JP2017084468A - Battery pack and method for manufacturing battery pack - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a battery pack capable of sufficiently conducting an electrode tab and a bus bar of each electric cell.SOLUTION: A battery group 100G of a battery pack 100 is formed by laminating a plurality of electric cells 110 comprising a flatly formed battery body 110H including a power generating element 111 and an electrode tab 113 derived from the battery body in a thickness direction. A tip part 113d of the electrode tab is bent along a lamination direction Z of the electric cell. A plate-like bus bar 131 is joined to the tip part of the electrode tab in a state in which it faces the tip part, and electrically connecting electrode tabs of at least two electric cells. A first spacer 121 is disposed between the electrode tabs of the laminated electric cells. The electrode tab includes a hole 113e opened to a base end part 113c along the lamination direction. The first spacer comprises a support part 121j abutting on the electrode tab from the side opposite to the bus bar and supporting the tip part of the electrode tab, and a rib 121r inserted into a hole of the electrode tab and for guiding the electrode tab.SELECTED DRAWING: Figure 8

Description

  The present invention relates to an assembled battery in which a plurality of unit cells are stacked and a method for manufacturing the assembled battery.

  Conventionally, there is an assembled battery in which a plurality of unit cells are stacked (see Patent Document 1). The unit cell includes an electrode tab for inputting and outputting power. The electrode tabs of each unit cell are electrically connected by a bus bar having conductivity.

  In Patent Document 1, the electrode tabs of the unit cells protrude in a direction orthogonal to the stacking direction of the unit cells. On the other hand, the bus bar includes a concave portion and a convex portion formed in a wave shape with respect to a direction orthogonal to the stacking direction so as to sandwich each electrode tab independently along the stacking direction. The electrode tabs of each unit cell are joined to the bus bar in a state of being inserted independently into the plurality of recesses of the bus bar.

Special table 2012-515418 gazette

  In the configuration of Patent Document 1, when the thickness of each unit cell to be laminated varies, the position of the electrode tab of each unit cell and the position of the recess of the bus bar are relatively shifted. Furthermore, when the position of the tip of the electrode tab of each unit cell varies along the direction intersecting the stacking direction, the position of the tip of the electrode tab of each unit cell and the position of the recess of the bus bar are relative to each other. Will shift. In such a case, an electrode tab that cannot be sufficiently inserted into the recess of the bus bar occurs. The electrode tab is insufficiently bonded to the bus bar, and there is a possibility that the conductivity cannot be ensured.

  The objective of this invention is providing the manufacturing method of an assembled battery and an assembled battery which can fully conduct the electrode tab and bus bar of each cell.

  In order to achieve the above object, an assembled battery of the present invention includes a battery group, a bus bar, and a spacer. The battery group is formed by laminating a plurality of unit cells in the thickness direction including a battery main body including a power generation element formed flat and an electrode tab derived from the battery main body, and a tip portion of the electrode tab Is refracted along the stacking direction of the unit cells. The bus bar is formed in a flat plate shape, joined to the tip portion in a state of facing the tip portion of the electrode tab of the unit cell, and electrically connects the electrode tabs of at least two unit cells. The spacer is disposed between the electrode tabs of the stacked unit cells. The electrode tab was provided with a hole opened in the base end portion along the stacking direction. The spacer is in contact with the electrode tab from the opposite side of the bus bar to support the tip portion of the electrode tab, a rib that is inserted through the hole of the electrode tab and guides the electrode tab, Equipped with.

  The battery pack manufacturing method of the present invention for achieving the above object uses a battery group, a bus bar, and a spacer. The battery group is formed by laminating a plurality of unit cells in the thickness direction including a battery main body including a power generation element formed flat and an electrode tab derived from the battery main body, and a tip portion of the electrode tab Is refracted along the stacking direction of the unit cells, and a hole is provided at the base end of the electrode tab. The bus bar is formed in a flat plate shape, joined to the tip portion in a state of facing the tip portion of the electrode tab of the unit cell, and electrically connects the electrode tabs of at least two unit cells. A spacer is disposed between the electrode tabs of the unit cells to be stacked, a support portion that contacts the electrode tab from the side opposite to the bus bar and supports the tip portion of the electrode tab, and a hole. And a rib for guiding the electrode tab through the rib. In this assembled battery manufacturing method, the bus bars and the tip portions of the electrode tabs are relatively moved along the direction intersecting the stacking direction, and the positions thereof are aligned along the stacking direction. After the tip portions of the electrode tabs are brought into contact with the support portions, the bus bars and the tip portions of the electrode tabs of at least two unit cells are welded to each other.

  According to the assembled battery and the method of manufacturing the assembled battery configured as described above, the bus bar is disposed so as to face the tip portion of each electrode tab, and the position of the electrode tab is set via the hole of the electrode tab by the rib of the spacer. Guide while regulating. In this way, even if the relative position of each electrode tab is shifted due to the variation in the position along the direction intersecting the stacking direction of each unit cell, each electrode tab and the bus bar are shifted. Can be sufficiently brought into contact with the support portion of each spacer. Therefore, according to the assembled battery and the assembled battery manufacturing method, the electrode tab and the bus bar of each unit cell can be sufficiently connected without depending on the variation in the position along the direction intersecting the stacking direction of each unit cell. It can be made conductive.

It is a perspective view which shows the assembled battery which concerns on embodiment. It is a perspective view which shows the state which exposed the whole laminated body of the state which decomposed | disassembled the upper pressure plate, the lower pressure plate, and the left and right side plates from the assembled battery shown in FIG. It is a perspective view which removes a protective cover from the laminated body shown by FIG. 2, and decomposes | disassembles a laminated body into a battery group and a bus bar unit. It is a perspective view which decomposes | disassembles and shows the bus bar unit shown by FIG. The state of joining the anode side electrode tabs of the first cell sub-assemblies (single cells connected in parallel every three sets) and the cathode side electrode tabs of the second cell sub-assies (unit cells connected in parallel every three sets) with a bus bar is schematically disassembled. It is a perspective view shown. 6A is a perspective view showing a state in which a pair of spacers (first spacer and second spacer) is attached to a single cell, and FIG. 6B is a pair of spacers (first spacer and first spacer). It is a perspective view which shows the state before attaching 2 spacers. It is a perspective view which shows a pair of spacer (1st spacer and 2nd spacer). FIG. 8A is a perspective view showing a cross section of a main part in a state in which a bus bar is joined to the electrode tabs of the stacked unit cells, and FIG. 8B is a side view showing FIG. 8A from the side. is there. It is the side view to which the area | region 9 shown in FIG. 8 (B) was expanded. It is a figure which shows the manufacturing method of the assembled battery which concerns on embodiment, Comprising: It is a perspective view which shows typically the state which has laminated | stacked the member which comprises an assembled battery in order with respect to the mounting base. FIG. 11 is a perspective view schematically showing a state where the constituent members of the assembled battery are pressed from above, following FIG. 10. FIG. 12 is a perspective view schematically showing a state in which the side plate is laser-welded to the upper pressure plate and the lower pressure plate following FIG. 11. FIG. 13 is a perspective view schematically showing a state where a part of the members of the bus bar unit is attached to the battery group, following FIG. 12. FIG. 14A is a side view schematically showing a cross-sectional view of a state before the tip of each electrode tab is moved toward the first spacer by the bus bar, and FIG. 14B is a side view showing each electrode by the bus bar. It is a side view which shows typically the state after moving the front-end | tip part of a tab toward a 1st spacer in a cross section. FIG. 15 is a perspective view schematically showing a state where the bus bar of the bus bar unit is laser-welded to the electrode tab of the unit cell, following FIG. 13 and FIG. 14. It is a side view which shows the principal part of the state which has laser-joined the bus bar to the electrode tab of the laminated | stacked single battery in a cross section. FIG. 17 is a perspective view schematically illustrating a state where the anode side terminal and the cathode side terminal are laser welded to the anode side bus bar and the cathode side bus bar, following FIGS. 15 and 16. FIG. 18 is a perspective view schematically showing a state where the protective cover is attached to the bus bar unit, following FIG. 17.

  Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings. In the description of the drawings, the same elements are denoted by the same reference numerals, and redundant description is omitted. The size and ratio of each member in the drawings are exaggerated for convenience of explanation and may be different from the actual size and ratio. In the figure, the azimuth is shown using arrows represented by X, Y, and Z. The direction of the arrow represented by X indicates a direction that intersects the stacking direction of the unit cells 110 and is along the longitudinal direction of the unit cells 110. The direction of the arrow represented by Y indicates a direction that intersects the stacking direction of the unit cells 110 and is along the short direction of the unit cells 110. The direction of the arrow represented by Z indicates the stacking direction of the unit cells 110.

  First, an assembled battery 100 according to an embodiment will be described with reference to FIGS.

  FIG. 1 is a perspective view showing an assembled battery 100 according to the embodiment. FIG. 2 shows a state in which the entire pressurization plate 151, lower pressurization plate 152, and left and right side plates 153 are disassembled from the assembled battery 100 shown in FIG. It is a perspective view. FIG. 3 is a perspective view in which the protective cover 140 is removed from the laminated body 100S shown in FIG. 2 and the laminated body 100S is disassembled into the battery group 100G and the bus bar unit 130. 4 is an exploded perspective view showing the bus bar unit 130 shown in FIG. FIG. 5 shows the anode side electrode tab 113A of the first cell sub-assembly 100M (unit cells 110 connected in parallel every three sets) and the cathode side electrode tab 113K of the second cell sub-assembly 100N (unit cells 110 connected in parallel every three sets). It is a perspective view which decomposes | disassembles and shows the state joined by the bus bar 131 typically. 6A is a perspective view showing a state where a pair of spacers 120 (first spacer 121 and second spacer 122) are attached to the unit cell 110, and FIG. 6B is a pair of spacers 120 attached to the unit cell 110. FIG. It is a perspective view which shows the state before attaching (the 1st spacer 121 and the 2nd spacer 122). FIG. 7 is a perspective view showing a pair of spacers 120 (first spacer 121 and second spacer 122). FIG. 8A is a perspective view showing a cross-sectional view of the main part in a state where the bus bar 131 is joined to the electrode tab 113 of the stacked unit cell 110, and FIG. 8B shows FIG. 8A from the side. It is a side view. FIG. 9 is an enlarged side view of the region 9 shown in FIG.

  In the state shown in FIG. 1, the left front side is referred to as the entire assembled battery 100 and the “front side” of each component, and the right rear side is referred to as the entire assembled battery 100 and the “rear side” of each component. The right front side and the left hand back side are referred to as the left and right “side sides” of the entire assembled battery 100 and each component.

  As shown in FIGS. 1 and 2, the assembled battery 100 includes a stacked body 100S including a battery group 100G in which a plurality of flat unit cells 110 are stacked in the thickness direction. The assembled battery 100 further includes a protective cover 140 that is attached to the front surface side of the stacked body 100S, and a housing 150 that houses the stacked body 100S in a state where each of the single cells 110 is pressurized along the stacking direction of the single cells 110. Have. As illustrated in FIG. 3, the stacked body 100 </ b> S includes a battery group 100 </ b> G and a bus bar unit 130 that is attached to the front side of the battery group 100 </ b> G and integrally holds a plurality of bus bars 131. The protective cover 140 covers and protects the bus bar unit 130. As shown in FIG. 4, the bus bar unit 130 includes a plurality of bus bars 131 and a bus bar holder 132 that integrally attaches the plurality of bus bars 131 in a matrix. Among the plurality of bus bars 131, an anode side terminal 133 is attached to the end on the anode side, and a cathode side terminal 134 is attached to the end on the cathode side.

  In summary, the assembled battery 100 of the embodiment includes a battery group 100G, a bus bar 131, and a spacer (first spacer 121). The battery group 100G is formed by laminating a plurality of unit cells 110 including a battery body 110H including the power generation element 111 formed flat and an electrode tab 113 led out from the battery body 110H in the thickness direction. The tip 113 d of the tab 113 is refracted along the stacking direction Z of the unit cells 110. The bus bar 131 has a flat plate shape, is joined to the tip end portion 113d in a state of facing the tip end portion 113d of the electrode tab 113 of the unit cell 110, and electrically connects the electrode tabs 113 of at least two unit cells 110 to each other. The first spacer 121 is disposed between the electrode tabs 113 of the stacked unit cells 110. The electrode tab 113 was provided with a hole 113e opened along the stacking direction Z in the base end portion 113c. The first spacer 121 contacts the electrode tab 113 from the opposite side to the bus bar 131 and supports the tip portion 113d of the electrode tab 113 and the hole 113e of the electrode tab 113 to guide the electrode tab 113. Rib 121r. Hereinafter, the assembled battery 100 of the embodiment will be described in detail.

  As shown in FIG. 5, the battery group 100G includes a first cell sub-assembly 100M composed of three unit cells 110 electrically connected in parallel and a second cell sub-assembly 100N composed of three other unit cells 110 electrically connected in parallel. Are connected in series by a bus bar 131.

  The first cell sub-assembly 100M and the second cell sub-assembly 100N have the same configuration except for the refractive direction of the tip 113d of the electrode tab 113 of the unit cell 110. Specifically, the second cell sub-assembly 100N is obtained by reversing the top and bottom of the unit cell 110 included in the first cell sub-assembly 100M. However, the refraction direction of the tip portion 113d of the electrode tab 113 of the second cell sub-assembly 100N is aligned with the lower side of the stacking direction Z so as to be the same as the refraction direction of the tip portion 113d of the electrode tab 113 of the first cell sub-assembly 100M. ing. Each unit cell 110 has a pair of spacers 120 (first spacer 121 and second spacer 122) attached thereto.

  The unit cell 110 corresponds to, for example, a flat lithium ion secondary battery. As shown in FIGS. 6 and 8, the unit cell 110 includes a battery body 110H in which the power generation element 111 is sealed with a pair of laminate films 112, and is electrically connected to the power generation element 111 and led out from the battery body 110H. And a thin plate-like electrode tab 113.

  The power generation element 111 is formed by laminating a plurality of layers in which a positive electrode and a negative electrode are sandwiched by separators. The power generation element 111 is supplied with electric power from the outside and charged, and then supplies electric power while discharging to an external electric device.

  The laminate film 112 is configured to cover both sides of the metal foil with an insulating sheet. The pair of laminate films 112 cover the power generation element 111 from both sides along the stacking direction Z and seal the four sides. As shown in FIG. 6, the pair of laminate films 112 lead out the anode-side electrode tab 113 </ b> A and the cathode-side electrode tab 113 </ b> K from between the one end 112 a along the short direction Y to the outside.

  As shown in FIGS. 6 and 7, the laminate film 112 has a pair of connection pins 121 i of the first spacer 121 in a pair of connection holes 112 e respectively provided at both ends of the one end 112 a along the short direction Y. It is inserted. On the other hand, the laminate film 112 has a pair of connecting pins 122i inserted through a pair of connecting holes 112e provided at both ends of the other end 112b along the short direction Y, respectively. The laminate film 112 is formed by bending both end portions 112c and 112d along the longitudinal direction X upward in the stacking direction Z.

  As shown in FIGS. 6, 8, and 9, the electrode tab 113 includes an anode-side electrode tab 113 </ b> A and a cathode-side electrode tab 113 </ b> K, and is separated from one end 112 a of each pair of laminate films 112. In the state it extends outward. The anode-side electrode tab 113A is made of aluminum in accordance with the characteristics of the anode-side component member in the power generation element 111. The cathode-side electrode tab 113K is made of copper in accordance with the characteristics of the cathode-side constituent member in the power generation element 111.

  As shown in FIGS. 8 and 9, the electrode tab 113 is formed in an L shape from the base end portion 113c adjacent to the battery body 110H to the tip end portion 113d. Specifically, the electrode tab 113 extends along one side in the longitudinal direction X from the base end portion 113c. On the other hand, the tip 113d of the electrode tab 113 is formed by being refracted along the lower side in the stacking direction Z. The shape of the tip portion 113d of the electrode tab 113 is not limited to the L shape. The tip portion 113 d of the electrode tab 113 is formed in a planar shape so as to face the bus bar 131. The electrode tab 113 may be formed in a U-shape by further extending the distal end portion 113d and folding the extended portion along the base end portion 113c toward the battery body 110H. On the other hand, the base end portion 113c of the electrode tab 113 may be formed in a wave shape or a curved shape.

  The tip portions 113d of the electrode tabs 113 are refracted so as to be aligned downward in the stacking direction Z as shown in FIGS. Here, as shown in FIG. 5, the assembled battery 100 includes three unit cells 110 (first cell sub-assy 100M) electrically connected in parallel and another three unit cells 110 (second cell) connected in parallel. Cell subassemblies 100N) are connected in series. Therefore, for each of the three unit cells 110, the top and bottom of the unit cell 110 are switched so that the positions of the anode side electrode tab 113A and the cathode side electrode tab 113K of the unit cell 110 intersect along the stacking direction Z. Yes.

  However, simply replacing the top and bottom for each of the three unit cells 110 causes the position of the tip 113d of the electrode tab 113 to vary in the vertical direction along the stacking direction Z. The light is adjusted and refracted so that the position of the tip 113d of 113 is aligned.

  As shown in FIGS. 8 and 9, the electrode tab 113 includes a hole 113 e opened along the stacking direction Z in the base end portion 113 c. The hole 113 e is formed in a long shape along the longitudinal direction X of the electrode tab 113. As shown in FIG. 9, the hole 113e extends from the base end portion 113c of the electrode tab 113 to the tip end portion 113d. The electrode tab 113 is movable within a range of one end 113f and the other end 113g along the longitudinal direction X of the hole 113e in a state where the rib 121r of the first spacer 121 is inserted into the hole 113e.

  In the first cell sub-assembly 100M shown in the lower part of FIG. 5, the anode side electrode tab 113A is arranged on the right side in the figure, and the cathode side electrode tab 113K is arranged on the left side in the figure. On the other hand, in the second cell sub-assembly 100N shown in the upper part of FIG. 5, the cathode side electrode tab 113K is arranged on the right side in the figure, and the anode side electrode tab 113A is arranged on the left side in the figure.

  Thus, even if the arrangement of the anode-side electrode tab 113A and the cathode-side electrode tab 113K is different, the tip 113d of the electrode tab 113 of the unit cell 110 is refracted downward along the stacking direction Z. Further, the tip 113d of each electrode tab 113 is disposed on the same surface side of the laminate 100S as shown in FIG. A double-sided tape 160 that adheres to a laminated member that is laminated above is attached to the unit cells 110 that are positioned on the upper surfaces of the first cell sub-assembly 100M and the second cell sub-assembly 100N.

  The pair of spacers 120 (the first spacer 121 and the second spacer 122) are disposed between the stacked unit cells 110 as shown in FIG. 3, FIG. 5, and FIG. As shown in FIG. 6, the first spacer 121 is disposed along one end 112 a of the laminate film 112 from which the electrode tab 113 of the unit cell 110 is projected. As shown in FIG. 6, the second spacer 122 is disposed along the other end 112 b of the laminate film 112. The second spacer 122 has a configuration in which the shape of the first spacer 121 is simplified. Each cell 110 is stacked with a pair of spacers 120 (first spacer 121 and second spacer 122) and then stacked along the stacking direction Z. The pair of spacers 120 (the first spacer 121 and the second spacer 122) are made of reinforced plastics having insulating properties. Hereinafter, after describing the configuration of the first spacer 121, the configuration of the second spacer 122 will be described in comparison with the configuration of the first spacer 121.

  As shown in FIGS. 6 and 7, the first spacer 121 is formed in a rectangular parallelepiped shape that is long along the short direction Y. The first spacer 121 includes mounting portions 121M and 121N at both ends in the longitudinal direction (short direction Y).

  As shown in FIG. 8B, when the first spacer 121 is stacked in a state of being attached to the unit cell 110, the upper surface 121a of the mounting portions 121M and 121N of the first spacer 121 and the first The placement portions 121M and 121N of the other first spacers 121 disposed above the one spacer 121 come into contact with each other.

  As shown in FIG. 7 and FIG. 8B, the first spacer 121 is a position provided on the upper surface 121a of the first spacer 121 in order to perform relative positioning of the unit cells 110 to be stacked. The positioning pin 121c and a positioning hole 121d corresponding to the position of the positioning pin 121c opened in the lower surface 121b of the other first spacer 121 are fitted.

  As shown in FIG. 7, the first spacer 121 includes a locating hole 121 e along the stacking direction Z for inserting bolts that connect the plurality of assembled batteries 100 connected along the stacking direction Z. Openings to 121M and 121N, respectively.

  As shown in FIGS. 6B and 7, the first spacer 121 is formed such that a region between the placement parts 121 </ b> M and 121 </ b> N is cut out from the upper side in the stacking direction Z. The notched portion includes a first support surface 121g and a second support surface 121h along the longitudinal direction of the first spacer 121 (the short direction Y of the unit cell 110). The first support surface 121g is formed higher in the stacking direction Z than the second support surface 121h, and is positioned on the unit cell 110 side.

  As shown in FIG. 6, the first spacer 121 places and supports one end 112 a of the laminate film 112 from which the electrode tab 113 protrudes by the first support surface 121 g. The first spacer 121 includes a pair of connecting pins 121i protruding upward from both ends of the first support surface 121g.

  As shown in FIGS. 8 and 9, the first spacer 121 is provided with a support portion 121 j that abuts the electrode tab 113 from the side opposite to the bus bar 131 and supports the tip portion 113 d of the electrode tab 113 of the unit cell 110. It is adjacent to the support surface 121h and is provided on the side surface along the stacking direction Z. The support part 121j of the first spacer 121 sandwiches the front end part 113d of the electrode tab 113 together with the bus bar 131 so that the front end part 113d and the bus bar 131 are sufficiently in contact with each other.

  As shown in FIGS. 6 to 9, the first spacer 121 includes a pair of ribs 121r that are inserted into the holes 113e of the electrode tab 113 and guide the electrode tab 113 on the second support surface 121h. The rib 121r guides the movement of the electrode tab 113 while restricting the position of the electrode tab 113 through the hole 113e of the electrode tab 113. As shown in FIG. 9, the first spacer 121 has a notch portion at a portion corresponding to a boundary between the tip end portion 113d and the base end portion 113c of the electrode tab 113 (a boundary between the second support surface 121h and the support portion 121j). 121t is provided.

  As shown in FIGS. 6 and 7, the second spacer 122 has a configuration in which the shape of the first spacer 121 is simplified. The second spacer 122 corresponds to a configuration in which a part of the first spacer 121 is deleted along the short direction Y of the unit cell 110. Specifically, the second spacer 122 is configured by replacing the second support surface 121h and the first support surface 121g of the first spacer 121 with a support surface 122k. Specifically, the second spacer 122 includes mounting portions 122M and 122N, like the first spacer 121. The second spacer 122 includes a support surface 122k in a portion where the region between the placement portions 122M and 122N is cut out from the upper side in the stacking direction Z. The support surface 122k places and supports the other end 112b of the laminate film 112. Similar to the first spacer 121, the second spacer 122 includes a positioning pin 122c, a positioning hole, a locating hole 122e, and a connecting pin 122i.

  As shown in FIGS. 3 and 4, the bus bar unit 130 includes a plurality of bus bars 131 integrally. The bus bar 131 is made of a metal having conductivity, and electrically connects the tip end portions 113d of the electrode tabs 113 of different unit cells 110. The bus bar 131 is formed in a flat plate shape and stands along the stacking direction Z.

  The bus bar 131 includes an anode side bus bar 131A laser welded to the anode side electrode tab 113A of one unit cell 110 and a cathode side laser welded to the cathode side electrode tab 113K of another unit cell 110 adjacent along the stacking direction Z. The bus bar 131K is joined and integrally configured.

  As shown in FIGS. 4 and 8, the anode-side bus bar 131A and the cathode-side bus bar 131K have the same shape and are formed in an L shape. The anode-side bus bar 131A and the cathode-side bus bar 131K are superposed with the top and bottom reversed. Specifically, the bus bar 131 joins a refracted portion at one end along the stacking direction Z of the anode-side bus bar 131A and a refracted portion at one end along the stacking direction Z of the cathode-side bus bar 131K. It is integrated. As shown in FIG. 4, the anode-side bus bar 131 </ b> A and the cathode-side bus bar 131 </ b> K include a side portion 131 c along the longitudinal direction X from one end in the short-side direction Y. The side part 131 c is joined to the bus bar holder 132.

  The anode-side bus bar 131A is made of aluminum, like the anode-side electrode tab 113A. Similarly to the cathode side electrode tab 113K, the cathode side bus bar 131K is made of copper. The anode side bus bar 131A and the cathode side bus bar 131K made of different metals are joined to each other by ultrasonic joining.

  As shown in FIG. 5, when the battery pack 100 is configured by connecting a plurality of battery cells 110 connected in parallel across a plurality of sets, for example, the battery pack 100 includes a portion of the anode-side bus bar 131A. Laser welding is performed on the anode-side electrode tabs 113A of the three unit cells 110 adjacent to each other along the stacking direction Z. Similarly, the bus bar 131 laser-welds a portion of the cathode-side bus bar 131K to the cathode-side electrode tabs 113K of the three unit cells 110 adjacent to each other along the stacking direction Z.

  However, among the bus bars 131 arranged in a matrix, the bus bar 131 located at the upper right in the drawings of FIGS. 3 and 4 corresponds to the anode-side end of the 21 unit cells 110 (3 parallel 7 series). It consists only of the side bus bar 131A. This anode-side bus bar 131A is laser-bonded to the anode-side electrode tab 113A of the uppermost three unit cells 110 of the battery group 100G. Similarly, among the bus bars 131 arranged in a matrix, the bus bar 131 located at the lower left in the drawings of FIGS. 3 and 4 corresponds to the end of the cathode side of 21 unit cells 110 (3 parallel 7 series), It consists only of the cathode side bus bar 131K. The cathode side bus bar 131K is laser-bonded to the cathode side electrode tabs 113K of the three unit cells 110 at the bottom of the battery group 100G.

  As shown in FIG. 3, the bus bar holder 132 integrally holds a plurality of bus bars 131 in a matrix shape so as to face the electrode tabs 113 of each unit cell 110 that is stacked. The bus bar holder 132 is made of an insulating resin and has a frame shape.

  As shown in FIG. 4, the bus bar holder 132 is a pair of standing up along the stacking direction Z so as to be positioned on both sides in the longitudinal direction of the first spacer 121 that supports the electrode tab 113 of the unit cell 110. Each column portion 132a is provided. The pair of support columns 132a are fitted to the side surfaces of the mounting portions 121M and 121N of the first spacer 121. The pair of struts 132a are L-shaped when viewed along the stacking direction Z, and are formed in a plate shape extending along the stacking direction Z. The bus bar holder 132 is provided with a pair of auxiliary struts 132 b that are erected along the stacking direction Z so as to be located near the center of the first spacer 121 in the longitudinal direction. The pair of auxiliary struts 132b are formed in a plate shape extending along the stacking direction Z.

  As shown in FIG. 4, the bus bar holder 132 includes insulating portions 132 c that protrude between the bus bars 131 adjacent in the stacking direction Z. The insulating part 132c is formed in a plate shape extending in the short direction Y. Each insulating portion 132c is horizontally provided between the support column 132a and the auxiliary support 132b. The insulating part 132c prevents discharge by insulating between the bus bars 131 of the unit cells 110 adjacent along the stacking direction Z.

  The bus bar holder 132 may be configured by joining the supporting column part 132a, the auxiliary supporting column part 132b, and the insulating part 132c formed independently from each other, or the supporting column part 132a, the auxiliary supporting column part 132b, and the insulating part 132c are integrally formed. You may form and comprise.

  As shown in FIGS. 3 and 4, the anode-side terminal 133 corresponds to the anode-side end of the battery group 100 </ b> G configured by alternately stacking the first cell sub-assemblies 100 </ b> M and the second cell sub-assemblies 100 </ b> N.

  As shown in FIGS. 3 and 4, the anode-side terminal 133 is joined to the anode-side bus bar 131 </ b> A located at the upper right in the drawing among the bus bars 131 arranged in a matrix. The anode side terminal 133 is made of a metal plate having conductivity, and when viewed along the short direction Y, the one end 133b and the other end 133c are aligned along the stacking direction Z with the central portion 133a as a reference. It consists of shapes refracted in different directions. The one end 133b is laser-bonded to the anode-side bus bar 131A. The other end portion 133c connects an external input / output terminal to a hole 133d (including a screw groove) opened in the center thereof.

  As shown in FIGS. 3 and 4, the cathode side terminal 134 corresponds to the end on the cathode side of the battery group 100G configured by alternately stacking the first cell sub-assemblies 100M and the second cell sub-assemblies 100N. As shown in FIGS. 3 and 4, the cathode side terminal 134 is joined to the cathode side bus bar 131 </ b> K located at the lower left in the figure among the bus bars 131 arranged in a matrix. The cathode side terminal 134 has the same configuration as the anode side terminal 133.

  As shown in FIGS. 1 to 3, the protective cover 140 covers the bus bar unit 130 so that the bus bars 131 are short-circuited with each other, or the bus bar 131 is in contact with an external member to be short-circuited or short-circuited. To prevent. Further, the protective cover 140 causes the anode side terminal 133 and the cathode side terminal 134 to face the outside, and charges and discharges the power generation element 111 of each unit cell 110. The protective cover 140 is made of plastics having insulating properties.

  As shown in FIG. 3, the protective cover 140 is formed in a flat plate shape and stands along the stacking direction Z. The protective cover 140 has a shape in which the upper end 140b and the lower end 140c of the side surface 140a thereof are refracted along the longitudinal direction X, and is fitted to the bus bar unit 130.

  As shown in FIGS. 2 and 3, the side surface 140 a of the protective cover 140 is formed of a rectangular hole that is slightly larger than the anode side terminal 133 at a position corresponding to the anode side terminal 133 provided in the bus bar unit 130. A first opening 140d is provided. Similarly, the side surface 140a of the protective cover 140 includes a second opening 140e formed of a rectangular hole slightly larger than the cathode side terminal 134 at a position corresponding to the cathode side terminal 134 provided in the bus bar unit 130. Yes.

  As shown in FIGS. 1 and 2, the housing 150 accommodates the battery group 100 </ b> G in a state of being pressurized along the stacking direction. An appropriate surface pressure is applied to the power generation element 111 by pressing the power generation element 111 of each unit cell 110 provided in the battery group 100G with the upper pressure plate 151 and the lower pressure plate 152.

  As shown in FIGS. 1 and 2, the upper pressure plate 151 is disposed above the battery group 100G in the stacking direction Z. The upper pressure plate 151 has a pressure surface 151 a protruding downward along the stacking direction Z in the center. The power generation element 111 of each unit cell 110 is pressed downward by the pressing surface 151a. The upper pressure plate 151 includes a holding portion 151 b that extends along the longitudinal direction X from both sides along the lateral direction Y. The holding part 151b covers the placement parts 121M and 121N of the first spacer 121 or the placement parts 122M and 122N of the second spacer 122. In the center of the holding portion 151b, a locating hole 151c communicating with the positioning hole 121d of the first spacer 121 or the positioning hole 122d of the second spacer 122 along the stacking direction Z is opened. The locate hole 151c is inserted with a bolt for connecting the assembled batteries 100 to each other. The upper pressure plate 151 is made of a metal plate having a sufficient thickness.

  As shown in FIGS. 1 and 2, the lower pressure plate 152 has the same configuration as the upper pressure plate 151 and reverses the top and bottom of the upper pressure plate 151. The lower pressure plate 152 is disposed below along the stacking direction Z of the battery group 100G. The lower pressure plate 152 presses the power generation element 111 of each unit cell 110 upward by the pressure surface 151a protruding upward along the stacking direction Z.

  As shown in FIGS. 1 and 2, the pair of side plates 153 are arranged so that the upper pressure plate 151 and the lower pressure plate 152 that pressurize the battery group 100G while sandwiching the battery group 100G from above and below in the stacking direction Z are not separated from each other. The relative positions of the pressure plate 151 and the lower pressure plate 152 are fixed. The side plate 153 is made of a rectangular metal plate and stands up along the stacking direction Z. The pair of side plates 153 are joined to the upper pressure plate 151 and the lower pressure plate 152 by laser welding from both sides in the short direction Y of the battery group 100G. Each side plate 153 is subjected to seam welding or spot welding along the longitudinal direction X with respect to the portion of the upper end 153 a that is in contact with the upper pressure plate 151. Similarly, each side plate 153 is subjected to seam welding or spot welding along the longitudinal direction X with respect to the portion of the lower end 153 b that is in contact with the lower pressure plate 152. The pair of side plates 153 covers and protects both sides in the short direction Y of the battery group 100G.

  Next, a method for manufacturing the assembled battery 100 will be described with reference to FIGS.

  A manufacturing method (manufacturing process) of the assembled battery 100 includes a stacking process (FIG. 10) for stacking members constituting the assembled battery 100, a pressurizing process (FIG. 11) for pressurizing the battery group 100G of the assembled battery 100, and the side plate 153. A first joining step (FIG. 12) for joining the upper pressure plate 151 and the lower pressure plate 152, a second joining step for joining the bus bar 131 to the electrode tab 113 of the unit cell 110 and joining the terminal to the bus bar 131 (FIG. 13 to 17), and a mounting step (FIG. 18) for attaching the protective cover 140 to the bus bar 131.

  A laminating process of laminating members constituting the assembled battery 100 will be described with reference to FIG.

  FIG. 10 is a diagram illustrating a method of manufacturing the assembled battery 100 according to the embodiment, and is a perspective view schematically illustrating a state in which members constituting the assembled battery 100 are sequentially stacked on the mounting table 701. .

  The mounting table 701 used in the stacking process is formed in a plate shape and provided along a horizontal plane. The mounting table 701 is a locating pin for positioning that aligns the relative positions of the lower pressure plate 152, the first cell sub-assembly 100M, the second cell sub-assembly 100N, and the upper pressure plate 151 along the longitudinal direction X and the short direction Y, which are sequentially stacked. 702. Four locate pins 702 stand on the upper surface 701a of the mounting table 701 at a predetermined interval. The distance between the four locating pins 702 corresponds to the distance between the locating holes 152c provided at the four corners of the upper pressure plate 151, for example. The members constituting the assembled battery 100 are stacked using a robot arm, a hand lifter, a vacuum suction type collet, or the like.

  In the stacking step, as shown in FIG. 10, the lower pressure plate 152 is placed by the robot arm while being lowered along the stacking direction Z in the state where the locating holes 152c provided at the four corners are inserted into the locating pins 702. It is placed on the upper surface 701 a of the mounting table 701. Next, the robot arm lowers the first cell sub-assembly 100M along the stacking direction Z in a state where the locating holes provided in the first spacer 121 and the second spacer 122 of the constituent members are inserted into the locating pins 702. And laminated on the lower pressure plate 152. Similarly, three sets of second cell sub-assemblies 100N and first cell sub-assemblies 100M are alternately stacked by the robot arm. A double-sided tape 160 is attached to the upper surface of the first cell sub-assembly 100M and the second cell sub-assembly 100N to be bonded to a laminated member that is laminated above. Thereafter, the upper pressure plate 151 is stacked on the first cell sub-assembly 100M by the robot arm while being lowered along the stacking direction Z in a state where the locate holes 151c provided at the four corners are inserted into the locate pins 702.

  A pressurizing process for pressurizing the battery group 100G of the assembled battery 100 will be described with reference to FIG.

  FIG. 11 is a perspective view schematically illustrating a state in which the constituent members of the assembled battery 100 are pressed from above, following FIG. 10.

  The pressurizing jig 703 used in the pressurizing step includes a pressurizing unit 703a formed in a plate shape and provided along a horizontal plane, and a support unit 703b formed in a columnar shape and erected and joined to the upper surface of the pressurizing unit 703a. I have. The support portion 703b connects an electric stage and a hydraulic cylinder that are driven along the stacking direction Z. The pressurizing part 703a moves downward and upward along the stacking direction Z via the support part 703b. The pressurizing unit 703a pressurizes the laminated member in contact.

  In the pressurizing step, as shown in FIG. 11, the pressurizing unit 703a of the pressurizing jig 703 is driven in the stacking direction Z while being in contact with the upper pressurizing plate 151 by driving the electric stage connected to the support unit 703b. Descent along the bottom. The upper pressure plate 151 pressed along the lower side and the lower pressure plate 152 mounted on the mounting table 701 are pressed while holding the battery group 100G. An appropriate surface pressure is applied to the power generation element 111 of each unit cell 110 provided in the battery group 100G. The pressurizing process is continued until the next first joining process is completed.

  A first joining step for joining the side plate 153 to the upper pressure plate 151 and the lower pressure plate 152 will be described with reference to FIG.

  FIG. 12 is a perspective view schematically showing a state in which the side plate 153 is laser welded to the upper pressure plate 151 and the lower pressure plate 152 following FIG.

  The pressing plate 704 used in the first joining step presses the side plate 153 against the upper pressure plate 151 and the lower pressure plate 152, respectively, and causes the side plate 153 to contact the upper pressure plate 151 and the lower pressure plate 152, respectively. The pressing plate 704 is made of metal and is formed in a long plate shape. The push plate 704 opens a linear slit 704b along the longitudinal direction in the main body 704a. The push plate 704 is erected in the short direction along the stacking direction Z. The pressing plate 704 allows the laser beam L1 for welding to pass through the slit 704b while pressing the side plate 153 by the main body 704a.

  The laser oscillator 705 is a light source that joins the side plate 153 to the upper pressure plate 151 and the lower pressure plate 152. The laser oscillator 705 is composed of, for example, a YAG (yttrium, aluminum, garnet) laser. The laser light L1 derived from the laser oscillator 705 irradiates the upper end 153a and the lower end 153b of the side plate 153 in a state where the optical path is adjusted by, for example, an optical fiber or a mirror and is condensed by a condenser lens. For example, the laser beam L1 derived from the laser oscillator 705 may be split by a half mirror and irradiated to the upper end 153a and the lower end 153b of the side plate 153 at the same time.

  In the first joining step, as shown in FIG. 12, the laser oscillator 705 scans the laser light L1 horizontally through the slit 704b of the pressing plate 704 with respect to the upper end 153a of the side plate 153 pressed by the pressing plate 704. Then, the side plate 153 and the upper pressure plate 151 are joined by seam welding at a plurality of locations. Similarly, the laser oscillator 705 horizontally scans the laser beam L1 through the slit 704b of the pressing plate 704 with respect to the lower end 153b of the side plate 153 pressed by the pressing plate 704, and moves the side plate 153 and the lower pressing plate 152. Join by seam welding at multiple locations.

  A second joining process for joining the bus bar 131 to the electrode tab 113 of the unit cell 110 and joining the terminal to the bus bar 131 will be described with reference to FIGS. 13 to 17.

  FIG. 13 is a perspective view schematically illustrating a state where a part of the members of the bus bar unit 130 is attached to the battery group 100G, following FIG. FIG. 14A is a side view schematically showing a cross-sectional view of the state before the front end portion 113d of each electrode tab 113 is moved toward the first spacer 121 by the bus bar 131, and FIG. FIG. 13 is a side view schematically showing a cross-section of a state after the tip portion 113 d of each electrode tab 113 is moved toward the first spacer 121 by 131. FIG. 15 is a perspective view schematically illustrating a state in which the bus bar 131 of the bus bar unit 130 is laser-welded to the electrode tab 113 of the unit cell 110 following FIG. 13 and FIG. 14. FIG. 16 is a side view showing in cross section the main part of the state in which the bus bar 131 is laser-bonded to the electrode tab 113 of the stacked unit cell 110. FIG. 17 is a perspective view schematically showing a state in which the anode side terminal 133 and the cathode side terminal 134 are laser-welded to the anode side bus bar 131A and the cathode side bus bar 131K following FIG. 15 and FIG.

  In the second bonding step, as shown in FIGS. 12 to 13, the mounting table 701 rotates 90 ° counterclockwise in the figure to face the electrode tab 113 of the battery group 100 </ b> G and the laser oscillator 705. Furthermore, the bus bar holder 132 in which the bus bars 131 are integrally held is continuously pressed by the robot arm while contacting the corresponding electrode tab 113 of the battery group 100G.

  Here, as schematically shown in FIG. 14A, the position of the tip 113d of each electrode tab 113 is relatively displaced along the direction intersecting the stacking direction Z (longitudinal direction X). . Of the three electrode tabs 113 shown in the figure, the center electrode tab 113 has a tip 113 d in contact with the support 121 j of the corresponding first spacer 121. On the other hand, among the three electrode tabs 113 shown in the drawing, the upper and lower electrode tabs 113 have their respective tip portions 113 d spaced apart from the support portions 121 j of the corresponding first spacers 121. The upper electrode tab 113 and the lower electrode tab 113 have different distances between the tip end portion 113 d and the support portion 121 j of the first spacer 121.

  As shown in FIG. 14B, the bus bar 131 is moved along the longitudinal direction X, and the tip portions 113 d of the electrode tabs 113 are pressed against the support portions 121 j of the corresponding first spacers 121. When the upper and lower electrode tabs 113 of the three electrode tabs 113 move toward the first spacer 121, their base end portions 113c are slightly curved. In this state, the laser beam L1 for welding is irradiated to the bus bar 131, and the bus bar 131 and the tip portion 113d of each electrode tab 113 are welded. Here, after each cell 110 is slightly moved to the bus bar 131 side in advance, each electrode tab 113 is pressed by the bus bar 131 while being sufficiently urged to the first spacer 121 side. You can also.

  As shown in FIGS. 15 and 16, the laser oscillator 705 irradiates the bus bar 131 with laser light L1, and joins the bus bar 131 and the tip 113d of the electrode tab 113 by seam welding or spot welding. Then, as shown in FIG. 17, the anode side terminal 133 is joined to the anode side bus bar 131A (upper right in FIG. 4) corresponding to the terminal end of the anode side among the bus bars 131 arranged in a matrix. Similarly, the cathode side terminal 134 is joined to the cathode side bus bar 131K (lower left in FIG. 4) corresponding to the end of the cathode side among the bus bars 131 arranged in a matrix.

  A mounting process for attaching the protective cover 140 to the bus bar 131 will be described with reference to FIG.

  FIG. 18 is a perspective view schematically showing a state where the protective cover 140 is attached to the bus bar unit 130, following FIG. 17.

  In the mounting process, the protective cover 140 is attached to the bus bar unit 130 while the upper end 140b and the lower end 140c of the protective cover 140 are fitted to the bus bar unit 130 using a robot arm. The upper end 140b and the lower end 140c of the protective cover 140 may be joined to the bus bar unit 130 with an adhesive. The protective cover 140 has the anode side terminal 133 exposed to the outside from the first opening 140d and the cathode side terminal 134 exposed to the outside from the second opening 140e. The bus bar unit 130 is covered with the protective cover 140 to prevent the bus bars 131 from being short-circuited or from being short-circuited or leaked due to the bus bar 131 contacting an external member. The assembled battery 100 that has been manufactured is removed from the mounting table 701 and carried out to an inspection process for inspecting battery performance and the like.

  The manufacturing method of the assembled battery 100 described with reference to FIGS. 10 to 18 is an automatic machine that controls the entire process by a controller, a semi-automatic machine that handles a part of the process by the operator, or a manual that handles the entire process by the operator. It may be embodied by any form of the machine.

  According to the assembled battery 100 and the method for manufacturing the assembled battery 100 according to the above-described embodiment, the following operational effects are obtained.

  The assembled battery 100 according to the embodiment includes a battery group 100G, a bus bar 131, and a spacer (first spacer 121). The battery group 100G is formed by laminating a plurality of unit cells 110 including a battery body 110H including the power generation element 111 formed flat and an electrode tab 113 led out from the battery body 110H in the thickness direction. The tip 113 d of the tab 113 is refracted along the stacking direction Z of the unit cells 110. The bus bar 131 has a flat plate shape, is joined to the tip end portion 113d in a state of facing the tip end portion 113d of the electrode tab 113 of the unit cell 110, and electrically connects the electrode tabs 113 of at least two unit cells 110 to each other. The first spacer 121 is disposed between the electrode tabs 113 of the stacked unit cells 110. The electrode tab 113 was provided with a hole 113e opened along the stacking direction Z in the base end portion 113c. The first spacer 121 contacts the electrode tab 113 from the opposite side to the bus bar 131 and supports the tip portion 113d of the electrode tab 113 and the hole 113e of the electrode tab 113 to guide the electrode tab 113. Rib 121r.

  The manufacturing method of the assembled battery 100 uses a battery group 100G, a bus bar 131, and a spacer (first spacer 121). The battery group 100G is formed by laminating a plurality of unit cells 110 including a battery body 110H including the power generation element 111 formed flat and an electrode tab 113 led out from the battery body 110H in the thickness direction. The tip 113 d of the tab 113 is refracted along the stacking direction Z of the unit cells 110, and the hole 113 e is provided in the base end 113 c of the electrode tab 113. The bus bar 131 has a flat plate shape, is joined to the tip end portion 113d in a state of facing the tip end portion 113d of the electrode tab 113 of the unit cell 110, and electrically connects the electrode tabs 113 of at least two unit cells 110 to each other. The first spacer 121 is disposed between the electrode tabs 113 of the unit cells 110 to be stacked. The first spacer 121 abuts the electrode tab 113 from the opposite side of the bus bar 131 and supports a tip 121d of the electrode tab 113. And a rib 121r that guides the electrode tab 113 through the hole 113e. In this method of manufacturing the assembled battery 100, the bus bar 131 and the tip end portion 113d of each electrode tab 113 are moved relative to each other along the direction intersecting the stacking direction Z. After the tip portions 113d of the electrode tabs 113 are brought into contact with the support portions 121j aligned, the bus bar 131 and the tip portions 113d of the electrode tabs 113 of the at least two unit cells 110 are mutually connected. Weld.

  According to the assembled battery 100 and the manufacturing method of the assembled battery 100 having such a configuration, the bus bar 131 is disposed so as to face the tip end portion 113 d of each electrode tab 113, and the electrode tab 113 is formed by the rib 121 r of the first spacer 121. It guides, regulating the position of the electrode tab 113 through the hole 113e. In this way, even if the relative position of each electrode tab 113 is shifted due to the variation in the position along the direction intersecting the stacking direction of each unit cell 110, each electrode tab 113 is shifted. 113 and the bus bar 131 can be sufficiently in contact with each other along the support portion 121j of each first spacer 121. Therefore, according to the assembled battery 100 and the manufacturing method of the assembled battery 100, the electrode tab 113 of each unit cell 110 is not dependent on the variation in the position along the direction intersecting the stacking direction Z of each unit cell 110. And the bus bar 131 can be made sufficiently conductive.

  In particular, according to the method of manufacturing the assembled battery 100 having such a configuration, in a state where the rib 121r of the first spacer 121 is inserted into the hole 113e of the electrode tab 113, the position of the electrode tab 113 is regulated and guided, The positions of the electrode tabs 113 and the bus bars 131 of each unit cell 110 can be made flat. According to such a manufacturing method of the assembled battery 100, it is possible to stabilize the gap of the non-welded object, which is important in a welding method using a non-contact type heat input method typified by laser welding.

  Furthermore, the hole 113e of the electrode tab 113 is formed in an elongated shape along the direction facing the bus bar 131 (longitudinal direction X).

  According to such a configuration, when the electrode tab 113 moves toward the support portion 121j of the first spacer 121, the hole 113e of the electrode tab 113 interferes with the rib 121r of the first spacer 121, and the electrode tab 113 is It can be prevented from being damaged.

  In addition, according to such a configuration, when the battery pack 100 is in operation (charging or discharging), the electrode tab 113 is pulled toward the battery body 110H due to the expansion of the battery body 110H. It is difficult for the hole 113 e of the electrode tab 113 to contact the rib 121 r of the first spacer 121. Therefore, damage to the electrode tab 113 due to the expansion of the battery body 110H can be suppressed.

  Furthermore, the hole 113e of the electrode tab 113 is extended to the front-end | tip part 113d.

  According to such a configuration, the variation in the position of each electrode tab 113 with respect to the direction intersecting the stacking direction of each unit cell 110 is widely absorbed, and the position of the electrode tab 113 is adjusted by the rib 121r of the first spacer 121. Guide while regulating.

  Further, the first spacer 121 includes a notch 121t formed by notching a portion facing the boundary between the tip end portion 113d and the base end portion 113c of the electrode tab 113.

  According to such a configuration, the dimensional change along the stacking direction Z of the electrode tab 113 is absorbed by the gap generated in the notch 121t of the first spacer 121, and the tip 113d of the electrode tab 113 is moved to the first spacer. 121 can be sufficiently brought into contact with the support portion 121j. In addition, according to such a configuration, the tip end portion 113d of the electrode tab 113 is moved to the first spacer 121 without depending on the shape error of the refracted portion of the electrode tab 113 or the shape error of the end portion of the first spacer 121. It is possible to sufficiently contact the support portion 121j.

  In the manufacturing method of the assembled battery 100, the electrode tab 113 and the first spacer 121 are brought into contact with each other using the bus bar 131 formed in an elongated shape along the direction in which the hole 113e faces the bus bar 131 (longitudinal direction X). In addition, the electrode tab 113 is brought into contact with the inner peripheral surface of the hole 113e of the electrode tab 113 and the outer peripheral surface of the rib 121r of the first spacer 121 along the direction intersecting the stacking direction Z (longitudinal direction X). Move.

  According to such a configuration, the electrode tab 113 can be accurately moved on a plane formed by the longitudinal direction X and the lateral direction Y while being along the rib 121 r of the first spacer 121. Therefore, each electrode tab 113 and bus bar 131 can be brought into contact with the support portion 121j of each first spacer 121 with high accuracy.

  In addition, the present invention can be variously modified based on the configurations described in the claims, and these are also within the scope of the present invention.

100 battery packs,
100S laminate,
100G battery group,
100M first cell sub-assembly,
100N second cell sub-assembly,
110 cell,
110H battery body,
111 power generation elements,
112 Laminate film,
113, 113 electrode tabs,
113A anode side electrode tab,
113K cathode side electrode tab,
113c proximal end,
113d tip,
113e hole,
120 a pair of spacers,
121 first spacer,
121j support part,
121r ribs,
121t notch,
122 second spacer,
130 bus bar unit,
131 Busbar,
131A Anode-side bus bar (first bus bar),
131K cathode side bus bar (second bus bar),
132 bus bar holder,
133 Anode terminal,
134 cathode side terminal,
140 protective cover,
150,
151 Upper pressure plate,
152 lower pressure plate,
153 side plate,
153a top edge,
153b lower end,
160 double-sided tape,
701 mounting table,
702 Locate pin,
703 pressure jig,
704 pressing plate,
705 laser oscillator,
L1 laser light,
X (longitudinal direction of the unit cells 110 intersecting with the stacking direction of the unit cells 110),
Y (crossing the stacking direction of the unit cells 110 and the short direction of the unit cells 110),
Z (stacking direction of unit cell 110).

Claims (6)

A plurality of unit cells including a battery body including a power generation element formed flat and an electrode tab derived from the battery body are stacked in the thickness direction, and the tip of the electrode tab is the unit cell A battery group that is refracted along the stacking direction of
A flat bus bar that is joined to the tip in a state of facing the tip of the electrode tab of the unit cell, and electrically connects the electrode tabs of at least two of the unit cells;
The battery group includes a spacer disposed between the electrode tabs of the stacked unit cells,
The electrode tab includes a hole opened along a stacking direction in a base end portion,
The spacer is in contact with the electrode tab from the opposite side of the bus bar to support the tip portion of the electrode tab, a rib that is inserted through the hole of the electrode tab and guides the electrode tab, Assembled battery with   The assembled battery according to claim 1, wherein the hole of the electrode tab is formed in an elongated shape along a direction facing the bus bar.   The assembled battery according to claim 1, wherein the hole of the electrode tab extends to the tip portion.   The assembled battery according to any one of claims 1 to 3, wherein the spacer includes a cutout portion formed by cutting out a portion facing the boundary between the tip end portion and the base end portion of the electrode tab. . A plurality of unit cells including a battery body including a power generation element formed flat and an electrode tab derived from the battery body are stacked in the thickness direction, and the tip of the electrode tab is the unit cell A battery group that is refracted along the stacking direction of
A flat bus bar that is joined to the tip portion in a state of facing the tip portion of the electrode tab of the unit cell, and electrically connects the electrode tabs of at least two unit cells;
The cell unit to be stacked is disposed between the electrode tabs, and a support part that contacts the electrode tab from the opposite side of the bus bar and supports the tip part of the electrode tab, and is inserted into the hole. Using a rib provided with a rib for guiding the electrode tab,
With respect to each of the support portions aligned with each other along the stacking direction while relatively moving the bus bar and the tip of each electrode tab along the direction intersecting the stacking direction A method of manufacturing an assembled battery, in which the bus bar and the tip portions of the electrode tabs of at least two unit cells are welded to each other after the tip portions of the electrode tabs are brought into contact with each other. Using the bus bar formed in an elongated shape along the direction in which the hole faces the bus bar,
The electrode tab and the spacer are brought into contact with each other, and the inner peripheral surface of the hole of the electrode tab and the outer peripheral surface of the rib of the spacer are brought into contact with each other along a direction intersecting the stacking direction. The method for manufacturing an assembled battery according to claim 5, wherein the electrode tab is moved.