JP2017127277A - Inspection device for egg, sorting and collecting system for egg, and inspection system for egg - Google Patents

Inspection device for egg, sorting and collecting system for egg, and inspection system for egg Download PDF

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JP2017127277A
JP2017127277A JP2016010321A JP2016010321A JP2017127277A JP 2017127277 A JP2017127277 A JP 2017127277A JP 2016010321 A JP2016010321 A JP 2016010321A JP 2016010321 A JP2016010321 A JP 2016010321A JP 2017127277 A JP2017127277 A JP 2017127277A
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egg
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eggs
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JP6558774B2 (en
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伸一 藤谷
Shinichi Fujitani
伸一 藤谷
貴之 長谷川
Takayuki Hasegawa
貴之 長谷川
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Nabel Co Ltd
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    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01KANIMAL HUSBANDRY; AVICULTURE; APICULTURE; PISCICULTURE; FISHING; REARING OR BREEDING ANIMALS, NOT OTHERWISE PROVIDED FOR; NEW BREEDS OF ANIMALS
    • A01K43/00Testing, sorting or cleaning eggs ; Conveying devices ; Pick-up devices
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01NPRESERVATION OF BODIES OF HUMANS OR ANIMALS OR PLANTS OR PARTS THEREOF; BIOCIDES, e.g. AS DISINFECTANTS, AS PESTICIDES OR AS HERBICIDES; PEST REPELLANTS OR ATTRACTANTS; PLANT GROWTH REGULATORS
    • A01N33/00Biocides, pest repellants or attractants, or plant growth regulators containing organic nitrogen compounds
    • A01N33/02Amines; Quaternary ammonium compounds
    • A01N33/08Amines; Quaternary ammonium compounds containing oxygen or sulfur
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01HMEASUREMENT OF MECHANICAL VIBRATIONS OR ULTRASONIC, SONIC OR INFRASONIC WAVES
    • G01H17/00Measuring mechanical vibrations or ultrasonic, sonic or infrasonic waves, not provided for in the preceding groups
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N29/00Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
    • G01N29/04Analysing solids
    • G01N29/11Analysing solids by measuring attenuation of acoustic waves

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Abstract

PROBLEM TO BE SOLVED: To provide an inspection device for eggs that can determine egg quality, a sorting and collecting system for eggs with this inspection device, and an inspection system for eggs.SOLUTION: An inspection device for eggs includes vibrating means for vibrating to the eggshell surfaces of the eggs to be inspected, vibration detection means for detecting the vibration generated by this vibrating means, and determination means for determining whether or not the eggs to be inspected are derived from young chickens based on the damping speed of the amplitude of the vibration detected by this vibration detection means. If it is like this, the eggs of high haugh unit superior in processing characteristics, i.e., the eggs derived from the young chickens, or the eggs of low haugh unit inferior to the processing characteristics, i.e., the eggs derived from old chickens can be determined in non-destruction without breaking the eggs.SELECTED DRAWING: Figure 1

Description

本発明は、鶏卵の検査装置、この検査装置を備えた鶏卵の選別集合システム、および鶏卵の検査システムに関する。 The present invention relates to a chicken egg inspection device, a chicken egg sorting and assembly system equipped with this inspection device, and a chicken egg inspection system.

通常、同一鶏舎には日齢や週齢の揃った産卵鶏が飼育されており、養鶏場全体では複数の鶏舎で様々な日齢の産卵鶏が存在する。一般的に、親鶏群の日齢の若いときはその親鶏群から産まれる卵の卵重は軽く、日齢が進むにつれて卵重が重い方にシフトすることが知られている。これを選別集合システムに利用して、日齢の異なる複数の親鶏群から産まれた卵を混ぜることにより、卵重分布の幅を広げた状態で選別処理を行う場合がある。 Usually, laying hens of the same age or week are kept in the same poultry house, and there are laying hens of various ages in a plurality of poultry houses in the entire poultry farm. In general, it is known that when the parent chicken group is young, the egg produced from the parent chicken group has a light egg weight and shifts to a heavier egg weight as the day progresses. In some cases, the sorting process is performed in a state where the range of egg weight distribution is widened by mixing eggs born from a plurality of parent chicken groups having different ages by utilizing this in the sorting assembly system.

ところで、親鶏群の日齢が進むにつれて卵質が劣化することも知られている(例えば、下記特許文献1または非特許文献1を参照)。例えば、日齢の若い親鶏群から産まれる卵のハウユニットに比べて日齢の高い親鶏群から産まれる卵のハウユニットは低く、また、卵黄係数も若鶏の卵に比べて老鶏の卵の方が低い。さらに、若鶏の卵と老鶏の卵の割卵品質が同じという前提のもとでは、老鶏の卵の方が若鶏の卵よりも卵黄破壊率が高いという実験結果も報告されている。このように、同じ卵重区分に属する鶏卵であっても、それが日齢の若い若齢鶏の産んだ卵か、それとも日齢の高い老齢鶏の産んだ卵かによって品質が異なると言える。 By the way, it is also known that the egg quality deteriorates as the age of the parent chicken group advances (for example, see Patent Document 1 or Non-Patent Document 1 below). For example, the egg how unit from an older parent flock is lower than the egg how unit produced from an older young flock, and the egg yolk coefficient is lower than that of a young fowl. Is lower. Furthermore, based on the premise that the split egg quality of young and old chicken eggs is the same, it has been reported that the egg yolk destruction rate of old chicken eggs is higher than that of young chicken eggs. . Thus, it can be said that even if the eggs belong to the same egg weight category, the quality differs depending on whether the eggs are born from young young chickens or eggs born from older old chickens.

一例としては、例えば卵重区分SS、S、MSに属する鶏卵は、殻付き卵としてそのままスーパーなどに出荷されることは少なく、割卵後、液卵としてマヨネーズ工場やケーキ製造工場などに出荷されることが多い。その際、卵重区分SS、S、MSに属する鶏卵のうち、日齢の高い老齢鶏が産んだ卵は、日齢の若い若齢鶏が産んだ卵と異なり、液卵として利用する場合に卵黄膜の品質が低下して卵黄が破れやすい。その結果、卵黄と卵白の分離が困難となり、液卵としての利用範囲が制限されてしまう。このような理由により、加工特性の優れた「若齢鶏が産んだ卵」の供給が求められている。また、ゆで卵加工業者に殻付き卵として出荷される鶏卵は、ゆで時間などの関係から加工特性の揃った卵の供給が求められ、特に加工特性の優れた「若齢鶏が産んだMSサイズの卵」が好まれる。これは、下記非特許文献2に記載のあるように、鶏卵の鮮度が低下すると卵白の凝固性が低下するという研究結果からも理解できる。 As an example, for example, eggs belonging to the egg weight categories SS, S, and MS are rarely shipped as a shelled egg to a supermarket, and after splitting, they are shipped as a liquid egg to a mayonnaise factory or a cake manufacturing factory. Often. At that time, among eggs belonging to the egg weight categories SS, S, MS, eggs born by older chicks that are older are different from eggs born by younger chicks when used as liquid eggs. The yolk membrane quality deteriorates and the yolk is easily broken. As a result, it becomes difficult to separate egg yolk and egg white, and the range of use as a liquid egg is limited. For these reasons, there is a demand for the supply of “eggs laid by young chickens” with excellent processing characteristics. In addition, chicken eggs shipped as shell eggs to boiled egg processors require the supply of eggs with uniform processing characteristics due to boiled time and other factors, especially the MS size produced by young chickens with excellent processing characteristics. Of eggs "is preferred. As described in Non-Patent Document 2 below, this can be understood from the research result that the coagulability of the egg white decreases when the freshness of the chicken egg decreases.

このような事情からもわかるように、卵質の異なる、日齢の若い若齢鶏が産んだ卵と、日齢の高い老齢鶏が産んだ卵とを分けたいというニーズが存在する。 As can be seen from these circumstances, there is a need to separate eggs produced by young, young chickens with different egg qualities from eggs produced by older, older chickens.

特開2006−238812号公報JP 2006-238812 A 山上善久・笹子謙治、「食卵の利用性に及ぼす産卵鶏の年齢の影響」、日本家禽学会誌、1987年、第24巻、第4号、p.253−258Yoshihisa Yamagami and Kenji Kyoko, “Effect of the age of laying hens on the availability of eggs”, Journal of the Japanese Poultry Society, 1987, Vol. 24, No. 4, p.253-258 村本安代・寺元芳子、「鶏卵の貯蔵と熱凝固性について(第2報)鶏卵の鮮度と加熱条件の相違がゲルの物性に及ぼす影響について」、家政学雑誌、1985年、第36巻、第10号、p.763−769Muramoto Yasuyo and Teramoto Yoshiko, “Storage and Thermocoagulation of Eggs (Part 2) Effects of Differences in Egg Freshness and Heating Conditions on Gel Properties”, Home Economics Journal, 1985, Vol. 36, No. 10, p.763-769

しかして、本発明は、非破壊で卵質を判別することができる鶏卵の検査装置、この検査装置を備えた選別集合システム、および鶏卵の検査システムを提供することを目的としている。 Therefore, an object of the present invention is to provide a chicken egg inspection apparatus capable of discriminating egg quality in a non-destructive manner, a sorting and collecting system including the inspection apparatus, and a chicken egg inspection system.

本発明は、上述した目的を達成するために、次のような手段を講じたものである。すなわち、請求項1に記載の鶏卵の検査装置は、検査対象の鶏卵の卵殻表面に対して加振する加振手段と、この加振手段によって発生した振動を検出する振動検出手段と、この振動検出手段にて検出された振動の振幅の減衰する速さに基づいて、検査対象の鶏卵が若齢の鶏群由来のものであるか否かを判定する判定手段とを備えてなる。 In order to achieve the above-mentioned object, the present invention takes the following measures. That is, the chicken egg inspection apparatus according to claim 1 includes a vibration means that vibrates the eggshell surface of the egg to be examined, a vibration detection means that detects vibration generated by the vibration means, and the vibration. And determining means for determining whether or not the chicken egg to be inspected is derived from a young chicken group based on the speed at which the amplitude of vibration detected by the detecting means is attenuated.

ここで、「若齢の鶏群由来の鶏卵」とは、卵を産み始めるおおよそ150日齢から廃鶏となるまでの中で比較的若い日齢の鶏から産まれた卵を指している。 Here, the “chicken egg derived from a young chicken group” refers to an egg born from a relatively young day-old chicken from about 150 days of age when it begins to lay eggs until it becomes a waste chicken.

本発明者らは、若齢の鶏群由来の鶏卵と老齢の鶏群由来の鶏卵の殻の質の違いを探るべく、卵殻の振動と殻の関係について種々の実験を繰り返し、以下のような知見を得た。すなわち、若い日齢の鶏から産まれた卵は、卵殻と卵殻膜との結合が強い。そのため、加振手段によって卵殻表面を加振すると卵殻の振動に対して卵殻膜が振動を吸収するダンパーの役割を果たして、振動が比較的速く減衰する。一方、老齢の鶏から産まれた卵は、卵殻と卵殻膜との結合が弱く、加振手段によって卵殻表面を加振すると卵殻が振動しても卵殻膜がこの振動を吸収しにくい。そのため、振動がなかなか減衰しない。 The present inventors repeated various experiments on the relationship between eggshell vibration and shells in order to investigate the difference in the quality of eggshells from young chickens and eggs from old chickens. Obtained knowledge. That is, an egg born from a young day-old chicken has a strong bond between the eggshell and the eggshell membrane. Therefore, when the eggshell surface is vibrated by the vibrating means, the eggshell membrane acts as a damper that absorbs the vibration of the eggshell, and the vibration is attenuated relatively quickly. On the other hand, an egg born from an old chicken has a weak bond between the eggshell and the eggshell membrane, and when the eggshell surface is vibrated by a vibrating means, the eggshell membrane hardly absorbs the vibration even if the eggshell vibrates. For this reason, the vibration is not easily attenuated.

本発明者らが発見したこのような特性を利用した上記鶏卵の検査装置によれば、振動の減衰する速さに基づいて卵質を検査することができる。言い換えれば、加工特性に優れたハウユニットの高い鶏卵、つまり若齢の鶏群由来の鶏卵と、加工特性に劣るハウユニットの低い鶏卵、つまり老齢の鶏群由来の鶏卵とを、割卵することなく非破壊で判別することができる。 According to the chicken egg inspection apparatus using such characteristics discovered by the present inventors, the egg quality can be inspected based on the speed at which the vibration is attenuated. In other words, split eggs of eggs with high processing characteristics and high egg units, that is, eggs from younger flocks, and eggs with lower processing units that have lower processing characteristics, that is, eggs from old flocks. It can be determined without destruction.

請求項2に記載の鶏卵の検査装置は、請求項1に記載の鶏卵の検査装置であって、振動検出手段が、加振手段によって発生した振動音を検出するものであり、判定手段が、振動音の減衰する速さを数値化する演算部を備え、この演算部により数値化された値が所定の閾値以下の場合に、検査対象の鶏卵が若齢の鶏群由来のものであると判定する。 The egg inspection apparatus according to claim 2 is the egg inspection apparatus according to claim 1, wherein the vibration detection means detects vibration sound generated by the vibration means, and the determination means comprises: It is provided with a calculation unit that quantifies the speed at which the vibration sound attenuates, and when the value quantified by this calculation unit is equal to or less than a predetermined threshold, the egg to be tested is derived from a young chicken group judge.

請求項3に記載の鶏卵の検査装置は、請求項1に記載の鶏卵の検査装置であって、振動検出手段が、加振手段によって発生した振動を卵殻に接触して検出するものであり、判定手段が、振動の振幅の減衰する速さを数値化する演算部を備え、この演算部により数値化された値が所定の閾値以下の場合に、検査対象の鶏卵が若齢の鶏群由来のものであると判定する。 The egg inspection apparatus according to claim 3 is the egg inspection apparatus according to claim 1, wherein the vibration detection means detects the vibration generated by the vibration means in contact with the eggshell, The determination means includes a calculation unit that quantifies the speed at which the amplitude of vibration attenuates, and when the value quantified by the calculation unit is equal to or less than a predetermined threshold, the egg to be examined is derived from a young chicken group It is determined that

請求項4に記載の鶏卵の選別集合システムは、複数列に並ぶ鶏卵を搬送する搬送装置と、この搬送装置上を搬送される鶏卵が若齢の鶏群由来のものであるか否かを検査する請求項1、2または3に記載の鶏卵の検査装置と、この検査装置の下流側に配置され当該検査装置の検査結果に基づいて鶏卵が分配される分配装置とを備えたものである。 The egg sorting and assembling system according to claim 4, wherein a transport device that transports eggs arranged in a plurality of rows, and whether or not the eggs transported on the transport device are derived from a young chicken flock. The chicken egg inspection apparatus according to claim 1, 2 or 3, and a distribution apparatus that is disposed downstream of the inspection apparatus and distributes the eggs based on the inspection result of the inspection apparatus.

請求項5に記載の鶏卵の検査システムは、検査対象の鶏卵を回転させる回転手段と、この回転手段上の鶏卵の卵殻表面に対して複数回加振する加振手段と、この加振手段によって発生した振動を検出する振動検出手段と、この振動検出手段にて検出された振動の振幅の減衰する速さの各回の平均値に基づいて、検査対象の鶏卵が若齢の鶏群由来のものであるか否かを判定する判定手段とを備えてなる。 According to a fifth aspect of the present invention, there is provided an egg inspection system comprising: a rotating means for rotating an egg to be inspected; an exciting means for exciting the eggshell surface of the egg on the rotating means a plurality of times; Based on the vibration detection means for detecting the generated vibration and the average value of the speed at which the amplitude of the vibration detected by the vibration detection means attenuates each time, the egg to be examined is derived from a young chicken group Determination means for determining whether or not.

ここで、「平均値」とは、算術平均の他に、中央値や最頻値など統計学で用いられる他の代表値も含む概念である。 Here, the “average value” is a concept including, in addition to the arithmetic average, other representative values used in statistics such as a median value and a mode value.

請求項6に記載の鶏卵の検査システムは、検査対象の鶏卵を回転させる回転手段と、この回転手段上の鶏卵の卵殻表面に対して複数回加振する加振手段と、この加振手段によって発生した振動を検出する振動検出手段と、検査対象の鶏卵がひび卵であるか否かを判定するひび卵判定手段と、検査対象の鶏卵が若齢の鶏群由来のものであるか否かを判定する品質判定手段とを備え、ひび卵判定手段と品質判定手段とは、振動検出手段にて検出された振動に基づいて判定を行うものである。 The egg inspection system according to claim 6 includes a rotating means for rotating the egg to be inspected, an exciting means for exciting the eggshell surface of the egg on the rotating means a plurality of times, and the exciting means. Vibration detection means for detecting the generated vibration, crack egg determination means for determining whether or not the egg to be inspected is a cracked egg, and whether or not the egg to be inspected is derived from a young chicken group The crack determining means and the quality determining means make a determination based on the vibration detected by the vibration detecting means.

本発明によれば、非破壊で卵質を判別することができる鶏卵の検査装置、この検査装置を備えた選別集合システム、および鶏卵の検査システムを提供することができる。 ADVANTAGE OF THE INVENTION According to this invention, the test | inspection apparatus of the hen egg which can discriminate | determine an egg quality nondestructively, the sorting assembly system provided with this test | inspection apparatus, and the test | inspection system of a hen egg can be provided.

本発明の一実施形態にかかる鶏卵の検査装置の概略構成図。BRIEF DESCRIPTION OF THE DRAWINGS The schematic block diagram of the inspection apparatus of the egg egg concerning one Embodiment of this invention. 本実施形態にかかるHilbert変換を説明するサンプルデータ。The sample data explaining the Hilbert conversion concerning this embodiment. 一実施例にかかる若齢の鶏群由来の鶏卵の振動音データ。The vibration sound data of the egg derived from the young chicken group concerning one Example. 一実施例にかかる老齢の鶏群由来の鶏卵の振動音データ。The vibration sound data of the egg derived from the old-age chicken group concerning one Example. 図3の振動音データにEnvelope処理を施した包絡線を示す図。The figure which shows the envelope which performed the envelope process to the vibration sound data of FIG. 図4の振動音データにEnvelope処理を施した包絡線を示す図。The figure which shows the envelope which performed the envelope process on the vibration sound data of FIG. 一実施例にかかる若齢の鶏群由来の鶏卵における包絡線の他の例。The other example of the envelope in the chicken egg derived from the young chicken group concerning one Example. 一実施例にかかる老齢の鶏群由来の鶏卵における包絡線の他の例。The other example of the envelope in the egg derived from the old-age chicken group concerning one Example. 一実施例にかかる振動音データの平均値の分布を示す散布図。The scatter diagram which shows distribution of the average value of the vibration sound data concerning one Example. 一実施例にかかる判定結果を示す表。The table | surface which shows the determination result concerning one Example. 一実施例にかかる若齢の鶏群由来の鶏卵の殻の断面の顕微鏡写真。The microscope picture of the cross section of the shell of the chicken egg derived from the young chicken group concerning one Example. 図11を模式的に示した概略図。Schematic diagram schematically showing FIG. 一実施例にかかる老齢の鶏群由来の鶏卵の殻の断面の顕微鏡写真。The microscope picture of the cross section of the shell of the hen's egg derived from the old-age chicken group concerning one Example. 図13を模式的に示した概略図。Schematic diagram schematically showing FIG.

<実施形態>
以下、本発明の一実施形態について、図1を用いて説明する。
<Embodiment>
Hereinafter, an embodiment of the present invention will be described with reference to FIG.

本実施形態にかかる鶏卵の選別集合システムは、複数列に並ぶ鶏卵Eを搬送する搬送装置1と、この搬送装置1上を搬送される鶏卵Eが若齢の鶏群由来のものであるか否かを検査する鶏卵の検査装置2と、この検査装置2の下流側に配置され当該検査装置2の検査結果に基づいて鶏卵Eが分配される図示しない分配装置とを備えてなる。 The egg sorting and collecting system according to the present embodiment includes a transport apparatus 1 that transports eggs E arranged in a plurality of rows, and whether the egg E transported on the transport apparatus 1 is derived from a young chicken group. An egg inspection apparatus 2 for inspecting the egg and a distribution apparatus (not shown) that is arranged downstream of the inspection apparatus 2 and distributes the eggs E based on the inspection result of the inspection apparatus 2.

搬送装置1は、図示しない方向整列装置によって鶏卵Eの鋭端と鈍端の方向が揃えられた後、等間隔で6列に並んで搬送されるものである。ここで、鶏卵Eは、前後に隣り合う一対のつづみ型ローラ11によって、鶏卵Eの長軸がほぼ水平になった状態で保持されて搬送される。なお、搬送装置1には、鶏卵Eの重量を順次計量する図示しない計量部が設けられている。 The transport device 1 is transported in six rows at equal intervals after the direction of the sharp end and blunt end of the egg E is aligned by a direction aligning device (not shown). Here, the chicken egg E is held and transported by a pair of nail-type rollers 11 adjacent to each other in the front and rear directions with the major axis of the egg E being substantially horizontal. In addition, the conveyance apparatus 1 is provided with a measuring unit (not shown) that sequentially measures the weight of the egg E.

鶏卵の検査装置2は、卵の品質を検査するものであって、検査対象の鶏卵Eの卵殻E1表面に対して加振する加振手段3と、この加振手段3によって発生した振動を検出する振動検出手段4と、この振動検出手段4にて検出された振動の振幅の減衰する速さに基づいて、検査対象の鶏卵Eが若齢の鶏群由来のものであるか否かを判定する判定手段5とを備えてなる。 The egg inspection apparatus 2 inspects the quality of the egg, and detects the vibration generated by the vibration means 3 that vibrates the eggshell E1 surface of the egg E to be inspected, and the vibration generated by the vibration means 3. Based on the vibration detecting means 4 to be detected and the speed at which the amplitude of vibration detected by the vibration detecting means 4 is attenuated, it is determined whether or not the egg E to be inspected is derived from a young chicken group And determining means 5 for performing.

加振手段3は、搬送装置1上に載せ置かれた鶏卵Eの卵殻E1表面にそれぞれ同一の衝撃を与えるためのロータリーソレノイド駆動式のハンマー3である。 The vibration means 3 is a rotary solenoid-driven hammer 3 for giving the same impact to the surface of the eggshell E1 of the egg E placed on the conveying device 1.

振動検出手段4は、加振手段3によって発生した振動を非接触で検出するものであり、具体的には加振手段3で衝撃を与えた際に発生する振動音を受信するマイクロフォン4を用いている。 The vibration detection means 4 detects the vibration generated by the vibration means 3 in a non-contact manner. Specifically, the vibration detection means 4 uses a microphone 4 that receives vibration sound generated when an impact is applied by the vibration means 3. ing.

判定手段5は、制御装置7の一部を構成するものである。制御装置7は、CPU、ROM、RAM、その他適切な周辺素子を備えたいわゆるマイクロコンピュータであり、検査対象の鶏卵Eが若齢の鶏群由来のものであるか否かに関する品質判定処理やその他本検査装置2の各部の動作を実現するためのプログラムが組み込まれている。判定手段5は、振動音の減衰する速さを数値化する演算部6を備えている。そして、この判定手段5が実行する品質判定処理は、振動検出手段4で検出された振動の振幅の減衰する速さ、より具体的には演算部6により数値化された演算値に基づいて行われる。 The determination unit 5 constitutes a part of the control device 7. The control device 7 is a so-called microcomputer provided with a CPU, ROM, RAM, and other appropriate peripheral elements, and quality determination processing regarding whether or not the egg E to be inspected is derived from a young chicken group, and others A program for realizing the operation of each part of the inspection apparatus 2 is incorporated. The determination means 5 includes a calculation unit 6 that digitizes the speed at which the vibration sound attenuates. The quality determination process executed by the determination unit 5 is performed based on the speed at which the amplitude of vibration detected by the vibration detection unit 4 attenuates, more specifically, the calculated value quantified by the calculation unit 6. Is called.

演算値は、例えば、加振手段3で卵殻E1に打撃を加えてから所定時間内に得られる振動音データの波形に、Envelope処理を施して得られるEnvelope振幅(包絡線)を平均化した値が用いられる。振動音データの波形をEnvelope処理する際には、非特許文献(戸田浩・章忠・川端洋昭「最新ウェーブレット実践講座 入門と応用」、ソフトバンククリエイティブ株式会社発行、2005年10月、p.35-46)に記載のあるような公知のHilbert変換を使えばよい。例えば、図2の破線で示すような振動音データ(入力信号)が得られた場合、この入力信号をHilbert変換して、実部信号f(t)と虚部信号h(t)とからなる解析信号z(t)(=f(t)+ih(t))を生成する。次に、実部信号f(t)および虚部信号h(t)をそれぞれ2乗する。そして、2乗された実部信号f(t)及び虚部信号h(t)の和(=f(t)+h(t))、すなわち瞬時パワーpを算出する。この瞬時パワーpの平方根を算出することにより包絡信号a(=√p)を算出する。この包絡信号aに基づいて図2に実線で示したような包絡線を得ることができ、この包絡線は瞬時振幅を表す。なお、包絡線の抽出には、上述のHilbert変換のほか公知の信号処理技術を任意に採用すればよい。 The calculated value is, for example, a value obtained by averaging the envelope amplitude (envelope) obtained by performing envelope processing on the waveform of vibration sound data obtained within a predetermined time after the eggshell E1 is hit by the vibration means 3 Is used. When enveloping the waveform of vibration sound data, non-patent literature (Hiroshi Toda, Akitada, Hiroaki Kawabata “Introduction and Application of the Latest Wavelet Practice Course”, published by Softbank Creative, Inc., October 2005, p.35- A known Hilbert transform as described in 46) may be used. For example, when vibration sound data (input signal) as indicated by a broken line in FIG. 2 is obtained, the input signal is subjected to Hilbert transform, and consists of a real part signal f (t) and an imaginary part signal h (t). An analytic signal z (t) (= f (t) + ih (t)) is generated. Next, the real part signal f (t) and the imaginary part signal h (t) are squared. Then, the sum (= f (t) 2 + h (t) 2 ) of the squared real part signal f (t) and imaginary part signal h (t), that is, the instantaneous power pn is calculated. By calculating the square root of the instantaneous power p n to calculate the envelope signal a n (= √p n). This envelope signal based on a n can be obtained envelope as indicated by the solid line in FIG. 2, this envelope represents the instantaneous amplitude. In addition to the above-described Hilbert transform, a known signal processing technique may be arbitrarily employed for extracting the envelope.

なお、ここでEnvelopeの値の平均とは、特定のハンマー3の振幅データを取得したデータ取得時間内の「振幅の積算値÷時間幅」で算出されるものであり、中央値や最頻値など統計学で用いられる他の代表値を用いてもよいのはもちろんである。また、データ取得時間(上述した所定時間)は、検査対象の鶏卵Eの振動音と次に打撃される鶏卵Eの振動音とが干渉しない程度の長さで自由に設定可能である。 Here, the average of the envelope values is calculated by “amplitude integrated value ÷ time width” within the data acquisition time when the amplitude data of the specific hammer 3 is acquired. Of course, other representative values used in statistics may be used. The data acquisition time (predetermined time described above) can be freely set to a length that does not interfere with the vibration sound of the egg E to be inspected and the vibration sound of the egg E to be hit next.

本実施形態の判定手段5は、この演算値が所定の閾値T1以下の場合に、検査対象の鶏卵Eが若齢の鶏群由来のものであると判定し、逆に演算値が所定の閾値T1を超えない場合に、検査対象の鶏卵Eが老齢の鶏群由来のものであると判定する。ここで、若齢の鶏群由来の鶏卵として、おおよそ150日齢から300日齢程度の鶏から産まれた卵を想定している。 The determination means 5 of this embodiment determines that the egg E to be examined is derived from a young chicken group when the calculated value is equal to or less than the predetermined threshold T1, and conversely the calculated value is the predetermined threshold. When T1 is not exceeded, it determines with the egg E to be examined derived from an old-age chicken group. Here, as an egg derived from a young chicken group, an egg born from a chicken of about 150 to 300 days of age is assumed.

分配装置は、図示しない分配コンベヤに直交して設けられており、この分配コンベヤから所定の集合場所に鶏卵Eを放出するものである。詳述すれば、卵重を計量された6列の鶏卵Eは、公知の図示しない移し替え装置により単列の分配コンベヤに移し替えられた後、各集合場所へと振り分けられる。なお、各集合場所の選別区分の設定は任意であるが、ここでは選別区分として卵重を用いて、LLサイズ、Lサイズ、Mサイズ、MSサイズ、Sサイズ、SSサイズに対応する集合場所をそれぞれ設定し、さらに、MSサイズ、Sサイズ、SSサイズについては、鶏卵Eが若齢の鶏群由来のものであると判定された場合のMSサイズ、Sサイズ、SSサイズの各集合場所と、鶏卵Eが老齢の鶏群由来のものであると判定された場合のMSサイズ、Sサイズ、SSサイズの各集合場所とを設定している。 The distribution device is provided orthogonal to a distribution conveyor (not shown), and discharges the eggs E from the distribution conveyor to a predetermined gathering place. More specifically, six rows of eggs E whose weighed eggs are transferred to a single row distribution conveyor by a known transfer device (not shown) and then distributed to each gathering place. In addition, although the setting of the selection classification of each meeting place is arbitrary, here, using egg weight as a selection classification, the meeting place corresponding to LL size, L size, M size, MS size, S size, SS size is set. Each set, and for MS size, S size, SS size, each gathering place of MS size, S size, SS size when it is determined that the egg E is derived from a young chicken group, The collection location of MS size, S size, and SS size when it is determined that the egg E is derived from an old-age chicken group is set.

次に、鶏卵の選別集合システムの作動を説明する。 Next, the operation of the chicken egg sorting assembly system will be described.

コンベヤに載置された被検査卵Eが搬送され、ハンマー3の衝撃付与位置に到達するとハンマー3は判定手段5からの駆動信号に基づきロータリーソレノイドによって駆動され被検査卵Eに衝撃を与える。その際に発生した振動音は、マイクロフォン4によって受信される。受信した振動音は、振動音データとして、判定手段5に取り込まれる。 When the test egg E placed on the conveyor is conveyed and reaches the impact applying position of the hammer 3, the hammer 3 is driven by a rotary solenoid based on a drive signal from the determination means 5 and gives an impact to the test egg E. The vibration sound generated at that time is received by the microphone 4. The received vibration sound is taken into the determination means 5 as vibration sound data.

判定手段5は、振動検出手段4にて検出された振動の振幅の減衰する速さに基づいて、具体的には、この振動の振幅の減衰する速さが数値化された演算値に基づいて、次のようにして被検査卵Eが若齢の鶏群由来のものか否かを判定する。演算値と所定の閾値T1とを比較して、演算値が所定の閾値T1以下の場合、すなわち、所定時間内に振動音の振幅が大きく減衰する場合には、被検査卵Eが若齢の鶏群由来のものであると判定して、その品質情報が制御装置7内に記憶される。一方、演算値と所定の閾値T1とを比較して、演算値が所定の閾値T1よりも大きい場合、すなわち、所定時間内に振動音の振幅がほとんど減衰しない場合には、被検査卵Eが老齢の鶏群由来のものであると判定して、その品質情報が制御装置7内に記憶される。 The determination means 5 is based on the speed at which the amplitude of vibration detected by the vibration detection means 4 is attenuated. Specifically, the determination means 5 is based on an arithmetic value obtained by quantifying the speed at which the amplitude of vibration is attenuated. Then, it is determined whether or not the test egg E is derived from a young chicken group as follows. When the calculated value is compared with the predetermined threshold T1, and the calculated value is equal to or less than the predetermined threshold T1, that is, when the amplitude of the vibration sound is greatly attenuated within the predetermined time, the test egg E is young. The quality information is stored in the control device 7 by determining that it is derived from the flock. On the other hand, when the calculated value is compared with the predetermined threshold T1, and the calculated value is larger than the predetermined threshold T1, that is, when the amplitude of the vibration sound hardly attenuates within the predetermined time, The quality information is stored in the control device 7 by determining that it is derived from an old flock of chickens.

そして、搬送装置1で運ばれた鶏卵Eが計量部により計量されると、卵重情報が制御装置7内に記憶される。その後、制御装置7に記憶された品質情報と卵重情報とに基づいて分配装置が制御されて、鶏卵Eがそれぞれ適切な集合場所に放出される。 When the egg E carried by the transport device 1 is weighed by the weighing unit, the egg weight information is stored in the control device 7. Thereafter, the distribution device is controlled based on the quality information and the egg weight information stored in the control device 7, and the eggs E are respectively discharged to appropriate gathering locations.

このように、本実施形態の鶏卵の選別集合システムによれば、検査対象の鶏卵Eが若齢の鶏群由来のものか否かを判定することができるので、従来の卵の検査装置で種々行われてきた正常卵か否かのみの判定に基づいた選別ではなく、正常卵の中でさらに品質による選別を行うことが可能となる。すなわち、加工特性など品質の異なる、若齢の鶏群由来のサイズの小さい鶏卵Eと、老齢の鶏群由来のサイズの小さい鶏卵Eとをそれぞれ別の場所に集めることができる。 As described above, according to the selected egg collection system of the present embodiment, it is possible to determine whether or not the egg E to be inspected is derived from a young chicken group. The sorting based on the quality can be further performed in the normal eggs, not the sorting based on the determination of only the normal eggs. That is, the small-sized egg E derived from the young chicken group and the small-sized egg E derived from the old chicken group having different qualities such as processing characteristics can be collected in different places.

<実施例>
次に、このような検査装置2を用いた一実施例を図3〜図14を用いて説明する。なお、本発明はこの実施例に限られないのはもちろんである。
<Example>
Next, an embodiment using such an inspection apparatus 2 will be described with reference to FIGS. Of course, the present invention is not limited to this embodiment.

本実施例の検査装置2で検査される卵Eの属性を以下に示す。これら2種類の卵Eは、互いに親鶏群の日齢が異なる。
若齢の鶏群由来(Y)の鶏卵:親鶏の日齢→211日齢、鶏種→後藤さくら、サイズ→MまたはL、卵殻色→ピンク、個数→30個
老齢の鶏群由来(O)の鶏卵:親鶏の日齢→700日齢、鶏種→後藤さくら、サイズ→MまたはL、卵殻色→ピンク、個数→29個
The attributes of the egg E to be inspected by the inspection apparatus 2 of the present embodiment are shown below. These two types of eggs E are different in age of the parent chicken group.
Eggs derived from young chicken group (Y): Age of parent chicken → 211 days old, chicken species → Sakura Goto, size → M or L, eggshell color → pink, number → 30 derived from old chicken group (O ) Eggs: Parental age → 700 days old, chicken species → Goto Sakura, size → M or L, eggshell color → pink, number → 29

本実施例の鶏卵の検査装置2は、加振手段3として、従来公知のひび卵検査装置で用いられるのと同一のロータリーソレノイド駆動式のハンマー3を使用し、振動検出手段4として、従来公知のひび卵検査装置で用いられるのと同一の振動音受信用のマイクロフォン4を使用している。 The egg inspection apparatus 2 of the present embodiment uses the same rotary solenoid-driven hammer 3 as that used in a conventionally known crack egg inspection apparatus as the vibration means 3, and is conventionally known as the vibration detection means 4. The same vibration sound receiving microphone 4 as that used in the cracked egg inspection apparatus is used.

図3は、若齢の鶏群由来(Y)の鶏卵Eの振動音の典型的な例を2つ示す。縦軸は、振動音をマイクロフォン4で受信し、受信電圧をアンプ41で増幅してAD変換した値を表し、横軸は時間を表す。測定時間は、2.5msec程度としている。これらの例から分かるように、若齢の鶏群由来(Y)の場合には、振動音の振幅が時間の経過とともに減衰している。一方、図4は、老齢の鶏群由来(O)の鶏卵Eの振動音の典型的な例を2つ示す。これらの例から分かるように、老齢の鶏群由来(O)の場合には、振動音の振幅がほとんど減衰することなく振動し続けていることが読み取れる。 FIG. 3 shows two typical examples of the vibration sound of a chicken egg E derived from a young chicken group (Y). The vertical axis represents the value obtained by receiving the vibration sound by the microphone 4 and amplifying the received voltage by the amplifier 41 and AD conversion, and the horizontal axis represents time. The measurement time is about 2.5 msec. As can be seen from these examples, in the case of a young chicken group (Y), the amplitude of the vibration sound is attenuated over time. On the other hand, FIG. 4 shows two typical examples of the vibration sound of an egg E derived from an old-age chicken group (O). As can be seen from these examples, in the case of (O) derived from an old-aged flock, it can be read that the vibration sound continues to vibrate with almost no attenuation.

本実施例の判定手段5が行う品質判定処理は、マイクロフォン4で検出された振動音の振幅の減衰する速さに基づいて行う。具体的に言えば、加振手段3で卵殻E1に打撃を加えてから所定時間内に得られる振動音データの波形に、Envelope処理を施して得られるEnvelope振幅を平均化した値と、所定の閾値T1とを比較している。 The quality determination process performed by the determination unit 5 of the present embodiment is performed based on the speed at which the amplitude of the vibration sound detected by the microphone 4 is attenuated. Specifically, a value obtained by averaging the envelope amplitude obtained by performing envelope processing on the waveform of vibration sound data obtained within a predetermined time after the eggshell E1 is hit by the vibration means 3, and a predetermined value The threshold value T1 is compared.

図5は、若齢の鶏群由来(Y)の鶏卵Eの振動音データ(図3で示したものと同じ、振動音の元データを破線で示す)にEnvelope処理を施したもの(図5において実線で示す)を表しており、一方、図6は、老齢の鶏群由来(O)の鶏卵Eの振動音データ(図4で示したものと同じ、振動音の元データを破線で示す)にEnvelope処理を施したもの(図6において実線で示す)を表している。また、図7には、図5で示したもの以外で、若齢の鶏群由来(Y)の鶏卵Eの振動音データにEnvelope処理を施した典型的なものを3つ例示しており、図8には、図6で示したもの以外で、老齢の鶏群由来(O)の鶏卵Eの振動音データにEnvelope処理を施した典型的なものを3つ例示している。 FIG. 5 shows a result of performing envelope processing on the vibration sound data of the egg E derived from a young chicken group (Y) (same as the data shown in FIG. 3 and the original data of the vibration sound is indicated by a broken line) (FIG. 5). 6 shows the vibration sound data of the egg E derived from the old-age chicken group (O) (the same as that shown in FIG. 4 and the original data of the vibration sound is shown by a broken line). ) Is subjected to Envelop processing (indicated by a solid line in FIG. 6). In addition, FIG. 7 illustrates three typical examples obtained by performing envelope processing on the vibration sound data of the egg E derived from a young chicken group (Y) other than the one shown in FIG. FIG. 8 illustrates three typical examples in which the envelope processing is applied to the vibration sound data of the egg E derived from the old-age chicken group (O) other than the one shown in FIG.

次に、図9は、Envelope振幅を平均化した値を品質別・サイズ別にプロットした散布図である。縦軸は、Envelope振幅の平均値であり、横軸は、左側から順に若齢の鶏群由来(Y)のMサイズ、若齢の鶏群由来(Y)のLサイズ、老齢の鶏群由来(O)のMサイズ、老齢の鶏群由来の(O)のLサイズである。それぞれのサイズの範囲内での左右方向へのプロットの広がりは、検査した卵の順番によるものであり、相関には影響を与えない。なお、老齢の鶏群由来(O)のひび卵についてもプロットしているが、ひび卵はそもそも振動音が正常卵と異なるため、本実施例の鶏卵の検査装置2で、若齢の鶏群由来(Y)の鶏卵Eか否かは検査できない。 Next, FIG. 9 is a scatter diagram in which values obtained by averaging envelope amplitudes are plotted by quality and size. The vertical axis is the average value of the envelope amplitude, and the horizontal axis is the M size from the young chicken group (Y), the L size from the young chicken group (Y), and the old chicken group in order from the left side. M size of (O), L size of (O) derived from aged flocks. The spread of the plot in the horizontal direction within each size range is due to the order of the examined eggs and does not affect the correlation. In addition, although the cracked egg derived from the old-age chicken group (O) is also plotted, since the cracked egg is originally different in vibration sound from the normal egg, the chicken egg inspection apparatus 2 of the present embodiment uses the young chicken group. It is not possible to test whether the egg is of origin (Y).

本実施例の検査装置2では、平均値=100を所定の閾値T1として設定しており、Envelope振幅を平均した値が100以下のものを若齢の鶏群由来(Y)の鶏卵Eと判定し、100を超えるものを老齢の鶏群由来(O)の鶏卵Eと判定する。その判定結果を図10に示す。入手時に若齢の鶏群由来(Y)の鶏卵Eのうち、検査装置2により正しく若齢の鶏群由来(Y)と判定された数は30個中24個、逆に検査装置2が間違って老齢の鶏群由来(O)と判定した数は30個中6個で、誤判定率は、6/30=20%であった。一方、入手時に老齢の鶏群由来(O)の鶏卵Eのうち、検査装置2により正しく老齢の鶏群由来(O)と判定された数は25個中20個、逆に検査装置2が間違って若齢の鶏群由来(Y)と判定した数は25個中5個で、見逃し率は、5/25=20%であった。なお、この誤判定率、見逃し率は、Mサイズのみについて計算するとLサイズを含めたものよりも誤判定率、見逃し率が小さくなる。 In the inspection apparatus 2 of the present embodiment, the average value = 100 is set as the predetermined threshold value T1, and the average value of the envelope amplitude is determined to be 100 or less as the egg E derived from the young chicken group (Y). And the thing exceeding 100 is determined to be an egg E derived from an old-age chicken group (O). The determination result is shown in FIG. Of the eggs E derived from the young chicken group (Y) at the time of acquisition, 24 were out of 30 correctly determined by the inspection apparatus 2 as being derived from the young chicken group (Y). The number determined to be derived from old-age chicken groups (O) was 6 out of 30, and the misjudgment rate was 6/30 = 20%. On the other hand, among the eggs E derived from the old-age chicken group (O) at the time of acquisition, the number correctly determined as the origin of the old-age chicken group (O) by the inspection apparatus 2 is 20 out of 25, and conversely, the inspection apparatus 2 is wrong. The number determined to be derived from young chicken groups (Y) was 5 out of 25, and the miss rate was 5/25 = 20%. In addition, if this misjudgment rate and the overlook rate are calculated only for the M size, the misjudgment rate and the overlook rate are smaller than those including the L size.

本発明の検査装置2は、卵Eを割ることなく非破壊で、加工特性に影響を与える品質を判別するものであるが、この検査装置2の原理の説明のために、若齢の鶏群由来(Y)の鶏卵Eと、老齢の鶏群由来(O)の鶏卵Eの卵殻E1の断面の様子を図11〜図14に示す。 The inspection apparatus 2 of the present invention is non-destructive without breaking the egg E and discriminates the quality that affects the processing characteristics. For the purpose of explaining the principle of the inspection apparatus 2, the young chicken group The state of the cross section of eggshell E1 of origin (Y) egg E and egg shell E1 of old age chicken group origin (O) is shown in FIGS.

図11及び図13は、卵Eを割り、中央付近の卵殻E1及び卵殻膜E2をはさみで適当なサイズに切った後、デジタル顕微鏡で撮影した断面写真である。図11は、若齢の鶏群由来(Y)の鶏卵Eの卵殻E1の断面であり、図12は図11を説明用に模式的に示した図である。一般的に卵殻E1はスポンジ状に小孔が分布したスポンジ基質E3と乳頭突起E4とから構成され、表面をクチクラ層E5に覆われている。しかしながら、図11及び図12では乳頭突起E4を観察することができず、卵殻E1と卵殻膜E2の境界が不明確となっている。若齢の鶏群由来(Y)の鶏卵Eでは、このように卵殻E1と卵殻膜E2との結合が強い状態であるため、卵殻膜E2がダンパーの役割を果たして、ハンマー3等で加振された後時間とともに振動が減衰すると考えられる。一方、図13は、老齢の鶏群由来(O)の鶏卵Eの卵殻E1の断面であり、図14は図13を説明用に模式的に示した図である。図13及び図14では、卵殻E1と卵殻膜E2との間に多数の乳頭突起E4が観察でき、隣接する乳頭突起E4間に隙間E6が形成されているのも確認できる。老齢の鶏群由来(O)の鶏卵Eでは、このように卵殻E1と卵殻膜E2との結合が弱い状態であるため、ハンマー3等で加振された後時間が経っても振動が減衰しにくいと考えられる。 FIG. 11 and FIG. 13 are cross-sectional photographs taken with a digital microscope after the egg E is split and the eggshell E1 and eggshell membrane E2 near the center are cut into appropriate sizes with scissors. FIG. 11 is a cross section of an eggshell E1 of a chicken egg E derived from a young chicken group (Y), and FIG. 12 is a diagram schematically showing FIG. 11 for explanation. In general, the eggshell E1 is composed of a sponge substrate E3 and nipple protrusions E4 in which small holes are distributed in a sponge shape, and the surface is covered with a cuticle layer E5. However, in FIG.11 and FIG.12, the papillary process E4 cannot be observed, and the boundary of eggshell E1 and eggshell membrane E2 is unclear. In the egg E derived from a young chicken group (Y), since the binding between the eggshell E1 and the eggshell membrane E2 is strong as described above, the eggshell membrane E2 serves as a damper and is vibrated with a hammer 3 or the like. It is thought that the vibration is attenuated with time after. On the other hand, FIG. 13 is a cross-sectional view of an eggshell E1 of an egg E derived from an old-age chicken group (O), and FIG. 14 is a diagram schematically showing FIG. 13 for explanation. In FIG.13 and FIG.14, many nipple processes E4 can be observed between eggshell E1 and eggshell membrane E2, and it can also confirm that the clearance gap E6 is formed between the adjacent nipple processes E4. In the egg E derived from the old-age chicken group (O), since the binding between the eggshell E1 and the eggshell membrane E2 is weak as described above, the vibration is attenuated even after a long time after being vibrated with the hammer 3 or the like. It is considered difficult.

<本実施形態の効果>
以上説明したように、本実施形態にかかる鶏卵の検査装置2は、検査対象の鶏卵Eの卵殻E1表面に対して加振する加振手段3と、この加振手段3によって発生した卵殻E1の振動を検出する振動検出手段4と、この振動検出手段4にて検出された振動の振幅の減衰する速さに基づいて、検査対象の鶏卵Eが若齢の鶏群由来のものであるか否かを判定する判定手段5とを備えてなる。そのため、加工特性に優れたハウユニットの高い鶏卵E、つまり若齢の鶏群由来の鶏卵Eと、加工特性に劣るハウユニットの低い鶏卵E、つまり老齢の鶏群由来の鶏卵Eとを、割卵することなく非破壊で判別することができる。
<Effect of this embodiment>
As described above, the egg inspection apparatus 2 according to the present embodiment includes the vibration means 3 that vibrates the surface of the eggshell E1 of the egg E to be examined, and the eggshell E1 generated by the vibration means 3. Based on the vibration detection means 4 for detecting the vibration and the speed at which the amplitude of the vibration detected by the vibration detection means 4 is attenuated, whether or not the egg E to be examined is derived from a young chicken group Determination means 5 for determining whether or not. Therefore, the egg E having a high How unit with excellent processing characteristics, that is, a chicken egg E derived from a young flock, and the egg E having a low How unit having inferior processing characteristics, that is, a egg E derived from an old flock, are divided. It is possible to discriminate without breaking without laying eggs.

また、本実施形態の振動検出手段4は、加振手段3によって発生した振動音を検出するものであり、判定手段5が、振動音の振幅の減衰する速さを数値化する演算部6を備え、この演算部6により数値化された値が所定の閾値T1以下の場合に、検査対象の鶏卵Eが若齢の鶏群由来のものであると判定する。そのため、従来の振動音検知方式のひび卵検査装置、すなわち、ハンマー3の衝撃による卵殻E1の振動(による空気振動)をマイクロフォン4で間接的に検知するひび卵検査装置を応用した形で、被検査卵が正常か否かという従来の判定とは異なり、卵質の良い若齢の鶏群由来の鶏卵Eか否かを判別できる。 Further, the vibration detection means 4 of the present embodiment detects the vibration sound generated by the vibration means 3, and the determination means 5 includes a calculation unit 6 that digitizes the speed at which the amplitude of the vibration sound is attenuated. In addition, when the value digitized by the calculation unit 6 is equal to or less than the predetermined threshold value T1, it is determined that the egg E to be examined is derived from a young chicken group. For this reason, a cracked egg inspection apparatus using a conventional vibration sound detection system, that is, a crack egg inspection apparatus that indirectly detects the vibration of the eggshell E1 due to the impact of the hammer 3 by the microphone 4 is applied. Unlike the conventional determination of whether or not the test egg is normal, it is possible to determine whether or not the egg E is from a young chicken group with good egg quality.

さらに、本実施形態の鶏卵Eの選別集合システムは、複数列に並ぶ鶏卵Eを搬送する搬送装置1と、この搬送装置1上を搬送される鶏卵Eが若齢の鶏群由来のものであるか否かを検査する鶏卵の検査装置2と、この検査装置2の下流側に配置され当該検査装置2の検査結果に基づいて鶏卵Eが分配される分配装置とを備えてなる。そのため、検査装置2により若齢の鶏群由来と判定された鶏卵Eと老齢の鶏群由来と判定された鶏卵Eとを別々の集合場所に振り分けることができる。一般的に若齢の鶏群由来のものの方が老齢の鶏群由来のものに比べてハウユニットの高い良い卵質のものが多いため、例えば、商品として高品質のものが要求される場合には、若齢の鶏群由来の鶏卵Eが集められた中からピックアップすれば、良い品質の鶏卵Eをより多く集められる可能性が高まる。 Furthermore, in the sorting and collecting system for eggs E according to the present embodiment, the transport device 1 for transporting the eggs E arranged in a plurality of rows and the egg E transported on the transport device 1 are derived from a young chicken group. The egg inspection apparatus 2 for inspecting whether or not, and a distribution apparatus that is arranged on the downstream side of the inspection apparatus 2 and distributes the egg E based on the inspection result of the inspection apparatus 2 are provided. Therefore, the egg E determined to be derived from the young chicken group and the egg E determined to be derived from the old chicken group by the inspection device 2 can be distributed to different gathering locations. Generally, those derived from young flocks have more egg products with a high How unit compared to those derived from old flocks, for example, when products with high quality are required. If it picks up from among the eggs E which originated from the young chicken group, the possibility that more good quality eggs E can be collected increases.

なお、本発明は上述した実施形態に限られない。 The present invention is not limited to the embodiment described above.

本発明の鶏卵の検査装置は、卵殻を加振した際に生じる振動を利用して検査対象の鶏卵の品質を測定するものであり、従来よく知られた、卵殻を加振した際に生じる振動を利用して卵殻のひび割れの有無を検査する機構を種々適用することができる。すなわち、加振手段と振動検出手段とは、上述したハンマーとマイクロフォンに限定されることなく種々変更可能である。一例として、振動検出手段は、圧電素子などを用いて卵殻に直接または間接的に接触して加振手段によって発生した振動を検出するものであってもよい。このように検査装置が卵殻の振動を直接捉える場合であっても、判定手段が振動の振幅の減衰する速さを数値化する演算部を備え、この演算部により数値化された値が所定の閾値以下の場合に、検査対象の鶏卵が若齢の鶏群由来のものであると判定すればよい。 The egg inspection apparatus of the present invention measures the quality of the egg to be inspected using vibration generated when the eggshell is vibrated, and is well known in the art. Various mechanisms for inspecting the presence or absence of cracks in eggshells can be applied. That is, the vibration means and the vibration detection means can be variously changed without being limited to the above-described hammer and microphone. As an example, the vibration detection means may detect vibration generated by the vibration means by directly or indirectly contacting the eggshell using a piezoelectric element or the like. Thus, even when the inspection apparatus directly captures the vibration of the eggshell, the determination means includes a calculation unit that quantifies the speed at which the amplitude of the vibration is attenuated, and the value quantified by the calculation unit is a predetermined value. What is necessary is just to determine with the egg of test object originating in a young chicken group when below a threshold value.

また、上述した実施形態及び実施例においては、加振手段及び振動検出手段として、従来公知のひび卵検査装置で用いられるのと同一のハンマーやマイクロフォンを使用していたがこれには限られず種々変更可能である。なお、ひび割れの有無については、1つの卵につき複数箇所(例えば卵の全周にわたって8箇所)を加振する必要があるが、本発明の検査装置による品質検査では、1つの卵につき1箇所を最低1回加振するだけで若齢の鶏群由来の卵か否かを判別可能である。上述した実施形態や実施例においても1回の加振に基づく振動音の振幅の減衰する速さに基づいてEnvelope値の平均を算出することを想定している。もちろん、データの信頼性を高めるべく、1つの卵につき複数箇所を/複数回加振してもよいのは言うまでもない。 In the above-described embodiments and examples, the same hammer and microphone as those used in conventionally known cracked egg inspection apparatuses are used as the excitation means and the vibration detection means, but the invention is not limited to this. It can be changed. As for the presence or absence of cracks, it is necessary to vibrate a plurality of locations per egg (for example, 8 locations around the entire circumference of the egg), but in quality inspection using the inspection apparatus of the present invention, one location per egg is required. It is possible to determine whether or not the egg is derived from a young flock only by shaking at least once. In the above-described embodiments and examples, it is assumed that the average of the envelope values is calculated based on the speed at which the amplitude of the vibration sound based on one excitation is attenuated. Of course, in order to increase the reliability of data, it is needless to say that a plurality of locations may be vibrated / multiple times per egg.

また、本発明の鶏卵の検査装置は、ひび割れの有無を検査するひび卵検査装置と関連づけて使用してもよい。このような検査システムとして、検査対象の鶏卵を回転させる回転手段(例えば、つづみローラなど)と、この回転手段上の鶏卵の卵殻表面に対して複数回加振する加振手段と、この加振手段によって発生した振動を検出する振動検出手段と、検査対象の鶏卵がひび卵であるか否かを判定するひび卵判定手段と、検査対象の鶏卵が若齢の鶏群由来のものであるか否かを判定する品質判定手段(上述した実施形態や実施例で述べた「判定手段」に対応)とを備え、ひび卵判定手段と品質判定手段とは、振動検出手段にて検出された振動に基づいて判定を行うものが挙げられる。ここで、ひび卵判定手段で用いる振動データと品質判定手段で用いる振動データとは、別々であってもよいし、同一であってもよい。言い換えれば、ひび割れの有無を検査するひび卵検査装置と並列させて、ひび割れの有無を検査した後に若齢の鶏群由来の卵か否かの検査を行うこともできるし、ひび卵検査と卵質検査の加振動作及び振動検出動作を共通化して、1つの振動音信号から得られる2つの情報(ひび割れの有無や程度に関するひび割れ情報と、若齢の鶏群由来の卵か否かに関する品質情報)に基づいて、言い換えれば、ひび割れの確認用に検出した振動音データを品質検査用に再利用して、ひび割れか否かの確認と若齢の鶏群由来の卵か否かの判定を並行して行ってもよい。 Moreover, you may use the inspection apparatus of the egg of this invention in connection with the crack egg inspection apparatus which test | inspects the presence or absence of a crack. As such an inspection system, a rotating means (for example, a squeezing roller) for rotating the egg to be inspected, a vibrating means for vibrating the eggshell surface of the egg on the rotating means a plurality of times, Vibration detecting means for detecting vibrations generated by the vibrating means, cracked egg determining means for determining whether or not the egg to be inspected is a cracked egg, and the egg to be inspected is derived from a young chicken group Quality judging means (corresponding to the "determining means" described in the above-described embodiments and examples), and the cracked egg judging means and the quality judging means are detected by the vibration detecting means. One that makes a determination based on vibration is mentioned. Here, the vibration data used by the cracked egg judging means and the vibration data used by the quality judging means may be separate or the same. In other words, in parallel with a cracked egg inspection device that checks for cracks, you can check for cracks and then check for eggs from young flocks. Two types of information obtained from one vibration sound signal (crack information on the presence or absence of cracks and the degree of cracks, and quality related to whether eggs are derived from young flocks) Information), in other words, the vibration sound data detected for confirmation of cracks can be reused for quality inspection to check for cracks and to determine whether eggs are from young flocks. You may do it in parallel.

ひび割れの検査後に品質の検査を行う前者の場合の一例を以下に示す。ひび卵検査装置は、例えば、上述した鶏卵の検査装置と部品を共通化した加振手段(ハンマー)と振動検出手段(マイクロフォン)を備え、さらに、振動検知手段で検知された振動音データに基づいて被検査卵のひび割れを判定するひび卵判定手段を備えた従来からよく知られているものが好ましい。検査方法の一例としては、まず、被検査卵がひび卵検査装置においてハンマーで加振され、その加振により発生した振動音をマイクロフォンで検出し、ひび卵判定手段においてひび割れがあるか否かを判別する。その後、ひび割れがない卵(正常卵)として判定された被検査卵に対して、本発明にかかる検査装置のハンマーで加振した後、振動音を検出し、判定手段により若齢の鶏群由来の卵か否かを判別する。このように従来のひび卵検査装置の機構と本発明の検査装置の機構を並列させて、ひび割れの有無だけでなく、卵の品質についてもチェックすることが可能となる。 An example of the former case where the quality inspection is performed after the crack inspection is shown below. The cracked egg inspection apparatus includes, for example, vibration means (hammer) and vibration detection means (microphone) that share parts with the above-described egg egg inspection apparatus, and further, based on vibration sound data detected by the vibration detection means. A conventionally well-known one provided with cracked egg judging means for judging cracks of the inspected egg is preferable. As an example of the inspection method, first, an egg to be inspected is vibrated with a hammer in a cracked egg inspection apparatus, and a vibration sound generated by the vibration is detected with a microphone, and whether or not there is a crack in the cracked egg determination means. Determine. After that, the eggs to be inspected determined as non-cracked eggs (normal eggs) are vibrated with the hammer of the inspection apparatus according to the present invention, and then the vibration sound is detected. To determine whether it is an egg. In this way, it is possible to check not only the presence or absence of cracks but also the quality of the eggs by arranging the mechanism of the conventional cracked egg inspection apparatus and the mechanism of the inspection apparatus of the present invention in parallel.

次に、ひび割れの確認用に検出した振動データを品質検査用に再利用する後者の場合の一例を以下に示す。この検査装置は、例えば、加振手段(ハンマー)と振動検出手段(マイクロフォン)を備える。検査方法の一例としては、まず、被検査卵がハンマーで複数回加振され、その加振により発生した振動音をマイクロフォンで検出し、その検出で得られたひび割れ情報をもとにひび卵判定手段においてひび割れがあるか否かを判別する。一方、複数回の加振のうちの少なくとも1回の加振による振動の検出から得られた品質情報をもとに品質判定手段により若齢の鶏群由来の卵か否かを判別する。品質判定手段では、振動検出手段にて検出された振動の振幅の減衰する速さ(複数回の加振による振動音データを用いる場合にはその平均値)に基づいて判定を行えばよい。 Next, an example of the latter case in which vibration data detected for confirmation of cracks is reused for quality inspection is shown below. This inspection apparatus includes, for example, a vibration means (hammer) and a vibration detection means (microphone). As an example of the inspection method, first, the egg to be inspected is vibrated several times with a hammer, the vibration sound generated by the vibration is detected with a microphone, and the cracked egg is determined based on the crack information obtained by the detection. It is determined whether or not there is a crack in the means. On the other hand, based on the quality information obtained from the detection of vibration by at least one vibration out of a plurality of vibrations, it is determined whether or not the egg is derived from a young chicken group by the quality determination means. The quality determination means may make the determination based on the speed at which the amplitude of the vibration detected by the vibration detection means attenuates (an average value when vibration sound data obtained by a plurality of vibrations is used).

さらに、本発明の演算部は、上述したようなEnvelope振幅(包絡線)を平均化した値を算出するものに限られない。例えば、振動音データの波形をEnvelope処理した後の時間と振幅で囲まれる面積を算出し、判定手段でその面積の値と閾値とを比較するものが考えられる。この場合、面積の値が閾値以下の場合、すなわち、所定時間内に振動音の振幅が大きく減衰するため面積が小さくなる場合には、被検査卵が若齢の鶏群由来のものであると判定すればよい。また、他の例としては、振動音データの波形をEnvelope処理した後の(加振直後ではない)特定の時刻の瞬時振幅を算出し、判定手段でその瞬時振幅の値と閾値とを比較するものであってもよい。この場合、瞬時振幅の値が閾値以下の場合、すなわち、加振後時間が経過すると振動音の振幅が大きく減衰するため瞬時振幅が小さくなる場合には、被検査卵が若齢の鶏群由来のものであると判定すればよい。他にも、複数時点における振幅をつないだ勾配を用いて振幅の減衰する速さを演算する方法や、振動データの基準点よりも下側に表れる振幅を基準点より上側に反転させて、その波形の面積などを用いて振幅の減衰する速さを演算する方法などが考えられる。 Furthermore, the calculation part of this invention is not restricted to what calculates the value which averaged the envelope amplitude (envelope) as mentioned above. For example, an area surrounded by time and amplitude after the waveform of vibration sound data is enveloped is calculated, and the value of the area is compared with a threshold value by a determination unit. In this case, when the value of the area is equal to or less than the threshold value, that is, when the area is small because the amplitude of the vibration sound is greatly attenuated within a predetermined time, the test egg is derived from a young chicken group What is necessary is just to judge. As another example, the instantaneous amplitude at a specific time (not immediately after excitation) after the envelope processing of the waveform of the vibration sound data is calculated, and the value of the instantaneous amplitude is compared with the threshold value by the determination unit. It may be a thing. In this case, if the value of the instantaneous amplitude is less than or equal to the threshold value, that is, if the amplitude of the vibration sound is greatly attenuated after the time after excitation, and the instantaneous amplitude becomes small, the test egg is derived from a young chicken group What is necessary is just to determine with it. Other methods include calculating the speed at which the amplitude decays using a gradient connecting the amplitudes at multiple points in time, and inverting the amplitude that appears below the reference point of the vibration data above the reference point. A method of calculating the speed at which the amplitude decays using the area of the waveform or the like is conceivable.

また、判定手段は、検査対象の鶏卵を若齢の鶏群由来のものか、老齢の鶏群由来のものかの2つに分ける場合のみならず、閾値を複数設定するなどして、例えば若齢の鶏群由来のものと、中程度の日齢の鶏群由来のものと、老齢の鶏群由来のものとの3段階、またはそれ以上に分類するようにしてもよい。 In addition, the determination means is not limited to the case where the eggs to be inspected are divided into two groups, one derived from a young chicken group or one derived from an old chicken group. You may make it classify | categorize into the 3 steps | paragraph or more of the thing derived from an age-old chicken group, the thing derived from a medium-aged chicken group, and the thing derived from an old-aged chicken group.

今回開示された実施の形態は例示であってこれに制限されるものではない。本発明は上記で説明した範囲ではなく、特許請求の範囲によって示され、特許請求の範囲と均等の意味および範囲でのすべての変更が含まれることが意図される。 The embodiment disclosed this time is an example, and the present invention is not limited to this. The present invention is defined by the terms of the claims, rather than the scope described above, and is intended to include any modifications within the scope and meaning equivalent to the terms of the claims.

本発明は、鶏卵の検査装置、鶏卵の選別集合システム、鶏卵の検査システムに利用することができる。 INDUSTRIAL APPLICABILITY The present invention can be used for an egg inspection apparatus, an egg sorting and collecting system, and an egg inspection system.

1…搬送装置
2…鶏卵の検査装置
3…加振手段(ハンマー)
4…振動検出手段(マイクロフォン)
5…判定手段
6…演算部
T1…閾値
E…鶏卵
E1…卵殻
DESCRIPTION OF SYMBOLS 1 ... Conveyance apparatus 2 ... Egg inspection apparatus 3 ... Excitation means (hammer)
4. Vibration detection means (microphone)
5 ... Determination means 6 ... Calculation unit T1 ... Threshold E ... Egg E1 ... Eggshell

Claims (6)

検査対象の鶏卵の卵殻表面に対して加振する加振手段と、
この加振手段によって発生した振動を検出する振動検出手段と、
この振動検出手段にて検出された振動の振幅の減衰する速さに基づいて、検査対象の鶏卵が若齢の鶏群由来のものであるか否かを判定する判定手段とを備えた鶏卵の検査装置。
Vibration means for vibrating the eggshell surface of the egg to be inspected;
Vibration detection means for detecting vibrations generated by the vibration means;
A determination means for determining whether or not the chicken egg to be inspected is derived from a young chicken group based on the speed at which the amplitude of vibration detected by the vibration detection means attenuates; Inspection device.
振動検出手段が、加振手段によって発生した振動音を検出するものであり、
判定手段が、振動音の振幅の減衰する速さを数値化する演算部を備え、
この演算部により数値化された値が所定の閾値以下の場合に、検査対象の鶏卵が若齢の鶏群由来のものであると判定する請求項1記載の鶏卵の検査装置。
The vibration detection means detects vibration sound generated by the vibration means,
The determination means includes a calculation unit that quantifies the speed at which the amplitude of the vibration sound attenuates,
The egg inspection apparatus according to claim 1, wherein when the value digitized by the calculation unit is equal to or less than a predetermined threshold value, the egg to be inspected is determined to be derived from a young chicken group.
振動検出手段が、加振手段によって発生した振動を卵殻に接触して検出するものであり、
判定手段が、振動の振幅の減衰する速さを数値化する演算部を備え、
この演算部により数値化された値が所定の閾値以下の場合に、検査対象の鶏卵が若齢の鶏群由来のものであると判定する請求項1記載の鶏卵の検査装置。
The vibration detection means detects the vibration generated by the vibration means in contact with the eggshell,
The determination means includes a calculation unit that quantifies the speed at which the amplitude of vibration attenuates,
The egg inspection apparatus according to claim 1, wherein when the value digitized by the calculation unit is equal to or less than a predetermined threshold value, the egg to be inspected is determined to be derived from a young chicken group.
複数列に並ぶ鶏卵を搬送する搬送装置と、
この搬送装置上を搬送される鶏卵が若齢の鶏群由来のものであるか否かを検査する請求項1、2または3に記載の鶏卵の検査装置と、
この検査装置の下流側に配置され当該検査装置の検査結果に基づいて鶏卵が分配される分配装置とを備えた鶏卵の選別集合システム。
A transport device for transporting eggs arranged in multiple rows;
The egg inspection apparatus according to claim 1, 2 or 3, wherein the egg transferred on the transfer apparatus is inspected to be derived from a young chicken group,
An egg sorting and collecting system, comprising: a distribution device that is arranged downstream of the inspection device and that distributes eggs based on the inspection result of the inspection device.
検査対象の鶏卵を回転させる回転手段と、
この回転手段上の鶏卵の卵殻表面に対して複数回加振する加振手段と、
この加振手段によって発生した振動を検出する振動検出手段と、
この振動検出手段にて検出された振動の振幅の減衰する速さの各回の平均値に基づいて、検査対象の鶏卵が若齢の鶏群由来のものであるか否かを判定する判定手段とを備えた鶏卵の検査システム。
A rotating means for rotating the egg to be inspected;
Vibration means for exciting the eggshell surface of the egg on the rotating means a plurality of times;
Vibration detection means for detecting vibrations generated by the vibration means;
Determination means for determining whether or not the chicken egg to be inspected is derived from a young chicken group, based on the average value of the speed at which the amplitude of the vibration detected by the vibration detection means attenuates each time Chicken egg inspection system.
検査対象の鶏卵を回転させる回転手段と、
この回転手段上の鶏卵の卵殻表面に対して複数回加振する加振手段と、
この加振手段によって発生した振動を検出する振動検出手段と、
検査対象の鶏卵がひび卵であるか否かを判定するひび卵判定手段と、
検査対象の鶏卵が若齢の鶏群由来のものであるか否かを判定する品質判定手段とを備え、
ひび卵判定手段と品質判定手段とは、振動検出手段にて検出された振動に基づいて判定を行うものである鶏卵の検査システム。
A rotating means for rotating the egg to be inspected;
Vibration means for exciting the eggshell surface of the egg on the rotating means a plurality of times;
Vibration detection means for detecting vibrations generated by the vibration means;
A cracked egg judging means for judging whether or not the egg to be inspected is a cracked egg;
And a quality determination means for determining whether the egg to be inspected is derived from a young chicken group,
The cracked egg determination means and the quality determination means are a chicken egg inspection system that makes a determination based on the vibration detected by the vibration detection means.
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