼ガスを伝熱管ユニット22の下半部側へ誘導するための鉛直の仕切り板24(仕切り部材に相当する)が設けられ、仕切り板24の下側には開口通路34が形成されている。仕切り板24は、その上端部のフランジ24aを天面板26の下面に固着することで固定されている。 As shown in FIGS. 6 and 8, at the right end of the introduction space 23, the combustion gas introduced from the introduction space 23 toward the heat transfer tube unit 22 is distributed in the vertical direction, and the combustion gas is transferred to the heat transfer tube unit 22. A vertical partition plate 24 (corresponding to a partition member) for guiding to the lower half of the partition plate 24 is provided, and an opening passage 34 is formed below the partition plate 24. The partition plate 24 is fixed by fixing the flange 24a at the upper end to the lower surface of the top plate 26.
従来の熱交換器のように仕切り板24を設けない場合、導入空間23に導入された燃焼ガスの大部分は、導入空間23の上部まで流れ、そこから伝熱管ユニット22の上半部側へ流れるため、伝熱管ユニット22の下半部側に流れる燃焼ガスの流量が少なくなって、伝熱効率が低下する。そこで、仕切り板24を設けて燃焼ガスを伝熱管ユニット22の下半部側へ誘導すると、燃焼ガスは伝熱管ユニット22の下半部側を右方へ流動しつつ上半部側へも流動するため、伝熱管ユニット22の全体にほぼ均等に燃焼ガスが流れるため伝熱効率が向上する。 When the partition plate 24 is not provided as in the conventional heat exchanger, most of the combustion gas introduced into the introduction space 23 flows up to the upper part of the introduction space 23 and from there to the upper half side of the heat transfer tube unit 22. Since it flows, the flow rate of the combustion gas flowing to the lower half side of the heat transfer tube unit 22 is reduced, and the heat transfer efficiency is lowered. Therefore, when the partition plate 24 is provided and the combustion gas is guided to the lower half side of the heat transfer tube unit 22, the combustion gas flows to the upper half side while flowing to the right in the lower half side of the heat transfer tube unit 22. For this reason, the combustion gas flows almost evenly throughout the heat transfer tube unit 22, so that the heat transfer efficiency is improved.
次に、燃焼ガス排出用の排出開口部35とスペーサ30等について説明する。
図5〜図7に示すように、天面板26の右端側部分には、熱交換に供した後の燃焼ガスを上方へ排出するための排出開口部35が形成されている。この排出開口部35は伝熱管ユニット22の前後幅と同等の前後幅と、この前後幅の約1/3程度の左右幅を有する矩形状の開口部である。
Next, the discharge opening 35 and the spacer 30 for discharging the combustion gas will be described.
As shown in FIGS. 5 to 7, a discharge opening 35 for discharging the combustion gas after being subjected to heat exchange upward is formed in the right end portion of the top plate 26. The discharge opening 35 is a rectangular opening having a front-rear width equivalent to the front-rear width of the heat transfer tube unit 22 and a left-right width of about 1/3 of the front-rear width.
排出開口部35はケース21の右端部から複数本並べられた伝熱管の水平方向幅(左右幅)以上の所定距離離隔した位置に開口されている。排出開口部35の右端の開口端部の前半部36a(一部)は後半部36b(残部)よりも伝熱管22aとの間の隙間が大きく形成されている。
天面板26のうちの排出開口部35よりも右側部分は水平な平板部26aに形成されており、この平板部26aに対向する伝熱管ユニット部分において、伝熱管ユニット22の後部22Bの上端面は、前部22Aの上端面よりも高い位置にある。
The discharge opening 35 is opened from the right end of the case 21 at a position separated by a predetermined distance that is equal to or larger than the horizontal width (left and right width) of the heat transfer tubes arranged in a row. A gap between the front half 36a (part) of the opening end at the right end of the discharge opening 35 and the heat transfer tube 22a is larger than that of the rear half 36b (remaining part).
A portion on the right side of the top plate 26 with respect to the discharge opening 35 is formed in a horizontal flat plate portion 26a. In the heat transfer tube unit portion facing the flat plate portion 26a, the upper end surface of the rear portion 22B of the heat transfer tube unit 22 is , At a position higher than the upper end surface of the front portion 22A.
そのため、図7に示すように、開口端部の前半部36aと伝熱管22aの間の隙間G1は、開口端部の後半部36bと伝熱管22aの間の隙間G2よりも大きく設定されている。それ故、隙間G1から排出開口部35へ排出される燃焼ガスの流量は、隙間G2から排出開口部35へ排出される燃焼ガスの流量よりも多くなる。 Therefore, as shown in FIG. 7, the gap G1 between the front half 36a of the opening end and the heat transfer tube 22a is set larger than the gap G2 between the rear half 36b of the opening end and the heat transfer tube 22a. . Therefore, the flow rate of the combustion gas discharged from the gap G1 to the discharge opening 35 is higher than the flow rate of the combustion gas discharged from the gap G2 to the discharge opening 35.
伝熱管ユニット22の前部22Aに装着されたスペーサ30は、排出開口部35に対する燃焼ガス流動方向上流側(左側)近傍部に、開口端部の前半部36aと平面視にて対向するように前後方向向きに配設されている。 The spacer 30 attached to the front portion 22A of the heat transfer tube unit 22 is opposed to the front half portion 36a of the opening end portion in the plan view in the vicinity of the upstream side (left side) in the combustion gas flow direction with respect to the discharge opening portion 35. It is arranged in the front-rear direction.
伝熱管ユニット22の後部22Bに装着されたスペーサ32は、スペーサ30から所定距離左方の位置に前後方向向きに配設され、燃焼ガスはスペーサ32により前方へ誘導され、スペーサ30により後方へスペーサ32の下流側(右側)へ誘導されるように構成されている。 The spacer 32 mounted on the rear portion 22B of the heat transfer tube unit 22 is disposed in the front-rear direction at a position a predetermined distance to the left of the spacer 30. Combustion gas is guided forward by the spacer 32, and the spacer 30 moves backward by the spacer 30. It is comprised so that it may be guide | induced to the downstream (right side) of 32.
図2に示すように、排出開口部35よりも左方において、天面板26と伝熱管22aの間の隙間を極力小さく且つ均等にするため、天面板26の後部には下方へ段落ちさせた浅い第1凹部37aが形成され、天面板26の前部には下方へ段落ちさせた第1凹部37aよりも深い第2凹部37bが形成されている。 As shown in FIG. 2, in order to make the gap between the top plate 26 and the heat transfer tube 22a as small and uniform as possible to the left of the discharge opening 35, the rear portion of the top plate 26 is stepped downward. A shallow first concave portion 37 a is formed, and a second concave portion 37 b deeper than the first concave portion 37 a stepped downward is formed in the front portion of the top plate 26.
次に、上記の熱交換器20の作用、効果について説明する。
燃焼ケース4内の燃焼ガスが1次熱交換器5において湯水を加熱し、その後燃焼ガスは排気集合部6を経て排気通路7へ流れ、排気通路7の上端から熱交換器20の排出開口部33を通って導入空間23へ流入する。熱交換器20に流入した燃焼ガスにより伝熱管ユニット22の伝熱管22a内を流れる水が加熱されて湯水となり、その湯水が1次熱交換器5へ供給され、1次熱交換器5において一層高温の湯水に加熱される。
Next, the operation and effect of the heat exchanger 20 will be described.
The combustion gas in the combustion case 4 heats hot water in the primary heat exchanger 5, and then the combustion gas flows to the exhaust passage 7 through the exhaust collecting portion 6, and the exhaust opening of the heat exchanger 20 from the upper end of the exhaust passage 7. It flows into the introduction space 23 through 33. The water flowing through the heat transfer tube 22 a of the heat transfer tube unit 22 is heated by the combustion gas flowing into the heat exchanger 20 to become hot water, and the hot water is supplied to the primary heat exchanger 5 and further in the primary heat exchanger 5. Heated to hot water.
熱交換器20の導入空間23に流入した燃焼ガスは、導入空間23の下半部に連通した開口通路34を通って伝熱管ユニット22の下半部側へ流動し、図5、図6に示すように、伝熱管ユニット22の下半部側を右方へ流動しながら、燃焼ガスの一部は伝熱管ユニット22の上半部側へ流動し、上流側スペーサ32の方へ流れた燃焼ガスの大部分はスペーサ32により前方へ誘導されてから右方へ流動し、その後燃焼ガスの大部分は下流側のスペーサ30により後方へ誘導される。 The combustion gas flowing into the introduction space 23 of the heat exchanger 20 flows to the lower half side of the heat transfer tube unit 22 through the opening passage 34 communicating with the lower half portion of the introduction space 23, and is shown in FIGS. 5 and 6. As shown, a part of the combustion gas flows to the upper half side of the heat transfer tube unit 22 while flowing to the right side on the lower half side of the heat transfer tube unit 22, and the combustion flows toward the upstream spacer 32. Most of the gas is guided forward by the spacer 32 and then flows to the right, and then most of the combustion gas is guided backward by the spacer 30 on the downstream side.
その後、燃焼ガスの一部は伝熱管ユニット22の後部22Bの上層側を流れ、燃焼ガスの大部分は伝熱管ユニット22の後部22Bの下層及び中層側を流動して平板部26aの下方へ流動する。前記上層側を流れた燃焼ガスは排出開口部35から上方へ流れ、天面板26とカバー板の間の排出通路へ流れ、排出放出筒9から放出される。 Thereafter, a part of the combustion gas flows on the upper layer side of the rear portion 22B of the heat transfer tube unit 22, and most of the combustion gas flows on the lower layer and the middle layer side of the rear portion 22B of the heat transfer tube unit 22 and flows below the flat plate portion 26a. To do. The combustion gas that has flowed through the upper layer flows upward from the discharge opening 35, flows into the discharge passage between the top plate 26 and the cover plate, and is discharged from the discharge / discharge cylinder 9.
平板部26aの下方へ流動した燃焼ガスは、右面側板21eにより前方へ誘導され、伝熱管22aの間及び平板部26aと伝熱管22aの間を前方へ流動してから排出開口部35の前半部から上方へ流動して天面板26とカバー板の間の排出通路へ流れ、排出放出筒9から放出される。 The combustion gas that has flowed downward from the flat plate portion 26a is guided forward by the right side plate 21e, flows forward between the heat transfer tubes 22a and between the flat plate portion 26a and the heat transfer tubes 22a, and then the first half of the discharge opening 35. From the top plate 26 and the cover plate to the discharge passage, and is discharged from the discharge / discharge cylinder 9.
排出開口部35はケース21の右端部から複数本並べられた伝熱管22aの水平方向の左右幅以上の所定距離離隔した位置に開口されているため、伝熱管ユニット22内をケース21の右端部側へ流れた燃焼ガスが排出開口部35から直ちに上方へ流れにくくなるため、伝熱効率が向上する。 Since the discharge opening 35 is opened from the right end of the case 21 at a position separated by a predetermined distance from the right and left width in the horizontal direction of the plurality of heat transfer tubes 22a, the right end of the case 21 is disposed in the heat transfer tube unit 22. Since the combustion gas that has flowed to the side is less likely to immediately flow upward from the discharge opening 35, the heat transfer efficiency is improved.
しかも、排出開口部35の右端の開口端部の前半部36aと伝熱管22aの間の隙間G1は開口端部の後半部36bと伝熱管22aの間の隙間G2よりも大きく形成されているため、開口端部の前半部36aの方へ流れる燃焼ガスの流量が多くなるように、燃焼ガスのケース21内における流れを誘導し、伝熱効率を高めることができる。 Moreover, the gap G1 between the front half 36a of the opening end at the right end of the discharge opening 35 and the heat transfer tube 22a is formed larger than the gap G2 between the rear half 36b of the opening end and the heat transfer tube 22a. The flow of combustion gas in the case 21 can be induced to increase the heat transfer efficiency so that the flow rate of the combustion gas flowing toward the front half 36a of the opening end is increased.
下流側のスペーサ30は、排出開口部35に対する燃焼ガス流動方向上流側近傍部に、右端の開口端部の前半部36aと平面視にて対向するように配設されているため、燃焼ガスがスペーサ30によりスペーサ30と反対側へ誘導され、その後伝熱管ユニット22内の中層及び下層を排出開口部35よりも右方へ流動し、前記前半部36a側へ流れて排出開口部35から上方へ排出されるため、燃焼ガスが伝熱管22aと接触する接触時間が長くなり、伝熱効率が向上する。 The downstream spacer 30 is disposed in the vicinity of the upstream side in the combustion gas flow direction with respect to the discharge opening 35 so as to face the front half 36a of the opening end on the right end in plan view. After being guided to the side opposite to the spacer 30 by the spacer 30, the middle layer and the lower layer in the heat transfer tube unit 22 flow to the right from the discharge opening 35, flow to the front half 36 a side, and upward from the discharge opening 35. Since it is discharged, the contact time for the combustion gas to come into contact with the heat transfer tube 22a becomes longer, and the heat transfer efficiency is improved.
ケースの右面側板21eの外側近傍部には、複数の伝熱管22aの端部が接続されるヘッダ部27,28が設けられており、このヘッダ部27,28の近傍の伝熱管22aの伝熱効率が向上するため、熱交換器の性能が向上する。 Header portions 27 and 28 to which the ends of the plurality of heat transfer tubes 22a are connected are provided in the vicinity of the outside of the right side plate 21e of the case, and the heat transfer efficiency of the heat transfer tubes 22a in the vicinity of the header portions 27 and 28 is provided. Therefore, the performance of the heat exchanger is improved.
前記導入開口部33の上側空間には伝熱管22aが存在しない導入空間23が形成され、導入空間23から伝熱管ユニット22の方へ導入される燃焼ガスを上下方向に振り分け可能な仕切り板24を設けたため、伝熱管ユニット22の下半側へ流れる燃焼ガスの流量を増すことが可能になり、伝熱効率を高めることが可能になる。 An introduction space 23 in which the heat transfer tube 22a does not exist is formed in the upper space of the introduction opening 33, and a partition plate 24 capable of distributing combustion gas introduced from the introduction space 23 toward the heat transfer tube unit 22 in the vertical direction is provided. Since it provided, it becomes possible to increase the flow volume of the combustion gas which flows into the lower half side of the heat exchanger tube unit 22, and it becomes possible to improve heat transfer efficiency.
次に、実施例2に係る熱交換器20Aについて図11に基づいて説明する。
実施例1において導入空間23に付設される前記仕切り板24に代えて、導入空間23から伝熱管ユニット22の方へ導入される燃焼ガスを上下方向に振り分け可能な断面L形の仕切り部材24Aが導入空間23の下半部に設けられている。
Next, the heat exchanger 20A according to the second embodiment will be described with reference to FIG.
Instead of the partition plate 24 attached to the introduction space 23 in the first embodiment, a partition member 24A having an L-shaped cross section that can distribute combustion gas introduced from the introduction space 23 toward the heat transfer tube unit 22 in the vertical direction. It is provided in the lower half of the introduction space 23.
仕切り部材24Aは鉛直で前後方向向きのウェブ24wと、このウェブ24wの上端から右方へ水平に延びるフランジ24fとを有する。ウェブ24wは導入開口部33を左右に分断する位置に配設されるが、導入開口部33のうちの、ウェブ24wの左側の開口面積とウェブ24wの右側の開口面積の比率は、例えば、30:70となるような分断位置にウェブ24wが配置されている。 The partition member 24A includes a web 24w that is vertical and oriented in the front-rear direction, and a flange 24f that extends horizontally from the upper end of the web 24w to the right. The web 24w is disposed at a position where the introduction opening 33 is divided into left and right. The ratio of the opening area on the left side of the web 24w and the opening area on the right side of the web 24w in the introduction opening 33 is, for example, 30. : The web 24w is arranged at the dividing position where 70 is obtained.
そのため、伝熱管ユニット22の下層及び中層側へ約70%の燃焼ガスが導入され、伝熱管ユニット22の上層側へ約30%の燃焼ガスが導入される。尚、30:70の比率は一例であり、この比率に限るものではない。伝熱管ユニット22の内部を右方へ流動する間に、燃焼ガスは上方へも流動することに鑑み、伝熱管ユニット22の下層及び中層側へ導入する燃焼ガスの流量を上記のように多く設定する。これにより、 熱交換器20Aの伝熱効率を高めることができる。 Therefore, about 70% of the combustion gas is introduced into the lower layer and the middle layer of the heat transfer tube unit 22, and about 30% of the combustion gas is introduced into the upper layer side of the heat transfer tube unit 22. In addition, the ratio of 30:70 is an example, and is not limited to this ratio. In view of the fact that the combustion gas also flows upward while flowing inside the heat transfer tube unit 22 to the right, the flow rate of the combustion gas introduced to the lower and middle layers of the heat transfer tube unit 22 is set as described above. To do. Thereby, the heat transfer efficiency of 20 A of heat exchangers can be improved.
次に、前記実施例を部分的に変更する例について説明する。
1)熱交換器20,20Aは、ヘッダ部27,28のある側を左側とし、導入開口部33のある側を右側とするように、左右を反転させた構造であってもよい。
2)伝熱管ユニット における伝熱管の本数や段数は前記実施例のものに限定されるものではないことは勿論である。
Next, an example in which the above embodiment is partially changed will be described.
1) The heat exchangers 20 and 20A may have a structure in which the left and right sides are reversed so that the side with the header portions 27 and 28 is the left side and the side with the introduction opening 33 is the right side.
2) The number of heat transfer tubes and the number of stages in the heat transfer tube unit are not limited to those of the above-described embodiments.
3)排出開口部35の形状は矩形状に限るものではなく、種々の形状の排出開口部を採用可能である。
4)その他、当業者ならば本発明の趣旨を逸脱することなく、前記実施例に種々の変更を付加した形態で実施可能であり、本発明はそのような変更形態も包含するものである。
3) The shape of the discharge opening 35 is not limited to a rectangular shape, and various shapes of discharge openings can be employed.
4) In addition, those skilled in the art can implement the present invention by adding various modifications to the embodiments without departing from the spirit of the present invention, and the present invention includes such modifications.
20,20A 熱交換器
21 ケース
21a 底面板
22 伝熱管ユニット
22a 伝熱管
23 導入空間
24 仕切り板(仕切り部材)
24A 仕切り部材
26 天面板
27,28 ヘッダ部
30 スペーサ
33 導入開口部
35 排出開口部
36a 開口端部の前半部(一部)
36b 開口端部の後半部(残部)
20, 20A Heat exchanger 21 Case 21a Bottom plate 22 Heat transfer tube unit 22a Heat transfer tube 23 Introduction space 24 Partition plate (partition member)
24A Partition member 26 Top plate 27, 28 Header part 30 Spacer 33 Introduction opening part 35 Discharge opening part 36a Front half part (part) of opening end part
36b Second half of opening end (remaining part)
Claims (4)
前記伝熱管ユニットは複数の伝熱管を平面視長円状又は長方形状に巻き回して複数段に形成されると共に、上下に隣接する伝熱管の間を部分的に仕切るスペーサが設けられ、
前記排出開口部は前記ケースの他端部から複数本並べられた伝熱管の水平方向幅以上の所定距離離隔した位置に開口されると共に、前記排出開口部の前記他端部側の開口端部の一部は残部よりも伝熱管との間の隙間が大きく形成されていることを特徴とする熱交換器。 A case having a substantially rectangular parallelepiped shape and a heat transfer tube unit disposed inside the case, wherein an introduction opening for introducing combustion gas is formed on one end of the bottom plate of the case, and the top plate of the case In the heat exchanger in which a discharge opening for combustion gas discharge is formed on the other end side of the
The heat transfer tube unit is formed in a plurality of stages by winding a plurality of heat transfer tubes in an elliptical shape or a rectangular shape in plan view, and provided with a spacer that partially partitions the heat transfer tubes adjacent vertically.
The discharge opening is opened at a position spaced apart from the other end of the case by a predetermined distance equal to or greater than the horizontal width of the heat transfer tubes arranged side by side, and the open end on the other end side of the discharge opening A part of the heat exchanger is characterized in that a gap between the heat transfer tube is formed larger than the remaining part.
前記導入空間から伝熱管ユニットの方へ導入される燃焼ガスを上下方向に振り分け可能な仕切り部材を設けたことを特徴とする請求項1〜3の何れか1項に記載の熱交換器。 An introduction space in which no heat transfer tube exists is formed in the upper space of the introduction opening,
The heat exchanger according to any one of claims 1 to 3, further comprising a partition member capable of distributing combustion gas introduced from the introduction space toward the heat transfer tube unit in a vertical direction.
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JP2016085832A JP2017194247A (en) | 2016-04-22 | 2016-04-22 | Heat exchanger |
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2010007968A (en) * | 2008-06-27 | 2010-01-14 | Noritz Corp | Hot water supply device |
JP2011137567A (en) * | 2009-12-25 | 2011-07-14 | Noritz Corp | Heat exchanger and water heater including the same |
JP2013096592A (en) * | 2011-10-28 | 2013-05-20 | Noritz Corp | Combustion device |
JP2014202402A (en) * | 2013-04-03 | 2014-10-27 | 株式会社ノーリツ | Heat exchanger and combustion device |
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2016
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Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2010007968A (en) * | 2008-06-27 | 2010-01-14 | Noritz Corp | Hot water supply device |
JP2011137567A (en) * | 2009-12-25 | 2011-07-14 | Noritz Corp | Heat exchanger and water heater including the same |
JP2013096592A (en) * | 2011-10-28 | 2013-05-20 | Noritz Corp | Combustion device |
JP2014202402A (en) * | 2013-04-03 | 2014-10-27 | 株式会社ノーリツ | Heat exchanger and combustion device |
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