JP2017163720A - Stator and wire fixture - Google Patents

Stator and wire fixture Download PDF

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JP2017163720A
JP2017163720A JP2016046636A JP2016046636A JP2017163720A JP 2017163720 A JP2017163720 A JP 2017163720A JP 2016046636 A JP2016046636 A JP 2016046636A JP 2016046636 A JP2016046636 A JP 2016046636A JP 2017163720 A JP2017163720 A JP 2017163720A
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coil
wire
lead
insulator
conductor
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JP6622630B2 (en
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中村 徹
Toru Nakamura
徹 中村
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Honda Motor Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a stator with which a drawn-around coil wire can be easily housed into a wire holding groove, and with which the drawn-around coil wire surely fixed on the wire holding groove.SOLUTION: A stator includes a stator core formed with a plurality of separated core parts arranged in an annular state. Each of the separated cores includes a separated iron core; an insulator surrounding a part of the separated iron core; a wound coil wire winding around the separated iron core through the insulator; drawn-around coil wires which are both ends of the wound coil wire and drawn and wound by the insulator; and a wire fixture to fix the drawn-around coil wires onto the insulator. The insulator includes at least one wire holding groove to hold a part of the drawn-around coil wire with adjacent two walls. The wire fixture includes at least one insertion part to be inserted between the drawn-around coil wire and one of the two walls.SELECTED DRAWING: Figure 7

Description

本発明は、複数の分割コア部を環状に配置して形成されるステータ及び導線固定具に関する。   The present invention relates to a stator and a wire fixing tool formed by arranging a plurality of divided core portions in an annular shape.

従来から、回転電機に組み込まれるステータは、分割鉄心と、この分割鉄心の一部を囲むインシュレータと、このインシュレータを介して分割鉄心に巻回されるコイル導線と、とを有する分割コア部を環状に複数配置して形成されている。なお、コイル導線は、実際に分割鉄心に巻回される巻回部コイル導線と、コイル導線の両端部である引回し部コイル導線からなる。   2. Description of the Related Art Conventionally, a stator incorporated in a rotating electrical machine has an annular divided core portion having a divided iron core, an insulator surrounding a part of the divided iron core, and a coil conductor wound around the divided iron core via the insulator. Are arranged in a plurality. In addition, a coil conducting wire consists of the winding part coil conducting wire actually wound around a division | segmentation iron core, and the lead part coil conducting wire which is the both ends of a coil conducting wire.

特許文献1には、インシュレータの外周部に、周方向に沿って凹部(導線保持溝)を形成したステータが開示されている。この導線保持溝は、引回し部コイル導線を収納してステータの周方向に引回すためのものである。この導線保持溝を形成する2つの隣接する壁部には、導線保持溝の深さ方向に沿って凸部が形成されている。引回し部コイル導線が導線保持溝に収納されると、引回し部コイル導線が凸部によって変形(蛇行)し、コイル導線がスプリングバック効果によって凸部に保持される。   Patent Document 1 discloses a stator in which a recess (conductor holding groove) is formed along the circumferential direction on the outer periphery of an insulator. The conductor holding groove is for accommodating the lead portion coil conductor and routing it in the circumferential direction of the stator. Convex portions are formed along the depth direction of the conducting wire holding groove on two adjacent wall portions forming the conducting wire holding groove. When the routing portion coil conducting wire is stored in the conducting wire holding groove, the routing portion coil conducting wire is deformed (meandered) by the convex portion, and the coil conducting wire is held on the convex portion by the springback effect.

特開2012−228152号公報JP 2012-228152 A

しかしながら、特許文献1のステータでは、コイル導線を導線保持溝に収納する際に凸部が邪魔となり、ステータを組み立てる際の生産性が低い。また、コイル導線を導線保持溝に収容する際に、コイル導線の皮膜と凸部とが擦れ合い、皮膜を損傷させてしまう。   However, in the stator of Patent Document 1, the convex portion becomes an obstacle when the coil conductor is stored in the conductor holding groove, and the productivity when the stator is assembled is low. Further, when the coil conductor is housed in the conductor holding groove, the coil conductor coating and the projections rub against each other and damage the coating.

更には、コイル導線のスプリングバック効果による力が導線保持溝の壁部に作用し、導線保持溝が広がってしまう。このため、導線保持溝の開口側(径方向外側)の壁部間距離が大きくなり、開口側でのコイル導線の保持力が低下してしまう。保持力が低下すると、コイル導線が導線保持溝内で振動し易くなり、コイル導線の皮膜の摩耗やコイル導線自体の導線保持溝からの脱落を招いてしまう。これにより、コイル導線の皮膜が損傷して、最終的にはコイル導線の絶縁不良を引き起こしてしまう。   Furthermore, the force due to the springback effect of the coil conductor acts on the wall portion of the conductor holding groove, and the conductor holding groove expands. For this reason, the distance between the walls on the opening side (radially outer side) of the conducting wire holding groove is increased, and the holding force of the coil conducting wire on the opening side is reduced. When the holding force is reduced, the coil conductor is liable to vibrate in the conductor holding groove, which causes wear of the coating film of the coil conductor and dropping of the coil conductor itself from the conductor holding groove. As a result, the coating of the coil conductor is damaged, and ultimately, the insulation failure of the coil conductor is caused.

本発明は、このような課題を考慮してなされたものであり、コイル導線を導線保持溝に容易に収納でき、且つコイル導線が導線保持溝に確実に保持されるステータ及び導線固定具を提供することを目的とする。   The present invention has been made in consideration of such problems, and provides a stator and a wire fixing tool in which a coil conductor can be easily stored in a conductor holding groove and the coil conductor is securely held in the conductor holding groove. The purpose is to do.

上記の目的を達成するために、第1手段では、複数の分割コア部を環状に配置して形成されるステータコアを備えるステータであって、各分割コア部は、分割鉄心と、分割鉄心の一部を囲むインシュレータと、インシュレータを介して分割鉄心に巻回される巻回部コイル導線と、この巻回部コイル導線の両端部であってインシュレータによって引き回される引回し部コイル導線と、この引回し部コイル導線をインシュレータに固定する導線固定具とを備え、インシュレータは、隣り合う2つの壁部で引回し部コイル導線の一部を保持する少なくとも1つの導線保持溝を有し、導線固定具は、引回し部コイル導線と2つの壁部の内の1つとの間に挿入される少なくとも1つの挿入部を有する、という構成を採っている。このような構成により、引回し部コイル導線を導線保持溝に収納する際には、導線保持溝には引回し部コイル導線の収納の障害になるものが無いので、容易に引回し部コイル導線を導線保持溝内に収納できる。その後、引回し部コイル導線と導線保持溝の壁部との間に導線固定具の挿入部が挿入されるため、引回し部コイル導線が壁部に押しつけられる。これにより、引回し部コイル導線は導線保持溝に確実に固定され、振動や導線保持溝からの脱落が防止される。   In order to achieve the above object, the first means is a stator including a stator core formed by annularly arranging a plurality of divided core portions, and each divided core portion includes one of a divided iron core and one of the divided iron cores. An insulator that surrounds the winding portion, a wound portion coil conductor wound around the split core via the insulator, a lead portion coil conductor that is both ends of the wound portion coil conductor and is routed by the insulator, A lead wire fixing tool for fixing the lead portion coil lead wire to the insulator, the insulator having at least one lead wire holding groove for holding a part of the lead portion coil lead wire by two adjacent wall portions, and fixing the lead wire. The tool has a configuration in which at least one insertion portion is inserted between the lead-out portion coil lead wire and one of the two wall portions. With such a configuration, when the lead portion coil conductor is stored in the lead wire holding groove, the lead wire holding groove has nothing to obstruct the storing of the lead portion coil lead wire. Can be stored in the conductor holding groove. Then, since the insertion part of a conductor fixing tool is inserted between the routing part coil conductor and the wall part of the conductor holding groove, the routing part coil conductor is pressed against the wall part. Thereby, the lead-out portion coil lead wire is securely fixed to the lead wire holding groove, and vibration and dropping off from the lead wire holding groove are prevented.

第2手段は、第1手段の構成に加え、導線保持溝は、相互に対向する一方及び他方の壁部により構成され、導線固定具は、引回し部コイル導線と一方の壁部との間に挿入される一方の挿入部と、一方の挿入部に対して周方向に離間して引回し部コイル導線と他方の壁部との間に挿入される他方の挿入部とを有する、という構成を採っている。このような構成により、引回し部コイル導線は導線保持溝内で蛇行する。引回し部コイル導線が蛇行すると、もとの形状に戻ろうとするスプリングバック効果が生じ、引回し部コイル導線が導線保持溝内に各自に固定される。   In the second means, in addition to the structure of the first means, the conducting wire holding groove is constituted by one and the other wall portions facing each other, and the conducting wire fixture is provided between the lead-out portion coil conducting wire and the one wall portion. And having the other insertion portion inserted between the lead portion coil conductor and the other wall portion spaced apart in the circumferential direction with respect to the one insertion portion. Is adopted. With such a configuration, the lead-out portion coil conductor meanders in the conductor holding groove. When the lead-out portion coil conductor meanders, a springback effect is generated to return to the original shape, and the lead-out portion coil lead is fixed to the lead wire holding groove.

第3手段は、第1手段又は第2手段の構成に加え、挿入部の厚さは、導線保持溝の挿入方向の奥側よりも手前側の方が厚い、という構成を採っている。このような構成により、仮に導線保持溝を構成する壁部が変形して、導線保持溝の手前側(径方向の外側)が広がってしまった場合でも、挿入部の手前側の厚さが厚いため、挿入部が引回し部コイル導線を壁部に押しつけて、引回し部コイル導線が確実に導線保持溝に固定される。   In addition to the configuration of the first unit or the second unit, the third unit adopts a configuration in which the thickness of the insertion portion is thicker on the front side than on the back side in the insertion direction of the conductor holding groove. With such a configuration, even if the wall portion constituting the conductor holding groove is deformed and the near side (outside in the radial direction) of the conductor holding groove is expanded, the thickness on the near side of the insertion portion is thick. For this reason, the insertion portion presses the lead portion coil lead wire against the wall portion, and the lead portion coil lead wire is securely fixed to the lead wire holding groove.

第4手段は、第3手段の構成に加え、挿入部は、導線保持溝への挿入方向に向かってテーパ形状を有する、という構成を採っている。このような構成により、径方向の外側へ向かうほど挿入部の厚さが厚く、壁部が変形して導線保持溝は広がった場合でも、全ての引回し部コイル導線が確実に固定される。   In addition to the configuration of the third means, the fourth means adopts a configuration in which the insertion portion has a tapered shape in the insertion direction into the conductor holding groove. With such a configuration, the thickness of the insertion portion increases toward the outer side in the radial direction, and even when the wall portion deforms and the conductive wire holding groove expands, all the lead portion coil conductive wires are securely fixed.

第5手段は、第1手段から第4手段のいずれかの構成に加え、インシュレータは複数の導線保持溝を有し、導線固定具は、板状の固定具本体と、この固定具本体から複数の導線保持溝へ延びる複数の挿入部とを有する、という構成を採っている。このような構成により、複数の導線保持溝に引回し部コイル導線が収納されている場合に、全ての引回し部コイル導線を導線保持溝に固定することができる。   In addition to the configuration of any one of the first to fourth means, the fifth means has a plurality of conductor holding grooves, and the conductor fixing tool includes a plate-like fixing body and a plurality of the fixing body. And a plurality of insertion portions extending to the conductive wire holding grooves. With such a configuration, when the lead portion coil conductors are accommodated in the plurality of lead wire holding grooves, all the lead portion coil lead wires can be fixed to the lead wire holding grooves.

第6手段は、第1手段から第5手段のいずれかの構成に加え、インシュレータは、導線固定具が係合するインシュレータ係合部を有し、導線固定具は、インシュレータ係合部に係合される導線固定具係合部を有する、という構成を採っている。このような構成により、導線固定具がインシュレータに係合されると、両係合部が係合して容易には外れない。このため、ステータに振動が発生しても引回し部コイル導線は導線保持溝内に各自に固定される。   In addition to the structure of any one of the first means to the fifth means, the sixth means has an insulator engaging portion with which the wire fixing tool engages, and the wire fixing tool engages with the insulator engaging portion. The structure which has the conducting wire fixing tool engaging part made is taken. With such a configuration, when the conductor fixing tool is engaged with the insulator, both engaging portions are engaged and are not easily removed. For this reason, even if a vibration generate | occur | produces in a stator, the routing part coil conducting wire is each fixed in a conducting wire holding groove.

第7手段は、第1手段から第6手段のいずれかの構成に加え、引回し部コイル導線は、断面が略長方形の平角線であり、略長方形の長辺側が導線保持溝の幅方向となるように引き回される、という構成を採っている。このような構成により、引回し部コイル導線の長辺の一端部と壁部との間に挿入部が挿入され、引回し部コイル導線の長辺の他端を壁部に押しつけることができる。   In the seventh means, in addition to the structure of any one of the first means to the sixth means, the lead-out portion coil lead wire is a rectangular wire having a substantially rectangular cross section, and the long side of the substantially rectangular shape is the width direction of the lead wire holding groove. It is configured to be routed to become. With such a configuration, the insertion portion is inserted between one end of the long side of the lead-out portion coil conductor and the wall portion, and the other end of the long side of the lead-out portion coil lead can be pressed against the wall portion.

第8手段は、相互に対向する2つの壁部によってインシュレータに形成された導線保持溝に、ステータの引回し部コイル導線を固定するための導線固定具であって、導線固定具は、引回し部コイル導線と壁部の間に挿入される少なくとも1つの挿入部を有する、という構成を採っている。このような構成から、導線保持溝内に引回し部コイル導線が収納されている状態で、導線固定具を導線保持溝に係合する、引回し部コイル導線と壁部との間に挿入部が挿入され、導線保持溝内に引回し部コイル導線が確実に固定される。   The eighth means is a lead wire fixing tool for fixing the lead wire coil conductor of the stator to the lead wire holding groove formed in the insulator by the two wall portions facing each other, and the lead wire fixing tool is routed. The structure which has at least 1 insertion part inserted between a part coil conducting wire and a wall part is taken. With such a configuration, the insertion portion is provided between the lead portion coil lead wire and the wall portion, which engages the lead wire fixing groove with the lead wire holding groove while the lead portion coil lead wire is housed in the lead wire holding groove. Is inserted and the lead coil conductor is securely fixed in the conductor holding groove.

本発明によれば、コイル導線を導線保持溝に容易に収納できると共に、コイル導線を導線保持溝に確実に固定することが可能となる。   According to the present invention, the coil conductor can be easily stored in the conductor holding groove, and the coil conductor can be securely fixed to the conductor holding groove.

本実施形態に係る回転電機に組み込まれるステータの平面図である。It is a top view of the stator integrated in the rotary electric machine which concerns on this embodiment. 図2(A)は電磁鋼板を軸方向からみた図であり、図2(B)はインシュレータを軸方向から見た図であり、図2(C)は分割コア部を軸方向から見た図である。2A is a view of the electromagnetic steel sheet viewed from the axial direction, FIG. 2B is a view of the insulator viewed from the axial direction, and FIG. 2C is a view of the split core portion viewed from the axial direction. It is. インシュレータを外周面側から見た図である。It is the figure which looked at the insulator from the outer peripheral surface side. 分割コア部と導線固定具を示す斜視図である。It is a perspective view which shows a division | segmentation core part and a conducting wire fixing tool. 導線固定具の斜視図である。It is a perspective view of a conducting wire fixing tool. 分割コア部に導線固定具を係合する状態を説明するために、ステータの一部を図示した説明図である。FIG. 5 is an explanatory view illustrating a part of a stator in order to explain a state in which a conductor fixing tool is engaged with a split core portion. 図7(A)は図6のA−A線における断面図であり、図7(B)は図6のB−B線における断面図である。7A is a cross-sectional view taken along line AA in FIG. 6, and FIG. 7B is a cross-sectional view taken along line BB in FIG. 第1壁部とコイル導線との間の隙間を説明する説明図である。It is explanatory drawing explaining the clearance gap between a 1st wall part and a coil conducting wire. 図9(A)は図6のC−C線における断面図であり、図9(B)は図6のD−D線における断面図である。9A is a cross-sectional view taken along line CC in FIG. 6, and FIG. 9B is a cross-sectional view taken along line DD in FIG. 挿入部の変形例を示す断面図である。It is sectional drawing which shows the modification of an insertion part. 挿入部の他の変形例を示す断面図である。It is sectional drawing which shows the other modification of an insertion part. 導線保持溝が軸方向に向かって開口しているインシュレータを示す図である。It is a figure which shows the insulator with which the conducting wire holding groove is opening toward the axial direction.

添付図面を参照しながら、本発明の一実施形態に係るステータ1について説明する。なお、以下の説明において、「軸方向A」とはロータの回転軸に沿った方向、「周方向P」とは、ステータコア周面に沿った方向、そして「径方向R」とはステータコアの半径方向を、それぞれ意味している。また、導線保持溝の「幅」とは、隣り合う2つの壁部間の距離を意味している。   A stator 1 according to an embodiment of the present invention will be described with reference to the accompanying drawings. In the following description, “axial direction A” refers to the direction along the rotation axis of the rotor, “circumferential direction P” refers to the direction along the stator core circumferential surface, and “radial direction R” refers to the radius of the stator core. Each means a direction. The “width” of the conductor holding groove means the distance between two adjacent wall portions.

図1は、本実施形態に係るステータ1を軸方向から見た図である。ステータ1は、その内部に設けられるロータ2(仮想線で示す)と組み合わされて回転電機を構成し、例えば、電動機又は発電機として用いられる。本実施形態のステータ1は、3相Y型結線のステータであり、中空状のホルダ3と、ホルダ3に設けられた3相の各入力端子U,V,Wと、中性点を形成する中性端子Nと、ホルダ3の円形壁3aに沿って複数(図1では18個)の分割コア部5を環状に配置して形成されるステータコア7とを備えている。   FIG. 1 is a view of the stator 1 according to the present embodiment as viewed from the axial direction. The stator 1 constitutes a rotating electrical machine in combination with a rotor 2 (shown in phantom lines) provided therein, and is used as, for example, an electric motor or a generator. The stator 1 of the present embodiment is a three-phase Y-type stator, and forms a neutral point with a hollow holder 3 and three-phase input terminals U, V, W provided on the holder 3. A neutral terminal N and a stator core 7 formed by annularly arranging a plurality (18 in FIG. 1) of divided core portions 5 along the circular wall 3a of the holder 3 are provided.

次に、各分割コア部5のうち、1個の分割コア部5の構成について、図2〜図9を参照しながら説明する。なお、ここで説明する分割コア部5の構成は、他の分割コア部5の構成と同様である。分割コア部5は、プレスにより打ち抜いた略T字状の電磁鋼板9を複数枚積層して構成される分割鉄心11と、分割鉄心11の一部を囲むインシュレータ13と、インシュレータ13の巻回部13aを介して分割鉄心9に巻回される巻回部コイル導線17aとを有している。また、巻回部コイル導線17aの両端部は、引回し部コイル導線17bとなっている。これら巻回部コイル導線17aと引回し部コイル導線17bによって、1本のコイル導線17となる。コイル導線17は、長辺と短辺をする平角線であり、断面形状は略長方形である。   Next, the configuration of one divided core unit 5 among the divided core units 5 will be described with reference to FIGS. In addition, the structure of the split core part 5 demonstrated here is the same as the structure of the other split core part 5. FIG. The split core portion 5 includes a split iron core 11 formed by laminating a plurality of substantially T-shaped electromagnetic steel plates 9 punched by a press, an insulator 13 surrounding a part of the split iron core 11, and a winding portion of the insulator 13. It has the winding part coil conducting wire 17a wound by the division | segmentation iron core 9 via 13a. Moreover, the both ends of the winding part coil conducting wire 17a become the lead part coil conducting wire 17b. The winding portion coil conductor 17a and the lead portion coil conductor 17b constitute a single coil conductor 17. The coil conducting wire 17 is a rectangular wire having a long side and a short side, and the cross-sectional shape is a substantially rectangular shape.

分割鉄心11は、ステータコア7の径方向Rの外側において、ステータコア7の周方向Pに沿って延びるヨーク部9aと、ヨーク部9aからステータコア7の径方向Rの内側に向かって延びる磁極部(ティース部)9bとから構成される。ヨーク部9aの最外周部はステータコア7の外周面を構成し、磁極部9bの径方向Rの内側端部は、ロータ2に対向するようになっている。   The split core 11 includes a yoke portion 9a extending along the circumferential direction P of the stator core 7 on the outer side in the radial direction R of the stator core 7 and a magnetic pole portion (teeth) extending from the yoke portion 9a toward the inner side of the stator core 7 in the radial direction R. Part) 9b. The outermost peripheral portion of the yoke portion 9 a constitutes the outer peripheral surface of the stator core 7, and the inner end portion in the radial direction R of the magnetic pole portion 9 b is opposed to the rotor 2.

インシュレータ13は、樹脂等の電気絶縁材料で構成されている。インシュレータ13は、巻回部コイル導線17が巻回される巻回部13aと、巻回部コイル導線17aの両端部(始端部又は終端部)である引回し部コイル導線17bを、ステータコア7の周方向Pに沿って各相の入力端子U,V,W及び中性端子Nの箇所にまで引き回すための引き回し部13bとを有している。   The insulator 13 is made of an electrically insulating material such as resin. The insulator 13 includes a winding portion 13a around which the winding portion coil conducting wire 17 is wound, and a leading portion coil conducting wire 17b that is both ends (starting end portion or terminating end portion) of the winding portion coil conducting wire 17a. A routing portion 13b for routing the input terminals U, V, W and neutral terminals N of each phase along the circumferential direction P is provided.

引き回し部13bは、図3に示すように、軸方向Aに関して一方(上端)から他方(下端)に向かって順に、第1壁部14aと、第2壁部14bと、第3壁部14cと、第4壁部14dと、第5壁部14eとを有している。第1壁部14a、第2壁部14b及び第3壁部14cは、それぞれ周方向Pに離間する2つの壁部14a1と14a2,14b1と14b2,14c1と14c2に分離されている。但し、壁部を分離することは本発明に必須では無い。すなわち、全ての壁部を第5壁部14eのように、1つの壁部で構成してもよい。各壁部14a〜14eは、背面壁14fから径方向Rの外側に向かって立設されている。   As shown in FIG. 3, the routing portion 13b is arranged in order from one (upper end) to the other (lower end) with respect to the axial direction A, the first wall portion 14a, the second wall portion 14b, and the third wall portion 14c. The fourth wall portion 14d and the fifth wall portion 14e are provided. The first wall portion 14a, the second wall portion 14b, and the third wall portion 14c are separated into two wall portions 14a1 and 14a2, 14b1, and 14b2, and 14c1 and 14c2, which are separated in the circumferential direction P, respectively. However, separating the wall portion is not essential to the present invention. That is, you may comprise all the wall parts by one wall part like the 5th wall part 14e. Each wall part 14a-14e is standingly arranged toward the outer side of radial direction R from the back wall 14f.

[導線保持溝]
各壁部14a〜14eは互いに略並行に延びており、これらの壁部のうち径方向Rに関して隣り合う2つの壁部の間に、導線保持溝15a1,15a2,15b1,15b2,15c1,15c2,15dが形成されている。図7に示すように、導線保持溝15a1〜15dは、平角線の引回し部コイル導線17bを収納可能な幅X1(軸方向Aに沿った幅)及び深さ(径方向Rに沿った奥行き)を有する。このとき、引回し部コイル導線17の長辺側が導線保持溝15a1〜15dの幅方向となるように、コイル導線が引き回される。このため、多数の引回し部コイル導線17bが導線保持溝15a1〜15dに収納されると、隣接する引回し部コイル導線17bの長辺が相互に接触する。なお、各導線保持溝15a1〜15dは、互いに略同一の幅で形成されている。この導線保持溝15a1〜15dの幅は、引回し部コイル導線17bの幅よりも僅かに広く形成されており、導線保持溝15a1〜15dの長さ方向にわたって一定である。これは、後記するように、引回し部コイル導線17bを導線保持溝15a1〜15dに容易に収納できるようにするためである。
[Conducting wire holding groove]
Each of the wall portions 14a to 14e extends substantially in parallel with each other, and between these two wall portions adjacent to each other in the radial direction R, the conductor holding grooves 15a1, 15a2, 15b1, 15b2, 15c1, 15c2, and the like. 15d is formed. As shown in FIG. 7, the conductor holding grooves 15a1 to 15d have a width X1 (width along the axial direction A) and a depth (depth along the radial direction R) that can accommodate the lead wire portion 17b of the flat wire. ). At this time, the coil conductor is routed so that the long side of the routing portion coil conductor 17 is in the width direction of the conductor holding grooves 15a1 to 15d. For this reason, when many routing part coil conducting wires 17b are housed in the conducting wire holding grooves 15a1 to 15d, the long sides of the adjacent routing part coil conducting wires 17b come into contact with each other. In addition, each conducting wire holding groove 15a1-15d is formed in the mutually substantially same width | variety. The widths of the conductor holding grooves 15a1 to 15d are slightly wider than the width of the lead-out portion coil conductor 17b, and are constant over the length direction of the conductor holding grooves 15a1 to 15d. This is because the lead-out portion coil conductor 17b can be easily accommodated in the conductor holding grooves 15a1 to 15d, as will be described later.

また、図7に示すように、各導線保持溝15a1〜15dのうち、最上部の導線保持溝15a1,15a2の深さ(径方向Rの奥行き)は、他の導線保持溝15b1〜15dの深さよりも深い。これは、他の導線保持溝15b1〜15dと異なり、導線保持溝15a1,15a2が多数のコイル導線17を収納する役割を有するからである。具体的には、中性端子Nに接続するために、最高で18本の引回しコイル導線17bが収納される。また、導線保持溝15b1,15b2には、U相の引回し部コイル導線17bが収納される。このU相の引回し部コイル導線17bは、最高で6本である。また、導線保持溝15c1,15c2には、V相の引回し部コイル導線17bが収納される。このV相の引回し部コイル導線17bも、最高で6本である。更に、また、導線保持溝15dには、W相の引回し部コイル導線17bが収納される。このW相の引回し部コイル導線17bも、最高で6本である。なお、導線保持溝15b1〜15dの深さは、略同一である。なお、図7は、インシュレータ13のうち、引回し部13bのみを示しているが、実際には巻回部も備えている。   Further, as shown in FIG. 7, among the conductor holding grooves 15a1 to 15d, the depths of the uppermost conductor holding grooves 15a1 and 15a2 (the depth in the radial direction R) are the depths of the other conductor holding grooves 15b1 to 15d. Deeper than that. This is because, unlike the other conductor holding grooves 15b1 to 15d, the conductor holding grooves 15a1 and 15a2 have a role of accommodating a large number of coil conductors 17. Specifically, in order to connect to the neutral terminal N, a maximum of 18 lead coil conductors 17b are accommodated. The lead wire holding grooves 15b1 and 15b2 accommodate U-phase lead portion coil lead wires 17b. The maximum number of U-phase lead-out portion coil conductors 17b is six. The lead wire holding grooves 15c1 and 15c2 accommodate the V-phase lead portion coil lead wires 17b. The V-phase lead-out portion coil lead wires 17b are also six at the maximum. In addition, the lead wire holding groove 15d accommodates a W-phase lead-out portion coil lead wire 17b. The number of the W-phase lead portion coil conductors 17b is six at the maximum. The depths of the conductor holding grooves 15b1 to 15d are substantially the same. FIG. 7 shows only the routing portion 13b of the insulator 13, but actually includes a winding portion.

第1壁部15a1,15a2の上面には、インシュレータ係合部19が形成されている。このインシュレータ係合部19は、図4に示す導線固定具31をインシュレータ13に係合するためのものである。インシュレータ係合部19は、ステータコア7の径方向Rにおいて、外側から内側に向かって高さが上昇する突起である(図4参照)。このインシュレータ係合部19の平面視形状は四角形である。但し、このインシュレータ係合部19の形状は一例であって、特に限定されるものではない。なお、図4において、分割鉄心11は仮想線で記載している。   An insulator engaging portion 19 is formed on the upper surfaces of the first wall portions 15a1 and 15a2. The insulator engaging portion 19 is for engaging the conductor fixing tool 31 shown in FIG. 4 with the insulator 13. The insulator engaging portion 19 is a protrusion whose height increases from the outside toward the inside in the radial direction R of the stator core 7 (see FIG. 4). The shape of the insulator engaging portion 19 in plan view is a quadrangle. However, the shape of the insulator engaging portion 19 is an example and is not particularly limited. In FIG. 4, the divided iron core 11 is indicated by a virtual line.

[導線固定具]
次に、導線固定具31について説明する。導線固定具31は樹脂材料で作られており、所定の外力によって弾性変形する場合がある。図5に示すように、導線固定具31は、板状の固定具本体33と、この固定具本体33から径方向Rの内側へ延びる複数の挿入部35a1,35a2,35b1,35b2,35c1,35c2,35d1,35d2とを有している。固定具本体33は、ステータコア7の外周面に対応して、周方向Pに沿って僅かに湾曲している。また、固定具本体33の一端(軸方向Aの上端)には、導線固定具係合部37が設けられている。この導線固定具係合部37は、前記インシュレータ係合部19と係合する部分である。
[Conductor fixing tool]
Next, the conductor fixing tool 31 will be described. The conducting wire fixture 31 is made of a resin material and may be elastically deformed by a predetermined external force. As shown in FIG. 5, the conductor fixing tool 31 includes a plate-like fixing body 33 and a plurality of insertion portions 35 a 1, 35 a 2, 35 b 1, 35 b 2, 35 c 1, 35 c 2 extending from the fixing body 33 inward in the radial direction R. , 35d1 and 35d2. The fixture main body 33 is slightly curved along the circumferential direction P corresponding to the outer peripheral surface of the stator core 7. Further, at one end of the fixture main body 33 (upper end in the axial direction A), a wire fixture engaging portion 37 is provided. The conducting wire fixture engaging portion 37 is a portion that engages with the insulator engaging portion 19.

導線固定具係合部37は、図7に示すように、インシュレータ13の第1壁部14a1,14a2の表面に沿うように、ステータコア7の径方向Rの内側に向かって延びている。導線固定具係合部37の先端領域には、略四角形の係合穴37aが形成されている。この係合穴37aは、インシュレータ係合部19である突起を受け入れるためのものである。このため、係合穴37aの寸法は、インシュレータ係合部19の突起よりも大きい。なお、本実施形態の係合穴37aは貫通穴である。しかし、貫通穴を形成することは必須ではなく、インシュレータ係合部19に対応して、下面が凹んだ凹部としてもよい。   As shown in FIG. 7, the conductor fixing tool engaging portion 37 extends toward the inside in the radial direction R of the stator core 7 along the surfaces of the first wall portions 14 a 1 and 14 a 2 of the insulator 13. A substantially rectangular engagement hole 37 a is formed in the distal end region of the conducting wire fixture engaging portion 37. The engagement hole 37 a is for receiving a protrusion that is the insulator engagement portion 19. For this reason, the dimension of the engagement hole 37 a is larger than the protrusion of the insulator engagement portion 19. In addition, the engagement hole 37a of this embodiment is a through hole. However, it is not essential to form the through hole, and a recess having a recessed bottom surface may be formed corresponding to the insulator engaging portion 19.

また、挿入部35a1〜35d2は、各導線保持溝15a1〜15d内に挿入されるように、軸方向Aにおける位置が設定されている。本実施形態では、インシュレータ13は4つの導線保持溝15a1〜15dを備えているので、挿入部35a1〜35d2も4組設けられている。本実施形態の挿入部35a1〜35d2は、全て同じ形状である。しかないながら、形状が異なる挿入部を設けるようにしてもよい。なお、本実施形態では、1つの導線保持溝に対して、周方向Pに離間して配置される2つの挿入部が設けられている。これは、後記するように、引回し部コイル導線17bを導線保持溝15a1〜15d内で蛇行させるためである。このため、挿入部35a1〜35d2は全部で8個設けられている。   Further, the positions of the insertion portions 35a1 to 35d2 in the axial direction A are set so as to be inserted into the conductor holding grooves 15a1 to 15d. In this embodiment, since the insulator 13 includes four conductor holding grooves 15a1 to 15d, four sets of insertion portions 35a1 to 35d2 are also provided. All of the insertion portions 35a1 to 35d2 in the present embodiment have the same shape. However, an insertion portion having a different shape may be provided. In the present embodiment, two insertion portions that are spaced apart from each other in the circumferential direction P are provided for one conductor holding groove. This is to meander the lead coil conductor 17b in the conductor holding grooves 15a1 to 15d, as will be described later. For this reason, a total of eight insertion portions 35a1 to 35d2 are provided.

挿入部35a1〜35d2は所定の厚さを有する板状部材である。挿入部35a1〜35d2の厚さは、径方向Rの外側が厚く、内側に向かって徐々に薄くなっている。すなわち、挿入部35a1〜35d2はテーパ形状を有している。換言すると、導線固定具31がインシュレータ13に係合された状態において、挿入部35a1〜35d2の厚さは、導線保持溝15a1〜15dへの挿入方向の奥側よりも手前側が厚くなっている。また、本実施形態の挿入部35a1〜35d2は、軸方向Aにおける上面と下面が所定の平面となっている。しかしながら、挿入部の上下両面に平面を形成することは必須ではない。例えば、挿入部35a1〜35d2の径方向から見た断面形状を半円形や半楕円形にしてもよい。   The insertion portions 35a1 to 35d2 are plate-like members having a predetermined thickness. The thickness of the insertion portions 35a1 to 35d2 is thicker on the outer side in the radial direction R and gradually becomes thinner toward the inner side. That is, the insertion portions 35a1 to 35d2 have a tapered shape. In other words, in the state where the conductor fixing tool 31 is engaged with the insulator 13, the thickness of the insertion portions 35a1 to 35d2 is thicker on the near side than the back side in the insertion direction into the conductor holding grooves 15a1 to 15d. Further, in the insertion portions 35a1 to 35d2 of the present embodiment, the upper surface and the lower surface in the axial direction A are predetermined planes. However, it is not essential to form planes on the upper and lower surfaces of the insertion portion. For example, the cross-sectional shape viewed from the radial direction of the insertion portions 35a1 to 35d2 may be a semicircular shape or a semielliptical shape.

図6は、インシュレータ13に係合される前の導線固定具31と、インシュレータ13に固定された後の導線固定具31の両方を示している。図に示すように、導線固定具31は、導線固定具係合部37が径方向Rの内側となるような姿勢で、インシュレータ13の外周面に装着される。導線固定具31がインシュレータ13に装着されると、導線固定具係合部37の係合穴37aにインシュレータ係合部19が入り込み、導線固定具31がインシュレータ13と一体となる。なお、図5に示す導線固定具31の挿入部35a1〜35d2は、径方向Rの長さが全て同じである。しかしながら、図7に示すように、挿入部35a1及び35b1を、導線保持溝15a1,15a2の奥行きに合わせて、他の挿入部よりも長く形成するようにしてもよい。   FIG. 6 shows both the wire fixing tool 31 before being engaged with the insulator 13 and the wire fixing tool 31 after being fixed to the insulator 13. As shown in the figure, the wire fixing tool 31 is mounted on the outer peripheral surface of the insulator 13 in such a posture that the wire fixing member engaging portion 37 is inside in the radial direction R. When the conductor fixing tool 31 is attached to the insulator 13, the insulator engaging part 19 enters the engagement hole 37 a of the conductor fixing tool engaging part 37, and the conductor fixing tool 31 is integrated with the insulator 13. In addition, insertion part 35a1-35d2 of the conducting wire fixing tool 31 shown in FIG. However, as shown in FIG. 7, the insertion portions 35a1 and 35b1 may be formed longer than the other insertion portions in accordance with the depth of the conductor holding grooves 15a1 and 15a2.

[作用]
次に、図7に基づいて、導線固定具31の作用について説明する。図7(A)は、図6のA−A線における断面図であり、図7(B)は、図6のB−B線における断面図である。図7において、各導線保持溝15a1〜15dには引回し部コイル導線17bが収納されている。引回し部コイル導線17bの軸方向Aの幅X2は、導線保持溝X1の幅よりも狭くなっている。また、導線保持溝15a1〜15d内には、引回し部コイル導線17bを収納するのに障害となるような凸部も形成されていない。このため、引回し部コイル導線17bを導線保持溝15a1〜15dに容易に収納できる。なお、図示した各導線保持溝15a1〜15d内の引回し部コイル導線17bの数は一例である。
[Action]
Next, based on FIG. 7, the effect | action of the conducting wire fixing tool 31 is demonstrated. 7A is a cross-sectional view taken along the line AA in FIG. 6, and FIG. 7B is a cross-sectional view taken along the line BB in FIG. In FIG. 7, lead wire coil conductors 17 b are accommodated in the respective conductor holding grooves 15 a 1 to 15 d. The width X2 in the axial direction A of the lead-out portion coil lead wire 17b is narrower than the width of the lead wire holding groove X1. In addition, no convex portions are formed in the conductive wire holding grooves 15a1 to 15d so as to obstruct the housing of the lead portion coil conductive wires 17b. For this reason, the routing portion coil conductor 17b can be easily accommodated in the conductor holding grooves 15a1 to 15d. In addition, the number of the lead part coil conducting wires 17b in each of the illustrated conducting wire holding grooves 15a1 to 15d is an example.

図7(A)に示すように、導線固定具31がインシュレータ13に係合されると、挿入部35a1〜35d1が導線保持溝15a1〜15d内に挿入される。このとき、図7(A)における挿入部35a1は、導線保持溝15a1を構成する第1壁部14a1と14b1のうち、一方(上方)の第1壁部14a1に接触するように、軸方向Aの位置が設定されている。換言すると、固定具係合部37と挿入部35a1との軸方向Aの隙間は、第1壁部14a1の厚さと略同等である。このため、導線固定具係合部37と挿入部35a1とは、第1壁部14a1を挟むような位置関係となる。この結果、挿入部35a1は引回し部コイル導線17bと第1壁部との間に挿入されることになる。このため、引回し部コイル導線17bは、挿入部35a1によって他方(下方)の第2壁部14b1に押し付けられる。引回し部コイル導線17bが第2壁部14b1に押しつけられることで、導線保持溝15a1内で引回し部コイル導線17bが確実に固定される。   As shown in FIG. 7A, when the conductor fixing tool 31 is engaged with the insulator 13, the insertion portions 35a1 to 35d1 are inserted into the conductor holding grooves 15a1 to 15d. At this time, the insertion portion 35a1 in FIG. 7A is in the axial direction A so as to be in contact with one (upper) first wall portion 14a1 of the first wall portions 14a1 and 14b1 constituting the conductor holding groove 15a1. The position of is set. In other words, the gap in the axial direction A between the fixture engaging portion 37 and the insertion portion 35a1 is substantially equal to the thickness of the first wall portion 14a1. For this reason, the conducting wire fixture engaging portion 37 and the insertion portion 35a1 are in a positional relationship such that the first wall portion 14a1 is sandwiched therebetween. As a result, the insertion portion 35a1 is inserted between the lead portion coil conductor 17b and the first wall portion. For this reason, the routing portion coil conductor 17b is pressed against the other (lower) second wall portion 14b1 by the insertion portion 35a1. The routing portion coil conductor 17b is pressed against the second wall portion 14b1, so that the routing portion coil lead 17b is securely fixed in the conductor holding groove 15a1.

また、挿入部35a1は、径方向Rに関してテーパ形状を有している。すなわち、挿入部35a1の厚さは、導線保持溝15a1への挿入方向の手前側(径方向Rの外側)が厚く奥側(径方向Rの内側)が薄い。このため、径方向Rの外側の引回し部コイル導線17bには、第2壁部14b1に向かう大きな押しつけ力が発生する。このことは、以下のような特別な効果を奏する。   Further, the insertion portion 35a1 has a tapered shape with respect to the radial direction R. That is, the thickness of the insertion portion 35a1 is thick on the near side (outside in the radial direction R) in the insertion direction into the conductor holding groove 15a1, and thin on the far side (inside in the radial direction R). For this reason, a large pressing force toward the second wall portion 14b1 is generated in the routing portion coil conducting wire 17b on the outer side in the radial direction R. This has the following special effects.

すなわち、導線保持溝15a1内に挿入部35a1を挿入すると、第1壁部14a1及び第2壁部14b1との間には、前記したような押しつけ力に起因して、両壁部14a1及び第2壁部14b1を相互に離間させる力が発生する。このため、導線保持溝15a1の開口部側(径方向Rの外側)が軸方向Aに沿って僅かに広がってしまう。このとき、挿入部35a1がテーパ形状を有していないと、径方向Rの外側の引回し部コイル導線17bが第2壁部14b1に押しつけられる力が、径方向Rの内側の引回し部コイル導線17bが第2壁部14b1に押しつけられる力よりも小さくなってしまう。従って、径方向Rの外側での引回し部コイル導線17bの固定が不十分となる。しかしながら、本実施形態では、挿入部35a1がテーパ形状を有していることから、径方向Rの外側の引回し部コイル導線17bに対し、挿入部35a1の厚い部分が接触することで、径方向Rの外側の引回し部コイル導線17bも、十分に大きな力で他方の第2壁部14b1に押しつけられる。以上の作用は、他の導線保持溝15b1〜15dでも同様に生じている。   That is, when the insertion portion 35a1 is inserted into the conductive wire holding groove 15a1, between the first wall portion 14a1 and the second wall portion 14b1, due to the pressing force as described above, both the wall portions 14a1 and the second wall portion 14a1. A force for separating the wall portions 14b1 from each other is generated. For this reason, the opening side (outside in the radial direction R) of the conductor holding groove 15a1 slightly expands along the axial direction A. At this time, if the insertion portion 35a1 does not have a tapered shape, the force that the outer routing portion coil conductor 17b in the radial direction R is pressed against the second wall portion 14b1 is the inner routing portion coil in the radial direction R. It will become smaller than the force with which the conducting wire 17b is pressed against the second wall portion 14b1. Therefore, the lead-out portion coil lead wire 17b is not sufficiently fixed outside the radial direction R. However, in the present embodiment, since the insertion portion 35a1 has a tapered shape, the thick portion of the insertion portion 35a1 comes into contact with the routing portion coil conductor 17b on the outer side in the radial direction R. The lead-out portion coil lead wire 17b outside the R is also pressed against the other second wall portion 14b1 with a sufficiently large force. The above operation is similarly generated in the other conductor holding grooves 15b1 to 15d.

一方、図7(B)において、挿入部35b2は導線保持溝15a2を形成する他方(下方)の第2壁部14b2に接触している。このため、挿入部35a2は、引回し部コイル導線17bと第2壁部14b2との間に挿入される。この場合、挿入部35a2によって引回し部コイル導線17bには、第1壁部14a2に押しつけられる力が加わる。このため、径方向Rの外側の引回し部コイル導線17bは、挿入部35a2と第1壁部14a1との接触によって固定される。なお、以上のような作用は、他の導線保持溝15b2〜15d内でも同様に生じている。   On the other hand, in FIG. 7B, the insertion portion 35b2 is in contact with the other (lower) second wall portion 14b2 that forms the conductor holding groove 15a2. For this reason, the insertion part 35a2 is inserted between the routing part coil conducting wire 17b and the second wall part 14b2. In this case, a force that is pressed against the first wall portion 14a2 is applied to the lead portion coil conductor 17b by the insertion portion 35a2. For this reason, the routing part coil conducting wire 17b on the outer side in the radial direction R is fixed by contact between the insertion part 35a2 and the first wall part 14a1. It should be noted that the above-described action is similarly generated in the other conductor holding grooves 15b2 to 15d.

上記作用について、図8に基づいて、更に詳細に説明する。図8は、導線保持溝15a1が径方向Aの幅X1を有し、幅X2の引回し部コイル導線17bを収納している場合を示している。そして、導線保持溝15a1が径方向Rの外側で僅かに広がっている状態を示している。但し、説明の便宜上、各部を誇張して記載している。この図に示すように、導線保持溝15a1の幅X1と引回し部コイル導線17bの幅X2との間には、Δh1=X1−X2の隙間がある。また、導線保持溝15a1を構成する第1壁部14a1が軸方向Aに広がることで、第1壁部14a1と第2壁部14b1の径方向Rの外側の相互間距離は、Δh2の分だけ拡大する。このため、導線保持溝15a1の径方向Rの最外側においては、全体としてΔh=Δh1+Δh2の隙間が、第1壁部14a1と引回し部コイル導線17bとの間に生じる。しかしながら、挿入部35a1の厚さが前記隙間Δhよりも厚ければ、引回し部コイル導線17bを導線保持溝15a1内に確実に固定することが可能である。なお、第1壁部14a1又は第2壁部14b1が変形しないと仮定すると、導線コイル17と第1壁部14a1との距離はΔh1である。このため、挿入部35a1の厚さが最低Δh1よりも厚ければ、引回し部コイル導線17bを導線保持溝15a1に固定することができる。   The above operation will be described in more detail based on FIG. FIG. 8 shows a case where the conductor holding groove 15a1 has a width X1 in the radial direction A and accommodates a lead-out portion coil conductor 17b having a width X2. And the state where the conducting wire holding groove 15a1 is slightly expanded outside in the radial direction R is shown. However, for convenience of explanation, each part is exaggerated. As shown in this figure, there is a gap of Δh1 = X1−X2 between the width X1 of the conductor holding groove 15a1 and the width X2 of the lead-out portion coil conductor 17b. Further, since the first wall portion 14a1 constituting the conducting wire holding groove 15a1 spreads in the axial direction A, the distance between the first wall portion 14a1 and the second wall portion 14b1 outside in the radial direction R is equal to Δh2. Expanding. For this reason, on the outermost side in the radial direction R of the conductor holding groove 15a1, a gap of Δh = Δh1 + Δh2 is formed between the first wall portion 14a1 and the lead portion coil conductor 17b as a whole. However, if the thickness of the insertion portion 35a1 is thicker than the gap Δh, the lead-out portion coil conductor 17b can be reliably fixed in the conductor holding groove 15a1. Assuming that the first wall portion 14a1 or the second wall portion 14b1 is not deformed, the distance between the conductive coil 17 and the first wall portion 14a1 is Δh1. For this reason, if the thickness of the insertion portion 35a1 is greater than the minimum Δh1, the lead portion coil conductor 17b can be fixed to the conductor holding groove 15a1.

次に、図9(A)及び図9(B)に基づいて、導線保持溝35a1〜35d内に引回し部コイル導線17bが収納された場合の、スプリングバック効果について説明する。図9(A)は図6のC−C線における分割コア部5の断面図であり、導線固定具31が係合される前の状態を示す。図9(B)は図6のD−D線における分割コア部5の断面図であり、導線固定具31が係合される前の状態を示す。図9(A)に示すように、導線固定具31が係合される前は、導線保持溝35a1〜35dには凸部等の障害物が無く、引回し部コイル導線17bを直線状のまま導線保持溝35a1〜35d内に収納できる。このため、収納時における引回し部コイル導線17bの皮膜と各壁部14a1〜14eとの擦れも防止できる。また、導線保持溝35a1〜35d内に引回し部コイル導線17bを収納する作業性も良い。   Next, based on FIG. 9A and FIG. 9B, a description will be given of the springback effect when the lead-out portion coil lead wire 17b is housed in the lead wire holding grooves 35a1 to 35d. FIG. 9A is a cross-sectional view of the split core portion 5 taken along the line CC of FIG. 6 and shows a state before the conducting wire fixture 31 is engaged. FIG. 9B is a cross-sectional view of the split core portion 5 taken along the line DD in FIG. 6 and shows a state before the lead wire fixing tool 31 is engaged. As shown in FIG. 9A, before the conductor fixing tool 31 is engaged, the conductor holding grooves 35a1 to 35d are free of obstacles such as convex portions, and the lead portion coil conductor 17b remains linear. It can be accommodated in the conductor holding grooves 35a1 to 35d. For this reason, rubbing between the coating of the lead-out portion coil conductor 17b and each of the wall portions 14a1 to 14e during storage can be prevented. Moreover, the workability | operativity which accommodates the routing part coil conducting wire 17b in conducting wire holding groove 35a1-35d is also good.

一方、図9(B)に示すように、引回し部コイル導線17bと各壁部14a1〜14eとの間に挿入部35a1〜35d2が挿入されると、引回し部コイル導線17bは蛇行する。これは、周方向Pに関して相互に離間して配置された挿入部(例えば、35a1と35b1)が、引回し部コイル導線17bと第1壁部14a1との間及び引回し部コイル導線17bと第2壁部14b1との間に挿入され、引回し部コイル導線17bを上から及び下から押すからである。引回し部コイル導線17bが蛇行すると、引回し部コイル導線17bは元の形状に戻ろうとするため、引回し部コイル導線17bにはスプリングバック効果が生じる。このスプリングバック効果によって、引回し部コイル導線17bはより強い力で各壁部14a1〜14e又は挿入部35a1〜35d2に押しつけられる。従って、本実施形態によれば、振動が発生しても、引回し部コイル導線17bを導線保持溝35a1〜35dに確実に固定することが可能となる。   On the other hand, as shown in FIG. 9B, when the insertion portions 35a1 to 35d2 are inserted between the lead portion coil lead wire 17b and the wall portions 14a1 to 14e, the lead portion coil lead wire 17b meanders. This is because the insertion portions (for example, 35a1 and 35b1) that are spaced apart from each other in the circumferential direction P are arranged between the lead portion coil conductor 17b and the first wall portion 14a1 and the lead portion coil lead wire 17b. This is because it is inserted between the two wall portions 14b1 and pushes the lead portion coil conducting wire 17b from above and from below. When the lead-out portion coil lead wire 17b meanders, the lead-out portion coil lead wire 17b tends to return to its original shape, so that the lead-back portion coil lead wire 17b has a springback effect. Due to this spring back effect, the lead-out portion coil lead wire 17b is pressed against the wall portions 14a1 to 14e or the insertion portions 35a1 to 35d2 with a stronger force. Therefore, according to this embodiment, even if vibration generate | occur | produces, it becomes possible to fix the routing part coil conducting wire 17b to conducting wire holding groove 35a1-35d reliably.

[変形例]
次に、図10に基づいて、導線固定具の第1変形例について説明する。この変形例は、挿入部35Bの形状に特徴を有している。このため、図では導線固定具の1つの挿入部35Bのみを示している。この挿入部35Bは、引回し部コイル導線17bと接触する側の面が階段状となっている。そして、挿入部35Bの厚さは、径方向Rに関して、外側の厚さが厚く、内側が薄くなっている。このような階段状の形状でも、引回し部コイル導線17bを導線保持溝15a1内に確実に固定することができる。それに加え、次のような効果も奏する。すなわち、前記実施形態のようなテーパ形状では、引回し部コイル導線17bとの接触によって挿入部35a1に、導線保持溝15a1から抜け出る方向に力が加わる場合がある。しかし、階段状とすることで、挿入部35Bと引回し部コイル導線17bとは傾斜面で接触しないため、挿入部35Bが導線保持溝15a1から抜け出る方向に加わる力を低減することができる。
[Modification]
Next, based on FIG. 10, the 1st modification of a conducting wire fixing tool is demonstrated. This modification is characterized by the shape of the insertion portion 35B. For this reason, only one insertion part 35B of a conducting wire fixing tool is shown in the figure. As for this insertion part 35B, the surface at the side which contacts the routing part coil conducting wire 17b is stepped. As for the thickness of the insertion portion 35B, the outer thickness is thicker and the inner thickness is thinner in the radial direction R. Even in such a stepped shape, the lead-out portion coil lead wire 17b can be reliably fixed in the lead wire holding groove 15a1. In addition, there are the following effects. That is, in the taper shape as in the above-described embodiment, a force may be applied to the insertion portion 35a1 in the direction of coming out of the lead wire holding groove 15a1 due to contact with the lead portion coil lead wire 17b. However, by adopting a stepped shape, the insertion portion 35B and the lead-out portion coil lead wire 17b are not in contact with each other on the inclined surface, so that the force applied in the direction in which the insertion portion 35B comes out of the lead wire holding groove 15a1 can be reduced.

次に、図11に基づいて、導線固定具の第2変形例について説明する。この変形例は、挿入部35Cにおける引回し部コイル導線17bと接触する面が凹んだ曲面形状になっている点が特徴である。挿入部35Cの厚さは、前記実施形態及び第1変形例と同様に、径方向Rに関して、外側の厚さが厚く、内側が薄くなっている。このような曲面形状でも、引回し部コイル導線17bを導線保持溝15a1内に確実に固定することができる。それに加え、次のような効果も奏する。すなわち、挿入部35cの先端部から径方向Rの所定範囲では、挿入部35Cの厚さは殆ど変化していない。このため、挿入部35Cを引回し部コイル導線17bと第1壁部14a1との間に挿入する際に、初期段階では小さな力で挿入できる。また、挿入部35Cの先端部は厚さが変化していないことから、挿入部とコイル導線とは傾斜面で接触せず、挿入部35Cが導線保持溝15a1から抜け出る方向の力をより低減することができる。   Next, based on FIG. 11, the 2nd modification of a conducting wire fixing tool is demonstrated. This modification is characterized in that the insertion portion 35C has a curved shape with a concave surface that contacts the lead-out portion coil lead wire 17b. As for the thickness of the insertion portion 35C, the outer thickness is thicker and the inner thickness is thinner in the radial direction R, as in the above-described embodiment and the first modification. Even in such a curved surface shape, the lead-out portion coil lead wire 17b can be reliably fixed in the lead wire holding groove 15a1. In addition, there are the following effects. That is, in the predetermined range in the radial direction R from the distal end portion of the insertion portion 35c, the thickness of the insertion portion 35C hardly changes. For this reason, when inserting the insertion part 35C between the routing part coil conducting wire 17b and the first wall part 14a1, it can be inserted with a small force in the initial stage. Further, since the thickness of the distal end portion of the insertion portion 35C is not changed, the insertion portion and the coil conductor are not in contact with each other on the inclined surface, and the force in the direction in which the insertion portion 35C comes out of the conductor holding groove 15a1 is further reduced. be able to.

次に、図12に基づいて、インシュレータの変形例について説明する。分割コア部5Dにおいて、インシュレータ13Dは、図2(C)に示す分割コア部5のインシュレータ13と比較して、導線保持溝15Dの向き及び形状が異なっている。すなわち、インシュレータ13Dは、ステータコアの周方向Pに沿って湾曲する複数の壁部14Dを備えており、各壁部14Dの間に湾曲した導線保持溝15Dを有している。このような導線保持溝15Dの場合でも、引回し部コイル導線17bと壁部14Dとの間に、導線固定具31Dの挿入部35Dを挿入することで、引回し部コイル導線17bを導線保持溝15D内に固定することができる。この場合、導線固定具31Dの挿入部35Dも、壁部14Dの湾曲に対応するように、角度をつけて設ける必要がある。導線固定具31Dをインシュレータ13Dに係合する際には、インシュレータ係合部19Dに導線固定具係合部37Dを係合すればよい。   Next, a modification of the insulator will be described based on FIG. In the split core portion 5D, the insulator 13D is different from the insulator 13 in the split core portion 5 shown in FIG. 2C in the direction and shape of the conductor holding groove 15D. That is, the insulator 13D includes a plurality of wall portions 14D that are curved along the circumferential direction P of the stator core, and has a conductor holding groove 15D that is curved between the wall portions 14D. Even in the case of such a conductor holding groove 15D, by inserting the insertion portion 35D of the conductor fixing tool 31D between the lead portion coil lead wire 17b and the wall portion 14D, the lead portion coil lead wire 17b is connected to the lead wire holding groove 15D. It can be fixed in 15D. In this case, the insertion portion 35D of the conductor fixing tool 31D also needs to be provided at an angle so as to correspond to the curvature of the wall portion 14D. When engaging the conductor fixing tool 31D with the insulator 13D, the conductor fixing tool engaging part 37D may be engaged with the insulator engaging part 19D.

なお、本発明は上記した実施形態に限らず、本発明の要旨を逸脱することなく、種々の構成を採り得ることは当然可能である。例えば、前記説明では、分割コア部からなるステータを例にして説明したが、本発明はこれに限定されるものではない。例えば、環状のステータコアを備えたステータに本願発明を適用してもよい。また、インシュレータも分割されたものではなく、環状に形成されたインシュレータを備えるステータコアに本発明の導線固定具を適用してもよい。   It should be noted that the present invention is not limited to the above-described embodiment, and it is naturally possible to adopt various configurations without departing from the gist of the present invention. For example, in the above description, the stator having the split core portion has been described as an example, but the present invention is not limited to this. For example, the present invention may be applied to a stator having an annular stator core. Further, the insulator is not divided, and the conductor wire fixing tool of the present invention may be applied to a stator core including an insulator formed in an annular shape.

1 ステータ
2 ロータ
3 ホルダ
5,5D 分割コア部
7 ステータコア
11 分割鉄心
13,13D インシュレータ
13a 巻回部
13b 引回し部
14a〜14e、14D 壁部
15a1〜15d、15D 導線保持溝
17 コイル導線
17a 巻回部コイル導線
17b 引回し部コイル導線
19,19D インシュレータ係合部
31,31D 導線固定具
35a1〜35d2,35D 挿入部
37,37D 導線固定具係合部
X1 導線保持溝の幅
X2 コイル導線の長辺の幅
DESCRIPTION OF SYMBOLS 1 Stator 2 Rotor 3 Holder 5, 5D Split core part 7 Stator core 11 Split iron core 13, 13D Insulator 13a Winding part 13b Leading part 14a-14e, 14D Wall part 15a1-15d, 15D Conductive wire holding groove 17 Coil lead 17a Winding Part coil conductor 17b Lead part coil conductor 19, 19D Insulator engaging part 31, 31D Conductive wire fixtures 35a1 to 35d2, 35D Insertion part 37, 37D Conductor fixing part engaging part X1 Conductor holding groove width X2 Long side of coil conductor Width of

Claims (8)

複数の分割コア部を環状に配置して形成されるステータコアを備えるステータであって、
前記各分割コア部は、分割鉄心と、前記分割鉄心の一部を囲むインシュレータと、前記インシュレータを介して前記分割鉄心に巻回される巻回部コイル導線と、この巻回部コイル導線の両端部であって前記インシュレータによって引き回される引回し部コイル導線と、この引回し部コイル導線を前記インシュレータに固定する導線固定具とを備え、
前記インシュレータは、隣り合う2つの壁部で前記引回し部コイル導線の一部を保持する少なくとも1つの導線保持溝を有し、
前記導線固定具は、前記引回し部コイル導線と前記2つの壁部の内の1つとの間に挿入される少なくとも1つの挿入部を有する、ステータ。
A stator comprising a stator core formed by arranging a plurality of divided core portions in an annular shape,
Each of the split core portions includes a split iron core, an insulator surrounding a part of the split iron core, a wound coil coil wound around the split iron core via the insulator, and both ends of the wound coil coil A lead portion coil lead wire that is routed by the insulator and a lead wire fixing tool that fixes the lead portion coil lead wire to the insulator;
The insulator has at least one conducting wire holding groove for holding a part of the routing portion coil conducting wire between two adjacent wall portions,
The said conductor fixing tool has a stator which has at least 1 insertion part inserted between the said routing part coil conductor and one of the said two wall parts.
前記導線保持溝は、相互に対向する一方及び他方の前記壁部により構成され、
前記導線固定具は、前記引回し部コイル導線と前記一方の壁部との間に挿入される一方の挿入部と、前記一方の挿入部に対して周方向に離間して前記引回し部コイル導線と前記他方の壁部との間に挿入される他方の挿入部とを有する、請求項1記載のステータ。
The conducting wire holding groove is constituted by one and the other wall portions facing each other,
The lead wire fixing tool includes one lead portion inserted between the lead portion coil lead wire and the one wall portion, and the lead portion coil spaced apart from the one insert portion in the circumferential direction. The stator according to claim 1, further comprising: a second insertion portion that is inserted between a conductive wire and the other wall portion.
前記挿入部の厚さは、前記導線保持溝への挿入方向の奥側よりも手前側の方が厚い、請求項1又は2記載のステータ。   The stator according to claim 1 or 2, wherein the thickness of the insertion portion is thicker on the front side than on the back side in the insertion direction into the conductor holding groove. 前記挿入部は、前記導線保持溝への挿入方向に向かってテーパ形状を有する、請求項3記載のステータ。   The stator according to claim 3, wherein the insertion portion has a tapered shape toward an insertion direction into the conducting wire holding groove. 前記インシュレータは複数の前記導線保持溝を有し、
前記導線固定具は、板状の固定具本体と、この固定具本体から複数の前記導線保持溝へ延びる複数の前記挿入部とを有する、請求項1から4のいずれか一項記載のステータ。
The insulator has a plurality of the conductor holding grooves,
The stator according to any one of claims 1 to 4, wherein the conductor fixing tool includes a plate-like fixing body and a plurality of insertion portions extending from the fixing body to the plurality of conductor holding grooves.
前記インシュレータは、前記導線固定具が係合するインシュレータ係合部を有し、前記導線固定具は、前記インシュレータ係合部に係合される導線固定具係合部を有する、請求項1から5のいずれか一項記載のステータ。   The said insulator has an insulator engaging part with which the said wire fixing tool engages, The said wire fixing tool has a wire fixing tool engaging part engaged with the said insulator engaging part. The stator according to any one of the above. 前記引回し部コイル導線は、断面が略長方形の平角線であり、前記略長方形の長辺側が前記導線保持溝の幅方向となるように引き回される、請求項1から6のいずれか一項記載のステータ。   The lead wire coil lead wire is a rectangular wire having a substantially rectangular cross section, and is drawn so that a long side of the substantially rectangular shape is in a width direction of the lead wire holding groove. The stator according to item. 相互に対向する2つの壁部によってインシュレータに形成された導線保持溝に、ステータの引回し部コイル導線を固定するための導線固定具であって、
前記導線固定具は、前記引回し部コイル導線と前記壁部の間に挿入される少なくとも1つの挿入部を有する、導線固定具。
A lead wire fixing tool for fixing a lead portion coil lead wire of a stator to a lead wire holding groove formed in an insulator by two wall portions facing each other,
The said wire fixing tool is a wire fixing tool which has at least 1 insertion part inserted between the said routing part coil conducting wire and the said wall part.
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