JP2017111949A - Crimp terminal - Google Patents

Crimp terminal Download PDF

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JP2017111949A
JP2017111949A JP2015244885A JP2015244885A JP2017111949A JP 2017111949 A JP2017111949 A JP 2017111949A JP 2015244885 A JP2015244885 A JP 2015244885A JP 2015244885 A JP2015244885 A JP 2015244885A JP 2017111949 A JP2017111949 A JP 2017111949A
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Japan
Prior art keywords
barrel piece
crimping
terminal
wall surface
tip
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Granted
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JP2015244885A
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Japanese (ja)
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JP6279540B2 (en
Inventor
洋人 中田
Hiroto Nakata
洋人 中田
一栄 高橋
Kazue Takahashi
一栄 高橋
貴斗 吉田
Takato Yoshida
貴斗 吉田
小林 浩
Hiroshi Kobayashi
浩 小林
大泰 多賀
Hiroyasu Taga
大泰 多賀
基也 原
Motoya Hara
基也 原
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Yazaki Corp
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Yazaki Corp
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Priority to JP2015244885A priority Critical patent/JP6279540B2/en
Priority to CN201611162425.8A priority patent/CN107039784B/en
Priority to DE102016225122.8A priority patent/DE102016225122B4/en
Priority to US15/379,785 priority patent/US9742101B2/en
Publication of JP2017111949A publication Critical patent/JP2017111949A/en
Application granted granted Critical
Publication of JP6279540B2 publication Critical patent/JP6279540B2/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46Bases; Cases
    • H01R13/52Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
    • H01R13/5216Dustproof, splashproof, drip-proof, waterproof, or flameproof cases characterised by the sealing material, e.g. gels or resins
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/10Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
    • H01R4/18Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
    • H01R4/183Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section
    • H01R4/184Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section comprising a U-shaped wire-receiving portion
    • H01R4/185Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section comprising a U-shaped wire-receiving portion combined with a U-shaped insulation-receiving portion
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/10Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
    • H01R4/18Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
    • H01R4/188Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping having an uneven wire-receiving surface to improve the contact

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  • Chemical & Material Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)

Abstract

PROBLEM TO BE SOLVED: To improve water cut-off performance.SOLUTION: A terminal metal fitting 10 includes a terminal connecting part 11 and an electric wire connecting part 12. The electric wire connecting part 12 is sectioned into a bottom part 14, a first barrel piece 15 and a second barrel piece 16 and is sectioned into a core wire crimp part 12A, a sheath crimp part 12B and a coupling crimp part 12C. A water stop member 20 affixed to the inner wall surface of an electric wire connecting part before execution of crimping processing forms, after completion of the crimping processing, a first water stop area 21 which suppresses intrusion of water from between the outer wall surface of the first barrel piece and the inner wall surface of the second barrel piece, a second water stop area 22 which suppresses the intrusion of water from the terminal connection part side of the tip position of a core wire 51, and a third water stop area 23 which suppresses the intrusion of water from between the inner wall surface of the sheath crimp part and a sheath 52. On the inner wall surface of the tip 15a of the first barrel piece in the sheath crimp part, a tapered surface 15ais provided whose plate thickness is thinned from the bottom side to the end surface side. A part of the third water stop area is connected with the end surface side at the tip of the first barrel piece between the inner wall surface side and the outer wall surface side.SELECTED DRAWING: Figure 9

Description

本発明は、圧着端子に関する。   The present invention relates to a crimp terminal.

従来、電線の芯線と電気的に接続される電線接続部を備えた圧着端子が知られている。この圧着端子と電線は、端子圧着装置によって圧着されることで、その相互間が電気的に接続される。ここで、この種の圧着端子においては、電線接続部と電線の芯線との間への水の浸入を防ぐことが求められる。例えば、下記の特許文献1及び2の技術では、バレル片と電線との間の隙間を塞ぐ止水部が設けられている。その止水部は、バレル片の内面にブチルゴム等の材料から成る止水シートを貼付し、この止水シート上にセットされた電線をバレル片で加締めていくことによって形成される。また、下記の特許文献3及び4の技術では、その止水シートに替えてポリエチレンやブチルゴム等の絶縁樹脂の層(絶縁コーティング部)が形成されており、この絶縁樹脂の層がバレル片の加締め後に止水部となる。   DESCRIPTION OF RELATED ART Conventionally, the crimp terminal provided with the electric wire connection part electrically connected with the core wire of an electric wire is known. The crimp terminal and the electric wire are crimped by a terminal crimping device, so that they are electrically connected to each other. Here, in this type of crimp terminal, it is required to prevent water from entering between the electric wire connecting portion and the core wire of the electric wire. For example, in the techniques of Patent Documents 1 and 2 below, a water stop portion that closes a gap between the barrel piece and the electric wire is provided. The water stop portion is formed by attaching a water stop sheet made of a material such as butyl rubber to the inner surface of the barrel piece, and caulking the electric wire set on the water stop sheet with the barrel piece. In the techniques of Patent Documents 3 and 4 below, an insulating resin layer (insulating coating portion) such as polyethylene or butyl rubber is formed instead of the water-stop sheet, and this insulating resin layer is added to the barrel piece. It becomes a water stop after tightening.

特開2014−182957号公報JP 2014-182957 A 特開2014−182958号公報JP 2014-182958 A 特開2014−160591号公報JP 2014-160591 A 特開2012−69449号公報JP 2012-69449 A

ところで、2つのバレル片で挟み込んだ電線に対しての加締めの構造としては、上記の特許文献1及び2に記載のように、一方のバレル片(内側のバレル片)が電線に巻き付きながら圧着し、かつ、他方のバレル片(外側のバレル片)が電線と共に一方のバレル片に巻き付きながら圧着する形態のものが知られている。このような加締めの構造では、内側のバレル片の先端の端面側において、外側のバレル片と被覆との間に空間ができる。そして、その空間の容積如何では、電線接続部の止水性を低下させてしまう可能性がある。   By the way, as a structure of caulking with respect to an electric wire sandwiched between two barrel pieces, as described in Patent Documents 1 and 2, one barrel piece (inner barrel piece) is crimped while being wound around the electric wire. And the thing of the form which crimps | compresses while the other barrel piece (outside barrel piece) winds around one barrel piece with an electric wire is known. In such a caulking structure, a space is formed between the outer barrel piece and the coating on the end face side of the tip of the inner barrel piece. And depending on the volume of the space, there is a possibility that the water stoppage of the electric wire connecting portion is lowered.

そこで、本発明は、電線接続部における止水性の向上が可能な圧着端子を提供することを、その目的とする。   Then, this invention makes it the objective to provide the crimp terminal which can improve the water stop in an electric wire connection part.

上記目的を達成する為、本発明は、相手側端子に対して電気的に接続される端子接続部、内壁面側に載置された電線の端部に対して圧着加工によって電気的に接続される電線接続部、及び、前記端子接続部と前記電線接続部とを連結させる連結部を有し、前記電線接続部が、前記圧着加工の際に前記電線の端部が載置される底部、前記底部の一端から延在させ、前記電線の端部に巻き付ける内側の第1バレル片部、及び、前記底部の他端から前記第1バレル片部よりも長く延在させ、前記電線の端部と前記第1バレル片部に巻き付ける外側の第2バレル片部に区画され、かつ、前記電線の先端の芯線に圧着させる芯線圧着部、前記電線の被覆に圧着させる被覆圧着部、及び、前記芯線圧着部と前記被覆圧着部とを連結させると共に前記電線の端部に圧着させる連結圧着部に区画された端子金具と、前記圧着加工の実施前に前記電線接続部の前記内壁面に貼付され、前記圧着加工の完了後に、前記第1バレル片部の外壁面と前記第2バレル片部の前記内壁面との間からの前記電線接続部と前記芯線との間への水の浸入を抑える第1止水領域、前記芯線の先端位置よりも前記端子接続部側からの前記電線接続部と前記芯線との間への水の浸入を抑える第2止水領域、及び、前記被覆圧着部の前記内壁面と前記被覆との間からの前記電線接続部と前記芯線との間への水の浸入を抑える第3止水領域を形成する止水部材と、を備える。そして、前記被覆圧着部における前記第1バレル片部の延在方向における先端の前記内壁面は、前記底部側から当該先端の端面側に向かうにつれて板厚が薄くなるテーパ面を有し、前記第3止水領域の一部は、前記第1バレル片部の前記先端における当該先端の端面側と前記内壁面側と前記外壁面側との間で連接していることを特徴としている。   In order to achieve the above object, the present invention provides a terminal connection portion that is electrically connected to the counterpart terminal, and is electrically connected by crimping to the end of the electric wire placed on the inner wall surface side. An electric wire connecting part, and a connecting part for connecting the terminal connecting part and the electric wire connecting part, and the electric wire connecting part is a bottom part on which an end of the electric wire is placed during the crimping process, An inner first barrel piece extending from one end of the bottom and wound around an end of the electric wire, and an end of the electric wire extending from the other end of the bottom longer than the first barrel piece. And a core wire crimping portion that is divided into an outer second barrel piece that is wound around the first barrel piece, and that is crimped to the core wire at the tip of the electric wire, a coated crimping portion that is crimped to the coating of the wire, and the core wire The crimping part and the coated crimping part are connected and the wire A terminal fitting partitioned into a connection crimping portion to be crimped to the portion, and an outer wall surface of the first barrel piece portion that is affixed to the inner wall surface of the electric wire connection portion before the crimping process and after the crimping process is completed A first water stop region for preventing water from entering between the wire connecting portion and the core wire from between the inner wall surface of the second barrel piece and the terminal connecting portion rather than the tip position of the core wire A second water stop region for preventing water from entering between the electric wire connecting portion and the core wire from the side, and the electric wire connecting portion from between the inner wall surface of the covering crimping portion and the covering, and the A water stop member that forms a third water stop region that suppresses water from entering between the core wires. The inner wall surface at the tip in the extending direction of the first barrel piece in the covering crimping portion has a tapered surface whose plate thickness decreases from the bottom side toward the end surface of the tip. A part of the three water-stopping regions is connected to the end surface side of the front end of the first barrel piece, the inner wall surface side, and the outer wall surface side.

ここで、前記第2バレル片部は、前記第1バレル片部の前記先端の端面側における当該第2バレル片部と前記被覆との間の空間に隣接する部分の板厚をその周囲よりも薄くすることが望ましい。   Here, the second barrel piece portion has a plate thickness of a portion adjacent to the space between the second barrel piece portion and the coating on the end face side of the tip of the first barrel piece portion, rather than the periphery thereof. It is desirable to make it thinner.

また、前記被覆圧着部における前記第2バレル片部の前記内壁面側には、前記空間に隣接する部分から当該第2バレル片部の延在方向における先端の端面までの間に、その端面側に向かうにつれて板厚が薄くなるテーパ面を設けることが望ましい。   Further, the inner wall surface side of the second barrel piece portion in the covering crimping portion has an end surface side between the portion adjacent to the space and the end surface of the tip in the extending direction of the second barrel piece portion. It is desirable to provide a tapered surface whose thickness becomes thinner as it goes toward.

本発明に係る圧着端子においては、第1バレル片部の先端の端面側における第2バレル片部と被覆との間の空間の容量が小さくなり、その空間に対する止水部材の充填量が減るので、この空間に対する止水部材の充填効率が高くなり、この空間が止水部材で埋め尽くされやすくなる。従って、この圧着端子は、第2バレル片部と被覆との間の止水性を向上させることができる。   In the crimp terminal according to the present invention, the capacity of the space between the second barrel piece part and the coating on the end face side of the tip of the first barrel piece part is reduced, and the filling amount of the water stop member into the space is reduced. The filling efficiency of the water stop member into this space is increased, and this space is easily filled with the water stop member. Therefore, this crimp terminal can improve the water stoppage between the second barrel piece and the coating.

図1は、実施形態の圧着端子を示す斜視図であり、電線に接続される前の状態を表している。Drawing 1 is a perspective view showing a crimp terminal of an embodiment, and represents a state before being connected to an electric wire. 図2は、実施形態の圧着端子を示す側面図であり、電線接続部がU字状に成形された状態を表している。FIG. 2 is a side view showing the crimp terminal according to the embodiment, and shows a state in which the wire connecting portion is formed in a U-shape. 図3は、実施形態における圧着完了後の圧着端子を示す斜視図である。FIG. 3 is a perspective view showing the crimp terminal after completion of crimping in the embodiment. 図4は、実施形態における圧着完了後の圧着端子を示す側面図である。FIG. 4 is a side view showing the crimp terminal after completion of crimping in the embodiment. 図5は、実施形態の圧着端子の端子金具を示す斜視図であり、止水部材の貼付前の状態を表している。FIG. 5 is a perspective view showing the terminal fitting of the crimp terminal according to the embodiment, and shows a state before the water-stopping member is attached. 図6は、実施形態の圧着端子の端子金具を示す上面図であり、止水部材の貼付後の状態を表している。FIG. 6 is a top view showing the terminal fitting of the crimp terminal according to the embodiment, and shows a state after the waterproofing member is stuck. 図7は、図4のY1−Y1線で切った電線接続部の断面部分を示す図である。FIG. 7 is a view showing a cross-sectional portion of the wire connecting portion cut along line Y1-Y1 in FIG. 図8は、図4のY2−Y2線で切った電線接続部の断面部分を示す図である。FIG. 8 is a diagram showing a cross-sectional portion of the wire connecting portion cut along line Y2-Y2 in FIG. 図9は、図4のY3−Y3線で切った電線接続部の断面部分を示す図である。FIG. 9 is a diagram showing a cross-sectional portion of the wire connecting portion cut along line Y3-Y3 in FIG. 図10は、端子連鎖体について説明する図である。FIG. 10 is a diagram illustrating the terminal chain. 図11は、実施形態の端子圧着装置について説明する図である。FIG. 11 is a diagram illustrating the terminal crimping apparatus according to the embodiment. 図12は、実施形態の第1及び第2の金型について説明する斜視図である。FIG. 12 is a perspective view illustrating the first and second molds of the embodiment. 図13は、図4のY3−Y3線で切った部位の圧着過程を示す図である。FIG. 13 is a diagram showing a crimping process of a portion cut along line Y3-Y3 in FIG.

以下に、本発明に係る圧着端子の実施形態を図面に基づいて詳細に説明する。尚、この実施形態によりこの発明が限定されるものではない。   Hereinafter, an embodiment of a crimp terminal according to the present invention will be described in detail with reference to the drawings. In addition, this invention is not limited by this embodiment.

[実施形態]
本発明に係る圧着端子の実施形態の1つを図1から図13に基づいて説明する。
[Embodiment]
One embodiment of the crimp terminal according to the present invention will be described with reference to FIGS.

図1から図4の符号1は、本実施形態の圧着端子を示す。この圧着端子1は、電線50に対して電気的に接続され、この電線50と一体になった状態のままで相手側端子(図示略)に対して電気的に接続されるものである。ここで、電線50は、その端部において、芯線51を所定の長さ露出させるべく、その長さ分だけ被覆52を剥いて取り除いている。芯線51は、複数本の素線の集合体であってもよく、同軸ケーブルの如き単線であってもよい。圧着端子1は、電線50に対して電気的に接続させるために、この電線50の端部に圧着させることで、露出している先端の芯線(以下、単に「先端の芯線」という。)51との間で電気的に接続される。   Reference numeral 1 in FIGS. 1 to 4 indicates a crimp terminal of the present embodiment. The crimp terminal 1 is electrically connected to the electric wire 50 and is electrically connected to a mating terminal (not shown) while being integrated with the electric wire 50. Here, at the end of the electric wire 50, the coating 52 is peeled off by the length of the core wire 51 so that the core wire 51 is exposed for a predetermined length. The core wire 51 may be an assembly of a plurality of strands or a single wire such as a coaxial cable. The crimp terminal 1 is crimped to the end portion of the electric wire 50 in order to be electrically connected to the electric wire 50, thereby exposing the exposed core wire (hereinafter, simply referred to as “tip wire”) 51. Are electrically connected to each other.

具体的に、圧着端子1は、端子金具10と、止水部材20と、を備える。   Specifically, the crimp terminal 1 includes a terminal fitting 10 and a water stop member 20.

端子金具10は、この例示の圧着端子1における主体部分である。この端子金具10は、母材となる導電性の金属板(例えば銅板)に打ち抜き加工や折り曲げ加工等を施して、相手側端子や電線50との接続が可能な所定の形状に成形される。この端子金具10は、図5に示すように、相手側端子に対して電気的に接続される端子接続部11と、電線50に対して電気的に接続される電線接続部12と、を有する。端子接続部11と電線接続部12は、これらの間に介在させた連結部13によって連結されている。   The terminal fitting 10 is a main part of the illustrated crimp terminal 1. The terminal fitting 10 is formed into a predetermined shape that can be connected to the mating terminal or the electric wire 50 by punching or bending a conductive metal plate (for example, a copper plate) as a base material. As shown in FIG. 5, the terminal fitting 10 includes a terminal connection portion 11 that is electrically connected to the mating terminal, and a wire connection portion 12 that is electrically connected to the electric wire 50. . The terminal connection part 11 and the electric wire connection part 12 are connected by a connection part 13 interposed between them.

端子金具10は、雄端子であってもよく、雌端子であってもよい。端子接続部11は、端子金具10が雄端子の場合、雄型に成形され、端子金具10が雌端子の場合、雌型に成形される。本実施形態では、雌端子を例として挙げている。   The terminal fitting 10 may be a male terminal or a female terminal. When the terminal fitting 10 is a male terminal, the terminal connecting portion 11 is molded into a male mold, and when the terminal fitting 10 is a female terminal, the terminal connecting portion 11 is molded into a female mold. In this embodiment, a female terminal is taken as an example.

ここで、この圧着端子1においては、相手側端子との間の接続方向(挿入方向)を長手方向としての第1方向Lと定義する。また、この圧着端子1の後述する並列配置方向については、圧着端子1の幅方向としての第2方向Wと定義する。また、この圧着端子1においては、その第1方向Lと第2方向Wとに各々直交する方向を高さ方向としての第3方向Hと定義する。   Here, in this crimp terminal 1, the connection direction (insertion direction) with the counterpart terminal is defined as a first direction L as a longitudinal direction. In addition, a parallel arrangement direction of the crimp terminals 1 to be described later is defined as a second direction W as a width direction of the crimp terminals 1. Further, in the crimp terminal 1, a direction perpendicular to the first direction L and the second direction W is defined as a third direction H as a height direction.

電線接続部12は、先ずは1枚の板状に成形されており(図5)、後述する所定の加工を施した上で、電線50との接続直前の状態としてのU字状に成形される(図1)。そして、この電線接続部12は、電線50の端部が載せ置かれた状態で当該電線50に巻き付けることによって、この電線50の端部に圧着され、先端の芯線51に接触する。   The wire connection portion 12 is first formed into a single plate shape (FIG. 5), and after being subjected to predetermined processing described later, it is formed into a U shape as a state immediately before connection to the wire 50. (FIG. 1). And this electric wire connection part 12 is crimped | bonded to the edge part of this electric wire 50 by being wound around the said electric wire 50 in the state in which the edge part of the electric wire 50 was mounted, and contacts the core wire 51 of the front-end | tip.

この電線接続部12は、底部14の領域と第1バレル片部15の領域と第2バレル片部16の領域とに区画することができる(図1及び図6)。底部14は、U字状の電線接続部12の底壁となる部位であり、圧着加工の際に電線50の端部が載置される。第1及び第2のバレル片部15,16は、U字状の電線接続部12の側壁となる部位であり、底部14における第2方向Wの両端に各々延在させている。U字状の電線接続部12においては、底部14の両端から電線50の端部を囲うように第1及び第2のバレル片部15,16が延在している。   This electric wire connection part 12 can be divided into the area | region of the bottom part 14, the area | region of the 1st barrel piece part 15, and the area | region of the 2nd barrel piece part 16 (FIG.1 and FIG.6). The bottom part 14 is a part that becomes the bottom wall of the U-shaped electric wire connection part 12, and the end part of the electric wire 50 is placed in the crimping process. The first and second barrel pieces 15 and 16 are portions serving as side walls of the U-shaped wire connecting portion 12, and extend to both ends of the bottom portion 14 in the second direction W, respectively. In the U-shaped electric wire connecting portion 12, first and second barrel pieces 15 and 16 extend from both ends of the bottom portion 14 so as to surround the end portion of the electric wire 50.

第1バレル片部15と第2バレル片部16は、底部14側の根元から先端15a,16aの端面までの距離が各々同じ長さに形成されたものであってもよく、その距離が一方に対して他方が長くなるように形成されたものであってもよい。本実施形態では、後者を例示している。このため、第1及び第2のバレル片部15,16におけるそれぞれの先端15a,16aは、U字状の電線接続部12において、一方よりも他方が第3方向Hで突出している。この例示では、第2バレル片部16が第1バレル片部15よりも底部14から長く延在させられている(図5及び図6)。また、第1バレル片部15と第2バレル片部16は、互いに重なり合いながら電線50の端部に巻き付けていくものとして形成されている。このため、この電線接続部12においては、圧着加工の完了後(以下、「圧着完了後」という。)に、第1バレル片部15と第2バレル片部16とが重なり合っている領域(以下、「オーバラップ領域」という。)が形成される(図7−図9)。オーバラップ領域とは、具体的に、圧着完了後に第1バレル片部15の外壁面と第2バレル片部16の内壁面とが互いに対向している領域のことである。つまり、この電線接続部12においては、第1バレル片部15が内側で電線50の端部に巻き付けられるバレル片部となり、第2バレル片部16が外側で電線50の端部に巻き付けられるバレル片部となる。従って、圧着加工の際には、第1バレル片部15が電線50の端部の外周面に巻き付けられ、この状態の電線50の端部と第1バレル片部15とを外周面側から覆うように第2バレル片部16が巻き付けられる。電線接続部12においては、このようにして第1バレル片部15と第2バレル片部16が電線50の端部に加締められる。   The first barrel piece 15 and the second barrel piece 16 may be formed such that the distances from the base on the bottom 14 side to the end surfaces of the tips 15a and 16a are the same length. May be formed so that the other is longer. In the present embodiment, the latter is illustrated. For this reason, as for each front-end | tip 15a, 16a in the 1st and 2nd barrel piece parts 15 and 16, in the U-shaped electric wire connection part 12, the other protrudes in the 3rd direction H rather than one. In this illustration, the second barrel piece 16 extends from the bottom 14 longer than the first barrel piece 15 (FIGS. 5 and 6). Moreover, the 1st barrel piece part 15 and the 2nd barrel piece part 16 are formed as what is wound around the edge part of the electric wire 50, mutually overlapping. For this reason, in this electric wire connection part 12, after completion | finish of crimping | compression-bonding (henceforth "after crimping completion"), the area | region (henceforth the following) where the 1st barrel piece part 15 and the 2nd barrel piece part 16 have overlapped. , Referred to as “overlap region”) (FIGS. 7 to 9). Specifically, the overlap region is a region where the outer wall surface of the first barrel piece 15 and the inner wall surface of the second barrel piece 16 face each other after completion of the crimping. That is, in this electric wire connection part 12, the 1st barrel piece part 15 turns into a barrel piece part wound around the edge part of the electric wire 50 inside, and the 2nd barrel piece part 16 is the barrel wound around the edge part of the electric wire 50 outside. It becomes one part. Therefore, at the time of crimping, the first barrel piece 15 is wound around the outer peripheral surface of the end portion of the electric wire 50, and the end portion of the electric wire 50 and the first barrel piece portion 15 in this state are covered from the outer peripheral surface side. Thus, the second barrel piece 16 is wound. In the electric wire connection portion 12, the first barrel piece 15 and the second barrel piece 16 are crimped to the end of the electric wire 50 in this way.

ここで、電線50の端部は、電線接続部12のU字の開口側(それぞれの先端15a,16aの端面間に形成されている開口)からU字状の内側の空間に挿入される。このため、電線接続部12は、電線50の端部が挿入されやすくなるように、底部14側から開口側(先端15a,16a側)に向かうにつれて第1バレル片部15と第2バレル片部16の間隔が広くなっている。   Here, the end of the electric wire 50 is inserted into the U-shaped inner space from the U-shaped opening side of the electric wire connecting portion 12 (the opening formed between the end surfaces of the respective tips 15a and 16a). For this reason, as for the electric wire connection part 12, as it goes to the opening side (front-end | tip 15a, 16a side) from the bottom part 14 side so that the edge part of the electric wire 50 can be inserted easily, the 1st barrel piece part 15 and the 2nd barrel piece part. The interval of 16 is widened.

更に、この電線接続部12は、芯線圧着部12Aの領域と被覆圧着部12Bの領域と連結圧着部12Cの領域とに区画することができる(図2、図4−図6)。芯線圧着部12Aは、先端の芯線51に対して圧着させる部位であり、連結部13に連接している。被覆圧着部12Bは、先端の芯線51の露出部分における根元に連なる被覆52に対して圧着させる部位である。連結圧着部12Cは、芯線圧着部12Aと被覆圧着部12Bとを連結させると共に電線50の端部に圧着させる部位である。   Furthermore, this electric wire connection part 12 can be divided into the area | region of 12 A of core wire crimping | compression-bonding parts, the area | region of 12 C of covering crimping | compression-bonding parts, and the area | region of 12 C of connection crimping | compression-bonding parts (FIGS. The core wire crimping part 12 </ b> A is a part that is crimped to the core wire 51 at the tip, and is connected to the connecting part 13. The coating crimping part 12B is a part that is crimped to the coating 52 that continues to the root of the exposed portion of the core wire 51 at the tip. The connection crimping part 12 </ b> C is a part that connects the core crimping part 12 </ b> A and the covering crimping part 12 </ b> B and crimps it to the end of the electric wire 50.

電線接続部12には、その内壁面(電線50を覆う側の壁面)に、圧着した先端の芯線51を保持するための芯線保持領域(以下、「セレーション領域」という。)17が設けられている(図5及び図6)。そのセレーション領域17は、電線接続部12の内壁面の内、先端の芯線51に対して巻き付ける部分に少なくとも配置する。この例示のセレーション領域17は、先端の芯線51を全体的に覆うように形成する。具体的に、本実施形態のセレーション領域17とは、複数の凹部、複数の凸部又は複数の凹部と凸部の組み合わせが矩形状に並べられたものであり、凹部や凸部によって電線接続部12と先端の芯線51との間の接触面積を増やし、この間の密着強度を高めるものである。この例示では、複数の凹部17aによって矩形状のセレーション領域17が形成されている。   The wire connecting portion 12 is provided with a core wire holding region (hereinafter referred to as “serration region”) 17 for holding the core wire 51 at the crimped end on the inner wall surface (the wall surface covering the electric wire 50). (FIGS. 5 and 6). The serration region 17 is disposed at least in a portion of the inner wall surface of the wire connection portion 12 that is wound around the core wire 51 at the tip. The illustrated serration region 17 is formed so as to entirely cover the core wire 51 at the tip. Specifically, the serration region 17 of the present embodiment is a plurality of concave portions, a plurality of convex portions, or a combination of a plurality of concave portions and convex portions arranged in a rectangular shape, and the wire connection portion is formed by the concave portions or the convex portions. The contact area between 12 and the core wire 51 at the tip is increased, and the adhesion strength between them is increased. In this example, a rectangular serration region 17 is formed by a plurality of recesses 17a.

ここで、電線接続部12と先端の芯線51は、その相互間で電気的に接続されている必要がある。このため、その間への水の浸入は、耐久性を低下させてしまう可能性があるので好ましくない。例えば、電線接続部12と芯線51とがイオン化傾向の大小異なる異種金属材料(銅とアルミニウム等)で成形されている場合、その間においては、水の浸入によって、殊にアルミニウム側が腐食してしまう可能性がある。そこで、この圧着端子1には、電線接続部12と先端の芯線51との間への水の浸入を抑えるための止水部材20が設けられている(図1及び図6)。その止水部材20は、変性アクリル系粘着剤等の粘着剤を主とするシート状に形成されたものである。例えば、止水部材20としては、シート状の不織布に粘着剤を染み込ませて、シートの両面に粘着効果を有するものを用いる。尚、その止水部材20は、例えば、電線接続部12と芯線51とが同種の金属材料(銅等)で成形されている場合、敢えて設けずともよい。   Here, the electric wire connection part 12 and the core wire 51 at the front end need to be electrically connected to each other. For this reason, intrusion of water in the meantime is not preferable because durability may be lowered. For example, when the wire connection portion 12 and the core wire 51 are formed of different kinds of metal materials (copper and aluminum, etc.) having different ionization tendencies, in particular, the aluminum side may corrode due to water intrusion therebetween. There is sex. In view of this, the crimp terminal 1 is provided with a water stop member 20 for preventing water from entering between the wire connecting portion 12 and the core wire 51 at the tip (FIGS. 1 and 6). The water blocking member 20 is formed in a sheet shape mainly composed of a pressure sensitive adhesive such as a modified acrylic pressure sensitive adhesive. For example, as the water stop member 20, a sheet-like nonwoven fabric is used so as to have a pressure-sensitive adhesive soaked on both sides of the sheet. In addition, the water stop member 20 does not need to dare to provide, for example, when the electric wire connection part 12 and the core wire 51 are shape | molded with the same kind of metal materials (copper etc.).

止水部材20は、圧着完了後に第1から第3の止水領域21,22,23を形成する(図7−図9)。これら第1から第3の止水領域21,22,23の配置を具現化すべく、止水部材20は、所定形状に形成した上で、図5に示す平板状の電線接続部12の内壁面に貼り付ける。   The water stop member 20 forms first to third water stop regions 21, 22, and 23 after the completion of pressure bonding (FIGS. 7 to 9). In order to embody the arrangement of the first to third water-stop regions 21, 22, and 23, the water-stop member 20 is formed in a predetermined shape and then the inner wall surface of the flat wire connection portion 12 shown in FIG. Paste to.

第1止水領域21とは、少なくとも圧着完了後の第1バレル片部15の外壁面と第2バレル片部16の内壁面との間(つまりオーバラップ領域)に止水部材20を介在させた領域であり(図7−図9)、その間からの電線接続部12と先端の芯線51との間への水の浸入を抑える領域である。このために、この第1止水領域21は、先端の芯線51の先端位置よりも端子接続部11側と先端の芯線51の根元よりも被覆52側との間に延在させている。この第1止水領域21は、止水部材20の第1止水部24によって形成される(図6)。   The first water stop region 21 is a structure in which the water stop member 20 is interposed between at least the outer wall surface of the first barrel piece 15 and the inner wall surface of the second barrel piece 16 after completion of the pressure bonding (that is, the overlap region). (FIG. 7 to FIG. 9), and is a region that suppresses the intrusion of water between the electric wire connecting portion 12 and the core wire 51 at the tip. Therefore, the first water stop region 21 extends between the terminal connecting portion 11 side from the tip position of the core wire 51 at the tip and the covering 52 side from the root of the core wire 51 at the tip. This 1st water stop area | region 21 is formed of the 1st water stop part 24 of the water stop member 20 (FIG. 6).

第1止水部24は、第2バレル片部16における先端16a側と底部14側との間にて、先端の芯線51の先端位置よりも端子接続部11側と先端の芯線51の根元よりも被覆52側との間に渡って配置する。この第1止水部24の底部14側は、セレーション領域17の第2バレル片部16側を覆い隠す位置まで延在させている。このため、この例示の第1止水領域21は、オーバラップ領域だけでなく、第2バレル片部16と先端の芯線51との電気的な接続を阻害しない範囲内で、第2バレル片部16の内壁面と先端の芯線51との間にも形成される(図8)。   The first water stop 24 is located between the distal end 16a side and the bottom 14 side of the second barrel piece 16 from the distal end position of the distal end core wire 51 and from the base of the distal end core wire 51 to the terminal connection portion 11 side. Is also arranged between the side of the covering 52. The bottom 14 side of the first water stop 24 extends to a position that covers the second barrel piece 16 side of the serration region 17. Therefore, the illustrated first water stop region 21 is not limited to the overlap region, and the second barrel piece portion is within a range that does not hinder the electrical connection between the second barrel piece portion 16 and the core wire 51 at the tip. 16 is also formed between the inner wall surface 16 and the core wire 51 at the tip (FIG. 8).

第2止水領域22とは、少なくとも圧着完了後の電線接続部12の内方における先端の芯線51の先端位置よりも端子接続部11側に止水部材20が充填された領域であり(図7)、その端子接続部11側からの電線接続部12と先端の芯線51との間への水の浸入を抑える領域である。この第2止水領域22は、主に止水部材20の第2止水部25によって形成される(図6)。   The 2nd water stop area | region 22 is an area | region where the water stop member 20 was filled by the terminal connection part 11 side rather than the front-end | tip position of the core wire 51 of the front-end | tip in the inside of the electric wire connection part 12 after crimping completion (FIG. 7) This is a region that suppresses the intrusion of water between the wire connecting portion 12 from the terminal connecting portion 11 side and the core wire 51 at the tip. This 2nd water stop area | region 22 is mainly formed of the 2nd water stop part 25 of the water stop member 20 (FIG. 6).

第2止水部25は、第1バレル片部15の先端15a側と第1止水部24との間にて、先端の芯線51の先端位置よりも端子接続部11側と先端の芯線51の先端部分側との間に渡って配置する。この例示の第2止水部25は、先端の芯線51の先端部分にかかるように配置している。このため、この例示の第2止水領域22は、その芯線51の先端部分についても止水部材20(第2止水部25)で覆われる。また、この例示の第2止水部25は、第1止水部24に連接させている。このため、この例示の第2止水領域22は、第2止水部25と、第1止水部24における第2止水部25との連接部分(オーバラップ領域よりも底部14側)と、によって形成されている。   The second water stop 25 is located between the tip 15 a side of the first barrel piece 15 and the first water stop 24 and the terminal connecting portion 11 side and the core 51 of the tip from the tip position of the core 51 of the tip. It is arranged across the tip part side of the. The illustrated second water stop portion 25 is disposed so as to cover the tip portion of the core wire 51 at the tip. For this reason, the illustrated second water-stop region 22 is also covered with the water-stop member 20 (second water-stop portion 25) at the tip portion of the core wire 51. In addition, the illustrated second water stop portion 25 is connected to the first water stop portion 24. For this reason, this 2nd water stop area | region 22 of this example is connected to the 2nd water stop part 25 and the connection part (the bottom part 14 side rather than an overlap area | region) with the 2nd water stop part 25 in the 1st water stop part 24. , Is formed by.

第3止水領域23とは、少なくとも圧着完了後の電線接続部12(具体的には被覆圧着部12B)の内壁面と被覆52との間に止水部材20を介在させた領域であり(図9)、その間からの電線接続部12と先端の芯線51との間への水の浸入を抑える領域である。この第3止水領域23は、主に止水部材20の第3止水部26によって形成される(図6)。   The 3rd water stop area | region 23 is an area | region which interposed the water stop member 20 between the inner wall surface of the electric wire connection part 12 (specifically coating crimping | compression-bonding part 12B) after crimping completion, and the coating | coated 52 ( FIG. 9) is a region that suppresses intrusion of water between the electric wire connecting portion 12 and the core wire 51 at the tip from that point. This 3rd water stop area | region 23 is mainly formed of the 3rd water stop part 26 of the water stop member 20 (FIG. 6).

第3止水部26は、第1バレル片部15の先端15a側と第1止水部24との間で、かつ、電線接続部12における被覆52に巻き付ける部分に配置する。この例示の第3止水部26は、第1止水部24に連接させている。このため、この例示の第3止水領域23は、第3止水部26と、第1止水部24における第3止水部26との連接部分(オーバラップ領域よりも底部14側)と、によって形成されている。   The 3rd water stop part 26 is arrange | positioned between the front-end | tip 15a side of the 1st barrel piece part 15 and the 1st water stop part 24, and the part wound around the coating | coated 52 in the electric wire connection part 12. FIG. The illustrated third water stop 26 is connected to the first water stop 24. For this reason, this third water stop region 23 includes a third water stop portion 26 and a connecting portion of the first water stop portion 24 with the third water stop portion 26 (on the bottom 14 side of the overlap region). , Is formed by.

この止水部材20は、このような形状のものを電線接続部12の内壁面に配置することによって、圧着完了後に連接状態の第1から第3の止水領域21,22,23として形成される。その第1から第3の止水領域21,22,23は、電線接続部12において、電線50の端部と外部との連通を遮断させるものとなる。よって、この止水部材20は、電線接続部12と先端の芯線51との間への水の浸入を抑えることができる。   The water stop member 20 is formed as the first to third water stop regions 21, 22, 23 in a connected state after the completion of crimping by arranging the shape of the water stop member 20 on the inner wall surface of the electric wire connecting portion 12. The The first to third water-stopping regions 21, 22, and 23 block communication between the end of the electric wire 50 and the outside in the electric wire connecting portion 12. Therefore, the water blocking member 20 can suppress the intrusion of water between the electric wire connecting portion 12 and the core wire 51 at the tip.

以上示した端子金具10は、母材となる1枚の金属板に対するプレス工程を経て、図5に示す平板状の電線接続部12を有する形態に加工され、その後の止水部材貼付工程において、その平板状の電線接続部12に止水部材20が貼付される。しかる後、この端子金具10は、折り曲げ工程において、端子接続部11が形成され、かつ、U字状の電線接続部12が形成される。   The terminal fitting 10 shown above is processed into a form having a flat wire connecting portion 12 shown in FIG. 5 through a pressing process for one metal plate as a base material. The water stop member 20 is affixed to the flat wire connection part 12. Thereafter, the terminal fitting 10 is formed with the terminal connection portion 11 and the U-shaped wire connection portion 12 in the bending step.

上述した工程を経た圧着端子1は、複数個並べられた連鎖体(以下、「端子連鎖体」という。)30として形成されている(図10)。端子連鎖体30とは、各々が同一方向を向いた状態で並列に等間隔で配置され且つ連鎖状に繋がれた複数の圧着端子1の集合体のことをいう。端子連鎖体30においては、全ての圧着端子1における一方の端部が連結片31によって繋がれている。連結片31は、例えば矩形の板状に成形され、全ての圧着端子1の電線接続部12に対して所定の間隔を空けて配置される。その電線接続部12の底部14と連結片31は、圧着端子1毎に例えば矩形の板状の繋ぎ部32を介して繋がれている。連結片31には、端子連鎖体30を端子圧着装置100の圧着位置まで送るための貫通孔(以下、「端子送り孔」という。)31aが端子連鎖体30の送り方向に沿って等間隔に形成されている。このように形成された端子連鎖体30は、リール状に巻き取られた状態で端子圧着装置100に配置される(図示略)。そして、圧着端子1は、電線50に圧着された後、端子連鎖体30から切り離される。   The crimp terminal 1 that has undergone the above-described steps is formed as a chained body (hereinafter referred to as “terminal chained body”) 30 (FIG. 10). The terminal chain 30 refers to an assembly of a plurality of crimp terminals 1 that are arranged in parallel at equal intervals in a state where they are directed in the same direction and are connected in a chain. In the terminal chain 30, one end of all the crimp terminals 1 is connected by a connecting piece 31. The connecting piece 31 is formed in, for example, a rectangular plate shape, and is arranged with a predetermined interval with respect to the wire connecting portions 12 of all the crimp terminals 1. The bottom part 14 of the electric wire connection part 12 and the connection piece 31 are connected to each crimp terminal 1 through, for example, a rectangular plate-like connection part 32. Through holes (hereinafter referred to as “terminal feed holes”) 31 a for feeding the terminal chain 30 to the crimping position of the terminal crimping device 100 are formed in the connecting piece 31 at equal intervals along the feed direction of the terminal chain 30. Is formed. The terminal chain 30 formed in this way is arranged in the terminal crimping apparatus 100 in a state of being wound in a reel shape (not shown). The crimp terminal 1 is separated from the terminal chain 30 after being crimped to the electric wire 50.

端子圧着装置100について説明する。   The terminal crimping apparatus 100 will be described.

端子圧着装置100は、図11に示すように、所定の圧着位置まで圧着端子1を供給する端子供給装置101と、その圧着位置で圧着端子1を電線50に圧着する圧着装置102と、端子供給装置101及び圧着装置102を動作させるための駆動装置103と、を備える。端子供給装置101と圧着装置102は、この技術分野においてアプリケータと称される装置である。   As shown in FIG. 11, the terminal crimping device 100 includes a terminal supply device 101 that supplies the crimping terminal 1 to a predetermined crimping position, a crimping device 102 that crimps the crimping terminal 1 to the electric wire 50 at the crimping position, and a terminal supply. And a driving device 103 for operating the device 101 and the crimping device 102. The terminal supply device 101 and the crimping device 102 are devices called applicators in this technical field.

端子供給装置101は、リール状に巻き取られている端子連鎖体30の外周側における先頭の圧着端子1を引き出して、順次圧着位置まで供給する。この端子供給装置101は、その先頭の圧着端子1の電線50への圧着と端子連鎖体30からの切断とを終えた後、新たに先頭となった圧着端子1を圧着位置まで供給する。この端子供給装置101では、その動作が圧着加工と切断加工を行う度に順次繰り返される。   The terminal supply device 101 pulls out the first crimp terminal 1 on the outer peripheral side of the terminal chain 30 wound in a reel shape, and sequentially supplies it to the crimp position. The terminal supply device 101 supplies the first crimp terminal 1 to the crimp position after finishing crimping the crimp terminal 1 to the electric wire 50 and cutting from the terminal chain 30. In the terminal supply device 101, the operation is sequentially repeated every time the crimping process and the cutting process are performed.

この端子供給装置101は、この技術分野において周知の構成を有しており、連結片31の端子送り孔31aに挿入される端子送り部材101aと、駆動装置103の動力によって端子送り部材101aを駆動させる動力伝達機構101bと、を備える。動力伝達機構101bは、圧着装置102の圧着動作(後述するラム114A等の上下動)に連動するリンク機構として構成する。この例示の端子供給装置101は、圧着装置102の圧着動作に連動して、端子送り部材101aを上下方向及び左右方向に駆動させることによって、圧着端子1を圧着位置まで供給する。   This terminal supply device 101 has a configuration well known in this technical field, and drives the terminal feed member 101a by the power of the terminal feed member 101a inserted into the terminal feed hole 31a of the connecting piece 31 and the drive device 103. Power transmission mechanism 101b. The power transmission mechanism 101b is configured as a link mechanism that interlocks with the crimping operation of the crimping apparatus 102 (the vertical movement of a ram 114A or the like described later). The illustrated terminal supply device 101 supplies the crimping terminal 1 to the crimping position by driving the terminal feed member 101a in the vertical direction and the horizontal direction in conjunction with the crimping operation of the crimping device 102.

圧着装置102は、供給された圧着端子1の電線50への圧着と、この圧着端子1の端子連鎖体30からの切り離しと、を行う。このため、この圧着装置102は、圧着機110と端子切断機120とを備える。   The crimping device 102 performs the crimping of the supplied crimping terminal 1 to the electric wire 50 and the separation of the crimping terminal 1 from the terminal chain 30. For this reason, the crimping apparatus 102 includes a crimping machine 110 and a terminal cutting machine 120.

圧着機110は、圧着位置まで供給された圧着端子1を電線50の端部に加締めることによって、この圧着端子1を電線50に圧着させる装置である。この例示の圧着機110は、圧着端子1における第1バレル片部15と第2バレル片部16とを電線50における先端の芯線51と被覆52とに各々加締めることによって、この圧着端子1を電線50に圧着させる。この圧着機110は、フレーム111と、互いに対を成す第1金型112及び第2金型113と、動力伝達機構114と、を備える。   The crimping machine 110 is a device that crimps the crimp terminal 1 to the electric wire 50 by crimping the crimp terminal 1 supplied to the crimping position to the end of the electric wire 50. In the illustrated crimping machine 110, the first barrel piece 15 and the second barrel piece 16 in the crimp terminal 1 are respectively crimped to the core wire 51 and the covering 52 at the tip end of the electric wire 50, thereby fixing the crimp terminal 1. Crimp to the electric wire 50. The crimping machine 110 includes a frame 111, a first mold 112 and a second mold 113 that are paired with each other, and a power transmission mechanism 114.

フレーム111は、基台111Aと、アンビル支持体111Bと、動力伝達機構114の支持体(以下、「伝達部支持体」という。)111Cと、を備える。基台111Aは、例えば、端子圧着装置100を載せ置く載置台(図示略)の上に固定される。アンビル支持体111Bと伝達部支持体111Cは、基台111Aの上に固定される。伝達部支持体111Cは、アンビル支持体111Bに対して後方(図11の紙面右方)かつ上方(図11の紙面上方)に配置する。具体的に、この伝達部支持体111Cは、アンビル支持体111Bの後方で基台111Aから上方に向けて立設された立設部111Cと、この立設部111Cの上部に保持されたラム支持部111Cと、を有する。ラム支持部111Cは、後述するラム114Aを支持する支持部であり、アンビル支持体111Bの上方に所定の間隔を空けて配置する。 The frame 111 includes a base 111A, an anvil support body 111B, and a support body for power transmission mechanism 114 (hereinafter referred to as “transmission section support body”) 111C. For example, the base 111A is fixed on a mounting table (not shown) on which the terminal crimping device 100 is placed. The anvil support 111B and the transmission support 111C are fixed on the base 111A. The transmission portion support 111C is disposed rearward (to the right of the drawing in FIG. 11) and above (upward in the drawing of FIG. 11) with respect to the anvil support 111B. Specifically, the transmission unit support 111C from base 111A behind the anvil support 111B and standing portion 111C 1 erected upward, held in the upper portion of the standing portion 111C 1 having a ram support portion 111C 2, a. Ram support portion 111C 2 is a support portion for supporting the ram 114A, described later, arranged at a predetermined interval above the anvil support 111B.

第1金型112と第2金型113は、上下方向に間隔を空けて配置され、その間に配置された圧着端子1と電線50の端部とを挟み込んでいくことで圧着端子1を電線50の端部に圧着させる圧着成形型である(図12)。第1金型112は、2つの下型が形成されたものであり、その下型として第1アンビル112Aと第2アンビル112Bとを有する。第2金型113は、2つの上型が形成されたものであり、その上型として第1クリンパ113Aと第2クリンパ113Bとを有する。第1アンビル112Aと第1クリンパ113Aは、上下方向で互いに対向させて配置されており、その相互間の間隔を狭めていくことによって、U字状の芯線圧着部12Aを先端の芯線51に圧着させる。また、第2アンビル112Bと第2クリンパ113Bは、上下方向で互いに対向させて配置されており、その相互間の間隔を狭めていくことによって、U字状の被覆圧着部12Bを被覆52に圧着させる。   The first mold 112 and the second mold 113 are arranged with a space in the vertical direction, and the crimp terminal 1 and the end of the electric wire 50 are sandwiched between the first and second molds 112 and 113 so that the crimp terminal 1 is connected to the electric wire 50. 12 is a pressure-bonding mold that is pressure-bonded to the end of the wire (FIG. 12). The first mold 112 is formed with two lower molds, and includes a first anvil 112A and a second anvil 112B as the lower mold. The second mold 113 is formed with two upper molds, and has a first crimper 113A and a second crimper 113B as the upper mold. The first anvil 112A and the first crimper 113A are arranged to face each other in the vertical direction, and the U-shaped core wire crimping portion 12A is crimped to the core wire 51 at the distal end by narrowing the interval between them. Let Further, the second anvil 112B and the second crimper 113B are arranged so as to face each other in the vertical direction, and the U-shaped crimping portion 12B is crimped to the sheath 52 by narrowing the interval between them. Let

駆動装置103は、その動力を動力伝達機構114に伝えることによって、そのような圧着加工時に第1アンビル112Aと第1クリンパ113Aとの間及び第2アンビル112Bと第2クリンパ113Bとの間を狭め、圧着加工後に第1アンビル112Aと第1クリンパ113Aとの間及び第2アンビル112Bと第2クリンパ113Bとの間を広げる。この例示では、第2金型113を第1金型112に対して上下動させることによって、第1クリンパ113Aと第2クリンパ113Bを同時に第1アンビル112Aと第2アンビル112Bに対して上下動させる。但し、第1アンビル112Aと第2アンビル112Bと第1クリンパ113Aと第2クリンパ113Bは個別に成形された成形体であってもよく、この場合、駆動装置103と動力伝達機構114は、第1クリンパ113Aと第2クリンパ113Bを別々に上下動させるように構成してもよい。この例示では、第1アンビル112Aと第1クリンパ113Aにより芯線圧着部12Aの圧着が始まった後に、第2アンビル112Bと第2クリンパ113Bによる被覆圧着部12Bの圧着が始まる。   The drive device 103 transmits the power to the power transmission mechanism 114 to narrow the space between the first anvil 112A and the first crimper 113A and the space between the second anvil 112B and the second crimper 113B at the time of such crimping. After crimping, the space between the first anvil 112A and the first crimper 113A and the space between the second anvil 112B and the second crimper 113B are widened. In this example, by moving the second mold 113 up and down relative to the first mold 112, the first crimper 113A and the second crimper 113B are simultaneously moved up and down relative to the first anvil 112A and the second anvil 112B. . However, the first anvil 112A, the second anvil 112B, the first crimper 113A, and the second crimper 113B may be molded bodies that are individually molded. In this case, the driving device 103 and the power transmission mechanism 114 may be the first The crimper 113A and the second crimper 113B may be configured to move up and down separately. In this example, after the crimping of the core crimping part 12A is started by the first anvil 112A and the first crimper 113A, the crimping of the covering crimping part 12B by the second anvil 112B and the second crimper 113B is started.

本実施形態の動力伝達機構114は、駆動装置103から出力された動力を第1クリンパ113Aと第2クリンパ113Bに伝えるものであり、図11に示すように、ラム114Aと、ラムボルト114Bと、シャンク114Cと、を備える。   The power transmission mechanism 114 of this embodiment transmits the power output from the drive device 103 to the first crimper 113A and the second crimper 113B. As shown in FIG. 11, the ram 114A, the ram bolt 114B, and the shank 114C.

ラム114Aは、ラム支持部111Cに対して上下動自在に支持された可動部材である。このラム114Aには、第2金型113が固定されている。このため、第1クリンパ113Aと第2クリンパ113Bは、ラム114Aと一体になってラム支持部111Cに対して上下動することができる。例えば、このラム114Aは、方体状に成形している。このラム114Aには、雌螺子部(図示略)が形成されている。その雌螺子部は、ラム114Aの内方から上端面に向けて形成された上下方向の穴の内周面に形成する。 Ram 114A is a movable member which is vertically movably supported relative to the ram support portion 111C 2. A second mold 113 is fixed to the ram 114A. Therefore, first crimper 113A and the second crimper 113B can be moved up and down with respect to the ram support portion 111C 2 become ram 114A integrally. For example, the ram 114A is formed in a rectangular shape. A female screw part (not shown) is formed in the ram 114A. The female screw portion is formed on the inner peripheral surface of the vertical hole formed from the inner side of the ram 114A toward the upper end surface.

ラムボルト114Bは、ラム114Aの雌螺子部に螺合される雄螺子部(図示略)を有する。このため、このラムボルト114Bは、ラム114Aと一体になってラム支持部111Cに対して上下動することができる。また、このラムボルト114Bは、その雄螺子部の上方に配置されたボルト頭部114Bを有する。そのボルト頭部114Bには、雌螺子部(図示略)が形成されている。その雌螺子部は、ボルト頭部114Bの内方から上端面に向けて形成された上下方向の穴の内周面に形成する。 The ram bolt 114B has a male screw portion (not shown) that is screwed into the female screw portion of the ram 114A. Therefore, the ram bolt 114B may be moved up and down with respect to the ram support portion 111C 2 become ram 114A integrally. Further, the ram bolt 114B has a bolt head 114B 1 positioned above the male screw portion. Its bolt head 114B 1, the female screw portion (not shown) is formed. As the female threaded portion is formed on the inner peripheral surface of the vertical bore formed toward the upper end surface from the inside of the bolt head 114B 1.

シャンク114Cは、円柱状の中空部材であり、それぞれの端部に雄螺子部114Cと接続部(図示略)とを有する。このシャンク114Cの雄螺子部114Cは、中空部材の下側に形成されており、ラムボルト114Bのボルト頭部114Bの雌螺子部に螺合される。このため、シャンク114Cは、ラム114Aやラムボルト114Bと一体になってラム支持部111Cに対して上下動することができる。接続部は、駆動装置103に接続される。 Shank 114C is a cylindrical hollow member, having respective male screw portion 114C 1 and the connecting portion to an end portion (not shown). Male thread portion 114C 1 of the shank 114C is formed on the lower side of the hollow member, it is screwed into the female screw portion of the bolt head 114B 1 of the ram bolt 114B. Thus, the shank 114C can be moved up and down with respect to the ram support portion 111C 2 become ram 114A and ram bolt 114B integrally. The connection unit is connected to the driving device 103.

駆動装置103は、駆動源(図示略)と、駆動源の駆動力を上下方向の動力に変換する動力変換機構(図示略)と、を有する。シャンク114Cの接続部は、その動力変換機構の出力軸に連結されている。このため、第1クリンパ113Aと第2クリンパ113Bは、駆動装置103の出力(動力変換機構の出力)によって、ラム114Aとラムボルト114Bとシャンク114Cと一体になってラム支持部111Cに対して上下動する。駆動源としては、電動機などの電動アクチュエータ、油圧シリンダなどの油圧アクチュエータ、エアシリンダなどの空気圧アクチュエータ等が適用可能である。 The drive device 103 includes a drive source (not shown) and a power conversion mechanism (not shown) that converts the drive force of the drive source into power in the vertical direction. The connecting portion of the shank 114C is coupled to the output shaft of the power conversion mechanism. Therefore, first crimper 113A and the second crimper 113B is the output of the drive unit 103 (the output of the power conversion mechanism), vertically with respect to the ram support portion 111C 2 integral with the ram 114A and ram bolt 114B and a shank 114C Move. As the drive source, an electric actuator such as an electric motor, a hydraulic actuator such as a hydraulic cylinder, a pneumatic actuator such as an air cylinder, and the like are applicable.

ここで、第1アンビル112Aに対する第1クリンパ113Aの上下方向における相対位置と第2アンビル112Bに対する第2クリンパ113Bの上下方向における相対位置は、ボルト頭部114Bの雌螺子部とシャンク114Cの雄螺子部114Cのねじ込み量を調整することによって、変化させることができる。ナット114Dは、ラムボルト114Bの上方でシャンク114Cの雄螺子部114Cに螺合させており、ボルト頭部114Bの雌螺子部と共に所謂ロックナットの機能を成す。このため、このナット114Dは、上記の相対位置の調整完了後にラムボルト114B側へと締め付けることによって、その相対位置に第1クリンパ113Aと第2クリンパ113Bを固定することができる。 Here, the relative position in the vertical direction of the second crimper 113B for the relative position in the vertical direction of the first crimper 113A for the first anvil 112A second anvil 112B is female screw portion of the bolt head 114B 1 and the shank 114C male by adjusting the screwing amount of the screw portion 114C 1, it can be varied. Nut 114D is screwed into the male screw portion 114C 1 of the shank 114C above the ram bolt 114B, it forms the function of a so-called lock nut with a female screw portion of the bolt head 114B 1. For this reason, the nut 114D can fix the first crimper 113A and the second crimper 113B at the relative position by tightening the nut 114D toward the ram bolt 114B after the adjustment of the relative position is completed.

第1アンビル112Aと第2アンビル112Bは、それぞれの上側の先端に、下方に向けて凹ませた凹状面112A,112Bが形成されている(図12)。それぞれの凹状面112A,112Bは、U字状の芯線圧着部12AとU字状の被覆圧着部12Bのそれぞれの底部14の形状に合わせて弧状に形成される。この圧着機110においては、そのそれぞれの凹状面112A,112Bが圧着位置となる。底部14を下側にして供給されてきた圧着端子1は、芯線圧着部12Aの底部14が第1アンビル112Aの上端の凹状面112Aに載置され、被覆圧着部12Bの底部14が第2アンビル112Bの上端の凹状面112Bに載置される。第1金型112は、それぞれに凹状面112A,112Bを上方に露出させた状態でアンビル支持体111Bに支持される。 The first anvil 112A and the second anvil 112B are formed with concave surfaces 112A 1 and 112B 1 which are recessed downward at the upper ends of the respective upper anvils (FIG. 12). Each concave surface 112A 1 , 112B 1 is formed in an arc shape in accordance with the shape of each bottom portion 14 of the U-shaped core wire crimping portion 12A and the U-shaped covering crimping portion 12B. In the crimping machine 110, the respective concave surfaces 112A 1 and 112B 1 are the crimping positions. Crimp terminal bottom 14 has been supplied in the bottom 1, the bottom 14 of the core wire crimping portion 12A is placed on the concave surface 112A 1 of the upper end of the first anvil 112A, bottom 14 of the insulation crimp portion 12B is a second It is placed on the concave surface 112B 1 of the upper end of the anvil 112B. The first mold 112 is supported by the anvil support 111B with the concave surfaces 112A 1 and 112B 1 exposed upward, respectively.

第1クリンパ113Aと第2クリンパ113Bには、それぞれに、上方に向けて凹ませた凹状部113A,113Bが形成されている(図12)。各凹状部113A,113Bは、第1アンビル112Aと第2アンビル112Bのそれぞれの凹状面112A,112Bに対して上下方向で対向させて配置されている。各凹状部113A,113Bは、互いに対向する第1及び第2の壁面115,116と、第1及び第2の壁面115,116の上端を繋ぐ第3壁面117と、を有する。各凹状部113A,113Bは、第1から第3の壁面115,116,117を第1バレル片部15と第2バレル片部16に接触させつつ、第1バレル片部15と第2バレル片部16を電線50の端部に巻き付けながら加締めていく。各凹状部113A,113Bは、このような加締め動作を行えるように形成する。本実施形態においては、短い第1バレル片部15が先ず先端15a側から順に電線50側へと巻き込まれていき、その後、長い第2バレル片部16が電線50側に巻き込まれながら、第1バレル片部15と電線50に巻き付いていく。図13は、図4のY3−Y3線で切った部位(被覆52に対する圧着部位)の圧着過程を示す図である。本図においては、図示の便宜上、第1及び第2の金型112,113を省略している。 The first crimper 113A and the second crimper 113B are respectively formed with concave portions 113A 1 and 113B 1 that are recessed upward (FIG. 12). Each recess 113A 1, 113B 1 are disposed opposite in the vertical direction with respect to each of the concave surfaces 112A 1, 112B 1 of the first anvil 112A and the second anvil 112B. Each recess 113A 1, 113B 1 includes a first and second wall surfaces 115 and 116 that face each other, and the third wall 117 which connects the upper end of the first and second wall surfaces 115 and 116, a. Each concave portion 113A 1 , 113B 1 has the first barrel piece portion 15 and the second barrel portion 15 and the second barrel piece portion 15 in contact with the first to third wall surfaces 115, 116, 117 in contact with the first barrel piece portion 15 and the second barrel piece portion 16. The barrel piece 16 is crimped while being wound around the end of the electric wire 50. Each recess 113A 1, 113B 1 is formed to allow such crimping operation. In the present embodiment, the short first barrel piece 15 is first wound from the tip 15a side to the electric wire 50 side, and then the long second barrel piece portion 16 is drawn to the electric wire 50 side while It winds around the barrel piece 15 and the electric wire 50. FIG. 13 is a diagram showing a crimping process of a portion (crimped portion with respect to the coating 52) cut along line Y3-Y3 in FIG. In the figure, for convenience of illustration, the first and second molds 112 and 113 are omitted.

このようにして圧着機110で圧着加工された圧着端子1は、端子切断機120によって連結片31から切り離される。端子切断機120は、圧着位置まで供給された圧着端子1の繋ぎ部32を2つの端子切断部で挟み込んで切断するものであり、その切り離しを圧着工程の進行と同時に行う。端子切断機120は、第2アンビル112Bよりも前側(図11の紙面左側)に配置する。   The crimping terminal 1 thus crimped by the crimping machine 110 is separated from the connecting piece 31 by the terminal cutting machine 120. The terminal cutting machine 120 sandwiches and cuts the connecting portion 32 of the crimping terminal 1 supplied to the crimping position between the two terminal cutting portions, and performs the separation simultaneously with the progress of the crimping process. The terminal cutting machine 120 is disposed in front of the second anvil 112B (left side in FIG. 11).

端子切断機120は、この技術分野において周知のものであり、例えば端子切断体121と押下部材122と弾性部材123とを備える。端子切断体121は、第2アンビル112Bの前面に沿って上下方向に摺動し得るように配置される。この端子切断機120では、端子切断体121と第2アンビル112Bとに各々端子切断部が形成されている。押下部材122は、ラム114Aに固定されており、ラム114Aと一体になって上下動する。この押下部材122は、端子切断体121の上方に配置され、下降していって端子切断体121を押し下げる。弾性部材123は、端子切断体121に対して上方への付勢力を加えるものであり、バネ部材等から成る。この弾性部材123は、押下部材122からの押下力が解除されたときに、端子切断体121を上下方向における初期位置に戻す。この端子切断機120においては、圧着加工時の第2金型113の下降と共に押下部材122が下降し、端子切断体121を押し下げることによって、それぞれの端子切断部で繋ぎ部32を切断し、圧着端子1を端子連鎖体30から切り離す。   The terminal cutting machine 120 is well known in this technical field, and includes, for example, a terminal cutting body 121, a pressing member 122, and an elastic member 123. The terminal cutting body 121 is disposed so as to be slidable in the vertical direction along the front surface of the second anvil 112B. In this terminal cutting machine 120, the terminal cutting part 121 and the 2nd anvil 112B are each formed with the terminal cutting part. The pressing member 122 is fixed to the ram 114A and moves up and down integrally with the ram 114A. The pressing member 122 is disposed above the terminal cut body 121 and descends to push down the terminal cut body 121. The elastic member 123 applies an upward urging force to the terminal cut body 121, and includes a spring member or the like. When the pressing force from the pressing member 122 is released, the elastic member 123 returns the terminal cutting body 121 to the initial position in the vertical direction. In this terminal cutting machine 120, the pressing member 122 descends with the lowering of the second mold 113 during the crimping process, and the terminal cutting body 121 is pushed down, so that the connecting portions 32 are cut at the respective terminal cutting portions and crimped. The terminal 1 is disconnected from the terminal chain 30.

ここで、第1バレル片部15と第2バレル片部16のそれぞれの先端15a,16aの外壁面側には、底部14側から先端15a,16aの端面側に向かうにつれて先端15a,16aの板厚を薄くするテーパ面15a,16aを設けることが望ましい(図13)。そのテーパ面15a,16aは、電線接続部12のプレス工程で形成すればよい。本実施形態の圧着端子1は、そのようなテーパ状の先端15a,16aによって、先端15aと第1壁面115との間隔を増やすことができ、かつ、その間に挿入させる先端16aの端面側を薄くすることができるので、圧着過程での先端15a,16aの端面同士の接触を抑え、第1バレル片部15と第1壁面115との間に第2バレル片部16が挿入されやすくなる。よって、この圧着端子1は、所望の圧着加工の実施が可能になり、止水部材20による止水性の向上も可能になる。 Here, on the outer wall surface side of the tip 15a, 16a of each of the first barrel piece 15 and the second barrel piece 16, the plate of the tips 15a, 16a from the bottom 14 side toward the end face side of the tips 15a, 16a. It is desirable to provide tapered surfaces 15a 1 and 16a 1 that reduce the thickness (FIG. 13). The tapered surfaces 15a 1 and 16a 1 may be formed by a pressing process of the electric wire connecting portion 12. The crimp terminal 1 of this embodiment can increase the space | interval of the front-end | tip 15a and the 1st wall surface 115 by such a taper-shaped front-end | tip 15a, 16a, and makes the end surface side of the front-end | tip 16a inserted between them thin. Therefore, the contact between the end surfaces of the tips 15a and 16a in the crimping process is suppressed, and the second barrel piece 16 is easily inserted between the first barrel piece 15 and the first wall surface 115. Therefore, the crimp terminal 1 can perform a desired crimping process, and can also improve water-stopping performance by the water-stopping member 20.

また、圧着完了後の被覆圧着部12Bにおいては、被覆52を覆う第1バレル片部15の先端15aに対して更に外側から第2バレル片部16が覆っているので、止水部材20が貼付されていないと仮定した場合、第1バレル片部15の先端15aの端面側に、その端面と第2バレル片部16の内壁面と被覆52の外壁面とで囲まれた空間が形成される。そして、その空間は、第1バレル片部15の先端15aの板厚が厚くなるほど、第2バレル片部16の内壁面と被覆52の外壁面との間の間隔が広がるので、容量が大きくなる。このため、この被覆圧着部12Bにおいては、その空間の容量が大きいほど、この空間を止水部材20で埋め尽くすことが難しくなり、止水性を低下させてしまう虞がある。ここでは、便宜上、その空間のことを「止水部材充填空間」と称する。   In addition, since the second barrel piece 16 covers the tip 15a of the first barrel piece 15 covering the coating 52 from the outside in the covered crimp portion 12B after the completion of the crimping, the water stop member 20 is stuck. Assuming that this is not done, a space surrounded by the end surface, the inner wall surface of the second barrel piece 16, and the outer wall surface of the covering 52 is formed on the end surface side of the tip 15 a of the first barrel piece 15. . And the space | interval between the inner wall surface of the 2nd barrel piece part 16 and the outer wall surface of the coating | cover 52 spreads so that the plate | board thickness of the front-end | tip 15a of the 1st barrel piece part 15 becomes thick, and the capacity | capacitance becomes large. . For this reason, in this covering crimping part 12B, it is difficult to fill the space with the water-stopping member 20 as the capacity of the space is large, and there is a possibility that the water-stopping property is lowered. Here, for convenience, the space is referred to as a “water-stop member filling space”.

そこで、本実施形態では、その第2バレル片部16の内壁面と被覆52の外壁面との間の間隔を狭めることによって、その止水部材充填空間の容量を小さくし、この止水部材充填空間を止水部材20で埋め尽くすことができるように構成する。具体的には、被覆圧着部12Bにおける第1バレル片部15の先端15aの内壁面側に、底部14側から先端15aの端面側に向かうにつれて先端15aの板厚が薄くなるテーパ面15aを設ける(図9及び図13)。そのテーパ面15aは、電線接続部12のプレス工程で形成すればよい。このテーパ面15aは、圧着完了後の被覆圧着部12Bにおいて、第1バレル片部15の先端15aの端面側における第2バレル片部16の内壁面と被覆52の外壁面との間の間隔を狭めることになるので、止水部材充填空間の容量を小さくすることができる。このため、圧着完了後の被覆圧着部12Bにおいては、その止水部材充填空間に対する止水部材20の充填量が減るので、この止水部材充填空間に対する止水部材20の充填効率が高くなり{つまり圧着加工の際に止水部材20(特に第3止水部26)が止水部材充填空間に流れ込みやすくなり}、この止水部材充填空間が止水部材20で埋め尽くされやすくなる。 Therefore, in this embodiment, by reducing the space between the inner wall surface of the second barrel piece 16 and the outer wall surface of the covering 52, the capacity of the water stop member filling space is reduced, and this water stop member filling is performed. The space can be filled with the water stop member 20. More specifically, the inner wall surface side of the distal end 15a of the first barrel piece 15 in the coating crimping portion 12B, a tapered surface 15a 2 of the thickness of the tip 15a is reduced toward the end face side of the tip 15a from the bottom portion 14 side Provided (FIGS. 9 and 13). Its taper surface 15a 2 may be formed in the pressing process of the wire connection portion 12. This taper surface 15a 2 is the distance between the inner wall surface of the second barrel piece 16 and the outer wall surface of the coating 52 on the end face side of the tip 15a of the first barrel piece 15 in the coated crimp portion 12B after completion of the crimping. Therefore, the capacity of the water stop member filling space can be reduced. For this reason, in the covering crimping portion 12B after the completion of the crimping, the filling amount of the waterstop member 20 in the waterstop member filling space is reduced, so that the filling efficiency of the waterstop member 20 in the waterstop member filling space is increased { That is, the water stop member 20 (particularly the third water stop portion 26) easily flows into the water stop member filling space during the crimping process}, and the water stop member filling space is easily filled with the water stop member 20.

ここで、第3止水領域23は、その止水部材充填空間に充填された領域(第1領域)と、第1バレル片部15の先端15aの内壁面と被覆52の外壁面との間に充填された領域(第2領域)と、その先端15aの外壁面と第2バレル片部16の内壁面との間に充填された領域(第3領域)と、が先端15aの端面及びその周囲で互いに連接している(図9)。よって、本実施形態の圧着端子1は、先ずは第3領域に充填された止水部材20によって被覆圧着部12Bの内部への水の浸入を抑え、万が一にでも第3領域を抜けて水が浸入してきたとしても、第1領域や第2領域に充填された止水部材20によって、被覆圧着部12Bの内部(更に言うならば第2バレル片部16と被覆52との間)への水の浸入を抑えることができる。このように、本実施形態の圧着端子1は、第2バレル片部16と被覆52との間の止水性を向上させることができる。   Here, the third water stop region 23 is between the region (first region) filled in the water stop member filling space and the inner wall surface of the tip 15a of the first barrel piece 15 and the outer wall surface of the covering 52. And the region (second region) filled between the outer wall surface of the tip 15a and the inner wall surface of the second barrel piece 16 are the end surface of the tip 15a and They are connected to each other around the periphery (FIG. 9). Therefore, in the crimp terminal 1 of the present embodiment, first, the water-stopping member 20 filled in the third region suppresses the intrusion of water into the inside of the coated crimp portion 12B, so that the water can pass through the third region by any chance. Even if it has entered, the water stopping member 20 filled in the first region or the second region causes water to enter the inside of the covering crimping portion 12B (more specifically, between the second barrel piece 16 and the covering 52). Infiltration can be suppressed. As described above, the crimp terminal 1 of the present embodiment can improve the water stoppage between the second barrel piece 16 and the coating 52.

また、この圧着端子1は、上述したように、先端15a,16aの端面同士の接触を抑えるためのテーパ面15aを先端15aの外壁面側に設けている。そして、圧着完了後の被覆圧着部12Bは、その外壁面側のテーパ面15aが存在していることで、先端15aの板厚を先端15aの端面側に向かうに連れて更に薄くすることができるので、双方のテーパ面15a,15aが相俟って、止水部材充填空間の容量を更に減らすことができる。従って、本実施形態の圧着端子1は、止水部材充填空間に対する止水部材20の充填効率をより高めることができるので、互いに連接する上記の第1から第3の領域が形成されやすくなり、第2バレル片部16と被覆52との間の止水性を更に向上させることができる。 Further, as described above, the crimp terminal 1 is provided with the tapered surface 15a 1 on the outer wall surface side of the tip 15a for suppressing contact between the end surfaces of the tips 15a and 16a. The insulation crimp portion 12B after the crimping is completed, that the tapered surface 15a 1 of the outer wall surface is present, be further thinned taken to toward the plate thickness of the tip 15a on the end face side of the distal end 15a Since the two tapered surfaces 15a 1 and 15a 2 are combined, the capacity of the water stop member filling space can be further reduced. Therefore, the crimp terminal 1 of the present embodiment can further increase the filling efficiency of the water stop member 20 with respect to the water stop member filling space, so that the first to third regions connected to each other are easily formed. The water stoppage between the second barrel piece 16 and the coating 52 can be further improved.

また、その先端15aの端面側の止水部材充填空間の容量は、この止水部材充填空間の壁面を成す第2バレル片部16の被覆52側への押し込み量を増やすことで減らすことができる。そこで、本実施形態の第2バレル片部16は、その止水部材充填空間の壁面を成す部分の板厚をその周囲よりも薄くすることが望ましい。これにより、その第2バレル片部16における上記の止水部材充填空間に隣接する部分は、第2バレル片部16の他の部分と比べて、圧着加工時に変形しやすくなる。よって、本実施形態の圧着端子1は、その第2バレル片部16における止水部材充填空間の壁面を成す部分において、圧着加工時に被覆52側への押し込み量を増やすことができるので、先端15aの端面側の止水部材充填空間の容量を減らし、この止水部材充填空間における止水部材20の充填量を減らすことができる。従って、この圧着端子1は、圧着過程を経ることによって、この止水部材充填空間を止水部材20で容易に埋め尽くすことができるので、第2バレル片部16と被覆52との間の止水性を更に向上させることができる。   Further, the capacity of the water stop member filling space on the end face side of the tip 15a can be reduced by increasing the pushing amount of the second barrel piece 16 constituting the wall surface of the water stop member filling space toward the covering 52. . Therefore, it is desirable that the second barrel piece 16 of the present embodiment has a thinner plate thickness at the portion forming the wall surface of the water-stopping member filling space than at the periphery thereof. Thereby, the part adjacent to said water stop member filling space in the 2nd barrel piece part 16 becomes easy to deform | transform at the time of a crimping process compared with the other part of the 2nd barrel piece part 16. FIG. Therefore, the crimp terminal 1 of the present embodiment can increase the amount of pushing toward the coating 52 side during the crimping process in the portion forming the wall surface of the water-stopping member filling space in the second barrel piece 16, so that the tip 15 a The capacity | capacitance of the water stop member filling space of the end surface side of this can be reduced, and the filling amount of the water stop member 20 in this water stop member filling space can be reduced. Accordingly, the crimp terminal 1 can easily fill the water stop member filling space with the water stop member 20 through the crimping process, so that the stop between the second barrel piece 16 and the covering 52 can be prevented. The aqueous property can be further improved.

例えば、第2バレル片部16は、その止水部材充填空間の壁面を成す部分(外壁面側でも内壁面側でもよい)に凹部を設けることで、その部分の板厚を周囲よりも薄くすればよい。また、ここでは、被覆圧着部12Bにおける第2バレル片部16の内壁面側で、かつ、その止水部材充填空間の壁面を成す部分から先端16aの端面までの間に、その端面側に向かうにつれて板厚が薄くなるテーパ面16aを設けてもよい(図9及び図13)。この場合には、圧着完了後に、テーパ状の先端15aと第2バレル片部16のテーパ状部分とが重なり合うことになる。この圧着端子1においては、テーパ状の先端15aによる当該先端15aの端面側の止水部材充填空間の容量の減少効果と、第2バレル片部16のテーパ状部分による被覆52側への押し込み量の増加に伴う当該止水部材充填空間の容量の減少効果と、を得ることができ、この止水部材充填空間における止水部材20の充填量の更なる減少が可能になるので、この止水部材充填空間を止水部材20で更に容易に埋め尽くすことができ、第2バレル片部16と被覆52との間の止水性を更に向上させることができる。 For example, the second barrel piece 16 is provided with a recess in a portion (which may be the outer wall surface side or the inner wall surface side) that forms the wall surface of the water stop member filling space, so that the plate thickness of the portion is made thinner than the surroundings. That's fine. In addition, here, on the inner wall surface side of the second barrel piece 16 in the coated crimping portion 12B and between the portion forming the wall surface of the water stop member filling space and the end surface of the tip end 16a, the end surface side is directed. It may be provided a taper surface 16a 2 in which the plate thickness becomes thinner as you (FIGS. 9 and 13). In this case, after completion of the crimping, the tapered tip 15a and the tapered portion of the second barrel piece 16 overlap each other. In this crimp terminal 1, the taper-shaped tip 15 a reduces the capacity of the water stop member filling space on the end surface side of the tip 15 a and the pushing amount to the coating 52 side by the tapered portion of the second barrel piece 16. Since the capacity of the water-stopping member filling space can be reduced with an increase in the amount of The member filling space can be filled with the water stop member 20 more easily, and the water stop between the second barrel piece 16 and the coating 52 can be further improved.

1 圧着端子
10 端子金具
11 端子接続部
12 電線接続部
12A 芯線圧着部
12B 被覆圧着部
12C 連結圧着部
13 連結部
14 底部
15 第1バレル片部
15a 先端
15a テーパ面
16 第2バレル片部
16a 先端
16a テーパ面
20 止水部材
21 第1止水領域
22 第2止水領域
23 第3止水領域
24 第1止水部
25 第2止水部
26 第3止水部
50 電線
51 芯線
52 被覆
DESCRIPTION OF SYMBOLS 1 Crimp terminal 10 Terminal metal fitting 11 Terminal connection part 12 Electric wire connection part 12A Core wire crimp part 12B Cover crimp part 12C Connection crimp part 13 Connection part 14 Bottom part 15 1st barrel piece part 15a Tip 15a 2 taper surface 16 2nd barrel piece part 16a Tip 16a 2 taper surface 20 water stop member 21 first water stop region 22 second water stop region 23 third water stop region 24 first water stop portion 25 second water stop portion 26 third water stop portion 50 electric wire 51 core wire 52 Coating

Claims (3)

相手側端子に対して電気的に接続される端子接続部、内壁面側に載置された電線の端部に対して圧着加工によって電気的に接続される電線接続部、及び、前記端子接続部と前記電線接続部とを連結させる連結部を有し、前記電線接続部が、前記圧着加工の際に前記電線の端部が載置される底部、前記底部の一端から延在させ、前記電線の端部に巻き付ける内側の第1バレル片部、及び、前記底部の他端から前記第1バレル片部よりも長く延在させ、前記電線の端部と前記第1バレル片部に巻き付ける外側の第2バレル片部に区画され、かつ、前記電線の先端の芯線に圧着させる芯線圧着部、前記電線の被覆に圧着させる被覆圧着部、及び、前記芯線圧着部と前記被覆圧着部とを連結させると共に前記電線の端部に圧着させる連結圧着部に区画された端子金具と、
前記圧着加工の実施前に前記電線接続部の前記内壁面に貼付され、前記圧着加工の完了後に、前記第1バレル片部の外壁面と前記第2バレル片部の前記内壁面との間からの前記電線接続部と前記芯線との間への水の浸入を抑える第1止水領域、前記芯線の先端位置よりも前記端子接続部側からの前記電線接続部と前記芯線との間への水の浸入を抑える第2止水領域、及び、前記被覆圧着部の前記内壁面と前記被覆との間からの前記電線接続部と前記芯線との間への水の浸入を抑える第3止水領域を形成する止水部材と、
を備え、
前記被覆圧着部における前記第1バレル片部の延在方向における先端の前記内壁面は、前記底部側から当該先端の端面側に向かうにつれて板厚が薄くなるテーパ面を有し、
前記第3止水領域の一部は、前記第1バレル片部の前記先端における当該先端の端面側と前記内壁面側と前記外壁面側との間で連接していることを特徴とした圧着端子。
A terminal connection portion that is electrically connected to the counterpart terminal, a wire connection portion that is electrically connected by crimping to the end of the electric wire placed on the inner wall surface side, and the terminal connection portion And a connecting portion for connecting the wire connecting portion, the wire connecting portion extending from one end of the bottom portion, the bottom portion on which the end portion of the wire is placed during the crimping process, The inner first barrel piece that is wound around the end of the wire and the outer end of the wire that extends from the other end of the bottom longer than the first barrel piece and winds around the end of the wire and the first barrel piece. A core wire crimping portion that is partitioned into a second barrel piece and is crimped to the core wire at the tip of the electric wire, a coating crimping portion that is crimped to the coating of the electric wire, and the core wire crimping portion and the coating crimping portion are connected. And a connecting crimping section for crimping to the end of the electric wire. And the terminal fitting that has been,
Affixed to the inner wall surface of the electric wire connecting portion before the crimping process is performed, and after completion of the crimping process, between the outer wall surface of the first barrel piece and the inner wall surface of the second barrel piece. A first water stop region that suppresses intrusion of water between the electric wire connecting portion and the core wire, between the electric wire connecting portion and the core wire from the terminal connecting portion side rather than the tip position of the core wire A second water stop region for suppressing water ingress, and a third water stop for suppressing water intrusion between the wire connecting portion and the core wire from between the inner wall surface of the cover crimping portion and the cover. A water-stop member forming an area;
With
The inner wall surface at the tip in the extending direction of the first barrel piece in the coated crimp portion has a tapered surface whose plate thickness decreases from the bottom side toward the end surface of the tip,
A part of said 3rd water stop area | region is connected between the end surface side of the said front-end | tip in the said front-end | tip of the said 1st barrel piece part, the said inner wall surface side, and the said outer wall surface side, The crimping | compression-bonding characterized by the above-mentioned Terminal.
前記第2バレル片部は、前記第1バレル片部の前記先端の端面側における当該第2バレル片部と前記被覆との間の空間に隣接する部分の板厚をその周囲よりも薄くすることを特徴とした請求項1に記載の圧着端子。   The second barrel piece portion is configured such that a plate thickness of a portion adjacent to a space between the second barrel piece portion and the covering on the end face side of the tip of the first barrel piece portion is made thinner than its surroundings. The crimp terminal according to claim 1, wherein: 前記被覆圧着部における前記第2バレル片部の前記内壁面側には、前記空間に隣接する部分から当該第2バレル片部の延在方向における先端の端面までの間に、その端面側に向かうにつれて板厚が薄くなるテーパ面を設けることを特徴とした請求項2に記載の圧着端子。   The inner wall surface side of the second barrel piece portion in the covering crimping portion is directed to the end surface side from the portion adjacent to the space to the end surface of the tip in the extending direction of the second barrel piece portion. The crimp terminal according to claim 2, wherein a taper surface having a plate thickness that decreases with increasing thickness is provided.
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DE102016225122.8A DE102016225122B4 (en) 2015-12-16 2016-12-15 crimp connection
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JP6886813B2 (en) * 2016-12-27 2021-06-16 矢崎総業株式会社 Crimping terminal
JP6886814B2 (en) * 2016-12-27 2021-06-16 矢崎総業株式会社 Crimping terminal
JP6652583B2 (en) * 2018-02-15 2020-02-26 株式会社オートネットワーク技術研究所 Wire with terminal
DE102020132866A1 (en) 2020-12-09 2022-06-09 Unger Kabel-Konfektionstechnik GmbH Contact element for a plug for making electrical contact with a stranded wire by means of crimping

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