JP2017106237A - Joint structure of concrete structure - Google Patents

Joint structure of concrete structure Download PDF

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JP2017106237A
JP2017106237A JP2015240849A JP2015240849A JP2017106237A JP 2017106237 A JP2017106237 A JP 2017106237A JP 2015240849 A JP2015240849 A JP 2015240849A JP 2015240849 A JP2015240849 A JP 2015240849A JP 2017106237 A JP2017106237 A JP 2017106237A
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joint
backup
caulking
adhesive layer
concrete
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藤井 毅也
Takeya Fujii
毅也 藤井
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ARC ACE KK
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ARC ACE KK
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Abstract

PROBLEM TO BE SOLVED: To smoothly form a joint 3 sealed for inducing its crack, in a wall handrail 2.SOLUTION: A backup material 11 is provided on the innermost side of a joint 3, and a caulking material 20 is filled in a surface of its backup material, and a joint material 30 (a sealed joint 3) is constituted. Its joint forming chamfer strip A is constituted of an auxiliary material 12 of the same shape as a part for filling the caulking material 20 and the backup material 11, and has an adhesive layer 13a for bonding the auxiliary material 12 on a surface of its backup material 11, and its adhesive layer 13a is constituted so as to exist on its backup material 11 side even if the auxiliary material 12 is torn off from the backup material 11. Concrete is placed by providing this chamfer strip A in a form, and after hardening the concrete, the form is removed by leaving the chamfer strip A in the concrete, and after tearing off the auxiliary material 12 from the backup material 11, the joint material 30 is formed by filling the caulking material 20 on the surface of its backup material 11.SELECTED DRAWING: Figure 3

Description

この発明は、コンクリート構造物(鉄筋コンクリート構造物を含む)の目地構造、その目地構造の形成方法、及びその形成に使用する目地材兼用面木に関するものである。   The present invention relates to a joint structure of a concrete structure (including a reinforced concrete structure), a method for forming the joint structure, and a joint material wood for use in the formation.

目地は、建築物や土木構造物において、少し間隔を空けた部材間の隙間・継ぎ目の部分を言い、その目地部分には目地材が設けられて(充填されて)その構造物の伸縮を吸収して全体の劣化を防止する役目を果す。
例えば、自動車専用道路や高速鉄道等において設置される壁高欄は、国土交通省等の仕様書で、延長(長さ方向)10mに一個所、収縮目地として深さ30mmのVカット溝を壁面に設けるように規定されている(図1の符号:3(30)参照)。そのVカット溝状のVカット目地3は、温度変化等による壁高欄への応力を集中させてひび割れを生じさせ、壁高欄全体の劣化を防止する(特許文献1、要約、図1参照)。
従来、そのVカット目地3には何の詰め物もなされていなかったが、防水性等の点から、シーリングがなされるようになった。そのシーリングは、変成シリコーン等のコーキング材をそのVカット目地内に充填することによって行っている。
In joints and civil engineering structures, joints are gaps or joints between members that are slightly spaced apart, and joints are provided (filled) to absorb the expansion and contraction of the structure. Thus, it serves to prevent the entire deterioration.
For example, the wall rails installed on automobile roads and high-speed railways are the specifications of the Ministry of Land, Infrastructure, Transport and Tourism, etc., with a V cut groove with a depth of 30 mm as a shrink joint at one place for extension (length direction) 10 m (Refer to reference numeral 3 (30) in FIG. 1). The V-cut groove-shaped joint 3 having a V-cut groove concentrates stress on the wall rail due to a temperature change or the like to cause cracks, thereby preventing deterioration of the entire wall rail (see Patent Document 1, Abstract, FIG. 1).
Conventionally, no padding has been applied to the V-cut joint 3, but sealing has been achieved from the viewpoint of waterproofness and the like. The sealing is performed by filling the V-cut joint with a caulking material such as modified silicone.

特開2013−227722号公報JP 2013-227722 A 特開2013−2227号公報JP 2013-2227 A

上記壁高欄におけるシーリングは、上下方向のVカット目地3内にコーキング材を充填するため、コーキング材が垂れてVカット目地3内に円滑に充填されず、その作業性が悪い。また、変成シリコーン等のコーキング材は高価である上に、工賃も高いため、コスト的な問題がある。
ところで、建築分野において、目地にバックアップ材を詰め込み、その表面にシーリング材を装填する技術がある(特許文献2、要約、図1参照)。しかし、この技術においても、目地が上下方向の場合、シーリング材が垂れてその充填が円滑でない問題がある。
Since the sealing in the wall height column is filled with the caulking material in the V-cut joint 3 in the vertical direction, the caulking material hangs down and is not smoothly filled in the V-cut joint 3, and the workability is poor. In addition, caulking materials such as modified silicone are expensive and costly, so there is a problem in cost.
By the way, in the construction field, there is a technique in which a backup material is packed in a joint and a sealing material is loaded on the surface thereof (see Patent Document 2, Abstract, FIG. 1). However, even in this technique, when the joint is in the vertical direction, there is a problem that the sealing material drips and the filling is not smooth.

この発明は、以上の実状の下、作業性が良く、かつ安価な目地構造等とすることを課題とする。   This invention makes it a subject to set it as the joint structure etc. with which workability | operativity is good and cheap under the above actual condition.

上記課題を達成するため、この発明は、上記バックアップ材表面にシーリング材となるコーキング材の接着層を設けることとしたのである。
このように接着層を設ければ、Vカット溝等の目地内に設けたバックアップ材の表面にコーキング材を設けてその目地内に充填する際、そのコーキング材が前記接着層によって接着固定されるため、垂れ下がることが極力抑制される。このため、円滑な充填を行うことができて作業性が高いものとなる。
In order to achieve the above object, according to the present invention, an adhesive layer of a caulking material serving as a sealing material is provided on the surface of the backup material.
When the adhesive layer is provided in this way, when the caulking material is provided on the surface of the backup material provided in the joint such as the V-cut groove and filled in the joint, the caulking material is adhered and fixed by the adhesive layer. Therefore, sagging is suppressed as much as possible. For this reason, smooth filling can be performed and workability is high.

この発明に係る目地構造の具体的な構成としては、目地の奥にバックアップ材が設けられ、そのバックアップ材の表面にコーキング材が充填されて、前記バックアップ材とコーキング材とで目地材が構成され、そのバックアップ材の前記表面には前記コーキング材を接着する接着層が形成されている構成を採用することができる。
この構成の目地構造は、建築物や土木構造物において採用することができ、後者においては、壁高欄のそのひび割れを誘発させるための目地等に採用することができる。
As a specific configuration of the joint structure according to the present invention, a back-up material is provided in the back of the joint, the surface of the back-up material is filled with a caulking material, and the back-up material and the caulking material constitute the joint material. A configuration in which an adhesive layer for adhering the caulking material is formed on the surface of the backup material can be adopted.
The joint structure having this configuration can be adopted in a building or a civil engineering structure, and in the latter case, it can be adopted as a joint for inducing the crack of the wall rail.

上記各構成の目地構造の形成は、従来と同様に、まず、目地棒(面木)を型枠に設けてコンクリートを打設し、つぎに、コンクリートの硬化後、前記型枠を脱型して前記目地棒を外して目地を形成し、その目地の奥にバックアップ材を設け、そのバックアップ材の表面にコーキング材を充填することができる。このとき、バックアップ材の表面に接着剤を塗布したり、両面テープを貼付したりして接着層を形成する。また、例えば、前記バックアップ材と、そのバックアップ材の表面に接着層を介して接着された、前記コーキング材が充填される部分と同形状の補助材とからなり、前記接着層のバックアップ材側の接着強度は、前記補助材をバックアップ材から剥がしてもそのバックアップ材側に接着層が位置するようになっている目地材兼用面木とすれば、この面木を型枠に設けてコンクリートを打設すれば、この面木をコンクリート内に残して脱型し、前記補助材をバックアップ材から剥がした後、そのバックアップ材の表面に前記コーキング材を充填して上記目地材(目地構造)を構成するものとすることができる。
この形成方法も、同様に、建築物や土木構造物において採用することができ、後者においては、壁高欄のそのひび割れを誘発させるための目地等に採用することができる。
The joint structure of each of the above configurations is formed in the same manner as in the prior art by first placing a joint rod (face wood) on a mold and placing concrete, then removing the mold after the concrete is hardened. Then, the joint rod can be removed to form a joint, a backup material can be provided behind the joint, and the surface of the backup material can be filled with the caulking material. At this time, an adhesive layer is formed by applying an adhesive on the surface of the backup material or applying a double-sided tape. Further, for example, the backup material and an auxiliary material that is bonded to the surface of the backup material via an adhesive layer and has the same shape as the portion filled with the caulking material, the backup material side of the adhesive layer Adhesive strength can be determined by providing the face wood on the mold and placing concrete into the joint material, if the auxiliary material is peeled off from the backup material and the adhesive layer is located on the backup material side. If set up, this face wood is left in the concrete and demolded. After the auxiliary material is peeled off from the backup material, the surface of the backup material is filled with the caulking material to form the joint material (joint structure). Can be.
Similarly, this forming method can be adopted in buildings and civil engineering structures, and in the latter case, it can be adopted as joints for inducing cracks in wall rails.

この発明は、以上のように構成したので、作業性がよく、かつ安価な目地とすることができる。   Since the present invention is configured as described above, the workability is good and the joint can be inexpensive.

この発明に係る目地材兼用面木の一実施形態の要部切断斜視図The principal part cutting perspective view of one Embodiment of the joint material jointing wood which concerns on this invention 図1のI−I線切断要部断面図Sectional view taken along line II in FIG. 同実施形態の作用説明用部分斜視図Partial perspective view for explaining the operation of the embodiment 同実施形態の目地材兼用面木を示し、(a)は要部斜視図、(b)は分解要部斜視図、(c)は平面図The joint material combined use face wood of the same embodiment is shown, (a) is a principal part perspective view, (b) is an exploded principal part perspective view, and (c) is a top view. 他の各実施形態の切断要部断面図Cutaway cross-sectional view of other embodiments

この発明に係る目地構造は、自動車専用高架道路の壁高欄に採用し、この道路は、従来と同様に、コンクリート製基礎床版1の両側にコンクリート製壁高欄2を構築したものであって、その壁高欄2のひび割れを誘発させるための目地3に採用したものである。目地3は、延長(長さ方向)10m間隔に一個所設ける。   The joint structure according to the present invention is adopted in a wall rail of an automobile-only elevated road, and this road is constructed with a concrete wall rail 2 on both sides of a concrete foundation floor slab 1, as in the prior art, This is adopted in the joint 3 for inducing cracks in the wall rail 2. One joint 3 is provided at an extension (length direction) interval of 10 m.

その目地3を形成するための面木(目地棒)Aは、図4に示すように、平面視、底辺a:60mm、高さh:30mmの直角二等辺三角形をして(同図(c)参照)、発泡ポリエチレン(PE)からなる。この面木Aは、バックアップ材11となる部材と、その部材11から剥ぎ取られる補助材12となる部材からなり、両部材11、12は両面テープ13によって接着されて面木Aを構成している。面木Aの平面視の底面(面ズラ)にも離型紙14付の両面テープ15が貼着されている。補助材12の高さhは、任意であり、例えば、7〜10mmとし、この実施形態ではh=10mmとした。 As shown in FIG. 4, a face tree (joint bar) A for forming the joint 3 has a right-angled isosceles triangle having a base a: 60 mm and a height h: 30 mm as shown in FIG. )) And foamed polyethylene (PE). The face wood A is composed of a member to be the backup material 11 and a member to be the auxiliary material 12 peeled off from the member 11, and both the members 11 and 12 are bonded by a double-sided tape 13 to constitute the face wood A. Yes. A double-sided tape 15 with a release paper 14 is also attached to the bottom surface (surface gap) of the face wood A in plan view. The height h 1 of the auxiliary material 12 is arbitrary, for example, 7 to 10 mm, and in this embodiment, h 1 = 10 mm.

上記バックアップ材11と補助材12との間の両面テープ13のバックアップ材11側にはプライマリー処理を施し、そのバックアップ材11側の接着強度を高めている。このため、図4(a)の両部材11、12が接合している状態から、同図(b)に示すように、両部材11、12を剥がすと、両面テープ13はバックアップ材11側に残ってその表面に接着層13aが形成される。   A primary treatment is applied to the backup material 11 side of the double-sided tape 13 between the backup material 11 and the auxiliary material 12 to increase the adhesive strength on the backup material 11 side. For this reason, when both members 11 and 12 are peeled off from the state where both members 11 and 12 in FIG. 4A are joined, as shown in FIG. 4B, the double-sided tape 13 is moved to the backup material 11 side. The adhesive layer 13a is formed on the remaining surface.

この面木Aで、図1、図2に示す壁高欄2の目地3を構築するには、従来と同様に、基礎床版1を構築後、壁高欄2の構築用型枠(図示せず)を設置するとともに、目地3の形成個所に対応する型枠部分に、面木Aの離型紙14を剥がし(図4(b)参照)、両面テープ15からなる接着層でもってその面木Aを固定する。   In order to construct the joint 3 of the wall height column 2 shown in FIG. 1 and FIG. 2 with this face wood A, after the foundation floor slab 1 is constructed, a construction form for the wall height column 2 (not shown) ), And the release paper 14 of the face wood A is peeled off from the mold part corresponding to the place where the joint 3 is formed (see FIG. 4B), and the face wood A with an adhesive layer made of the double-sided tape 15 is peeled off. To fix.

この状態で、型枠内にコンクリートを打設して、図3(a)に示す壁高欄2を形成する。そのコンクリートの硬化後、脱型し、面木Aの補助材12を剥ぎ取る(除去する)とともに、その補助材12の剥ぎ取られたバックアップ材11の露出する上下端を所要長さ切除する(図3(a)から同図(b)参照)。その脱型時、型枠とともに補助材12が両面テープ15を介して剥ぎ取られる場合もある。
その補助材12の剥ぎ取られたスペースSに、図3(c)に示すように、変成シリコーン製コーキング材20を充填する。このとき、バックアップ材11の表面には両面テープ13によって接着層13aが形成されているため、その接着層13aでもってバックアップ材11にコーキング材20が捕捉されて垂れ下がることが抑制される。このため、熟練を要さずに、コーキング材20による目地3のシーリングを行うことができる。
In this state, concrete is placed in the mold to form the wall height column 2 shown in FIG. After the concrete is hardened, it is demolded, and the auxiliary material 12 of the face wood A is peeled off (removed), and the upper and lower ends of the backup material 11 exposed from the auxiliary material 12 are cut out to a required length ( (See FIG. 3A to FIG. 3B). When the mold is removed, the auxiliary material 12 may be peeled off via the double-sided tape 15 together with the mold.
The space S from which the auxiliary material 12 has been peeled off is filled with a modified silicone caulking material 20 as shown in FIG. At this time, since the adhesive layer 13a is formed on the surface of the backup material 11 by the double-sided tape 13, it is suppressed that the caulking material 20 is captured and drooped by the backup material 11 by the adhesive layer 13a. For this reason, the joint 3 can be sealed with the caulking material 20 without requiring skill.

この実施形態の面木Aによって壁高欄2の目地材30の充填された目地3を形成した場合の1m当たりの施工単価は、約3500円/mであるのに対し、従来の面木でもってVカット溝を形成し、そのVカット溝に変成シリコーン製コーキング材20を充填して目地3を形成した場合、同5000円/mとなり、大幅なコスト削減ができた。   The construction unit price per meter when the joint 3 filled with the joint material 30 of the wall rail 2 is formed by the face wood A of this embodiment is about 3500 yen / m, whereas the conventional face wood is used. When the V-cut groove was formed and the joint 3 was formed by filling the V-cut groove with the modified silicone caulking material 20, the cost was 5000 yen / m, which was a significant cost reduction.

面木Aの断面形状は、上記の三角形に限らず、四角形等と任意である。例えば、図5(a)〜(c)に示すように、補助材12が台形、バックアップ材11がその台形の上辺を一辺とする四方形(同図(a))としたり、補助材12が台形、バックアップ材11がその台形の上辺の一部を一辺とする三角形(同図(b))としたり、補助材12が台形、バックアップ材11がその台形の上辺一部を底辺とする台形(同図(c))としたり等と、目地3を形成し得る断面形状・大きさ・寸法であれば任意である。このとき、補助材12の表面に接着層15を介して離型紙14を設け得ることは勿論である。   The cross-sectional shape of the face tree A is not limited to the above-described triangle, but is arbitrary such as a quadrangle. For example, as shown in FIGS. 5A to 5C, the auxiliary material 12 has a trapezoidal shape, and the backup material 11 has a quadrilateral shape having the upper side of the trapezoid as one side (FIG. 5A). The trapezoidal and backup material 11 is a triangle (part (b) in the figure) with a part of the upper side of the trapezoid as one side, or the auxiliary material 12 is a trapezoid with the trapezoidal shape and the backup material 11 has a lower part of the upper side of the trapezoid (C)), etc., etc., and any cross-sectional shape / size / dimension capable of forming the joint 3 are arbitrary. At this time, it is needless to say that the release paper 14 can be provided on the surface of the auxiliary material 12 via the adhesive layer 15.

上記実施形態において、面木Aの材質は発泡ポリエチレン(PE)以外の樹脂や木等が採用できることは勿論であり、また、接着層13aも、接着材の塗布等の両面テープ13以外で形成することができることは勿論である。さらに、この発明は、上記壁高欄2のみならず他のコンクリート製土木構造物にも採用できるとともに、各種のビルディング等のコンクリート製建築物においても採用し得る。
このように、今回開示された実施の形態はすべての点で例示であって制限的なものではないと考えられるべきである。この発明の範囲は、特許請求の範囲によって示され、特許請求の範囲と均等の意味および範囲内でのすべての変更が含まれることが意図される。
In the above embodiment, the material of the face wood A can be a resin other than foamed polyethylene (PE), wood or the like, and the adhesive layer 13a is also formed by other than the double-sided tape 13 such as application of adhesive. Of course you can. Furthermore, the present invention can be used not only for the above-mentioned wall rail 2 but also for other concrete civil engineering structures and also for concrete buildings such as various buildings.
Thus, it should be thought that embodiment disclosed this time is an illustration and restrictive at no points. The scope of the present invention is defined by the terms of the claims, and is intended to include any modifications within the scope and meaning equivalent to the terms of the claims.

A 目地材兼用面木(目地棒)
1 床版
2 壁高欄
3 目地
11 面木のバックアップ材(一方の部材)
12 同補助材(同他方の部材)
13 両面テープ
13a 接着層
14 離型紙
15 両面テープ(接着層)
20 コーキング材
30 目地材
A Joint material and joint wood (joint stick)
1 Floor slab 2 Wall height column 3 Joint 11 Back wood back-up material (one member)
12 Auxiliary material (the other member)
13 Double-sided tape 13a Adhesive layer 14 Release paper 15 Double-sided tape (adhesive layer)
20 Caulking material 30 Joint material

Claims (5)

目地(3)の奥にバックアップ材(11)が設けられ、そのバックアップ材(11)の表面にコーキング材(20)が充填されて、前記バックアップ材(11)とコーキング材(20)とで目地材(30)が構成されるための目地材兼用面木(A)であって、
上記バックアップ材(11)と、そのバックアップ材(11)の表面に接着層(13a)を介して接着された、前記コーキング材(20)が充填される部分と同形状の補助材(12)とからなり、前記接着層(13a)のバックアップ材(11)側の接着強度は、前記補助材(12)をバックアップ材(11)から剥がしてもそのバックアップ材(11)側に接着層(13a)が位置するようになっている目地材兼用面木。
A back-up material (11) is provided in the back of the joint (3), the surface of the back-up material (11) is filled with a caulking material (20), and the back-up material (11) and the caulking material (20) are jointed. The joint material wood (A) for constituting the material (30),
The backup material (11), and an auxiliary material (12) having the same shape as the portion filled with the caulking material (20) bonded to the surface of the backup material (11) via an adhesive layer (13a) The adhesive strength on the backup material (11) side of the adhesive layer (13a) is such that even if the auxiliary material (12) is peeled off from the backup material (11), the adhesive layer (13a) is still on the backup material (11) side. The jointing wood for joint material that is designed to be located.
目地(3)の奥にバックアップ材(11)が設けられ、そのバックアップ材(11)の表面にコーキング材(20)が充填されて、前記バックアップ材(11)とコーキング材(20)とで目地材(30)が構成され、そのバックアップ材(11)の前記表面には前記コーキング材(20)を接着する接着層(13a)が形成されている目地構造。   A back-up material (11) is provided in the back of the joint (3), the surface of the back-up material (11) is filled with a caulking material (20), and the back-up material (11) and the caulking material (20) are jointed. A joint structure in which a material (30) is formed, and an adhesive layer (13a) for adhering the caulking material (20) is formed on the surface of the backup material (11). 上記目地(3)が壁高欄(2)のそのひび割れを誘発させるためのものである請求項2に記載の目地構造。   3. Joint structure according to claim 2, wherein the joint (3) is for inducing cracks in the wall rail (2). 請求項1記載の目地材兼用面木(A)を型枠に設けてその型枠内にコンクリートを打設し、コンクリートの硬化後、前記型枠を脱型し、上記補助材(12)をバックアップ材(11)から剥がした後、そのバックアップ材(11)の表面に前記コーキング材(20)を充填して請求項2又は3に記載の目地構造を構成する目地の形成方法。   The joint material face wood (A) according to claim 1 is provided in a mold, concrete is placed in the mold, and after the concrete is hardened, the mold is removed, and the auxiliary material (12) is The method for forming joints according to claim 2 or 3, wherein after peeling off from the backup material (11), the surface of the backup material (11) is filled with the caulking material (20). 上記目地(3)が壁高欄(2)のそのひび割れを誘発させるためのものである請求項4に記載の目地の形成方法。   The method for forming joints according to claim 4, wherein the joints (3) are for inducing cracks in the wall rails (2).
JP2015240849A 2015-12-10 2015-12-10 Joint structure of concrete structure Pending JP2017106237A (en)

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