JP2017193093A - Manufacturing method of molded article with vibration attenuation function or the like - Google Patents

Manufacturing method of molded article with vibration attenuation function or the like Download PDF

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JP2017193093A
JP2017193093A JP2016084080A JP2016084080A JP2017193093A JP 2017193093 A JP2017193093 A JP 2017193093A JP 2016084080 A JP2016084080 A JP 2016084080A JP 2016084080 A JP2016084080 A JP 2016084080A JP 2017193093 A JP2017193093 A JP 2017193093A
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vibration damping
injection molding
rotating body
bearing
molded product
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JP6083918B1 (en
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廣行 大野
Hiroyuki Ono
廣行 大野
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FANTECH KK
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Abstract

PROBLEM TO BE SOLVED: To provide a molded article with vibration attenuation function with shortening manufacturing time caused by being constituted by many components conventionally and reducing loads such as cost, and excellent in treatment property or recyclability during disposal.SOLUTION: There is adopted a manufacturing method of a molded article with vibration attenuation function, which is constituted by a first injection molding process for obtaining a first molded article constituted by a bearing part, a disc part and a joint part, a second injection molding process for inserting the same into a mold to mold a part of the vibration attenuation part by elastomer and a third injection molding process for inserting the same into the mold to integral mold the rotor, the vibration attenuation part forms an integral structure from both sides of the disc part via the communication hole and the rotor forms an integral structure from both sides of the disc part via the communication hole for rotor.SELECTED DRAWING: Figure 1

Description

本発明は、振動減衰機能を備えた軸受部を有する射出成形品の製造方法に関し、詳しくは、モーターの出力軸等と回転物とを連結する連結部において、振動を減衰させる構造の軸受部を有する回転成形品を一体的な構造体として製造する方法、並びにその成形品、特に空調用のシロッコファンやラインフローに用いられるファンの製造技術に関する。   The present invention relates to a method of manufacturing an injection-molded product having a bearing portion having a vibration damping function, and more specifically, a bearing portion having a structure for damping vibration at a connecting portion that connects an output shaft of a motor and a rotating object. The present invention relates to a method of manufacturing a rotationally-molded product having an integral structure, and to a molded product, particularly a sirocco fan for air conditioning and a fan manufacturing technique used for line flow.

回転する出力軸に取り付けられる回転物においては、特に高速回転する製品では振動を嫌うことから、モーター等の出力軸や加減速用ギヤヘッドの出力軸との間で減衰用のゴム等の振動吸収素材を利用するものが多い。例えば、空調用のファンにおいては、シロッコファンやラインフロー等のファンとをモーター駆動する場合、アルミニウム等の金属を切削加工した軸受部とメッキ処理した金属板の円板状プレートを、ゴムの弾性限界を飛躍的に増大させるゴム加硫製造方法により一体化し、これをファン部の射出成形においてインサート成形するという技術が用いられている。   For rotating objects attached to rotating output shafts, vibration-absorbing materials such as damping rubber are used between the output shaft of motors and the output shaft of acceleration / deceleration gearheads, especially in products that rotate at high speed. There are many things that use. For example, in a fan for air conditioning, when a motor such as a sirocco fan or a fan of line flow is driven by a motor, a bearing portion made by cutting a metal such as aluminum and a disk-shaped plate made of a plated metal plate are made of elastic rubber. A technique of integrating by a rubber vulcanization manufacturing method that dramatically increases the limit, and performing insert molding in the injection molding of the fan part is used.

しかし、係る技術では、異種材料による部品点数が多く、金属部材を含むことから軽量化の必要があり、また、メッキ処理や切削加工、組み立て加工等の多数の工程を必要とし、製造に係る時間やコストを抑えることが極めて困難であるといった現状がある。   However, such technology requires many parts such as plating, cutting, and assembly because it involves many parts such as dissimilar materials and includes metal parts. It is extremely difficult to keep costs down.

また、従来技術では、異種材料を固定するために接着剤を塗布する工程が必要であったが、これらに用いられる天然ゴム系等のゴム材を強力に接着するためには、主剤にキシレン、溶剤にトルエンとする接着剤が多く、作業者の人体への影響もあり、労働環境の悪化を防ぐ観点からもこれらの材料を用いることは好ましいことではない。   Further, in the prior art, a process of applying an adhesive was necessary to fix different materials, but in order to strongly bond a rubber material such as a natural rubber used for these, xylene, There are many adhesives which use toluene as a solvent, and it has an influence on a worker's human body, and it is not preferable to use these materials also from a viewpoint of preventing a working environment from deteriorating.

そこで軸受部にはアルミニウム等の軽量で切削性に優れた金属材料を用いることで、対応しているという現状があり。また、振動を減衰されるためのゴム部にはゴムの弾性限度を向上させるゴム加粒成形によって振動吸収機能を発揮させるとともに、軸受部と円板部を一体構造とする技術によってこれらの諸問題に対応してきた。   Therefore, there is a current situation that the bearing portion is supported by using a metal material that is lightweight and excellent in machinability such as aluminum. In addition, the rubber part for damping vibration exhibits a vibration absorbing function by rubber granulation molding that improves the elastic limit of the rubber, and these problems are solved by the technology that makes the bearing part and the disk part an integral structure. Have responded to.

しかしながら、軽量なアルミニウムといえど、樹脂と比較すればやはり重量的には重くなってしまう。また、ゴム素材では経年劣化による振動吸収特性の低下は避けることはできないものであった。   However, even if it is lightweight aluminum, it will become heavier in weight compared with resin. In addition, the rubber material cannot avoid a decrease in vibration absorption characteristics due to aging.

そこで前記問題点に鑑みて、本願発明者のみならず、他にも種々の技術提案がなされている。例えば、特許文献1には、捩り振動に対する高減衰を得ることのできる捩り振動ダンパを提供することを課題とする「捩り振動ダンパ」が記載され公知技術となっている。具体的には、回転軸に取り付けられるハブと、このハブと同心的に配置された環状の質量体と、前記ハブと質量体とを弾性的に連結するエラストマからなる複数の弾性体とを備え、前記ハブ、質量体及び複数の弾性体の間に、粘性流体を封入した流体封入室が画成されたことを特徴とする発明である。   In view of the above problems, various technical proposals have been made in addition to the inventors of the present application. For example, Patent Document 1 describes a “torsional vibration damper” that is intended to provide a torsional vibration damper capable of obtaining high damping against torsional vibration, and is a known technique. Specifically, a hub attached to the rotating shaft, an annular mass body concentrically arranged with the hub, and a plurality of elastic bodies made of elastomer that elastically connect the hub and the mass body are provided. The invention is characterized in that a fluid sealing chamber in which a viscous fluid is sealed is defined between the hub, the mass body, and the plurality of elastic bodies.

特許文献2には、金属製のプレートは単一材料で済み、かつ防振用の弾性体は、プレートの一部に部分的に被覆するだけで、金属製のプレートの大きさを極力節約し、かつ弾性体の使用量も軽減し、さらに締付ネジなどの取付孔の内周に防振用の弾性体を設け、全体を肉薄く形成できるようにした防振マウントの提供することを課題とする「防振マウント」が記載され公知技術となっている。具体的には、中央孔を有し、上下に取付孔を穿った一方の取付体と当接する高位の表面と、この表面より段差を介して形成される低位の表面の左右に取付孔を穿って成る硬質のプレートにあって、前記左右の取り付け孔の内周面、その内周面を含む低位の表面、及び該内周面を含む反対の裏面に弾性体を被着し、この弾性体を介して他方の振動部材と当接して取付孔に挿通した緊締部材により固定できるようにして成ることを特徴とする防振マウントの発明である。   In Patent Document 2, the metal plate only needs to be a single material, and the elastic body for vibration isolation only partially covers a part of the plate, thereby saving the size of the metal plate as much as possible. Further, it is an object to provide an anti-vibration mount that reduces the amount of use of an elastic body and further provides an anti-vibration elastic body on the inner periphery of a mounting hole such as a tightening screw so that the entire body can be formed thin. "Anti-vibration mount" is described and is a known technique. Specifically, mounting holes are drilled on the left and right sides of the upper surface that has a central hole and abuts one mounting body that has upper and lower mounting holes, and the lower surface that is formed through a step from this surface. The elastic body is attached to the inner peripheral surface of the left and right mounting holes, the lower surface including the inner peripheral surface, and the opposite back surface including the inner peripheral surface. An anti-vibration mount according to the present invention is characterized in that it can be fixed by a tightening member that is in contact with the other vibration member through the mounting hole and is inserted into the mounting hole.

特許文献3には、ファンモータから発生する振動エネルギーを低減させて車室側への伝達を軽減させることができると共に、製造コストの低減が可能なモータファンシュラウドの結合構造の提供を目的とするモータファンシュラウドの結合構造に関する技術が記載され公知技術となっている。具体的には、ラジエータコアサポート本体における 開口部の上下開口縁部とモータファンシュラウドにおけるスカート部の両筒部との間が略蛇腹断面状に形成された4個の振動吸収部で互いに連結された状態で樹脂により一体成形されることにより、振動吸収部においてファンモータから発生する振動エネルギーを低減させるように構成されているものである。   Patent Document 3 aims to provide a motor fan shroud coupling structure that can reduce vibration energy generated from a fan motor to reduce transmission to the passenger compartment side and reduce manufacturing costs. Techniques relating to the motor fan shroud coupling structure are described and are well known. Specifically, the upper and lower opening edges of the opening in the radiator core support body and the two cylinders of the skirt in the motor fan shroud are connected to each other by four vibration absorbing parts formed in a substantially bellows cross section. In this state, the vibration energy generated from the fan motor is reduced in the vibration absorbing portion by being integrally molded with resin.

しかしながら、上記特許文献1から特許文献3に記載された何れの技術内容を見ても、本願発明のように工程及び部品点数を減らしつつ振動を減衰させるという機能を発揮できる技術については記載も示唆も無く、従来技術と同様以上に発揮できる技術は未だに求められているといえ、前記課題の解決に至っていない。   However, any technical content described in Patent Document 1 to Patent Document 3 described above suggests a description of a technique that can exhibit the function of attenuating vibration while reducing the number of processes and parts as in the present invention. However, it can be said that there is still a demand for a technique that can be performed as well as the conventional technique, but the problem has not yet been solved.

通常インサート成形方法は、金属と樹脂を一体に成形する場合に用いられる方法である。しかしながら、金属と樹脂とを一体に成形した場合には、内部に取り込まれた金属部材が外部を覆う樹脂との間で滑りが発生することがある。係る滑りが発生すると、モーター等からの出力を有効に伝達されず、振動の発生の要因ともなる。更には重量の低減に限界もあるため、これらを解決しなければならいないという課題があった。   Usually, the insert molding method is a method used when a metal and a resin are integrally molded. However, when the metal and the resin are integrally molded, the metal member taken inside may slip between the resin covering the outside. When such slipping occurs, the output from the motor or the like is not transmitted effectively, which also causes vibration. Furthermore, since there is a limit in weight reduction, there is a problem that these must be solved.

そこで、本発明者は上記の問題を解決しようと、樹脂成形の工程中にこれらの要素をすべて含めて、射出成形によって同時に製造することにより、部品点数の削減並びに製造工程の負担軽減させることができないかという点に着目し、射出成形の特徴でもある流動性を利用してエラストマの減衰特性と樹脂による微細形状の成形技術を生かした「振動減衰機能付成形品」の技術提案に至った。   Therefore, in order to solve the above problem, the present inventor can reduce the number of parts and reduce the burden of the manufacturing process by including all these elements in the resin molding process and simultaneously manufacturing by injection molding. Focusing on the possibility of being able to do so, we have come up with a technical proposal for a "molded product with vibration damping function" that takes advantage of the damping characteristics of elastomers and the molding technology of fine shapes using resin, utilizing the fluidity that is also a feature of injection molding.

特開2001−12550号JP 2001-12550 A 特開2012−219827号JP2012-219827 特開2005−262979号Japanese Patent Laying-Open No. 2005-262979

本発明は従来から問題であった振動減衰機能付成形品の多数の部品から構成されていることに起因した製造時間の短縮、並びにコスト等の負担を軽減するために、振動減衰性能を確保しながら製造時間並びに製造コストを大幅に軽減するとともに廃棄時の処理性やリサイクル性にも優れた振動減衰機能付成形品の提供を図ることを課題とする。   The present invention ensures vibration damping performance in order to shorten manufacturing time and reduce burdens such as costs due to the fact that it is composed of a large number of molded parts with vibration damping function, which has been a problem in the past. However, it is an object of the present invention to provide a molded product with a vibration damping function that greatly reduces the manufacturing time and the manufacturing cost and is excellent in the processability and recyclability at the time of disposal.

本発明に係る振動減衰機能付成形品は、出力軸を挿入して固定するための軸受穴を有する軸受部と、回転体と固定するための多数の連通穴と回転体用連通穴を有する円板部と、前記軸受部と前記円板部との空間を繋ぐ繋ぎ部と、から構成される第一成形品を射出成形により一体成形する第一射出成形工程と、前記第一射出成形工程により得られた前記第一成形品を、金型にインサートしてエラストマによる前記振動減衰部を一体成形する第二射出成形工程と、前記第二射出成形工程により得られた第二成形品を、金型にインサートして前記回転体を一体成形する第三射出成形工程と、から構成され、前記振動減衰部は前記連通穴を介して前記円板部の両側から一体構造をなすとともに、前記回転体は前記回転体用連通穴を介して前記円板部の両側から一体構造となる製造方法とした。   The molded product with a vibration damping function according to the present invention includes a bearing portion having a bearing hole for inserting and fixing the output shaft, a plurality of communication holes for fixing to the rotating body, and a circle having a communication hole for the rotating body. A first injection molding step of integrally molding a first molded product composed of a plate portion and a connecting portion connecting the space between the bearing portion and the disc portion by injection molding; and the first injection molding step. The obtained first molded product is inserted into a mold, and the second molded product obtained by the second injection molding step and the second injection molded step of integrally molding the vibration damping part by an elastomer, And a third injection molding step of integrally molding the rotating body by being inserted into a mold, wherein the vibration damping portion forms an integral structure from both sides of the disk portion via the communication hole, and the rotating body Through the communication hole for the rotor It was manufacturing method comprising an integral structure from the side.

また、本発明は、前記第一射出成形工程により一体に成形される前記第一成形品において軸受部には前記円板部と平行な第二円板部を備え、前記繋ぎ部が前記円板部と前記第二円板部とを軸方向に繋いでいる手段を採用することもできる。   According to the present invention, in the first molded product that is integrally molded by the first injection molding step, the bearing portion includes a second disc portion parallel to the disc portion, and the joint portion is the disc. It is also possible to employ means for connecting the portion and the second disc portion in the axial direction.

また、本発明は、前記繋ぎ部が軸芯から放射方向に向かって前記軸受部と前記円板部を繋いでいる手段を採用することもできる。   Further, the present invention may employ means in which the connecting portion connects the bearing portion and the disc portion in the radial direction from the axial center.

また、本発明は、出力軸を固定するための軸受穴を有する軸受部と、多数の連通穴と回転体用連通穴を有する円板部と、前記軸受部と前記円板部との空間を繋ぐ繋ぎ部と、を有する軸受けユニットに、前記連通穴を介して前記振動減衰部が前記円板部を両側から挟み込むように配置され、前記回転体用連通穴を介して前記回転体の取付部が前記円板部を両側から挟み込むように保持して配置されている構成の振動減衰機能付回転物とすることもできる。   Further, the present invention provides a bearing part having a bearing hole for fixing the output shaft, a disk part having a large number of communication holes and a communication hole for a rotating body, and a space between the bearing part and the disk part. The vibration damping part is disposed in a bearing unit having a connecting part through the communication hole so as to sandwich the disk part from both sides, and the rotating body mounting part is provided through the communication hole for the rotary body. However, it can also be set as the rotary body with a vibration damping function of the structure arrange | positioned so that the said disc part may be inserted | pinched from both sides.

また、本発明は、前記軸受部には前記円板部と平行な第二円板部を備え、前記繋ぎ部が前記円板部と前記第二円板部とを軸方向に繋ぐ構成である振動減衰機能付回転物とすることもできる。   In the present invention, the bearing portion includes a second disc portion parallel to the disc portion, and the connecting portion connects the disc portion and the second disc portion in the axial direction. A rotating object with a vibration damping function can also be used.

また、本発明は、前記繋ぎ部が前記軸受部の外周から放射方向に向かって前記円板部の内側縁部までを繋ぐ構成である振動減衰機能付回転物とすることもできる。   Moreover, this invention can also be set as the rotary body with a vibration damping function which is a structure which the said connection part connects to the inner edge part of the said disk part toward the radial direction from the outer periphery of the said bearing part.

また、本発明は、前記回転体が空調用ファンであることを特徴とし、該ファンにはラインフローやシロッコファン、或いはターボファン等の送風ファンに係る振動減衰機能付回転物とすることもできる。   Further, the present invention is characterized in that the rotating body is an air conditioning fan, and the fan can be a rotating object with a vibration damping function related to a blower fan such as a line flow, a sirocco fan, or a turbo fan. .

本発明に係る製造方法を用いた振動減衰機能付成形品によれば振動を軽減し、制振効果を有する動作の性能を向上させるものである。   According to the molded product with a vibration damping function using the manufacturing method according to the present invention, the vibration is reduced and the performance of the operation having the damping effect is improved.

本発明に係る振動減衰機能付成形品の製造方法の各工程を示すフロー図である。It is a flowchart which shows each process of the manufacturing method of the molded article with a vibration damping function which concerns on this invention. 振動減衰機能付成形品の従来品を示す説明図である。It is explanatory drawing which shows the conventional product of a molded product with a vibration damping function. 本発明に係る振動減衰機能付成形品の構造を示す構造説明図である。It is structure explanatory drawing which shows the structure of the molded article with a vibration damping function which concerns on this invention. 本発明に係る振動減衰機能付成形品をシロッコファンに用いた状態を示す実施例説明図である。It is Example explanatory drawing which shows the state which used the molded article with the vibration damping function which concerns on this invention for the sirocco fan. 本発明に係る振動減衰機能付成形品の別の構造を示す構造説明図である。It is structure explanatory drawing which shows another structure of the molded article with a vibration damping function which concerns on this invention. 本発明に係る振動減衰機能付成形品のシャフト式クロスフローファンに用いた状態を示す実施例説明図である。It is Example explanatory drawing which shows the state used for the shaft type crossflow fan of the molded article with a vibration damping function which concerns on this invention.

本発明である振動減衰機能付成形品は、従来から問題であった部品数と加工工程を減らし、これらに起因した製造時間の問題とコストの負担を軽減するために、振動減衰性能を確保しながら製造時間並びに製造コストを大幅に軽減するとともに廃棄時の処理性やリサイクル性にも優れた振動減衰機能付成形品の提供を図ることを課題とし、従来二つ必要であった軸受部と円板部とを一体成形し、軸芯を合わせる精度を高めつつ、減衰機能を阻害しない程度の繋ぎ部を設けて、エラストマによる減衰機能を十分に発揮させることを最大の特徴とするものである。以下、図1から図6に従って、本発明を説明する。なお、図面上モーターは示していないが、軸方向の上側にモーターを配置した状態として、モーター側から見た図を平面図、軸と垂直方向から見た図を側面図として説明する。   The molded product with vibration damping function of the present invention ensures vibration damping performance in order to reduce the number of parts and processing steps that have been problematic in the past, and to reduce the manufacturing time problem and cost burden caused by them. However, bearing parts and circles, which were previously required, were aimed at providing molded products with a vibration damping function that greatly reduced manufacturing time and manufacturing costs, and also had excellent disposal and recyclability during disposal. The greatest feature is that the plate portion is integrally formed to increase the accuracy of aligning the shaft core, and a connecting portion that does not impede the damping function is provided so that the damping function by the elastomer is sufficiently exhibited. The present invention will be described below with reference to FIGS. Although the motor is not shown in the drawing, the motor viewed from the motor side will be described as a plan view and the side view as viewed from the direction perpendicular to the shaft, with the motor disposed on the upper side in the axial direction.

なお、本実施例で示される振動減衰機能付成形品の全体形状及び各部の形状は、下記に述べる実施例に限定されるものではなく、本発明の技術的思想の範囲内、即ち、同一の作用効果を発揮できる形状及び寸法の範囲内で変更することができるものである。   The overall shape of the molded article with vibration damping function and the shape of each part shown in the present embodiment are not limited to the embodiments described below, but are within the scope of the technical idea of the present invention, that is, the same. It can change within the range of the shape and dimension which can exhibit an effect.

図1は、本発明に係る振動減衰機能付成形品1の製造方法の工程を示すフロー図である。   FIG. 1 is a flowchart showing the steps of a method for manufacturing a molded article 1 with a vibration damping function according to the present invention.

図1(a)は、本発明に係る製造方法の各工程及び全体の流れを示すフロー図であり、図1(b)は、対比のために従来の製造方法の各工程及び全体の流れを示すフロー図である。図1(a)に示されるように、本発明は、第一射出成形工程A、第二射出成形工程B及び第三射出成形工程Cから構成され、具体的には、第一射出成形工程Aにより全体が一体に樹脂成形された第一成形品30に第二射出成形工程Bにおいて前記第一成形品30をインサート成形して第二射出成形工程Bにより第二成形品45を得る第二射出成形工程Bであることを示し、前記第二射出成形工程Bにより得られた第二成形品45をインサート成形して回転体50を射出成形する第三射出成形工程Cにより振動減衰機能付成形品1を得ることを示している。図1(a)及び図1(b)を比較すると明らかに図1(a)の工程が少ないことが示されている。   FIG. 1A is a flowchart showing each process and the overall flow of the manufacturing method according to the present invention. FIG. 1B shows each process and the overall flow of the conventional manufacturing method for comparison. FIG. As shown in FIG. 1 (a), the present invention includes a first injection molding process A, a second injection molding process B, and a third injection molding process C. Specifically, the first injection molding process A In the second injection molding step B, the first molded product 30 is insert-molded in the first molded product 30 that is integrally molded with the resin as a whole to obtain the second molded product 45 in the second injection molding step B. Molded product with vibration damping function by the third injection molding process C, which shows the molding process B and insert-molds the second molded product 45 obtained by the second injection molding process B to injection-mold the rotating body 50 1 is obtained. Comparing FIG. 1 (a) and FIG. 1 (b) clearly shows that the number of steps in FIG. 1 (a) is small.

また、図1(b)に示される従来技術では、接着工程を含むため、作業者の労働環境を悪化させる恐れがあり、また、硬化までの時間を要する為、製造時間が多く必要となるという問題がある。これに対し本願発明に係る方法の工程では、第一射出成形工程Aと、これをインサート成形による第二射出成形工程B、これをインサート成形による第三射出成形工程Cという極めてシンプルな工程と2種類の原材料を用いて最終的に一体成形できることから、作業者の労働環境を悪化させず、また、作業時間も短縮でき、コスト軽減にもつながり、更には金属を含まないため、リサイクル処理も容易であるといった優れた効果も発揮する製造工程である。   In addition, since the conventional technique shown in FIG. 1B includes an adhesion process, there is a risk of deteriorating the worker's working environment, and more time is required for curing, which requires more manufacturing time. There's a problem. On the other hand, in the method according to the present invention, the first injection molding step A, the second injection molding step B by insert molding, and the third injection molding step C by insert molding are very simple steps. Since it can be integrally formed using various types of raw materials, it does not deteriorate the worker's working environment, shortens the work time, reduces costs, and does not contain metal, making it easy to recycle. It is a manufacturing process that also exhibits excellent effects such as.

次に、本願発明に係る製造工程について図1、図3、図5及び図6に基づいて説明する。本願発明に係る製造方法は、大別すると3回の射出成形工程により構成されている。大きく第一射出成形工程A、第二射出成形工程B及び第三射出成形工程Cの3つに分けて説明する。   Next, the manufacturing process which concerns on this invention is demonstrated based on FIG.1, FIG.3, FIG.5 and FIG. The manufacturing method according to the present invention is roughly divided into three injection molding steps. The description will be divided into three parts: a first injection molding process A, a second injection molding process B, and a third injection molding process C.

(第一射出成形工程A)図1(a)、図3参照
第一射出成形工程Aは、軸受部10、繋ぎ部15、円板部20を1回の射出成形工程として一体化させて成形する工程である。従来の製造方法では軸受部10並びに円板部20をそれぞれ金属性としていたため、これらの部品を切削加工やプレス加工等によって製造していた工程を、本願発明では一回の射出成形において一体に成形した第一成形品30を得るものである。以下、前記第一射出成形工程Aで一体に成形された前記第一成形品30の各部の構成を示す。
(First Injection Molding Process A) See FIG. 1A and FIG. 3. In the first injection molding process A, the bearing portion 10, the connecting portion 15, and the disk portion 20 are integrated and molded as one injection molding process. It is a process to do. In the conventional manufacturing method, since the bearing portion 10 and the disc portion 20 are each made of metal, the process in which these parts are manufactured by cutting or pressing is integrated in one injection molding in the present invention. The molded first molded product 30 is obtained. Hereinafter, the configuration of each part of the first molded product 30 integrally molded in the first injection molding step A will be described.

軸受部10は、モーター等の出力軸12(図6)を取り付けて固定することによって動力を伝達する部材であり(図6)、一般的には嵌め合い公差による圧入方法やキー及びキー溝の固定方法等によって滑り等が生じないように固定される構造体である。係る軸受部10には必要に応じて第二円板部24(図3)を一体に成形し、該第二円板部24には円板部20(図3)と同様に連通穴21が設けられている。また、該軸受部10には、出力軸固定部を有することが望ましく、係る出力軸固定部は、ねじ部を成形して螺合部材による固定や、セレーションやスプライン等の滑り止め、或いは穴とピンを用いたピン止め等が考え得る。即ち、出力軸12が軸受穴11内で空転することを防止できる構造であればよい。   The bearing portion 10 is a member that transmits power by attaching and fixing an output shaft 12 (FIG. 6) such as a motor (FIG. 6). Generally, a press-fitting method by fitting tolerances, a key and a key groove It is a structure that is fixed so as not to cause slipping or the like by a fixing method or the like. A second disc portion 24 (FIG. 3) is integrally formed in the bearing portion 10 as necessary, and a communication hole 21 is formed in the second disc portion 24 similarly to the disc portion 20 (FIG. 3). Is provided. The bearing portion 10 preferably has an output shaft fixing portion. The output shaft fixing portion is formed with a screw portion and fixed by a screwing member, a slip stopper such as a serration or a spline, or a hole. Pinning using a pin can be considered. In other words, any structure that can prevent the output shaft 12 from idling in the bearing hole 11 may be used.

円板部20は、従来製品の金属プレートに相当する部分であり、第一射出成形工程Aにおいて、繋ぎ部15を介して軸受部10と一体に成形され、係る円板部20には、連通穴21と回転体用連通穴22がそれぞれの円周上に複数個所に設けられている。   The disk portion 20 is a portion corresponding to a metal plate of a conventional product, and is formed integrally with the bearing portion 10 via the connecting portion 15 in the first injection molding step A. The holes 21 and the communication holes 22 for the rotating body are provided at a plurality of locations on each circumference.

繋ぎ部15は、軸受部10と円板部20との間の空間領域を繋ぐ部材であって、互いの軸芯を保持し、エラストマによる振動減衰を阻害しない程度の厚みを有した架橋体である。また、係る架橋体は、図3に示すような軸受部10に円板部20と平行な第二円板部24を設けて、該第二円板部24と円板部20との間を軸方向に平行に接続する構成や、図5に示すような円周方向に向かって放射状につなぐ構成とすることもできる。   The connecting portion 15 is a member that connects the space region between the bearing portion 10 and the disc portion 20, and is a cross-linked body that holds the mutual axis and has a thickness that does not hinder vibration attenuation due to the elastomer. is there. In addition, the cross-linked body is provided with a second disk part 24 parallel to the disk part 20 in the bearing part 10 as shown in FIG. 3, and between the second disk part 24 and the disk part 20. It can also be set as the structure connected in parallel to an axial direction, or the structure connected radially toward the circumferential direction as shown in FIG.

また繋ぎ部15は、図5(a)に示すような略S字状に曲がった形状で構成することも有効であり、これは、軸受部10と円板部20との間の振動を吸収しやすくするための曲げ部を有した形状としたものである。但し、図5(a)に示すような略S字状に曲がった形状に限定されるものではなく、前記架橋構造により軸芯を保持できるものであってエラストマの振動減衰機能を阻害することがなければ、直線形状若しくはその他の形状であってもよい。   It is also effective to form the connecting portion 15 in a substantially S-shaped shape as shown in FIG. 5A, which absorbs vibration between the bearing portion 10 and the disc portion 20. It is made into the shape with the bending part for making it easy to do. However, it is not limited to the shape bent in a substantially S shape as shown in FIG. 5 (a), and the cross-linking structure can hold the shaft core and hinder the vibration damping function of the elastomer. If not, it may be a linear shape or other shapes.

(第二射出成形工程B)図3、図5参照
第二射出成形工程Bは、従来、ゴム加硫製法により軸受部10と円板部20を一体的に接続し、係るゴム部60の振動減衰機能により効果を発揮させていた工程を、エラストマに代替した工程であり、第一射出成形工程Aによって得られた第一成形品30をインサートしてエラストマによる振動減衰部40を該第一成形品30を覆うように一体成形する工程である。係る工程においてエラストマが流動する際、連通穴21を介して円板部20を両側から貫通するように振動減衰部40が一体に形成され、該連通穴21を通じて前記第一成形品30と該振動減衰部40とが空転しない滑り止め構造を備えることとなる。従って、従来技術の問題点であった接着工程を不要としている。
(Second Injection Molding Process B) See FIGS. 3 and 5 In the second injection molding process B, conventionally, the bearing portion 10 and the disk portion 20 are integrally connected by a rubber vulcanization method, and the vibration of the rubber portion 60 is related. The process that has exhibited the effect by the damping function is a process that replaces the elastomer, and the first molded product 30 obtained by the first injection molding process A is inserted to form the vibration damping part 40 by the elastomer. This is a step of integrally molding the product 30 so as to cover it. In this process, when the elastomer flows, the vibration damping part 40 is integrally formed so as to penetrate the disk part 20 from both sides via the communication hole 21, and the first molded product 30 and the vibration are formed through the communication hole 21. The damping part 40 is provided with a non-slip structure that does not idle. Therefore, the bonding process which is a problem of the prior art is unnecessary.

なお、従来製法によるゴム加硫製法工程で用いられていたゴム材としては、ネオプレンゴムWX−J typeが用いられることが多く、本願発明に係る振動減衰部40では係るゴム材が有する振動減衰機能を発揮するエラストマを用いることが必要であるため、前記ゴム材に代替するエラストマの特性としては、前記ゴム材のJISK6253の規格に定められる55から±5前後の硬度が必要であり、また、これらのゴムと同等またはそれ以上の減衰機能を発揮できるエラストマであることが必要である。   In addition, as a rubber material used in the rubber vulcanization manufacturing process by the conventional manufacturing method, neoprene rubber WX-J type is often used, and the vibration damping function of the rubber material in the vibration damping unit 40 according to the present invention is provided. Therefore, it is necessary to use an elastomer that replaces the rubber material, and the rubber material must have a hardness of around 55 to ± 5 as defined in the JISK6253 standard for the rubber material. It is necessary to be an elastomer that can exhibit a damping function equivalent to or higher than that of other rubbers.

従来、軸受部10ならびに円板部20に使用されていた金属部分の代替部材として樹脂材料を使用し、係る構造を樹脂で形成する射出成形材料には、PA、PBT、PC、PPS、PPE、PEEK、PET、SPS等を用い、従来品の振動減衰素材として使用していたゴム部60にはエラストマを用いる。係るエラストマには、従来ゴムの有していた振動減衰機能を発揮する特性のエラストマを選択することとなるが、エラストマにはスチレン系、オレフィン系、ポリエステル系、ポリウレタン系などがあり、エラストマとしては非常に古い素材であるポリウレタン系は対磨耗性及び弾性に優れるといった特性があり、振動吸収素材として適用させやすい素材といえる。また、スチレン系も柔軟で伸びがよく且つ軽量であるため、本願発明に係る振動減衰部40の素材に用いられるには適している。   Conventionally, a resin material is used as an alternative member of the metal portion used in the bearing portion 10 and the disc portion 20, and injection molding materials for forming such a structure with resin include PA, PBT, PC, PPS, PPE, PEEK, PET, SPS, etc. are used, and an elastomer is used for the rubber part 60 used as a conventional vibration damping material. For such elastomers, elastomers having the characteristics of exhibiting the vibration damping function that rubber has conventionally had will be selected. Elastomers include styrene-based, olefin-based, polyester-based, and polyurethane-based elastomers. Polyurethane, which is a very old material, has characteristics such as excellent wear resistance and elasticity, and can be said to be a material that can be easily applied as a vibration absorbing material. Also, since styrene is flexible, stretchable and lightweight, it is suitable for use as a material for the vibration damping part 40 according to the present invention.

前記エラストマが素材として適切であることを実証するため、回転バランス測定を行った結果を下記の表1に示す。係る表1の結果に示されているように、外周振れでは大きな差異はみられなかったものの、バランス測定では、静バランスにおいて約17.1%、左側の動バランスでは約27.8%、更に右側の動バランスでは約37.6%と、不釣り合いは減少しており、最大値(MAX)、最小値(MIN)、値平均値(AVE)のいずれを比較しても、振動減衰素材にゴムを用いた従来品と同等以上の振動減衰特性を有していることの確認ができた。   Table 1 below shows the results of rotational balance measurement in order to demonstrate that the elastomer is suitable as a material. As shown in the results of Table 1, although there was no significant difference in peripheral runout, the balance measurement was about 17.1% for the static balance, about 27.8% for the left dynamic balance, and The unbalance is reduced to about 37.6% in the dynamic balance on the right side, and even if any of the maximum value (MAX), minimum value (MIN), and value average value (AVE) is compared, it is a vibration damping material. It was confirmed that it had vibration damping characteristics equivalent to or better than conventional products using rubber.

なお、前記の測定条件は、回転数を1400回転、回転物となる成形品にはクロスフローファン、測定器にはミツトヨ製のFH−216GSを用い、実験対象物は、金属プレートにゴム顆粒成形した従来品10個と本願の製造方法を用いたエラストマと樹脂との組合せによるものを10個の計20個について、各静バランス、動バランスの左右、並びに位相差を測定した。
The measurement conditions were as follows: the number of revolutions was 1400, the cross-flow fan was used for the molded product to be rotated, the FH-216GS made by Mitutoyo was used for the measuring instrument, and the test object was molded rubber granules on a metal plate The static balance, the left and right of the dynamic balance, and the phase difference were measured for a total of 20 of 10 conventional products and 10 combinations of elastomer and resin using the manufacturing method of the present application.

(第三射出成形工程C)
第三射出成形工程Cは、前記第二成形品45をインサートして回転体50を射出成形する工程である。係る工程において樹脂製の円板部20を回転体50が両側から覆うように射出成形され、第二成形品45と回転体50が一体構造体となる。また、前記第三射出成形工程Cにおいては、樹脂製の回転体50となる樹脂の充填領域に回転体用連通穴22を設けていることから、係る回転体用連通穴22を介して第三成形品55が一体に形成される。なお、該回転体用連通穴22又は滑り止め溝23を介して前記第二成形品45と回転体50とが空転しない滑り止め構造を備えることとなる。
(Third injection molding process C)
The third injection molding step C is a step of inserting the second molded product 45 and injection molding the rotating body 50. In this process, the resin disc portion 20 is injection-molded so that the rotating body 50 covers the both sides, and the second molded product 45 and the rotating body 50 become an integral structure. Further, in the third injection molding step C, since the rotating body communication hole 22 is provided in the resin filling region to be the resin-made rotating body 50, the third injection hole 22 is provided via the rotating body communication hole 22. The molded product 55 is integrally formed. In addition, the second molded product 45 and the rotating body 50 are provided with an anti-slip structure in which the second molded product 45 and the rotating body 50 do not slip through the communication hole 22 for the rotating body or the anti-slip groove 23.

図2は、従来、振動減衰機能を有する構成の回転体成形品を製造する場合の各部の構成部材を説明する説明図であり、前記図1(b)での説明において従来技術に用いられる各構成部材を示したものである。   FIG. 2 is an explanatory view for explaining constituent members of each part in the case of manufacturing a rotary body molded product having a vibration damping function in the related art, and each used in the prior art in the description of FIG. The structural member is shown.

図3は、本願発明に係る振動減衰機能付成形品1の基本構造を示す構造説明図であり、図3(a)は第一成形品30の平面図、図3(b)は第二成形品45の側面断面図である。図3(a)は、第一射出成形工程Aによって軸受部10と円板部20と繋ぎ部15とが樹脂により一体に成形された第一成形品30を表している。図3(b)は前記第一成形品30を振動減衰部40が覆うように第二射出成形工程Bによって一体的構造体となった第二成形品45を示したものであり、図面上において通常のハッチングを施した部分が第一成形品30の断面であり、クロスハッチングされた部分が、第二射出成形工程Bを用いて成形された振動減衰部40であり、第二射出成形工程Bは、第一射出成形工程Aによって得られた第一成形品30をインサート成形により振動減衰部40と一体となって製造されることを示している。   FIG. 3 is a structural explanatory view showing the basic structure of the molded article 1 with vibration damping function according to the present invention, FIG. 3 (a) is a plan view of the first molded article 30, and FIG. 3 (b) is the second molded article. FIG. FIG. 3A shows a first molded product 30 in which the bearing portion 10, the disc portion 20, and the connecting portion 15 are integrally formed of resin by the first injection molding process A. FIG. 3B shows a second molded product 45 that has become an integral structure by the second injection molding process B so that the vibration damping part 40 covers the first molded product 30. The normal hatched part is the cross section of the first molded product 30, and the cross hatched part is the vibration damping part 40 molded using the second injection molding process B, and the second injection molding process B Shows that the first molded product 30 obtained by the first injection molding step A is manufactured integrally with the vibration damping portion 40 by insert molding.

図4は、本発明に係る振動減衰機能付成形品1の振動減衰構造を備えたシロッコファンの例を説明する実施例説明図である。図4(a)は、第三成形品55の平面図であり、図4(b)はその断面図である。前記第二成形品45の円板部20を回転体50(シロッコファン)が円板部20の両側を覆いつつ回転体用連通穴22を介して全体が一体化された状態であって、図面上には図示していないが、回転体用連通穴22と同様の効果を発揮する滑り止め溝23を有するも望ましい。   FIG. 4 is an embodiment explanatory view for explaining an example of a sirocco fan having the vibration damping structure of the molded article 1 with a vibration damping function according to the present invention. 4A is a plan view of the third molded product 55, and FIG. 4B is a cross-sectional view thereof. The disk portion 20 of the second molded product 45 is in a state where the rotating body 50 (sirocco fan) is integrated as a whole through the rotating body communication hole 22 while covering both sides of the disk portion 20. Although not shown above, it is also desirable to have a non-slip groove 23 that exhibits the same effect as the communication hole 22 for the rotating body.

図5は、本発明に係る振動減衰機能付成形品1がクロスフローファンである場合の第一成形品30及び第二成形品45を示す構造説明図である。図5(a)は、第一成形品30の平面図であり、図5(b)はその断面図である。図5(a)における繋ぎ部15は、軸受部10と円板部20との間の空間領域を繋ぐ部材が円周方向に向かって放射状に繋ぐ構成を採用した場合の形状を示し、係る繋ぎ部15が略S字状の曲げ部を有しているのは、振動減衰部40の振動減衰機能を阻害しない形状を考慮したもので、特に図示された形状に限定されるものではない。係る構成を採用するのは、クロスフローファンの場合、収縮による位置変形の防止並びに同芯上とするためである。   FIG. 5 is a structural explanatory view showing the first molded product 30 and the second molded product 45 when the molded product 1 with vibration damping function according to the present invention is a cross flow fan. Fig.5 (a) is a top view of the 1st molded article 30, FIG.5 (b) is the sectional drawing. The connection part 15 in Fig.5 (a) shows the shape at the time of employ | adopting the structure where the member which connects the space area | region between the bearing part 10 and the disc part 20 is connected radially toward the circumferential direction, and the connection concerned The reason why the portion 15 has a substantially S-shaped bent portion is that the shape which does not hinder the vibration damping function of the vibration damping portion 40 is taken into consideration, and is not particularly limited to the shape shown in the drawing. The reason for adopting such a configuration is that in the case of a cross flow fan, position deformation due to contraction is prevented and concentricity is provided.

図6は、本発明に係る振動減衰機能付成形品1の振動減衰構造を備えたクロスフローファンの例を説明する実施例説明図である。図6(a)は、第三成形品55の平面図であり、図6(b)はその断面図である。前記第二成形品45の円板部20を回転体50(クロスフローファン)が円板部20の両側を覆いつつ回転体用連通穴22を介して全体が一体化された状態である。なお、 図6(b)は、クロスフローファンが連続した個々のダブルファンが多数並ぶものであるため、反対側を省略して示した。なおまた、クロスフローファンの中心部を連通するシャフトは、本発明に係る軸受部10には挿入されず、モーター側の出力軸12と前記連通するシャフトとは別体である。   FIG. 6 is an embodiment explanatory view for explaining an example of a cross flow fan provided with the vibration damping structure of the molded article 1 with a vibration damping function according to the present invention. 6A is a plan view of the third molded product 55, and FIG. 6B is a cross-sectional view thereof. The disk portion 20 of the second molded product 45 is in a state in which the rotating body 50 (cross-flow fan) is entirely integrated through the rotating body communication hole 22 while covering both sides of the disk portion 20. In FIG. 6B, since a large number of individual double fans each having a continuous cross flow fan are arranged, the opposite side is omitted. The shaft that communicates with the central portion of the cross flow fan is not inserted into the bearing portion 10 according to the present invention, and is separate from the shaft that communicates with the output shaft 12 on the motor side.

本発明に係る振動減衰機能付成形品は、熱可塑性材料を用いて一体構造をなす射出成形品を製造可能とするため、従来の課題であった軽量化、コストの低減、振動減衰特性の発揮とその耐久性から、空調用のファン等に広く用いられる技術であって、更には、空調用ファン以外にも振動の抑制を必要とする工業部品に適用可能であり、産業上の利用可能性は大きいものである。

The molded product with vibration damping function according to the present invention enables the production of an injection-molded product having an integral structure using a thermoplastic material, so that weight reduction, cost reduction, and vibration damping characteristics, which are conventional problems, are exhibited. Because of its durability, it is a technology widely used for air conditioning fans, etc., and can be applied to industrial parts that require vibration suppression in addition to air conditioning fans. Is a big one.

1 振動減衰機能付成形品
10 軸受部
11 軸受穴
12 出力軸
15 繋ぎ部
20 円板部
21 連通穴
22 回転体用連通穴
23 滑り止め溝
24 第二円板部
30 第一成形品
40 振動減衰部
45 第二成形品
50 回転体
55 第三成形品
60 ゴム部
A 第一射出成形工程
B 第二射出成形工程
C 第三射出成形工程
DESCRIPTION OF SYMBOLS 1 Molded product 10 with vibration damping function Bearing part 11 Bearing hole 12 Output shaft 15 Connecting part 20 Disk part 21 Communication hole 22 Rotating body communication hole 23 Non-slip groove 24 Second disk part 30 First molded part 40 Vibration damping Part 45 Second molded product 50 Rotating body 55 Third molded product 60 Rubber part A First injection molding process B Second injection molding process C Third injection molding process

そこで軸受部にはアルミニウム等の軽量で切削性に優れた金属材料を用いることで、対応しているという現状があり。また、振動を減衰されるためのゴム部にはゴムの弾性限度を向上させるゴム加硫成形によって振動吸収機能を発揮させるとともに、軸受部と円板部を一体構造とする技術によってこれらの諸問題に対応してきた。
Therefore, there is a current situation that the bearing portion is supported by using a metal material that is lightweight and excellent in machinability such as aluminum. Further, the rubber portion for being damped vibration causes exhibit vibration absorbing function of rubber vulcanization molding to improve the elastic limit of the rubber, these problems by techniques an integral structure bearing portion and the disc portion Have responded to.

本発明に係る振動減衰機能付成形品は、出力軸を挿入して固定するための軸受穴を有する軸受部と、回転体と固定するための多数の連通穴と回転体用連通穴を有する円板部と、前記軸受部と前記円板部との空間を繋ぐ繋ぎ部と、から構成される第一成形品を射出成形により一体成形する第一射出成形工程と、前記第一射出成形工程により得られた前記第一成形品を、金型にインサートしてエラストマによる前記振動減衰部を一体成形する第二射出成形工程と、前記第二射出成形工程により得られた第二成形品を、金型にインサートして前記回転体を一体成形する第三射出成形工程と、の3つの射出成形工程によって構成され、前記振動減衰部は前記連通穴を介して前記円板部の両側から一体構造をなすとともに、前記回転体は前記回転体用連通穴を介して前記円板部の両側から一体構造となる製造方法とした。
The molded product with a vibration damping function according to the present invention includes a bearing portion having a bearing hole for inserting and fixing the output shaft, a plurality of communication holes for fixing to the rotating body, and a circle having a communication hole for the rotating body. A first injection molding step of integrally molding a first molded product composed of a plate portion and a connecting portion connecting the space between the bearing portion and the disc portion by injection molding; and the first injection molding step. The obtained first molded product is inserted into a mold, and the second molded product obtained by the second injection molding step and the second injection molded step of integrally molding the vibration damping part by an elastomer, a third injection molding step for integrally molding the rotary body is inserted into the mold, is composed of three injection molding process, the vibration attenuating portion of the unitary structure from both sides of the disc portion via the communication hole And the rotating body is connected to the connecting body for the rotating body. It was manufacturing method comprising an integral structure from both sides of the disc portion through the hole.

また、本発明は、出力軸を固定するための軸受穴を有する軸受部と、多数の連通穴と回転体用連通穴を有する円板部と、前記軸受部と前記円板部との空間を繋ぐ繋ぎ部とを有し、前記軸受部には前記円板部と平行な第二円板部を備え、前記繋ぎ部が前記円板部と前記第二円板部とを軸方向に繋ぐ構成の軸受けユニットに、前記連通穴を介してエラストマによる前記振動減衰部が前記円板部を両側から挟み込むように配置され、前記回転体用連通穴を介して前記回転体の取付部が前記円板部を両側から挟み込むように保持して配置されている構成の振動減衰機能付回転物とすることもできる。
Further, the present invention provides a bearing part having a bearing hole for fixing the output shaft, a disk part having a large number of communication holes and a communication hole for a rotating body, and a space between the bearing part and the disk part. It possesses a connecting portion, the said bearing portion comprises a second circular disk parallel to the disc portion, the connecting portion connecting the said second circular plate portion and the disc portion axially structure connecting In the bearing unit, the vibration damping portion by the elastomer is disposed through the communication hole so as to sandwich the disk portion from both sides, and the mounting portion of the rotating body is disposed through the communication hole for the rotating body. It can also be set as the rotary body with a vibration damping function of the structure arrange | positioned so that a part may be inserted | pinched from both sides.

本発明に係る振動減衰機能付成形品の製造方法は、出力軸を挿入して固定するための軸受穴を有する軸受部と、回転体と固定するための多数の回転体用連通穴と振動減衰部と固定するための多数の連通穴を有する円板部と、前記円板部と平行な第二円板部と、前記円板部と前記第二円板部とを軸方向に繋ぐ繋ぎ部と、から構成される第一成形品を射出成形により一体成形する第一射出成形工程Aと、前記第一射出成形工程Aにより得られた前記第一成形品を、金型にインサートしてエラストマによる前記振動減衰部を一体成形する第二射出成形工程Bと、前記第二射出成形工程Bにより得られた第二成形品を、金型にインサートして前記回転体を一体成形する第三射出成形工程Cと、の3つの射出成形工程によって構成され、前記振動減衰部は前記連通穴を介して前記円板部を両面から挟持するとともに、前記円板部と前記第二円板部の間を繋いで一体構造を成し、前記回転体は前記回転体用連通穴を介して前記円板部の両側から一体構造となる製造方法とした。
A method for manufacturing a molded article with a vibration damping function according to the present invention includes a bearing portion having a bearing hole for inserting and fixing an output shaft, a plurality of communication holes for a rotating body and vibration damping for fixing the rotating body. A disk part having a plurality of communication holes for fixing to the part, a second disk part parallel to the disk part, and a connecting part for connecting the disk part and the second disk part in the axial direction A first injection molding step A for integrally molding a first molded product constituted by injection molding, and the first molded product obtained by the first injection molding step A are inserted into a mold to form an elastomer. A second injection molding step B in which the vibration damping part is integrally molded, and a third injection in which the second molded product obtained by the second injection molding step B is inserted into a mold and the rotating body is integrally molded. The vibration damping portion is formed by three injection molding processes, a molding process C and While sandwiching the disk portion from both sides through the communication hole, form a unitary structure by connecting between the said disc portion second circular disk, the rotary body of the rotary-body communication hole Thus, a manufacturing method having an integrated structure from both sides of the disk portion is provided.

また、本発明は、軸受けユニットと、回転体と、をエラストマで一体に構成される振動減衰機能を備えた回転物であって、前記軸受けユニットは、出力軸を固定するための軸受穴を有する軸受部と、多数の連通穴と回転体用連通穴を有する円板部と、前記円板部と平行な第二円板部と、前記円板部と前記第二円板部とを軸方向に繋ぐ繋ぎ部とが一体構造を成し、前記エラストマは前記円板部を両面から挟持するとともに前記円板部と前記第二円板部の間を繋いだ一体構造を成し、前記連通穴及び前記回転体用連通穴を介して前記軸受けユニットと前記回転体と前記エラストマとが一体構造を成す構成とすることもできる。

Further, the present invention is a rotating object having a vibration damping function in which a bearing unit and a rotating body are integrally formed of an elastomer, and the bearing unit has a bearing hole for fixing an output shaft. A bearing part, a disk part having a large number of communication holes and a communication hole for a rotating body, a second disk part parallel to the disk part, and the disk part and the second disk part in the axial direction And the elastomer sandwiches the disk part from both sides and forms an integral structure connecting the disk part and the second disk part, and the communication hole In addition, the bearing unit, the rotating body, and the elastomer may be integrated with each other through the communication hole for the rotating body .

Claims (7)

出力軸12を挿入して固定するための軸受穴11を有する軸受部10と、
回転体50と固定するための多数の連通穴21と回転体用連通穴22を有する円板部20と、
前記軸受部10と前記円板部20との空間を繋ぐ繋ぎ部15と、
から構成される第一成形品30を射出成形により一体成形する第一射出成形工程Aと、
前記第一射出成形工程Aにより得られた前記第一成形品30を、金型にインサートしてエラストマによる前記振動減衰部40を一体成形する第二射出成形工程Bと、
前記第二射出成形工程Bにより得られた第二成形品45を、金型にインサートして前記回転体50を一体成形する第三射出成形工程Cと、
から構成され、
前記振動減衰部40は前記連通穴21を介して前記円板部20の両側から一体構造をなすとともに、前記回転体50は前記回転体用連通穴22を介して前記円板部20の両側から一体構造となることを特徴とする振動減衰機能付成形品の製造方法。
A bearing portion 10 having a bearing hole 11 for inserting and fixing the output shaft 12,
A disk portion 20 having a large number of communicating holes 21 for fixing to the rotating body 50 and communicating holes 22 for the rotating body;
A connecting portion 15 connecting the space between the bearing portion 10 and the disc portion 20;
A first injection molding step A for integrally molding a first molded product 30 comprising:
A second injection molding step B in which the first molded product 30 obtained by the first injection molding step A is inserted into a mold and the vibration damping portion 40 is integrally molded by an elastomer;
A third injection molding step C in which the second molded product 45 obtained by the second injection molding step B is inserted into a mold to integrally mold the rotating body 50;
Consisting of
The vibration attenuating portion 40 has an integral structure from both sides of the disc portion 20 through the communication hole 21, and the rotating body 50 is from both sides of the disc portion 20 through the communicating hole 22 for the rotating body. A method for producing a molded product with a vibration damping function, characterized by having an integral structure.
前記第一射出成形工程Aにより一体に成形される前記第一成形品30において軸受部10には前記円板部20と平行な第二円板部24を備え、前記繋ぎ部15が前記円板部20と前記第二円板部24とを軸方向に繋いでいることを特徴とする請求項1に記載の振動減衰機能付成形品の製造方法。 In the first molded product 30 that is integrally molded by the first injection molding step A, the bearing portion 10 includes a second disc portion 24 that is parallel to the disc portion 20, and the connecting portion 15 is the disc. The method for manufacturing a molded article with a vibration damping function according to claim 1, wherein the portion 20 and the second disc portion 24 are connected in the axial direction. 前記繋ぎ部15が軸芯から放射方向に向かって前記軸受部10と前記円板部20を繋いでいることを特徴とする請求項1に記載の振動減衰機能付成形品の製造方法。 The method for manufacturing a molded article with a vibration damping function according to claim 1, wherein the connecting portion 15 connects the bearing portion 10 and the disc portion 20 in a radial direction from an axial center. 出力軸12を固定するための軸受穴11を有する軸受部10と、
多数の連通穴21と回転体用連通穴22を有する円板部20と、
前記軸受部10と前記円板部20との空間を繋ぐ繋ぎ部15と、
を有する軸受けユニットに、
前記連通穴21を介して前記振動減衰部40が前記円板部20を両側から挟み込むように配置され、
前記回転体用連通穴22を介して前記回転体50の取付部が前記円板部20を両側から挟み込むように保持して配置され、
ている特徴とする振動減衰機能付回転物。
A bearing portion 10 having a bearing hole 11 for fixing the output shaft 12;
A disc portion 20 having a large number of communication holes 21 and a communication hole 22 for a rotating body;
A connecting portion 15 connecting the space between the bearing portion 10 and the disc portion 20;
In bearing unit with
The vibration damping part 40 is disposed so as to sandwich the disk part 20 from both sides through the communication hole 21;
A mounting portion of the rotating body 50 is disposed so as to sandwich the disk portion 20 from both sides through the communication hole 22 for the rotating body,
Rotating object with vibration damping function characterized by
前記軸受部10には前記円板部20と平行な第二円板部24を備え、
前記繋ぎ部15が前記円板部20と前記第二円板部24とを軸方向に繋ぐ構成であることを特徴とする請求項4に記載の振動減衰機能付回転物。
The bearing portion 10 includes a second disc portion 24 parallel to the disc portion 20,
The rotating object with a vibration damping function according to claim 4, wherein the connecting part 15 is configured to connect the disk part 20 and the second disk part 24 in the axial direction.
前記繋ぎ部15が前記軸受部10の外周から放射方向に向かって前記円板部20の内側縁部までを繋ぐ構成であることを特徴とする請求項4に記載の振動減衰機能付回転物。 5. The rotating object with a vibration damping function according to claim 4, wherein the connecting part 15 is configured to connect from the outer periphery of the bearing part 10 to the inner edge of the disk part 20 in a radial direction. 前記回転体50が空調用ファンであることを特徴とする請求項4から6の何れかに記載の振動減衰機能付回転物。

The rotating body with a vibration damping function according to claim 4, wherein the rotating body 50 is an air conditioning fan.

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WO2022254529A1 (en) * 2021-05-31 2022-12-08 株式会社安川電機 Robot, drive mechanism, reduction gear, torque sensor, and torque detection method

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JPH0849691A (en) * 1994-08-04 1996-02-20 Kunimori Kagaku:Kk Manufacture of end plate on drive side of cross flow fan
JP3135023B2 (en) * 1994-08-31 2001-02-13 株式会社国盛化学 Drive side end plate of cross flow fan
JP5244009B2 (en) * 2009-03-27 2013-07-24 東海ゴム工業株式会社 Fan boss
JP2012159034A (en) * 2011-01-31 2012-08-23 Tokai Rubber Ind Ltd Vibration control boss for fan
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Publication number Priority date Publication date Assignee Title
WO2022254529A1 (en) * 2021-05-31 2022-12-08 株式会社安川電機 Robot, drive mechanism, reduction gear, torque sensor, and torque detection method

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