JP2017100786A - palette - Google Patents

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JP2017100786A
JP2017100786A JP2015236400A JP2015236400A JP2017100786A JP 2017100786 A JP2017100786 A JP 2017100786A JP 2015236400 A JP2015236400 A JP 2015236400A JP 2015236400 A JP2015236400 A JP 2015236400A JP 2017100786 A JP2017100786 A JP 2017100786A
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support member
plate
pallet
engagement portion
lower support
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Inventor
真知子 安川
Machiko Yasukawa
真知子 安川
長島 一郎
Ichiro Nagashima
一郎 長島
高木 政美
Masami Takagi
政美 高木
日比野 浩
Hiroshi Hibino
浩 日比野
章 和田
Akira Wada
章 和田
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Taisei Corp
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Taisei Corp
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Priority to JP2015236400A priority Critical patent/JP2017100786A/en
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Abstract

PROBLEM TO BE SOLVED: To provide a palette for fall prevention of freights, having a simple structure and an inexpensive price.SOLUTION: A palette 1 includes a lower plate 2, an upper plate 4 arranged above the lower plate 2, lower side support members 3, 3,... projecting upward from the top face of the lower plate 2, and upper side support members 5, 5,... projecting downward from the underside of the upper plate 4, and is formed in the front face, with openings 10, 10 to insert a forklift claw thereinto. A height dimension of the front lower side support member 3 is larger than that of the rear lower side support member 3. The lower side support member 3 formed in the four corners of the lower plate 2 is formed with lower side engagement parts 37, 38 opened in the rear side, and the upper side support members 5, 5,... formed in the four corners of the upper plate 4 are formed with upper side engagement parts 57, 58 inserted into the lower side engagement parts 37, 38 so as to be removable. The lower side support member 3 and the upper support member 5 are engaged so as to transmit compressive force and tensile force in the vertical direction.SELECTED DRAWING: Figure 1

Description

本発明は、ラック倉庫における積荷用のパレットに関する。   The present invention relates to a pallet for loading in a rack warehouse.

ラック倉庫では、複数のラックが並設されており、これらのラックにはパレットを介して荷物が載置されている。
ラック倉庫に対して地震時等による大きな水平力が作用すると、ラックに積載された積荷に荷崩れが生じるおそれがある。このような荷崩れは、荷物そのものの損傷だけではなく、周辺機器の損壊を引き起こす場合がある。
そのため、ラック倉庫内での荷崩れ防止を目的として、ラック倉庫の制振化または免震化を行う場合がある。ところが、建物(倉庫)自体を制振化または免震化する場合は、大規模な工事が必要となり、手間と費用がかかる。
In the rack warehouse, a plurality of racks are arranged side by side, and luggage is placed on these racks via pallets.
When a large horizontal force is applied to the rack warehouse due to an earthquake or the like, the load loaded on the rack may collapse. Such a collapse of the load may cause not only damage to the package itself but also damage to peripheral devices.
For this reason, there is a case where the rack warehouse is subjected to vibration control or seismic isolation for the purpose of preventing load collapse in the rack warehouse. However, if the building (warehouse) itself is to be damped or seismically isolated, a large-scale construction is required, which takes time and money.

これに対し、本出願人等は、例えば、特許文献1に示すように、ラックのパレット載置部に設ける制振装置として、水平方向の揺れを吸収し、ラックに積載された荷物の落下を防止する制振装置を開発した。
また、特許文献2には、内蔵された免震層によって水平方向の揺れを吸収することで上載された荷物の落下を防止するパレットが開示されている。
On the other hand, the present applicants, for example, as shown in Patent Document 1, as a vibration damping device provided in a rack pallet mounting portion, absorbs horizontal shaking and causes the load loaded on the rack to fall. Developed a damping device to prevent.
Patent Document 2 discloses a pallet that prevents falling of the loaded cargo by absorbing horizontal shaking by a built-in seismic isolation layer.

特開2013−180870号公報JP 2013-180870 A 特開2015−098335号公報Japanese Patent Laying-Open No. 2015-098335

大規模なラック倉庫において各ラックに制震装置を設置するには手間がかかる。また、複雑な構造を備える制振装置が多数必要となるため費用もかかる。また、免震層を備えたパレットも単価が高く、パレットが多数必要なラック倉庫に採用するには高価であった。
このような観点から、本発明は、簡易な構造でかつ安価な積荷の落下防止用のパレットを提案することを課題とする。
It takes time and effort to install a vibration control device in each rack in a large-scale rack warehouse. Moreover, since many damping devices provided with a complicated structure are needed, it also costs. Also, pallets with seismic isolation layers are expensive and expensive to use in rack warehouses that require a large number of pallets.
From such a viewpoint, an object of the present invention is to propose a pallet for preventing falling of a load with a simple structure and at a low cost.

前記課題を解決するための本発明は、下部材と、前記下部材に載置された上部材と、を備えるパレットであって、前記上部材は、前記下部材に対して一方向のみに移動することが可能に当該下部材に係合されており、常時は前記下部材の下面と前記上部材の上面とが平行で、前記上部材が前記一方向に移動した際は当該上部材の上面の前記一方向側の端部がその反対側の端部よりも低くなるように傾斜することを特徴としている。
かかるパレットに対して、地震時等の水平力が作用することで上板が下板に対して一方向に移動すると、上板の一方向側が他方向側よりも低くなるように傾斜した状態となる。そのため、パレットに上載された積荷が、他方向側にすべり出ることが防止され、ひいては荷崩れが防止される。ここで、パレットは、下部材とラック(腕木)との摩擦係数よりも、下部材と上部材との摩擦係数の方が小さくなるように構成することで、水平力が作用した際に上板のみが他方向側に移動するようにする。
The present invention for solving the above problems is a pallet comprising a lower member and an upper member placed on the lower member, wherein the upper member moves only in one direction relative to the lower member. The lower member is normally engaged with the lower member so that the lower surface of the lower member is parallel to the upper surface of the upper member, and the upper surface of the upper member is moved when the upper member moves in the one direction. It is characterized by inclining so that the end portion on the one direction side is lower than the end portion on the opposite side.
When the upper plate moves in one direction relative to the lower plate due to a horizontal force acting during an earthquake or the like on such a pallet, the pallet is inclined so that one direction side of the upper plate is lower than the other direction side. Become. As a result, the load placed on the pallet is prevented from slipping out in the other direction, thereby preventing the collapse of the load. Here, the pallet is configured such that the coefficient of friction between the lower member and the upper member is smaller than the coefficient of friction between the lower member and the rack (arms), so that the upper plate when a horizontal force is applied. Only move in the other direction.

前記下部材は、下板と、前記下板から上向きに突出する複数の下側支持部材とを備えており、前記上部材は、上板と、前記上板から下向きに突出する複数の上側支持部材とを備えており、前記下側支持部材が少なくとも前記下板の四隅に形成されていて、前記上側支持部材が少なくとも前記上板の四隅に形成されており、前記複数の下側支持部材のうちの少なくとも一つには前記一方向側に開口する下側係合部が形成されており、前記複数の上側支持部材のうちの少なくとも一つには前記下側係合部に抜け出し可能に挿入された上側係合部が形成されていればよい。
また、前記下側係合部が前記下板の四隅に形成された前記下側支持部材に形成されており、前記上側係合部が前記上板の四隅に形成された前記上側支持部材に形成されていて、前記下側支持部材および前記上側支持部材は上下方向の圧縮力および引張力を伝達可能に係合されているのが望ましい。
The lower member includes a lower plate and a plurality of lower support members that protrude upward from the lower plate, and the upper member includes an upper plate and a plurality of upper supports that protrude downward from the upper plate. The lower support member is formed at least at the four corners of the lower plate, the upper support member is formed at at least the four corners of the upper plate, and the plurality of lower support members At least one of them is formed with a lower engaging portion that opens in the one-direction side, and at least one of the plurality of upper support members is inserted in the lower engaging portion so as to be removable. What is necessary is just to form the above-mentioned upper engaging part.
In addition, the lower engagement portion is formed on the lower support member formed at the four corners of the lower plate, and the upper engagement portion is formed on the upper support member formed at the four corners of the upper plate. The lower support member and the upper support member are preferably engaged so as to be able to transmit a compressive force and a tensile force in the vertical direction.

前記下板の少なくとも前記一方向側の角部に、切欠き部が形成されていれば、下側係合部から上側係合部が抜け出た際に、上側支持部材が下板から落下するため、上板の上面が傾斜した状態になる。
なお、前記下板の四隅に形成された前記下側支持部材の間に下側中間支持部材を備えており、前記上板の四隅に形成された前記上側支持部材の間に前記下側中間支持部材に上載された上側中間支持部材を備えていれば、上板が上載荷重によりたわむことを防止することができる。
If a notch is formed in at least one corner of the lower plate, the upper support member falls from the lower plate when the upper engagement portion comes out of the lower engagement portion. The upper surface of the upper plate is inclined.
A lower intermediate support member is provided between the lower support members formed at the four corners of the lower plate, and the lower intermediate support is provided between the upper support members formed at the four corners of the upper plate. If the upper intermediate support member mounted on the member is provided, it is possible to prevent the upper plate from being bent by the upper load.

本発明のパレットによれば、簡易かつ安価に、ラック倉庫内の荷崩れを防止することが可能となる。   According to the pallet of the present invention, it is possible to prevent collapse of the load in the rack warehouse easily and inexpensively.

(a)は第一の実施形態に係るパレットの通常時を示す斜視図、(b)は同パレットの地震時を示す斜視図である。(A) is a perspective view which shows the normal time of the pallet which concerns on 1st embodiment, (b) is a perspective view which shows the time of the earthquake of the pallet. (a)は下板の斜視図、(b)は上板を下から望む斜視図である。(A) is a perspective view of a lower board, (b) is a perspective view which desires an upper board from the bottom. 図1のA−A断面図であって、(a)は通常時、(b)は地震時である。It is AA sectional drawing of FIG. 1, Comprising: (a) is normal time, (b) is the time of an earthquake. 図1のB−B断面図であって、(a)は通常時、(b)は地震時である。It is BB sectional drawing of FIG. 1, Comprising: (a) is normal time, (b) is the time of an earthquake. 図1のC−C断面図であって、(a)は通常時、(b)は地震時、(c)は他の形態の通常時、(d)は同地震時である。It is CC sectional drawing of FIG. 1, Comprising: (a) is normal time, (b) is at the time of an earthquake, (c) is the normal time of another form, (d) is at the time of the earthquake. 第二の実施形態に係るパレットの通常時を示す斜視図である。It is a perspective view which shows the normal time of the pallet which concerns on 2nd embodiment. (a)は図6のD−D断面図、(b)は同E−E断面図、(c)は地震時のD−D断面図である。(A) is DD sectional drawing of FIG. 6, (b) is the EE sectional drawing, (c) is DD sectional drawing at the time of an earthquake. (a)は第三の実施形態に係るパレットの通常時を示す斜視図、(b)は同パレットの地震時を示す斜視図である。(A) is a perspective view which shows the normal time of the pallet which concerns on 3rd embodiment, (b) is a perspective view which shows the time of the earthquake of the pallet. (a)は同パレットの下板の斜視図、(b)は上板を下から望む斜視図である。(A) is a perspective view of the lower plate of the pallet, and (b) is a perspective view of the upper plate viewed from below.

<第一の実施形態>
本発明の実施形態では、ラック倉庫において使用するパレット1について説明する。
第一の実施形態のパレット1は、図1(a)に示すように、下部材11と上部材12とを備えている。下部材11は、下板2および下側支持部材3を有している。また、上部材12は、上板4および上側支持部材5を有している。
パレット1の前面には、フォークリフト爪を挿入可能な開口部10,10が形成されている。開口部10は、下板2と上板4との間の隙間13に通じている。なお、本実施形態のパレット1は、左右の側面からもフォークリフト爪の挿入が可能である。
本明細書において各方向(前後上下左右)は、図1に示す方向に統一する。また、本明細書において「前」はラックのスタッカークレーン通路側、「後」は通路の反対側とする。
<First embodiment>
In the embodiment of the present invention, a pallet 1 used in a rack warehouse will be described.
The pallet 1 of 1st embodiment is provided with the lower member 11 and the upper member 12 as shown to Fig.1 (a). The lower member 11 has a lower plate 2 and a lower support member 3. Further, the upper member 12 has an upper plate 4 and an upper support member 5.
Openings 10 and 10 into which forklift claws can be inserted are formed on the front surface of the pallet 1. The opening 10 communicates with a gap 13 between the lower plate 2 and the upper plate 4. In addition, the pallet 1 of this embodiment can insert a forklift claw also from the left and right side surfaces.
In this specification, each direction (front / rear, up / down, left / right) is unified to the direction shown in FIG. In this specification, “front” is the stacker crane passage side of the rack, and “rear” is the opposite side of the passage.

下板2は、パレット1の下面に配設された平板であって、図2(a)に示すように、平面視矩形状を呈している。下板2を構成する材料は、パレット1に上載される荷物および自重に対して十分な強度を有していれば限定されるものではなく、例えば、木材、プラスチック等の樹脂材または鋼板を使用すればよい。
下板2の後側端部の左右の角部および中間部には、それぞれ切欠き21が形成されている。切欠き21,21,21は、下板2の後側に配設された下側支持部材3,3,3の後側に形成されている。切欠き21の配置、数および形状は限定されるものではなく、下側支持部材3および上側支持部材5の形状、配置および数等に応じて適宜設定すればよい。
なお、下板2の形状および板厚は限定されるものではない。
The lower plate 2 is a flat plate disposed on the lower surface of the pallet 1 and has a rectangular shape in plan view as shown in FIG. The material constituting the lower plate 2 is not limited as long as it has sufficient strength against the load placed on the pallet 1 and its own weight. For example, a resin material such as wood or plastic or a steel plate is used. do it.
A notch 21 is formed in each of the left and right corners and the middle part of the rear end of the lower plate 2. The notches 21, 21, 21 are formed on the rear side of the lower support members 3, 3, 3 disposed on the rear side of the lower plate 2. The arrangement, number, and shape of the notches 21 are not limited, and may be appropriately set according to the shape, arrangement, number, and the like of the lower support member 3 and the upper support member 5.
The shape and thickness of the lower plate 2 are not limited.

下板2の上面には、上向きに突出する下側支持部材3,3,…が形成されている。下側支持部材3は、下板2と同じ材料からなり、下板2と一体に形成されている。なお、下側支持部材3を構成する材料は限定されるものではなく、下板2と異なる材料により形成してもよい。
本実施形態のパレット1は、下側支持部材3,3,…として、下板2の前側角部に形成された第一下側支持部材31,31と、後側角部に形成された第二下側支持部材32,32と、左右の第一下側支持部材31,31の間に形成された第三下側支持部材33と、左右の第二下側支持部材32,32の間に形成された第四下側支持部材34とを備えている。
また、第一下側支持部材31,31と第二下側支持部材32,32の間には、第五下側支持部材(下側中間支持部材)35,35が形成されており、第三下側支持部材33と第四下側支持部材34の間には第六下側支持部材36が形成されている。
.. Are formed on the upper surface of the lower plate 2 so as to protrude upward. The lower support member 3 is made of the same material as the lower plate 2 and is formed integrally with the lower plate 2. In addition, the material which comprises the lower side support member 3 is not limited, You may form with the material different from the lower board 2. FIG.
The pallet 1 of the present embodiment includes, as lower support members 3, 3,..., First lower support members 31, 31 formed at the front corners of the lower plate 2, and first formed at the rear corners. Two lower support members 32, 32, a third lower support member 33 formed between the left and right first lower support members 31, 31, and a left and right second lower support members 32, 32. And a fourth lower support member 34 formed.
Further, fifth lower support members (lower intermediate support members) 35, 35 are formed between the first lower support members 31, 31 and the second lower support members 32, 32. A sixth lower support member 36 is formed between the lower support member 33 and the fourth lower support member 34.

図3(a)および図5(a)に示すように、下側支持部材3は、パレット1の前面側から後面側に向うに従って、高さが低くなるように形成されている。すなわち、第一下側支持部材31、第五下側支持部材35、第二下側支持部材32の順、および、第三下側支持部材33、第六下側支持部材36、第四下側支持部材34の順に、上面の位置が低くなっている。
なお、第五下側支持部材35および第六下側支持部材36の高さ寸法は、それぞれ第二下側支持部材32および第四下側支持部材34の高さ寸法以下であってもよい。
As shown in FIGS. 3A and 5A, the lower support member 3 is formed so that the height decreases from the front side to the rear side of the pallet 1. That is, the first lower support member 31, the fifth lower support member 35, the second lower support member 32, and the third lower support member 33, the sixth lower support member 36, and the fourth lower side. The position of the upper surface is lowered in the order of the support member 34.
The height dimension of the fifth lower support member 35 and the sixth lower support member 36 may be equal to or less than the height dimension of the second lower support member 32 and the fourth lower support member 34, respectively.

第一下側支持部材31は、図2(a)に示すように、直方体状に形成されている。第一下側支持部材31の上面は、下板2と上板4とを組み合わせた際に(通常時のパレット1の状態)、上板4の下面に当接する。
また、第一下側支持部材31の根元には、後側(一方向側)および外側(他方の第一下側支持部材31の反対側)に開口する第一下側係合部37が形成されている。第一下側係合部37は、長方形状の空洞であって、第一下側支持部材31と下板2とにより囲まれた空間である。第一下側係合部37の幅は、第一下側支持部材31の幅の1/2である。すなわち、第一下側支持部材31の内側半分は直方体に形成されており(図4(a)参照)、第一下側支持部材31の外側半分は側面視鉤型に形成されている(図3(a)参照)。第一下側支持部材31の鉤型部分31aには、図3(a)に示すように、下面(後方に延びる突起部分の下面)に段差が形成されている。なお、段差は必要に応じて形成すればよい。
なお、第一下側支持部材31の形状は、第一上側支持部材51との係合が可能であれば限定されない。例えば、第一下側係合部37が第一下側支持部材31の全幅(左右の幅)にわたって形成されていてもよい。
As shown in FIG. 2A, the first lower support member 31 is formed in a rectangular parallelepiped shape. The upper surface of the first lower support member 31 comes into contact with the lower surface of the upper plate 4 when the lower plate 2 and the upper plate 4 are combined (normal pallet 1 state).
In addition, a first lower engagement portion 37 that opens to the rear side (one direction side) and the outside (opposite side of the other first lower support member 31) is formed at the base of the first lower support member 31. Has been. The first lower engagement portion 37 is a rectangular cavity and is a space surrounded by the first lower support member 31 and the lower plate 2. The width of the first lower engagement portion 37 is ½ of the width of the first lower support member 31. That is, the inner half of the first lower support member 31 is formed in a rectangular parallelepiped (see FIG. 4A), and the outer half of the first lower support member 31 is formed in a side-view shape (see FIG. 4). 3 (a)). As shown in FIG. 3A, a step is formed on the lower surface (the lower surface of the protruding portion extending rearward) in the bowl-shaped portion 31 a of the first lower support member 31. In addition, what is necessary is just to form a level | step difference as needed.
The shape of the first lower support member 31 is not limited as long as the first lower support member 31 can be engaged with the first upper support member 51. For example, the first lower engagement portion 37 may be formed over the entire width (left and right widths) of the first lower support member 31.

第二下側支持部材32は、側面視逆L字状の本体部32aと、本体部32aの内側(他方の第二下側支持部材32側)に形成された板状部32bとを備えている。第二下側支持部材32は、図3(a)に示すように、下板2と上板4とを組み合わせた際(通常時のパレット1の状態)に、上板4の下面との間に隙間が形成される高さを有している。
本体部32aの上面は、下板2と平行である。本体部32aには、後側(一方向側)に開口する第二下側係合部38が形成されている。本体部32aの下面(後方に延びる突起部分の下面)には、段差が形成されている。なお、段差は必要に応じて形成すればよい。
板状部32bは、下板2の後端部に立設されている。図4(a)に示すように、板状部32bには、第二上側支持部材51の一部が上載される。
なお、第二下側支持部材32の形状は、第二上側支持部材52と係合可能な形状であれば限定されない。例えば、板状部32bを省略してもよい。
The second lower support member 32 includes a body portion 32a that is L-shaped when viewed from the side, and a plate-like portion 32b that is formed inside the body portion 32a (on the other second lower support member 32 side). Yes. As shown in FIG. 3A, the second lower support member 32 is located between the lower surface of the upper plate 4 when the lower plate 2 and the upper plate 4 are combined (normal pallet 1 state). Has a height at which a gap is formed.
The upper surface of the main body portion 32 a is parallel to the lower plate 2. The main body portion 32a is formed with a second lower engagement portion 38 that opens to the rear side (one direction side). A step is formed on the lower surface of the main body 32a (the lower surface of the protruding portion extending rearward). In addition, what is necessary is just to form a level | step difference as needed.
The plate-like portion 32 b is erected at the rear end portion of the lower plate 2. As shown in FIG. 4A, a part of the second upper support member 51 is placed on the plate-like portion 32b.
The shape of the second lower support member 32 is not limited as long as it is engageable with the second upper support member 52. For example, the plate-like portion 32b may be omitted.

第三下側支持部材33は、図2(a)に示すように、板状に形成されている。第三下側支持部材33の前面は、下板2の前面と面一になっている。
第三下側支持部材33は、下板2に上板4を重ねた際(通常時のパレット1の状態)に、第三上側支持部材53の一部に当接することで、上板4を支持する。第三下側支持部材33と第三上側支持部材53とを重ねると、第一下側支持部材31と同じ高さになる。
第三下側支持部材33の縦幅(前後の幅)は、第一下側係合部37の深さ(前後の幅)以下となっている。
なお、第三下側支持部材33の形状は限定されるものではなく、例えば、下側係合部を有していてもよい。
The third lower support member 33 is formed in a plate shape as shown in FIG. The front surface of the third lower support member 33 is flush with the front surface of the lower plate 2.
The third lower support member 33 contacts the part of the third upper support member 53 when the upper plate 4 is overlapped on the lower plate 2 (in the normal state of the pallet 1). To support. When the third lower support member 33 and the third upper support member 53 are overlapped, the height becomes the same as that of the first lower support member 31.
The vertical width (front-rear width) of the third lower support member 33 is equal to or less than the depth (front-rear width) of the first lower engagement portion 37.
In addition, the shape of the 3rd lower side support member 33 is not limited, For example, you may have a lower side engaging part.

第四下側支持部材34は、図2(a)に示すように、下板2の後端部中央において、切欠き21の縁に立設された板状部材である。第四下側支持部材34は、第三下側支持部材33と同等の横幅(左右の幅)を有している。また、第四下側支持部材34の縦幅は、第二下側係合部38の深さ(前後の幅)以下となっている。なお、第四下側支持部材34の形状は限定されるものではなく、例えば、第二下側支持部材32と同様に下側係合部を有していてもよい。
第四下側支持部材34は、下板2に上板4を重ねた際(通常時のパレット1の状態)に、第四上側支持部材54の一部に当接することで、上板4を支持する。
As shown in FIG. 2A, the fourth lower support member 34 is a plate-like member erected on the edge of the notch 21 in the center of the rear end portion of the lower plate 2. The fourth lower support member 34 has a lateral width (left and right width) equivalent to that of the third lower support member 33. Further, the vertical width of the fourth lower support member 34 is equal to or less than the depth (front-rear width) of the second lower engagement portion 38. The shape of the fourth lower support member 34 is not limited. For example, the fourth lower support member 34 may have a lower engagement portion similarly to the second lower support member 32.
The fourth lower support member 34 comes into contact with a part of the fourth upper support member 54 when the upper plate 4 is stacked on the lower plate 2 (in the normal state of the pallet 1). To support.

第五下側支持部材35は、直方体状の本体部35aと、本体部35aの内側(他の第五下側支持部材35側)に形成された板状部35bと、本体部35aの後に形成された載置部35cとを備えている。
板状部35bの前後方向の幅寸法(縦幅)は、第一下側係合部37の深さ以下で、本体部35aの幅寸法よりも小さい。板状部35bの前面は、本体部35aの前面と面一になっている。
載置部35cは、本体部35aの後に形成された段差部分であって、第五上側支持部材55を上載することが可能となっている。載置部35cの縦幅は、第一下側係合部37の深さ以下となっている。
第五下側支持部材35は、下板2に上板4を重ねた際(通常時のパレット1の状態)に、第五上側支持部材55と重ね合わされることで、第一下側支持部材31と同じ高さになる。
The fifth lower support member 35 is formed after a rectangular parallelepiped main body portion 35a, a plate-like portion 35b formed inside the main body portion 35a (on the other fifth lower support member 35 side), and the main body portion 35a. The mounting portion 35c is provided.
The width dimension (vertical width) in the front-rear direction of the plate-like part 35 b is equal to or less than the depth of the first lower engagement part 37 and is smaller than the width dimension of the main body part 35 a. The front surface of the plate-like portion 35b is flush with the front surface of the main body portion 35a.
The mounting portion 35c is a step portion formed after the main body portion 35a, and can mount the fifth upper support member 55 thereon. The vertical width of the mounting portion 35 c is equal to or less than the depth of the first lower engaging portion 37.
The fifth lower support member 35 is overlapped with the fifth upper support member 55 when the upper plate 4 is overlaid on the lower plate 2 (in the normal state of the pallet 1). It becomes the same height as 31.

第六下側支持部材36は、下板2の中央部に突設された板状部材である。第六下側支持部材36は、第五下側支持部材35と同じ高さを有している。第六下側支持部材36の横幅は、第三下側支持部材33と同じであり、第六下側支持部材36の縦幅は第五下側支持部材35の板状部35bと同じである。
第六下側支持部材36は、下板2に上板4を重ねた際(通常時のパレット1の状態)に、第六上側支持部材56と重ね合わされることで、第一下側支持部材31と同じ高さになる。
The sixth lower support member 36 is a plate-like member protruding from the center of the lower plate 2. The sixth lower support member 36 has the same height as the fifth lower support member 35. The horizontal width of the sixth lower support member 36 is the same as that of the third lower support member 33, and the vertical width of the sixth lower support member 36 is the same as the plate-like portion 35 b of the fifth lower support member 35. .
The sixth lower support member 36 is overlapped with the sixth upper support member 56 when the upper plate 4 is overlaid on the lower plate 2 (in the normal state of the pallet 1). It becomes the same height as 31.

下板2には、図5(a)に示すように、第三下側支持部材33の後方に開口22が形成されている。開口22の前縁は、第三上側支持部材53の後面に面している。開口22には、ロック機構8が設けられている。ロック機構8は、開口22の後縁において、回転可能に保持されている。ロック機構8は、後端から前端に向うに従って厚くなる板状部材からなる。
ロック機構8は、パレット1のスタッカークレーンによる運搬時や、パレット1をスラブ等の平らな位置に載置した際には、図5(a)に示すように、下板2の上面から上部が突出した状態となる。一方、ラックの腕木に載置した際や、フォークリフトで上板を持ち上げた際には、重力により下板2の下面から下部が突出した状態となる。このとき、ロック機構8の後端が開口22の縁に接することで、ロック機構8の回転が制御されている。このように、パレット1は、スタッカークレーンによるパレット1の輸送時には、ロック機構8が上方に突出することで上板4のずれを規制し、腕木にパレット1を載置した際には、ロック機構8が下降することで上板4のずれを許容するように構成されている。
As shown in FIG. 5A, an opening 22 is formed in the lower plate 2 behind the third lower support member 33. The front edge of the opening 22 faces the rear surface of the third upper support member 53. A lock mechanism 8 is provided in the opening 22. The lock mechanism 8 is rotatably held at the rear edge of the opening 22. The lock mechanism 8 is composed of a plate-like member that becomes thicker from the rear end toward the front end.
When the pallet 1 is transported by a stacker crane, or when the pallet 1 is placed on a flat position such as a slab, the lock mechanism 8 has an upper portion from the upper surface of the lower plate 2 as shown in FIG. Protruding state. On the other hand, when placed on the rack arms or when the upper plate is lifted by a forklift, the lower portion protrudes from the lower surface of the lower plate 2 due to gravity. At this time, the rotation of the locking mechanism 8 is controlled by the rear end of the locking mechanism 8 being in contact with the edge of the opening 22. Thus, when the pallet 1 is transported by the stacker crane, the lock mechanism 8 protrudes upward to regulate the displacement of the upper plate 4 and when the pallet 1 is placed on the arm, the lock mechanism The lower plate 8 is configured to allow the upper plate 4 to be displaced.

なお、ロック機構8は必要に応じて形成すればよく、省略してもよい。また、ロック機構8の構成は限定されるものではなく、適宜構成すればよい。例えば、図5(c)に示すロック機構8のように、本体部81とバネ82を備えたものであってもよい。このとき、本体部81は、開口22の前縁において、回転可能に保持されている。本体部81は、断面視扇状を呈していて、開口22を挿通可能な形状を有している。
また、バネ82は、一端が本体部81の上端部に、他端が第三下側支持部材33の上端部にそれぞれ固定されている。
このロック機構8は、通常時は、バネ82に引っ張られることによって本体部81が下板2から突出した状態が保持され、上板4が後方にずれた際には、図5(d)に示すように、本体部81が回転するように構成されている。
The lock mechanism 8 may be formed as necessary and may be omitted. Further, the configuration of the lock mechanism 8 is not limited and may be appropriately configured. For example, a lock mechanism 8 as shown in FIG. 5C may include a main body 81 and a spring 82. At this time, the main body 81 is rotatably held at the front edge of the opening 22. The main body portion 81 has a fan shape in cross section and has a shape that allows the opening 22 to be inserted.
The spring 82 has one end fixed to the upper end of the main body 81 and the other end fixed to the upper end of the third lower support member 33.
When the lock mechanism 8 is normally pulled by the spring 82, the state in which the main body 81 protrudes from the lower plate 2 is maintained, and when the upper plate 4 is displaced rearward, FIG. As shown, the main body 81 is configured to rotate.

上板4は、図1に示すように、パレット1の上面に配設された平板であって、下板2の上方に隙間を開けて配設される。
本実施形態の上板4は、図2(b)に示すように、矩形状を呈している。なお、上板4の形状および板厚は限定されるものではない。また、上板4を構成する材料は、パレット1に上載される荷物および自重に対して十分な強度を有していれば限定されるものではなく、例えば、木材、プラスチック等の樹脂材や金属部材を使用すればよい。
As shown in FIG. 1, the upper plate 4 is a flat plate disposed on the upper surface of the pallet 1 and is disposed above the lower plate 2 with a gap.
The upper plate 4 of the present embodiment has a rectangular shape as shown in FIG. The shape and thickness of the upper plate 4 are not limited. Moreover, the material which comprises the upper board 4 will not be limited if it has sufficient intensity | strength with respect to the load loaded on the pallet 1, and dead weight, For example, resin materials, such as wood and a plastic, and metal What is necessary is just to use a member.

上板4の下面には、下向きに突出する上側支持部材5,5,…が、形成されている。上側支持部材5は、上板4と同じ材料からなり、上板4と一体に形成されている。なお、上側支持部材5を構成する材料は限定されるものではなく、上板4と異なる材料により構成してもよい。
本実施形態のパレット1は、上側支持部材5として、上板4の前側角部に形成された第一上側支持部材51,51と、後側角部に形成された第二上側支持部材52,52と、左右の第一上側支持部材51,51の間に形成された第三上側支持部材53と、左右の第二上側支持部材52,52の間に形成された第四上側支持部材54とを備えている。
また、第一上側支持部材51と第二上側支持部材52の間には、第五上側支持部材(上側中間支持部材)55が形成されており、第三上側支持部材53と第四上側支持部材54の間には第六上側支持部材56が形成されている。
.. Are formed on the lower surface of the upper plate 4 so as to protrude downward. The upper support member 5 is made of the same material as the upper plate 4 and is formed integrally with the upper plate 4. In addition, the material which comprises the upper side support member 5 is not limited, You may comprise by the material different from the upper board 4. FIG.
The pallet 1 of the present embodiment includes, as the upper support member 5, first upper support members 51 and 51 formed at the front corners of the upper plate 4, and second upper support members 52 and 52 formed at the rear corners. 52, a third upper support member 53 formed between the left and right first upper support members 51, 51, and a fourth upper support member 54 formed between the left and right second upper support members 52, 52. It has.
A fifth upper support member (upper intermediate support member) 55 is formed between the first upper support member 51 and the second upper support member 52, and the third upper support member 53 and the fourth upper support member. A sixth upper support member 56 is formed between 54.

第一上側支持部材51は、図2(b)に示すように、板状に形成されており、上板4の前端から隙間を空けた位置に立設されている。
第一上側支持部材51の下端部(図2(b)において上部)には、前向きに突出する第一上側係合部57が形成されている。第一上側係合部57は、図3(a)に示すように、第一下側係合部37よりも高さが小さい。また、第一上側係合部57の上面には、鉤型部分31aの下面に形成された段差と係合可能な段差が形成されている。
下板2と上板4とを組み合わせる際には、第一上側係合部57を第一下側支持部材31の後方から第一下側係合部37に挿入する。各第一上側係合部57を第一下側係合部37に挿入すると、第一上側係合部57の上面と鉤型部分31aの下面との間に隙間が形成される。また、第一上側係合部57の下面と、下板2の上面との間にも隙間が形成される。
As shown in FIG. 2B, the first upper support member 51 is formed in a plate shape, and is erected at a position where a gap is left from the front end of the upper plate 4.
A first upper engagement portion 57 that protrudes forward is formed at the lower end of the first upper support member 51 (the upper portion in FIG. 2B). As shown in FIG. 3A, the first upper engagement portion 57 is smaller in height than the first lower engagement portion 37. Further, on the upper surface of the first upper engagement portion 57, a step that can be engaged with the step formed on the lower surface of the bowl-shaped portion 31a is formed.
When combining the lower plate 2 and the upper plate 4, the first upper engagement portion 57 is inserted into the first lower engagement portion 37 from the rear of the first lower support member 31. When each first upper engagement portion 57 is inserted into the first lower engagement portion 37, a gap is formed between the upper surface of the first upper engagement portion 57 and the lower surface of the bowl-shaped portion 31a. A gap is also formed between the lower surface of the first upper engagement portion 57 and the upper surface of the lower plate 2.

第二上側支持部材52は、図2(b)に示すように、上板4の後端に立設されている。
図3(a)および図4(a)に示すように、第二上側支持部材52の後端部は、下板2と上板4とを組み合わせた際に、切欠き21の縁から突出する。
第二上側支持部材52の下端部(図2(b)において上部)には、前向きに突出する第二上側係合部58が形成されている。図3(a)に示すように、第二上側係合部58は、第一下側係合部38よりも高さが小さい。また、第二上側係合部58の上面には、本体部32aの下面に形成された段差に係合可能な段差が形成されている。
下板2と上板4とを組み合わせる際には、第二上側係合部58を第二下側支持部材32の後方から第二下側係合部38に挿入する。第二上側係合部58を第二下側係合部38に挿入すると、第二上側係合部58の上面と本体部32aの下面との間に隙間が形成される。
第二上側支持部材52の前面には、上載部52aが一体に形成されている。上載部52aは、図4(a)に示すように、下板2と上板4とを組み合わせた際に、第二下側支持部材32の板状部32bの上面に上載される部分である。上載部52aを板状部32bに載置すると、上載荷重を下板2に伝達することが可能となる。
The second upper support member 52 is erected at the rear end of the upper plate 4 as shown in FIG.
As shown in FIGS. 3A and 4A, the rear end portion of the second upper support member 52 protrudes from the edge of the notch 21 when the lower plate 2 and the upper plate 4 are combined. .
A second upper engagement portion 58 that protrudes forward is formed at the lower end portion (upper portion in FIG. 2B) of the second upper support member 52. As shown in FIG. 3A, the second upper engagement portion 58 is smaller in height than the first lower engagement portion 38. Further, a step that can be engaged with a step formed on the lower surface of the main body portion 32 a is formed on the upper surface of the second upper engagement portion 58.
When combining the lower plate 2 and the upper plate 4, the second upper engagement portion 58 is inserted into the second lower engagement portion 38 from the rear of the second lower support member 32. When the second upper engagement portion 58 is inserted into the second lower engagement portion 38, a gap is formed between the upper surface of the second upper engagement portion 58 and the lower surface of the main body portion 32a.
On the front surface of the second upper support member 52, an upper portion 52a is integrally formed. As shown in FIG. 4A, the upper portion 52 a is a portion that is placed on the upper surface of the plate-like portion 32 b of the second lower support member 32 when the lower plate 2 and the upper plate 4 are combined. . When the upper portion 52a is placed on the plate-like portion 32b, the upper load can be transmitted to the lower plate 2.

第三上側支持部材53には、図2(b)に示すように、前側下部分に切欠き53aが形成されている。第三上側支持部材53の前面は、上板4の前面と面一である。
切欠き53aは、第三下側支持部材33と同形状に形成されていて、図5(a)に示すように、下板2と上板4とを組み合わせた際に第三下側支持部材33を収容する。
また、第三上側支持部材53は、第一上側支持部材51と同じ高さを有していて、下板2と上板4とを組み合わせた際に、下面が下板2の上面に当接する。
なお、第三上側支持部材53の形状は限定されるものではなく、第三下側支持部材33の形状に応じて適宜形成すればよい。
As shown in FIG. 2B, the third upper support member 53 is formed with a notch 53a in the front lower portion. The front surface of the third upper support member 53 is flush with the front surface of the upper plate 4.
The notch 53a is formed in the same shape as the third lower support member 33, and when the lower plate 2 and the upper plate 4 are combined, as shown in FIG. 33 is accommodated.
The third upper support member 53 has the same height as the first upper support member 51, and the lower surface abuts on the upper surface of the lower plate 2 when the lower plate 2 and the upper plate 4 are combined. .
The shape of the third upper support member 53 is not limited, and may be appropriately formed according to the shape of the third lower support member 33.

第四上側支持部材54には、図2(b)に示すように、前側下部分に切欠き54aが形成されている。第四上側支持部材54の後面は、上板4の後面と面一である。
切欠き54aは、第四下側支持部材34と同形状に形成されていて、図5(a)に示すように、下板2と上板4とを組み合わせた際に第四下側支持部材34を収容する。
第四上側支持部材54は、下板2と上板4とを組み合わせた際に、切欠き21の上に位置する。
また、第四上側支持部材54は、第一上側支持部材51と同じ高さを有している。
なお、第四上側支持部材54の形状は限定されるものではなく、第四下側支持部材34の形状に応じて適宜形成すればよい。
As shown in FIG. 2B, the fourth upper support member 54 is formed with a notch 54a in the front lower portion. The rear surface of the fourth upper support member 54 is flush with the rear surface of the upper plate 4.
The notch 54a is formed in the same shape as the fourth lower support member 34, and when the lower plate 2 and the upper plate 4 are combined, as shown in FIG. 5 (a), the fourth lower support member. 34 is accommodated.
The fourth upper support member 54 is positioned on the notch 21 when the lower plate 2 and the upper plate 4 are combined.
The fourth upper support member 54 has the same height as the first upper support member 51.
The shape of the fourth upper support member 54 is not limited and may be appropriately formed according to the shape of the fourth lower support member 34.

第五上側支持部材55は、図2(b)に示すように、直方体状に形成された本体部55aと、本体部55aの外側(他方の第五上側支持部材55の反対側)に形成された板状部55bと、本体部55aの前側に形成された載置部55cとを備えている。
本体部55aは、第五下側支持部材35と同等の高さを有している。図4(a)に示すように、上板4と下板2とを組み合わせた際に、本体部55aの前面が第五下側支持部材35の板状部35bの後面に当接するとともに、本体部55aの下面と下板2との間に隙間が形成される。
板状部55bは、本体部55aと同じ高さを有している。板状部55bの前後方向の幅寸法(縦幅)は本体部55aよりも小さい。板状部55bの後面は、本体部55aの後面と面一になっている。板状部55bは、図3(a)に示すように、上板4と下板2とを組み合わせた際に、第五下側支持部材35の載置部35cに載置される。
載置部55cは、図4(a)に示すように、本体部55aの前に形成された段差部分であって、上板4と下板2とを組み合わせた際に、第五下側支持部材35の板状部55bに上載される。
As shown in FIG. 2B, the fifth upper support member 55 is formed on a main body portion 55a formed in a rectangular parallelepiped shape and on the outer side of the main body portion 55a (opposite side of the other fifth upper support member 55). The plate-shaped part 55b and the mounting part 55c formed in the front side of the main-body part 55a are provided.
The main body portion 55 a has a height equivalent to that of the fifth lower support member 35. As shown in FIG. 4A, when the upper plate 4 and the lower plate 2 are combined, the front surface of the main body portion 55a comes into contact with the rear surface of the plate-like portion 35b of the fifth lower support member 35, and the main body A gap is formed between the lower surface of the portion 55a and the lower plate 2.
The plate-like portion 55b has the same height as the main body portion 55a. The width dimension (vertical width) in the front-rear direction of the plate-like portion 55b is smaller than that of the main body portion 55a. The rear surface of the plate-like portion 55b is flush with the rear surface of the main body portion 55a. As shown in FIG. 3A, the plate-like portion 55 b is placed on the placement portion 35 c of the fifth lower support member 35 when the upper plate 4 and the lower plate 2 are combined.
As shown in FIG. 4A, the mounting portion 55c is a step portion formed in front of the main body portion 55a, and when the upper plate 4 and the lower plate 2 are combined, the fifth lower support Mounted on the plate-like portion 55 b of the member 35.

第六上側支持部材56には、図2(b)に示すように、前側下部分に切欠き56aが形成されている。
切欠き56aには、図5(a)に示すように、下板2と上板4とを組み合わせた際に、第六下側支持部材36の上部が収容される。
なお、第六上側支持部材56の形状は限定されるものではなく、第六下側支持部材36の形状に応じて適宜形成すればよい。
As shown in FIG. 2B, the sixth upper support member 56 is formed with a notch 56a in the front lower portion.
As shown in FIG. 5A, the upper portion of the sixth lower support member 36 is accommodated in the notch 56 a when the lower plate 2 and the upper plate 4 are combined.
The shape of the sixth upper support member 56 is not limited, and may be appropriately formed according to the shape of the sixth lower support member 36.

下板2の上面には、第五下側支持部材35の後方に隙間を空けてストッパ6が形成されている。ストッパ6は、下板2の上面に形成された突起であって、例えば、木製部材や樹脂部材等を下板2に貼り付けることにより形成すればよい。
ストッパ6は、図3(b)および図4(b)に示すように、上板4が後方にずれた際に、落下した第五上側支持部材55が引っ掛かるように構成されている。なお、ストッパ6は、必要に応じて形成すればよい。
A stopper 6 is formed on the upper surface of the lower plate 2 with a gap behind the fifth lower support member 35. The stopper 6 is a protrusion formed on the upper surface of the lower plate 2 and may be formed, for example, by attaching a wooden member, a resin member or the like to the lower plate 2.
As shown in FIGS. 3B and 4B, the stopper 6 is configured such that the dropped fifth upper support member 55 is caught when the upper plate 4 is displaced rearward. In addition, what is necessary is just to form the stopper 6 as needed.

図3(a)に示すように、第一下側係合部37および第二下側係合部38に第一上側係合部57および第二上側係合部38を挿入することにより下板2と上板4とを組み合わせる。また、下板2と上板4を組み合わせると、第一下側支持部材31,31の上面は、上板4の下面に当接する。
また、第三上側支持部材53、第四上側支持部材54、第五上側支持部材55,55および第六上側支持部材56は、それぞれ第三下側支持部材33、第四下側支持部材34、第五下側支持部材35,35および第六下側支持部材36にそれぞれ上載されている。そのため、上板4上に荷物を載置した荷重を、上側支持部材5および下側支持部材3を介して下板2へ伝達することが可能である。
As shown in FIG. 3A, the lower plate is obtained by inserting the first upper engagement portion 57 and the second upper engagement portion 38 into the first lower engagement portion 37 and the second lower engagement portion 38. 2 and the upper plate 4 are combined. When the lower plate 2 and the upper plate 4 are combined, the upper surfaces of the first lower support members 31 and 31 come into contact with the lower surface of the upper plate 4.
The third upper support member 53, the fourth upper support member 54, the fifth upper support members 55, 55, and the sixth upper support member 56 are respectively a third lower support member 33, a fourth lower support member 34, The fifth lower support members 35 and 35 and the sixth lower support member 36 are respectively mounted. Therefore, it is possible to transmit the load with the load placed on the upper plate 4 to the lower plate 2 via the upper support member 5 and the lower support member 3.

第一上側係合部57および第二上側係合部38は、第一下側係合部37および第二下側係合部38に後方から挿入されているため、上板4に後ろ向きの力が作用した際には、図3(b)に示すように、第一上側係合部57および第二上側係合部38が第一下側係合部37および第二下側係合部38から抜け出す。このとき、前側の下側支持部材3の高さ寸法が後側の下側支持部材3の高さ寸法よりも大きいため、上板4は後側が低くなるように傾斜する。そのため、パレット1に上載された荷物は、パレット1の前側に落下することがない。   Since the first upper engagement portion 57 and the second upper engagement portion 38 are inserted into the first lower engagement portion 37 and the second lower engagement portion 38 from the rear side, a backward force is applied to the upper plate 4. 3B, the first upper engagement portion 57 and the second upper engagement portion 38 become the first lower engagement portion 37 and the second lower engagement portion 38 as shown in FIG. Get out of. At this time, since the height dimension of the lower support member 3 on the front side is larger than the height dimension of the lower support member 3 on the rear side, the upper plate 4 is inclined so that the rear side becomes lower. Therefore, the load placed on the pallet 1 does not fall to the front side of the pallet 1.

また、下板2と上板4とを組み合わせると、上側支持部材5が下側支持部材3の後面に当接するため、上板4が下板2に対して前側にずれることがない。
また、第一上側支持部材51、第二上側支持部材52およびと第五上側支持部材55は、それぞれ第一下側支持部材31、第二下側支持部材32および第五下側支持部材35の内側面に係止するように配設されているため、上板4が下板2に対して左右にずれることもない。
すなわち、上板4のずれが後方(一方向側)のみとなるように規制されているため、地震時等の横方向の力がパレット1(荷物)に作用した場合であっても、パレット1上の荷物がラックから落下することが防止されている。
さらに、上板4のずれは、ストッパ6により規制されるため、上板4が大幅にずれることはない。
フォークリフトによってパレット1を輸送する場合には、パレット1の開口部10からフォークリフト爪を挿入すればよい。開口部10からフォークリフト爪を挿入した状態で上昇させると、上板4が上昇するため、第一上側係合部57および第二上側係合部38に形成された段差と、鉤型部分31aおよび本体部32aに形成された段差とが係合し、輸送時の下板2と上板4とのずれが規制される。
また、スタッカークレーン等によってパレット1(下板2)の下面を支えてパレット1を輸送する際には、図5(a)に示すように、ロック機構8が下板2の上面から突出して上板4の後方への移動が規制されるため、上板4がずれることがない。
Further, when the lower plate 2 and the upper plate 4 are combined, the upper support member 5 comes into contact with the rear surface of the lower support member 3, so that the upper plate 4 does not shift forward with respect to the lower plate 2.
The first upper support member 51, the second upper support member 52, and the fifth upper support member 55 are respectively the first lower support member 31, the second lower support member 32, and the fifth lower support member 35. Since the upper plate 4 is disposed so as to be engaged with the inner side surface, the upper plate 4 is not displaced left and right with respect to the lower plate 2.
That is, since the displacement of the upper plate 4 is restricted to be only rearward (one direction side), even if a lateral force such as an earthquake acts on the pallet 1 (luggage), the pallet 1 The upper luggage is prevented from falling from the rack.
Further, since the displacement of the upper plate 4 is regulated by the stopper 6, the upper plate 4 is not significantly displaced.
When the pallet 1 is transported by a forklift, a forklift claw may be inserted from the opening 10 of the pallet 1. When the forklift claw is inserted from the opening 10 and lifted, the upper plate 4 is lifted, so that the step formed on the first upper engagement portion 57 and the second upper engagement portion 38, the saddle portion 31a, The step formed in the main body 32a is engaged, and the deviation between the lower plate 2 and the upper plate 4 during transportation is regulated.
Further, when the pallet 1 is transported while supporting the lower surface of the pallet 1 (lower plate 2) by a stacker crane or the like, the lock mechanism 8 protrudes from the upper surface of the lower plate 2 as shown in FIG. Since the backward movement of the plate 4 is restricted, the upper plate 4 is not displaced.

以上の通り、本実施形態のパレット1に対して地震時等の水平力が作用すると、上側係合部57,58が下側係合部37,38から抜け出して、上板4が下板2に対して後側(一方向側)に移動する。下側支持部材3は、前側が高く、後側が低く形成されているため、後側に移動した上板4は、前側(一方向の反対側)が後側(一方向側)よりも高くなるように傾斜した状態となる。そのため、パレット1に上載された積荷が前側にすべり出ることが防止され、ひいては荷崩れが防止される。なお、パレット1は、下部材11とラック(腕木)との摩擦係数よりも、下部材11と上部材12との摩擦係数の方が小さくなるように構成されているため、下部材11が上部材12とともに後側に移動することが防止されている。
また、下板2の少なくとも後端に、下側支持部材3の位置に応じて切欠き21が形成されているため、下側係合部37,38から上側係合部57,58が抜け出た際に、上側支持部材5が下板2から落下し、上板4の上面が傾斜した状態になる。
なお、下板2および上板4との間には、複数の下側支持部材3および上側支持部材5が形成されているため、上載荷重による上板4のたわみ(変形)も抑制されている。
As described above, when a horizontal force such as an earthquake acts on the pallet 1 of the present embodiment, the upper engagement portions 57 and 58 come out of the lower engagement portions 37 and 38, and the upper plate 4 is moved to the lower plate 2. Move to the rear side (one-way side). Since the lower support member 3 is formed such that the front side is high and the rear side is low, the upper plate 4 moved to the rear side is higher on the front side (opposite side in one direction) than on the rear side (one direction side). It will be in the state which inclined like this. Therefore, the load placed on the pallet 1 is prevented from slipping out to the front side, and thus collapse of the load is prevented. The pallet 1 is configured such that the friction coefficient between the lower member 11 and the upper member 12 is smaller than the friction coefficient between the lower member 11 and the rack (arm). Moving to the rear side together with the member 12 is prevented.
Further, since the notch 21 is formed at least at the rear end of the lower plate 2 in accordance with the position of the lower support member 3, the upper engagement portions 57 and 58 come out from the lower engagement portions 37 and 38. At this time, the upper support member 5 falls from the lower plate 2 and the upper surface of the upper plate 4 is inclined.
In addition, since the several lower side support member 3 and the upper side support member 5 are formed between the lower board 2 and the upper board 4, the bending | flexion (deformation) of the upper board 4 by an overload is also suppressed. .

<第二の実施形態>
第二の実施形態のパレット1は、図6に示すように、下部材11と上部材12とを備えている。
パレット1の前面には、フォークリフト爪を挿入可能な開口部10,10が形成されている。なお、本実施形態のパレット1は、左右の側面からもフォークリフト爪の挿入が可能である。
<Second Embodiment>
The pallet 1 of 2nd embodiment is provided with the lower member 11 and the upper member 12 as shown in FIG.
Openings 10 and 10 into which forklift claws can be inserted are formed on the front surface of the pallet 1. In addition, the pallet 1 of this embodiment can insert a forklift claw also from the left and right side surfaces.

下部材11は、下板2および下側支持部材3を有している。
下板2は、ラックの腕木7の上面に載置される平板である。下板2を構成する材料は、パレット1に上載される荷物および自重に対して十分な強度を有していれば限定されるものではなく、例えば、木材、プラスチック等の樹脂材または鋼板を使用すればよい。なお、下板2の形状および板厚は限定されるものではない。
下板2の上面には、上向きに突出する複数の下側支持部材3,3,…が形成されている。下側支持部材3は、下板2と同じ材料からなり、下板2と一体に形成されている。なお、下側支持部材3を構成する材料は限定されるものではなく、下板2と異なる材料により形成してもよい。
図6および図7(a)に示すように、下側支持部材3には、後記する上側支持部材4が載置されている。パレットの前後方向に並設された下側支持部材3,3,3のうち、最も後面側に配置された下側支持部材3は、下板2と上部材12(上側板材41)との間隔の半分の高さを有している。それ以外の下側支持部材3,3は、最も後面側に配設された下側支持部材3よりも低い高さを有している。なお、下側支持部材3の形状寸法は限定されない。
左右に配設された下部材11同士は、連結部材14により連結されている。連結部材14は、上部材12を挿通している。連結部材14が上部材12を挿通しているため、パレット1を持ち上げた際に、下部材11,11が落下することが防止されている。また、連結部材14は、上部材12とは分離されているため、上部材12が下部材11に対してずれることを妨げない。本実施形態では、3本の連結部材14,14,…が配設されているが、連結部材14の数は限定されない。
The lower member 11 has a lower plate 2 and a lower support member 3.
The lower plate 2 is a flat plate placed on the upper surface of the rack arm 7. The material constituting the lower plate 2 is not limited as long as it has sufficient strength against the load placed on the pallet 1 and its own weight. For example, a resin material such as wood or plastic or a steel plate is used. do it. The shape and thickness of the lower plate 2 are not limited.
.. Are formed on the upper surface of the lower plate 2 so as to protrude upward. The lower support member 3 is made of the same material as the lower plate 2 and is formed integrally with the lower plate 2. In addition, the material which comprises the lower side support member 3 is not limited, You may form with the material different from the lower board 2. FIG.
As shown in FIGS. 6 and 7A, the lower support member 3 is provided with an upper support member 4 described later. Of the lower support members 3, 3, 3 arranged side by side in the front-rear direction of the pallet, the lower support member 3 arranged on the rearmost side is the distance between the lower plate 2 and the upper member 12 (upper plate member 41). Has half the height. The other lower support members 3, 3 have a lower height than the lower support member 3 disposed on the rearmost side. In addition, the shape dimension of the lower side support member 3 is not limited.
The lower members 11 arranged on the left and right are connected by a connecting member 14. The connecting member 14 is inserted through the upper member 12. Since the connecting member 14 is inserted through the upper member 12, the lower members 11, 11 are prevented from falling when the pallet 1 is lifted. Further, since the connecting member 14 is separated from the upper member 12, it does not prevent the upper member 12 from shifting with respect to the lower member 11. In the present embodiment, three connecting members 14, 14,... Are arranged, but the number of connecting members 14 is not limited.

上部材12は、図7(b)に示すように、上下の板材(上側板材41および下側板材42)と、板材41,42同士の間に配設された支持部材50により箱型に形成されている。
図6に示すように、上部材12には、腕木7の位置に対応して切欠き43が形成されている。切欠き43は、下部材11の形状に応じて形成されている。すなわち、切欠き43は、下側板材42の左右の端部を、下板2と同じ幅で切欠くことにより形成されている。下側板材42と下板2,2とを組み合わせると、上側板材41と同一の面積を有した平板が形成される。
上側板材41は、矩形状を呈している。なお、上側板材41および下側板材42の形状および板厚は限定されるものではない。また、上側板材41および下側板材42を構成する材料は、パレットに上載される荷物および自重に対して十分な強度を有していれば限定されるものではなく、例えば、木材、プラスチック等の樹脂材や金属部材を使用すればよい。
上側板材41の下面には、切欠き43の位置に対応して、下向きに突出する上側支持部材5,5,…が、形成されている。上側支持部材5は、上板4と同じ材料からなり、上板4と一体に形成されている。なお、上側支持部材5を構成する材料は限定されるものではなく、上板4と異なる材料により構成してもよい。
上側支持部材5は、下板2の位置に応じて形成されていて、下部材11と上部材12とを組み合わせた際に、下側支持部材3または下板2に載置されるように構成されている。
The upper member 12 is formed in a box shape by upper and lower plate members (upper plate member 41 and lower plate member 42) and a support member 50 disposed between the plate members 41 and 42, as shown in FIG. Has been.
As shown in FIG. 6, the upper member 12 is formed with a notch 43 corresponding to the position of the arm 7. The notch 43 is formed according to the shape of the lower member 11. That is, the notch 43 is formed by notching the left and right end portions of the lower plate member 42 with the same width as the lower plate 2. When the lower plate member 42 and the lower plates 2 and 2 are combined, a flat plate having the same area as the upper plate member 41 is formed.
The upper plate 41 has a rectangular shape. In addition, the shape and board thickness of the upper side board | plate material 41 and the lower side board | plate material 42 are not limited. Moreover, the material which comprises the upper side board | plate material 41 and the lower side board | plate material 42 will not be limited if it has sufficient intensity | strength with respect to the load loaded on a pallet, and dead weight, For example, wood, a plastics, etc. A resin material or a metal member may be used.
On the lower surface of the upper plate member 41, upper support members 5, 5,... Projecting downward are formed corresponding to the positions of the notches 43. The upper support member 5 is made of the same material as the upper plate 4 and is formed integrally with the upper plate 4. In addition, the material which comprises the upper side support member 5 is not limited, You may comprise by the material different from the upper board 4. FIG.
The upper support member 5 is formed according to the position of the lower plate 2 and is configured to be placed on the lower support member 3 or the lower plate 2 when the lower member 11 and the upper member 12 are combined. Has been.

連結部材14は、図7(b)に示すように、支持部材50の前面に当接した状態で、上部材12を挿通している。そのため、上部材12に前向きの力が作用した場合であっても、下部材11と上部材12との間にずれが生じることはない。
一方、上部材12に後ろ向きの力が作用した場合には、図7(c)に示すように、上部材12が下部材11に対して後側にずれる。このとき、上側支持部材5は、下側支持部材3または下板2から落下するため、上部材12は後側が低くなるように傾斜する。そのため、パレット1に上載された荷物は、パレット1の前側に落下することがない。
また、上部材12は、下側板材42が左右の下板2,2に挟まれているため、上部材12が下部材11に対して左右にずれることはない。
すなわち、上部材12のずれが後方(一方向側)のみとなるように規制されているため、地震時等の横方向の力がパレット1(荷物)に作用した場合であっても、パレット1上の荷物がラックから落下することが防止されている。
As shown in FIG. 7B, the connecting member 14 is inserted through the upper member 12 while being in contact with the front surface of the support member 50. Therefore, even when a forward force is applied to the upper member 12, there is no deviation between the lower member 11 and the upper member 12.
On the other hand, when a backward force is applied to the upper member 12, the upper member 12 is shifted rearward with respect to the lower member 11 as shown in FIG. At this time, since the upper support member 5 falls from the lower support member 3 or the lower plate 2, the upper member 12 is inclined so that the rear side is lowered. Therefore, the load placed on the pallet 1 does not fall to the front side of the pallet 1.
Further, since the upper plate 12 is sandwiched between the left and right lower plates 2, 2, the upper member 12 does not shift from side to side with respect to the lower member 11.
That is, since the displacement of the upper member 12 is regulated to be only rearward (one direction side), even if a lateral force such as during an earthquake acts on the pallet 1 (luggage), the pallet 1 The upper luggage is prevented from falling from the rack.

以上の通り、本実施形態のパレット1に対して地震時等の水平力が作用すると、上部材12が下部材11に対して後側(一方向側)に移動する。後側に移動した上部材12は、前側(一方向の反対側)が後側(一方向側)よりも高くなるように傾斜した状態となる。そのため、パレット1に上載された積荷が前側にすべり出ることが防止され、ひいては荷崩れが防止される。ここで、パレット1は、下部材11と腕木との摩擦係数よりも、下部材11と上部材12との摩擦係数の方が小さくなるように構成されているため、上部材12とともに下部材11が後側に移動することが防止されている。
なお、下部材11および上部材12との間には、複数の下側支持部材3および上側支持部材5が形成されているため、上載荷重による上部材12(上側板材41)のたわみ(変形)も抑制されている。
As described above, when a horizontal force such as an earthquake acts on the pallet 1 of the present embodiment, the upper member 12 moves to the rear side (one direction side) with respect to the lower member 11. The upper member 12 moved to the rear side is inclined so that the front side (opposite side in one direction) is higher than the rear side (one direction side). Therefore, the load placed on the pallet 1 is prevented from slipping out to the front side, and thus collapse of the load is prevented. Here, since the pallet 1 is configured such that the friction coefficient between the lower member 11 and the upper member 12 is smaller than the friction coefficient between the lower member 11 and the arms, the lower member 11 together with the upper member 12 is configured. Is prevented from moving to the rear side.
Since a plurality of lower support members 3 and upper support members 5 are formed between the lower member 11 and the upper member 12, deflection (deformation) of the upper member 12 (upper plate member 41) due to an overload. Is also suppressed.

<第三の実施形態>
第三の実施形態のパレット1は、図8(a)に示すように、下部材11と上部材12とを備えている。下部材11は、下板2および下側支持部材3を有している。また、上部材12は、上板4および上側支持部材5を有している。
パレット1の前面には、フォークリフト爪を挿入可能な開口部10,10が形成されている。開口部10は、下板2と上板4との間の隙間13に通じている。なお、本実施形態のパレット1は、左右の側面からもフォークリフト爪の挿入が可能である。
<Third embodiment>
The pallet 1 of 3rd embodiment is provided with the lower member 11 and the upper member 12 as shown to Fig.8 (a). The lower member 11 has a lower plate 2 and a lower support member 3. Further, the upper member 12 has an upper plate 4 and an upper support member 5.
Openings 10 and 10 into which forklift claws can be inserted are formed on the front surface of the pallet 1. The opening 10 communicates with a gap 13 between the lower plate 2 and the upper plate 4. In addition, the pallet 1 of this embodiment can insert a forklift claw also from the left and right side surfaces.

下板2は、パレット1の下面に配設された平板である。下板2の詳細は、第一の実施解体で示した内容と同様なため、詳細な説明は省略する。
下板2の上面には、図9(a)に示すように、上向きに突出する下側支持部材3,3,…が形成されている。下側支持部材3は、下板2と同じ材料からなり、下板2と一体に形成されている。なお、下側支持部材3を構成する材料は限定されるものではなく、下板2と異なる材料により形成してもよい。
本実施形態のパレット1は、下側支持部材3,3,…として、下板2の前側角部に形成された第一下側支持部材31,31と、後側角部に形成された第二下側支持部材32,32と、左右の第一下側支持部材31,31の間に形成された第三下側支持部材33と、左右の第二下側支持部材32,32の間に形成された第四下側支持部材34とを備えている。
また、第一下側支持部材31,31と第二下側支持部材32,32の間には、第五下側支持部材(下側中間支持部材)35,35が形成されており、第三下側支持部材33と第四下側支持部材34の間には第六下側支持部材36が形成されている。
The lower plate 2 is a flat plate disposed on the lower surface of the pallet 1. Since the details of the lower plate 2 are the same as the contents shown in the first embodiment disassembly, detailed description is omitted.
On the upper surface of the lower plate 2, lower support members 3, 3,... Projecting upward are formed as shown in FIG. The lower support member 3 is made of the same material as the lower plate 2 and is formed integrally with the lower plate 2. In addition, the material which comprises the lower side support member 3 is not limited, You may form with the material different from the lower board 2. FIG.
The pallet 1 of the present embodiment includes, as lower support members 3, 3,..., First lower support members 31, 31 formed at the front corners of the lower plate 2, and first formed at the rear corners. Two lower support members 32, 32, a third lower support member 33 formed between the left and right first lower support members 31, 31, and a left and right second lower support members 32, 32. And a fourth lower support member 34 formed.
Further, fifth lower support members (lower intermediate support members) 35, 35 are formed between the first lower support members 31, 31 and the second lower support members 32, 32. A sixth lower support member 36 is formed between the lower support member 33 and the fourth lower support member 34.

第一下側支持部材31は、直方体状に形成されている。第一下側支持部材31の上面は、下板2と上板4とを組み合わせた際に(通常時のパレット1の状態)、上板4の下面に当接する。
また、第一下側支持部材31の根元には、後側(一方向側)および外側(他方の第一下側支持部材31の反対側)に開口する第一下側係合部37が形成されている。第一下側係合部37は、長方形状の空洞であって、第一下側支持部材31と下板2とにより囲まれた空間である。第一下側係合部37の幅、長さおよび高さは、それぞれ第一下側支持部材31の幅、長さおよび高さの1/2である。すなわち、第一下側支持部材31の内側半分は直方体に形成されており、第一下側支持部材31の外側半分は側面視鉤型に形成されている。
なお、第一下側支持部材31の形状は、第一上側支持部材51との係合が可能であれば限定されない。例えば、第一下側係合部37が第一下側支持部材31の全幅(左右の幅)にわたって形成されていてもよい。
The first lower support member 31 is formed in a rectangular parallelepiped shape. The upper surface of the first lower support member 31 comes into contact with the lower surface of the upper plate 4 when the lower plate 2 and the upper plate 4 are combined (normal pallet 1 state).
In addition, a first lower engagement portion 37 that opens to the rear side (one direction side) and the outside (opposite side of the other first lower support member 31) is formed at the base of the first lower support member 31. Has been. The first lower engagement portion 37 is a rectangular cavity and is a space surrounded by the first lower support member 31 and the lower plate 2. The width, length, and height of the first lower engagement portion 37 are ½ of the width, length, and height of the first lower support member 31, respectively. That is, the inner half of the first lower support member 31 is formed in a rectangular parallelepiped shape, and the outer half of the first lower support member 31 is formed in a side-view shape.
The shape of the first lower support member 31 is not limited as long as the first lower support member 31 can be engaged with the first upper support member 51. For example, the first lower engagement portion 37 may be formed over the entire width (left and right widths) of the first lower support member 31.

第二下側支持部材32は、側面視逆L字状の本体部32aと、本体部32aの内側(他方の第二下側支持部材32側)に形成された板状部32bとを備えている。第二下側支持部材32は、下板2と上板4とを組み合わせた際(通常時のパレット1の状態)に、上板4の下面との間に隙間が形成される高さを有している。
本体部32aの上面は、下板2と平行である。本体部32aには、後側(一方向側)に開口する第二下側係合部38が形成されている。第二下側係合部38は、本体部32aの高さの半分程度の高さを有した凹部である。
板状部32bは、下板2の後端部に立設されている。板状部32bには、第二上側支持部材51の一部が上載される。
なお、第二下側支持部材32の形状は、第二上側支持部材52と係合可能な形状であれば限定されない。例えば、板状部32bを省略してもよい。
The second lower support member 32 includes a body portion 32a that is L-shaped when viewed from the side, and a plate-like portion 32b that is formed inside the body portion 32a (on the other second lower support member 32 side). Yes. The second lower support member 32 has such a height that a gap is formed between the lower plate 2 and the upper plate 4 (when the pallet 1 is in a normal state) and the lower surface of the upper plate 4. doing.
The upper surface of the main body portion 32 a is parallel to the lower plate 2. The main body portion 32a is formed with a second lower engagement portion 38 that opens to the rear side (one direction side). The second lower engagement portion 38 is a recess having a height that is about half the height of the main body portion 32a.
The plate-like portion 32 b is erected at the rear end portion of the lower plate 2. A part of the second upper support member 51 is placed on the plate-like portion 32b.
The shape of the second lower support member 32 is not limited as long as it is engageable with the second upper support member 52. For example, the plate-like portion 32b may be omitted.

第三下側支持部材33は、板状に形成されている。第三下側支持部材33の前面は、下板2の前面と面一になっている。
第一下側支持部材31,31および第三下側支持部材33の上端には、ガード部材39が横架されている。ガード部材39は、上板4の厚さと同じ高さを有していて、図8(a)に示すように、下部材11と上部材12とを組み合わせた際に、上板4の前端面を覆うように構成されている。
この他の下部材11の詳細は、第一の実施形態で示した内容と同様なため、詳細な説明は省略する。
The third lower support member 33 is formed in a plate shape. The front surface of the third lower support member 33 is flush with the front surface of the lower plate 2.
A guard member 39 is horizontally mounted on the upper ends of the first lower support members 31 and 31 and the third lower support member 33. The guard member 39 has the same height as the thickness of the upper plate 4, and when the lower member 11 and the upper member 12 are combined, as shown in FIG. 8A, the front end surface of the upper plate 4. It is comprised so that it may cover.
Since the other details of the lower member 11 are the same as the contents shown in the first embodiment, a detailed description thereof is omitted.

上板4は、図8(a)に示すように、パレット1の上面に配設された平板であって、下板2の上方に隙間を開けて配設される。上板4は、矩形状を呈している。なお、上板4の形状および板厚は限定されるものではない。また、上板4を構成する材料は、パレット1に上載される荷物および自重に対して十分な強度を有していれば限定されるものではなく、例えば、木材、プラスチック等の樹脂材や金属部材を使用すればよい。
上板4の下面には、図9(b)に示すように、下向きに突出する上側支持部材5,5,…が、形成されている。上側支持部材5は、上板4と同じ材料からなり、上板4と一体に形成されている。なお、上側支持部材5を構成する材料は限定されるものではなく、上板4と異なる材料により構成してもよい。
As shown in FIG. 8A, the upper plate 4 is a flat plate disposed on the upper surface of the pallet 1 and is disposed above the lower plate 2 with a gap. The upper plate 4 has a rectangular shape. The shape and thickness of the upper plate 4 are not limited. Moreover, the material which comprises the upper board 4 will not be limited if it has sufficient intensity | strength with respect to the load loaded on the pallet 1, and dead weight, For example, resin materials, such as wood and a plastic, and metal What is necessary is just to use a member.
As shown in FIG. 9B, upper support members 5, 5,... Projecting downward are formed on the lower surface of the upper plate 4. As shown in FIG. The upper support member 5 is made of the same material as the upper plate 4 and is formed integrally with the upper plate 4. In addition, the material which comprises the upper side support member 5 is not limited, You may comprise by the material different from the upper board 4. FIG.

本実施形態のパレット1は、上側支持部材5として、上板4の前側角部に形成された第一上側支持部材51,51と、後側角部に形成された第二上側支持部材52,52と、左右の第一上側支持部材51,51の間に形成された第三上側支持部材53と、左右の第二上側支持部材52,52の間に形成された第四上側支持部材54とを備えている。
また、第一上側支持部材51と第二上側支持部材52の間には、第五上側支持部材(上側中間支持部材)55が形成されており、第三上側支持部材53と第四上側支持部材54の間には第六上側支持部材56が形成されている。
The pallet 1 of the present embodiment includes, as the upper support member 5, first upper support members 51 and 51 formed at the front corners of the upper plate 4, and second upper support members 52 and 52 formed at the rear corners. 52, a third upper support member 53 formed between the left and right first upper support members 51, 51, and a fourth upper support member 54 formed between the left and right second upper support members 52, 52. It has.
A fifth upper support member (upper intermediate support member) 55 is formed between the first upper support member 51 and the second upper support member 52, and the third upper support member 53 and the fourth upper support member. A sixth upper support member 56 is formed between 54.

第一上側支持部材51は、板状に形成されており、上板4の前端から隙間を空けた位置に立設されている。
第一上側支持部材51の下端部には、前向きに突出する第一上側係合部57が形成されている。第一上側係合部57は、第一下側係合部37よりも高さが小さい。下板2と上板4とを組み合わせる際には、第一上側係合部57を第一下側支持部材31の後方から第一下側係合部37に挿入する。各第一上側係合部57を第一下側係合部37に挿入すると、上側係合部57の内側面が第一下側係合部37の内壁面に当接する。すなわち、左右の第一上側係合部57,57と第一下側係合部37,37とが係合することで、下板2に対する前方向および左右方向への上板4のずれが防止されている。また、第一上側係合部57と第一下側係合部37とが係合することで、上下方向の力の伝達が可能となる。
The first upper support member 51 is formed in a plate shape, and is erected at a position spaced from the front end of the upper plate 4.
A first upper engagement portion 57 that protrudes forward is formed at the lower end of the first upper support member 51. The first upper engagement portion 57 is smaller in height than the first lower engagement portion 37. When combining the lower plate 2 and the upper plate 4, the first upper engagement portion 57 is inserted into the first lower engagement portion 37 from the rear of the first lower support member 31. When each first upper engagement portion 57 is inserted into the first lower engagement portion 37, the inner surface of the upper engagement portion 57 contacts the inner wall surface of the first lower engagement portion 37. That is, the right and left first upper engagement portions 57 and 57 and the first lower engagement portions 37 and 37 are engaged, thereby preventing the upper plate 4 from being displaced forward and laterally with respect to the lower plate 2. Has been. In addition, the first upper engagement portion 57 and the first lower engagement portion 37 are engaged with each other, so that force in the vertical direction can be transmitted.

第二上側支持部材52は、上板4の後端に立設されている。第二上側支持部材52は、第一上側支持部材51と同等の高さを有している。
第二上側支持部材52の後端部は、下板2と上板4とを組み合わせた際に、切欠き21の縁から突出する。
第二上側支持部材52の下端部には、前向きに突出する第二上側係合部58が形成されている。第二上側係合部58は、第一下側係合部38と同形状に形成されている。下板2と上板4とを組み合わせる際には、第二上側係合部58を第二下側支持部材32の後方から第二下側係合部38に挿入する。第二上側係合部58を第二下側係合部38に挿入すると、第二上側係合部58の内側面が板状部32bの側面に当接する。すなわち、左右の第二上側係合部58,58と第二下側係合部38,38とが係合することで、下板2に対する前方向および左右方向への上板4のずれが防止されている。また、第二上側係合部58と第二下側係合部38とが係合することで、上下方向の力の伝達が可能となる。
第二上側支持部材52の前面には、上載部52aが一体に形成されている。上載部52aは、下板2と上板4とを組み合わせた際に、第二下側支持部材32の板状部32bの上面に上載される部分である。上載部52aを板状部32bに載置すると、上載荷重を下板2に伝達することが可能となる。
The second upper support member 52 is erected at the rear end of the upper plate 4. The second upper support member 52 has a height equivalent to that of the first upper support member 51.
The rear end portion of the second upper support member 52 projects from the edge of the notch 21 when the lower plate 2 and the upper plate 4 are combined.
A second upper engagement portion 58 that protrudes forward is formed at the lower end portion of the second upper support member 52. The second upper engagement portion 58 is formed in the same shape as the first lower engagement portion 38. When combining the lower plate 2 and the upper plate 4, the second upper engagement portion 58 is inserted into the second lower engagement portion 38 from the rear of the second lower support member 32. When the second upper engagement portion 58 is inserted into the second lower engagement portion 38, the inner surface of the second upper engagement portion 58 comes into contact with the side surface of the plate-like portion 32b. That is, the right and left second upper engaging portions 58, 58 and the second lower engaging portions 38, 38 are engaged, thereby preventing the upper plate 4 from being displaced forward and laterally with respect to the lower plate 2. Has been. In addition, the second upper engagement portion 58 and the second lower engagement portion 38 are engaged with each other, so that a force in the vertical direction can be transmitted.
On the front surface of the second upper support member 52, an upper portion 52a is integrally formed. The upper portion 52 a is a portion that is placed on the upper surface of the plate-like portion 32 b of the second lower support member 32 when the lower plate 2 and the upper plate 4 are combined. When the upper portion 52a is placed on the plate-like portion 32b, the upper load can be transmitted to the lower plate 2.

第三上側支持部材53は、板状に形成されている。第三上側支持部材53の前面は、上板4の前面と面一である。また、第三上側支持部材53は、第一上側支持部材51と同じ高さを有していて、下板2と上板4とを組み合わせた際に、下面が下板2の上面に当接する。
なお、第三上側支持部材53の形状は限定されるものではなく、第三下側支持部材33の形状に応じて適宜形成すればよい。
この他の上部材12の詳細は、第一の実施形態で示した内容と同様なため、詳細な説明は省略する。
The third upper support member 53 is formed in a plate shape. The front surface of the third upper support member 53 is flush with the front surface of the upper plate 4. The third upper support member 53 has the same height as the first upper support member 51, and the lower surface abuts on the upper surface of the lower plate 2 when the lower plate 2 and the upper plate 4 are combined. .
The shape of the third upper support member 53 is not limited, and may be appropriately formed according to the shape of the third lower support member 33.
Since the other details of the upper member 12 are the same as the contents shown in the first embodiment, the detailed description is omitted.

図8(a)に示すように、第一下側係合部37および第二下側係合部38に第一上側係合部57および第二上側係合部38を挿入することにより下板2と上板4とを組み合わせる。下板2と上板4を組み合わせると、第一下側支持部材31,31の上面および下面は、それぞれ上板4の下面および第一上側係合部57,57の上面に当接する。このように、第一下側支持部材31および第一上側支持部材51を、上下方向の圧縮力および引張力を伝達可能に係合することで、パレット1の開口部10からフォークリフト爪を挿入してパレット1を輸送すること、およびパレット1に荷物を上載することが可能となる。なお、フォークリフト爪は、パレット1の左右の側面から挿入してもよい。
また、第三上側支持部材53、第四上側支持部材54、第五上側支持部材55,55および第六上側支持部材56は、それぞれ第三下側支持部材33、第四下側支持部材34、第五下側支持部材35,35および第六下側支持部材36にそれぞれ上載されている。そのため、上板4上に荷物を載置した荷重を、上側支持部材5および下側支持部材3を介して下板2へ伝達することが可能である。
さらに、ガード部材39が上板4の前面を覆った状態となる。すなわち、パレット1の前面には、下側部材11のみが露出した状態となる。そのため、フォークリフト爪をパレット1の開口部10から挿入する際に、万が一パレット1の上部にフォークリフト爪が接触した場合であっても、上部材12が後側に押されてずれることがない。
As shown in FIG. 8A, the lower plate is obtained by inserting the first upper engagement portion 57 and the second upper engagement portion 38 into the first lower engagement portion 37 and the second lower engagement portion 38. 2 and the upper plate 4 are combined. When the lower plate 2 and the upper plate 4 are combined, the upper and lower surfaces of the first lower support members 31 and 31 come into contact with the lower surface of the upper plate 4 and the upper surfaces of the first upper engaging portions 57 and 57, respectively. In this manner, the forklift pawl is inserted from the opening 10 of the pallet 1 by engaging the first lower support member 31 and the first upper support member 51 so as to transmit the compressive force and the tensile force in the vertical direction. Thus, the pallet 1 can be transported, and a load can be loaded on the pallet 1. The forklift pawls may be inserted from the left and right side surfaces of the pallet 1.
The third upper support member 53, the fourth upper support member 54, the fifth upper support members 55, 55, and the sixth upper support member 56 are respectively a third lower support member 33, a fourth lower support member 34, The fifth lower support members 35 and 35 and the sixth lower support member 36 are respectively mounted. Therefore, it is possible to transmit the load with the load placed on the upper plate 4 to the lower plate 2 via the upper support member 5 and the lower support member 3.
Further, the guard member 39 covers the front surface of the upper plate 4. That is, only the lower member 11 is exposed on the front surface of the pallet 1. Therefore, when inserting the forklift claw from the opening 10 of the pallet 1, even if the forklift claw comes into contact with the upper part of the pallet 1, the upper member 12 is not pushed and displaced.

第一上側係合部57および第二上側係合部38は、第一下側係合部37および第二下側係合部38に後方から挿入されているため、上板4に後ろ向きの力が作用した際には、第一上側係合部57および第二上側係合部38が第一下側係合部37および第二下側係合部38から抜け出す。このとき、前側の下側支持部材3の高さ寸法が後側の下側支持部材3の高さ寸法よりも大きいため、図8(b)に示すように、上板4は後側が低くなるように傾斜する。そのため、パレット1に上載された荷物は、パレット1の前側に落下することがない。   Since the first upper engagement portion 57 and the second upper engagement portion 38 are inserted into the first lower engagement portion 37 and the second lower engagement portion 38 from the rear side, a backward force is applied to the upper plate 4. Acts, the first upper engagement portion 57 and the second upper engagement portion 38 come out of the first lower engagement portion 37 and the second lower engagement portion 38. At this time, since the height dimension of the lower support member 3 on the front side is larger than the height dimension of the lower support member 3 on the rear side, as shown in FIG. To tilt. Therefore, the load placed on the pallet 1 does not fall to the front side of the pallet 1.

また、下板2と上板4とを組み合わせると、上側支持部材5が下側支持部材3の後面に当接するため、上板4が下板2に対して前側にずれることがない。
また、第一上側支持部材51、第二上側支持部材52およびと第五上側支持部材55は、それぞれ第一下側支持部材31、第二下側支持部材32および第五下側支持部材35の内側面に係止するように配設されているため、上板4が下板2に対して左右にずれることもない。
すなわち、上板4のずれが後方(一方向側)のみとなるように規制されているため、地震時等の横方向の力がパレット1(荷物)に作用した場合であっても、パレット1上の荷物がラックから落下することが防止されている。
さらに、上板4のずれは、ストッパ6により規制されるため、上板4が大幅にずれることはない。
Further, when the lower plate 2 and the upper plate 4 are combined, the upper support member 5 comes into contact with the rear surface of the lower support member 3, so that the upper plate 4 does not shift forward with respect to the lower plate 2.
The first upper support member 51, the second upper support member 52, and the fifth upper support member 55 are respectively the first lower support member 31, the second lower support member 32, and the fifth lower support member 35. Since the upper plate 4 is disposed so as to be engaged with the inner side surface, the upper plate 4 is not displaced left and right with respect to the lower plate 2.
That is, since the displacement of the upper plate 4 is restricted to be only rearward (one direction side), even if a lateral force such as an earthquake acts on the pallet 1 (luggage), the pallet 1 The upper luggage is prevented from falling from the rack.
Further, since the displacement of the upper plate 4 is regulated by the stopper 6, the upper plate 4 is not significantly displaced.

以上の通り、本実施形態のパレット1に対して地震時等の水平力が作用すると、上側係合部57,58が下側係合部37,38から抜け出して、上板4が下板2に対して後側(一方向側)に移動する。下側支持部材3は、前側が高く、後側が低く形成されているため、後側に移動した上板4は、前側(一方向の反対側)が後側(一方向側)よりも高くなるように傾斜した状態となる。そのため、パレット1に上載された積荷が前側にすべり出ることが防止され、ひいては荷崩れが防止される。なお、パレット1は、下部材11とラック(腕木)との摩擦係数よりも、下部材11と上部材12との摩擦係数の方が小さくなるように構成されているため、下部材11が上部材12の移動とともに後側に移動することが防止されている。
また、下板2の少なくとも後端に、下側支持部材3の位置に応じて切欠き21が形成されているため、下側係合部37,38から上側係合部57,58が抜け出た際に、上側支持部材5が下板2から落下し、上板4の上面が傾斜した状態になる。
なお、下板2および上板4との間には、複数の下側支持部材3および上側支持部材5が形成されているため、上載荷重による上板4のたわみ(変形)も抑制されている。
As described above, when a horizontal force such as an earthquake acts on the pallet 1 of the present embodiment, the upper engagement portions 57 and 58 come out of the lower engagement portions 37 and 38, and the upper plate 4 is moved to the lower plate 2. Move to the rear side (one-way side). Since the lower support member 3 is formed such that the front side is high and the rear side is low, the upper plate 4 moved to the rear side is higher on the front side (opposite side in one direction) than on the rear side (one direction side). It will be in the state which inclined like this. Therefore, the load placed on the pallet 1 is prevented from slipping out to the front side, and thus collapse of the load is prevented. The pallet 1 is configured such that the friction coefficient between the lower member 11 and the upper member 12 is smaller than the friction coefficient between the lower member 11 and the rack (arm). The movement of the member 12 to the rear side is prevented together with the movement of the member 12.
Further, since the notch 21 is formed at least at the rear end of the lower plate 2 in accordance with the position of the lower support member 3, the upper engagement portions 57 and 58 come out from the lower engagement portions 37 and 38. At this time, the upper support member 5 falls from the lower plate 2 and the upper surface of the upper plate 4 is inclined.
In addition, since the several lower side support member 3 and the upper side support member 5 are formed between the lower board 2 and the upper board 4, the bending | flexion (deformation) of the upper board 4 by an overload is also suppressed. .

以上、本発明に係る実施形態について説明した。しかし、本発明は、前述の各実施形態に限られず、前記の各構成要素については、本発明の趣旨を逸脱しない範囲で、適宜変更が可能である。
下側支持部材3および上側支持部材5の数や配置は限定されるものではなく、適宜設定すればよい。
前記第一の実施形態では、四隅の下側支持部材にそれぞれ下側係合部を形成したが、下側係合部は、必ずしも四隅の下側支持部材の全てに形成する必要はない。また、下側係合部は、四隅の下側支持部材以外の下側支持部材(例えば下側中間支持部材等)に形成してもよい。同様に、上側係合部は、必ずしも四隅の上側支持部材の全てに形成する必要はないし、四隅の上側支持部材以外の上側支持部材に形成してもよい。
前記実施形態では、下板2および上板4が平板の場合について説明したが、下板2および上板4は、板材を組み合わせることにより形成されたスノコ状の部材であってもよい。
下板2の切欠き21は、必要に応じて形成すればよく、例えば、下板2の前後方向の長さが上板4の前後方向の長さよりも小さい場合には切欠き21を形成する必要はない。
The embodiment according to the present invention has been described above. However, the present invention is not limited to the above-described embodiments, and the above-described constituent elements can be appropriately changed without departing from the spirit of the present invention.
The number and arrangement of the lower support member 3 and the upper support member 5 are not limited and may be set as appropriate.
In the first embodiment, the lower engagement portions are formed on the lower support members at the four corners, respectively, but the lower engagement portions are not necessarily formed on all of the lower support members at the four corners. The lower engaging portion may be formed on a lower support member (for example, a lower intermediate support member) other than the lower support members at the four corners. Similarly, the upper engaging portion is not necessarily formed on all of the upper support members at the four corners, and may be formed on an upper support member other than the upper support members at the four corners.
In the above embodiment, the case where the lower plate 2 and the upper plate 4 are flat plates has been described. However, the lower plate 2 and the upper plate 4 may be a slat-like member formed by combining plate materials.
The notch 21 of the lower plate 2 may be formed as necessary. For example, when the length of the lower plate 2 in the front-rear direction is smaller than the length of the upper plate 4 in the front-rear direction, the notch 21 is formed. There is no need.

1 パレット
11 下部材
12 上部材
2 下板
21 切欠き
3 下側支持部材
31 第一下側支持部材
32 第二下側支持部材
33 第三下側支持部材(下側中間支持部材)
34 第四下側支持部材(下側中間支持部材)
35 第五下側支持部材(下側中間支持部材)
36 第六下側支持部材
37 第一下側係合部(下側係合部)
38 第二下側係合部(下側係合部)
4 上板
5 上側支持部材
51 第一上側支持部材
52 第二上側支持部材
53 第三上側支持部材(上側中間支持部材)
54 第四上側支持部材(上側中間支持部材)
55 第五上側支持部材(上側中間支持部材)
56 第六上側支持部材
57 第一上側係合部(上側係合部)
58 第二上側係合部(上側係合部)
6 ストッパ
1 Pallet 11 Lower member 12 Upper member 2 Lower plate 21 Notch 3 Lower support member 31 First lower support member 32 Second lower support member 33 Third lower support member (lower intermediate support member)
34 Fourth lower support member (lower intermediate support member)
35 Fifth lower support member (lower intermediate support member)
36 sixth lower support member 37 first lower engagement portion (lower engagement portion)
38 Second lower engaging portion (lower engaging portion)
4 Upper plate 5 Upper support member 51 First upper support member 52 Second upper support member 53 Third upper support member (upper intermediate support member)
54 Fourth upper support member (upper intermediate support member)
55 Fifth upper support member (upper intermediate support member)
56 sixth upper support member 57 first upper engagement portion (upper engagement portion)
58 Second upper engagement portion (upper engagement portion)
6 Stopper

Claims (5)

下部材と、
前記下部材に載置された上部材と、を備えるパレットであって、
前記上部材は、前記下部材に対して一方向のみに移動することが可能に当該下部材に係合されており、
常時は前記下部材の下面と前記上部材の上面とが平行で、前記上部材が前記一方向に移動した際は当該上部材の上面の前記一方向側の端部がその反対側の端部よりも低くなるように傾斜することを特徴とするパレット。
A lower member;
A pallet comprising an upper member placed on the lower member,
The upper member is engaged with the lower member so as to be movable in only one direction with respect to the lower member,
Normally, the lower surface of the lower member and the upper surface of the upper member are parallel, and when the upper member moves in the one direction, the end portion on the one direction side of the upper surface of the upper member is the opposite end portion. A pallet that is tilted so as to be lower.
前記下部材は、
下板と、
前記下板から上向きに突出する複数の下側支持部材と、を備えており、
前記上部材は、
上板と、
前記上板から下向きに突出する複数の上側支持部材と、を備えており、
前記下側支持部材は、少なくとも前記下板の四隅に形成されていて、
前記上側支持部材は、少なくとも前記上板の四隅に形成されており、
前記複数の下側支持部材のうちの少なくとも一つには、前記一方向側に開口する下側係合部が形成されており、
前記複数の上側支持部材のうちの少なくとも一つには、前記下側係合部に抜け出し可能に挿入された上側係合部が形成されていることを特徴とする、請求項1に記載のパレット。
The lower member is
A lower plate,
A plurality of lower support members projecting upward from the lower plate,
The upper member is
An upper plate,
A plurality of upper support members projecting downward from the upper plate,
The lower support member is formed at least at the four corners of the lower plate,
The upper support member is formed at least at the four corners of the upper plate,
At least one of the plurality of lower support members is formed with a lower engagement portion that opens to the one direction side,
2. The pallet according to claim 1, wherein at least one of the plurality of upper support members is formed with an upper engagement portion that is removably inserted into the lower engagement portion. .
前記下側係合部が、前記下板の四隅に形成された前記下側支持部材に形成されており、
前記上側係合部が、前記上板の四隅に形成された前記上側支持部材に形成されていて、
前記下側支持部材および前記上側支持部材は、上下方向の圧縮力および引張力を伝達可能に係合されていることを特徴とする請求項2に記載のパレット。
The lower engagement portion is formed on the lower support member formed at the four corners of the lower plate;
The upper engagement portion is formed on the upper support member formed at the four corners of the upper plate,
The pallet according to claim 2, wherein the lower support member and the upper support member are engaged so as to be able to transmit a compressive force and a tensile force in a vertical direction.
前記下板の少なくとも前記一方向側の角部に、切欠き部が形成されていることを特徴とする、請求項2または請求項3に記載のパレット。   The pallet according to claim 2 or 3, wherein a notch is formed in at least a corner of the lower plate on the one direction side. 前記下板の四隅に形成された前記下側支持部材の間に下側中間支持部材を備えており、
前記上板の四隅に形成された前記上側支持部材の間に前記下側中間支持部材に上載された上側中間支持部材を備えていることを特徴とする、請求項2乃至請求項4のいずれか1項に記載のパレット。
A lower intermediate support member is provided between the lower support members formed at the four corners of the lower plate,
The upper intermediate support member mounted on the lower intermediate support member is provided between the upper support members formed at the four corners of the upper plate. The pallet according to item 1.
JP2015236400A 2015-12-03 2015-12-03 palette Pending JP2017100786A (en)

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Country Link
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