JP2017169673A - Method of manufacturing game board - Google Patents

Method of manufacturing game board Download PDF

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JP2017169673A
JP2017169673A JP2016056856A JP2016056856A JP2017169673A JP 2017169673 A JP2017169673 A JP 2017169673A JP 2016056856 A JP2016056856 A JP 2016056856A JP 2016056856 A JP2016056856 A JP 2016056856A JP 2017169673 A JP2017169673 A JP 2017169673A
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substrate
adhesive
game board
manufacturing
discharge amount
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JP6754039B2 (en
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浩揮 千田
Hiroki Senda
浩揮 千田
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Asama Factory Co
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Asama Factory Co
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Abstract

PROBLEM TO BE SOLVED: To provide a method of manufacturing a game board from which it is easy to remove air after application of a UV adhesive and which hardly causes whitening after curing.SOLUTION: In a method of manufacturing a game board including a step of adhering a substrate 2 having transparency and a pattern sheet on which a predetermined image pattern is printed, the method further includes the steps of: applying a UV adhesive 3 by a dispenser 10 through dropping or spraying thereof on at least one of the front surface of the substrate 2 and the rear surface of the pattern sheet, while adjusting the discharge amount per unit area; superimposing the substrate 2 and the pattern sheet after that; pressurizing by a roller to remove air; performing ultraviolet irradiation from the substrate 2 side after that.SELECTED DRAWING: Figure 2

Description

本発明は、遊技盤の製造方法に関するものである。   The present invention relates to a game board manufacturing method.

遊技機に用いられる遊技盤としては、ベニヤ板からなる基板の前面側に、インクによる所定の絵柄が印刷された図柄シートを貼着して構成されるものが従来から利用されている。この図柄シートは、PET樹脂(ポリエチレンテレフタレート樹脂)やCAB樹脂(セルロースアセテートブチレート樹脂)製の表層シートの裏面に、インクにより図柄層を形成して構成されるものである。さらに近年では、遊技盤の加飾性を高めるために、前記の基板をアクリル樹脂またはポリカーボネート樹脂等の透過性を有する素材により構成するものが提案されている。   2. Description of the Related Art Conventionally, a game board used for a gaming machine is configured by adhering a design sheet printed with a predetermined pattern of ink on the front side of a substrate made of a plywood board. This design sheet is configured by forming a design layer with ink on the back surface of a surface layer sheet made of PET resin (polyethylene terephthalate resin) or CAB resin (cellulose acetate butyrate resin). Furthermore, in recent years, in order to improve the decorating property of a game board, what comprises the said board | substrate with the raw material which has transparency, such as an acrylic resin or a polycarbonate resin, is proposed.

ここで、透明基板と図柄シートとの貼着には、特許文献1に示すようなUV接着材が用いられることがある。このUV接着材は、透明基板の前面または図柄シートの裏面のうち少なくとも一方にハケやローラ等によって塗布され、さらに透明基板と図柄シートとを重ね合わせた上で、ローラにより押圧されることにより空気抜きが行われる。この状態で、透明基板側から紫外線を照射することにより前記のUV接着材を硬化させ、透明基板と図柄シートとを貼着するものとしている。   Here, a UV adhesive as shown in Patent Document 1 may be used for adhering the transparent substrate and the design sheet. This UV adhesive is applied to at least one of the front surface of the transparent substrate or the back surface of the design sheet with a brush or a roller, and after the transparent substrate and the design sheet are overlapped with each other, the air is released by being pressed by the roller. Is done. In this state, the UV adhesive is cured by irradiating ultraviolet rays from the transparent substrate side, and the transparent substrate and the design sheet are adhered.

しかしながら、前記の技術では、UV接着材の塗布量を細かく調節することが困難であることから、UV接着材を均一に塗布することができず、結果、空気抜きを行い辛くなり、硬化後に白化が生じ易いという問題が生じていた。   However, since it is difficult to finely adjust the application amount of the UV adhesive with the above-mentioned technology, the UV adhesive cannot be uniformly applied, resulting in difficulty in removing air and whitening after curing. There was a problem that it was likely to occur.

特開2015−134145号公報Japanese Patent Laying-Open No. 2015-134145

本発明の目的は前記した従来の問題点を解決し、UV接着材の塗布後に空気抜きを行い易く、硬化後に白化を生じにくい遊技盤の製造方法を提供することである。   An object of the present invention is to solve the above-mentioned conventional problems, and to provide a method for manufacturing a game board that is easy to vent after application of a UV adhesive and is less likely to be whitened after curing.

上記課題を解決するためになされた本発明は、透過性を有する基板と、所定の絵柄が印刷された図柄シートとを貼着する工程を有する遊技盤の製造方法において、前記基板の前面または前記図柄シートの裏面のうち少なくとも一方に、UV接着材を滴下または噴射するディスペンサにより、単位面積当たりの吐出量を調節しつつ塗布した後、前記基板と図柄シートとを重ね合わせ、ローラにより押圧して空気抜きを行った上で、前記基板側から紫外線照射を行うことを特徴とするものである。   The present invention made in order to solve the above-mentioned problem is a method for manufacturing a game board comprising the step of adhering a substrate having transparency and a pattern sheet on which a predetermined pattern is printed. After applying while adjusting the discharge amount per unit area with a dispenser that drops or sprays UV adhesive on at least one of the back surfaces of the design sheet, the substrate and the design sheet are overlapped and pressed by a roller. After air venting, ultraviolet irradiation is performed from the substrate side.

請求項2記載の発明は、請求項1記載の遊技盤の製造方法において、前記ディスペンサによる単位面積当たりのUV接着材の吐出量を、一定とすることを特徴とするものである。   According to a second aspect of the present invention, in the game board manufacturing method according to the first aspect, the discharge amount of the UV adhesive per unit area by the dispenser is made constant.

請求項3記載の発明は、請求項1記載の遊技盤の製造方法において、前記ディスペンサによる単位面積当たりのUV接着材の吐出量を、場所によって異ならせることを特徴とするものである。   According to a third aspect of the present invention, in the game board manufacturing method according to the first aspect, the amount of the UV adhesive discharged per unit area by the dispenser varies depending on the location.

請求項4記載の発明は、請求項1記載の遊技盤の製造方法において、前記紫外線照射後に基板及び図柄シートの一部をくり抜くものとし、このくり抜かれる箇所における前記UV接着材の吐出量を0に設定することを特徴とするものである。   According to a fourth aspect of the present invention, in the game board manufacturing method according to the first aspect of the present invention, a part of the substrate and the design sheet is cut out after the ultraviolet irradiation, and a discharge amount of the UV adhesive material in the cut out portion is set. It is characterized by being set to 0.

本発明に係る遊技盤の製造方法は、基板の前面または図柄シートの裏面のうち少なくとも一方に、UV接着材を滴下または噴射するディスペンサにより、単位面積当たりの吐出量を調節しつつ塗布した後、基板と図柄シートとを重ね合わせ、ローラにより押圧して空気抜きを行った上で、基板側から紫外線照射を行ってUV接着材を硬化させるものとしている。このように、ディスペンサを用いてUV接着材の吐出量を単位面積当たりで調節することで、例えばその吐出量を一定とすれば、UV接着材を均一に塗布することができ、脱泡が行い易いものとなる。また、UV接着材の単位面積当たりの吐出量を場所によって異ならせるものとすれば、例えば基板または図柄シートの端部における吐出量を、中央における吐出量よりも少なく調節して塗布するものとして、空気抜き工程の押圧時にUV接着材がはみ出すことを防止し、UV接着材の使用量を削減することができる。このようにディスペンサを用いることで脱泡が行い易いものとなり、紫外線照射による硬化後にも白化が生じにくいものとなる。   The game board manufacturing method according to the present invention is applied to the front surface of the substrate or the back surface of the design sheet after being applied while adjusting the discharge amount per unit area by a dispenser that drops or sprays the UV adhesive, The substrate and the pattern sheet are overlapped, pressed by a roller to release air, and then irradiated with ultraviolet rays from the substrate side to cure the UV adhesive material. Thus, by adjusting the discharge amount of the UV adhesive material per unit area using a dispenser, for example, if the discharge amount is constant, the UV adhesive material can be applied uniformly and defoaming is performed. It will be easy. Further, if the discharge amount per unit area of the UV adhesive is made different depending on the location, for example, the discharge amount at the end of the substrate or the pattern sheet is adjusted to be less than the discharge amount at the center, and applied. It is possible to prevent the UV adhesive from protruding during pressing in the air venting process, and to reduce the amount of UV adhesive used. By using a dispenser in this manner, defoaming can be easily performed, and whitening hardly occurs even after curing by ultraviolet irradiation.

また請求項4に係る発明のように、紫外線照射後にくり抜かれることとなる基板及び図柄シートの一部においては、当該箇所のUV接着材の吐出量を0に設定することで、UV接着剤の使用量を削減することができ、コストダウンを実現することができる。   Further, as in the invention according to claim 4, in a part of the substrate and the design sheet to be cut out after irradiation with ultraviolet rays, the UV adhesive is set by setting the discharge amount of the UV adhesive material at that portion to 0. The amount of use can be reduced, and the cost can be reduced.

本発明の製造方法によって製造された遊技盤を示す断面図である。It is sectional drawing which shows the game board manufactured by the manufacturing method of this invention. 本発明の遊技盤の製造方法に係るUV接着剤塗布工程を示す図である。It is a figure which shows the UV adhesive coating process which concerns on the manufacturing method of the game board of this invention. 本発明の遊技盤の製造方法に係る載置工程を示す図である。It is a figure which shows the mounting process which concerns on the manufacturing method of the game board of this invention. 本発明の遊技盤の製造方法に係る空気抜き工程を示す図である。It is a figure which shows the air venting process which concerns on the manufacturing method of the game board of this invention. 本発明の遊技盤の製造方法に係る紫外線照射工程を示す図である。It is a figure which shows the ultraviolet irradiation process which concerns on the manufacturing method of the game board of this invention.

以下に本発明の好ましい実施形態を示す。
図1は本発明の製造方法により製造された遊技盤1を示すものであり、透過性を有する厚さ10mm程度の基板2の前面側に、UV接着材3を介して図柄シート4を貼着したものである。この図柄シート4は、厚さ1mm未満程度の表層シート5と、この表層シート5の裏面にインクによって所定の絵柄が印刷された図柄層6とからなるものである。なお、表層シート5は一般に透過性を有するものであるが、インクによる図柄層6が形成されていることから、図柄シート4は全体として紫外線を透過しづらい構造となる。したがって、図1において紙面下方から、基板2、UV接着材3、図柄層6、表層シート5の順に積層されている。
Preferred embodiments of the present invention are shown below.
FIG. 1 shows a game board 1 manufactured by the manufacturing method of the present invention, and a design sheet 4 is attached to the front side of a substrate 2 having a thickness of about 10 mm through a UV adhesive 3. It is a thing. The pattern sheet 4 is composed of a surface layer sheet 5 having a thickness of less than 1 mm and a pattern layer 6 having a predetermined pattern printed with ink on the back surface of the surface layer sheet 5. The surface layer sheet 5 is generally permeable, but since the pattern layer 6 made of ink is formed, the pattern sheet 4 as a whole has a structure that hardly transmits ultraviolet rays. Therefore, in FIG. 1, the substrate 2, the UV adhesive 3, the design layer 6, and the surface layer sheet 5 are laminated in this order from the bottom of the drawing.

透過性を有する基板2は、アクリル樹脂またはポリカーボネート樹脂等により構成されており、また表層シート5は、PET樹脂(ポリエチレンテレフタレート樹脂)やCAB樹脂(セルロースアセテートブチレート樹脂)等により構成されている。なお、表層シート5は本実施形態では透過性を有するものとしているが、これに限定されず非透過性のものであっても差し支えない。また図柄層6に用いられるインクは、表層シート5に印刷可能なものであれば如何なるものであっても良い。   The substrate 2 having transparency is made of acrylic resin or polycarbonate resin, and the surface layer sheet 5 is made of PET resin (polyethylene terephthalate resin), CAB resin (cellulose acetate butyrate resin), or the like. In addition, although the surface layer sheet | seat 5 shall have transparency in this embodiment, it is not limited to this, A non-permeable thing may be used. The ink used for the pattern layer 6 may be any ink that can be printed on the surface layer sheet 5.

上記の遊技盤1は、以下のUV接着材塗布工程、載置工程、空気抜き工程、紫外線照射工程、くり抜き工程を経ることにより製造される。   The game board 1 is manufactured through the following UV adhesive material coating process, placing process, air venting process, ultraviolet irradiation process, and hollowing process.

(UV接着剤塗布工程)
図2に示すように、基板2の前面側にはUV接着材3が塗布される。UV接着材3は、紫外線が照射されることにより短時間で重合硬化する接着剤であり、イオン重合やラジカル重合を用いるものが一般的である。なお、UV接着材3の厚さは、10〜100μm程度としている。
(UV adhesive application process)
As shown in FIG. 2, a UV adhesive 3 is applied to the front side of the substrate 2. The UV adhesive 3 is an adhesive that polymerizes and cures in a short time when irradiated with ultraviolet rays, and generally uses ionic polymerization or radical polymerization. In addition, the thickness of the UV adhesive material 3 is about 10 to 100 μm.

従来は、UV接着材3を前記10〜100μm程度の厚みで塗布するにあたり、ハケやローラ等が用いられてきた。しかし、このような技術ではUV接着材3を均一に塗布することができず、結果、空気抜きを行い辛くなるという問題が生じていた。そこで、本発明ではハケやローラ等に代わり、UV接着材3を滴下または噴射するディスペンサ10(液体定量吐出装置)を用いるものとしている。このディスペンサ10は、dpi(単位面積当たりのUV接着材3の吐出粒数)と、drop(一粒の吐出量)とを適宜変更することで、ノズル11から吐出されるUV接着材3の単位面積当たりの量を細かく調節可能としている。   Conventionally, brushes, rollers, and the like have been used to apply the UV adhesive material 3 with a thickness of about 10 to 100 μm. However, with such a technique, the UV adhesive material 3 cannot be applied uniformly, and as a result, there is a problem that it is difficult to remove air. Therefore, in the present invention, a dispenser 10 (liquid dispensing apparatus) that drops or jets the UV adhesive 3 is used instead of brushes or rollers. This dispenser 10 is a unit of the UV adhesive 3 ejected from the nozzle 11 by appropriately changing dpi (the number of ejected grains of the UV adhesive 3 per unit area) and drop (the ejection quantity of one grain). The amount per area can be finely adjusted.

このように吐出量を調節可能としたディスペンサ10を用いることにより、UV接着材3の吐出量を一定とすれば、UV接着材3を均一に塗布することができ、後述する空気抜き工程において脱泡が行い易いものとなる。また、UV接着材3の単位面積当たりの吐出量を場所によって異ならせることもできるため、基板2の端部における吐出量を、中央における吐出量よりも少なく調節して塗布するものとして、空気抜き工程の押圧時にUV接着材3がはみ出すことを防止し、UV接着材3の使用量を削減することができる。以上のように、ディスペンサ10を用いることで脱泡が行い易いものとなり、紫外線照射による硬化後にも白化が生じにくいものとなる。なお、本実施形態では基板2の前面にUV接着材3を塗布するものとしたが、図柄シート4の裏面、より詳しくは図柄層6の裏面にUV接着材3を塗布するものであってもよく、または基板2と図柄シート4の双方に塗布するものであっても差し支えない。   By using the dispenser 10 in which the discharge amount can be adjusted in this way, if the discharge amount of the UV adhesive material 3 is made constant, the UV adhesive material 3 can be applied uniformly, and defoaming is performed in the air venting process described later. Is easy to do. Further, since the discharge amount per unit area of the UV adhesive material 3 can be varied depending on the location, the discharge amount at the end of the substrate 2 is adjusted to be smaller than the discharge amount at the center, and the air bleeding step is performed. It is possible to prevent the UV adhesive material 3 from protruding when pressed, and to reduce the amount of UV adhesive material 3 used. As described above, by using the dispenser 10, defoaming can be easily performed, and whitening hardly occurs even after curing by ultraviolet irradiation. In the present embodiment, the UV adhesive material 3 is applied to the front surface of the substrate 2. However, the UV adhesive material 3 may be applied to the back surface of the design sheet 4, more specifically, the back surface of the design layer 6. Alternatively, it may be applied to both the substrate 2 and the design sheet 4.

(載置工程)
上記のようにUV接着材3を塗布した後、基板2と図柄シート4とを重ね合わせる。このとき、基板2は図3に示す載置台20に載せられ、この基板2に対して図柄シート4がズレないよう位置決めされて重ね合わせられる。また、図3のように両者を重ね合わせた状態で、その端部の一部に上方から事前照射装置21により紫外線を数秒間照射してUV接着材3の一部を硬化させるものとし、後述の空気抜き工程における両者の位置ズレを防止するものとしている。なお、前述のとおり図柄シート4は紫外線を透過しづらいものであるため、事前照射装置21による照射を基板2の端面側から行っても差し支えないが、本実施形態における事前照射の目的は仮止めであるため、上方から照射するものとしている。
(Installation process)
After applying the UV adhesive 3 as described above, the substrate 2 and the design sheet 4 are overlapped. At this time, the board | substrate 2 is mounted on the mounting base 20 shown in FIG. 3, and it positions so that the design sheet | seat 4 may not shift | deviate with respect to this board | substrate 2, and is piled up. In addition, in a state where both are overlapped as shown in FIG. 3, a part of the UV adhesive material 3 is cured by irradiating a part of the end part with ultraviolet rays for several seconds from above by the pre-irradiation device 21. The positional deviation between the two in the air venting process is prevented. Since the pattern sheet 4 is difficult to transmit ultraviolet rays as described above, the pre-irradiation device 21 may irradiate from the end face side of the substrate 2, but the purpose of pre-irradiation in this embodiment is temporarily fixed. Therefore, irradiation is performed from above.

(空気抜き工程)
図4のように、基板2と図柄シート4とを仮止めした後に、ローラ30により紙面上方から図柄シート4を押圧して、UV接着材3の空気抜きを行う。なお、ローラ30は事前照射装置21により硬化された箇所から、基板2の反対側端部に向けて押圧を行いつつ回転して移動する(図中矢印参照)。このとき、UV接着材3の塗布量は、前述のとおり基板2の中央で一定であり、かつ基板2の端部につれ中央と比較して少なくなっているため、脱泡を簡単に行うことができ、かつUV接着材3の無駄が生じることもない。
(Air venting process)
As shown in FIG. 4, after temporarily fixing the substrate 2 and the design sheet 4, the design sheet 4 is pressed from above the paper surface by the roller 30, and the UV adhesive material 3 is vented. The roller 30 rotates and moves from the portion cured by the pre-irradiation device 21 toward the opposite end of the substrate 2 (see the arrow in the figure). At this time, since the coating amount of the UV adhesive 3 is constant at the center of the substrate 2 as described above, and decreases as compared with the center at the end of the substrate 2, defoaming can be easily performed. And the UV adhesive material 3 is not wasted.

(紫外線照射工程)
図5のように、基板2及び図柄シート4は、ベルトコンベア40上に載置されて図中矢印の方向へ移動される。このとき、ベルトコンベア40、40間の隙間に設けられた照射装置41により、紙面下方の基板2側から紫外線照射を行うことにより、UV接着材3を完全に硬化させるものとしている。なお、照射装置41を上方に配置すると、紫外線は図柄シート4を透過しづらいため、UV接着材3を充分に硬化させることができない。そのため、本実施形態のように基板2側から紫外線を照射するものとしている。
(UV irradiation process)
As shown in FIG. 5, the substrate 2 and the design sheet 4 are placed on the belt conveyor 40 and moved in the direction of the arrow in the figure. At this time, the UV adhesive 3 is completely cured by irradiating ultraviolet rays from the substrate 2 side below the paper surface by the irradiation device 41 provided in the gap between the belt conveyors 40, 40. If the irradiation device 41 is arranged on the upper side, it is difficult for the ultraviolet rays to pass through the pattern sheet 4, so that the UV adhesive material 3 cannot be sufficiently cured. Therefore, it is assumed that ultraviolet rays are irradiated from the substrate 2 side as in this embodiment.

(くり抜き工程)
以上の工程を経て基板2と図柄シート4とが一体化された遊技盤1は、釘を打つ下穴や発光体等を取付けるための凹部等を形成するために、くり抜き工程が施されることがある。斯かる場合には、図2で示したUV接着材塗布工程において、基板2のうち予めくり抜かれるとわかっている部分にはUV接着材3を塗布しない、即ち当該箇所のUV接着材3の吐出量を0に設定することが好ましい。これにより、UV接着剤3の使用量を削減することができ、コストダウンを実現することができる。
(Drilling process)
The game board 1 in which the substrate 2 and the design sheet 4 are integrated through the above steps is subjected to a hollowing process to form a recess for attaching a pilot hole for punching a nail, a light emitter, and the like. There is. In such a case, in the UV adhesive material application step shown in FIG. 2, the UV adhesive material 3 is not applied to the portion of the substrate 2 that is known to be punched out in advance, that is, the UV adhesive material 3 at that location is not applied. It is preferable to set the discharge amount to zero. Thereby, the usage-amount of UV adhesive agent 3 can be reduced, and cost reduction can be implement | achieved.

1 遊技盤
2 基板
3 UV接着材
4 図柄シート
5 表層シート
6 図柄層
10 ディスペンサ
11 ノズル
20 載置台
21 事前照射装置
30 ローラ
40 ベルトコンベア
41 照射装置
DESCRIPTION OF SYMBOLS 1 Game board 2 Board | substrate 3 UV adhesive material 4 Pattern sheet 5 Surface layer sheet 6 Pattern layer 10 Dispenser 11 Nozzle 20 Mounting stand 21 Prior irradiation apparatus 30 Roller 40 Belt conveyor 41 Irradiation apparatus

Claims (4)

透過性を有する基板と、所定の絵柄が印刷された図柄シートとを貼着する工程を有する遊技盤の製造方法において、
前記基板の前面または前記図柄シートの裏面のうち少なくとも一方に、
UV接着材を滴下または噴射するディスペンサにより、単位面積当たりの吐出量を調節しつつ塗布した後、
前記基板と図柄シートとを重ね合わせ、ローラにより押圧して空気抜きを行った上で、
前記基板側から紫外線照射を行うことを特徴とする遊技盤の製造方法。
In the manufacturing method of the game board having a step of attaching a substrate having transparency and a pattern sheet on which a predetermined pattern is printed,
At least one of the front surface of the substrate or the back surface of the design sheet,
After applying while adjusting the discharge amount per unit area with a dispenser that drops or sprays UV adhesive,
After overlapping the substrate and the design sheet, and pressing the air with a roller to release air,
A method for manufacturing a game board, wherein ultraviolet irradiation is performed from the substrate side.
前記ディスペンサによる単位面積当たりのUV接着材の吐出量を、一定とすることを特徴とする請求項1記載の遊技盤の製造方法。   2. The game board manufacturing method according to claim 1, wherein a discharge amount of the UV adhesive per unit area by the dispenser is constant. 前記ディスペンサによる単位面積当たりのUV接着材の吐出量を、場所によって異ならせることを特徴とする請求項1記載の遊技盤の製造方法。   2. The game board manufacturing method according to claim 1, wherein a discharge amount of the UV adhesive per unit area by the dispenser is varied depending on a place. 前記紫外線照射後に基板及び図柄シートの一部をくり抜くものとし、
このくり抜かれる箇所における前記UV接着材の吐出量を0に設定することを特徴とする請求項1記載の遊技盤の製造方法。
A part of the substrate and the design sheet is cut out after the ultraviolet irradiation,
2. The game board manufacturing method according to claim 1, wherein a discharge amount of the UV adhesive material in the cut-out portion is set to zero.
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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003241041A (en) * 2002-02-20 2003-08-27 Sumitomo Electric Ind Ltd Method and apparatus for manufacturing coated optical fiber ribbon
JP2015134145A (en) * 2013-12-19 2015-07-27 山本印刷株式会社 Manufacturing method and manufacturing device of decorative plate for game machine

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003241041A (en) * 2002-02-20 2003-08-27 Sumitomo Electric Ind Ltd Method and apparatus for manufacturing coated optical fiber ribbon
JP2015134145A (en) * 2013-12-19 2015-07-27 山本印刷株式会社 Manufacturing method and manufacturing device of decorative plate for game machine

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