JP2017152389A - Electronic controller - Google Patents

Electronic controller Download PDF

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JP2017152389A
JP2017152389A JP2017056760A JP2017056760A JP2017152389A JP 2017152389 A JP2017152389 A JP 2017152389A JP 2017056760 A JP2017056760 A JP 2017056760A JP 2017056760 A JP2017056760 A JP 2017056760A JP 2017152389 A JP2017152389 A JP 2017152389A
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terminal
circuit board
portions
terminals
electronic control
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JP6295354B2 (en
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克将 萩原
Katsumasa Hagiwara
克将 萩原
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Hitachi Astemo Ltd
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Hitachi Automotive Systems Ltd
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  • Structures For Mounting Electric Components On Printed Circuit Boards (AREA)

Abstract

PROBLEM TO BE SOLVED: To contribute to compaction of a device by allowing other various terminals to be connected with terminals, provided on a circuit board, with sufficient connection reliability.SOLUTION: An electronic control unit 4 has a case 5 and a cover 6 to be joined each other. A drive circuit board 7 for driving a motor unit 3 is fixed to the cover 6, and a control circuit board 8 for controlling the drive circuit board is fixed to the case 5. Furthermore, an electric connector 9 for supplying power to each board 7, 8 and motor unit 3 is attached to the opening 10 of the case 5. First electrification terminals 25, 3e of this electric connector 9 and motor unit 3, and second electrification terminals 35, 37 of the drive circuit board 7 are electrically connected directly by joining the 5, 6.SELECTED DRAWING: Figure 1

Description

本発明は、電子制御装置に係るものであって、例えば車両の電動パワーステアリング装置(EPS)などの電動モータを駆動制御するために適用される電子制御装置に関するものである。   The present invention relates to an electronic control device, and relates to an electronic control device applied to drive and control an electric motor such as an electric power steering device (EPS) of a vehicle.

例えば電動パワーステアリング装置などの車両に搭載される電子制御装置としては、各種電子部品を実装した回路基板が、複数の筐体部材(例えば後述のケース,カバー等)から成る筐体内部の空間に収容され、その回路基板に設けられた端子と、その他の各種端子(例えばバスバー等の通電端子)と、の両端子を、例えば特許文献1のようにワイヤボンディングや溶接(直流バスバー等を適用した溶接)により互いに電気的に接続した構造が知られている。   For example, as an electronic control device mounted on a vehicle such as an electric power steering device, a circuit board on which various electronic components are mounted is placed in a space inside the housing composed of a plurality of housing members (for example, cases and covers described later). Both terminals, which are accommodated and provided on the circuit board, and other various terminals (for example, current-carrying terminals such as bus bars) are applied with wire bonding or welding (DC bus bar or the like as in Patent Document 1, for example). Structures that are electrically connected to each other by welding are known.

また、電子制御装置の小型化を図るために、前記のように両端子を単にワイヤボンディングや溶接により接続するのではなく、例えば特許文献2のような音叉端子を前記の両端子の何れか一方に適用し、当該両端子を互いに対向する方向から接続(特許文献2ではサーキットブレーカーの入力端子(符号14)と薄肉構造の音叉端子(符号38)とを接続)できるようにした構造が検討されている。   In addition, in order to reduce the size of the electronic control device, the two terminals are not simply connected by wire bonding or welding as described above. For example, a tuning fork terminal as disclosed in Patent Document 2 is set to one of the two terminals. And a structure in which the two terminals can be connected from opposite directions (in Patent Document 2, the input terminal (reference numeral 14) of the circuit breaker and the thin-walled tuning fork terminal (reference numeral 38) are connected) has been studied. ing.

特開2010−132102JP2010-132102A 特開2012−124294JP2012-124294A

しかしながら、互いに対向する方向から接続される前記の両端子においては、当該接続時に荷重が加わることになるため、両端子のうち何れか一方において単なる音叉端子(薄肉構造の端子)を適用した場合には、接続が不安定になる等により接続信頼性が低下する虞がある。前記のような荷重に耐え得るように、音叉端子を肉厚化したり、音叉端子の支持構造を補強(バスバー等を用いて補強)して、両端子の接続信頼性を高めることが考えられるが、装置の大型化につながってしまう。   However, in the two terminals connected from opposite directions, a load is applied at the time of the connection. Therefore, when a simple tuning fork terminal (thin-walled terminal) is applied to either one of the two terminals. The connection reliability may be lowered due to unstable connection. It is conceivable to increase the connection reliability of both terminals by increasing the thickness of the tuning fork terminal or reinforcing the support structure of the tuning fork terminal (reinforcing with a bus bar or the like) so that it can withstand the load as described above. This leads to an increase in the size of the device.

本発明は、上述のような従来技術の問題点を解決するためになされたものであり、回路基板に設けられた端子と、その他の各種端子と、を十分な接続信頼性を持って接続できるようにし、装置の小型化に貢献することを解決課題としている。   The present invention has been made to solve the above-described problems of the prior art, and can connect the terminals provided on the circuit board and other various terminals with sufficient connection reliability. Thus, the problem to be solved is to contribute to downsizing of the apparatus.

この発明に係る電子制御装置は、前記の課題を解決できる創作であり、その一態様は、互いに対向方向に位置して接合可能な二つの筐体部材を備えた筐体内に、電子部品を実装した回路基板が収容され、その回路基板が前記筐体部材のうち一方に設けられた電子制御装置であって、前記筐体部材のうち他方側に配置される第1端子と、回路基板に設けられる第2端子と、が前記の二つの筐体部材の接合によって接続され、前記第2端子は、回路基板のランド部に電気接合して固定される底面部と、底面部の両端側から起立して互いに近接する方向に屈曲した一対の屈曲部と、前記の各屈曲部の先端側に形成され互いに対向して位置する一対の接続部と、を有し、前記の一対の接続部間に、第1端子の先端側が前記屈曲部の起立方向側から圧入して接続されることを特徴としている。   The electronic control device according to the present invention is a creation that can solve the above-described problems. One aspect of the electronic control device is that an electronic component is mounted in a housing that includes two housing members that are located in opposite directions and can be joined to each other. The circuit board is accommodated, and the circuit board is provided on one of the casing members. The electronic control device is provided on the circuit board with a first terminal disposed on the other side of the casing member. The second terminal is connected by joining the two casing members, and the second terminal is erected from the bottom surface portion that is electrically joined to the land portion of the circuit board and fixed from both ends of the bottom surface portion. A pair of bent portions bent in directions close to each other, and a pair of connection portions formed on the distal end side of each of the bent portions and positioned to face each other, and between the pair of connection portions The tip side of the first terminal is press-fitted from the upright direction side of the bent portion. It is characterized by being connected Te.

本発明によれば、回路基板に設けられた端子に対し、その他の各種端子を十分な接続信頼性を持って接続できるようになり、装置の小型化に貢献することが可能となる。   According to the present invention, other various terminals can be connected to the terminals provided on the circuit board with sufficient connection reliability, and the apparatus can be reduced in size.

本実施形態に係る電子制御ユニットの分解斜視図。The disassembled perspective view of the electronic control unit which concerns on this embodiment. 同 電子制御ユニットをモータユニットに取付けた状態の要部縦断面図。The principal part longitudinal cross-sectional view of the state which attached the same electronic control unit to the motor unit. 同 電子制御ユニットの縦断面図。The longitudinal cross-sectional view of the same electronic control unit. 駆動回路基板の平面図。The top view of a drive circuit board. ケースのジョイント部の斜視図。The perspective view of the joint part of a case. 第2通電端子の斜視図。The perspective view of the 2nd electricity supply terminal. パワーステアリング装置の構成図。The block diagram of a power steering apparatus. 第2通電端子の変形例の斜視図。The perspective view of the modification of the 2nd electricity supply terminal. 第1通電端子の変形例の斜視図。The perspective view of the modification of a 1st electricity supply terminal. 第2通電端子の変形例の斜視図。The perspective view of the modification of the 2nd electricity supply terminal.

本発明の実施形態の電子制御装置は、互いに対向方向に位置して接合可能な二つの筐体部材を備え、回路基板が前記筐体部材のうち一方に設けられて収容されるものであって、前記筐体部材のうち他方側に配置される第1端子(後述の第1通電端子25,3eに相当)と、回路基板に設けられる第2端子(後述の第2通電端子35,37に相当)とを、十分な接続信頼性を持って接続(音叉端子等を用いることなく接続)できるようにし、また装置の小型化に貢献できるようにしたものである。   An electronic control device according to an embodiment of the present invention includes two casing members that are located in opposite directions and can be joined to each other, and a circuit board is provided and accommodated in one of the casing members. A first terminal (corresponding to first energization terminals 25 and 3e described later) disposed on the other side of the casing member and a second terminal (corresponding to second energization terminals 35 and 37 described later) provided on the circuit board. Can be connected with sufficient connection reliability (connection without using a tuning fork terminal or the like), and can contribute to downsizing of the apparatus.

以下、本発明の実施形態に係る電子制御装置を電動パワーステアリング装置への適用例に基づき説明する。すなわち、図7に示すように、電動パワーステアリング装置1は、ステアリングホイールから操舵トルクが入力される入力軸2と、操舵トルクに対してアシストトルクを付与するモータユニット3とを備え、モータユニット3は電子制御ユニット(ECU)4により駆動制御されるものであり、この電子制御ユニット4に本実施形態の電子制御装置を適用することが可能である。   Hereinafter, an electronic control device according to an embodiment of the present invention will be described based on an application example to an electric power steering device. That is, as shown in FIG. 7, the electric power steering apparatus 1 includes an input shaft 2 to which a steering torque is input from a steering wheel, and a motor unit 3 that applies assist torque to the steering torque. Is driven and controlled by an electronic control unit (ECU) 4, and the electronic control device of this embodiment can be applied to the electronic control unit 4.

≪本実施形態の電子制御装置の適用例≫
図1〜図7の電子制御ユニット4は、例えば図1〜図3に示すように、モータユニット3のシャフト3aの基端部側(出力側の端部と反対側、即ち後述する制御回路基板8と対応する側の端部)に配置されている。
≪Application example of electronic control device of this embodiment≫
The electronic control unit 4 of FIGS. 1 to 7 is, for example, as shown in FIGS. 1 to 3, the base end side of the shaft 3 a of the motor unit 3 (on the side opposite to the output side end, that is, a control circuit board described later) 8 on the side corresponding to 8).

このモータユニット3は、図示省略の電動モータ(三相交流型ブラシレスモータ)と、該電動モータを収容するモータハウジング3cと、前記電動モータにより回転駆動される前記シャフト3aと、シャフト3aの基端部に取り付けられて後述するホール素子47でシャフト3aの回転を検出するマグネットSと、前記モータの三相の各端子と接続された第1通電端子(三相モータ端子)3eとを備えている。このシャフト3aは前記電動モータの駆動により回転され、図示省略の減速機を介して操舵トルクに対してアシストトルクを付与している。また、モータハウジング3cの電子制御ユニット4側には外形寸法の大きな外装部3fが形成されている。   The motor unit 3 includes an electric motor (three-phase AC brushless motor) (not shown), a motor housing 3c that houses the electric motor, the shaft 3a that is rotationally driven by the electric motor, and a base end of the shaft 3a. And a magnet S for detecting rotation of the shaft 3a by a hall element 47, which will be described later, and a first energizing terminal (three-phase motor terminal) 3e connected to the three-phase terminals of the motor. . The shaft 3a is rotated by driving the electric motor, and applies assist torque to the steering torque via a reduction gear (not shown). In addition, an exterior portion 3f having a large outer dimension is formed on the electronic control unit 4 side of the motor housing 3c.

具体的には電子制御ユニット4は、モータハウジング3cの外装部3fに固定されるケース(筐体部材)5と、ケース5と接合されるカバー(筐体部材)6と、両者5,6間に収容されて前記電動モータを駆動させる駆動回路基板7と、同じく両者5,6間に収容されて駆動回路基板7の駆動を制御する制御回路基板8と、図示省略の電源バッテリから前記各回路基板7,8および前記電動モータに電力などを供給する電気コネクタ9とを有している。   Specifically, the electronic control unit 4 includes a case (housing member) 5 that is fixed to the exterior portion 3f of the motor housing 3c, a cover (housing member) 6 that is joined to the case 5, and a space between the five and six. A drive circuit board 7 that is housed in the drive circuit and drives the electric motor; a control circuit board 8 that is housed between the two and 6 and controls the drive of the drive circuit board 7; It has board | substrates 7 and 8 and the electrical connector 9 which supplies electric power etc. to the said electric motor.

(1)ケース5
ケース5は、回路基板7,8を収容する筐体の一部であり、例えばアルミニウム合金材などで上部が開口したボックス状に形成され、底板5aと該底板5aの縁部に立設された側板5bとを有し、図1に示すように、底板5aの上部が側板5bと反対方向に突出形成されている。
(1) Case 5
The case 5 is a part of a housing that accommodates the circuit boards 7 and 8, and is formed in a box shape having an upper portion opened, for example, by an aluminum alloy material, and is erected on the bottom plate 5a and the edge of the bottom plate 5a. As shown in FIG. 1, the upper portion of the bottom plate 5a is formed so as to protrude in the opposite direction to the side plate 5b.

この底板5aの上部には電気コネクタ9を取り付ける開口部10が形成され、開口部10の外周縁には孔部10aが周設され、モータハウジング3c側の上部四隅には電気コネクタ固定用の雌ねじ孔12が形成されている。   An opening 10 for attaching the electrical connector 9 is formed at the top of the bottom plate 5a, holes 10a are provided around the outer periphery of the opening 10, and female screws for fixing the electrical connector are provided at the upper four corners on the motor housing 3c side. A hole 12 is formed.

また、底板5aのモータハウジング3c側の下部には、外装部3fの開口部3dに嵌入する円環状のジョイント部11が形成され、四隅には外装部3fへの固定用の雌ねじ孔17が形成されている。この雌ねじ孔17には、外装部3fの貫通孔に挿通された図示省略の固定ねじの軸部が締結される。   In addition, an annular joint portion 11 is formed in the lower portion of the bottom plate 5a on the motor housing 3c side, and is fitted into the opening 3d of the exterior portion 3f, and female screw holes 17 for fixing to the exterior portion 3f are formed in the four corners. Has been. A shaft portion of a fixing screw (not shown) inserted into the through hole of the exterior portion 3f is fastened to the female screw hole 17.

ジョイント部11内の中心にはシャフト3aの基端部(シャフト基端部)に取り付けられたセンサ用マグネットSを収容する円形の開口部13が形成され、開口部13下方には三相モータ側の第1通電端子(三相モータ端子)3eが挿通される三つの横長長方形状の開口部14が形成され、開口部13の左右の斜め上方には前記両回路基板7,8を接続する通電端子15の先端部に望む縦長長方形状の一対の開口部16が形成されている。   A circular opening 13 for receiving the sensor magnet S attached to the base end (shaft base end) of the shaft 3 a is formed in the center of the joint 11, and a three-phase motor side is formed below the opening 13. Three horizontally-long rectangular openings 14 through which the first energization terminals (three-phase motor terminals) 3e are inserted are formed, and energization connecting the two circuit boards 7 and 8 is performed obliquely above and to the left and right of the opening 13. A pair of vertically long rectangular openings 16 are formed at the tip of the terminal 15.

さらに底板5aのカバー6側には制御回路基板8を固定する複数の円柱状の基板固定部18が立設されている。なお、各側板5bの上端部には嵌合溝20がケース5の外形に沿って周設され、各側板5bの外面の所定位置にはボス部19が形成されている。   Further, a plurality of columnar substrate fixing portions 18 for fixing the control circuit substrate 8 are erected on the cover 6 side of the bottom plate 5a. A fitting groove 20 is provided around the upper end of each side plate 5b along the outer shape of the case 5, and a boss portion 19 is formed at a predetermined position on the outer surface of each side plate 5b.

(2)カバー6
カバー6は、例えば図1〜3に示すように、アルミニウム合金材などをケース5の外形に沿った長方形状に形成され、ケース5の開口部を閉塞する。このカバー6のケース5側の縁部には嵌合溝20に嵌入する嵌合突部23が外形に沿って周設されている。
(2) Cover 6
As shown in FIGS. 1 to 3, for example, the cover 6 is formed of an aluminum alloy material or the like in a rectangular shape along the outer shape of the case 5, and closes the opening of the case 5. A fitting projection 23 that fits into the fitting groove 20 is provided around the edge of the cover 6 on the case 5 side along the outer shape.

また、カバー6は、左右の縁部に駆動回路基板7を固定する雌ねじ21a群が形成され、各端面にはボス部19に応じた位置にボス部22が形成され、ボス部22には図示省略の貫通孔が形成されている。この貫通孔に挿通された図示省略の固定ねじの軸部はボス部19の雌ねじ孔に締結されている。なお、カバー6のケース5と反対側には図示省略のヒートシンクが形成されている。   Further, the cover 6 is formed with a group of female screws 21a for fixing the drive circuit board 7 to the left and right edges, and a boss portion 22 is formed on each end surface at a position corresponding to the boss portion 19. Omitted through holes are formed. A shaft portion of a fixing screw (not shown) inserted through the through hole is fastened to a female screw hole of the boss portion 19. A heat sink (not shown) is formed on the side of the cover 6 opposite to the case 5.

(3)電気コネクタ9
電気コネクタ9は、ケース5の開口部10の外周縁に取り付けられ、図1〜図3および図5に示すように、コネクタ側の第1通電端子(電源端子)25の略中央部を樹脂封入した一対の第1コネクタC1と、各種信号端子(トルク/S、イグニッションSW等)26の略中央部を樹脂封入した第1コネクタC2と、CAN通信用端子27の略中央部を樹脂封入した第1コネクタC3と、第1コネクタC1〜C3が固定される第2コネクタ28と、を有し、開口部10は第2コネクタ28により閉塞されている。
(3) Electrical connector 9
The electrical connector 9 is attached to the outer peripheral edge of the opening 10 of the case 5, and as shown in FIGS. 1 to 3 and 5, the substantially central portion of the first conductive terminal (power supply terminal) 25 on the connector side is sealed with resin. A pair of first connectors C1, a first connector C2 in which a substantially central portion of various signal terminals (torque / S, ignition SW, etc.) 26 is resin-enclosed, and a substantially central portion of a CAN communication terminal 27 is encapsulated in a resin. 1 connector C3 and a second connector 28 to which the first connectors C1 to C3 are fixed, and the opening 10 is closed by the second connector 28.

この第2コネクタ28は、第1コネクタC1〜C3を保持するコネクタホルダからなり、第1コネクタC1〜C3が挿通される三つの取付孔29aが貫通形成されている。この各取付孔29aの内面に第1コネクタC1〜C3の樹脂部分30の外周が結合し、第1コネクタC1〜C3が第2コネクタ28に保持固定されている。具体的には両コネクタC1〜C3,28の結合にあたっては、前記端子25〜27の略中央部を樹脂封入した各第1コネクタC1〜C3を第2コネクタ28の各取付孔29aに挿入して結合させる。この結合後に両者C1〜C3,28間の隙間に接着剤(シール材)を塗布し、該隙間の防水と両者C1〜C3,28間の結合力を強化する。この両コネクタC1〜C3,28の結合により電気コネクタ9が完成し、開口部10の外周縁に取り付けられる。   The second connector 28 includes a connector holder that holds the first connectors C1 to C3, and three attachment holes 29a through which the first connectors C1 to C3 are inserted are formed. The outer periphery of the resin portion 30 of the first connector C1 to C3 is coupled to the inner surface of each mounting hole 29a, and the first connector C1 to C3 is held and fixed to the second connector 28. Specifically, when connecting the two connectors C1 to C3 and 28, the first connectors C1 to C3 in which the substantially central portions of the terminals 25 to 27 are sealed with resin are inserted into the mounting holes 29a of the second connector 28, respectively. Combine. After this connection, an adhesive (sealant) is applied to the gap between the two C1 to C3 and 28 to reinforce the waterproofness of the gap and the bonding force between the two C1 to C3 and 28. The electrical connector 9 is completed by the combination of the connectors C1 to C3 and 28, and is attached to the outer peripheral edge of the opening 10.

このとき第2コネクタ28のケース5側には開口部10の外周縁に形成された周溝10b内に装着される装着部28aが周設されている一方、ケース5と反対側にはコネクタ嵌合部33a〜33cが形成されている。また、第2コネクタ28の四隅には貫通孔30aが形成され、各貫通孔30aに挿通された図示省略の固定ねじの軸部がケース5の雌ねじ孔12に締結され、両端部の各貫通孔30a間にはケース5の孔部10aに挿入されるピン31が形成されている。このピン31と孔部10aとは左右非対称の個数に形成されているため、電気コネクタ9を誤って左右反対に取り付けることが防止されている。   At this time, the mounting portion 28a to be mounted in the circumferential groove 10b formed on the outer peripheral edge of the opening 10 is provided on the case 5 side of the second connector 28, while the connector is fitted on the opposite side to the case 5. Joint portions 33a to 33c are formed. Further, through holes 30a are formed at the four corners of the second connector 28, and shaft portions of fixing screws (not shown) inserted into the through holes 30a are fastened to the female screw holes 12 of the case 5, and the through holes at both ends are provided. Between 31a, the pin 31 inserted in the hole 10a of case 5 is formed. Since the pins 31 and the holes 10a are formed in an asymmetrical number, it is possible to prevent the electrical connector 9 from being attached to the left and right by mistake.

前記端子25〜27の一端部(端子25の一端部は、例えば図9の一端部90に相当;以下、符号等は適宜省略)は駆動回路基板7側に配置されている一方、他端部はコネクタ嵌合部33a〜33c内に配置されている。また、例えば図3および図5に示すように、前記端子26,27の一端部はピン状に形成されている一方、前記第1通電端子25の一端部は先細りの帯状に形成され、その先端がV字状に切り欠かれて一対の挟持部25aの先端内面がテーパ状に形成されている。三相側の第1通電端子3eの一端部(端子3eの一端部は、例えば図9の一端部90に相当;以下、符号等は適宜省略)も、同様のテーパ状の形状を有するものとする。)。   One end of each of the terminals 25 to 27 (one end of the terminal 25 corresponds to, for example, one end 90 of FIG. 9; hereinafter, reference numerals and the like are omitted as appropriate) is disposed on the drive circuit board 7 side, while the other end Are arranged in the connector fitting portions 33a to 33c. For example, as shown in FIGS. 3 and 5, one end of each of the terminals 26 and 27 is formed in a pin shape, while one end of the first energizing terminal 25 is formed in a tapered band shape, and the tip thereof Are cut into a V shape, and the inner surfaces of the tip ends of the pair of sandwiching portions 25a are formed in a tapered shape. One end of the three-phase-side first energizing terminal 3e (one end of the terminal 3e corresponds to, for example, one end 90 in FIG. 9; hereinafter, reference numerals and the like are omitted as appropriate) also has a similar tapered shape. To do. ).

なお、各コネクタ嵌合部33a〜33cには図示省略の外部機器(例えば電源バッテリなど)の電気コネクタに形成されたコネクタ嵌合部が嵌め込まれ、各端子25〜27の他端部がそれぞれ外部機器の電気コネクタの端子と電気接続される。   In addition, the connector fitting part formed in the electrical connector of the external apparatus (for example, power supply battery etc.) not shown in figure is inserted in each connector fitting part 33a-33c, and the other end part of each terminal 25-27 is an external, respectively. Electrically connected to the terminal of the electrical connector of the device.

(4)駆動回路基板7
駆動回路基板7は、電気コネクタ9から供給される電流を三相(U相,V相,W相)交流に変換し、制御回路基板8からの制御信号に応じて前記電動モータを駆動させるパワーモジュールに関する。
(4) Drive circuit board 7
The drive circuit board 7 converts the current supplied from the electrical connector 9 into three-phase (U-phase, V-phase, W-phase) alternating current, and drives the electric motor in accordance with a control signal from the control circuit board 8. Regarding modules.

この駆動回路基板7にはベースとなる金属材料からなる板上に絶縁層を介して図示省略の配線パターンが形成され、図4(a)に示すように、前記各第1通電端子25の一端部と電気接続される電源用の第2通電端子35と、三相交流の前記各相ごとに上流側Pと下流側Qとが直列に電気接続された駆動トランジスタ(駆動素子、スイッチング素子)36と、前記各第1通電端子3eの一端部と電気接続される三相モータ用の第2通電端子37とが実装されている。   In the drive circuit board 7, a wiring pattern (not shown) is formed on a plate made of a metal material serving as a base via an insulating layer. As shown in FIG. 4A, one end of each first energization terminal 25 is formed. And a driving transistor (driving element, switching element) 36 in which the upstream side P and the downstream side Q are electrically connected in series for each phase of the three-phase alternating current. And the 2nd electricity supply terminal 37 for three-phase motors electrically connected with the one end part of each said 1st electricity supply terminal 3e is mounted.

すなわち、駆動トランジスタ36が「2個(上流Pと下流Qとが一対となったセット)×3セット(三相分)」の配列で駆動回路基板7に実装され、各セットの上流側の各駆動トランジスタ36と下流側の各駆動トランジスタ36との間に前記第2通電端子37が配置され、三相交流を前記各第1通電端子3eに供給している。前記各第2通電端子35は前記第1通電端子25の一端部と対向して配置され、前記各第2通電端子37は前記第1通電端子3eの一端部と対向して配置されている。   In other words, the drive transistor 36 is mounted on the drive circuit board 7 in an array of “two (a set in which the upstream P and the downstream Q are a pair) × 3 sets (for three phases)”. The second energization terminal 37 is arranged between the drive transistor 36 and each of the downstream drive transistors 36, and supplies a three-phase alternating current to each first energization terminal 3e. Each said 2nd electricity supply terminal 35 is arrange | positioned facing the one end part of the said 1st electricity supply terminal 25, and each said 2nd electricity supply terminal 37 is arrange | positioned facing the one end part of the said 1st electricity supply terminal 3e.

また、駆動回路基板7は、図4の平滑コンデンサ38、障害発生時のフェイルセーフ用リレー39、コイル60等の電子部品が実装されている。この平滑コンデンサ38は、前記両通電端子25,35の接続により供給される電流を平滑化して各駆動トランジスタ36に供給している。   The drive circuit board 7 is mounted with electronic components such as the smoothing capacitor 38 of FIG. 4, the fail-safe relay 39 when a failure occurs, and the coil 60. The smoothing capacitor 38 smoothes the current supplied by the connection between the current-carrying terminals 25 and 35 and supplies the smoothed current to each drive transistor 36.

さらに駆動回路基板7の左右の縁部には通電端子15の基端部が電気接合され、またカバー6への固定用の貫通孔45群が形成されている。この各貫通孔45に挿通された固定ねじ46の軸部が、図3に示すように、カバー6の雌ねじ孔21に締結されている。   Further, the base end portion of the energizing terminal 15 is electrically joined to the left and right edges of the drive circuit board 7, and a group of through holes 45 for fixing to the cover 6 is formed. The shaft portion of the fixing screw 46 inserted through each through hole 45 is fastened to the female screw hole 21 of the cover 6 as shown in FIG.

(5)第2通電端子35,37
各第2通電端子35,37は、銅材などの金属板材を折曲して形成され、例えば図6に示すように、駆動回路基板7の所定位置に形成されたランド部71に電気接合して固定される底面部40と、底面部40の両端部40a,40b側から起立して互いに近接する方向(以下、屈曲部近接方向)に屈曲した一対の屈曲部42と、各屈曲部42の先端側に形成され互いに対向(屈曲部近接方向において対向)して位置する一対の接続部43と、を有し、各接続部43間の隙間部44に対し、第1通電端子25の一端部や第1通電端子3eの一端部を圧入して電気的に接続できるように構成される。
(5) Second energization terminals 35 and 37
Each of the second energization terminals 35 and 37 is formed by bending a metal plate material such as a copper material, and is electrically joined to a land portion 71 formed at a predetermined position of the drive circuit board 7, for example, as shown in FIG. Each of the bent portions 42, a pair of bent portions 42 that are raised from both end portions 40 a and 40 b of the bottom portion 40 and bent in directions close to each other (hereinafter referred to as bent portion adjacent directions). A pair of connection portions 43 formed on the distal end side and positioned facing each other (opposing in the bent portion proximity direction), and one end portion of the first energization terminal 25 with respect to the gap portion 44 between the connection portions 43 And one end of the first energizing terminal 3e is press-fitted and electrically connected.

ランド部71は、例えば駆動回路基板7の一端面側にフォトレジスト等をマスキングして成るマスク72において、所望位置を底面部40の形状に応じて開口して形成することが可能である。このランド部71と底面部40とを電気接合して各第2通電端子35,37が固定されるため、音叉端子等を用いた場合と比較すると、固定支持面積(ランド部71と底面部40との接合面積)を確保し易く、安定した接続構造を得ることが可能である。   The land portion 71 can be formed by opening a desired position according to the shape of the bottom surface portion 40 in a mask 72 formed by masking a photoresist or the like on one end surface side of the drive circuit board 7, for example. Since the land portion 71 and the bottom surface portion 40 are electrically joined to fix the second current-carrying terminals 35 and 37, the fixed support area (the land portion 71 and the bottom surface portion 40 is compared with the case where a tuning fork terminal or the like is used). And a stable connection structure can be obtained.

各屈曲部42は、底面部40における互いに対向して位置する両端部40aまたは40b側からそれぞれ駆動回路基板7の肉厚方向に突出する起立部42aと、各起立部42aの先端側から屈曲部近接方向に延出した延出部42bと、を有し、各接続部43間の隙間部44に対する第1通電端子25の一端部や第1通電端子3eの一端部の圧入(起立部42aの起立方向側からの圧入)により、弾性変形するように構成されている。   Each bent portion 42 includes an upright portion 42a that protrudes in the thickness direction of the drive circuit board 7 from both end portions 40a or 40b of the bottom surface portion 40 facing each other, and a bent portion from the distal end side of each upright portion 42a. An extension portion 42b extending in the proximity direction, and press-fitting one end portion of the first energization terminal 25 and one end portion of the first energization terminal 3e into the gap portion 44 between the connection portions 43 (of the upright portion 42a). It is configured to be elastically deformed by press-fitting from the standing direction side).

各接続部43間の距離(隙間部44の幅)は、第1通電端子25の一端部や第1通電端子3eの一端部の横断面方向の寸法よりも小さく設定することにより、両端子25,3eを隙間部44に対して所定の圧入力(以下、端子圧入力)で圧入するように設定、すなわち各接続部43間の距離を拡張し各屈曲部42を弾性変形させて圧入するように設定できる。また、当該圧入した後において、両端子25,3eが各接続部43によって所定の挟持力により挟持されるように設定、すなわち前記のように弾性変形した各屈曲部42の復元作用が前記の挟持力として作用するように設定できる。したがって、挟持力が所望の大きさとなるように各屈曲部42を設計することもできるため、接続信頼性に寄与することにもなる。   The distance between the connecting portions 43 (the width of the gap portion 44) is set to be smaller than the dimension in the cross-sectional direction of one end portion of the first energizing terminal 25 or one end portion of the first energizing terminal 3e, thereby allowing both terminals 25 , 3e is set to be press-fitted into the gap portion 44 with a predetermined pressure input (hereinafter referred to as terminal pressure input), that is, the distance between the connection portions 43 is expanded and the bending portions 42 are elastically deformed to press-fit. Can be set. In addition, after the press-fitting, the terminals 25 and 3e are set so as to be clamped by the respective connecting portions 43 with a predetermined clamping force, that is, the restoring action of each bent portion 42 elastically deformed as described above is Can be set to act as a force. Therefore, since each bending part 42 can also be designed so that clamping force may become a desired magnitude | size, it will also contribute to connection reliability.

また、図6の各接続部43においては、各屈曲部42の先端側(図6では延出部42bの先端側)から底面部40側に屈曲して延在するように形成され、各接続部43の延在方向に沿って第1通電端子25の一端部や第1通電端子3eの一端部が隙間部44に圧入し易くなり、また、当該圧入された各端子25,3eの一端部が各接続部43によって挟持され易く構成されている。   In addition, each connecting portion 43 in FIG. 6 is formed to bend and extend from the distal end side of each bent portion 42 (the distal end side of the extending portion 42b in FIG. 6) to the bottom surface portion 40 side. One end portion of the first energizing terminal 25 and one end portion of the first energizing terminal 3e are easily press-fitted into the gap portion 44 along the extending direction of the portion 43, and one end portion of each of the terminals 25 and 3e thus press-fitted Is configured to be easily held between the connection portions 43.

(6)制御回路基板8
制御回路基板8は、プリント基板(ガラスエポキシ基板)またはセラミック基板により構成されている。この制御回路基板8は、例えば図1に示すように、各駆動トランジスタ36を制御するマイクロコンピュータ(CPU:以下、マイコンと省略する。)4mと、前記電動モータの回転を検出するホール素子とを有している。
(6) Control circuit board 8
The control circuit board 8 is configured by a printed board (glass epoxy board) or a ceramic board. For example, as shown in FIG. 1, the control circuit board 8 includes a microcomputer (CPU: hereinafter abbreviated as a microcomputer) 4m for controlling each driving transistor 36 and a hall element for detecting the rotation of the electric motor. Have.

このマイコン4mは制御回路基板8の駆動回路基板7に対向する面に実装されている一方、ホール素子47はマイコン4mと反対の面、即ちケース5の開口部13に収容配置されたセンサマグネットSの対向面に実装され、両者4m,47は制御回路基板8の回路パターンを通じて電気接続され、該回路パターンが両者4m,47間の信号伝達経路となっている。   The microcomputer 4m is mounted on the surface of the control circuit board 8 facing the drive circuit board 7, while the hall element 47 is accommodated in the surface opposite to the microcomputer 4m, that is, the opening 13 of the case 5. 4m and 47 are electrically connected through the circuit pattern of the control circuit board 8, and the circuit pattern is a signal transmission path between the both 4m and 47.

すなわち、ホール素子47は制御回路基板8の一端部側においてセンサマグネットSに対向する位置に配置され、ホール効果(Hall effect)を利用してセンサ用マグネットSの磁界を検出し、シャフト3aの回転を検出する。この検出信号は制御回路基板8の回路パターンを通じてマイコン4mに入力される。   That is, the Hall element 47 is disposed at a position facing the sensor magnet S on one end portion side of the control circuit board 8, detects the magnetic field of the sensor magnet S using the Hall effect, and rotates the shaft 3a. Is detected. This detection signal is input to the microcomputer 4m through the circuit pattern of the control circuit board 8.

また、制御回路基板8の一端部側には、例えば図6に示すように、通電端子15の先端部が挿通されて半田付や溶接などで電気接続されている。一方、制御回路基板8の他端部側には、前記通電端子25の一端部を駆動回路基板7側に通すための切欠部49が形成されている。この切欠部49の両側には前記両端子26,27の一端部が挿通されて電気接続されている。   Further, for example, as shown in FIG. 6, the front end portion of the energizing terminal 15 is inserted into one end side of the control circuit board 8 and is electrically connected by soldering or welding. On the other hand, a cutout portion 49 is formed on the other end portion side of the control circuit board 8 to allow one end portion of the energization terminal 25 to pass to the drive circuit board 7 side. One ends of the terminals 26 and 27 are inserted into and electrically connected to both sides of the notch 49.

したがって、マイコン4mは、電気コネクタ9の前記両端子26,27を通じて外部から入力される情報(例えば操舵トルク、車速信号など)やホール素子47の検出信号に基づき駆動トランジスタ36を制御する。   Therefore, the microcomputer 4m controls the drive transistor 36 based on information (for example, steering torque, vehicle speed signal, etc.) input from the outside through the both terminals 26 and 27 of the electrical connector 9 and the detection signal of the Hall element 47.

なお、制御回路基板8の左右の縁部には貫通孔48群が形成され、図2および図3に示すように、各貫通孔48に挿通された固定ねじ48aの軸部がケース5の基板固定部18の雌ねじ孔に締結されている。   Note that through holes 48 are formed in the left and right edges of the control circuit board 8, and as shown in FIGS. 2 and 3, the shaft portion of the fixing screw 48 a inserted into each through hole 48 is the board of the case 5. It is fastened to the female screw hole of the fixing portion 18.

(7)組立手順
以下、電子制御ユニット4の組立手順を説明する。まずケース5に制御回路基板8および電気コネクタ9を取り付けるとともに、カバー6に駆動回路基板7を取り付けておく。
(7) Assembly procedure Hereinafter, the assembly procedure of the electronic control unit 4 will be described. First, the control circuit board 8 and the electrical connector 9 are attached to the case 5, and the drive circuit board 7 is attached to the cover 6.

制御回路基板8の取り付けに際しては、ホール素子47をカバー6の開口部13に対向させた状態のまま制御回路基板8の各貫通孔48に固定ねじ48aの軸部を挿通し、その後に各固定ねじ48aの軸部をケース5の各基板固定部18の雌ねじ孔に締結する。   When the control circuit board 8 is attached, the shaft portion of the fixing screw 48a is inserted into each through hole 48 of the control circuit board 8 with the Hall element 47 facing the opening 13 of the cover 6, and then each fixing is performed. The shaft portion of the screw 48 a is fastened to the female screw hole of each substrate fixing portion 18 of the case 5.

電気コネクタ9の取り付けに際しては、各端子25〜27の略中央部を樹脂封入した各第1コネクタC1〜C3を第2コネクタ28に挿入して結合が完了した後にケース5の開口部10の外周縁に取り付ける。すなわち、第2コネクタ28の装着部28aをケース5の周溝10bに嵌着させ、ピン31を孔部10aに嵌入させる。その後に貫通孔30aに固定ねじの軸部を挿通して雌ねじ孔12に締結し、その後に制御回路基板8に端子26,27の一端部を半田付により電気接合する。駆動回路基板7の取付に際しては、駆動回路基板7の貫通孔45に固定ねじ46の軸部を挿通し、カバー6の雌ねじ孔21に締結する。   When the electrical connector 9 is attached, the first connectors C1 to C3 in which the substantially central portions of the terminals 25 to 27 are sealed with resin are inserted into the second connector 28 and the connection is completed. Attach to the periphery. That is, the mounting portion 28a of the second connector 28 is fitted into the circumferential groove 10b of the case 5, and the pin 31 is fitted into the hole 10a. Thereafter, the shaft portion of the fixing screw is inserted into the through hole 30a and fastened to the female screw hole 12, and then one end portions of the terminals 26 and 27 are electrically joined to the control circuit board 8 by soldering. When attaching the drive circuit board 7, the shaft portion of the fixing screw 46 is inserted into the through hole 45 of the drive circuit board 7 and fastened to the female screw hole 21 of the cover 6.

次に、電気コネクタ9および制御回路基板8が取り付けられたケース5と、駆動回路基板7が取り付けられたカバー6とを組み付ける。この作業にあたってはコネクタ側の第1通電端子25の一端部を、制御回路基板8の切欠部49を介して駆動回路基板7に実装された電源用の第2通電端子35に対向させる。この状態のままケース5の嵌合溝20にカバー6の嵌合突部23を嵌入させ、両者20,23を嵌合させる。   Next, the case 5 to which the electrical connector 9 and the control circuit board 8 are attached and the cover 6 to which the drive circuit board 7 is attached are assembled. In this operation, one end of the first energizing terminal 25 on the connector side is made to face the second energizing terminal 35 for power supply mounted on the drive circuit board 7 through the notch 49 of the control circuit board 8. In this state, the fitting protrusion 23 of the cover 6 is fitted into the fitting groove 20 of the case 5, and both 20 and 23 are fitted.

このとき第1通電端子25の一端部が、嵌合突部23の嵌合溝20への嵌合力により、第2通電端子35の各接続部43間の隙間部44に対して圧入される。すなわち、第1通電端子25の一端部が、両者5,6の組付時に第2通電端子35の各屈曲部42を弾性変形させながら隙間部44に対して圧入し、当該弾性変形した各屈曲部42の復元作用による挟持力をもって各接続部43により挟持された状態となる。したがって、ケース5の嵌合溝20にカバー6の嵌合突部23を嵌入させると同時に、第1通電端子25の一端部が、第2通電端子35の各接続部43間の隙間部44に対し圧入され、各接続部43に挟持されて電気接合することにより、両通電端子25,35が直接的(電気的)に接続される。   At this time, one end portion of the first energization terminal 25 is press-fitted into the gap portion 44 between the connection portions 43 of the second energization terminal 35 by the fitting force of the fitting protrusion 23 into the fitting groove 20. That is, one end portion of the first energizing terminal 25 is press-fitted into the gap portion 44 while elastically deforming each bent portion 42 of the second energizing terminal 35 when both 5 and 6 are assembled. It will be in the state clamped by each connection part 43 with the clamping force by the restoring action of the part 42. FIG. Accordingly, the fitting protrusion 23 of the cover 6 is inserted into the fitting groove 20 of the case 5, and at the same time, one end of the first energizing terminal 25 is inserted into the gap 44 between the connecting portions 43 of the second energizing terminal 35. The two energization terminals 25 and 35 are directly (electrically) connected by being press-fitted against each other and sandwiched and electrically joined by the connection portions 43.

このように第2通電端子35を適用したことにより、両通電端子25,35を十分な接続信頼性を持って接続することができる。また、両通電端子25,35において音叉端子を適用する必要がなく、この点で装置の小型化に寄与できる。さらに、第1通電端子25の一端部は単に各接続部43に挟持されて接続、すなわち挿抜自在に接続された構成であるため、両通電端子25,35は互いに電気接合して接続した後であっても容易に挿抜することができ、電子制御ユニット4の電気検査やモータ特性検査を当該挿抜状態で行うことが容易となる。   Thus, by applying the 2nd electricity supply terminal 35, both the electricity supply terminals 25 and 35 can be connected with sufficient connection reliability. Further, it is not necessary to apply a tuning fork terminal to both the energizing terminals 25 and 35, and this can contribute to downsizing of the apparatus. In addition, since one end portion of the first energization terminal 25 is simply sandwiched and connected to each connection portion 43, that is, connected to be detachable, both the energization terminals 25 and 35 are electrically connected to each other and connected. Even if it exists, it can insert / extract easily, and it becomes easy to perform the electrical test | inspection and motor characteristic test | inspection of the electronic control unit 4 in the said insertion / extraction state.

以上示したケース5とカバー6との組み付け作業時には、例えば図5に示すように各通電端子15の先端部が制御回路基板8に挿通されて、図1に示すようにケース5の左右の開口部16内に収容配置されるため、ケース5とカバー6とを組み付けた後に通電端子15を制御回路基板8に半田付や溶接などで電気接合して接続することができる。この点で、制御回路基板8と駆動回路基板7とを積層した状態で配置することが可能となる。この電気接合作業の後にカバー6のボス部22の貫通孔に固定ねじの軸部を挿通し、該軸部をケース5のボス部19の雌ねじ孔に締結することで両者5,6が接合されて組立が完了する。   At the time of assembling the case 5 and the cover 6 as described above, for example, as shown in FIG. 5, the front ends of the energizing terminals 15 are inserted into the control circuit board 8, and the left and right openings of the case 5 are opened as shown in FIG. Since the housing 5 is accommodated and disposed, the energizing terminal 15 can be electrically connected to the control circuit board 8 by soldering or welding after the case 5 and the cover 6 are assembled. In this respect, the control circuit board 8 and the drive circuit board 7 can be arranged in a stacked state. After this electrical joining operation, the shaft portion of the fixing screw is inserted into the through hole of the boss portion 22 of the cover 6, and the shaft portion is fastened to the female screw hole of the boss portion 19 of the case 5. Assembly is completed.

そして、このような組立作業後にモータユニット3に電子制御ユニット4が取り付けられる。この作業時にはケース5のジョイント部11を外装部3fの開口部3dに対向させ、その後にジョイント部11を開口部3d内に嵌入させる。このとき各第1通電端子3eの一端部は、ケース5の各開口部14に対向するため、第2通電端子35と同様にジョイント部11の嵌入と同時に、第2通電端子37の各接続部43間の隙間部44に対して圧入され、各接続部43に挟持されて電気接合し、両通電端子3e,37が直接的(電気的)に接続される。この点でも、第2通電端子35を適用した場合と同様に、両通電端子3e,37を十分な接続信頼性を持って接続することができ、装置の小型化に寄与し、また、電子制御ユニット4の電気検査やモータ特性検査を当該挿抜状態で行うことも容易となる。   The electronic control unit 4 is attached to the motor unit 3 after such assembly work. In this operation, the joint portion 11 of the case 5 is opposed to the opening 3d of the exterior portion 3f, and then the joint portion 11 is fitted into the opening 3d. At this time, since one end portion of each first energization terminal 3e faces each opening 14 of the case 5, each connection portion of the second energization terminal 37 is simultaneously inserted with the joint portion 11 like the second energization terminal 35. It press-fits into the gap portion 44 between 43, is sandwiched between the connection portions 43 and is electrically connected, and both energization terminals 3e and 37 are directly (electrically) connected. Also in this respect, as in the case where the second energization terminal 35 is applied, both the energization terminals 3e and 37 can be connected with sufficient connection reliability, contributing to downsizing of the apparatus, and electronic control. It becomes easy to perform the electrical inspection and the motor characteristic inspection of the unit 4 in the insertion / extraction state.

なお、例えば特許文献1に基づいて通電端子25等を駆動回路基板7に接続する場合には、ワイヤボンディングや溶接のための直流バスバー等を適用して接続することになるが、図6等に示したような構造の通電端子35,37を適用することにより、ワイヤボンディングや溶接のための直流バスバー等は不要となり、この点で特許文献1と比較すると、電子制御ユニットの部品点数が削減され、装置の低コスト化に寄与できるものと言える。また、部品点数の削減により装置の製造工数の簡素化にも寄与でき、作業労力が低減できる。   For example, when connecting the energization terminal 25 and the like to the drive circuit board 7 based on Patent Document 1, for example, a DC bus bar for wire bonding or welding is applied, but FIG. By applying the current-carrying terminals 35 and 37 having the structure shown, a DC bus bar or the like for wire bonding or welding becomes unnecessary. In this respect, the number of parts of the electronic control unit is reduced as compared with Patent Document 1. It can be said that it can contribute to the cost reduction of the apparatus. In addition, the reduction in the number of parts can contribute to simplification of the manufacturing man-hours of the apparatus, and the work labor can be reduced.

次に、ボス部3gの貫通孔に固定ねじの軸部を挿通し、該軸部をケース5の雌ねじ孔17に締結することによりモータハウジング3cに電子制御ユニット4が取り付けられている。この場合に前記電動モータとパワーモジュールとが異なる筐体部材(ケース5あるいはカバー6)に固定されているため、それぞれで発生した熱干渉が抑制でき、放熱性の向上に貢献できる。   Next, the shaft portion of the fixing screw is inserted into the through hole of the boss portion 3g, and the shaft portion is fastened to the female screw hole 17 of the case 5, whereby the electronic control unit 4 is attached to the motor housing 3c. In this case, since the electric motor and the power module are fixed to different housing members (case 5 or cover 6), the thermal interference generated in each can be suppressed, which can contribute to improvement of heat dissipation.

また、駆動回路基板7の部品配置上、上流側Pの駆動トランジスタ36と下流側Qの駆動トランジスタ36との間に第2通電端子37が配置されているので、前記電動モータのシャフト3aと第2通電端子37との配置干渉を抑制することができる。さらに両駆動トランジスタ36と第2通電端子37との配線距離が短縮可能なため、配線の複雑化も抑制できる。   In addition, since the second current-carrying terminal 37 is disposed between the upstream-side P drive transistor 36 and the downstream-side Q drive transistor 36 in view of the component arrangement of the drive circuit board 7, the shaft 3 a of the electric motor and the second Arrangement interference with the two energizing terminals 37 can be suppressed. Furthermore, since the wiring distance between both drive transistors 36 and the second energization terminal 37 can be shortened, the complexity of the wiring can also be suppressed.

なお、電子制御ユニット4の組立順序は、特に限定されるものではなく、モータユニット3とケース5とを最初に組み付け、その後にケース5とカバー6とを組みつけてもよいものとする。   The assembly order of the electronic control unit 4 is not particularly limited, and the motor unit 3 and the case 5 may be assembled first, and then the case 5 and the cover 6 may be assembled.

≪変形例≫
例えば第2通電端子35,37は、図6等に基づいて前述したように、回路基板7の所定位置のランド部71に接続固定される底面部40と、底面部40の両端側から起立し互いに屈曲部近接方向に屈曲した一対の屈曲部42と、各屈曲部42の先端側に形成され互いに対向して位置する一対の接続部43と、を有し、接続対象である各種端子(例えば第1通電端子25,3eの一端部)を屈曲部42の起立方向側から前記の一対の接続部43間に圧入して電気的に接続できる構成であれば、適宜設計変更することが可能である。
≪Modification≫
For example, as described above with reference to FIG. 6 and the like, the second energization terminals 35 and 37 stand up from the bottom surface portion 40 that is connected and fixed to the land portion 71 at a predetermined position of the circuit board 7 and from both ends of the bottom surface portion 40. Various terminals (for example, a connection target) having a pair of bent portions 42 bent in the vicinity of the bent portions and a pair of connection portions 43 formed on the distal end side of each bent portion 42 and facing each other. The design can be changed as appropriate as long as the first energizing terminals 25 and 3e are configured to be press-fitted between the pair of connecting portions 43 from the standing direction side of the bent portion 42 and electrically connected. is there.

図6等に示した一対の屈曲部42のように、起立部42aと、起立部42aの先端側から屈曲部近接方向に延出した延出部42bと、を有した構造の場合、延出部42bにおいては底面部40と対向して位置することになる。この延出部42bが、図6等に示したように平坦状であり吸引式の自動部品実装機等により吸引できる形状であれば、当該延出部42bを利用して第2通電端子35,37を回路基板7の所定位置に対して自動実装することも可能であり、装置の製造工数の簡素化にも寄与でき、作業労力が低減できる。   As in the case of the pair of bent portions 42 shown in FIG. 6 and the like, in the case of a structure having an upright portion 42a and an extended portion 42b extending in the bent portion proximity direction from the distal end side of the upright portion 42a, it extends. In the part 42b, it will be located facing the bottom face part 40. If the extending portion 42b is flat as shown in FIG. 6 or the like and can be sucked by a suction-type automatic component mounting machine or the like, the second energizing terminal 35, 37 can be automatically mounted on a predetermined position of the circuit board 7, which can contribute to simplification of the manufacturing man-hours of the apparatus and can reduce the work effort.

底面部40においては、ランド部71に対して電気接合して固定される構成であれば良く、当該底面部40とランド部71との間に対して半田等の導電性結合材(図示省略)を介在させて電気接合(半田付等)した構成や、溶接等により電気接合した構成であっても良い。回路基板7に実装される各種電子部品(平滑コンデンサ38等)が半田等の導電性結合材による電気接合される場合には、その各種電子部品の電気接合作業時に底面部40とランド部とを電気接合(同じ導電性結合材により電気接合)することも可能であり、製造工数の簡素化に寄与でき、作業労力が低減できるものと言える。   The bottom surface portion 40 may be configured to be electrically joined and fixed to the land portion 71, and a conductive bonding material such as solder (not shown) between the bottom surface portion 40 and the land portion 71. It may be a structure that is electrically joined (soldered or the like) with a gap interposed, or a structure that is electrically joined by welding or the like. When various electronic components (such as the smoothing capacitor 38) mounted on the circuit board 7 are electrically joined by a conductive bonding material such as solder, the bottom surface portion 40 and the land portion are connected to each other when the various electronic components are electrically joined. Electrical joining (electrical joining using the same conductive binder) is also possible, which can contribute to the simplification of manufacturing man-hours and can reduce work labor.

底面部40の形状は、ランド部71の形状等に応じて適宜設定することが可能であるが、底面部40の形状が大きくなるに連れて、すなわちランド部71に対する固定支持面積(ランド部71と底面部40との接合面積)が大きくなるに連れて、ランド部71に対する第2通電端子35,37の接続構造はより安定し、例えば接続部43間への第1通電端子25,3eの圧入に対する耐久性も向上することになる。また、電気抵抗低下によるモータ効率が向上したり、発熱の発生が抑制されることにもなる。また、底面部40において肉厚方向に貫通する貫通孔45を形成しておくことにより、導電性結合材を介してランド部71に電気接合する際、液状あるいは半液状等の比較的軟性を有する状態の導電性結合材が貫通孔45に充填され易くなり、その充填された導電性結合材を固化することによりアンカー効果が得られ(充填された導電性結合材がアンカーとして機能し)、接続構造がより安定したものとなる。   The shape of the bottom surface portion 40 can be appropriately set according to the shape of the land portion 71 and the like. However, as the shape of the bottom surface portion 40 increases, that is, the fixed support area (land portion 71 for the land portion 71). The connection structure of the second energization terminals 35 and 37 with respect to the land portion 71 becomes more stable, for example, the connection area of the first energization terminals 25 and 3e between the connection portions 43 increases. The durability against press-fitting is also improved. In addition, motor efficiency due to a decrease in electrical resistance is improved, and generation of heat is suppressed. Further, by forming a through hole 45 penetrating in the thickness direction in the bottom surface portion 40, when electrically joined to the land portion 71 via a conductive binder, it has a relatively soft property such as liquid or semi-liquid. The conductive bonding material in a state is easily filled into the through-hole 45, and an anchor effect is obtained by solidifying the filled conductive bonding material (the filled conductive bonding material functions as an anchor), and the connection The structure becomes more stable.

ランド部71においては、例えば図8に示すように、両端部71a,71bと中央部71cとの間にマスク72を介在させてマスク領域72aを有した構造にしても良い。このような構造のランド部71に導電性結合材を介して底面部40を電気接合することより、例えば底面部40における両端部40a,40bに端子圧入力が作用し、ランド部71の両端部71a,71bに位置する導電性結合材にクラックが生じたとしても、マスク領域72aにより、当該クラックが中央部71c側の導電性結合材に進展しないように抑制されるため、接続信頼性が維持され易くなるものと言える。   For example, as shown in FIG. 8, the land portion 71 may have a structure having a mask region 72a with a mask 72 interposed between both end portions 71a, 71b and the central portion 71c. By electrically joining the bottom surface portion 40 to the land portion 71 having such a structure via a conductive bonding material, for example, terminal pressure input acts on both end portions 40 a and 40 b of the bottom surface portion 40, and both end portions of the land portion 71. Even if a crack occurs in the conductive bonding material located at 71a and 71b, the mask region 72a prevents the crack from progressing to the conductive bonding material on the central portion 71c side, so that connection reliability is maintained. It can be said that it becomes easy to be done.

また、図8に示すように、ランド部71の中央部71cにおいて切欠部71dを形成して括れ状にしても良い。この場合、底面部40においても、ランド部71の形状に合わせて、中央部40cに切欠部41を形成して括れ状にしても良い。このような括れ状のランド部71と底面部40との間に介在する導電性結合材において、液状あるいは半液状等の比較的軟性を有する状態となって両者40,71間からはみ出た場合、そのはみ出た分の導電性結合材は切欠部41,71dの位置において表面張力が作用して当該両者40,71間に戻り易い。これにより、底面部40の中央部40cとランド部71の中央部71cとが互いに位置ズレし得る場合であっても、両者40c,71cが一致する方向に変位し易いため、当該位置ズレが抑制できることになる。   Further, as shown in FIG. 8, a notch 71 d may be formed at the center 71 c of the land 71 to form a constricted shape. In this case, the bottom surface portion 40 may be formed in a constricted shape by forming the notch portion 41 in the central portion 40c in accordance with the shape of the land portion 71. In such a conductive binder interposed between the constricted land portion 71 and the bottom surface portion 40, when it is in a relatively soft state such as liquid or semi-liquid and protrudes from between the two 40, 71, The protruding conductive binder is likely to return between the portions 40 and 71 due to surface tension acting at the positions of the notches 41 and 71d. As a result, even when the central portion 40c of the bottom surface portion 40 and the central portion 71c of the land portion 71 can be displaced from each other, the displacement is suppressed because the two portions 40c and 71c are easily displaced in the matching direction. It will be possible.

第1通電端子25,3eの一端部は、例えば図9に示す一端部90のように、当該一端部90の側端縁側に溝部91を形成することにより、図示Y方向に対して弾性変形し易くしても良い。これにより、端子35,37の各接続部43間の隙間部44に圧入する際の圧入角度が位置ズレした場合であっても、一端部90は図示Y方向に矯正され易く、接続信頼性が得られ易くなる。また、一端部90の先端側に溝部92を形成した場合には、図示X方向やθ方向に対して弾性変形し易くなり、前記の圧入角度が位置ズレした場合であっても、一端部90は図示X方向やθ方向に矯正され易く、接続信頼性が得られ易くなる。なお、第2通電端子35,37においても、例えば図10に示すように、屈曲部42の側端縁側に溝部93を形成しても良く、当該屈曲部42が弾性変形し易くなるため、接続信頼性に貢献できることになる。   One end portions of the first energization terminals 25 and 3e are elastically deformed in the Y direction in the drawing by forming a groove portion 91 on the side edge side of the one end portion 90, for example, as one end portion 90 shown in FIG. It may be easy. Thereby, even when the press-fit angle when the press-fit angle is inserted into the gap 44 between the connection portions 43 of the terminals 35 and 37 is displaced, the one end portion 90 is easily corrected in the Y direction in the figure, and the connection reliability is improved. It becomes easy to obtain. Further, when the groove portion 92 is formed on the distal end side of the one end portion 90, the one end portion 90 is easily elastically deformed with respect to the X direction or the θ direction in the drawing, and even if the press-fit angle is misaligned. Is easily corrected in the X direction and θ direction in the figure, and connection reliability is easily obtained. In the second energizing terminals 35 and 37, for example, as shown in FIG. 10, a groove 93 may be formed on the side edge side of the bent portion 42, and the bent portion 42 is easily elastically deformed. It can contribute to reliability.

第1通電端子25,3eや第2通電端子35,37等は、互いに電気的に接続できるものであれば、種々の材料を適用することが可能である。具体例としては、第1通電端子25,3eにおいて純銅等の導電性材料から成る展延性を有するものを適用したり、第2通電端子35,37においてはリン青銅等の導電性材料から成り弾性を有するものを適用することが挙げられる。   Various materials can be applied to the first energization terminals 25 and 3e and the second energization terminals 35 and 37 as long as they can be electrically connected to each other. As a specific example, the first energizing terminals 25 and 3e are made of a conductive material such as pure copper, and the second energizing terminals 35 and 37 are made of a conductive material such as phosphor bronze and are elastic. It is mentioned to apply what has.

≪その他≫
本発明は、前記実施形態の構成などに限定されるものではなく、各請求項に記載した範囲内で変形して実施することができる。例えば本発明は電動パワーステアリング装置1に限らず、自動車の電動ブレーキ装置や内燃機関の可変動弁装置などの電子制御装置(電子制御ユニット)にも適用することができる。
≪Others≫
The present invention is not limited to the configuration of the embodiment and the like, and can be modified and implemented within the scope described in each claim. For example, the present invention can be applied not only to the electric power steering device 1 but also to an electronic control device (electronic control unit) such as an electric brake device of an automobile or a variable valve device of an internal combustion engine.

また、ケース5とカバー6の接合によって第1通電端子3eをモータ側端子と結合させることもできる。この手順を説明すれば、まず各端子25〜27の略中央部を樹脂封入した第1コネクタC1〜C3を第2コネクタ28の取付孔29aに挿入して結合させる。この結合後に両者C1〜C3,28間の隙間に接着剤(シール材)を塗布し、該隙間の防水と両者C1〜C3,28の結合力を強化する。   Further, the first energization terminal 3 e can be coupled to the motor side terminal by joining the case 5 and the cover 6. To describe this procedure, first, the first connectors C1 to C3 in which the substantially central portions of the terminals 25 to 27 are sealed with resin are inserted into the mounting holes 29a of the second connector 28 and coupled. After this connection, an adhesive (sealant) is applied to the gap between the two C1 to C3 and 28 to enhance the waterproofness of the gap and the bonding force between the two C1 to C3 and 28.

つぎに電気コネクタ9をケース5の開口部10の外周縁に取り付け、かつ第1通電端子3eの一端部を駆動回路基板7の第2通電端子37に結合させておく。この状態のままケース5とカバー6とを組み付ければ、第1通電端子25の一端部が第2通電端子35に結合すると同時に第1通電端子3eの他端部がモータハウジング3c内でモータ側端子と結合する。   Next, the electrical connector 9 is attached to the outer peripheral edge of the opening 10 of the case 5, and one end of the first energization terminal 3 e is coupled to the second energization terminal 37 of the drive circuit board 7. If the case 5 and the cover 6 are assembled in this state, one end of the first energizing terminal 25 is coupled to the second energizing terminal 35 and at the same time, the other end of the first energizing terminal 3e is connected to the motor side in the motor housing 3c. Connect with terminal.

なお、前記各実施形態から把握される特許請求の範囲に記載した発明以外の技術的思想について以下に例示する。
[請求項a] 請求項1,2の何れかに記載の電子制御装置において、
ランド部の中央部は、当該中央部に切欠部を形成して括れ状にしたことを特徴とする電子制御装置
[請求項b] 請求項1,2の何れかに記載の電子制御装置において、
底面部は、当該底面部の肉厚方向に貫通した貫通孔が形成されたことを特徴とする電子制御装置。
In addition, technical ideas other than the invention described in the scope of claims ascertained from the respective embodiments will be exemplified below.
[Claim a] In the electronic control device according to any one of claims 1 and 2,
The electronic control device according to any one of claims 1 and 2, wherein the central portion of the land portion is formed in a constricted shape by forming a notch portion in the central portion.
The electronic control device according to claim 1, wherein the bottom portion is formed with a through-hole penetrating in the thickness direction of the bottom portion.

3…モータユニット
3e,25…第1通電端子(第1端子)
4…電子制御ユニット(電子制御装置)
5…ケース(他方の筐体部材)
6…カバー(一方の筐体部材)
7…駆動回路基板(回路基板)
8…制御回路基板
15…通電端子(通電部材)
35,37…第2通電端子(第2端子)
40…底面部
42…屈曲部
43…接続部
71…ランド部
72…マスク
3 ... Motor unit 3e, 25 ... 1st energization terminal (1st terminal)
4 ... Electronic control unit (electronic control unit)
5 ... Case (the other casing member)
6 ... Cover (one housing member)
7 ... Drive circuit board (circuit board)
8 ... Control circuit board 15 ... Energization terminal (energization member)
35, 37 ... second energizing terminal (second terminal)
40 ... Bottom part 42 ... Bending part 43 ... Connection part 71 ... Land part 72 ... Mask

Claims (2)

二つの筐体部材を互いに対向方向に位置させて固定する筐体と、前記筐体部材のうち一方に設けられ、電子部品を実装した回路基板が前記筐体内に収容された電子制御装置であって、
前記の二つの筐体部材を固定することによって接続され、前記筐体部材のうち他方に配置される第1端子と、前記回路基板に設けられた第2端子とを備え、
前記第2端子は、前記回路基板のランド部に電気接合して固定される底面部と、底面部の両端側から起立して互いに近接する方向に屈曲した一対の屈曲部と、前記各屈曲部より先端側に形成され互いに対向するように配置された一対の接続部を有するものであり、
前記第1端子はコネクタ端子またはモータ端子であり、
前記の一対の接続部間に、第1端子の先端側が前記屈曲部の起立方向側から差し込まれて電気的に接続可能状態となり、
前記ランド部は、当該ランド部における両端部と中央部との間にマスク領域が形成され、このランド部と前記第2端子の底面部との間に導電性結合材を介在させて、前記ランド部と前記底面部とを電気接合したことを特徴とする電子制御装置。
An electronic control device in which a circuit board on which one of the casing members is mounted and an electronic component is mounted is housed in the casing. And
The first housing is connected by fixing the two housing members, the first terminal is disposed on the other of the housing members, and the second terminal provided on the circuit board,
The second terminal includes a bottom surface portion that is electrically bonded and fixed to a land portion of the circuit board, a pair of bending portions that are raised from both ends of the bottom surface portion and bent in directions close to each other, and the respective bending portions. It has a pair of connecting portions that are formed on the tip side and arranged to face each other,
The first terminal is a connector terminal or a motor terminal;
Between the pair of connection portions, the distal end side of the first terminal is inserted from the standing direction side of the bent portion and becomes electrically connectable,
In the land portion, a mask region is formed between both end portions and a central portion of the land portion, and a conductive bonding material is interposed between the land portion and the bottom surface portion of the second terminal, thereby the land portion. An electronic control device characterized in that a part and the bottom part are electrically joined.
前記各屈曲部は、底面部における互いに対向して位置する両端側から起立した一対の起立部と、各起立部の先端側から前記屈曲部の近接方向に延出した延出部と、を有したことを特徴とする請求項1記載の電子制御装置。   Each of the bent portions has a pair of upright portions that are erected from both ends of the bottom surface portion facing each other, and an extended portion that extends from the distal end side of each of the erected portions in the proximity of the bent portion. The electronic control device according to claim 1, wherein
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JP2019160739A (en) * 2018-03-16 2019-09-19 日立オートモティブシステムズ株式会社 Connector structure for vehicle-mounted apparatus
JP7423356B2 (en) 2020-03-05 2024-01-29 ニデックモビリティ株式会社 motor control device

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JP2004357129A (en) * 2003-05-30 2004-12-16 Nippon Soken Inc Meter instrument
JP2006066123A (en) * 2004-08-25 2006-03-09 Fujikura Ltd Connecting terminal structure of electric connection box

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JP3086057U (en) * 2001-11-15 2002-05-31 船井電機株式会社 Television and printed circuit boards
JP2004357129A (en) * 2003-05-30 2004-12-16 Nippon Soken Inc Meter instrument
JP2006066123A (en) * 2004-08-25 2006-03-09 Fujikura Ltd Connecting terminal structure of electric connection box

Cited By (3)

* Cited by examiner, † Cited by third party
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JP2019160739A (en) * 2018-03-16 2019-09-19 日立オートモティブシステムズ株式会社 Connector structure for vehicle-mounted apparatus
JP7011957B2 (en) 2018-03-16 2022-01-27 日立Astemo株式会社 Connector structure of vehicle-mounted equipment
JP7423356B2 (en) 2020-03-05 2024-01-29 ニデックモビリティ株式会社 motor control device

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