JP2017116254A - Evaporator with cold storage function - Google Patents
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- JP2017116254A JP2017116254A JP2017020899A JP2017020899A JP2017116254A JP 2017116254 A JP2017116254 A JP 2017116254A JP 2017020899 A JP2017020899 A JP 2017020899A JP 2017020899 A JP2017020899 A JP 2017020899A JP 2017116254 A JP2017116254 A JP 2017116254A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
Description
この発明は、停車時に圧縮機の駆動源であるエンジンを一時的に停止させる車両のカーエアコンに用いられる蓄冷機能付きエバポレータに関する。 The present invention relates to an evaporator with a cold storage function used in a car air conditioner of a vehicle that temporarily stops an engine that is a drive source of a compressor when the vehicle is stopped.
この明細書および特許請求の範囲において、図2の上下、左右を上下、左右というものとする。 In this specification and claims, the top and bottom, left and right in FIG.
近年、環境保護や自動車の燃費向上などを目的として、信号待ちなどの停車時にエンジンを自動的に停止させる自動車が提案されている。 In recent years, automobiles have been proposed that automatically stop the engine when the vehicle stops, such as when waiting for a signal, for the purpose of environmental protection or improvement in automobile fuel efficiency.
しかしながら、通常のカーエアコンにおいては、エンジンを停止させると、エンジンを駆動源とする圧縮機が停止するので、エバポレータに冷媒が供給されなくなり、冷房能力が急激に低下するという問題がある。 However, in a normal car air conditioner, when the engine is stopped, the compressor using the engine as a driving source stops, so that there is a problem that the refrigerant is not supplied to the evaporator and the cooling capacity is rapidly reduced.
そこで、このような問題を解決するために、エバポレータに蓄冷機能を付与し、エンジンが停止して圧縮機が停止した際に、エバポレータに蓄えられた冷熱を放冷して車室内を冷却することが考えられている。 Therefore, in order to solve such problems, the evaporator is provided with a cold storage function, and when the engine stops and the compressor stops, the cold stored in the evaporator is discharged to cool the vehicle interior. Is considered.
蓄冷機能付きエバポレータとして、本出願人は、先に、上下方向に間隔をおいて配置された1対のタンク間に、長手方向を上下方向に向けるとともに幅方向を通風方向に向けた複数の扁平状冷媒流通管が冷媒流通管の厚み方向に間隔をおいて配置され、隣り合う冷媒流通管どうしの間に通風間隙が形成され、全通風間隙のうち一部の複数の通風間隙に、蓄冷材が封入された蓄冷材容器が配置され、残りの通風間隙にアウターフィンが配置されており、蓄冷材容器が、冷媒流通管に接合された容器本体部と、容器本体部の風下側縁部の上下方向の全長に連なるとともに冷媒流通管よりも通風方向外側に張り出すように設けられた外方張り出し部とを備えており、蓄冷材容器内に、容器本体部から外方張り出し部に至るインナーフィンが配置された蓄冷機能付きエバポレータであって、インナーフィンがオフセット状であり、通風方向にのびる波頂部、通風方向にのびる波底部、および波頂部と波底部とを連結する連結部からなる波状帯板が、通風方向に複数並べられるとともに相互に一体に連結されることにより形成され、通風方向に隣り合う2つの波状帯板の波頂部どうしおよび波底部どうしが上下方向に位置ずれしている蓄冷機能付きエバポレータと、インナーフィンがコルゲート状であり、通風方向にのびる波頂部、通風方向にのびる波底部、および波頂部と波底部とを連結する連結部からなる蓄冷機能付きエバポレータとを提案した(特許文献1参照)。 As an evaporator with a cold storage function, the present applicant has previously made a plurality of flats with a longitudinal direction directed in the vertical direction and a width direction directed in the ventilation direction between a pair of tanks arranged at intervals in the vertical direction. The refrigerant flow pipes are arranged at intervals in the thickness direction of the refrigerant flow pipes, a ventilation gap is formed between the adjacent refrigerant circulation pipes, and a cool storage material is provided in some of the whole ventilation gaps. Is disposed, and the outer fins are disposed in the remaining ventilation gap, and the cool storage material container is connected to the refrigerant body pipe and the leeward side edge portion of the container body portion. And an outer projecting portion provided to extend outward in the ventilation direction from the refrigerant circulation pipe, and an inner portion extending from the container main body portion to the outer projecting portion. Fins are placed An evaporator with a cold storage function, in which an inner fin is offset, and a corrugated belt plate comprising a wave crest extending in the ventilation direction, a wave bottom extending in the ventilation direction, and a connecting portion connecting the wave crest and the wave bottom, An evaporator with a cold storage function formed by a plurality of elements arranged in the direction and integrally connected to each other, wherein wave crests and wave bottoms of two waved strips adjacent to each other in the ventilation direction are displaced in the vertical direction In addition, an evaporator with a cold storage function that includes a corrugated inner fin, a wave crest extending in the ventilation direction, a wave bottom extending in the ventilation direction, and a connecting portion that connects the wave crest and the wave bottom is proposed (see Patent Document 1). ).
しかしながら、特許文献1記載の蓄冷機能付きエバポレータを、自動車のカーエアコンに用いた場合、蓄冷材容器内の蓄冷材が液相であるときには、自動車の揺れや振動により液相蓄冷材が蓄冷材容器内で通風方向に大きく移動することによって、異音が発生するおそれがある。
However, when the evaporator with a cold storage function described in
この発明の目的は、上記問題を解決し、蓄冷材容器内での液相蓄冷材の通風方向の移動を抑制しうる蓄冷機能付きエバポレータを提供することにある。 The objective of this invention is providing the evaporator with a cool storage function which solves the said problem and can suppress the movement of the liquid phase cool storage material in the ventilation direction in the cool storage material container.
本発明は、上記目的を達成するために以下の態様からなる。 In order to achieve the above object, the present invention comprises the following aspects.
1)長手方向が上下方向を向くとともに幅方向が通風方向を向いた複数の扁平状冷媒流通管が、左右方向に間隔をおいて並列状に配置されており、隣り合う冷媒流通管どうしの間に通風間隙が形成され、全通風間隙のうち一部の複数の通風間隙に蓄冷材が封入された蓄冷材容器が配置され、蓄冷材容器内にインナーフィンが配置され、残りの通風間隙に第1アウターフィンが配置されて冷媒流通管に接合され、左右両端の冷媒流通管の外側に第2アウターフィンが配置されて冷媒流通管にろう材により接合されるとともに、左右両端の第2アウターフィンの外側にサイドプレートが配置されて第2アウターフィンにろう材により接合されている蓄冷機能付きエバポレータであって、
サイドプレート、第2アウターフィン、冷媒流通管および蓄冷材容器が連続して並ぶ並び部分を備えている蓄冷機能付きエバポレータ。
1) A plurality of flat refrigerant flow pipes whose longitudinal direction faces the up-down direction and whose width direction faces the ventilation direction are arranged in parallel at intervals in the left-right direction, and between adjacent refrigerant flow pipes Ventilation gaps are formed, and a cool storage material container in which a cool storage material is sealed in a plurality of ventilation gaps among all the ventilation gaps is disposed, inner fins are disposed in the cool storage material container, and the remaining ventilation gaps are One outer fin is disposed and joined to the refrigerant circulation pipe, and second outer fins are arranged outside the refrigerant circulation pipe at the left and right ends and joined to the refrigerant circulation pipe by a brazing material, and the second outer fins at the left and right ends. An evaporator with a cold storage function in which a side plate is disposed outside and joined to the second outer fin by a brazing material,
The evaporator with a cool storage function provided with the part which the side plate, the 2nd outer fin, the refrigerant | coolant distribution pipe, and the cool storage material container are located in a line.
2)左右両端の冷媒流通管とサイドプレートとの間に端部通風間隙が形成されている上記1)記載の蓄冷機能付きエバポレータ。 2) The evaporator with a cold storage function according to the above 1), wherein an end ventilation gap is formed between the refrigerant flow pipes on the left and right ends and the side plate.
3)前記並び部分が左右いずれか一端に設けられている上記1)または2)記載の蓄冷機能付きエバポレータ。 3) The evaporator with a cold storage function according to the above 1) or 2), wherein the line-up portion is provided at either one of the left and right ends.
4)前記並び部分が設けられている前記一端とは反対側の端部に、サイドプレート、第2アウターフィン、冷媒流通管、第1アウターフィン、冷媒流通管および蓄冷材容器が連続して並ぶ第2の並び部分が設けられている上記3)記載の蓄冷機能付きエバポレータ。 4) A side plate, a second outer fin, a refrigerant circulation pipe, a first outer fin, a refrigerant circulation pipe, and a cold storage material container are continuously arranged at an end opposite to the one end where the arrangement portion is provided. The evaporator with a cool storage function as described in 3) above, wherein the second arrangement portion is provided.
5)長手方向が上下方向を向くとともに幅方向が通風方向を向き、かつ通風方向に間隔をおいて配置された複数の扁平状冷媒流通管からなる組が、左右方向に間隔をおいて複数配置され、隣り合う組どうしの間に通風間隙が形成されている上記1)〜4)のうちのいずれかに記載の蓄冷機能付きエバポレータ。 5) A set of a plurality of flat refrigerant flow pipes arranged in the left-right direction are arranged in the left-right direction with the longitudinal direction facing the up-and-down direction and the width direction facing the ventilation direction and spaced in the ventilation direction. The evaporator with a cold storage function according to any one of the above 1) to 4), wherein a ventilation gap is formed between adjacent pairs.
上記1)〜5)の蓄冷機能付きエバポレータによれば、蓄冷材容器内での蓄冷材の大きな移動に起因する異音の発生が抑制される。 According to the evaporator with a cold storage function of the above 1) to 5), the generation of abnormal noise due to the large movement of the cold storage material in the cold storage material container is suppressed.
以下、この発明の実施形態を、図面を参照して説明する。 Embodiments of the present invention will be described below with reference to the drawings.
以下の説明において、通風方向下流側(図1〜図3に矢印Xで示す方向)を前、これと反対側を後というものとする。したがって、前方から後方を見た際の上下、左右が図2の上下、左右となる。 In the following description, the downstream side in the ventilation direction (the direction indicated by the arrow X in FIGS. 1 to 3) is referred to as the front, and the opposite side is referred to as the rear. Accordingly, when viewed from the front to the rear, the top, bottom, left and right are the top, bottom, left, and right in FIG.
さらに、以下の説明において、「アルミニウム」という用語には、純アルミニウムの他にアルミニウム合金を含むものとする。 Furthermore, in the following description, the term “aluminum” includes aluminum alloys in addition to pure aluminum.
図1および図2はこの発明による蓄冷機能付きエバポレータの全体構成を示し、図3〜図7はその要部の構成を示す。 1 and 2 show the overall configuration of an evaporator with a cold storage function according to the present invention, and FIGS. 3 to 7 show the configuration of the main part thereof.
図1および図2において、蓄冷機能付きエバポレータ(1)は、長手方向を左右方向に向けた状態で上下方向に間隔をおいて配置されたアルミニウム製第1ヘッダタンク(2)およびアルミニウム製第2ヘッダタンク(3)と、両ヘッダタンク(2)(3)間に設けられた熱交換コア部(4)とを備えている。 1 and 2, the evaporator (1) with a cold storage function is composed of an aluminum first header tank (2) and an aluminum second one arranged at intervals in the vertical direction with the longitudinal direction directed in the horizontal direction. A header tank (3) and a heat exchange core part (4) provided between both header tanks (2) and (3) are provided.
第1ヘッダタンク(2)は、前側(通風方向下流側)に位置する風下側上ヘッダ部(5)と、後側(通風方向上流側)に位置しかつ風下側上ヘッダ部(5)に一体化された風上側上ヘッダ部(6)とを備えている。風下側上ヘッダ部(5)の左端部に冷媒入口(7)が設けられ、風上側上ヘッダ部(6)の左端部に冷媒出口(8)が設けられている。第2ヘッダタンク(3)は、前側に位置する風下側下ヘッダ部(9)と、後側に位置しかつ風下側下ヘッダ部(9)に一体化された風上側下ヘッダ部(11)とを備えている。第2ヘッダタンク(3)の風下側下ヘッダ部(9)内と風上側下ヘッダ部(11)内とは、図示しない適当な手段により通じさせられている。 The first header tank (2) is located on the leeward upper header part (5) located on the front side (downstream side in the ventilation direction) and on the leeward side upper header part (5) located on the rear side (upstream side in the ventilation direction). And an integrated upwind header section (6). A refrigerant inlet (7) is provided at the left end of the leeward upper header portion (5), and a refrigerant outlet (8) is provided at the left end of the leeward upper header portion (6). The second header tank (3) includes a leeward lower header portion (9) located on the front side and an upwind lower header portion (11) located on the rear side and integrated with the leeward lower header portion (9). And. The inside of the leeward side lower header portion (9) and the inside of the leeward side lower header portion (11) of the second header tank (3) are communicated by appropriate means (not shown).
熱交換コア部(4)には、長手方向が上下方向を向くとともに幅方向が通風方向(前後方向)を向いた複数のアルミニウム押出形材製扁平状冷媒流通管(12)が、左右方向(冷媒流通管(12)の厚み方向)に間隔をおいて並列状に配置されている。ここでは、前後方向に間隔をおいて配置された2つの冷媒流通管(12)からなる複数の組(13)が左右方向に間隔をおいて配置されており、前後の冷媒流通管(12)よりなる組(13)の隣り合うものどうしの間に通風間隙(14)が形成されている。前側の冷媒流通管(12)の上端部は風下側上ヘッダ部(5)に接続されるとともに、同下端部は風下側下ヘッダ部(9)に接続されている。また、後側の冷媒流通管(12)の上端部は風上側上ヘッダ部(6)に接続されるとともに、同下端部は風上側下ヘッダ部(11)に接続されている。 In the heat exchange core part (4), a plurality of extruded aluminum flat refrigerant flow pipes (12) whose longitudinal direction faces the up-down direction and whose width direction faces the ventilation direction (front-rear direction) are provided in the left-right direction ( The refrigerant flow pipes (12) are arranged in parallel at intervals in the thickness direction). Here, a plurality of sets (13) consisting of two refrigerant flow pipes (12) arranged at intervals in the front-rear direction are arranged at intervals in the left-right direction, and the front and rear refrigerant flow pipes (12) A ventilation gap (14) is formed between adjacent members of the set (13). An upper end portion of the front refrigerant flow pipe (12) is connected to the leeward upper header portion (5), and a lower end portion thereof is connected to the leeward lower header portion (9). Further, the upper end portion of the rear refrigerant flow pipe (12) is connected to the windward upper header portion (6), and the lower end portion thereof is connected to the windward lower header portion (11).
熱交換コア部(4)における全通風間隙(14)のうち一部の複数の通風間隙(14)でかつ隣接していない通風間隙(14)において、蓄冷材(図示略)が封入されたアルミニウム製蓄冷材容器(15)が、前後両冷媒流通管(12)に跨るように配置されている。また、残りの通風間隙(14)に、両面にろう材層を有するアルミニウムブレージングシートからなり、かつ前後方向にのびる波頂部、前後方向にのびる波底部、および波頂部と波底部とを連結する連結部よりなるコルゲート状の第1アウターフィン(16)が、前後両冷媒流通管(12)に跨るように配置されて通風間隙(14)を形成する左右両側の組(13)を構成する前後両冷媒流通管(12)にろう付され(ろう材により接合され)ている。ここでは、蓄冷材容器(15)が配置された通風間隙(14)の左右両側に隣り合う通風間隙(14)にはそれぞれ第1アウターフィン(16)が配置されており、左右方向に隣り合う蓄冷材容器(15)間には2つの第1アウターフィン(16)が位置している。また、左右両端の冷媒流通管(12)の組(13)の外側にも両面にろう材層を有するアルミニウムブレージングシートからなり、かつ前後方向にのびる波頂部、前後方向にのびる波底部、および波頂部と波底部とを連結する連結部よりなるコルゲート状の第2アウターフィン(16a)が配置されて前後両冷媒流通管(12)にろう付され、さらに左右両端の第2アウターフィン(16a)の外側にアルミニウム製サイドプレート(17)が配置されて第2アウターフィン(16a)にろう付されている。左右両端の冷媒流通管(12)の組(13)とサイドプレート(17)との間に端部通風間隙(14a)が形成されている。 Aluminum in which a regenerator (not shown) is enclosed in a plurality of ventilation gaps (14) of the entire ventilation gap (14) in the heat exchange core section (4) and in the ventilation gaps (14) that are not adjacent to each other. The cold storage material container (15) is disposed so as to straddle both the front and rear refrigerant flow pipes (12). Further, the remaining ventilation gap (14) is made of an aluminum brazing sheet having a brazing filler metal layer on both sides, and has a wave crest extending in the front-rear direction, a wave bottom extending in the front-rear direction, and a connection connecting the wave crest and the wave bottom. First and second corrugated outer fins (16) are arranged so as to straddle both front and rear refrigerant flow pipes (12) to form both left and right sets (13) forming a ventilation gap (14) It is brazed (joined by a brazing material) to the refrigerant flow pipe (12). Here, the first outer fins (16) are arranged in the ventilation gaps (14) adjacent to the left and right sides of the ventilation gap (14) in which the cool storage material container (15) is arranged, and are adjacent in the left-right direction. Two first outer fins (16) are located between the cold storage material containers (15). In addition, the outer side of the set (13) of the refrigerant flow pipes (12) at the left and right ends is made of an aluminum brazing sheet having a brazing filler metal layer on both sides, and has a wave crest extending in the front-rear direction, a wave bottom extending in the front-rear direction, A corrugated second outer fin (16a) composed of a connecting portion that connects the top and the wave bottom is disposed and brazed to both the front and rear refrigerant flow pipes (12), and further, the second outer fin (16a) at both left and right ends. An aluminum side plate (17) is disposed outside and is brazed to the second outer fin (16a). An end ventilation gap (14a) is formed between the set (13) of the refrigerant flow pipes (12) at the left and right ends and the side plate (17).
すなわち、蓄冷機能付きエバポレータ(1)は、サイドプレート(17)、第2アウターフィン(16a)、冷媒流通管(12)の組(13)および蓄冷材容器(15)が連続して並ぶ第1の並び部分(20)を備えている。第1の並び部分(20)は蓄冷機能付きエバポレータ(1)の右端に設けられている。また、蓄冷機能付きエバポレータ(1)の左端に、サイドプレート(17)、第2アウターフィン(16a)、冷媒流通管(12)の組(13)、第1アウターフィン(16)、冷媒流通管(12)の組(13)および蓄冷材容器(15)が連続して並ぶ第2の並び部分(20a)が設けられている。 That is, the evaporator (1) with a cold storage function is a first in which a side plate (17), a second outer fin (16a), a refrigerant circulation pipe (12) set (13), and a cold storage material container (15) are continuously arranged. The arrangement part (20) is provided. The 1st arrangement part (20) is provided in the right end of the evaporator (1) with a cool storage function. In addition, at the left end of the evaporator (1) with a cold storage function, a set (13) of a side plate (17), a second outer fin (16a), a refrigerant flow pipe (12), a first outer fin (16), a refrigerant flow pipe A second arrangement portion (20a) in which the group (13) of (12) and the cold storage material container (15) are continuously arranged is provided.
この実施形態のエバポレータ(1)の場合、冷媒は、冷媒入口(7)を通ってエバポレータ(1)の風下側上ヘッダ部(5)内に入り、全冷媒流通管(12)を通って風上側上ヘッダ部(6)の冷媒出口(8)から流出する。 In the case of the evaporator (1) of this embodiment, the refrigerant passes through the refrigerant inlet (7) and enters the leeward upper header portion (5) of the evaporator (1) and passes through the entire refrigerant circulation pipe (12). It flows out from the refrigerant outlet (8) of the upper upper header section (6).
図3〜図6に示すように、蓄冷材容器(15)は、長手方向を上下方向に向けるとともに幅方向を前後方向に向けた扁平状であり、前側冷媒流通管(12)の前側縁よりも後方に位置し、かつ各組(13)の前後2つの冷媒流通管(12)にろう付された容器本体部(18)と、容器本体部(18)の前側縁部(風下側縁部)の一部分、ここでは上部のみに連なるとともに前側冷媒流通管(12)の前側縁よりも前方(通風方向外側)に張り出すように設けられた外方張り出し部(19)とよりなる。蓄冷材容器(15)の容器本体部(18)および外方張り出し部(19)の内部どうしは通じさせられている。外方張り出し部(19)は、容器本体部(18)の前側縁部の上端から一定の長さにわたって設けられており、外方張り出し部(19)の上下方向の長さは容器本体部(18)の上下方向の長さよりも短くなっている。また、蓄冷材容器(15)の外方張り出し部(19)は、第1および第2アウターフィン(16)(16a)よりも通風方向外側に位置しており、外方張り出し部(19)の下縁部(19a)は、容器本体部(18)(通風方向上流側)に向かって下方に傾斜している。なお、ここでは、容器本体部(18)および外方張り出し部(19)の左右方向の厚みは等しくなっている。 As shown in FIGS. 3 to 6, the cool storage material container (15) has a flat shape in which the longitudinal direction is directed in the up-down direction and the width direction is directed in the front-rear direction, and from the front side edge of the front side refrigerant circulation pipe (12). And the container body (18) brazed to the front and rear refrigerant flow pipes (12) of each set (13), and the front edge (leeward edge of the container body (18)) ), An outer projecting portion (19) provided so as to project forward (outside in the ventilation direction) from the front edge of the front refrigerant circulation pipe (12). The insides of the container main body (18) and the outward projecting portion (19) of the cold storage material container (15) are communicated with each other. The outward projecting part (19) is provided over a certain length from the upper end of the front side edge of the container body part (18), and the vertical length of the outward projecting part (19) is the container body part ( It is shorter than the vertical length of 18). Further, the outward projecting portion (19) of the cold storage material container (15) is located on the outer side in the ventilation direction from the first and second outer fins (16) and (16a), and the outward projecting portion (19) The lower edge portion (19a) is inclined downward toward the container body portion (18) (upstream side in the ventilation direction). Here, the thickness in the left-right direction of the container body (18) and the outwardly projecting portion (19) is equal.
蓄冷材容器(15)の容器本体部(18)の左右両側壁(18a)外面に、それぞれ上端から下端に向かって漸次低くなった複数の凝縮水排水路(21)(22)が間隔をおいて形成されている。ここでは、全体が上方から下方に向かって風上側に傾斜した第1凝縮水排水路(21)と、上下方向に間隔をおいて形成されかつ上方から下方に向かって風上側に傾斜した上下両傾斜部(22aおよび上傾斜部(22a)の下端と下傾斜部(22a)の上端とを通じさせる鉛直部(22b)よりなる第2凝縮水排水路(22)とが設けられている。第2凝縮水排水路(22)は、容器本体部(18)の上下方向の中央部を含むように、上部から下部にかけて形成されている。各凝縮水排水路(21)(22)の上端は容器本体部(18)の上縁または風下側縁部に開口し、上端が容器本体部(18)の上縁に開口した凝縮水排水路(21)(22)の下端は容器本体部(18)の風上側縁部に開口し、上端が容器本体部(18)の風下側縁部に開口した凝縮水排水路(21)(22)の下端は容器本体部(18)の下縁に開口している。各凝縮水排水路(21)(22)は、蓄冷材容器(15)の容器本体部(18)の左右両側壁(18a)に設けられて外方に膨出した2つの凸部(23)の間に形成されており、1つの凝縮水排水路(21)(22)を形成する2つの凸部(23)のうち少なくともいずれか一方の凸部(23)の長さは、蓄冷材容器(15)の容器本体部(18)の通風方向の幅よりも長くなっている。なお、隣り合う2つの凝縮水排水路(21)(22)は、両凝縮水排水路(21)(22)間に位置する凸部(23)を共有している。すべての凸部(23)の膨出頂壁は平坦であるとともに同一平面上に位置しており、凸部(23)の平坦な膨出頂壁が冷媒流通管(12)に接触した状態でろう付されている。容器本体部(18)の左側壁(18a)の凝縮水排水路(21)(22)および凸部(23)と、右側壁(18a)の凝縮水排水路(21)(22)および凸部(23)とは、一部分が重複するが全体に重複しないように通風方向に若干ずれて設けられている。 A plurality of condensate drainage channels (21), (22), which gradually lower from the upper end to the lower end, are spaced from each other on the outer surfaces of the left and right side walls (18a) of the container body (18) of the cool storage material container (15). Formed. Here, the first condensate drainage channel (21), which is inclined to the windward side from the upper side to the lower side, and the upper and lower sides formed at intervals in the vertical direction and inclined to the windward side from the upper side to the lower side. A second condensate drainage channel (22) comprising a vertical portion (22b) is provided through the inclined portion (22a and the upper inclined portion (22a) and the lower inclined portion (22a). The condensate drainage channel (22) is formed from the upper part to the lower part so as to include the vertical center of the container main body part (18) .The upper end of each condensate drainage channel (21) (22) is the container The lower end of the condensed water drainage channel (21) (22) opened at the upper edge or the leeward edge of the main body (18) and the upper end opened at the upper edge of the container main body (18) is the container main body (18). The lower end of the condensate drainage channel (21) (22) with the upper end opened at the leeward edge of the container body (18) opens at the lower edge of the container body (18). Each condensate drain (21) (22) , Formed on the left and right side walls (18a) of the container body (18) of the cool storage material container (15) and formed between the two protrusions (23) bulging outward, and one condensed water The length of at least one of the two protrusions (23) forming the drainage channels (21) and (22) is the ventilation of the container body (18) of the cold storage material container (15). Note that the two adjacent condensate drains (21) and (22) share the convex part (23) located between the condensate drains (21) and (22). The bulging top walls of all the convex portions (23) are flat and located on the same plane, and the flat bulging top walls of the convex portions (23) are connected to the refrigerant flow pipe (12). The condensate drainage channel (21) (22) and the convex part (23) on the left side wall (18a) of the container body (18) and the condensate drainage on the right side wall (18a) are brazed in contact. Road (21) (22) and convex part (23) are slightly displaced in the ventilation direction so that they partially overlap but do not overlap It is provided.
蓄冷材容器(15)の容器本体部(18)内には、オフセット状のアルミニウム製インナーフィン(24)が、上下方向のほぼ全体にわたって配置されている。インナーフィン(24)は、上下方向にのびる波頂部(25a)、上下方向にのびる波底部(25b)、および波頂部(25a)と波底部(25b)とを連結する連結部(25c)からなる波状帯板(25)が、上下方向に複数並べられるとともに相互に一体に連結されることにより形成され、上下方向に隣り合う2つの波状帯板(25)の波頂部(25a)どうしおよび波底部(25b)どうしが前後方向に位置ずれしているものである。各波状帯板(25)における波頂部(25a)、波底部(25b)および連結部(25c)の上下方向の長さは等しくなっている。インナーフィン(24)は、蓄冷材容器(15)の容器本体部(18)の左右両側壁(18a)内面、すなわち容器本体部(18)の左右両側壁(18a)の凸部(23)が形成されていない部分にろう付されている。凸部(23)の膨出頂壁は、冷媒流通管(12)に接触するが、インナーフィン(24)には接触しないので、蓄冷材容器(15)の容器本体部(18)の各側壁(18a)に、インナーフィン(24)に接触する接触部分と、インナーフィン(24)に接触しない非接触部分とが設けられていることになる。 In the container main body portion (18) of the cold storage material container (15), an offset aluminum inner fin (24) is disposed over substantially the entire vertical direction. The inner fin (24) includes a wave crest portion (25a) extending in the vertical direction, a wave bottom portion (25b) extending in the vertical direction, and a connecting portion (25c) connecting the wave crest portion (25a) and the wave bottom portion (25b). A plurality of corrugated strips (25) are arranged in the vertical direction and are integrally connected to each other, and are formed by connecting the corrugated strips (25a) adjacent to each other in the vertical direction. (25b) The two are displaced in the front-rear direction. The vertical lengths of the wave crest (25a), the wave bottom (25b), and the connecting portion (25c) in each corrugated strip (25) are equal. The inner fin (24) has inner surfaces of the left and right side walls (18a) of the container main body (18) of the cold storage material container (15), that is, the convex portions (23) of the left and right side walls (18a) of the container main body (18). The part which is not formed is brazed. The bulging top wall of the convex part (23) contacts the refrigerant flow pipe (12) but does not contact the inner fin (24), so each side wall of the container main body part (18) of the cold storage material container (15) (18a) is provided with a contact portion that contacts the inner fin (24) and a non-contact portion that does not contact the inner fin (24).
蓄冷材容器(15)の外方張り出し部(19)には、通風方向内側寄り(後側寄り)の狭幅部分を除いて、左右両方向に膨らみ、かつ左右方向の寸法が容器本体部(18)の左右方向の寸法よりも大きくなっている膨張部(26)が設けられており、膨張部(26)が第1および第2アウターフィン(16)(16a)よりも通風方向外側(通風方向下流側)に位置しているとともに、膨張部(26)の左右両側壁(26a)が平坦となっている。
The outwardly projecting portion (19) of the cool storage material container (15) swells in both the left and right directions, except for the narrow portion on the inner side (near the rear side) in the ventilation direction, and the dimensions in the left and right direction are the container body (18 ) Is larger than the horizontal dimension of the first and second
蓄冷材容器(15)内へ充填される蓄冷材としては、凝固点が5〜10℃程度に調整されたパラフィン系潜熱蓄冷材が用いられる。具体的には、ペンタデカン、テトラデカンなどが用いられる。蓄冷材容器(15)の内部空間の内容積に対する封入された蓄冷材の体積の比率である蓄冷材充填率が70〜90%であることが好ましい。ここで、インナーフィン(24)の上端は、蓄冷材容器(15)内に封入された蓄冷材の上端よりも上方に位置していることが好ましい。この場合、蓄冷材に冷熱が蓄えられる蓄冷時、および蓄冷材に蓄えられた冷熱を放出する放冷時のいずれにおいても、常に蓄冷材がインナーフィンに接触する。 As the regenerator material filled in the regenerator material container (15), a paraffin-based latent heat regenerator material whose freezing point is adjusted to about 5 to 10 ° C is used. Specifically, pentadecane, tetradecane, or the like is used. It is preferable that the cold storage material filling ratio, which is the ratio of the volume of the enclosed cold storage material to the internal volume of the internal space of the cold storage material container (15), is 70 to 90%. Here, it is preferable that the upper end of the inner fin (24) is located above the upper end of the cool storage material enclosed in the cool storage material container (15). In this case, the cold storage material is always in contact with the inner fin both in the cold storage in which cold energy is stored in the cold storage material and in the cool discharge in which the cold energy stored in the cold storage material is discharged.
蓄冷材は、外方張り出し部(19)の上端部に設けられて上方に開口した蓄冷材注入口(27)を通して蓄冷材容器(15)内に注入されている。蓄冷材注入口(27)は、外方張り出し部(19)の上端部に固定されて外方張り出し部(19)を外部に通じさせる円筒状注入部材(32)の内部に設けられている。蓄冷材注入口(27)は、蓄冷材の蓄冷材容器(15)内への注入後に、注入部材(32)の上部を圧潰することによって閉鎖されている。その結果、外方張り出し部(19)の上端部に、蓄冷材注入口(27)を閉じることにより形成された封止部(28)が存在している。封止部(28)は、外方張り出し部(19)の上端から上方に突出しており、蓄冷機能付きエバポレータ(1)の通風面(F)に対して、上方に向かって容器本体部(18)から離れる方向、ここでは風下側に傾斜している(図3参照)。 The cold storage material is injected into the cold storage material container (15) through the cold storage material inlet (27) provided at the upper end of the outward projecting portion (19) and opened upward. The cold storage material injection port (27) is provided inside the cylindrical injection member (32) which is fixed to the upper end portion of the outward projecting portion (19) and allows the outward projecting portion (19) to communicate with the outside. The cold storage material inlet (27) is closed by crushing the upper portion of the injection member (32) after the cold storage material is injected into the cold storage material container (15). As a result, the sealing part (28) formed by closing the cold storage material inlet (27) is present at the upper end part of the outward projecting part (19). The sealing part (28) protrudes upward from the upper end of the outwardly projecting part (19), and the container main body part (18) upwards with respect to the ventilation surface (F) of the evaporator (1) with a cold storage function. In this case, it is inclined toward the leeward side (see FIG. 3).
蓄冷材容器(15)の強度は、通常の使用環境温度範囲、たとえば−40〜90℃の範囲内においては、液相状態の蓄冷材が密度変化するとともに、蓄冷材容器(15)内に残存している空気が熱膨張することにより内圧が上昇したとしても、破損しないような強度に設計されている。 The strength of the cool storage material container (15) is within the normal operating environment temperature range, for example, in the range of -40 to 90 ° C, and the density of the cool storage material in the liquid phase changes and remains in the cool storage material container (15). Even if the internal pressure rises due to thermal expansion of the air being heated, the strength is designed so as not to break.
図6に詳細に示すように、蓄冷材容器(15)は、両面にろう材層を有するアルミニウムブレージングシートにプレス加工が施されることにより形成され、かつ周縁部どうしが互いにろう付された2枚の略縦長方形状アルミニウム板(29)(31)よりなる。各アルミニウム板(29)(31)には、容器本体部(18)および外方張り出し部(19)を形成する膨出高さの等しい第1膨出部(29a)(31a)と、第1膨出部(29a)(31a)における容器本体部(18)を形成する部分の膨出頂壁に設けられかつ凸部(23)となる第2膨出部(29b)(31b)と、第1膨出部(29a)(31a)における外方張り出し部(19)を形成する部分の膨出頂壁に設けられかつ膨張部(26)を形成する第3膨出部(29c)(31c)と、第3膨出部(29c)(31c)の上端に連なって上方に延びるように設けられかつ第3膨出部(29c)(31c)内を上方に通じさせる半円筒状の第4膨出部(29d)(31d)とを備えている。ここで、各アルミニウム板(29)(31)を、第2凝縮水排水路(22)の鉛直部(22b)よりも上方に存在する第1凝縮水排水路(21)、ならびに第2凝縮水排水路(22)の上傾斜部(22a)および鉛直部(22b)の上部を形成する上型と、第2凝縮水排水路(22)の下傾斜部(22a)および鉛直部(22b)の下部を形成する下型と、第2凝縮水排水路(22)の鉛直部(22b)の残部を形成する中型とからなる分割型を用いてプレス加工を施すようにすれば、中型のみを交換することにより高さの異なるアルミニウム板を形成することが可能になる。 As shown in detail in FIG. 6, the cold storage container (15) is formed by pressing aluminum brazing sheets having brazing filler metal layers on both sides, and the peripheral portions are brazed to each other 2 It is made of a substantially vertical rectangular aluminum plate (29) (31). Each aluminum plate (29) (31) includes a first bulging portion (29a) (31a) having the same bulging height forming a container body portion (18) and an outwardly projecting portion (19), and a first bulging portion. A second bulging portion (29b) (31b) provided on the bulging top wall of the bulging portion (29a) (31a) forming the container body portion (18) and serving as a convex portion (23); 3rd bulging part (29c) (31c) which is provided in the bulging top wall of the part which forms the outward projecting part (19) in 1 bulging part (29a) (31a) and forms an expanding part (26) And a semi-cylindrical fourth bulge that is provided so as to extend upwardly from the upper ends of the third bulges (29c) (31c) and communicates with the upper part of the third bulges (29c) (31c). And an exit portion (29d) (31d). Here, each aluminum plate (29) (31) is made into the 1st condensed water drainage channel (21) which exists above the vertical part (22b) of the 2nd condensed water drainage channel (22), and the 2nd condensed water. The upper mold that forms the upper slope part (22a) and the upper part of the vertical part (22b) of the drainage channel (22), and the lower slope part (22a) and the vertical part (22b) of the second condensed water drainage channel (22) If a press working is performed using a split mold consisting of a lower mold that forms the lower part and a middle mold that forms the remainder of the vertical part (22b) of the second condensate drainage channel (22), only the middle mold is replaced. By doing so, it becomes possible to form aluminum plates having different heights.
そして、2枚のアルミニウム板(29)(31)を、インナーフィン(24)を間に挟んで第1膨出部(29a)(31a)の開口どうしが対向するとともに、第4膨出部(29d)(31d)間に注入部材(32)の下部に設けられた小径部(32a)が挟まれるように組み合わせ、この状態で両アルミニウム板(29)(31)の周縁部どうし、および両アルミニウム板(29)(31)と注入部材(32)とをろう付することによって蓄冷材容器(15)が形成されている。蓄冷材は、上部が圧潰される前の注入部材(32)内の蓄冷材注入口(27)を通して蓄冷材容器(15)内に注入され、オフセット状インナーフィン(24)の上下方向に隣り合う2つの波状帯板(25)間に形成された隙間を通って蓄冷材容器(15)内の全体に行き渡る。蓄冷材の注入後に、蓄冷材注入口(27)は注入部材(32)の上部を圧潰することにより封止され、これにより封止部(28)が形成されている。蓄冷材注入口(27)を通して蓄冷材容器(15)内に注入される蓄冷材は、外方張り出し部(19)内に入った後、容器本体部(18)に入る。そして、外方張り出し部(19)の下縁部(19a)が、容器本体部(18)に向かって下方に傾斜しているので、蓄冷材注入口(27)を通して蓄冷材容器(15)の外方張り出し部(19)内に注入された蓄冷材は、容器本体部(18)側に流れやすくなる。 The two swelled aluminum plates (29) and (31) are opposed to each other with the openings of the first bulging portions (29a) and (31a) sandwiched between the inner fins (24), and the fourth bulging portion ( 29d) (31d) is combined so that the small diameter portion (32a) provided at the lower portion of the injection member (32) is sandwiched, in this state the peripheral portions of both aluminum plates (29) (31), and both aluminum The cold storage material container (15) is formed by brazing the plates (29) (31) and the injection member (32). The cold storage material is injected into the cold storage material container (15) through the cold storage material injection port (27) in the injection member (32) before the upper part is crushed, and is adjacent to the vertical direction of the offset inner fin (24). The whole of the regenerator container (15) passes through the gap formed between the two corrugated strips (25). After the cold storage material is injected, the cold storage material injection port (27) is sealed by crushing the upper portion of the injection member (32), thereby forming the sealing portion (28). The cool storage material injected into the cool storage material container (15) through the cool storage material injection port (27) enters the outward projecting portion (19) and then enters the container main body portion (18). And since the lower edge part (19a) of the outward projecting part (19) is inclined downward toward the container body part (18), the cold storage material container (15) of the cold storage material container (15) is passed through the cold storage material injection port (27). The cold storage material injected into the outward projecting portion (19) is likely to flow toward the container main body portion (18).
上述した蓄冷機能付きエバポレータ(1)は、車両のエンジンを駆動源とする圧縮機、圧縮機から吐出された冷媒を冷却するコンデンサ(冷媒冷却器)、コンデンサを通過した冷媒を減圧する膨張弁(減圧器)とともに冷凍サイクルを構成し、カーエアコンとして、停車時に圧縮機の駆動源であるエンジンを一時的に停止させる車両、たとえば自動車に搭載される。そして、圧縮機が作動している場合には、圧縮機で圧縮されてコンデンサおよび膨張弁を通過した低圧の気液混相の2相冷媒が、冷媒入口(7)を通って蓄冷機能付きエバポレータ(1)の風下側上ヘッダ部(5)内に入り、全冷媒流通管(12)を通って風上側上ヘッダ部(6)の冷媒出口(8)から流出する。そして、冷媒が冷媒流通管(12)内を流れる間に、通風間隙(14)および端部通風間隙(14a)を通過する空気と熱交換をし、冷媒は気相となって流出する。 The evaporator with a cold storage function (1) described above includes a compressor that uses a vehicle engine as a drive source, a condenser that cools the refrigerant discharged from the compressor (refrigerant cooler), and an expansion valve that depressurizes the refrigerant that has passed through the condenser ( A refrigeration cycle is configured together with a decompressor, and is mounted as a car air conditioner on a vehicle, such as an automobile, that temporarily stops an engine that is a drive source of a compressor when the vehicle is stopped. When the compressor is operating, the low-pressure gas-liquid mixed-phase two-phase refrigerant compressed by the compressor and passed through the condenser and the expansion valve passes through the refrigerant inlet (7) and has an evaporator with a cold storage function ( It enters into the leeward upper header part (5) of 1) and flows out from the refrigerant outlet (8) of the leeward upper header part (6) through the entire refrigerant flow pipe (12). Then, while the refrigerant flows in the refrigerant flow pipe (12), heat exchange is performed with the air passing through the ventilation gap (14) and the end ventilation gap (14a), and the refrigerant flows out as a gas phase.
圧縮機の作動時には、冷媒流通管(12)内を流れる冷媒の有する冷熱が、蓄冷材容器(15)の容器本体部(18)の左右両側壁(18a)における冷媒流通管(12)にろう付されている凸部(23)の膨出頂壁を経て直接蓄冷材容器(15)内の蓄冷材に伝わるとともに、凸部(23)の膨出頂壁から左右両側壁(18a)における冷媒流通管(12)にろう付されていない部分およびインナーフィン(24)を経て蓄冷材容器(15)内の蓄冷材の全体に伝わって蓄冷材に冷熱が蓄えられる。 During the operation of the compressor, the cold heat of the refrigerant flowing in the refrigerant flow pipe (12) will flow into the refrigerant flow pipe (12) on the left and right side walls (18a) of the container body (18) of the cool storage material container (15). The refrigerant in the left and right side walls (18a) from the bulging top wall of the convex part (23) is transmitted directly to the cold storage material in the cold storage material container (15) through the bulging top wall of the convex part (23) attached. Cold energy is stored in the regenerator material by being transmitted to the whole regenerator material in the regenerator material container (15) through the portion not brazed to the flow pipe (12) and the inner fin (24).
このとき、蓄冷材容器(15)表面に発生した凝縮水は、凝縮水排水路(21)(22)内に入り、表面張力により凝縮水排水路(21)(22)の両側の凸部(23)に沿うようにして凝縮水排水路(21)(22)内に溜まる。溜まった凝縮水の量が多くなると、溜まった凝縮水に作用する重力が表面張力よりも大きくなり、凝縮水排水路(21)(22)内を一挙に流下する。したがって、凝縮水が凝縮水排水路(21)(22)内に留まる時間が短くなり、蓄冷材容器(15)の外面に発生した凝縮水をスムーズに排水することができる。 At this time, the condensed water generated on the surface of the regenerator container (15) enters the condensed water drainage channel (21) (22), and convex portions on both sides of the condensed water drainage channel (21) (22) due to surface tension ( It accumulates in the condensate drainage channel (21) (22) along 23). When the amount of accumulated condensed water increases, the gravity acting on the accumulated condensed water becomes larger than the surface tension, and flows down in the condensed water drainage channels (21) and (22) all at once. Therefore, the time for the condensed water to stay in the condensed water drainage channels (21) and (22) is shortened, and the condensed water generated on the outer surface of the cold storage material container (15) can be smoothly drained.
圧縮機が停止した場合には、蓄冷材容器(15)内の蓄冷材に蓄えられた冷熱が、蓄冷材容器(15)の容器本体部(18)の左右両側壁(18a)における冷媒流通管(12)にろう付されている凸部(23)の膨出頂壁を経て直接冷媒流通管(12)に伝わるとともに、インナーフィン(24)から左右両側壁(18a)における冷媒流通管(12)にろう付されていない部分および凸部(23)の膨出頂壁を経て冷媒流通管(12)に伝わり、さらに冷媒流通管(12)を通過して当該冷媒流通管(12)における蓄冷材容器(15)とは反対側にろう付されている第1アウターフィン(16)に伝わる。そして、第1アウターフィン(16)に伝わった冷熱は、第1アウターフィン(16)を介して蓄冷材容器(15)が配置されている通風間隙(14)の両隣の通風間隙(14)を通過する空気に伝えられる。また、第1の並び部分(20)においては、蓄冷材容器(15)内の蓄冷材に蓄えられた冷熱が、蓄冷材容器(15)の容器本体部(18)の左右両側壁(18a)における冷媒流通管(12)にろう付されている凸部(23)の膨出頂壁を経て直接冷媒流通管(12)に伝わるとともに、インナーフィン(24)から左右両側壁(18a)における冷媒流通管(12)にろう付されていない部分および凸部(23)の膨出頂壁を経て冷媒流通管(12)に伝わり、さらに冷媒流通管(12)を通過して当該冷媒流通管(12)における蓄冷材容器(15)とは反対側にろう付されている第2アウターフィン(16a)に伝わる。そして、第2アウターフィン(16a)に伝わった冷熱は、第2アウターフィンを介して端部通風間隙(14a)を通過する空気に伝えられる。したがって、エバポレータ(1)を通過した風の温度が上昇したとしても、当該風は冷却されるので、冷房能力の急激な低下が防止される。 When the compressor is stopped, the cold energy stored in the cold storage material in the cold storage material container (15) is transferred to the refrigerant distribution pipes on the left and right side walls (18a) of the container body (18) of the cold storage material container (15). (12) is directly transferred to the refrigerant flow pipe (12) through the bulging top wall of the convex portion (23) brazed to the refrigerant flow pipe (12) on the left and right side walls (18a) from the inner fin (24). ) Is transmitted to the refrigerant flow pipe (12) through the part not brazed and the bulging top wall of the convex part (23), and further passes through the refrigerant flow pipe (12) to store the cold in the refrigerant flow pipe (12). It is transmitted to the first outer fin (16) brazed on the opposite side to the material container (15). The cold heat transmitted to the first outer fin (16) passes through the ventilation gap (14) adjacent to the ventilation gap (14) where the cool storage material container (15) is arranged via the first outer fin (16). It is transmitted to the passing air. Moreover, in the 1st arrangement | sequence part (20), the cold energy stored in the cool storage material in a cool storage material container (15) is the right-and-left both-side wall (18a) of the container main-body part (18) of a cool storage material container (15). The refrigerant is transferred directly to the refrigerant flow pipe (12) through the bulging top wall of the projection (23) brazed to the refrigerant flow pipe (12) in the refrigerant, and from the inner fin (24) to the left and right side walls (18a). The refrigerant pipe (12) is transferred to the refrigerant pipe (12) through the bulging top wall of the convex part (23) and the part not brazed to the pipe (12), and further passes through the refrigerant pipe (12). It is transmitted to the second outer fin (16a) brazed on the opposite side to the cold storage material container (15) in 12). The cold heat transmitted to the second outer fin (16a) is transmitted to the air passing through the end ventilation gap (14a) via the second outer fin. Therefore, even if the temperature of the wind that has passed through the evaporator (1) rises, the wind is cooled, so that a rapid decrease in the cooling capacity is prevented.
周囲の温度が通常の使用環境温度範囲よりも高温、たとえば100℃になると、液相状態の蓄冷材の密度変化および蓄冷材容器(15)内に残存している空気の熱膨張が顕著になって、蓄冷材容器(15)の内圧が異常に上昇するが、この場合、図7に示すように、蓄冷材容器(15)の外方張り出し部(19)に設けられた膨張部(26)の左右両側壁(26a)が外側に膨らむように変形し、蓄冷材容器(15)の内圧上昇による破損が防止される。しかも、第1および第2アウターフィン(16)(16a)よりも風下側に張り出している外方張り出し部(19)の強度は、冷媒流通管(12)にろう付されている容器本体部(18)の強度よりも低いので、周囲の温度がさらに高温になった場合には、外方張り出し部(19)において蓄冷材容器(15)が破損して蓄冷材が洩れることがあるが、冷媒流通管(12)は蓄冷材容器(15)の破損の影響を受けないので、冷媒流通管(12)の破損が防止される。しかも、蓄冷材の洩れる箇所が決まっているので、洩れた蓄冷材に対応する対策を比較的簡単に講じることができる。 When the ambient temperature is higher than the normal operating environment temperature range, for example, 100 ° C., the density change of the cold storage material in the liquid phase and the thermal expansion of the air remaining in the cold storage container (15) become significant. Thus, the internal pressure of the cool storage material container (15) rises abnormally. In this case, as shown in FIG. 7, the expansion portion (26) provided in the outward projecting portion (19) of the cool storage material container (15). The left and right side walls (26a) are deformed so as to bulge outward, so that the cold storage container (15) is prevented from being damaged due to an increase in internal pressure. In addition, the strength of the outwardly projecting portion (19) projecting to the leeward side of the first and second outer fins (16) and (16a) is such that the container main body portion brazed to the refrigerant flow pipe (12) ( 18) The strength is lower than the strength of 18), so if the ambient temperature becomes even higher, the cool storage material container (15) may be damaged in the outward projecting portion (19), and the cool storage material may leak. Since the circulation pipe (12) is not affected by the damage of the cool storage material container (15), the refrigerant circulation pipe (12) is prevented from being damaged. And since the location where the cool storage material leaks is decided, the countermeasure corresponding to the leaked cool storage material can be taken comparatively easily.
ところで、蓄冷材容器(15)内の蓄冷材が液相の場合であっても、インナーフィン(24)の波状帯板(25)の連結部(25c)の働きによって、蓄冷材容器(15)内の蓄冷材の通風方向の大きな移動が抑制される。したがって、蓄冷材容器(15)内での蓄冷材の大きな移動に起因する異音の発生が抑制される。 By the way, even if the regenerator material in the regenerator material container (15) is in the liquid phase, the regenerator material container (15) is obtained by the action of the connecting portion (25c) of the corrugated strip (25) of the inner fin (24). Large movement in the ventilation direction of the regenerator material is suppressed. Therefore, the generation of noise due to the large movement of the cold storage material in the cold storage material container (15) is suppressed.
図8はこの発明による蓄冷機能付きエバポレータの蓄冷材容器内に配置されるインナーフィンの変形例を示す。 FIG. 8 shows a modification of the inner fins arranged in the cool storage material container of the evaporator with the cool storage function according to the present invention.
図8に示すインナーフィン(24)には、容器本体部(18)から外方張り出し部(19)まで延在する延長部(35)が一体に設けられている。 The inner fin (24) shown in FIG. 8 is integrally provided with an extension part (35) extending from the container body part (18) to the outward projecting part (19).
図9はこの発明による蓄冷機能付きエバポレータの蓄冷材容器内に配置されるインナーフィンの他の変形例を示す。 FIG. 9 shows another modification of the inner fin arranged in the cool storage material container of the evaporator with the cool storage function according to the present invention.
図9に示すインナーフィン(40)はアルミニウム製であって、蓄冷材容器(15)の容器本体部(18)内に配置されており、上下方向にのびる波頂部(40a)、上下方向にのびる波底部(40b)、および波頂部(40a)と波底部(40b)とを連結する連結部(40c)よりなるコルゲート状である。インナーフィン(40)の連結部(40c)に、左右方向にのびる複数のルーバ(41)が上下方向に間隔をおいて設けられ、これにより連結部(40c)に貫通穴(42)が形成されている。インナーフィン(40)における波頂部(40a)、波底部(40b)および連結部(40c)の上下方向の長さは等しくなっている。 The inner fin (40) shown in FIG. 9 is made of aluminum, and is disposed in the container main body (18) of the cold storage material container (15). The wave crest (40a) extends in the vertical direction, and extends in the vertical direction. The corrugated shape includes a wave bottom part (40b) and a connecting part (40c) connecting the wave peak part (40a) and the wave bottom part (40b). A plurality of louvers (41) extending in the left-right direction are provided in the connecting portion (40c) of the inner fin (40) at intervals in the vertical direction, thereby forming a through hole (42) in the connecting portion (40c). ing. The lengths in the vertical direction of the wave crest portion (40a), the wave bottom portion (40b), and the connecting portion (40c) in the inner fin (40) are equal.
インナーフィン(40)を備えた蓄冷材容器(15)内に、蓄冷材が、上部が圧潰される前の注入部材(32)内の蓄冷材注入口(27)を通して注入されると、コルゲート状インナーフィン(40)の連結部(40c)に形成された貫通穴(42)を通って蓄冷材容器(15)内の全体に行き渡る。 When the cold storage material is injected into the cold storage material container (15) provided with the inner fin (40) through the cold storage material inlet (27) in the injection member (32) before the upper part is crushed, the corrugated shape The whole of the inside of the cool storage material container (15) passes through the through hole (42) formed in the connecting portion (40c) of the inner fin (40).
図9に示すインナーフィン(40)において、ルーバ(41)を設けることによって連結部(40c)に貫通穴を形成する代わりに、連結部(40c)を部分的に打ち抜いて貫通穴を形成してもよい。 In the inner fin (40) shown in FIG. 9, instead of forming a through hole in the connecting portion (40c) by providing a louver (41), the connecting portion (40c) is partially punched to form a through hole. Also good.
また、図示は省略したが、図9に示すインナーフィン(40)に、容器本体部(18)から外方張り出し部(19)まで延在する延長部(35)が一体に設けられていてもよい。 Although not shown, the inner fin (40) shown in FIG. 9 may be integrally provided with an extension (35) extending from the container body (18) to the outwardly projecting portion (19). Good.
図8および図9に示すインナーフィン(24)(40)を用いた場合も、インナーフィン(24)(40)の上端は、蓄冷材容器(15)内に封入された蓄冷材の上端よりも上方に位置していることが好ましい。 When the inner fins (24) and (40) shown in FIGS. 8 and 9 are used, the upper ends of the inner fins (24) and (40) are higher than the upper ends of the cool storage materials enclosed in the cool storage material container (15). It is preferable that it is located above.
この発明による蓄冷機能付きエバポレータは、停車時に圧縮機の駆動源であるエンジンを一時的に停止させる車両のカーエアコンを構成する冷凍サイクルに好適に用いられる。 The evaporator with a cold storage function according to the present invention is suitably used in a refrigeration cycle constituting a car air conditioner for a vehicle that temporarily stops an engine that is a drive source of a compressor when the vehicle is stopped.
(1):蓄冷機能付きエバポレータ
(12):冷媒流通管
(13):組
(14):通風間隙
(14a):端部通風間隙
(15):蓄冷材容器
(16):第1アウターフィン
(16a):第2アウターフィン
(20):第1の並び部分
(20a):第2の並び部分
(24)(40):インナーフィン
(1): Evaporator with cool storage function
(12): Refrigerant distribution pipe
(13): Pair
(14): Ventilation gap
(14a): End ventilation gap
(15): Cold storage container
(16): First outer fin
(16a): Second outer fin
(20): First line
(20a): Second line-up part
(24) (40): Inner fin
Claims (5)
サイドプレート、第2アウターフィン、冷媒流通管および蓄冷材容器が連続して並ぶ並び部分を備えている蓄冷機能付きエバポレータ。 A plurality of flat refrigerant flow pipes whose longitudinal direction faces the up-down direction and whose width direction faces the ventilation direction are arranged in parallel at intervals in the left-right direction, and ventilation is performed between adjacent refrigerant flow pipes. A gap is formed, a cool storage material container in which a cool storage material is sealed in a plurality of ventilation gaps among all the ventilation gaps is disposed, inner fins are disposed in the cool storage material container, and the first outer space is disposed in the remaining ventilation gap. Fins are arranged and joined to the refrigerant circulation pipes, and second outer fins are arranged outside the refrigerant circulation pipes at both left and right ends and joined to the refrigerant circulation pipes by the brazing material, and outside the second outer fins at the left and right ends. An evaporator with a cold storage function in which a side plate is arranged and joined to the second outer fin by a brazing material,
The evaporator with a cool storage function provided with the part which the side plate, the 2nd outer fin, the refrigerant | coolant distribution pipe, and the cool storage material container are located in a line.
A set of a plurality of flat refrigerant flow pipes having a longitudinal direction facing the up-and-down direction and a width direction facing the ventilation direction and arranged at intervals in the ventilation direction are arranged at intervals in the left-right direction, The evaporator with a cool storage function according to any one of claims 1 to 4, wherein a ventilation gap is formed between adjacent pairs.
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JP2010091250A (en) * | 2008-09-12 | 2010-04-22 | Denso Corp | Heat regenerator |
JP2011133127A (en) * | 2009-12-22 | 2011-07-07 | Showa Denko Kk | Evaporator with cold storage function |
JP2011149684A (en) * | 2009-12-25 | 2011-08-04 | Showa Denko Kk | Evaporator with cool storage function |
US20120204597A1 (en) * | 2009-05-19 | 2012-08-16 | Valeo Systems Thermiques | Heat Exchange Device Containing Heat Storage Material |
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Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2010091250A (en) * | 2008-09-12 | 2010-04-22 | Denso Corp | Heat regenerator |
US20120204597A1 (en) * | 2009-05-19 | 2012-08-16 | Valeo Systems Thermiques | Heat Exchange Device Containing Heat Storage Material |
JP2011133127A (en) * | 2009-12-22 | 2011-07-07 | Showa Denko Kk | Evaporator with cold storage function |
JP2011149684A (en) * | 2009-12-25 | 2011-08-04 | Showa Denko Kk | Evaporator with cool storage function |
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