JP2017177191A - Stainless steel finished article excellent in corrosion resistance, and method of manufacturing the same - Google Patents

Stainless steel finished article excellent in corrosion resistance, and method of manufacturing the same Download PDF

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JP2017177191A
JP2017177191A JP2016070522A JP2016070522A JP2017177191A JP 2017177191 A JP2017177191 A JP 2017177191A JP 2016070522 A JP2016070522 A JP 2016070522A JP 2016070522 A JP2016070522 A JP 2016070522A JP 2017177191 A JP2017177191 A JP 2017177191A
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stainless steel
polishing
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corrosion resistance
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JP6722489B2 (en
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知明 齋田
Tomoaki Saida
知明 齋田
善一 田井
Zenichi Tai
善一 田井
一成 今川
Kazunari Imagawa
一成 今川
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Nippon Steel Nisshin Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a stainless steel finished article excellent in corrosion resistance, which is prevented from being early rusted even in a waterfront environment affected by sea salt particles, and a method of manufacturing the same.SOLUTION: Polishing marks are provided on a surface of a stainless steel finished article excellent in corrosion resistance. A colored oxide film does not exist on the surface. The average number of surface detects including a cover of a metallic substrate with a maximum length of 5 μm or more on the surface is kept within five per 0.01 mm.SELECTED DRAWING: Figure 2

Description

本発明は、耐食性に優れたステンレス鋼加工品及びその製造方法に関する。   The present invention relates to a processed stainless steel product having excellent corrosion resistance and a method for producing the same.

ステンレス鋼は、耐候性、加工性、溶接性等に優れることから、屋根材、壁材、建築部材等の建材用途で多用されている。また、ステンレス鋼加工品は、意匠性にも優れるため、表面研磨されて、H形鋼やT形鋼などの形鋼、建築用柱材や外壁材、手摺やフェンスの部材など、多くの用途で使用されている。   Stainless steel is widely used in building materials such as roofing materials, wall materials, and building materials because it is excellent in weather resistance, workability, weldability, and the like. In addition, since stainless steel processed products are excellent in design, they are surface-polished and used in many applications such as shape steel such as H-shaped steel and T-shaped steel, building pillars and outer wall materials, handrails and fence members. Used in.

このステンレス鋼加工品の一般的、工業的な研磨は、まず研磨前加工品の疵等の除去のために、疵取り研磨を行い、次に仕上げ研磨および光沢研磨等を行っている。この研磨作業における粗研磨、仕上げ研磨では、フラップホイールや研磨ベルト等を使用した乾式研磨が行われている。さらに、上記工程後、所望の表面を得るためにバフ研磨による湿式研磨を行う場合がある。   In general and industrial polishing of this stainless steel processed product, first, polishing removal is performed to remove wrinkles and the like of the processed product before polishing, and then final polishing and gloss polishing are performed. In rough polishing and finish polishing in this polishing operation, dry polishing using a flap wheel, a polishing belt, or the like is performed. Further, after the above process, wet polishing by buffing may be performed to obtain a desired surface.

従来より、ステンレス鋼は、素材として優れた耐候性を有しているものの、研磨仕上げの状態によっては、本来素材がもつ耐候性を発揮せず、著しく発銹を生じる場合があり、ステンレス鋼の耐候性の安定性(信頼性)をなくす要因の一つとなっている。例えば、屋外の手摺等へ施工した後、1ヶ月程度の短期間で発銹する場合がある。   Conventionally, stainless steel has excellent weather resistance as a material, but depending on the state of the polished finish, it may not exhibit the weather resistance inherent to the material and may cause significant bruising. This is one of the factors that eliminate the stability (reliability) of weather resistance. For example, it may occur in a short period of about one month after construction on an outdoor handrail.

発銹については、ステンレス鋼加工品の研磨後の表面に残存している酸化皮膜や研磨目が起点になっていると考えられている。残存する酸化皮膜とは、研磨時の発熱に起因して生成された皮膜であり、酸化皮膜の直下にはCr欠乏層が形成されている。このため、酸化皮膜が残存していると、該酸化皮膜及びその直下のCr欠乏層を起点として発銹が進行し、耐食性が劣化しやすくなる。また、研磨によってステンレス鋼加工品表面に刻まれた疵である研磨目についても、研磨目の凹部が深いほど、フラップホイール研磨等で生成した酸化皮膜がバフ研磨で除去され難くなって残存する可能性が高くなり、その研磨目の凹部が発銹起点になることから、発銹が進行し、耐食性が劣化しやすくなる。   It is considered that the starting point is the oxide film and polishing marks remaining on the polished surface of the processed stainless steel product. The remaining oxide film is a film generated due to heat generation during polishing, and a Cr-deficient layer is formed immediately below the oxide film. For this reason, if the oxide film remains, the firing proceeds from the oxide film and the Cr-deficient layer immediately below the oxide film, and the corrosion resistance tends to deteriorate. In addition, with respect to the polishing marks, which are wrinkles carved on the surface of the processed stainless steel product by polishing, the deeper the recesses in the polishing eyes, the harder the oxide film generated by flap wheel polishing and the like can be removed by buffing. Since the property becomes high and the concave portion of the polished eye becomes a starting point, the wrinkling proceeds and the corrosion resistance tends to deteriorate.

特許文献1〜2では、短期間で発銹が生じることを抑制し、耐候性を維持できるステンレス鋼板を提案している。   Patent Documents 1 and 2 propose a stainless steel sheet that can suppress the occurrence of wrinkling in a short period of time and maintain the weather resistance.

特開2002−3938号公報JP 2002-3938 A 特開平5−263278号公報Japanese Patent Laid-Open No. 5-263278

特許文献1には、Crを16質量%以上含むステンレス鋼板を研磨した後、水素濃度75体積%以上,露点−40℃以下の還元雰囲気で800℃以上の温度で熱処理することを特徴とする、耐候性に優れたステンレス鋼研磨仕上げ材の製造方法が記載されている。   Patent Document 1 is characterized in that after a stainless steel plate containing 16 mass% or more of Cr is polished, heat treatment is performed at a temperature of 800 ° C or higher in a reducing atmosphere with a hydrogen concentration of 75 vol% or higher and a dew point of -40 ° C or lower. A method for producing a stainless steel polished finish with excellent weather resistance is described.

また、特許文献1の製造方法においては、還元雰囲気下で800℃以上の熱処理を行った後に、さらに0.1ppm以上のオゾン及び/又は5質量%以上の硝酸を含む酸化性溶液にステンレス鋼を浸漬することが記載されている。   Moreover, in the manufacturing method of patent document 1, after performing 800 degreeC or more heat processing in a reducing atmosphere, stainless steel is further added to the oxidizing solution containing 0.1 ppm or more ozone and / or 5 mass% or more nitric acid. It is described that it is immersed.

しかしながら、ステンレス鋼板の研磨後に、800℃以上の熱処理やさらに酸化性溶液への浸漬処理を行うことは、製造方法として工程数の増大が想定される。   However, an increase in the number of steps is assumed as a manufacturing method to perform heat treatment at 800 ° C. or higher or further immersion in an oxidizing solution after polishing the stainless steel plate.

特許文献2には、機械研磨後のステンレス鋼板を大気雰囲気に曝すと、不動態皮膜の再生が十分に行われず耐食性が低下することを抑制するために、機械研磨後のステンレス鋼板を酸洗処理する、ステンレス鋼板の表面仕上げ方法が記載されている。しかしながら、ステンレス鋼板の機械研磨後に酸洗処理を行うことは、製造方法として工程数が増大するという問題がある。   Patent Document 2 discloses that when a stainless steel plate after mechanical polishing is exposed to an air atmosphere, the passive film is not sufficiently regenerated and the corrosion resistance is reduced, so that the stainless steel plate after mechanical polishing is pickled. A surface finishing method for a stainless steel sheet is described. However, performing pickling after mechanical polishing of a stainless steel plate has a problem that the number of steps increases as a manufacturing method.

さらに、近年都市再開発などに伴い建築需要が増加しており、ウォーターフロント環境における建築需要が増加している。ウォーターフロント環境においては、大気中に含まれるエアロゾル粒子の一種であって、海水に由来する塩分からなる微粒子である海塩粒子の影響を建築部材が受けやすいという問題がある。このため、高耐食性建築部材のニーズがより高まっている。   In addition, building demand has increased in recent years due to urban redevelopment, etc., and building demand in the waterfront environment has increased. In the waterfront environment, there is a problem that a building member is easily affected by sea salt particles, which are a kind of aerosol particles contained in the atmosphere, and are fine particles composed of salt derived from seawater. For this reason, the need for highly corrosion-resistant building members is increasing.

本発明は、上述した課題を解決し、海塩粒子の影響を受けるウォーターフロント環境でも、早期に発銹することのない、耐食性に優れたステンレス鋼加工品を提供することを目的とする。また、製造工程が増大しない耐食性に優れたステンレス鋼加工品の製造方法を提供することを目的とする。   An object of the present invention is to solve the above-mentioned problems and to provide a processed stainless steel product excellent in corrosion resistance that does not start early even in a waterfront environment affected by sea salt particles. Moreover, it aims at providing the manufacturing method of the stainless steel processed goods excellent in the corrosion resistance which does not increase a manufacturing process.

本発明者らは、上記課題を解決するためにステンレス鋼加工品の研磨方法、研磨表面について検討を行った。ここで、乾式研磨を行うと、研磨時にステンレス鋼加工品表面が高温となり酸化皮膜が発生すること、乾式研磨による高い研削抵抗によって刻まれた疵である研磨目とともに、表面欠陥が生じていること、を突き止めた。ここでいう表面欠陥とは、鋼加工品表面を研磨する時に研磨材や研磨紙が連続して鋼加工品表面に接触して研磨されることにより、表面の金属が部分的に剥がされ、素地部分に被さった形態を有する欠陥であり、「バリ」や「被さり(かぶさり)」と呼称されている。表面欠陥は、短冊状や笹の葉状のように金属がめくれている部分を含み、素地に接着している部分における一方の端部から剥がれの先端における他方の端部までの最大長さが5μm以上の欠陥である。当該表面欠陥は、ステンレス鋼加工品の表面素地部分と微小な隙間を形成することから、隙間腐食を生じやすく、鋼加工品の耐食性低下の要因となる。   In order to solve the above problems, the present inventors have studied a polishing method and a polished surface of a stainless steel workpiece. Here, when dry polishing is performed, the surface of the stainless steel workpiece becomes high temperature during polishing and an oxide film is generated, and there is a surface defect along with polishing marks that are engraved by high grinding resistance due to dry polishing. I found out. The surface defect here means that when polishing the surface of the steel workpiece, the abrasive or abrasive paper continuously contacts the surface of the steel workpiece and is polished, so that the metal on the surface is partially peeled off and the substrate It is a defect having a shape that covers a part, and is called “burr” or “cover”. The surface defect includes a portion where the metal is turned up like a strip shape or a bamboo leaf shape, and the maximum length from one end portion of the portion adhered to the substrate to the other end portion of the peeling tip is 5 μm. It is the above defect. Since the surface defect forms a minute gap with the surface base portion of the stainless steel processed product, crevice corrosion is likely to occur, which causes a reduction in the corrosion resistance of the steel processed product.

本発明者らは、当該分析結果を基に、耐食性に優れたステンレス鋼加工品及びその製造方法を見出した。   Based on the analysis results, the present inventors have found a processed stainless steel product excellent in corrosion resistance and a method for producing the same.

すなわち、本発明は、以下の(1)〜(6)の耐食性に優れたステンレス鋼加工品及びその製造方法を提供する。
(1)研磨目をステンレス鋼加工品の表面に有し、着色を有する酸化皮膜が該表面上に存在せず、前記表面上における5μm以上の金属素地の被さりを含む表面欠陥の平均個数が0.01mm当たり5個以内に抑制されている、耐食性に優れたステンレス鋼加工品。
That is, this invention provides the stainless steel processed goods excellent in the corrosion resistance of the following (1)-(6), and its manufacturing method.
(1) The polished surface has a polished surface on the surface of the processed stainless steel product, no colored oxide film is present on the surface, and the average number of surface defects including a metal substrate covering of 5 μm or more on the surface is 0. .01mm is suppressed within five per 2, good stainless steel workpiece to corrosion.

本発明のステンレス鋼加工品は、研磨目をステンレス鋼加工品の表面に有することから、意匠性や防眩性に優れる。また、着色を有する酸化皮膜がステンレス鋼加工品表面上に存在しないことから、酸化皮膜及びその直下のCr欠乏層を起点とする発銹が進行しにくく、耐食性が劣化しにくい。さらに、ステンレス鋼加工品表面上における5μm以上の金属素地の被さりを含む表面欠陥の平均個数が0.01mm当たり5個以内に抑制されていることから、隙間腐食を抑制し、耐食性に優れたステンレス鋼加工品となる。 Since the processed stainless steel product of the present invention has polished eyes on the surface of the processed stainless steel product, it is excellent in design and antiglare properties. In addition, since the colored oxide film does not exist on the surface of the processed stainless steel product, the firing starting from the oxide film and the Cr-deficient layer immediately below the oxide film hardly proceeds, and the corrosion resistance is not easily deteriorated. Furthermore, since the average number of surface defects including the covering of the metal substrate of 5 μm or more on the surface of the processed stainless steel product is suppressed to 5 or less per 0.01 mm 2 , crevice corrosion is suppressed and the corrosion resistance is excellent. Stainless steel processed product.

(2)ステンレス鋼加工品がフランジ材とウェブ材とを備える形鋼であり、フランジ材とウェブ材との接合部がレーザー溶接継手である、(1)記載のステンレス鋼加工品。 (2) The stainless steel processed product according to (1), wherein the stainless steel processed product is a shaped steel including a flange material and a web material, and a joint between the flange material and the web material is a laser welded joint.

(3)ステンレス鋼加工品の表面を、湿式研磨で研磨する研磨工程を有する、(1)又は(2)記載のステンレス鋼加工品の製造方法。 (3) The method for producing a processed stainless steel product according to (1) or (2), comprising a polishing step of polishing the surface of the processed stainless steel product by wet polishing.

(4)ステンレス鋼加工品の表面を、固形研磨剤で研磨する研磨工程を有する、(1)又は(2)のステンレス鋼加工品の製造方法。 (4) The method for producing a processed stainless steel product according to (1) or (2), comprising a polishing step of polishing the surface of the processed stainless steel product with a solid abrasive.

(5)ステンレス鋼加工品の成形前に、ステンレス鋼加工品を構成するステンレス鋼板の表面を、固形研磨剤で研磨する研磨工程を有する、(1)又は(2)のステンレス鋼加工品の製造方法。 (5) Manufacturing of the stainless steel processed product according to (1) or (2), which has a polishing step of polishing the surface of the stainless steel plate constituting the stainless steel processed product with a solid abrasive before forming the processed stainless steel product. Method.

(6)上記研磨工程において、研磨フラップホイールに固形研磨剤を付着させてステンレス鋼加工品の表面を研磨する、(3)〜(5)のいずれかの製造方法。 (6) The manufacturing method according to any one of (3) to (5), wherein in the polishing step, a surface of a stainless steel processed product is polished by attaching a solid abrasive to the polishing flap wheel.

本発明によれば、海塩粒子の影響を受けるウォーターフロント環境でも、早期に発銹することのない、耐食性に優れたステンレス鋼加工品を提供することができる。また、製造工程が増大しない耐食性に優れたステンレス鋼加工品の製造方法を提供することができる。   ADVANTAGE OF THE INVENTION According to this invention, even in the waterfront environment which receives the influence of sea salt particle | grains, the stainless steel processed goods excellent in corrosion resistance which do not start early can be provided. Moreover, the manufacturing method of the stainless steel processed goods excellent in the corrosion resistance which does not increase a manufacturing process can be provided.

本実施形態のステンレス加工品の一例を示す模式図である。It is a schematic diagram which shows an example of the stainless steel processed goods of this embodiment. ステンレス鋼板の表面を拡大した写真の一例であり、(a)表面欠陥が抑制された表面と、(b)表面欠陥が生じた表面である。It is an example of the photograph which expanded the surface of the stainless steel plate, (a) The surface where the surface defect was suppressed, and (b) The surface where the surface defect produced. 表面欠陥と電流密度変化の関係の一例を示す図であり、ステンレス鋼加工品に用いられる表面欠陥を有するステンレス鋼板の孔食電位測定における電流密度変化を示すグラフである。It is a figure which shows an example of the relationship between a surface defect and a current density change, and is a graph which shows the current density change in the pitting corrosion potential measurement of the stainless steel plate which has the surface defect used for a stainless steel processed goods. 表面欠陥と電流密度変化の関係の一例を示す図であり、ステンレス鋼加工品に用いられる表面欠陥が抑制されたステンレス鋼板の孔食電位測定における電流密度変化を示すグラフである。It is a figure which shows an example of the relationship between a surface defect and a current density change, and is a graph which shows the current density change in the pitting corrosion potential measurement of the stainless steel plate in which the surface defect used for stainless steel processed goods was suppressed.

以下に本発明を実施するための形態について説明する。なお、本発明は当該実施形態によって限定的に解釈されるものではない。   The form for implementing this invention is demonstrated below. The present invention is not construed as being limited by the embodiment.

(ステンレス鋼加工品)
本発明のステンレス鋼加工品は、研磨目をステンレス鋼加工品の表面に有し、着色を有する酸化皮膜が該表面上に存在せず、該表面上における5μm以上の金属素地の被さりを含む表面欠陥の平均個数が0.01mm当たり5個以内に抑制されているため、耐食性に優れたステンレス鋼加工品である。
(Stainless steel processed product)
The processed stainless steel product of the present invention has a polished surface on the surface of the processed stainless steel product, a colored oxide film does not exist on the surface, and the surface includes a metal substrate covering of 5 μm or more on the surface. Since the average number of defects is suppressed to within 5 per 0.01 mm 2 , it is a processed stainless steel product with excellent corrosion resistance.

ステンレス鋼加工品は、少なくとも一つのステンレス鋼材が加工されたものであり、例えば複数のステンレス鋼板から構成される加工品であってもよく、複数のステンレス鋼板を溶接して構成される加工品であってもよい。   The processed stainless steel product is obtained by processing at least one stainless steel material. For example, the processed product may be a processed product composed of a plurality of stainless steel plates, or a processed product configured by welding a plurality of stainless steel plates. There may be.

図1は、本実施形態のステンレス鋼加工品の一例を示す模式図である。図1に示すとおり、ステンレス鋼加工品10は、ステンレス鋼板であるフランジ材11a、フランジ材11bと、ステンレス鋼板であるウェブ材12とを備えるH形鋼である。フランジ材11a、フランジ材11bと、ウェブ材12とは、互いに溶接されていることが好ましい。   FIG. 1 is a schematic diagram showing an example of a processed stainless steel product of the present embodiment. As shown in FIG. 1, the processed stainless steel product 10 is an H-shaped steel including a flange material 11 a and a flange material 11 b that are stainless steel plates, and a web material 12 that is a stainless steel plate. It is preferable that the flange material 11a, the flange material 11b, and the web material 12 are welded to each other.

溶接方法としては、高周波溶接やアーク溶接でもよいが、レーザー溶接が好ましい。レーザー溶接によれば、溶接によるステンレス鋼板表面の損傷領域を極力狭くすることができ、所要の溶接強度を備えた加工品を簡便に製造することができる。特に、特許第5110642号に記載されているように、フランジ材にウェブ材の端部を垂直に押し当てたT字状継手部をレーザー溶接して加工品を成形する際、ウェブ材の端部とフランジ材とを互いに押圧しつつ、ウェブ材端部の接合部にレーザー光をフランジ材の表面に接触せずに、ウェブ材端部のみに当たるように片側のみから照射することが好ましい。レーザー光の照射により継手部が溶融した溶融部が継手部から押し出される形態となり、溶融部の固化により接合金属が継手部の外領域まで広がった形態となる。これにより、接合部分の窪み形成が抑制され、かつ、接合部の断面積が拡大し、接合強度が大きくなる傾向にある。このように、本ステンレス鋼加工品においてフランジ材とウェブ材との接合部は好ましくはレーザー溶接継手である。   As a welding method, high-frequency welding or arc welding may be used, but laser welding is preferable. According to laser welding, the damaged area on the surface of the stainless steel plate due to welding can be made as narrow as possible, and a processed product having a required welding strength can be easily manufactured. In particular, as described in Japanese Patent No. 5110642, when a workpiece is formed by laser welding a T-shaped joint portion in which an end portion of a web material is pressed perpendicularly to a flange material, the end portion of the web material is formed. It is preferable that the laser beam is irradiated from only one side so as to hit only the edge of the web material without contacting the surface of the flange material while pressing the flange material and the flange material against each other. The melted portion in which the joint portion is melted by the irradiation of the laser light is pushed out from the joint portion, and the joining metal spreads to the outer region of the joint portion due to solidification of the melted portion. As a result, the formation of dents at the joint portion is suppressed, the cross-sectional area of the joint portion is enlarged, and the joint strength tends to increase. Thus, in this stainless steel processed product, the joint between the flange material and the web material is preferably a laser welded joint.

本発明において、ステンレス鋼加工品は表面に凹凸や光沢を付与するために表面の研磨仕上げが行われたものである。これにより、ステンレス鋼加工品は研磨目を備え、意匠性や防眩性に優れたステンレス鋼加工品となる。研磨目とは、研磨によってステンレス鋼加工品表面に刻まれた疵である。
ステンレス鋼加工品の表面研磨は、ステンレス鋼加工品の成形前の段階の例えばステンレス鋼板について表面研磨を行い、研磨後のステンレス鋼板を用いてステンレス鋼加工品としたものでもよい。また、ステンレス鋼加工品を構成した後に表面研磨を行ってもよい。
In the present invention, the processed stainless steel product has a surface polished for imparting unevenness and gloss to the surface. As a result, the processed stainless steel product has a polished eye and becomes a processed stainless steel product excellent in design and antiglare properties. Polishing eyes are ridges carved on the surface of a stainless steel workpiece by polishing.
The surface polishing of the stainless steel processed product may be performed by polishing the surface of, for example, a stainless steel plate before forming the stainless steel processed product and using the polished stainless steel plate as a stainless steel processed product. Further, surface polishing may be performed after the stainless steel processed product is formed.

研磨後の表面の研磨目は、研磨目の凹部が深いほど、フラップホイール研磨等で生成した酸化皮膜が残存する可能性が高くなり、その研磨目の凹部が発銹起点になって、発銹が進行し、耐食性が劣化しやすくなる。よって、本発明におけるステンレス鋼加工品表面の研磨後の表面粗さRaは、0.1〜1.0μmであることが好ましく、0.2〜0.5μmであることがより好ましい。研磨後の表面粗さは、JIS B 0601に準拠し測定されたものであり、例えば接触式の表面粗度計によって測定できる。   As the surface of the polished surface after polishing becomes deeper, the oxide film produced by flap wheel polishing or the like is more likely to remain, and the recessed portion of the polished surface becomes the starting point. Progresses and the corrosion resistance tends to deteriorate. Therefore, the surface roughness Ra after polishing of the surface of the processed stainless steel product in the present invention is preferably 0.1 to 1.0 μm, and more preferably 0.2 to 0.5 μm. The surface roughness after polishing is measured according to JIS B 0601, and can be measured by, for example, a contact-type surface roughness meter.

研磨仕上げとしては、従来よりフラップホイール等による乾式研磨が行われているが、乾式研磨を行うとステンレス鋼加工品の表面が高温となり、酸化皮膜が形成される。一方、本発明のステンレス鋼加工品においては、着色を有する酸化皮膜が表面上に存在しないことを特徴とする。この理由としては、本発明のステンレス鋼加工品は、固形研磨剤で研磨されることによって、表面の酸化皮膜が除去されることによるものと本発明者らは考えている。また、研磨フラップホイールに固形研磨剤を付着させることによって、酸化皮膜の発生がより抑制される。   Conventionally, dry polishing using a flap wheel or the like has been performed as a polishing finish. However, when dry polishing is performed, the surface of the stainless steel processed product becomes high temperature and an oxide film is formed. On the other hand, the processed stainless steel product of the present invention is characterized in that a colored oxide film does not exist on the surface. The present inventors consider that the reason is that the processed stainless steel product of the present invention is due to removal of the oxide film on the surface by polishing with a solid abrasive. Moreover, the generation of an oxide film is further suppressed by attaching a solid abrasive to the polishing flap wheel.

本発明において、着色を有する酸化皮膜が存在するとは、ステンレス鋼加工品の表面の任意の10点を光学顕微鏡で400倍の倍率で観察したときに、着色を有するシミ状物質である酸化皮膜が50μm四方において面積比率で5%以上存在している場合をいう。ここで、着色は特定に限定されず、ステンレス鋼加工品の金属素地や金属光沢と目視で区別できる色であればよい。着色として代表的な色は、茶褐色である。   In the present invention, the presence of colored oxide film means that when an arbitrary 10 points on the surface of a processed stainless steel product are observed with an optical microscope at a magnification of 400 times, the oxide film that is a colored stain-like substance is present. The case where the area ratio is 5% or more in 50 μm square. Here, the coloration is not limited to a specific color, and any color that can be visually distinguished from the metal base or the metallic luster of the processed stainless steel product. A typical color for coloring is brown.

また、研磨仕上げとして、フラップホイール等による乾式研磨を行うと、ステンレス鋼加工品表面に研磨材や研磨紙が連続して接触し、表面の金属が部分的に剥がされ素地部分に被さったバリやかぶさりである表面欠陥が生じる。該表面欠陥は、ステンレス鋼加工品の表面素地部分と微小な隙間が生じることから、隙間腐食の要因となる。   Moreover, when dry polishing is performed using a flap wheel or the like as the polishing finish, the abrasive or polishing paper continuously contacts the surface of the stainless steel workpiece, the surface metal is partially peeled off, A surface defect that is a fogging occurs. The surface defect causes crevice corrosion because a minute gap is generated between the surface base portion of the processed stainless steel product.

図2は、ステンレス鋼板の表面を拡大した写真の一例であり、(a)表面欠陥が抑制された表面と、(b)表面欠陥が生じた表面である。図2(a)はステンレス鋼板の表面であり、研磨目を有しているが表面欠陥は抑制されている。一方、図2(b)はステンレス鋼板表面を乾式研磨したものであり、囲み部分1〜9は、表面の金属が部分的に剥がされ素地部分に被さった表面欠陥を示している。本発明者らは、図2(a)のように本発明のステンレス鋼加工品に用いられるステンレス鋼板表面が研磨後に表面欠陥が抑制されている理由として、研磨時に固形研磨剤を用いることによるものと分析している。また、研磨フラップホイールに固形研磨剤を付着させることによって、表面欠陥がより抑制される。なお、図2中の白色の横線は研磨の際にできる凸部を示し、凸部である白色の横線と隣の白色の横線との間の凹部が、研磨目である。   FIG. 2 is an example of a photograph in which the surface of the stainless steel plate is enlarged, (a) a surface in which surface defects are suppressed and (b) a surface in which surface defects are generated. FIG. 2 (a) shows the surface of a stainless steel plate, which has polished eyes but suppresses surface defects. On the other hand, FIG. 2 (b) shows the surface of the stainless steel plate that has been dry-polished, and the surrounding portions 1 to 9 show surface defects in which the metal on the surface is partially peeled and covered with the base portion. As the reason why the surface defects of the stainless steel plate used in the processed stainless steel product of the present invention are suppressed after polishing as shown in FIG. 2 (a), the present inventors use a solid abrasive during polishing. It is analyzed. Moreover, surface defects are further suppressed by attaching a solid abrasive to the polishing flap wheel. Note that the white horizontal lines in FIG. 2 indicate convex portions formed during polishing, and the concave portions between the white horizontal lines that are convex portions and the adjacent white horizontal lines are polishing eyes.

本発明において、表面欠陥は、欠陥における最大の長さ部分が5μm以上の大きさの金属素地の被さりを有するものをいう。また、光学顕微鏡を用いて研磨されたステンレス鋼加工品表面の任意の10点における100μm×100μm(0.01mm)の範囲を200倍に拡大し観察した場合に、測定した表面欠陥の数の平均が5個以内の場合は、本発明における表面欠陥が抑制された状態とする。研磨されたステンレス鋼加工品表面上の表面欠陥の数は、100μm×100μm(0.01mm)の単位面積当たり3個以内がより好ましく、さらに好ましくは2個以内である。なお、表面欠陥の最大の長さ部分に上限はないが、測定する際の基準として上限を50μmとしてもよい。 In the present invention, the surface defect means that the maximum length portion of the defect has a covering of a metal substrate having a size of 5 μm or more. In addition, when the range of 100 μm × 100 μm (0.01 mm 2 ) at an arbitrary 10 points on the surface of a stainless steel workpiece polished using an optical microscope is magnified 200 times, the number of surface defects measured When the average is 5 or less, the surface defects in the present invention are suppressed. The number of surface defects on the surface of the polished stainless steel workpiece is preferably 3 or less, more preferably 2 or less per unit area of 100 μm × 100 μm (0.01 mm 2 ). In addition, although there is no upper limit in the maximum length part of a surface defect, it is good also considering an upper limit as 50 micrometers as a reference | standard at the time of measuring.

図3及び図4は、表面欠陥と電流密度変化の関係の一例を示す図であり、図3及び図4は、ステンレス鋼加工品に用いられるステンレス鋼板の孔食電位測定における電流密度変化を示すグラフである。   3 and 4 are diagrams showing an example of the relationship between surface defects and current density change, and FIGS. 3 and 4 show current density change in pitting corrosion potential measurement of a stainless steel plate used for a stainless steel processed product. It is a graph.

ステンレス鋼の孔食電位測定方法は、JIS G 0577に準拠し、B法を用いる。B法は、3.5質量%塩化ナトリウム水溶液中における動電位法による孔食電位測定法である。該塩化ナトリウム水溶液のpHは7とし、温度は30℃とする。また、電位掃引速度は20mV/分とする。   The method for measuring the pitting corrosion potential of stainless steel is based on JIS G 0577 and uses the B method. Method B is a pitting potential measurement method by a kinetic potential method in a 3.5% by mass sodium chloride aqueous solution. The pH of the aqueous sodium chloride solution is 7 and the temperature is 30 ° C. The potential sweep rate is 20 mV / min.

図4に示すとおり、表面欠陥が抑制された表面を有するステンレス鋼の場合は、孔食電位測定における電流密度変化において、孔食電位未満の電位における電流密度の値の変化は小さく、自然電位から孔食電位までの間、すなわち電位が−0.08〜0.5Vの範囲(図4のB部分)における電流密度の変化率(最大電流密度/最小電流密度)が10以上を示す部分は認められない。 As shown in FIG. 4, in the case of stainless steel plate having a surface which surface defects is suppressed, the current density changes in pitting potential measurement, change in the value of current density at a potential of less than the pitting potential is small, self-potential To the pitting corrosion potential, that is, the portion where the rate of change in current density (maximum current density / minimum current density) is 10 or more in the potential range of −0.08 to 0.5 V (part B in FIG. 4) unacceptable.

一方、図3に示すとおり、表面欠陥を有するステンレス鋼板の場合は、孔食電位測定における電流密度変化において、孔食電位未満の電位における電流密度の値の変化が大きく、自然電位から孔食電位までの間、すなわち電位が−0.03〜0.35Vの範囲(図3のA部分)における電流密度の変化率が10を超えた部分が10箇所以上ある。この電流密度の大きな変化は、腐食が生じたことに起因する。したがって表面欠陥が存在することで生じた隙間腐食の存在を示すと本発明者らは推察している。よって、本発明においては、孔食電位測定における電流密度変化において、自然電位から孔食電位までの範囲における電流密度の変化率(最大電流密度/最小電流密度)が10以上となる部分が10箇所未満、より好ましくは5箇所以下であることが好ましい。   On the other hand, as shown in FIG. 3, in the case of a stainless steel plate having surface defects, in the current density change in the pitting corrosion potential measurement, the change in the value of the current density at a potential lower than the pitting corrosion potential is large. In other words, there are 10 or more portions where the rate of change in current density exceeds 10 in the range of -0.03 to 0.35 V (A portion in FIG. 3). This large change in current density is due to the occurrence of corrosion. Therefore, the present inventors speculate that the presence of crevice corrosion caused by the presence of surface defects is shown. Therefore, in the present invention, in the current density change in pitting potential measurement, there are 10 portions where the rate of change of current density (maximum current density / minimum current density) is 10 or more in the range from the natural potential to the pitting potential. Less than, more preferably 5 or less.

本発明のステンレス鋼加工品の素材として、フェライト系ステンレス鋼を用いる場合の組成としては、例えば、Cは、鋼の強度を得るために有用な元素であるが、多量に含むと耐食性を低下させる傾向にあることから、0.02質量%以下が好ましい。Siは、製鋼工程における脱酸剤及び熱源として有用な元素であるが、多量に含むと鋼を硬化させる傾向にあることから、1.00質量%以下が好ましい。Mnは、製鋼工程における脱酸として有用な元素であるが、多量に含むとオーステナイト相を形成する傾向にあることから、2.00質量%以下が好ましく、1.00質量%以下がより好ましい。Crは、耐食性を確保するために有用な元素であるが、多量に含むと高コストだけでなく加工性が低下する傾向にあることから、17.00〜30.00質量%が好ましく、20.00〜24.00質量%がより好ましい。Moは、Crの存在下でステンレス鋼の耐食性を向上させるために有用な元素であるが、多量に含むと高コストだけでなく加工性が低下する傾向にあることから、1.00〜2.50質量%が好ましく、1.00〜1.50質量%がより好ましい。Pは、耐食性を低下させるので少ない方が好ましく、0.040質量%以下が好ましい。Sは、耐食性を低下させるので少ない方が好ましく、0.030質量%以下が好ましい。Niは、腐食の進行を抑制する効果やフェライト系ステンレス鋼加工品の靱性改善に有効である点で好ましいが、多すぎるとオーステナイト相の生成やコスト高の原因となることから、0.6質量%以下が好ましい。TiおよびNbは、これらを1種または2種含むのが好ましい。Tiは、C、Nとの親和力が強くフェライト系ステンレス鋼加工品の粒界腐食を抑制する点で好ましいが、多量のTi含有は鋼の表面品質を低下させる傾向にあることから0.05〜0.5質量%が好ましい。Nbは、C、Nとの親和力が強くフェライト系ステンレス鋼加工品の粒界腐食を抑制する点で好ましいが、多量のNb含有は靱性を阻害する傾向にあることから、0.1〜0.6質量%が好ましい。Nは、Cと同様に多量に含むと耐食性を低下させる傾向にあることから、0.025質量%以下が好ましい。Alは、脱酸剤として精錬や鋳造に有効な元素であるが、過剰に添加すると表面品質を劣化させるとともに、鋼の溶接性や低温靭性を低下させることから、0.01〜0.50質量%が好ましい。残部はFeと不可避的不純物であることが好ましい。また、例えば、Cが0.02質量%以下、Siが0.40質量%以下、Mnが0.40質量%以下、Crが21.00〜23.00質量%、Moが1.00〜1.50質量%、Pが0.040質量%以下、Sが0.030質量%以下、Niが0.60質量%以下、Tiが0.05〜0.5質量%、Nbが0.10〜0.6質量%、Nが0.025質量%以下、Alが0.15質量%以下、残部はFeのものを本発明のステンレス鋼加工品として使用することもできる。   As a composition in the case of using ferritic stainless steel as a raw material of the processed stainless steel product of the present invention, for example, C is an element useful for obtaining the strength of steel, but if it is contained in a large amount, the corrosion resistance is lowered. Since it exists in the tendency, 0.02 mass% or less is preferable. Si is an element useful as a deoxidizer and a heat source in the steelmaking process, but when it is contained in a large amount, it tends to harden the steel, so 1.00% by mass or less is preferable. Mn is an element useful as deoxidation in the steelmaking process. However, when it is contained in a large amount, Mn tends to form an austenite phase, and is preferably 2.00% by mass or less, and more preferably 1.00% by mass or less. Although Cr is an element useful for ensuring corrosion resistance, when it is contained in a large amount, it tends to decrease not only the high cost but also the workability, so that it is preferably 17.00 to 30.00% by mass. More preferably, it is 00-24.00 mass%. Mo is an element useful for improving the corrosion resistance of stainless steel in the presence of Cr, but if it is included in a large amount, it tends to decrease not only the high cost but also the workability. 50 mass% is preferable and 1.00-1.50 mass% is more preferable. Since P reduces corrosion resistance, the smaller one is preferable and 0.040 mass% or less is preferable. Since S reduces corrosion resistance, the smaller one is preferable, and 0.030% by mass or less is preferable. Ni is preferable because it is effective in suppressing the progress of corrosion and effective in improving the toughness of the ferritic stainless steel processed product. However, if it is too much, it causes generation of austenite phase and high cost, so 0.6 mass % Or less is preferable. Ti and Nb preferably contain one or two of these. Ti has a strong affinity with C and N, and is preferable in terms of suppressing intergranular corrosion of ferritic stainless steel processed products. However, since a large amount of Ti tends to deteriorate the surface quality of the steel, 0.05 to 0.5 mass% is preferable. Nb has a strong affinity with C and N, and is preferable in terms of suppressing intergranular corrosion of the ferritic stainless steel processed product. However, since a large amount of Nb tends to inhibit toughness, 0.1 to 0. 6 mass% is preferable. N, if included in a large amount like C, tends to lower the corrosion resistance, so 0.025% by mass or less is preferable. Al is an element effective for refining and casting as a deoxidizer, but when added in excess, it degrades the surface quality and lowers the weldability and low temperature toughness of the steel, so 0.01 to 0.50 mass. % Is preferred. The balance is preferably Fe and inevitable impurities. For example, C is 0.02 mass% or less, Si is 0.40 mass% or less, Mn is 0.40 mass% or less, Cr is 21.00 to 23.00 mass%, Mo is 1.00 to 1 .50 mass%, P is 0.040 mass% or less, S is 0.030 mass% or less, Ni is 0.60 mass% or less, Ti is 0.05 to 0.5 mass%, and Nb is 0.10. 0.6% by mass, N is 0.025% by mass or less, Al is 0.15% by mass or less, and the balance is Fe, and the processed stainless steel product of the present invention can also be used.

本発明のステンレス鋼加工品の素材として、耐孔食指数(PI)が20以上であることが好ましい。PIは以下の式(1)で与えられる。
PI=Cr+3Mo 式(1)
As a material for the processed stainless steel product of the present invention, the pitting corrosion resistance (PI) is preferably 20 or more. PI is given by the following formula (1).
PI = Cr + 3Mo Formula (1)

耐孔食指数(PI)が20以上の本発明のステンレス鋼加工品は、耐食性に優れる。このため、耐孔食指数が19と低いSUS304は、海塩粒子の影響を受けるウォーターフロント環境では早期に発銹するのに対して、本発明のステンレス鋼加工品は発銹を抑制することができる。耐孔食指数(PI)は、耐食性の観点からは、24以上がより好ましく、30以上がさらに好ましい。   The processed stainless steel product of the present invention having a pitting corrosion index (PI) of 20 or more is excellent in corrosion resistance. For this reason, SUS304, which has a pitting corrosion index as low as 19, starts early in the waterfront environment affected by sea salt particles, whereas the processed stainless steel product of the present invention can suppress the start. it can. The pitting corrosion index (PI) is more preferably 24 or more and further preferably 30 or more from the viewpoint of corrosion resistance.

(製造方法)
本発明のステンレス鋼加工品の製造方法は、ステンレス鋼加工品の表面を、湿式研磨で研磨する研磨工程を有する、製造方法である。また、本発明のステンレス鋼加工品の製造方法は、ステンレス鋼加工品の表面を、固形研磨剤で研磨する研磨工程を有する、製造方法である。本発明の製造方法においては、ステンレス鋼加工品の成形前に、ステンレス鋼加工品を構成するステンレス鋼板の表面を、固形研磨剤で研磨する研磨工程を有していてもよい。
(Production method)
The manufacturing method of the processed stainless steel product of the present invention is a manufacturing method including a polishing step of polishing the surface of the processed stainless steel product by wet polishing. Moreover, the manufacturing method of the stainless steel processed goods of this invention is a manufacturing method which has the grinding | polishing process which grind | polishes the surface of a stainless steel processed goods with a solid abrasive | polishing agent. In the manufacturing method of this invention, you may have the grinding | polishing process which grind | polishes the surface of the stainless steel plate which comprises a stainless steel processed goods with a solid abrasive before shaping | molding of a stainless steel processed goods.

固形研磨剤としては、脂肪酸及び鉱物性油脂を含有するものであれば特に制限されずに用いることができる。   The solid abrasive can be used without particular limitation as long as it contains a fatty acid and mineral oil.

固形研磨剤は、SiO、Al、CrOなどの酸化物を含むことが好ましい。SiO、Al、CrOなどの酸化物の含有量は、50〜80質量%であることが好ましく、55〜75質量%であることがより好ましく、60〜70質量%であることが特に好ましい。 The solid abrasive preferably contains an oxide such as SiO 2 , Al 2 O 3 , or CrO 2 . The content of oxides such as SiO 2 , Al 2 O 3 and CrO 2 is preferably 50 to 80% by mass, more preferably 55 to 75% by mass, and 60 to 70% by mass. Is particularly preferred.

脂肪酸としては、ステアリン酸、ミリスチン酸などを用いることが好ましい。鉱物性油脂としては、パルチミン酸などを用いることが好ましい。   As the fatty acid, stearic acid, myristic acid or the like is preferably used. As the mineral oil or fat, it is preferable to use palmitic acid or the like.

本ステンレス鋼加工品の製造方法においては、研磨工程において、研磨フラップホイールでステンレス鋼加工品の表面を研磨し、該研磨フラップホイールに固形研磨剤を付着させることが好ましい。   In the method for producing a processed stainless steel product, in the polishing step, the surface of the processed stainless steel product is preferably polished with a polishing flap wheel, and a solid abrasive is adhered to the polishing flap wheel.

上述のとおり、研磨仕上げとして、フラップホイール等による乾式研磨を行うと、ステンレス鋼加工品表面に研磨材や研磨紙が連続して接触し、表面の金属が部分的に剥がされ素地部分に被さったバリやかぶさりである表面欠陥が生じる。これに対し、本発明のステンレス鋼加工品の製造方法においては、研磨フラップホイールに固形研磨剤を付着させることによって湿式研磨を行うことが好ましい。これにより、ステンレス鋼加工品表面に研磨材や研磨紙が連続して接触した場合でも、研磨抵抗を低くすることができ、表面の金属が部分的に剥がされ、素地部分に被さったバリやかぶさりである表面欠陥の発生をより抑制しやすくなる。   As described above, when dry polishing with a flap wheel or the like was performed as a polishing finish, the abrasive or polishing paper contacted the stainless steel workpiece surface continuously, and the metal on the surface was partially peeled off and covered the substrate portion. Surface defects such as burrs and fogging occur. In contrast, in the method for producing a processed stainless steel product of the present invention, it is preferable to perform wet polishing by attaching a solid abrasive to the polishing flap wheel. This makes it possible to reduce polishing resistance even when abrasive materials or abrasive paper continuously contact the surface of the stainless steel workpiece, and the metal on the surface is partially peeled off, so that the burrs and fogging that covers the substrate are covered. It becomes easier to suppress the occurrence of surface defects.

なお、本発明は上記実施形態によって制限されない。例えば、研磨フラップホイールに固形研磨剤を付着させることによって湿式研磨を行った後に、固形研磨剤を用いたバフ研磨を行ってもよい。また、固形研磨剤を塗布し湿式研磨を行った後に、不織布を取り付けた研磨装置(エアーサンダー)を用い、偏心運動と回転運動をあわせた動きによる研磨を手作業で行うことによっても、ランダムな研磨目をステンレス鋼加工品の表面に有し、着色を有する酸化皮膜や表面欠陥が抑制されたステンレス鋼加工品を製造することができる。   In addition, this invention is not restrict | limited by the said embodiment. For example, after performing wet polishing by attaching a solid abrasive to a polishing flap wheel, buffing using a solid abrasive may be performed. Also, after applying a solid abrasive and performing wet polishing, using a polishing apparatus (air sander) attached with a nonwoven fabric, and manually polishing by a movement that combines eccentric motion and rotational motion, it is also possible to randomly It is possible to manufacture a processed stainless steel product having a polished eye on the surface of the processed stainless steel product and suppressing colored oxide films and surface defects.

以下、本発明の実施例について説明する。なお、本発明は以下の実施例によって限定的に解釈されるものではない。   Examples of the present invention will be described below. In addition, this invention is not limitedly interpreted by the following examples.

ステンレス鋼加工品に用いられるステンレス鋼板について、装飾用研磨仕上げを行った。ステンレス鋼板は以下の2種類を用いた。組成(質量%)及び寸法は以下のとおりである。   The stainless steel plate used for the stainless steel processed product was subjected to a decorative polishing finish. The following two types of stainless steel plates were used. The composition (mass%) and dimensions are as follows.

鋼種1(SUS445J1) Cr:22%、Mo:1.05%、Ti:0.2%、Nb:0.2%、Al:0.09%、残部Fe
鋼種2(SUS304) Cr:18%、Ni:8%、Si:0.6%、Mn:0.8%、残部Fe
寸法:厚み1.5mm×幅200mm×長さ1000mm。
Steel type 1 (SUS445J1) Cr: 22%, Mo: 1.05%, Ti: 0.2%, Nb: 0.2%, Al: 0.09%, balance Fe
Steel type 2 (SUS304) Cr: 18%, Ni: 8%, Si: 0.6%, Mn: 0.8%, balance Fe
Dimensions: Thickness 1.5 mm x width 200 mm x length 1000 mm.

研磨は、以下のとおりライン1〜4で行った。また研磨条件は以下のとおりである。   Polishing was performed on lines 1 to 4 as follows. The polishing conditions are as follows.

ライン1は、5つのフラップホイール(#240、#240、#240、#400、#600)が、鋼板表面を研磨(研磨目を付与)するように並んだラインである。
ライン2は、4つのフラップホイール(#240、#240、#240、#400)が、鋼板表面の長手方向を研磨(長手方向の研磨目を付与)するように並んだラインである。
ライン3は、4つのフラップホイール(#150、#150、#150、#320)が、鋼板表面の長手方向を研磨(長手方向の研磨目を付与)するように並んだラインである。
ライン4は、鋼板表面の長手方向を研磨(長手方向の研磨目を付与)するように並んだ3つのフラップホイール(#320、#400、#600)、及び鋼板表面を研磨(研磨目を付与)するように並んだ2つの綿バフ(#400、#400)からなるラインである。
ここで、ライン1及びライン4では固形研磨剤をフラップホイールに塗布した。一方、ライン2及びライン3では固形研磨剤を塗布しなかった。なお、「#240」等はメッシュ粒度を示す。
Line 1 is a line in which five flap wheels (# 240, # 240, # 240, # 400, # 600) are lined up so as to polish the surface of the steel sheet (provide polishing eyes).
Line 2 is a line in which four flap wheels (# 240, # 240, # 240, # 400) are lined up so as to polish the longitudinal direction of the steel sheet surface (provide a polishing grain in the longitudinal direction).
Line 3 is a line in which four flap wheels (# 150, # 150, # 150, # 320) are lined up so as to polish the longitudinal direction of the steel sheet surface (provide a polishing grain in the longitudinal direction).
Line 4 comprises three flap wheels (# 320, # 400, # 600) arranged so as to polish the longitudinal direction of the steel sheet surface (providing abrasive grains in the longitudinal direction), and polishing the steel sheet surface (giving abrasive eyes) ) Is a line made up of two cotton buffs (# 400, # 400) arranged side by side.
Here, in line 1 and line 4, a solid abrasive was applied to the flap wheel. On the other hand, no solid abrasive was applied in line 2 and line 3. “# 240” and the like indicate the mesh granularity.

(研磨条件)
ライン速度:1.8m/min
ホイール回転数:1500rpm
ホイール直径:400mm
(Polishing conditions)
Line speed: 1.8m / min
Wheel rotation speed: 1500rpm
Wheel diameter: 400mm

(固形研磨剤)
固形研磨剤は、SiO含有量が75質量%であり、脂肪酸であるステアリン酸の含有量が16質量%であり、鉱物性油脂であるパルチミン酸の含有量が3.8質量%であった。
(Solid abrasive)
The solid abrasive had a SiO 2 content of 75 mass%, a fatty acid stearic acid content of 16 mass%, and a mineral oil fat palmitic acid content of 3.8 mass%. .

(実施例1)
鋼種1について、ライン1(固形研磨剤塗布あり)で研磨を行った。
Example 1
About the steel type 1, it grind | polished by the line 1 (with solid abrasive | polishing agent application | coating).

(実施例2)
鋼種1について、ライン3(固形研磨剤塗布なし)で研磨を行ったのちに、ライン4(固形研磨剤塗布あり)で研磨を行った。その後、不織布(#80)を取り付けた研磨装置(エアーサンダー)を用い、固形研磨剤を塗布せずに、偏心運動と回転運動をあわせた動きにより、ランダムな研磨目を均一につける研磨を手作業で行った。
(Example 2)
About the steel type 1, after grinding | polishing by the line 3 (without solid abrasive | polishing agent application | coating), it grind | polished by the line 4 (with solid abrasive | polishing agent application | coating). Then, using a polishing device (air sander) with a non-woven fabric (# 80) attached, it was possible to polish evenly with random polishing eyes by applying a combination of eccentric motion and rotational motion without applying a solid abrasive. Done by work.

(比較例1)
鋼種1について、ライン2(固形研磨剤塗布なし)で研磨を行った。
(Comparative Example 1)
About the steel type 1, it grind | polished by the line 2 (no solid abrasive application | coating).

(比較例2)
鋼種2について、ライン2(固形研磨剤塗布なし)で研磨を行った。
(Comparative Example 2)
About the steel type 2, it grind | polished by the line 2 (no solid abrasive application | coating).

(参考例1)
鋼種2について、ライン1(固形研磨剤塗布あり)で研磨を行った。
(Reference Example 1)
About the steel type 2, it grind | polished by the line 1 (with solid abrasive | polishing agent application | coating).

(表面欠陥)
光学顕微鏡を用いて研磨されたステンレス鋼板表面を200倍に拡大し、100μm×100μm(0.01mm)の範囲を観察した。5μm以上の金属素地の被さりを有する表面欠陥が5個以内の場合には表面欠陥が抑制された状態として「○」と評価し、5個より多い場合には表面欠陥が抑制された状態として「×」と評価した(表1参照)。
(Surface defect)
The polished stainless steel plate surface was magnified 200 times using an optical microscope, and a range of 100 μm × 100 μm (0.01 mm 2 ) was observed. When the number of surface defects having a metal substrate covering of 5 μm or more is 5 or less, it is evaluated as “◯” as a state in which the surface defects are suppressed. X "(refer to Table 1).

表1に示すとおり、実施例1、2のステンレス鋼板表面は、表面欠陥が抑制された状態であった。一方、比較例1、2のステンレス鋼板表面は、表面欠陥が抑制された状態ではなかった。なお、参考例1は表面欠陥が抑制された状態であった。   As shown in Table 1, the surface of the stainless steel plate of Examples 1 and 2 was in a state in which surface defects were suppressed. On the other hand, the surface of the stainless steel plate of Comparative Examples 1 and 2 was not in a state where surface defects were suppressed. Reference Example 1 was a state in which surface defects were suppressed.

(酸化皮膜)
ステンレス鋼板の表面を光学顕微鏡で400倍の倍率で観察し、茶褐色のシミ状物質である酸化皮膜が50μm四方において面積比率でどの程度存在しているかを算出した。残存酸化皮膜の面積比率が3%以上5%未満である場合は、着色を有する酸化皮膜が存在しないとして「○」、残存酸化皮膜の面積比率が3%未満であるより好ましい状態の場合は「◎」と評価し、面積比率が5%以上の場合は着色を有する酸化皮膜が存在するとして「×」と評価した(表1参照)。
(Oxide film)
The surface of the stainless steel plate was observed with an optical microscope at a magnification of 400 times, and it was calculated how much the oxide film, which is a brownish brown stain-like substance, was present in an area ratio in a 50 μm square. When the area ratio of the remaining oxide film is 3% or more and less than 5%, “O” indicates that there is no colored oxide film, and when the area ratio of the remaining oxide film is less than 3%, “ When the area ratio was 5% or more, it was evaluated as “x” because there was a colored oxide film (see Table 1).

表1に示すとおり、実施例1においては酸化皮膜の面積比率が1%以下であり、実施例2においては酸化皮膜の面積比率が3%であり、着色を有する酸化皮膜が存在しなかった。一方、比較例1及び2においては酸化皮膜の面積比率が15%、20%、であり、着色を有する酸化皮膜が存在するステンレス鋼板表面であった。なお、参考例1は酸化皮膜の面積比率が2%であり、着色を有する酸化皮膜が存在しなかった。   As shown in Table 1, in Example 1, the area ratio of the oxide film was 1% or less, and in Example 2, the area ratio of the oxide film was 3%, and there was no colored oxide film. On the other hand, in Comparative Examples 1 and 2, the area ratio of the oxide film was 15% and 20%, and the surface was a stainless steel plate surface on which a colored oxide film was present. In Reference Example 1, the area ratio of the oxide film was 2%, and there was no colored oxide film.

(耐食性試験)
実施例1、2、比較例1、2及び参考例1のステンレス鋼板について、以下の条件で耐食性試験(塩乾湿複合サイクル試験(CCT試験))を行った。
条件:(1)塩水噴霧(35℃、5%NaCl、15分)
(2)乾燥 (60℃、30%RH、60分)
(3)湿潤 (50℃、95%RH、3時間)
上記条件(1)〜(3)を1サイクルとして、30サイクル繰り返した。
評価:試験後の発銹面積が、鋼板表面全体の5%以内のときに耐食性が良好として「○」と評価し、5%より大きく15%以下の場合は「△」、15%より大きい場合は耐食性が不良として「×」と評価した(表1参照)。
(Corrosion resistance test)
The stainless steel plates of Examples 1 and 2, Comparative Examples 1 and 2 and Reference Example 1 were subjected to a corrosion resistance test (salt-dry moisture combined cycle test (CCT test)) under the following conditions.
Conditions: (1) Salt spray (35 ° C., 5% NaCl, 15 minutes)
(2) Drying (60 ° C., 30% RH, 60 minutes)
(3) Wet (50 ° C., 95% RH, 3 hours)
The above conditions (1) to (3) were set as one cycle, and 30 cycles were repeated.
Evaluation: When the surface area after the test is within 5% of the entire surface of the steel sheet, the corrosion resistance is evaluated as “Good”, and when it is larger than 5% but not larger than 15%, “△” is larger than 15%. Was evaluated as “x” because of its poor corrosion resistance (see Table 1).

表1に示すとおり、実施例1、2においては、CCT試験後も表面に発銹が生じておらず、耐食性に優れていることを示した。一方、比較例1、2においてはCCT試験後に表面に発銹が生じており、耐食性に劣っていた。なお、参考例1は、母材そのものの耐食性レベルが低いため、耐食性が△となった。海塩粒子の影響を受けるウォーターフロント環境における母材耐食レベルは、耐孔食指数(PI)が24以上であることが好ましい。   As shown in Table 1, in Examples 1 and 2, the surface was not wrinkled even after the CCT test, indicating that it was excellent in corrosion resistance. On the other hand, in Comparative Examples 1 and 2, wrinkles occurred on the surface after the CCT test, and the corrosion resistance was poor. In Reference Example 1, since the corrosion resistance level of the base material itself was low, the corrosion resistance was Δ. As for the base material corrosion resistance level in the waterfront environment affected by sea salt particles, the pitting corrosion resistance index (PI) is preferably 24 or more.

1〜9・・・表面欠陥
A、B・・・電流密度の変化領域
1-9 ... Surface defects A, B ... Current density change region

Claims (6)

研磨目をステンレス鋼加工品の表面に有し、
着色を有する酸化皮膜が前記表面上に存在せず、
前記表面上における5μm以上の金属素地の被さりを含む表面欠陥の平均個数が0.01mm当たり5個以内に抑制されている、耐食性に優れたステンレス鋼加工品。
Has a polishing eye on the surface of the stainless steel processed product,
There is no colored oxide film on the surface,
A processed stainless steel product having excellent corrosion resistance, wherein the average number of surface defects including a metal substrate covering of 5 μm or more on the surface is suppressed to 5 or less per 0.01 mm 2 .
前記ステンレス鋼加工品がフランジ材とウェブ材とを備える形鋼であり、前記フランジ材と前記ウェブ材との接合部がレーザー溶接継手である、請求項1記載のステンレス鋼加工品。   The stainless steel processed product according to claim 1, wherein the stainless steel processed product is a shape steel including a flange material and a web material, and a joint portion between the flange material and the web material is a laser welded joint. 前記ステンレス鋼加工品の表面を、湿式研磨で研磨する研磨工程を有する、請求項1又は2記載のステンレス鋼加工品の製造方法。   The manufacturing method of the stainless steel processed goods of Claim 1 or 2 which has a grinding | polishing process which grind | polishes the surface of the said stainless steel processed goods by wet grinding | polishing. 前記ステンレス鋼加工品の表面を、固形研磨剤で研磨する研磨工程を有する、請求項1又は2記載のステンレス鋼加工品の製造方法。   The manufacturing method of the stainless steel processed goods of Claim 1 or 2 which has the grinding | polishing process of grind | polishing the surface of the said stainless steel processed goods with a solid abrasive | polishing agent. 前記ステンレス鋼加工品の成形前に、前記ステンレス鋼加工品を構成するステンレス鋼板の表面を、固形研磨剤で研磨する研磨工程を有する、請求項1又は2記載のステンレス鋼加工品の製造方法。   The manufacturing method of the stainless steel processed goods of Claim 1 or 2 which has the grinding | polishing process of grind | polishing the surface of the stainless steel plate which comprises the said stainless steel processed goods with a solid abrasive before shaping | molding of the said stainless steel processed goods. 前記研磨工程において、研磨フラップホイールに前記固形研磨剤を付着させて前記ステンレス鋼加工品の表面を研磨する、請求項3〜5いずれか一項記載の製造方法。   The manufacturing method according to claim 3, wherein in the polishing step, the surface of the processed stainless steel product is polished by attaching the solid abrasive to a polishing flap wheel.
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