JP2017086741A - Polishing-brushing tool - Google Patents

Polishing-brushing tool Download PDF

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JP2017086741A
JP2017086741A JP2015223809A JP2015223809A JP2017086741A JP 2017086741 A JP2017086741 A JP 2017086741A JP 2015223809 A JP2015223809 A JP 2015223809A JP 2015223809 A JP2015223809 A JP 2015223809A JP 2017086741 A JP2017086741 A JP 2017086741A
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scouring
polishing
cleaning
linear
brushing
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正雄 西木
Masao Nishiki
正雄 西木
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Abstract

PROBLEM TO BE SOLVED: To provide a polishing-brushing tool that can perform the work for applying brushing in a pipe and further has high work efficiency, is suitable for precision machining and can give inner surface machining of the pipe such as bent pipes.SOLUTION: A polishing-brushing tool has a polishing-brushing tool body 8 comprising: a polishing-brushing linear member bundle assembly 5 integrally connected while rotating and twisting a polishing-brushing linear member bundle 10 in a state of bundling multiple polishing-brushing linear members 9 comprising resin filaments with abrasive particles in an axis circumference direction around a central line of the polishing-brushing linear member bundle 10; a fixing unit 6 for fixing one end of the polishing-brushing linear member bundle assembly 5; and a polishing-brushing working unit 7 formed by the other end of the polishing-brushing linear member bundle assembly 5. The fixing unit 6 is rotated around the central line of the polishing-brushing linear member bundle assembly 5 in the axis circumference direction, and the polishing-brushing working unit 7 is brought into abutment with the inner circumferential surface of a polishing-brushing object pipe 4, and thereby the polishing-brushing work of the inner circumferential surface of the polishing-brushing object pipe 4 is performed.SELECTED DRAWING: Figure 2

Description

本発明は、金属や、非鉄金属などの筒体を始めとするパイプの内周面部へのブラッシング加工を施すことができる研掃用工具に関する。   The present invention relates to a polishing tool capable of brushing an inner peripheral surface portion of a pipe including a cylindrical body made of metal or non-ferrous metal.

一般に、金属の加工表面や溶接部を研磨して仕上げ加工したり、金属表面に発生したバリや錆を研磨して除去する工具として、優れた研磨能力と良好な仕上げ面が得られる回転ブラシが多く使用されている(特許文献1参照)。しかしながら、この種の従来の回転ブラシでは、金属パイプの内周面部への研磨・研削・バリとり・サビ取り・ペンキ剥離などのブラッシング加工を施すことができない。   In general, a rotating brush that has excellent polishing ability and a good finished surface can be used as a tool to polish and remove metal working surfaces and welds, and to polish and remove burrs and rust generated on metal surfaces. Many are used (refer patent document 1). However, this type of conventional rotating brush cannot perform brushing such as polishing, grinding, deburring, rust removal, and paint peeling on the inner peripheral surface of the metal pipe.

そこで、パイプ内を清掃するブラシの一例として、例えば、ピアノ線の断面形状を三角形にした三角線を捩じった複数本のワイヤの両端を束ねることでブラシ本体を形成したブラシが開発されている。このブラシは、ブラシ本体の軸心部に金属棒の支軸を配置し、この支軸の両端にそれぞれ三角線を捩じった複数本のワイヤの両端を束ねている。各ワイヤの両端間の中間部分は、支軸から離れる方向に放射状に湾曲されている。   Therefore, as an example of a brush for cleaning the inside of a pipe, for example, a brush in which a brush body is formed by bundling both ends of a plurality of wires twisted with a triangular wire having a triangular cross-sectional shape is developed. Yes. In this brush, a support shaft of a metal rod is disposed at the axial center portion of the brush body, and both ends of a plurality of wires each having a triangular line twisted are bundled at both ends of the support shaft. An intermediate portion between both ends of each wire is curved radially in a direction away from the support shaft.

このブラシの使用時には、パイプの内径とほぼ同じ直径のブラシ本体をパイプに挿通し、ブラシ本体の基端部を電気ドリル等に取り付けて回転させる。あるいは、ブラシ本体をパイプの軸方向に往復させることもある。これにより、ブラシの三角線ワイヤの角部を金属パイプの内周面部へ当接させて削ることで、金属パイプの内周面部へのブラッシング加工を施す構成になっている。   When this brush is used, a brush body having a diameter substantially the same as the inner diameter of the pipe is inserted into the pipe, and the base end portion of the brush body is attached to an electric drill or the like and rotated. Alternatively, the brush body may be reciprocated in the axial direction of the pipe. Thereby, it has the structure which brushes to the internal peripheral surface part of a metal pipe by making the corner | angular part of the triangular wire of a brush contact and grind | in contact with the internal peripheral surface part of a metal pipe.

特開平8−131258号公報Japanese Patent Laid-Open No. 8-131258

パイプ内を清掃する従来のブラシは、金属線の三角線ワイヤが放射状に膨張する状態に拡開する形状になっているため、ブラシの外径は物理的にパイプなどの内径よりも小径でなければ作業をすることは出来ない。作業を行い易くするためには、パイプ内径とブラシ外径とのクリアランスを大きくとることが必要になる。そのため、パイプの内面加工においてパイプの内面全体にブラシを均等に接触させることが難しく、均等に加工をするには、豊富な経験が必要になる。さらに、パイプの内面にブラシの三角線ワイヤの角部を接触させているので、パイプの内面と、ブラシとの接触部は、点接触になるため、作業効率が低い。   The conventional brush that cleans the inside of a pipe is shaped so that the triangular wire of the metal wire expands radially, so the outer diameter of the brush must be physically smaller than the inner diameter of the pipe. If you do not work. In order to facilitate the work, it is necessary to increase the clearance between the pipe inner diameter and the brush outer diameter. Therefore, it is difficult to make the brush uniformly contact the entire inner surface of the pipe in the inner surface processing of the pipe, and abundant experience is required to perform the processing evenly. Furthermore, since the corners of the triangular wire of the brush are in contact with the inner surface of the pipe, the contact portion between the inner surface of the pipe and the brush is a point contact, so that the work efficiency is low.

また、上記従来構成の金属線を利用したブラシは、ブラシの外径を変化させる事は出来ない。さらに、挿入後、ブラシをパイプの加工箇所まで挿入するまでの間にパイプの内面に多くのキズをつけてしまう可能性があるので、精密な加工には適さず、需要は限られている。   In addition, the brush using the metal wire having the above-described conventional configuration cannot change the outer diameter of the brush. Furthermore, since there is a possibility that a lot of scratches may be made on the inner surface of the pipe after the insertion until the brush is inserted into the processing portion of the pipe, it is not suitable for precise processing and the demand is limited.

また、ブラシ本体の軸心部に金属棒の支軸を配置しているので、ブラシ本体の剛性が高く、例えば湾曲した曲管などのパイプの内面加工を施すことはできない。   Further, since the support shaft of the metal rod is arranged at the shaft center portion of the brush body, the brush body has high rigidity, and for example, inner surface processing of a pipe such as a curved curved pipe cannot be performed.

本発明は上記事情に着目してなされたもので、その目的は、パイプ内にブラッシング加工を施す作業を簡単に行うことができるうえ、作業効率が高く、精密な加工に適する研掃用工具を提供することにある。   The present invention has been made paying attention to the above circumstances. The purpose of the present invention is to provide a polishing tool that can easily perform a brushing process in a pipe, has high work efficiency, and is suitable for precise processing. It is to provide.

本発明の一局面の態様の研掃用工具は、研掃用線状体束接合体と、固定部と、研掃用作業部とを具備する研掃用工具本体を有する。前記研掃用線状体束接合体は、砥粒入り樹脂フィラメントからなる研掃用線状体を複数本束ねた状態の研掃用線状体束を前記研掃用線状体束の中心線を中心に軸回り方向に回転させて撚り合わせた状態で一体的に接合させている。前記固定部は、前記研掃用線状体束接合体の一端部を固定する。前記研掃用作業部は、前記研掃用線状体束接合体の他端部によって形成されている。前記固定部を前記研掃用線状体束接合体の中心線を中心に軸回り方向に回転させて前記研掃用作業部を研掃対象パイプの内周面に当接させて前記研掃対象パイプの内周面の研掃作業を行う。
そして、上記構成の研掃用工具では、金属パイプ内に研掃用作業部を挿入したのち、主に研掃用作業部を回転操作することで金属パイプ内にブラッシング加工を施す作業を行う。このとき、研掃用作業部を高速で回転操作することで研掃用作業部の研掃用線状体束接合体を遠心力でパイプの径方向に拡開させることができ、金属パイプの内周面部全体に研掃用線状体束接合体を当接させることができる。これにより、金属パイプの内周面部への研磨・研削・バリとり・サビ取り・ペンキ剥離などのブラッシング加工を簡単に行うことができるようにしたものである。
The cleaning tool according to an aspect of the present invention includes a cleaning tool main body including a cleaning linear body bundle assembly, a fixed portion, and a cleaning working portion. The scouring linear bundle is a center of the scouring linear bundle in which a plurality of scouring linear bodies made of resin filaments containing abrasive grains are bundled together. It is integrally joined in a state where it is twisted by rotating around the axis around the line. The fixing portion fixes one end portion of the linear member bundle assembly for cleaning. The scouring working part is formed by the other end of the scouring linear body bundle assembly. The fixed part is rotated in the direction around the axis about the center line of the squeezed linear bundle bundle assembly, and the scouring working part is brought into contact with the inner peripheral surface of the pipe to be scoured, so The inner peripheral surface of the target pipe is cleaned.
In the scouring tool having the above-described configuration, after the scouring working unit is inserted into the metal pipe, the scouring working unit is mainly rotated to perform a brushing process on the metal pipe. At this time, by rotating the scouring working part at a high speed, the squeezed linear body bundle assembly of the scouring working part can be expanded in the radial direction of the pipe by centrifugal force. The linear member bundle assembly for scouring can be brought into contact with the entire inner peripheral surface portion. This makes it possible to easily perform brushing processing such as polishing, grinding, deburring, rust removal, and paint peeling on the inner peripheral surface of the metal pipe.

好ましくは、前記研掃用線状体束接合体は、前記研掃用線状体束の撚り合わせ方向を前記研掃用作業部の回転方向と一致させた状態で接合させた第1の研掃用線状体束接合体と、前記研掃用線状体束の撚り合わせ方向を前記研掃用作業部の回転方向と反対方向に向けた状態で接合させた第2の研掃用線状体束接合体とのいずれか一方である。
好ましくは、前記固定部は、金属ケースを有し、前記金属ケースは、前記研掃用線状体束接合体の前記一端部を一体的にかしめ固定するかしめ固定部を有する。
好ましくは、前記研掃用工具本体は、前記研掃用線状体束接合体の周囲を覆い、前記研掃用線状体束接合体に沿って前記研掃用線状体束接合体の軸方向に移動可能なスリーブを有し、前記スリーブの一端部は、前記固定部側に延出された延出端部を有し、前記スリーブの他端部は、前記スリーブの前記軸方向の移動にともない前記研掃用作業部の周囲を覆うカバー位置と前記研掃用作業部を露出させる使用位置とに移動可能なカバー部を有し、前記延出端部は、前記スリーブを前記軸方向に移動させる操作部を有する。
Preferably, the scouring linear body bundle assembly is bonded to the first scouring wire in a state in which the twisting direction of the scouring linear body bundle coincides with the rotation direction of the scouring working unit. A second scouring line joined with the sweeping linear body bundle assembly and the squeezing linear body bundle in a state in which the twisting direction of the scouring linear body bundle is opposite to the rotation direction of the scouring working unit. It is either one of the bundle of bundles.
Preferably, the fixing portion includes a metal case, and the metal case includes a caulking fixing portion that caulks and fixes the one end portion of the linear member bundle assembly for cleaning.
Preferably, the scouring tool body covers the periphery of the scouring linear body bundle assembly, and the scouring linear body bundle assembly is formed along the scouring linear body bundle assembly. An axially movable sleeve, and one end of the sleeve has an extended end extending toward the fixed portion, and the other end of the sleeve is in the axial direction of the sleeve. A cover part that can move to a use position that exposes the work part for cleaning and a work position that exposes the work part for cleaning is provided. An operation unit that moves in a direction is provided.

本発明の他の局面の態様は、砥粒入り樹脂フィラメントからなる線状の研掃用線状体と、前記研掃用線状体の一端部を固定する固定部と、前記研掃用線状体の他端部によって形成された研掃用作業部とを具備し、前記固定部を前記研掃用線状体の中心線を中心に軸回り方向に回転させて前記研掃用作業部を研掃対象パイプの内周面に当接させて前記研掃対象パイプの内周面の研掃作業を行うことを特徴とする研掃用工具である。
そして、上記構成の研掃用工具では、金属パイプ内に研掃用作業部を挿入したのち、主に研掃用作業部を回転操作することで金属パイプ内にブラッシング加工を施す作業を行う。このとき、研掃用作業部を高速で回転操作することで研掃用作業部の研掃用線状体を遠心力でパイプの径方向に拡開させる方向に移動させることができ、金属パイプの内周面部全体に研掃用線状体束接合体を当接させることができる。これにより、金属パイプの内周面部への研磨・研削・バリとり・サビ取り・ペンキ剥離などのブラッシング加工を簡単に行うことができるようにしたものである。
In another aspect of the present invention, a linear scouring linear body made of a resin filament containing abrasive grains, a fixing portion that fixes one end of the scouring linear body, and the scouring line A working part for scouring formed by the other end of the rod-like body, and the scouring working part by rotating the fixed part around an axis about the center line of the scouring linear body A polishing tool characterized in that the abrading operation is performed on the inner peripheral surface of the pipe to be cleaned by bringing the nozzle into contact with the inner peripheral surface of the pipe to be cleaned.
In the scouring tool having the above-described configuration, after the scouring working unit is inserted into the metal pipe, the scouring working unit is mainly rotated to perform a brushing process on the metal pipe. At this time, by rotating the scouring working part at high speed, the scouring linear member of the scouring working part can be moved in the direction of expanding in the radial direction of the pipe by centrifugal force. The linear member bundle assembly for scouring can be brought into contact with the entire inner peripheral surface portion. This makes it possible to easily perform brushing processing such as polishing, grinding, deburring, rust removal, and paint peeling on the inner peripheral surface of the metal pipe.

本発明によれば、パイプ内にブラッシング加工を施す作業を簡単に行うことができるうえ、作業効率が高く、精密な加工に適し、曲管などのパイプの内面加工を施すこともできる研掃用工具を提供することができる。   According to the present invention, it is possible to easily perform a brushing process in a pipe, and it is highly efficient and suitable for a precise process, and it is possible to perform an inner surface process of a pipe such as a curved pipe. A tool can be provided.

本発明の第1の実施形態の研掃用工具の外観を示すもので、(A)はZ巻きの研掃ブラシを示す斜視図、(B)はS巻きの研掃ブラシを示す斜視図。BRIEF DESCRIPTION OF THE DRAWINGS The external appearance of the cleaning tool of the 1st Embodiment of this invention is shown, (A) is a perspective view which shows the Z-polishing brush, (B) is a perspective view which shows the S-polishing brush. 第1の実施形態の研掃用工具のZ巻きの研掃ブラシの使用状態の一例を示す要部の縦断面図。The longitudinal cross-sectional view of the principal part which shows an example of the use condition of the Z winding polishing brush of the polishing tool of 1st Embodiment. 第1の実施形態の研掃用工具のS巻きの研掃ブラシの使用状態の一例を示す要部の縦断面図。The longitudinal cross-sectional view of the principal part which shows an example of the use condition of the S winding polishing brush of the polishing tool of 1st Embodiment. 本発明の第2の実施形態を示すもので、(A)は研掃用工具のZ巻きの研掃ブラシに装着したスリーブのカバー部をカバー位置に移動した状態を示す要部の縦断面図、(B)はスリーブのカバー部を使用位置に移動した状態を示す要部の縦断面図。The 2nd Embodiment of this invention is shown, (A) is a longitudinal cross-sectional view of the principal part which shows the state which moved the cover part of the sleeve with which the Z winding polishing brush of the cleaning tool was moved to the cover position. (B) is a longitudinal cross-sectional view of the principal part which shows the state which moved the cover part of the sleeve to the use position. 本発明の第3の実施形態の研掃用工具を示す要部の縦断面図。The longitudinal cross-sectional view of the principal part which shows the cleaning tool of the 3rd Embodiment of this invention. 第3の実施形態の研掃用工具の使用状態の一例を示す要部の縦断面図。The longitudinal cross-sectional view of the principal part which shows an example of the use condition of the cleaning tool of 3rd Embodiment.

[第1の実施形態]
(構成)
図1(A),(B)乃至図3は、本発明の第1の実施形態を示す。図1は、研掃用工具1の外観を示すもので、(A)はZ巻きの研掃ブラシ2を示す斜視図、(B)はS巻きの研掃ブラシ3を示す斜視図である。
[First Embodiment]
(Constitution)
1A and 1B to FIG. 3 show a first embodiment of the present invention. 1A and 1B show the appearance of a scouring tool 1. FIG. 1A is a perspective view showing a Z-winding brush 2 and FIG. 1B is a perspective view showing an S-winding brush 3.

図2および図3は、研掃用工具1の使用状態の一例を示すものである。図2は、加工対象の金属パイプ4の内部に研掃用工具1のZ巻きの研掃ブラシ2を挿入した状態を示す要部の縦断面図、図3は金属パイプ4の内部に研掃用工具1のS巻きの研掃ブラシ3を挿入した状態を示す要部の縦断面図である。   2 and 3 show an example of the usage state of the polishing tool 1. FIG. 2 is a longitudinal sectional view of the main part showing a state in which the Z winding polishing brush 2 of the polishing tool 1 is inserted into the metal pipe 4 to be processed, and FIG. It is a longitudinal cross-sectional view of the principal part which shows the state which inserted the S winding polishing brush 3 of the tool 1 for tools.

本実施形態の研掃用工具1は、加工対象の金属や、非鉄金属などの筒体を始めとする金属パイプ4の内周面部へのブラッシング加工を施すことができる工具である。本実施形態の研掃用工具1は、図1(A)に示すZ巻きの研掃ブラシ2、または図1(B)に示すS巻きの研掃ブラシ3の少なくともいずれか一方を有する。   The polishing tool 1 of the present embodiment is a tool that can perform brushing on the inner peripheral surface portion of a metal pipe 4 including a cylindrical body such as a metal to be processed or a non-ferrous metal. The polishing tool 1 of this embodiment has at least one of a Z-winding brush 2 shown in FIG. 1A or an S-winding brush 3 shown in FIG.

図1(A)に示すZ巻きの研掃ブラシ2は、研掃用線状体束接合体5と、固定部6と、研掃用作業部7とを具備する研掃用工具本体8を有する。研掃用線状体束接合体5は、砥粒入り樹脂フィラメントからなる1本のワイヤ状の研掃用線状体9を複数本、本実施形態では6本束ねた状態の研掃用線状体束10を研掃用線状体束10の中心線を中心に左巻きの軸回り方向に回転させて撚り合わせた状態で一体的に接合させている。研掃用線状体9は、樹脂材料、例えばナイロンと研磨砥粒(グリット)をブラシ用のフィラメントとして加工した「N−GRIT」「エヌグリット」(登録商標)などによって形成された砥粒入り樹脂フィラメントからなる。   The Z-winding brush 2 shown in FIG. 1 (A) includes a cleaning tool body 8 including a linear body bundle assembly 5 for cleaning, a fixed portion 6, and a working portion 7 for cleaning. Have. The scouring linear body bundle assembly 5 is a scouring wire in a state where a plurality of wire-like scouring linear bodies 9 made of resin filaments containing abrasive grains are bundled together in the present embodiment. The bundles 10 are integrally joined in a state in which the bundles 10 are rotated and twisted around the center line of the scouring linear bundle 10 in the direction of the left-handed axis. Abrading linear body 9 is made of resin material such as “N-GRIT” or “Negrit” (registered trademark) made of nylon and abrasive grains (grit) as brush filaments. It consists of a filament.

本実施形態の研掃用線状体9の素材は、ナイロンとシリコンカーバイトグリット、またはナイロンとアルミニウムオキサイドをミキシングし、ブラシ用フィラメントとして押し出し加工したものである。この研掃用線状体9は、母材のナイロンに混入されているグリットの鋭いエッジが、無作為にあらゆる面に固定されているため、どんな形状の作業面も確実にとらえ、研磨性能を発揮することが確認されている。さらに、本実施形態の研掃用線状体9は、耐熱性(融点217°c)に優れた砥粒入り樹脂線であり、狭部作業など摩擦熱の放出が難しい場所の作業にも耐えることができ、接触面への溶着を防止することができる。   The material for the scouring linear body 9 of the present embodiment is obtained by mixing nylon and silicon carbide grit, or nylon and aluminum oxide, and extruding them as brush filaments. Since the sharp edges of the grit mixed in the base material nylon are randomly fixed to all surfaces, the polishing linear body 9 reliably captures any shape of the work surface and improves the polishing performance. It has been confirmed that this is demonstrated. Further, the scouring linear member 9 of the present embodiment is a resin wire containing abrasive grains excellent in heat resistance (melting point: 217 ° C.), and can withstand work in places where it is difficult to release frictional heat, such as narrow work. And welding to the contact surface can be prevented.

なお、本実施形態では、撚り合わせた状態の研掃用線状体束10を例えば樹脂材料の溶融温度程度に加熱し、その後、冷却液中で急冷して一体的に接合させて撚り合わせ形状を接合する作業が行われている。これにより、撚り合わせ形状の研掃用線状体束10は、一体化された状態で研掃用線状体束接合体5の形状が保持され、研掃用線状体束接合体5から手を放しても研掃用線状体束10の撚り合わせが簡単にはほどけることがない。   In this embodiment, the scoured linear bundle 10 in a twisted state is heated to, for example, about the melting temperature of the resin material, and then rapidly cooled in a cooling liquid and integrally joined to form a twisted shape. The work to join is done. As a result, the shape of the scouring linear body bundle assembly 5 is maintained in an integrated state in the twisted linear body bundle 10 for scouring. Even if the hands are released, twisting of the linear body bundle 10 for wiping is not easily unwound.

固定部6は、研掃用線状体束接合体5の基端部を固定する金属ケース11を有する。この金属ケース11は、有底円筒状のケース本体11aを有する。金属ケース11のケース本体11aの軸部には、軸穴11bが形成されている。この金属ケース11の軸穴11bに、研掃用線状体束接合体5の一端部を挿入して嵌合させた状態で、例えば接着剤で固定したり、一体的にかしめ固定することなどが行われる。なお、金属ケース11のケース本体11aの端末部には、例えば後述するグラインダなどの回転駆動部12の図示しないチャック部と係脱可能な外径(例えば直径6mm)の丸棒状の連結部11cが固定されている。   The fixing part 6 has a metal case 11 for fixing the base end part of the linear body bundle assembly 5 for scouring. The metal case 11 has a bottomed cylindrical case body 11a. A shaft hole 11 b is formed in the shaft portion of the case body 11 a of the metal case 11. In the state where one end portion of the linear member bundle assembly 5 for polishing is inserted and fitted into the shaft hole 11b of the metal case 11, for example, it is fixed with an adhesive or fixed by caulking integrally. Is done. In addition, the terminal part of the case main body 11a of the metal case 11 has a round bar-like connecting part 11c having an outer diameter (for example, a diameter of 6 mm) that can be engaged with and disengaged from a chuck part (not shown) of a rotation driving part 12 such as a grinder described later. It is fixed.

研掃用作業部7は、研掃用線状体束接合体5の先端部によって形成されている。ここで、Z巻きの研掃ブラシ2は、例えば後述するグラインダなどの回転駆動部12の回転方向(右回り方向、時計回り方向)と反対方向に巻回させた状態で研掃用線状体束10を撚り合わせて接合させている(第2の研掃用線状体束接合体5a)。また、S巻きの研掃ブラシ3は、例えば後述するグラインダなどの回転駆動部12の回転方向と一致させた方向に巻回させた状態で研掃用線状体束10を撚り合わせて接合させている(第1の研掃用線状体束接合体5b)。   The cleaning working unit 7 is formed by the tip of the linear member bundle assembly 5 for cleaning. Here, the Z-winding blast brush 2 is a linear body for scouring in a state of being wound in a direction opposite to the rotation direction (clockwise direction, clockwise direction) of a rotation driving unit 12 such as a grinder described later. The bundle 10 is twisted and joined (second scouring linear bundle bundle 5a). In addition, the S-winding brush 3 is twisted and joined to the linear member bundle 10 for scouring in a state of being wound in a direction coinciding with the rotational direction of the rotary drive unit 12 such as a grinder described later. (First scouring linear body bundle assembly 5b).

図1(B)に示すS巻きの研掃ブラシ3は、Z巻きの研掃ブラシ2とほぼ同様に構成されている。そのため、図1(B)中で、Z巻きの研掃ブラシ2と同一部分には、同一の符号を付してその説明を省略する。S巻きの研掃ブラシ3において、Z巻きの研掃ブラシ2と異なる部分は、研掃用線状体束接合体5の撚り合わせ方向である。すなわち、S巻きの研掃ブラシ3では、研掃用線状体9を6本束ねた状態の研掃用線状体束10を研掃用線状体束10の中心線を中心に右巻きの軸回り方向に回転させて撚り合わせた状態で一体的に接合させている。これ以外の部分の構成は、Z巻きの研掃ブラシ2と同じである。   The S-winding brush 3 shown in FIG. 1B is configured in substantially the same manner as the Z-winding brush 2. Therefore, in FIG. 1 (B), the same parts as those of the Z winding polishing brush 2 are denoted by the same reference numerals, and the description thereof is omitted. In the S-winding brush 3, the portion different from the Z-winding brush 2 is the twisting direction of the wire bundle assembly 5 for cleaning. That is, in the S-winding brush 3, the scouring linear body bundle 10, in which six scouring linear bodies 9 are bundled, is wound clockwise around the center line of the scouring linear body bundle 10. Are integrally joined in a twisted state by rotating in the direction around the axis. The rest of the configuration is the same as that of the Z-winding brush 2.

(作用)
次に、上記構成の研掃用工具1の作用について説明する。本実施形態の研掃用工具1の使用時には、図2および図3に示すように、加工対象の金属パイプ4の一端側の開口端から研掃用工具1を挿入する。なお、このとき使用される研掃用工具1の研掃用作業部7の外径は、金属パイプ4の内径よりも小さいことが好適である。図2は、金属パイプ4の内部にZ巻きの研掃ブラシ2の研掃用作業部7を挿入した状態を示し、図3は、金属パイプ4の内部にS巻きの研掃ブラシ3の研掃用作業部7を挿入した状態を示す。
(Function)
Next, the operation of the polishing tool 1 having the above configuration will be described. When using the scouring tool 1 of the present embodiment, as shown in FIGS. 2 and 3, the scouring tool 1 is inserted from the opening end on one end side of the metal pipe 4 to be processed. In addition, it is preferable that the outer diameter of the polishing working unit 7 of the polishing tool 1 used at this time is smaller than the inner diameter of the metal pipe 4. FIG. 2 shows a state where the working part 7 for the Z-winding brush 2 is inserted into the metal pipe 4, and FIG. 3 shows the state where the S-winding brush 3 is polished inside the metal pipe 4. The state which inserted the cleaning operation | work part 7 is shown.

Z巻きの研掃ブラシ2の固定部6は、金属パイプ4の外部に配置されている。この研掃ブラシ2の固定部6の連結部11cは、例えばグラインダなどの回転駆動部12のチャック部に係合されて連結される状態にセットされる。同様に、S巻きの研掃ブラシ3の固定部6は、金属パイプ4の外部に配置され、この研掃ブラシ3の固定部6の連結部11cは、例えばグラインダなどの回転駆動部12のチャック部に係合されて連結される状態にセットされる。   The fixed portion 6 of the Z-winding brush 2 is disposed outside the metal pipe 4. The connecting portion 11c of the fixing portion 6 of the scouring brush 2 is set in a state where it is engaged and connected to the chuck portion of the rotation driving portion 12 such as a grinder. Similarly, the fixed portion 6 of the S-winding brush 3 is disposed outside the metal pipe 4, and the connecting portion 11c of the fixed portion 6 of the polishing brush 3 is, for example, a chuck of the rotary drive unit 12 such as a grinder. It is set in a state of being engaged with and connected to the part.

(Z巻きの研掃ブラシ2の研掃作業)
回転駆動部12によってZ巻きの研掃ブラシ2の固定部6が研掃ブラシ2の中心軸方向に対して右回り方向に例えば8000rpm程度の高速度に回転駆動される。この状態で、研掃ブラシ2の研掃用作業部7は、高速度に回転しながら金属パイプ4の軸方向に往復駆動される。この場合、Z巻きの研掃ブラシ2は、研掃用線状体束10の撚り合わせ方向が回転駆動部12の回転方向と反対方向に巻回させて撚り合わせている。そのため、研掃用作業部7の高速回転時に研掃用作業部7の先端部が例えば金属パイプ4の内壁面との接触で引っかかると、研掃用作業部7の先端部分で研掃用線状体束10の撚り合わせがほどける可能性がある。この場合は、研掃用作業部7の先端部分で研掃用線状体束10の撚り合わせがほどけた部分が図2に示すように研掃用作業部7の回転による遠心力で金属パイプ4の径方向に放射状に拡開する方向に変形する。そのため、研掃用線状体束10の各研掃用線状体9が金属パイプ4の内壁面に接触し、金属パイプ4内にブラッシング加工を施す作業を行う。これにより、金属パイプ4の内周面部への研磨・研削・バリとり・サビ取り・ペンキ剥離などのブラッシング加工を簡単に行うことができる。
(Cleaning work of Z winding polishing brush 2)
The fixed portion 6 of the Z-winding brush 2 is rotationally driven at a high speed of, for example, about 8000 rpm in the clockwise direction with respect to the central axis direction of the polishing brush 2 by the rotation driving unit 12. In this state, the polishing working unit 7 of the polishing brush 2 is driven to reciprocate in the axial direction of the metal pipe 4 while rotating at a high speed. In this case, the Z-winding brush 2 is twisted by winding the wiping wire bundle 10 in the direction opposite to the rotation direction of the rotation drive unit 12. Therefore, if the tip of the scouring working unit 7 is caught by contact with the inner wall surface of the metal pipe 4, for example, when the scouring working unit 7 rotates at a high speed, the scouring line is generated at the tip of the scouring working unit 7. There is a possibility that twisting of the bundle of bundles 10 is unwound. In this case, the portion of the tip of the scouring working unit 7 where the strands of the scouring linear body bundle 10 are untwisted is a metal pipe due to the centrifugal force generated by the rotation of the scouring working unit 7 as shown in FIG. 4 is deformed in the direction of radially expanding in the radial direction. Therefore, each scouring linear body 9 of the scouring linear body bundle 10 comes into contact with the inner wall surface of the metal pipe 4 and the metal pipe 4 is brushed. Thereby, it is possible to easily perform brushing processing such as polishing, grinding, deburring, rust removal, paint peeling, and the like on the inner peripheral surface portion of the metal pipe 4.

また、研掃用作業部7の先端部分は、撚り合わせがほどけた部分の研掃用線状体9が金属パイプ4の径方向に放射状に拡開する方向に変形するため、金属パイプ4の内周面部4aの軸方向の広い範囲に亙り研掃用線状体9を当接させることができる。これにより、金属パイプ4の内周面部4aへの研磨・研削・バリとり・サビ取り・ペンキ剥離などのブラッシング加工を短時間で簡単に行うことができる。さらに、研掃用作業部7の高速回転により金属パイプ4の内部に冷却風が発生し、この冷却風の流れと、研掃用作業部7を軸方向に往復動作させることにより、摩擦熱により研掃用作業部7が高温状態に加熱されることを抑制することができる。   Further, the tip portion of the scouring working portion 7 is deformed in a direction in which the stranded wire 9 for untwisting is expanded radially in the radial direction of the metal pipe 4. The scouring linear body 9 can be brought into contact over a wide range in the axial direction of the inner peripheral surface portion 4a. Thereby, it is possible to easily perform brushing processing such as polishing, grinding, deburring, rust removal, and paint peeling on the inner peripheral surface portion 4a of the metal pipe 4 in a short time. Further, cooling air is generated inside the metal pipe 4 due to the high speed rotation of the scouring working unit 7, and the flow of this cooling air and the scouring working unit 7 are reciprocated in the axial direction, thereby generating frictional heat. It is possible to suppress the cleaning working unit 7 from being heated to a high temperature state.

また、図2に示すように被加工物である金属パイプ4の側面に外側から横穴4bを開けたとき、必ず金属パイプ4の横穴4bの開口部の端縁部にパイプ4の内部側に突出する交差バリ13ができる。この横穴4bの開口部の端縁部からパイプ4の内部側に突出する交差バリ13も本実施形態の研掃用工具1の研掃用作業部7で掻き取り除去することができる。   Further, as shown in FIG. 2, when the side hole 4 b is opened from the outside on the side surface of the metal pipe 4 that is a workpiece, the end of the opening of the side hole 4 b of the metal pipe 4 always protrudes to the inner side of the pipe 4. A cross burr 13 is formed. The cross burr 13 projecting from the edge of the opening of the horizontal hole 4b to the inside of the pipe 4 can also be scraped and removed by the scouring working part 7 of the scouring tool 1 of the present embodiment.

(S巻きの研掃ブラシ3の研掃作業)
回転駆動部12によってS巻きの研掃ブラシ3の固定部6が研掃ブラシ3の中心軸方向に対して右回り方向に例えば8000rpm程度の高速度に回転駆動される。この状態で、研掃ブラシ3の研掃用作業部7は、高速度に回転しながら金属パイプ4の軸方向に往復駆動される。この場合、S巻きの研掃ブラシ3は、研掃用線状体束10の撚り合わせ方向が回転駆動部12の回転方向と同じ方向に巻回させた状態で撚り合わせている。そのため、研掃用作業部7の高速回転時であっても研掃用作業部7の先端部分で研掃用線状体束10の撚り合わせがほどけることはない。したがって、この場合は、研掃用作業部7の先端部分で研掃用線状体束10の全体が一体化したままの状態で保持される。そのため、研掃用作業部7の回転による遠心力で図3中に実線で示すように研掃用線状体束10の全体が一体化したまま外向きに湾曲する方向に変形する。この場合は、研掃用線状体束10の外周面部分が金属パイプ4の内壁面に接触し、金属パイプ4内にブラッシング加工を施す作業を行う。これにより、金属パイプ4の内周面部4aへの研磨・研削・バリとり・サビ取り・ペンキ剥離などのブラッシング加工を簡単に行うことができる。
(Scouring work of S winding brush 3)
The fixed portion 6 of the S-winding brush 3 is rotationally driven at a high speed of about 8000 rpm, for example, in the clockwise direction with respect to the central axis direction of the polishing brush 3 by the rotation driving unit 12. In this state, the polishing working unit 7 of the polishing brush 3 is driven to reciprocate in the axial direction of the metal pipe 4 while rotating at a high speed. In this case, the S winding polishing brush 3 is twisted in a state in which the twisting linear bundle 10 is wound in the same direction as the rotation direction of the rotation drive unit 12. Therefore, even when the scouring working unit 7 is rotating at a high speed, the squeezing linear body bundle 10 is not untwisted at the tip of the scouring working unit 7. Therefore, in this case, the whole of the scouring linear bundle 10 is held at the tip of the scouring working unit 7 in an integrated state. Therefore, the entire linear wire bundle for scouring 10 is deformed in an outwardly curved direction while being integrated as shown by a solid line in FIG. 3 due to the centrifugal force generated by the rotation of the scouring working unit 7. In this case, the outer peripheral surface portion of the scouring linear bundle 10 is in contact with the inner wall surface of the metal pipe 4 and the metal pipe 4 is brushed. Thereby, it is possible to easily perform brushing processing such as polishing, grinding, deburring, rust removal, paint peeling, etc. on the inner peripheral surface portion 4a of the metal pipe 4.

また、金属パイプ4の側面の横穴4bの開口部の端縁部にパイプ4の内部側に突出する交差バリ13は、S巻きの研掃ブラシ3でもZ巻きの研掃ブラシ2と同様に掻き取り除去することができる。   Further, the cross burr 13 protruding to the inner side of the pipe 4 at the edge of the opening of the lateral hole 4b on the side surface of the metal pipe 4 is scraped in the S-winding brush 3 as in the Z-winding brush 2. Can be removed.

(効果)
そこで、上記構成の研掃用工具1では次の効果を奏する。すなわち、本実施形態の研掃用工具1では、砥粒入り樹脂フィラメントからなる1本のワイヤ状の研掃用線状体9を複数本束ねた研掃用線状体束10を撚り合わせた状態で一体的に接合させた研掃用線状体束接合体5を設けている。この研掃用線状体束接合体5の先端部分によって研掃用作業部7を形成している。そして、研掃用作業部7を例えば、8000rpm程度に高速で回転操作することで、金属パイプ4の内周面部4aの全体にZ巻きの研掃ブラシ2の研掃用線状体9や、S巻きの研掃ブラシ3の研掃用線状体束10の外周面部分を当接させることができる。この状態で軸方向に往復移動させることにより、金属パイプ4の内周面部4aへの研磨・研削・バリとり・サビ取り・ペンキ剥離などのブラッシング加工を簡単に行うことができる。
(effect)
Therefore, the polishing tool 1 having the above configuration has the following effects. That is, in the scouring tool 1 of this embodiment, the scouring linear body bundle 10 in which a plurality of wire-like scouring linear bodies 9 made of abrasive resin filaments are bundled is twisted together. The scouring linear body bundle assembly 5 which is integrally joined in a state is provided. A cleaning working portion 7 is formed by the tip portion of the linear member bundle assembly 5 for cleaning. Then, for example, by rotating the scouring working unit 7 at a high speed of about 8000 rpm, the scouring linear body 9 of the Z winding scouring brush 2 is formed on the entire inner peripheral surface part 4a of the metal pipe 4, The outer peripheral surface portion of the scouring linear brush 10 of the S winding polishing brush 3 can be brought into contact. By reciprocating in the axial direction in this state, it is possible to easily perform brushing processing such as polishing, grinding, deburring, rust removal, and paint peeling on the inner peripheral surface portion 4a of the metal pipe 4.

さらに、本実施形態のS巻きの研掃ブラシ3では、金属パイプ4の内径よりも研掃用作業部7の外径が小さい研掃用工具1を使用することにより、金属パイプ4の内部に研掃用工具1を挿入する作業を簡単に行うことができる。   Further, in the S-winding brush 3 of the present embodiment, by using the cleaning tool 1 whose outer diameter of the working part 7 for cleaning is smaller than the inner diameter of the metal pipe 4, the inside of the metal pipe 4 is used. The operation of inserting the cleaning tool 1 can be easily performed.

また、Z巻きの研掃ブラシ2では、研掃作業時に研掃用作業部7の先端部分は、撚り合わせがほどけた部分の研掃用線状体9が金属パイプ4の径方向に放射状に拡開する方向に変形する。そのため、撚り合わせがほどけた部分の研掃用線状体9の側面部分がパイプ4の内周面部4aに線接触する状態に弾性変形する。このとき、パイプ4の内周面部4aと線接触する状態に弾性変形する研掃用線状体9の側面部分によってパイプ4の内周面部4aの広い範囲をブラッシング加工することができ、ブラッシング加工の作業効率を高めることができる。   Further, in the Z-winding brush 2, the tip of the scouring working portion 7 during the scouring operation is such that the scouring linear body 9 of the untwisted portion is radially in the radial direction of the metal pipe 4. Deforms in the direction of expansion. Therefore, the side surface portion of the scouring linear body 9 at the portion where the twisting is unwound is elastically deformed so as to be in line contact with the inner peripheral surface portion 4 a of the pipe 4. At this time, a wide range of the inner peripheral surface portion 4a of the pipe 4 can be brushed by the side surface portion of the linear member 9 for polishing which is elastically deformed so as to be in line contact with the inner peripheral surface portion 4a of the pipe 4, and the brushing processing is performed. Can improve the work efficiency.

また、研掃用作業部7の回転数を上げることにより、遠心力で研掃用作業部7の撚り合わせがほどけた部分の研掃用線状体9が放射状に広がり、パイプ4の内径の大きなものまで加工できる。このとき、研掃用作業部7の撚り合わせがほどけた部分の長さに比例して、研掃用作業部7の先端が大きく広がるので、一本のZ巻きの研掃ブラシ2で多くの内径サイズのパイプ4に適応させることができ、経済性が大幅に向上する。
さらに、本実施形態では、研掃用線状体束接合体5は、砥粒入り樹脂フィラメントからなる1本のワイヤ状の研掃用線状体9を6本束ねた状態の研掃用線状体束10を設けた構成を示したが、これに限定されるものではない。例えば、研掃用線状体9の束ねる本数を変化させることにより、研掃用線状体束10の全体の外径を調整することができる。そのため、加工対象の金属パイプ4の内径に応じて研掃用線状体9の束ねる本数を調整して使用することもできる。また、加工対象の金属パイプ4の内径や、使用部位などの条件に応じて使用する研掃用線状体9の太さや、長さ、硬さなどを調整することもできる。
Further, by increasing the number of revolutions of the scouring working unit 7, the portion of the scouring linear body 9 where the twisting of the scouring working unit 7 is unwound by the centrifugal force spreads radially, and the inner diameter of the pipe 4 is increased. It can process even large ones. At this time, since the tip of the cleaning working unit 7 spreads greatly in proportion to the length of the untwisted portion of the cleaning working unit 7, a large number of Z-winding cleaning brushes 2 can be used. It is possible to adapt to the pipe 4 of the inner diameter size, and the economic efficiency is greatly improved.
Further, in the present embodiment, the scouring linear body bundle assembly 5 is a scouring line in which six wire-shaped scouring linear bodies 9 made of abrasive resin filaments are bundled. Although the configuration in which the bundle of bundles 10 is provided is shown, the present invention is not limited to this. For example, the overall outer diameter of the scouring linear body bundle 10 can be adjusted by changing the number of the scouring linear body 9 bundled. For this reason, the number of the linear bodies 9 for scouring can be adjusted and used according to the inner diameter of the metal pipe 4 to be processed. Moreover, the thickness, length, hardness, etc. of the scouring linear body 9 to be used can be adjusted according to the conditions such as the inner diameter of the metal pipe 4 to be processed and the use site.

[第2の実施形態]
(構成)
図4(A),(B)は、本発明の第2の実施形態を示す。本実施形態は、第1の実施形態(図1(A),(B)乃至図3参照)の研掃用工具1のZ巻きの研掃ブラシ2の構成を次の通り変更した変形例である。なお、図4(A),(B)中で、図1(A),(B)乃至図3と同一部分には、同一の符号を付してその説明を省略する。
[Second Embodiment]
(Constitution)
4A and 4B show a second embodiment of the present invention. This embodiment is a modification in which the configuration of the Z winding polishing brush 2 of the cleaning tool 1 of the first embodiment (see FIGS. 1A, 1B to 3) is changed as follows. is there. 4A and 4B, the same portions as those in FIGS. 1A and 1B to FIG. 3 are denoted by the same reference numerals, and the description thereof is omitted.

本実施形態の研掃用工具21は、Z巻きの研掃ブラシ2の研掃用工具本体8に、研掃用線状体束接合体5の周囲を覆い、研掃用線状体束接合体5に沿って研掃用線状体束接合体5の軸方向に移動可能な円筒状のスリーブ22を設けたものである。このスリーブ22の基端部は、固定部6側に延出された延出端部23を有する。延出端部23は、固定部6を覆い、この固定部6に沿って固定部6の軸方向に移動可能な大径なつまみ部(操作部)24を有する。   The scouring tool 21 of this embodiment covers the periphery of the scouring linear body bundle assembly 5 on the scouring tool body 8 of the Z winding scouring brush 2, and the scouring linear body bundle joint is joined. A cylindrical sleeve 22 is provided that is movable along the body 5 in the axial direction of the linear body bundle assembly 5 for cleaning. The base end portion of the sleeve 22 has an extended end portion 23 that extends toward the fixed portion 6. The extended end portion 23 has a large-diameter knob portion (operation portion) 24 that covers the fixed portion 6 and is movable along the fixed portion 6 in the axial direction of the fixed portion 6.

スリーブ22の先端部は、スリーブ22の軸方向の移動にともない研掃用作業部7の周囲を覆うカバー位置(図4(A)参照)と、研掃用作業部7を露出させる使用位置(図4(B)参照)とに移動可能なカバー部25を有する。そして、つまみ部24を軸方向に移動操作することにより、スリーブ22を軸方向に移動させ、カバー部25を図4(A)に示すカバー位置と、図4(B)に示す使用位置とに切り替え操作することができる。スリーブ22は、剛性が高い硬質樹脂パイプ、例えばABS樹脂によって形成されている。   The tip of the sleeve 22 has a cover position (see FIG. 4A) that covers the periphery of the scouring working unit 7 as the sleeve 22 moves in the axial direction, and a use position (see FIG. 4A) that exposes the scouring working unit 7. 4 (B)), the cover portion 25 is movable. Then, by moving the knob portion 24 in the axial direction, the sleeve 22 is moved in the axial direction, and the cover portion 25 is moved to the cover position shown in FIG. 4 (A) and the use position shown in FIG. 4 (B). Switching operation can be performed. The sleeve 22 is formed of a hard resin pipe having high rigidity, for example, ABS resin.

(作用・効果)
次に、上記構成の作用について説明する。本実施形態の研掃用工具21の使用時には、スリーブ22のカバー部25を図4(A)に示すように研掃用作業部7の周囲を覆うカバー位置まで移動させる。これにより、Z巻きの研掃ブラシ2の研掃用作業部7の先端部分で研掃用線状体束10の撚り合わせがほどけている場合でも研掃用作業部7の先端部分をスリーブ22のカバー部25内に収納させることができる。そのため、前回の使用時に研掃ブラシ2の研掃用作業部7の先端部分で研掃用線状体束10の撚り合わせがほどけて研掃用線状体9が径方向に広がった場合でも、次回の使用時には研掃用作業部7の先端部分の研掃用線状体束10の外径をカバー部25の口径まで強制的に縮小させることができる。その結果、2回目以降の作業時にもZ巻きの研掃ブラシ2の研掃用作業部7の先端部分を加工対象の金属パイプ4に挿入させる作業を容易に行うことができる。
(Action / Effect)
Next, the operation of the above configuration will be described. When the polishing tool 21 of the present embodiment is used, the cover portion 25 of the sleeve 22 is moved to a cover position that covers the periphery of the cleaning working portion 7 as shown in FIG. Thus, even when the twisting of the scouring linear bundle 10 is unwound at the tip of the scouring working part 7 of the Z-winding scouring brush 2, the tip part of the scouring working part 7 is moved to the sleeve 22. It can be accommodated in the cover part 25. Therefore, even when the scouring linear body bundle 10 is untwisted at the tip of the scouring working portion 7 of the scouring brush 2 during the previous use and the scouring linear body 9 spreads in the radial direction. In the next use, it is possible to forcibly reduce the outer diameter of the scouring linear bundle 10 at the tip of the scouring working unit 7 to the diameter of the cover unit 25. As a result, it is possible to easily perform the operation of inserting the tip end portion of the polishing working portion 7 of the Z-winding brush 2 into the metal pipe 4 to be processed during the second and subsequent operations.

また、スリーブ22のカバー部25を図4(B)に示すように使用位置に切り替え操作することにより、Z巻きの研掃ブラシ2の研掃用作業部7の先端部分で研掃用線状体束10の撚り合わせがほどけている部分を露出させることができる。この状態で、研掃用作業部7の回転数を上げることにより、遠心力で研掃用作業部7の撚り合わせがほどけた部分の研掃用線状体9が放射状に広がり、パイプ4の内径の大きなものまで加工できる。   Further, by switching the cover portion 25 of the sleeve 22 to the use position as shown in FIG. 4 (B), the wiping line shape is formed at the tip of the blasting working portion 7 of the Z winding blasting brush 2. The portion where the body bundle 10 is untwisted can be exposed. In this state, by increasing the number of revolutions of the scouring working unit 7, the portion of the scouring linear body 9 where the twisting of the scouring working unit 7 is unwound by the centrifugal force spreads radially, and the pipe 4 Capable of machining even large diameters.

さらに、スリーブ22によって研掃ブラシ2の研掃用作業部7の軸部分の強度を高めることができる。そのため、研削作業中、研掃ブラシ2の研掃用作業部7の軸部分の横揺れなどの振動を抑制することができ、安定な研削作業を行うことができる。また、スリーブ22は、硬質樹脂パイプによって形成されているので、研掃ブラシ2の研掃用作業部7の先端部分が摩耗してすり減った場合にはスリーブ22の先端部分を切除することができる。これにより、研掃ブラシ2の研掃用作業部7の軸部分の長さを調整でき、研掃用作業部7の軸部分を後端部まで有効に使用することができる。   Further, the sleeve 22 can increase the strength of the shaft portion of the polishing working portion 7 of the polishing brush 2. Therefore, vibrations such as rolling of the shaft portion of the cleaning working portion 7 of the scouring brush 2 can be suppressed during the grinding work, and a stable grinding work can be performed. Further, since the sleeve 22 is formed of a hard resin pipe, the tip portion of the sleeve 22 can be excised when the tip portion of the polishing work portion 7 of the brush 2 is worn out and worn away. . Thereby, the length of the shaft part of the scouring working part 7 of the scouring brush 2 can be adjusted, and the shaft part of the scouring working part 7 can be effectively used up to the rear end part.

[第3の実施形態]
(構成)
図5および図6は、本発明の第3の実施形態を示す。図5は、本実施形態の研掃用工具31を示す要部の縦断面図、図6は、研掃用工具31の使用状態の一例を示す要部の縦断面図である。
[Third Embodiment]
(Constitution)
5 and 6 show a third embodiment of the present invention. FIG. 5 is a vertical cross-sectional view of the main part showing the scouring tool 31 of the present embodiment, and FIG. 6 is a vertical cross-sectional view of the main part showing an example of the usage state of the scouring tool 31.

本実施形態の研掃用工具31は、砥粒入り樹脂フィラメントからなる線状の研掃用線状体32と、研掃用線状体32の一端部を固定する固定部33と、研掃用線状体32の他端部によって形成された研掃用作業部34とを具備する。   The scouring tool 31 of this embodiment includes a linear scouring linear body 32 made of a resin filament containing abrasive grains, a fixing portion 33 for fixing one end of the scouring linear body 32, and a scouring. And a scouring working unit 34 formed by the other end of the linear member 32.

研掃用線状体32は、第1の実施形態の砥粒入り樹脂フィラメントからなる1本のワイヤ状の研掃用線状体9と同じものを使用している。固定部33は、研掃用線状体32の基端部を固定する金属ケース33aを有する。この金属ケース33aは、有底円筒状のケース本体33bを有する。金属ケース33aのケース本体33bの軸部には、軸穴33cが形成されている。この金属ケース33aの軸穴33cに、研掃用線状体32の一端部を挿入して嵌合させた状態で、例えば接着剤で固定したり、一体的にかしめ固定することなどが行われる。   The scouring linear body 32 is the same as the single wire scouring linear body 9 made of the resin filament containing abrasive grains of the first embodiment. The fixing portion 33 has a metal case 33 a that fixes the base end portion of the scouring linear body 32. The metal case 33a has a bottomed cylindrical case body 33b. A shaft hole 33c is formed in the shaft portion of the case main body 33b of the metal case 33a. For example, fixing with an adhesive or caulking and fixing is performed in a state where one end portion of the linear body for scouring 32 is inserted and fitted into the shaft hole 33c of the metal case 33a. .

(作用)
次に、上記構成の作用について説明する。本実施形態の研掃用工具31の使用時には、図6に示すように金属パイプ4の一端側の開口端から研掃用工具31を挿入する。研掃用線状体32の固定部33は、金属パイプ4の外部に配置されている。この研掃用線状体32の固定部33は、例えばグラインダなどの回転駆動部12に連結される状態にセットされる。
(Function)
Next, the operation of the above configuration will be described. When using the scouring tool 31 of this embodiment, the scouring tool 31 is inserted from the opening end on one end side of the metal pipe 4 as shown in FIG. The fixing portion 33 of the scouring linear body 32 is disposed outside the metal pipe 4. The fixed portion 33 of the scouring linear body 32 is set in a state of being connected to the rotary drive unit 12 such as a grinder.

研掃用工具31の研掃作業時には、回転駆動部12によって研掃用線状体32の固定部33が研掃用線状体32の中心軸方向に対して右回り方向に例えば8000rpm程度の高速度に回転駆動される。この状態で、研掃用線状体32の研掃用作業部34は、高速度に回転しながら金属パイプ4の軸方向に往復駆動される。   During the cleaning operation of the cleaning tool 31, the rotation drive unit 12 causes the fixed portion 33 of the cleaning linear body 32 to rotate clockwise with respect to the central axis direction of the cleaning linear body 32, for example, about 8000 rpm. Driven at high speed. In this state, the scouring working unit 34 of the scouring linear body 32 is driven to reciprocate in the axial direction of the metal pipe 4 while rotating at a high speed.

このとき、研掃用作業部34の回転による遠心力で図6中に実線で示すように研掃用線状体32の全体が外向きに湾曲する方向に変形する。この場合は、研掃用線状体32の外周面部分が金属パイプ4の内壁面に当接し、金属パイプ4内にブラッシング加工を施す作業を行う。これにより、金属パイプ4の内周面部4aへの研磨・研削・バリとり・サビ取り・ペンキ剥離などのブラッシング加工を簡単に行うことができる。   At this time, due to the centrifugal force generated by the rotation of the scouring working unit 34, the entire scouring linear body 32 is deformed in a direction that curves outward as indicated by a solid line in FIG. In this case, the outer peripheral surface portion of the scouring linear body 32 comes into contact with the inner wall surface of the metal pipe 4 and the metal pipe 4 is brushed. Thereby, it is possible to easily perform brushing processing such as polishing, grinding, deburring, rust removal, paint peeling, etc. on the inner peripheral surface portion 4a of the metal pipe 4.

(効果)
そこで、本実施形態の研掃用工具31でも第1実施形態の研掃用工具1と同様の効果が得られる。また、本実施形態の研掃用工具31は、1本のワイヤ状の研掃用線状体32を使用しているので、特に弾性が高い。そのため、湾曲した曲管などのパイプにも簡単に挿入することができるので、加工対象の金属パイプ4として、真っすぐな直管に限るものではなく、湾曲した曲管などのパイプの内面加工を施すこともできる。
(effect)
Accordingly, the same effect as that of the cleaning tool 1 of the first embodiment can be obtained by the cleaning tool 31 of the present embodiment. In addition, the scouring tool 31 of the present embodiment uses a single wire-like scouring linear body 32, and therefore has a particularly high elasticity. Therefore, since it can be easily inserted into a pipe such as a curved curved pipe, the metal pipe 4 to be processed is not limited to a straight straight pipe, and the inner surface of the pipe such as a curved curved pipe is processed. You can also.

なお、固定部33は、金属ケース33aに限らず、樹脂パイプであってもよい。この樹脂パイプは、剛性が高い硬質樹脂パイプ、例えばABS樹脂によって形成されていることが好ましい。   The fixing portion 33 is not limited to the metal case 33a, and may be a resin pipe. This resin pipe is preferably formed of a hard resin pipe having high rigidity, for example, ABS resin.

本実施形態の作業例としては、
(1)材料(S48C)のクランクシャフトの内径公差バリ取り、研磨
(2)材料(FC材)のカムシャフトの内径公差バリ取り、研磨
(3)材料(FCD材)のパワーステアリングのギアケース部品の内面バリ取り(4)材料(ADC12)のピストンの内面バリ取り、研磨
(5)材料(ADC12)のトランスミッションの内径公差バリ取り、研磨(6)材料(FGD450)の油圧バルブの内径バリ取り、研磨
(7)材料(ADC12)のエアシリンダの内径バリ取り、研磨
(8)材料(SUS・アルミ・鉄)の各種金属パイプの内径研磨
などがある。
As an example of work of this embodiment,
(1) Material (S48C) crankshaft inner diameter tolerance deburring and polishing (2) Material (FC material) camshaft inner diameter tolerance deburring and polishing (3) Material (FCD material) power steering gear case parts Internal deburring (4) Internal deburring of piston of material (ADC12), Polishing (5) Internal diameter tolerance deburring of transmission of material (ADC12), Internal deburring of polishing (6) Hydraulic valve of material (FGD450), Polishing (7) Deburring the inner diameter of the air cylinder of the material (ADC12), polishing (8) Inner diameter polishing of various metal pipes of the material (SUS, aluminum, iron).

さらに、本発明は上記実施形態に限定されるものではなく、本発明の要旨を逸脱しない範囲で種々変形実施できることは勿論である。例えば、樹脂材とミキシングする砥粒の種類は対象部位に応じて適宜選択的に選別することが可能である。   Furthermore, the present invention is not limited to the above-described embodiment, and various modifications can be made without departing from the scope of the present invention. For example, the type of abrasive grains to be mixed with the resin material can be appropriately selectively selected according to the target portion.

1…研掃用工具、2…Z巻きの研掃ブラシ、3…S巻きの研掃ブラシ、4…金属パイプ、4a…内周面部、4b…横穴、5…研掃用線状体束接合体、5a…第2の研掃用線状体束接合体、5b…第1の研掃用線状体束接合体、6…固定部、7…研掃用作業部、8…研掃用工具本体、9…研掃用線状体、10…研掃用線状体束、11…金属ケース、11a…ケース本体、11b…軸穴、11c…連結部、12…回転駆動部、13…交差バリ、21…研掃用工具、22…スリーブ、23…延出端部、24…つまみ部、25…カバー部、31…研掃用工具、32…研掃用線状体、33…固定部、33a…金属ケース、33b…ケース本体、33c…軸穴、34…研掃用作業部。     DESCRIPTION OF SYMBOLS 1 ... Cleaning tool, 2 ... Z winding polishing brush, 3 ... S winding polishing brush, 4 ... Metal pipe, 4a ... Inner peripheral surface part, 4b ... Horizontal hole, 5 ... Cleaning linear body bundle joining Body, 5a ... second linear body bundle assembly for scouring, 5b ... first linear body bundle assembly for scouring, 6 ... fixed part, 7 ... working part for scouring, 8 ... for scouring Tool body, 9 ... Linear body for scouring, 10 ... Linear body bundle for scouring, 11 ... Metal case, 11a ... Main body of case, 11b ... Shaft hole, 11c ... Connection part, 12 ... Rotation drive part, 13 ... Crossing burrs, 21 ... scouring tool, 22 ... sleeve, 23 ... extended end, 24 ... knob, 25 ... cover, 31 ... scouring tool, 32 ... linear wire for scouring, 33 ... fixed Part, 33a ... metal case, 33b ... case main body, 33c ... shaft hole, 34 ... working part for scouring.

Claims (5)

砥粒入り樹脂フィラメントからなる研掃用線状体を複数本束ねた状態の研掃用線状体束を前記研掃用線状体束の中心線を中心に軸回り方向に回転させて撚り合わせた状態で一体的に接合させた研掃用線状体束接合体と、
前記研掃用線状体束接合体の一端部を固定する固定部と、
前記研掃用線状体束接合体の他端部によって形成された研掃用作業部と
を具備する研掃用工具本体を有し、
前記固定部を前記研掃用線状体束接合体の中心線を中心に軸回り方向に回転させた状態で前記研掃用作業部を研掃対象パイプの内周面に当接させて前記研掃対象パイプの内周面の研掃作業を行うことを特徴とする研掃用工具。
Twist the scouring linear body bundle in a state where a plurality of scouring linear bodies made of resin filaments containing abrasive grains are bundled by rotating around the center line of the scouring linear body bundle about the axis. A linear bundle member for scouring that is integrally joined in a combined state;
A fixing part for fixing one end of the linear body bundle assembly for cleaning,
A cleaning tool body comprising a cleaning working part formed by the other end of the linear body bundle assembly for cleaning,
In the state where the fixed portion is rotated in the direction around the axis around the center line of the linear member bundle assembly for cleaning, the cleaning working portion is brought into contact with the inner peripheral surface of the pipe to be cleaned. A cleaning tool characterized by performing a polishing operation on the inner peripheral surface of a pipe to be cleaned.
前記研掃用線状体束接合体は、前記研掃用線状体束の撚り合わせ方向を前記研掃用作業部の回転方向と一致させた状態で接合させた第1の研掃用線状体束接合体と、前記研掃用線状体束の撚り合わせ方向を前記研掃用作業部の回転方向と反対方向に向けた状態で接合させた第2の研掃用線状体束接合体とのいずれか一方である請求項1に記載の研掃用工具。   The scouring wire bundle assembly is a first scouring wire joined in a state in which the twisting direction of the scouring wire bundle is aligned with the rotation direction of the scouring working unit. A second bundle of linear bodies for scouring joined together in a state in which the twisting direction of the linear body bundle for scouring is directed in the direction opposite to the rotation direction of the working part for scouring The polishing tool according to claim 1, which is one of a joined body. 前記固定部は、金属ケースを有し、
前記金属ケースは、前記研掃用線状体束接合体の前記一端部を一体的にかしめ固定するかしめ固定部を有することを特徴とする請求項1に記載の研掃用工具。
The fixing portion has a metal case,
The said metal case has the crimp fixing part which crimps and fixes the said one end part of the said linear body bundle | bond_body | zygote assembly for cleaning integrally, The cleaning tool of Claim 1 characterized by the above-mentioned.
前記研掃用工具本体は、前記研掃用線状体束接合体の周囲を覆い、前記研掃用線状体束接合体に沿って前記研掃用線状体束接合体の軸方向に移動可能なスリーブを有し、
前記スリーブの一端部は、前記固定部側に延出された延出端部を有し、
前記スリーブの他端部は、前記スリーブの前記軸方向の移動にともない前記研掃用作業部の周囲を覆うカバー位置と前記研掃用作業部を露出させる使用位置とに移動可能なカバー部を有し、
前記延出端部は、前記スリーブを前記軸方向に移動させる操作部を有することを特徴とする請求項1に記載の研掃用工具。
The cleaning tool main body covers the periphery of the linear body bundle assembly for cleaning, and extends in the axial direction of the linear body bundle assembly for cleaning along the linear body bundle assembly for cleaning. A movable sleeve,
One end portion of the sleeve has an extended end portion extended to the fixed portion side,
The other end portion of the sleeve has a cover portion that is movable to a cover position that covers the periphery of the cleaning working portion and a use position that exposes the cleaning working portion as the sleeve moves in the axial direction. Have
The said extending end part has an operation part which moves the said sleeve to the said axial direction, The polishing tool of Claim 1 characterized by the above-mentioned.
砥粒入り樹脂フィラメントからなる線状の研掃用線状体と、
前記研掃用線状体の一端部を固定する固定部と、
前記研掃用線状体の他端部によって形成された研掃用作業部と
を具備し、
前記固定部を前記研掃用線状体の中心線を中心に軸回り方向に回転させた状態で前記研掃用作業部を研掃対象パイプの内周面に当接させて前記研掃対象パイプの内周面の研掃作業を行うことを特徴とする研掃用工具。
A linear line for polishing consisting of resin filaments containing abrasive grains;
A fixing part for fixing one end of the linear body for scouring;
A cleaning working portion formed by the other end of the linear wire for cleaning,
The scouring target is brought into contact with the inner peripheral surface of the scouring target pipe in a state where the fixed part is rotated in the direction around the axis around the center line of the scouring linear body. A cleaning tool characterized by performing a polishing operation on the inner peripheral surface of a pipe.
JP2015223809A 2015-11-16 2015-11-16 Polishing-brushing tool Pending JP2017086741A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2020055090A (en) * 2018-10-04 2020-04-09 正雄 西木 Grinding and cleaning tool

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH09239668A (en) * 1996-03-08 1997-09-16 Umehara Brush Seisakusho:Kk Mounting structure onto chuck for industrial polishing brush
JP3092014U (en) * 2002-08-08 2003-02-28 高島産業株式会社 Industrial brushes
JP2003311630A (en) * 2002-04-26 2003-11-05 Taimei Chemicals Co Ltd Monofilament containing grinding material, brush-like whetstone using it, and manufacturing method of monofilament containing grinding material
JP2007144604A (en) * 2005-11-29 2007-06-14 Kowa Co Ltd Cylindrical brush

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH09239668A (en) * 1996-03-08 1997-09-16 Umehara Brush Seisakusho:Kk Mounting structure onto chuck for industrial polishing brush
JP2003311630A (en) * 2002-04-26 2003-11-05 Taimei Chemicals Co Ltd Monofilament containing grinding material, brush-like whetstone using it, and manufacturing method of monofilament containing grinding material
JP3092014U (en) * 2002-08-08 2003-02-28 高島産業株式会社 Industrial brushes
JP2007144604A (en) * 2005-11-29 2007-06-14 Kowa Co Ltd Cylindrical brush

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2020055090A (en) * 2018-10-04 2020-04-09 正雄 西木 Grinding and cleaning tool

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