JP2017083787A - Developing device, process cartridge, and image forming apparatus - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a developing device that can stably supply a developer from a supply member to a developer carrier in a configuration where a developer storage part is arranged below the supply member, and a process cartridge and an image forming apparatus including the same.SOLUTION: A developing device 4 used for an image forming apparatus 100 comprises: a developer carrier 17; a supply member 20 that is in contact with the developer carrier 17 to form a nip part N; a storage part 18b that is arranged below the supply member 20 and stores a developer; a conveyance member 22 that is provided in the storage part 18b and conveys the developer stored in the storage part 18b toward the supply member 20; and a rotatable rotation member 88 that is provided on the downstream side of the nip part N in the direction of rotation of the supply member 20 and moves a developer toward the nip part N.SELECTED DRAWING: Figure 2

Description

  The present invention relates to a developing device used in an image forming apparatus, a process cartridge, and an image forming apparatus including these, and can be suitably applied to an electrophotographic image forming apparatus.

  Here, an electrophotographic image forming apparatus forms an image on a recording material (recording medium) using an electrophotographic image forming system. Examples of the image forming apparatus include a copying machine, a printer (laser beam printer, LED printer, etc.), a facsimile machine, a word processor, and a complex machine (multifunction printer) thereof.

  The developing device is a device for developing (visualizing) an electrostatic latent image (electrostatic image) on an image carrier such as a photoconductor (electrophotographic photoconductor) using a developer. is there. The developing device may be detachable from the apparatus main body of the image forming apparatus. In this case, the apparatus main body of the image forming apparatus is a part other than the developing device of the image forming apparatus.

  In general, a process cartridge is a cartridge in which a photosensitive member and at least one of a charging unit, a developing unit, and a cleaning unit serving as a processing unit that acts on the photosensitive member are integrated into a cartridge, and is formed in the main body of the image forming apparatus. On the other hand, it is detachable. In the present invention, the process cartridge includes at least a developing device as developing means as process means. In this case, the apparatus main body of the image forming apparatus is a part other than the process cartridge of the image forming apparatus.

  In an image forming apparatus such as a printer using an electrophotographic image forming system (electrophotographic process), image recording is performed as follows. A photosensitive member (electrophotographic photosensitive member) as an image carrier is uniformly charged, and the charged photosensitive member is selectively exposed to form an electrostatic latent image on the photosensitive member. The electrostatic latent image formed on the photoreceptor is developed (visualized) as a toner image using toner as a developer. The toner image formed on the photoreceptor is transferred to a recording material such as recording paper or a plastic sheet. Further, the toner image transferred onto the recording material is fixed to the recording material by applying heat or pressure.

  Such an image forming apparatus generally requires replenishment of developer and maintenance of various process means. In order to facilitate these, there is a process cartridge system in which a photosensitive member, a charging unit, a developing unit, a cleaning unit, and the like are formed into a cartridge in a frame and can be attached to and detached from the apparatus main body.

  In addition, as an image forming apparatus that forms a color image using a plurality of color developers, a plurality of photoreceptors on which toner images are formed with the respective color developers are transferred to which the toner images are transferred. Some are in-line, arranged in a row along the direction of body movement. Some in-line image forming apparatuses have a plurality of photoconductors arranged in a line in a direction (for example, a horizontal direction) intersecting a gravitational direction (vertical direction). Among them, there are ones in which a plurality of photosensitive members are arranged below an intermediate transfer member as a transfer member or below a recording material carrier that transports a recording material as a transfer member (Patent Documents 1 and 2). reference). With such an arrangement, the fixing device and the developing device (or the exposure device) can be arranged at a distance from each other with the intermediate transfer member or the recording material carrier interposed therebetween in the apparatus main body. Accordingly, there is an advantage that the developing device (or the exposure device) is hardly affected by the heat of the fixing device.

  On the other hand, when the photosensitive member is disposed below the intermediate transfer member or the recording material carrier as described above, the developer carrying member (developing roller or the like) or the supply member (supply roller or the like) against the gravity in the developing device. ) May need to be supplied to the developer. The developer carrying member carries the developer and conveys it to a portion facing the photosensitive member. The supply member is a member that supplies the developer conveyed from a storage unit (storage chamber) that stores the developer to the developer carrier.

  In the configuration in which the developer is supplied to the developer carrier and the supply member against gravity, the toner is intermittently pumped from the container to the vicinity of the developer carrier and the supply member. The supply of toner to the surface and inside is important for stabilizing the image density.

  In Patent Document 1, the developing roller and the supply roller are rotated in a direction in which the respective surfaces move from the upper end to the lower end of the nip portion, and the toner in the storage portion is supplied by a conveying member so that the toner can be supplied to the upper end of the nip portion. A configuration for pumping is disclosed.

  In Patent Document 2, the developing roller and the supply roller are rotated in directions in which the respective surfaces move in different directions at the nip portion, and the developer is moved to the lower surface of the supply roller by a conveying member provided below the supply roller. A configuration for conveying is disclosed.

Japanese Patent Laying-Open No. 2015-92279 JP 2008-170951 A

  However, in the conventional configurations described in Patent Document 1 and Patent Document 2, there is a case in which a decrease in solid image density (bad followability) due to defective toner supply from the supply member to the developer carrying member may occur. I understood it.

  In other words, in the conventional configuration, when the rotation speed (the number of rotations per unit time) of the developer supply member is increased in order to cope with an increase in the image forming speed, the amount of toner held by the supply member Has been found to decrease. As a result, the amount of toner supplied to the developer carrying member by the supply member is insufficient, and white spots may occur in the solid image.

  This phenomenon occurs more prominently when an elastically deformable foam (porous member) is used as the surface layer material of the supply member. That is, such a supply member is released from the pressure contact state with the developer carrier at the moment of passing through the nip portion with the developer carrier. At this time, the supply member can suck the toner existing on the downstream side of the nip portion in the rotation direction of the supply member. This is because the cells on the surface open when the foam is released from the compression deformation state, and air is sucked at this time. However, when the rotation speed of the supply member is increased, the toner blowing speed from the supply member at the time of release from the pressure contact state with the developer carrier increases. For this reason, the supply member scatters the toner existing downstream of the nip portion with wind pressure, making it difficult to stably suck in the surrounding toner, and the amount of toner held inside decreases. As a result, it is considered that the amount of toner supplied to the developer carrying member by the supply member decreases, and the solid image density decreases.

  Accordingly, an object of the present invention is to provide a developing device and a process cartridge capable of stably supplying a developer from a supply member to a developer carrying member in a configuration in which a developer accommodating portion is disposed below the supply member. And an image forming apparatus.

  The above object is achieved by a developing device, a process cartridge, and an image forming apparatus according to the present invention. In summary, the present invention is a developing device for use in an image forming apparatus, which carries a developer and rotates to develop a latent image with the developer, and the developer carrier. A supply member that contacts and forms a nip portion and rotates to supply the developer to the developer carrier, a storage portion that is disposed below the supply member, and stores the developer, and is provided in the storage portion A conveying member that conveys the developer accommodated in the accommodating portion toward the supply member, and a downstream side of the nip portion in the rotation direction of the supply member, and the developer is directed toward the nip portion. And a rotatable rotating member to be moved.

  According to another aspect of the present invention, there is provided a process cartridge that includes an image carrier on which a latent image is formed and the developing device of the present invention, and is detachable from the apparatus main body of the image forming apparatus. .

  According to another aspect of the present invention, there is provided an image forming apparatus that has an image carrier on which a latent image is formed and the developing device of the present invention, and forms an image on a recording material.

  According to the present invention, in the configuration in which the developer accommodating portion is disposed below the supply member, the developer can be stably supplied from the supply member to the developer carrying member.

1 is a schematic cross-sectional view of an image forming apparatus according to a first embodiment (Example 1). It is a schematic sectional drawing of the process cartridge of 1st Embodiment (Example 1). 1 is an enlarged cross-sectional view of a developing device according to a first embodiment (Example 1). 6 is an enlarged cross-sectional view of a developing device of Comparative Example 1. FIG. 6 is a graph showing a relationship between a rotation speed of a supply member and a toner holding amount in Comparative Example 1. FIG. It is an expanded sectional view of the developing device of the second embodiment (Example 2). 10 is an enlarged cross-sectional view of a developing device of Comparative Example 2. FIG. It is an expanded sectional view of the developing device of a 3rd embodiment (example 3). 10 is an enlarged cross-sectional view of a developing device of Comparative Example 3. FIG.

  Hereinafter, a developing device, a process cartridge, and an image forming apparatus according to the present invention will be described in more detail with reference to the drawings.

[First Embodiment]
1. First, the overall configuration of the image forming apparatus according to the first embodiment of the present invention will be described. FIG. 1 is a schematic cross-sectional view of an image forming apparatus 100 of the present embodiment. The image forming apparatus 100 of this embodiment is a full-color laser printer that employs an inline method and an intermediate transfer method. The image forming apparatus 100 can form a full-color image on a recording material (for example, recording paper, plastic sheet, cloth, etc.) according to the image information. The image information is input to the apparatus main body 100A from an image reading apparatus connected to the apparatus main body 100A of the image forming apparatus 100 or a host device such as a personal computer connected to the apparatus main body 100A so as to be communicable.

  The image forming apparatus 100 includes, as a plurality of image forming units, first, second, and third images for forming yellow (Y), magenta (M), cyan (C), and black (K) images, respectively. And fourth image forming units SY, SM, SC, and SK. In the present embodiment, the first to fourth image forming units SY, SM, SC, and SK are arranged in a line in a direction that intersects the gravity direction.

  In the present embodiment, the configurations and operations of the first to fourth image forming units SY, SM, SC, and SK are substantially the same except that the colors of images to be formed are different. Therefore, hereinafter, unless there is a particular need for distinction, Y, M, C, and K at the end of a symbol representing an element for any color will be omitted, and the element will be described generally.

  In the present embodiment, the image forming apparatus 100 includes, as a plurality of image carriers, four drum-type photosensitive members (electrophotographic photosensitive members) arranged side by side in a direction crossing the direction of gravity, that is, the photosensitive drum 1. Have The photosensitive drum 1 is rotationally driven in the direction of arrow A (clockwise) in the figure by a driving motor (not shown) as driving means (driving source). Around the photosensitive drum 1, a charging roller 2 as a charging unit that uniformly charges the surface of the photosensitive drum 1, a laser is irradiated based on image information, and an electrostatic latent image (static image) is formed on the photosensitive drum 1. A scanner unit (exposure device) 3 is disposed as exposure means for forming (electrical image). In the present embodiment, the scanner unit 3 is configured as one unit that can irradiate the photosensitive drum 1 for each color based on image information corresponding to each color. Further, around the photosensitive drum 1, a developing unit (developing device) 4 as developing means for developing the electrostatic latent image as a toner image, toner remaining on the surface of the photosensitive drum 1 after transfer (transfer residual toner) A cleaning member 6 is disposed as a cleaning means for removing (). Further, an intermediate transfer belt 5 as an intermediate transfer body for transferring the toner image on the photosensitive drum 1 to the recording material 12 is disposed opposite to the four photosensitive drums 1.

  In the present embodiment, the developing unit 4 uses toner that is a non-magnetic one-component developer as the developer. In this embodiment, the developing unit 4 performs reverse development by bringing a developing roller (described later) as a developer carrying member into contact with the photosensitive drum 1. That is, in the present embodiment, the developing unit 4 is a portion where the charge is attenuated due to the exposure of the toner charged to the same polarity as the charging polarity of the photosensitive drum 1 (negative polarity in the present embodiment) on the photosensitive drum 1 ( The electrostatic latent image is developed by attaching it to the image portion and the exposure portion).

  In this embodiment, the photosensitive drum 1 and the charging roller 2, the developing unit 4 and the cleaning member 6 as process means acting on the photosensitive drum 1 are integrally formed into a cartridge (integrated) to form a process cartridge. 7 is formed. The process cartridge 7 can be attached to and detached from the image forming apparatus 100 via mounting means such as a mounting guide and a positioning member provided in the apparatus main body 100A. In this embodiment, the process cartridges 7 for the respective colors all have the same shape, and each of the process cartridges 7 for each color has yellow (Y), magenta (M), cyan (C), and blank ( K) toner of each color is accommodated.

  The intermediate transfer belt 5 formed of an endless belt as an intermediate transfer member contacts all the photosensitive drums 1 and circulates (rotates) in the direction of arrow B (counterclockwise) in the drawing. The intermediate transfer belt 5 is wound around a driving roller 51, a secondary transfer counter roller 52, and a driven roller 53 as a plurality of support members. On the inner peripheral surface (back surface) side of the intermediate transfer belt 5, four primary transfer rollers 8 as primary transfer means are arranged in parallel so as to face the respective photosensitive drums 1. The primary transfer roller 8 presses the intermediate transfer belt 5 toward the photosensitive drum 1 to form a primary transfer portion N1 where the intermediate transfer belt 5 and the photosensitive drum 1 abut. A primary transfer bias power source (high voltage power supply circuit) as a primary transfer bias application unit (not shown) is applied to the primary transfer roller 8 from a DC bias (direct current) having a polarity opposite to the toner charging polarity (normal charging polarity) at the time of development. Voltage) is applied. As a result, the toner image on the photosensitive drum 1 is transferred (primary transfer) onto the intermediate transfer belt 5. A secondary transfer roller 9 as a secondary transfer unit is disposed at a position facing the secondary transfer counter roller 52 on the outer peripheral surface (front surface) side of the intermediate transfer belt 5. The secondary transfer roller 9 is pressed against the secondary transfer counter roller 52 via the intermediate transfer belt 5 to form a secondary transfer portion N2 where the intermediate transfer belt 5 and the secondary transfer roller 9 come into contact. Then, a DC bias (DC voltage) having a polarity opposite to the normal charging polarity of the toner is applied to the secondary transfer roller 9 from a secondary transfer bias power supply (high voltage power supply circuit) as a secondary transfer bias applying means (not shown). Is done. As a result, the toner image on the intermediate transfer belt 5 is transferred (secondary transfer) to the recording material 12.

  More specifically, at the time of image formation, first, the surface of the photosensitive drum 1 is uniformly charged by the charging roller 2. Next, the surface of the charged photosensitive drum 1 is scanned and exposed by laser light corresponding to the image information emitted from the scanner unit 3, and an electrostatic latent image according to the image information is formed on the photosensitive drum 1. . Next, the electrostatic latent image formed on the photosensitive drum 1 is developed as a toner image (developer image) by the developing unit 4. The toner image formed on the photosensitive drum 1 is transferred (primary transfer) onto the intermediate transfer belt 5 by the action of the primary transfer roller 8. For example, when forming a full-color image, the above process is performed in the first to fourth image forming units SY, SM, SC, and SK, and the toner images of the respective colors are sequentially superimposed and transferred onto the intermediate transfer belt 5. The

  On the other hand, the recording material 12 is conveyed to the secondary transfer portion N2 in synchronization with the movement of the toner image on the intermediate transfer belt 5. The toner image on the intermediate transfer belt 5 is transferred (secondary transfer) onto the recording material 12 by the action of the secondary transfer roller 9 in contact with the intermediate transfer belt 5 via the recording material 12.

  The recording material 12 onto which the toner image has been transferred is conveyed to a fixing device 10 as a fixing unit. The recording material 12 is heated and pressed by the fixing device 10 to fix the toner image thereon.

  The toner remaining on the photosensitive drum 1 after the primary transfer step (primary transfer residual toner) is removed (cleaned) from the photosensitive drum 1 by the cleaning member 6 and collected. Further, the toner (secondary transfer residual toner) remaining on the intermediate transfer belt 5 after the secondary transfer step is removed (cleaned) from the intermediate transfer belt 5 by the intermediate transfer belt cleaning device 11 and collected.

  In the present embodiment, the image forming section S for each color is configured by the process cartridge 7 for each color, the scanner unit 3 that performs exposure for each color, the primary transfer roller 8 for each color, and the like.

  Note that the image forming apparatus 100 can form a single-color or multi-color image using only one desired image forming unit or using only some (not all) image forming units. It is like that.

2. Next, the overall configuration of the process cartridge 7 attached to the image forming apparatus 100 of the present embodiment will be described. In the present embodiment, the configuration and operation of the process cartridge 7 for each color are substantially the same, except for the type (color) of the toner contained therein.

  FIG. 2 is a schematic cross-sectional view (main cross-sectional view) of the process cartridge 7 of this embodiment, viewed along the longitudinal direction (rotational axis direction) of the photosensitive drum 1. FIG. 2 shows the process cartridge 7 in a posture in a state where the process cartridge 7 is mounted and used in the apparatus main body 100A. In the following, when describing the positional relationship and direction of each member of the process cartridge 7, the positional relationship and direction in this posture are shown. The terms “upper” and “lower” refer to the upper and lower sides in the direction of gravity (vertical direction), but do not mean just above and directly below, but above and below the horizontal direction passing through the reference element or position, respectively. It also includes the side.

  The process cartridge 7 is configured by integrating a photosensitive unit 13 including the photosensitive drum 1 and the developing unit 4 including a developing roller 17 and the like.

  The photoconductor unit 13 has a cleaning frame 14 as a frame that supports each element in the photoconductor unit 13. The photosensitive drum 1 is rotatably attached to the cleaning frame 14 via a bearing (not shown). The photosensitive drum 1 is rotationally driven in the direction of arrow A (clockwise) in the drawing according to the image forming operation by transmitting the driving force of the driving motor provided in the apparatus main body 100A to the photosensitive unit 13. . In this embodiment, the photosensitive drum 1 that is the center of the image forming process is an organic photosensitive drum in which an outer peripheral surface of an aluminum cylinder is coated with a subbing layer that is a functional film, a carrier generation layer, and a carrier transport layer in this order. It is. In addition, the cleaning unit 6 and the charging roller 2 are disposed in the photosensitive unit 13 so as to be in contact with the surface (outer peripheral surface) of the photosensitive drum 1. The transfer residual toner removed from the surface of the photosensitive drum 1 by the cleaning member 6 falls into the waste toner chamber 14 a formed by the cleaning frame 14 and is stored. The charging roller 2 is arranged with a roller portion made of conductive rubber in pressure contact with the photosensitive drum 1, and is driven to rotate as the photosensitive drum 1 rotates.

  Here, a predetermined DC voltage is applied to the metal core of the charging roller 2 during the charging process, whereby a uniform dark portion potential (Vd) is formed on the surface of the photosensitive drum 1. The spot pattern of the laser light emitted from the scanner unit 3 corresponding to the image data exposes the photosensitive drum 1. The exposed portion of the photosensitive drum 1 loses its surface charge due to carriers from the carrier generation layer, and the absolute value of the potential decreases. As a result, the exposed portion has a predetermined bright portion potential (Vl) and the unexposed portion has a predetermined dark portion potential (Vd), and an electrostatic latent image is formed on the photosensitive drum 1. In this embodiment, Vd = −500V and Vl = −100V.

  On the other hand, the developing unit 4 has a developing frame 16 as a frame that supports each element in the developing unit 4. In the present embodiment, the inside of the developing device frame 16 is divided into a developing chamber 15 and a storage chamber 18 by a partition member (partition wall) 30 configured by a part of the developing device frame 16. The developing chamber 15 has a developing roller 17 as a developer carrying member that carries the toner 80 and conveys the toner 80 to a portion facing the photosensitive drum 1, and a supply roller as a supply member that supplies the toner 80 to the developing roller 17. 20 are arranged. Further, the developing chamber 15 is provided with a developing blade 21 as a restricting member and a holding assisting member 88 which will be described in detail later. The storage chamber 18 is formed with a storage portion 18 a that is disposed below the developing chamber 15, that is, below the supply roller 20, and stores the toner 80 that is transported to the developing chamber 15. The partition member 30 allows the developing chamber 15 and the storage chamber 18 to communicate with each other, and allows the toner transported from the storage chamber 18 to the developing chamber 15 and the toner returned from the developing chamber 15 to the storage chamber 18 to pass therethrough. A portion 30a is formed. Further, a conveying member (agitating and conveying member) 22 is disposed in the storage chamber 18.

  The supply roller 20 is in contact with the development roller 17 and forms a nip portion N (a portion where the toner is sandwiched between the development roller 17 and the supply roller 20) with the development roller 17. In the present embodiment, the supply roller 20 and the developing roller 17 are rotationally driven so that the respective surfaces of the supply roller 20 and the developing roller 17 move in the same direction and from the upper side to the lower side. That is, the supply roller 20 is rotationally driven in the direction of arrow E (clockwise) in the figure, and the developing roller 17 is rotationally driven in the direction of arrow D (counterclockwise) in the figure.

  The developing roller 17 is a conductive rubber roller having an outer diameter of 18 mm, in which a conductive rubber layer 17b is formed in a roll shape as an elastic layer on the outer periphery of a conductive metal core 17a. The supply roller 20 is an elastic sponge roller having an outer diameter of 18 mm, in which a foam layer 20b is formed in a roll shape as an elastic layer on the outer periphery of the conductive core metal 20a. That is, the supply roller 20 includes a foam (porous member) on the surface. The supply roller 20 and the developing roller 17 are in contact with each other with a predetermined intrusion amount. That is, in the present embodiment, the supply roller 20 is made concave by the developing roller 17 as shown in FIG. The dent amount ΔE is defined as the intrusion amount.

  The supply roller 20 and the development roller 17 rotate with a circumferential speed difference in the same direction at the nip portion N, and the toner is supplied to the development roller 17 by the supply roller 20 by this operation. At this time, the toner supply amount to the developing roller 17 can be adjusted by adjusting the potential difference between the supply roller 20 and the developing roller 17. In the present embodiment, the rotation speed (the number of rotations per unit time) of the supply roller 20 is higher than the rotation speed of the developing roller 17. As an example, the rotation speed of the supply roller 20 can be set to 200 rpm (the number of rotations per minute), and the rotation speed of the developing roller 17 can be set to 100 rpm. In this embodiment, a DC bias (DC voltage) is applied to the supply roller 20 from the supply bias power supply (high voltage power supply circuit) as supply bias application means (not shown) so as to have the same potential as the developing roller 17. Is done.

  In this embodiment, both the developing roller 17 and the supply roller 20 have an outer diameter of 18 mm, and the amount of penetration of the supply roller 20 into the developing roller 17 (the above-mentioned dent amount) ΔE is set to 1.0 mm. Further, the supply roller 20 and the developing roller 17 are arranged so that the heights of the respective rotation centers are the same.

  A conveying member 22 is provided in the storage chamber 18. The conveying member 22 is for agitating the toner stored in the storage chamber 18 by rotating, and for conveying the toner in the direction of arrow G in the figure toward the upper side of the supply roller 20. In the present embodiment, the rotation speed of the conveying member 22 is lower than the rotation speed of the developing roller 20. As an example, the rotation speed of the conveying member 22 can be set to 30 rpm.

  The conveyance member 22 has a flexible sheet portion 22a as a conveyance portion for conveying toner, and a conveyance support shaft (rotary shaft) 22b to which the sheet portion is attached and for receiving a rotational driving force. doing. The conveyance support shaft 22 b is disposed over the entire region in the longitudinal direction of the storage chamber 18 in substantially parallel to the rotation axis direction of the photosensitive drum 1, the developing roller 17, and the supply roller 20. The sheet portion 22a is a continuous sheet (plate-like member) that extends over substantially the entire region of the conveyance support shaft 22b in the rotation axis direction. The sheet portion 22a is attached to the conveyance support shaft 22b at one end in a direction (rotational radius direction) substantially orthogonal to the rotation axis direction of the conveyance support shaft 22b. The conveying member 22 is rotatably supported by the developing frame 16 that forms the storage chamber 18 at both ends in the rotational axis direction, and is illustrated in the direction indicated by the arrow M (clockwise) by a drive motor provided in the apparatus main body 100A. ). In the present embodiment, the material of the sheet part 22a is a polycarbonate (PC) film, and the thickness of the sheet part 22a is 300 μm. In addition, the material and thickness used for the sheet | seat part 22a are not limited to the thing of this embodiment. For example, a polyester film, polyphenylene sulfide film, polycarbonate film, or the like having an appropriate thickness can be used as long as the sheet portion 22a can be elastically deformed.

  The developing blade 21 is disposed below the developing roller 17 and is in contact with the developing roller 17 in a counter direction (a direction in which the free end faces the upstream in the rotation direction of the developing roller 17). The developing blade 21 regulates the coating amount (layer thickness) of the toner supplied to the developing roller 17 by the supply roller 20 and applies a charge to the toner. In this embodiment, a SUS thin plate having a thickness of 0.1 mm is used as the developing blade 21. The developing blade 21 uses a spring elasticity of a thin plate to form a contact pressure, and contacts the toner and the developing roller 17 on the surface. The developing blade 21 is not limited to the one in the present embodiment, and for example, a thin metal plate such as phosphor bronze or aluminum may be used. Further, as the developing blade 21, a blade whose surface is coated with a thin film such as polyamide elastomer, urethane rubber, or urethane resin may be used.

  The toner is triboelectrically charged by the sliding friction between the developing blade 21 and the developing roller 17 and is given an electric charge, and the layer thickness thereof is regulated. In the present embodiment, a predetermined DC bias (DC voltage) is applied to the developing blade 21 from a blade bias power supply (high voltage power supply circuit) as blade bias applying means (not shown). Thereby, the toner coat on the developing roller 17 is stabilized. In this embodiment, V = −500 V is applied as the blade bias.

  The developing roller 17 and the photosensitive drum 1 are driven to rotate so that their surfaces move in the same direction (in the present embodiment, the direction from the bottom to the top) in the facing portion (contact portion). In the present embodiment, the developing roller 17 is disposed in contact with the photosensitive drum 1, but the developing roller 17 may be disposed close to the photosensitive drum 1 with a predetermined interval. In this embodiment, a DC bias (DC voltage) is applied to the developing roller 17 from a developing bias power supply (high voltage power supply circuit) as a developing bias applying means (not shown). As a result, the toner charged negatively by frictional charging causes the light portion potential to be determined by the potential difference between the developing roller 17 and the light portion potential portion on the photoconductive drum 1 in the developing portion where the developing roller 17 contacts the photoconductive drum 1. Transfers only to the part. In this embodiment, by applying V = −300 V to the developing roller 17, a potential difference ΔV = 200 V from the bright portion potential portion on the photosensitive drum 1 is formed, and the toner adheres to the bright portion potential portion. To form a toner image.

Here, the foam layer 20b of the supply roller 20 will be further described. The supply roller 20 includes a conductive support (core metal) 20a and a foam layer 20b supported by the conductive support 20a. In the present embodiment, the outer diameter of the conductive support 20a is 5 mm. In the present embodiment, the foam layer 20b formed around the conductive support 20a is composed of a foamed urethane layer having open cell bodies (open cells) in which bubbles are connected. By making the surface urethane have open cells, a large amount of toner can enter the supply roller 20. In this embodiment, the electric resistance of the supply roller 20 is 1 × 10 ⁹ (Ω). The method for measuring the electrical resistance of the supply roller 20 is as follows. The supply roller 20 is brought into contact with an aluminum sleeve having a diameter of 30 mm so that the penetration amount is 1.5 mm. By rotating the aluminum sleeve, the supply roller 2 is driven to rotate relative to the aluminum sleeve at 30 rpm. Then, a DC voltage of −50 V is applied to the aluminum sleeve. At that time, a resistance element of 10 kΩ is provided on the ground side, the current is calculated by measuring the voltage at both ends, and the electric resistance of the supply roller 20 is calculated. The surface cell diameter of the supply roller 20 is preferably about 50 μm to 1000 μm. Here, the cell diameter means the average diameter of the foamed cells having an arbitrary cross section. First, the area of the foamed cell that is the maximum is measured from the enlarged image of the arbitrary cross section, and the maximum cell diameter is converted from this area by converting the equivalent circle diameter. Get. And after deleting the foam cell which is 1/2 or less of this maximum cell diameter as noise, it points out the average value of each cell diameter converted similarly from the remaining individual cell area.

3. Toner Flow Next, the toner flow in the developing chamber 15 will be described with reference to FIGS. FIG. 3 is an enlarged schematic cross-sectional view showing the inside of the developing chamber 15 and shows the movement of the toner 80 conveyed from the storage chamber 18 toward the supply roller 20 by the conveying member 22.

  The toner stored in the storage chamber 18 is splashed by the transport member 22 in a track indicated by an arrow G in the drawing. Most of the toner is a first region in the developing chamber 15 above the supply roller 20 and above the developing roller 17 and the supply roller 20 (that is, above the nip portion N). It is supplied to the reservoir 15a. The toner supplied to the first storage portion 15a is conveyed to just before the nip portion N between the developing roller 17 and the supply roller 20 by the rotation of the supply roller 20 in the direction of arrow E in the drawing. The supply roller 20 is compressed and deformed immediately before the nip portion N with the developing roller 17, and the toner remaining on the surface and inside of the supply roller 20 due to the deformation is discharged in the direction of arrow U in the figure. The discharged toner is accommodated (stored) in the first reservoir 15a which is a region (space) above the developing roller 17 and the supply roller 20 inside the developing chamber 15 (that is, above the nip portion N). The Part of the toner stored in the first storage portion 15 a enters the nip portion N by the rotation of the developing roller 17 and the supply roller 20. The toner that has entered the nip portion N is given a charge by rubbing between the developing roller 17 and the supply roller 20. After the charged toner passes through the nip portion N, it is electrostatically attracted to the developing roller 17 by the charge. In this way, the toner is supplied from the supply roller 20 to the developing roller 17. A part of the toner supplied to the developing roller 17 is regulated by the developing blade 21 and frictionally charged. As a result, a toner coat having a desired layer thickness is formed on the developing roller 17.

  Further, the toner regulated by the developing blade 21 and not carried on the developing roller 17 falls due to gravity. The toner is stored (stored) in the second storage portion 15b which is an area (space) below the developing roller 17 and the supply roller 20 inside the developing chamber 15 (that is, below the nip portion N). . The supply roller 20 is released from the pressure contact state with the developing roller 17 at the moment when it passes through the nip portion N. At this time, since the supply roller 20 has the foam layer 20b on the surface layer, the toner present in the second storage portion 15b can be sucked into the inside. The toner held on the supply roller 20 is conveyed upstream of the nip portion N in the rotation direction of the supply roller 20, and is stored (stored) in the first storage portion 15a as described above. Note that a part of the toner in the second storage portion 15 b is directed toward the opening 30 a provided in the partition member 30 that separates the developing chamber 15 and the storage chamber 18 by the rotation of the supply roller 20. Be transported. And it returns to the storage chamber 18 through the opening 30a.

  Here, FIG. 4 is a schematic cross-sectional view showing the flow of toner in the developing chamber 15 in the conventional configuration described in Patent Document 1 (Comparative Example 1 described later). The configuration shown in FIG. 4 is different from the configuration of the present embodiment in that a holding auxiliary member 88 described later in detail is not provided. According to the study by the present inventors, in the conventional configuration shown in FIG. 4, when the rotation speed of the supply roller 20 is increased, it becomes difficult for the supply roller 20 to stably suck and hold the toner. I found out.

  FIG. 5 shows the relationship between the rotation speed of the supply roller 20 and the toner holding amount of the supply roller 20 in the configuration shown in FIG. As shown in FIG. 5, in the configuration shown in FIG. 4, the amount of toner that can be held by the supply roller 20 tends to decrease as the rotational speed of the supply roller 20 increases. This is considered due to the following reasons. That is, as the rotation speed of the supply roller 20 increases, the wind speed in the direction of arrow F in FIG. 4 (the direction going downward from the nip portion N) in the second reservoir 15b of the developing chamber 15 cannot be ignored. This is considered to be due to toner blow-out from the supply roller 20 when the supply roller 20 is released from the pressure contact state with the developing roller 17. As a result, the toner existing on the downstream side of the nip portion N in the rotation direction of the supply roller 20 is scattered in the arrow F direction, and it is difficult for the supply roller 20 to stably suck in the surrounding toner. Become.

  For this phenomenon, the toner supply amount to the vicinity of the supply member is increased by increasing the rotation speed of the conveyance member that pumps the toner from the storage unit or increasing the number of conveyance units (sheets, etc.) of the conveyance member. It is possible. However, in such a case, the driving torque of the developing device increases, leading to an increase in power consumption of the image forming apparatus, for example, a driving motor having a high torque performance is required for the apparatus main body.

  Therefore, in the present embodiment, as shown in FIG. 3, the second storage portion that is a region (space) below the developing roller 17 and the supply roller 20 inside the developing chamber 15 (that is, below the nip portion N). A holding auxiliary member 88, which is a rotatable rotating member, is disposed in 15b. That is, in the present embodiment, the holding auxiliary member 88 that moves the toner in the second storage portion toward the nip portion N is located downstream of the nip portion N in the rotation direction of the supply roller 20 in the developing chamber 15. Deploy.

  In the present embodiment, the holding auxiliary member 88 includes a rotation shaft (support) 88a and a flexible sheet member 88b that is attached to the rotation shaft 88a and rotates around the rotation shaft 88a. The Typically, the rotation center of the rotation shaft 88a is located between a vertical line passing through the rotation center of the supply roller 20 and a vertical line passing through the rotation center of the developing roller 17, and in this embodiment, in particular, the nip portion N. Located almost directly below. The rotation shaft 88a is arranged to face each other with a predetermined interval (distance) between the supply roller 20 and the developing roller 17. The rotation axis direction of the rotation shaft 88a is substantially parallel to the rotation axis direction of the supply roller 20 and the developing roller 17, and the rotation shaft 88a is a supply roller in substantially the entire rotation axis direction of each of the supply roller 20 and the development roller 17. 20, facing the developing roller 17. In the present embodiment, the rotating shaft 88a has a cylindrical shape with an outer diameter of 3 mm. The sheet member 88b is a continuous sheet (plate-shaped member) extending over substantially the entire region of the rotation axis 88a in the rotation axis direction. The sheet member 88b is attached to the rotation shaft 88a at one end in a direction (rotational radius direction) substantially orthogonal to the rotation axis direction of the rotation shaft 88a. In the present embodiment, eight sheet members 88b are provided in the circumferential direction of the rotating shaft 88a, and each sheet member 88b is arranged with a 45 ° phase shift from the adjacent sheet member 88b. In the present embodiment, the material of the sheet member 88b is a polycarbonate (PC) film, the free length of the sheet member 88b is 3 mm, and the thickness of the sheet member 88b is 150 μm. In the present embodiment, the holding assisting member 88 is disposed so that the sheet member 88 b does not come into contact with the supply roller 20 and the developing roller 17 when rotating and stopping.

  The holding assisting member 88 is rotationally driven in the direction indicated by the arrow H (clockwise) in the figure by transmitting a driving force to the rotating shaft 88a. That is, in the present embodiment, the rotation direction of the holding auxiliary member 88 is a counter direction with respect to the rotation direction of the supply roller 20, and the holding auxiliary member 88 and the supply roller 20 are moved in opposite directions at the opposing portions. Rotate to. In the present embodiment, the rotation speed of the holding auxiliary member 88 is set to be approximately equal to the rotation speed of the supply roller 20.

  A rotation shaft 88a of the holding auxiliary member 88 is connected to a drive gear (not shown) of the developing unit 4, and is rotationally driven by a drive motor provided in the apparatus main body 100A. Here, in the present embodiment, there is one drive input to the developing unit 4, and the developing roller 17, the supply roller 20, the conveying member 22, and the holding auxiliary member 88 are connected by a gear (not shown). Rotation is driven synchronously during image formation. Thereby, the conveyance member 22 supplies toner while the supply roller 20 is driven to rotate, and toner circulation between the developing chamber 15 and the storage chamber 18 can be promoted. Further, the holding assisting member 88 rotates while the supply roller 20 is driven to rotate, thereby assisting the toner holding by the supply roller 20.

  As described above, the holding auxiliary member 88 is disposed downstream of the nip portion N in the rotation direction of the supply roller 20, thereby changing the direction of toner flow indicated by the arrow F in the drawing, and sucking the toner by the supply roller 20. Can be promoted. As a result, even if the rotation speed of the supply roller 20 increases, the toner holding amount of the supply roller 20 is suppressed from decreasing, and as a result, the supply of toner to the nip portion N by the supply roller 20 is stabilized. Can be done. That is, as described above, the rotation speed of the supply roller 20 may be increased in order to cope with an increase in the image forming speed. In this case, the increase in the wind pressure blown from the supply roller 20 on the downstream side of the nip portion N in the rotation direction of the supply roller 20 reduces the toner holding amount of the supply roller 20 and the toner supply amount to the developing roller 17. Easy situation. Even in such a situation, by arranging the holding auxiliary member 88 on the downstream side of the nip portion N in the rotation direction of the supply roller 20, the toner pumped from the storage portion 18 a to the vicinity of the supply roller 20 can be efficiently supplied. It can be held by the roller 20. Therefore, according to the present embodiment, toner is stably supplied to the nip portion N by the supply roller 20 with a simple configuration while suppressing an increase in power consumption for pumping up the toner from the storage portion 18a. be able to.

  In the configuration of the present embodiment, the thickness of the sheet member 88b is preferably 100 μm to 250 μm, but is not limited thereto. It is sufficient that the pressure of the toner blown out from the nip portion N can be sufficiently tolerated and the holding of the toner by the supply roller 20 can be sufficiently assisted. In the configuration of the present embodiment, it is preferable that the rotation direction of the holding auxiliary member 88 is a counter direction with respect to the rotation direction of the supply roller 20. The present invention is not limited to the embodiment. Holding auxiliary member so that the toner can be stably conveyed to a region (portion near the outlet of the nip portion N) where the toner is sucked by the supply roller 20 on the downstream side of the nip portion N in the rotation direction of the supply roller 20 It is possible to set as appropriate according to the configuration of 88 or the like.

  In the present embodiment, the holding auxiliary member 88 has a configuration in which a sheet is attached to the rotating shaft, but the present invention is not limited to this. For example, as the holding auxiliary member 88, a rotatable roller having a foam (porous member) on the surface, similar to the supply roller 20, may be used.

4). Evaluation Experiment Next, in order to confirm the effect of the present embodiment, the following experiment was performed on Example 1 having the above configuration according to the present embodiment and Comparative Example 1 having the following configuration.

<Comparative Example 1>
FIG. 4 is an enlarged schematic cross-sectional view showing the inside of the developing chamber 15 in the developing unit 4 of Comparative Example 1. In Comparative Example 1, the developing unit 4 is not provided with the holding auxiliary member 88. Except that the holding auxiliary member 88 is not provided, the configurations and operations of the developing unit 4, the process cartridge 7, and the image forming apparatus 100 of Comparative Example 1 are the same as those of the first embodiment. In Comparative Example 1 as well, elements having the same or corresponding functions and configurations as those in Example 1 are denoted by the same reference numerals.

<Experiment details>
As an evaluation of the density stability of a solid image, the amount of decrease in the image density when high printing (solid image) was continuously performed was measured. Evaluation is made by allowing the image forming apparatus 100 to stand in a low-temperature and low-humidity environment (temperature: 15.0 ° C., humidity: 10% Rh) for one day, and then adapting to the environment. This was done after printing 1000 sheets. Specifically, ten solid images are continuously output as evaluation images, and the density difference between the leading and trailing edges of the tenth solid image in the transport direction is measured using a spectrodensitometer 500 made by X-Rite. It was evaluated with. The printing of 1000 sheets and the output of the evaluation image were performed in a single color (black). The same experiment was performed by changing the process speed of the image forming apparatus 100. The process speed was changed to four levels of 330 mm / sec, 250 mm / sec, 200 mm / sec, and 100 mm / sec.

  Here, the process speed of the image forming apparatus 100 is represented by the peripheral speed of the photosensitive drum 1. In the configuration of this embodiment, the peripheral speed of the photosensitive drum 1 and the peripheral speed of the developing roller 17 are substantially constant. The ratio between the rotation speed of the developing roller 17 and the rotation speed of the supply roller 20 (in this embodiment, the rotation speed of the supply roller 20 is twice the rotation speed of the development roller 17) is constant regardless of the process speed. Was set as follows. In addition, the rotation speed of the supply roller 20 and the rotation speed of the holding auxiliary member 88 are set to be substantially equal regardless of the process speed.

◯: The density difference between the leading edge and the trailing edge of the paper in a solid black image is less than 0.1. Δ: The density difference between the leading edge and the trailing edge of the paper in a solid black image is less than 0.1 to 0.3. In solid black images, the density difference between the leading edge and the trailing edge of the paper is 0.3 or more

<Experimental result>
The evaluation results of each example are shown in Table 1 below.

  In Comparative Example 1, the density stability of the solid image decreased as the process speed increased. This is considered to be because the toner holding amount of the supply roller 20 on the downstream side of the nip portion N in the rotation direction of the supply roller 20 is decreased as the process speed is increased.

  On the other hand, in Example 1, it was possible to output a stable solid image regardless of the process speed. This is presumably because the toner holding amount of the supply roller 20 does not decrease even when the process speed increases due to the arrangement of the holding auxiliary member 88.

  As described above, according to this embodiment, the holding auxiliary member 88 is disposed on the downstream side of the nip portion N in the rotation direction of the supply roller 20, that is, in the vicinity of the region where the toner is sucked by the supply roller 20. Then, the toner is stably conveyed to an area where the toner is sucked by the supply roller 20 on the downstream side of the nip portion N in the rotation direction of the supply roller 20. As a result, even if the rotation speed of the supply roller 20 increases, the toner holding amount of the supply roller 20 is suppressed from decreasing, and as a result, the supply of toner to the nip portion N by the supply roller 20 is stabilized. Can be done.

  As described above, according to the present embodiment, the developer can be stably supplied from the supply roller 20 to the developing roller 17 in the configuration in which the toner containing portion 18 a is disposed below the supply roller 20. .

[Second Embodiment]
Next, a second embodiment of the present invention will be described. The basic configuration and operation of the developing device, process cartridge, and image forming apparatus of the present embodiment are the same as those of the first embodiment. Accordingly, in this embodiment, elements having the same or corresponding functions and configurations as those in the first embodiment are denoted by the same reference numerals, and detailed description thereof is omitted.

1. Configuration of the Present Embodiment FIG. 6 is a schematic cross-sectional view showing the inside of the developing chamber 15 in the developing unit 4 of the present embodiment in an enlarged manner. In the present embodiment, the supply roller 20 and the developing roller 17 are rotationally driven so that the surfaces of the supply roller 20 and the developing roller 17 move in opposite directions at the nip portion N, respectively. In this embodiment, the supply roller 20 is rotationally driven so that the surface thereof moves from below to above in the nip portion N (in the direction of arrow J), and the developing roller 17 has its surface in the nip portion N from above to below. It is rotationally driven so as to move toward (arrow D direction). That is, the rotation direction of the developing roller 17 is the same as that of the first embodiment, but the rotation direction of the supply roller 20 is different from that of the first embodiment.

  Further, in the present embodiment, the stirring member 25 is provided in the second storage portion 15b which is a region (space) below the developing roller 17 and the supply roller 20 inside the developing chamber 15 (that is, below the nip portion N). Is arranged. In other words, in the present embodiment, the stirring member 25 that stirs the developer in the second storage unit is disposed in the developing chamber 15 on the upstream side of the nip portion N in the rotation direction of the supply roller 20. The stirring member 25 includes a stirring support shaft 25a and a stirring portion 25a attached to the stirring support shaft 25a, and is disposed to face the supply roller 20. The agitation support shaft 25a has a crank shape in which both end portions in the longitudinal direction are rotatably supported by the developing device frame 16, and a central portion in the longitudinal direction is located outside the rotation radius direction of the rotation center of the agitation support shaft 25a. Have Typically, the rotation center of the stirring support shaft 25a is located between a vertical line passing through the rotation center of the supply roller 20 and a vertical line passing through the rotation center of the developing roller 17, and in this embodiment, in particular, the nip portion N. Located almost directly below. The stirring unit 25b is a continuous sheet (plate-like member) that extends over substantially the entire region of the stirring support shaft 25a in the rotation axis direction. In the stirring unit 25b, one end portion in a direction (rotational radial direction) substantially orthogonal to the rotation axis direction of the stirring support shaft 25a is eccentric with respect to a central portion in the longitudinal direction of the stirring support shaft 25a (the rotation center of the stirring support shaft 25a). Position) is rotatably connected. Thereby, the stirring part 25b rocks in conjunction with the rotation of the stirring support shaft 25a. In the present embodiment, the stirring support shaft 25a is located on the downstream side of the stirring unit 25b in the rotation direction of the supply roller 20. Thereby, the movement of the stirring unit 25b can be increased on the downstream side of the upstream side in the rotation direction of the supply roller 20.

  Further, in the present embodiment, the holding auxiliary member is placed in the first storage portion 15a that is a region (space) above the developing roller 17 and the supply roller 20 inside the developing chamber 15 (that is, above the nip portion N). 88 is arranged. That is, in the present embodiment, the holding auxiliary member 88 that moves the toner in the first storage portion toward the nip portion N is located downstream of the nip portion N in the rotation direction of the supply roller 20 in the developing chamber 15. Has been placed. The configuration, arrangement (arrangement relationship with respect to the developing roller 17 and the supply roller 20), rotation direction (rotation direction with respect to the rotation direction of the supply roller 20), and rotation speed of the holding auxiliary member 88 are the same as those in the first embodiment.

2. Toner Flow Next, the toner flow in the developing chamber 15 in the present embodiment will be described with reference to FIG.

  The toner stored in the storage chamber 18 is splashed by the transport member 22 in a track indicated by an arrow G in the drawing. Most of the toner is a first region in the developing chamber 15 above the supply roller 20 and above the developing roller 17 and the supply roller 20 (that is, above the nip portion N). It is supplied to the reservoir 15a. In the present embodiment, the first storage portion 15 a is located on the downstream side of the nip portion N in the rotation direction of the supply roller 20. The supply roller 20 is released from the pressure contact state with the developing roller 17 at the moment when it passes through the nip portion N. At this time, since the supply roller 20 has the foam layer 20b on the surface layer, the toner present in the first storage portion 15a can be sucked into the inside.

  Further, in the present embodiment, the supply roller 20 rotates in a direction in which the surface moves from the upper side to the lower side at the portion facing the opening 30a (see FIG. 2) as indicated by the arrow J direction in the drawing. That is, the supply roller 20 rotates so as to take in the toner supplied to the developing chamber 15 from the opening 30 a downward along the partition member 30. As a result, the supply roller 20 supplies the toner supplied to the developing chamber 15 together with the toner held therein, below the developing sleeve 17 and the supply roller 20 inside the developing chamber 15 (that is, below the nip portion N). It conveys toward the 2nd storage part 15b which is an area | region (space). A stirring member 25 is disposed in the second reservoir 15b. As the stirring support shaft 25a of the stirring member 25 rotates in the direction of the arrow K in the figure, the toner present in the second storage portion 15b is pressed against the supply roller 20 by the stirring portion 25b of the stirring member 25. Thereby, the toner supply amount to the supply roller 20 can be increased, and the toner supply amount to the nip portion N can be increased.

  The toner conveyed to the nip portion N by the rotation of the supply roller 20 is given an electric charge by the rubbing between the developing roller 17 and the supply roller 20. A part of the charged toner is electrostatically attracted to the developing roller 17 by the charge. In this way, the toner is supplied from the supply roller 20 to the developing roller 17. A part of the toner supplied to the developing roller 17 is regulated by the developing blade 21 and frictionally charged. As a result, a toner coat having a desired layer thickness is formed on the developing roller 17.

  Further, the toner regulated by the developing blade 21 and not carried on the developing roller 17 falls due to gravity and is stored (stored) in the second storage unit 15b. Further, the supply roller 20 is compressed and deformed immediately before the nip portion N with the developing roller 17, and a part of the toner accumulated on the surface and inside of the supply roller 20 due to the deformation is discharged. The discharged toner is also stored (stored) in the second storage portion 15b.

3. Evaluation Experiment Next, in order to confirm the effect of the present embodiment, the same experiment as that described in the first embodiment is performed on Example 2 having the above configuration according to the present embodiment and Comparative Example 2 having the following configuration. Went.

<Comparative example 2>
FIG. 7 is an enlarged schematic cross-sectional view showing the inside of the developing chamber 15 in the developing unit 4 of Comparative Example 2. In Comparative Example 2, the holding unit 88 is not provided in the developing unit 4. Except that the holding assisting member 88 is not provided, the configurations and operations of the developing unit 4, the process cartridge 7, and the image forming apparatus 100 of Comparative Example 1 are the same as those of Example 2. In Comparative Example 2, elements having the same or corresponding functions and configurations as those in Example 2 are denoted by the same reference numerals.

<Experiment details>
The contents of the evaluation experiment are the same as those described in the first embodiment.

<Experimental result>
The evaluation results of each example are shown in Table 1 below.

  In Comparative Example 1, the density stability of the solid image decreased as the process speed increased. In Comparative Example 2, it was found that the density stability of the solid image tends to be lower than that of Comparative Example 1 described above as the process speed increases. This is considered due to the following reasons. That is, the toner in the first storage portion 15a in Comparative Example 2 is in the direction of arrow F (from the nip portion N in the figure) as the process speed increases, compared with the toner in the second storage portion 15b in Comparative Example 1. It tends to be scattered in the upward direction). Therefore, in Comparative Example 2, it is considered that the supply roller 20 is less likely to contain toner than in Comparative Example 1.

  On the other hand, in the second embodiment, since the holding auxiliary member 88 is arranged, it is possible to output a stable solid image regardless of the process speed, as in the first embodiment.

  As described above, according to the present embodiment, even in a configuration in which the toner holding amount of the supply roller 20 is likely to be reduced due to an increase in the rotation speed of the supply roller 20, the supply roller 20 is similar to the first embodiment. The developer can be stably supplied to the developing roller 17.

[Third Embodiment]
Next, a third embodiment of the present invention will be described. The basic configurations and operations of the developing device, process cartridge, and image forming apparatus of the present embodiment are the same as those of the first and second embodiments. Accordingly, in this embodiment, elements having the same or corresponding functions and configurations as those in the first and second embodiments are denoted by the same reference numerals, and detailed description thereof is omitted.

1. Configuration of the Present Embodiment FIG. 8 is an enlarged schematic cross-sectional view showing the vicinity of the developing roller 17 and the supply roller 20 in the developing unit 4 of the present embodiment. The developing unit 4 of the present embodiment has a configuration substantially similar to that of the developing unit 4 of the second embodiment. However, as will be described below, the partition member 30 and the stirring member 25 are not provided, and the storage member 99 is provided. Is different from the developing unit 4 of the second embodiment.

  In other words, in the case where the developer is supplied to the developer carrier, etc. against gravity, in order to improve the toner circulation between the vicinity of the developer carrier and the toner container, the developer chamber and the container are accommodated. The structure which does not provide the partition member 30 which separates between chambers is desirable. In particular, it is desirable that a partition member for separating the developing chamber and the storage chamber is not provided below the supply member, that is, below the nip portion between the supply member and the developer carrier. In other words, it is desirable that a member is not provided to block the developer that is no longer carried by the developer carrying member and that has dropped from the developer carrying member from moving to the storage unit.

  Therefore, in the present embodiment, the developing unit 4 is configured such that the partition member 30 that separates the developing chamber 15 and the storage chamber 18 in the second embodiment is not provided. In other words, in the present embodiment, the developing unit 4 is formed with the toner containing portion 18 a substantially below the one container constituted by the developing frame 16. The toner transported from the container 18a toward the supply roller 20 in the same manner as in the second embodiment is stored in the first storage unit 15a. On the other hand, in the area (space) below the supply roller 20 and the developing roller 17, the toner that has been mainly regulated by the developing blade 21 and dropped from the developing roller 17 is returned to the accommodating portion 18 a without being blocked by the partition member. Thus, in this embodiment, there is no stirring member 25 in the 2nd storage part 15b and the 2nd storage part 15b.

  On the other hand, in this embodiment, the storage member 99 is disposed above the nip portion N. In particular, in this embodiment, the storage member 99 is disposed adjacent to the supply roller 20 with a predetermined interval (distance) between the lower end of the storage member 99 and the upper end of the supply roller 20. The storage member 99 may be brought into contact with the supply roller 20. In the present embodiment, the length of the storage member 99 in the longitudinal direction (the direction of the rotation axis of the developing roller 17 and the supply roller 20) extends over the entire length between the inner walls at both ends of the developing frame 16 in the same direction. However, the length of the storage member 99 in the longitudinal direction may be shorter than the length between the inner walls. In this case, it is desirable to arrange the storage member 99 in a range including the central portion between the inner walls. Further, the upper end of the storage member 99 does not reach the inner wall of the upper part of the developing device frame 16, and the toner conveyed by the conveyance member 22 exceeds the upper end of the storage member 99 and is supplied above the nip portion N. It is possible to be done. In the present embodiment, a plastic plate is used as the storage member 99. As described above, the storage member 99 is disposed in proximity to or in contact with the supply roller 20 on the downstream side of the nip portion N in the rotation direction of the supply roller 20. The storage member 99 blocks at least a part of the movement of the toner in the first storage portion in the rotation direction of the supply roller 20. The storage member 99 can increase the amount of toner stored in the first storage unit 15a as compared with the case where the storage member 99 is not provided. The material and shape of the storage member 99 are not limited to those of the present embodiment, and may be any configuration that allows toner to accumulate in the first storage portion 15a.

  And in this embodiment, the holding auxiliary member 88 is arrange | positioned in the 1st storage part 15a similarly to 2nd Embodiment. The configuration, rotation direction, and rotation speed of the holding auxiliary member 88 are the same as those in the second embodiment.

2. Evaluation Experiment Next, in order to confirm the effect of the present embodiment, the same experiment as that described in the first embodiment is performed on Example 3 having the above configuration according to the present embodiment and Comparative Example 3 having the following configuration. Went.

<Comparative Example 3>
FIG. 9 is a schematic cross-sectional view showing the vicinity of the developing roller 17 and the supply roller 20 in the developing unit 4 of Comparative Example 3 in an enlarged manner. In Comparative Example 3, the developing unit 4 is not provided with the holding auxiliary member 88. Except that the holding auxiliary member 88 is not provided, the configurations and operations of the developing unit 4, the process cartridge 7, and the image forming apparatus 100 of Comparative Example 3 are the same as those of Example 3. In Comparative Example 3 as well, elements having the same or corresponding functions and configurations as those in Example 3 are denoted by the same reference numerals.

<Experiment details>
The contents of the evaluation experiment are the same as those described in the first embodiment.

<Experimental result>
The evaluation results of each example are shown in Table 1 below.

  In Comparative Example 1, the density stability of the solid image decreased as the process speed increased. In Comparative Example 3, it was found that the density stability of the solid image tends to be lower than that of Comparative Example 1 and Comparative Example 2 described above as the process speed increases. This is considered due to the following reasons. That is, the toner in the first storage portion 15a in Comparative Example 3 is in the direction of arrow F (from the nip portion N in the figure) as the process speed increases, compared with the toner in the second storage portion 15b in Comparative Example 1. It tends to be scattered in the upward direction). Therefore, in Comparative Example 3, it is considered that the supply roller 20 is less likely to contain toner than in Comparative Example 1. In Comparative Example 3, there is no second reservoir 15b, and the surface area of the supply roller 20 that contacts the toner is significantly reduced compared to Comparative Example 2. For this reason, it is considered that the decrease in the amount of toner transported to the nip portion N due to the decrease in the toner holding amount in the first storage portion 15a becomes more significant than in the second comparative example.

  On the other hand, in the third embodiment, since the holding auxiliary member 88 is arranged, it is possible to output a stable solid image regardless of the process speed, as in the first and second embodiments.

  As described above, according to the present embodiment, even in a configuration in which the toner holding amount of the supply roller 20 is likely to be reduced due to an increase in the rotation speed of the supply roller 20, the supply roller 20 is similar to the first embodiment. The developer can be stably supplied to the developing roller 17.

[Others]
As mentioned above, although this invention was demonstrated according to specific embodiment, this invention is not limited to the above-mentioned embodiment.

  In the above-described embodiment, an image forming apparatus capable of forming a color image is illustrated. However, the present invention is not limited to this, and the same effect can be obtained even in an image forming apparatus capable of forming a monochrome image. Can be obtained.

  In the above-described embodiment, the printer is exemplified as the image forming apparatus, but the present invention is not limited to this. For example, the same effect can be obtained with other image forming apparatuses such as a copying machine and a facsimile machine, or other image forming apparatuses such as a multifunction machine combining these functions. The same effect can be obtained even in an image forming apparatus that uses a recording material carrier and sequentially superimposes and transfers the toner images of the respective colors onto the recording material carried on the recording material carrier.

1 Photosensitive drum 4 Developing unit (developing device)
7 Process Cartridge 13 Photosensitive Unit 15 Developing Chamber 17 Developing Roller 18 Storage Chamber 20 Supply Roller 22 Conveying Member 88 Holding Aid Member 99 Storage Member 100 Image Forming Apparatus

Claims (18)

A developing device used in an image forming apparatus,
A developer carrying member that carries and rotates the developer and develops the latent image with the developer;
A supply member that contacts the developer carrier to form a nip portion and rotates to supply the developer to the developer carrier;
An accommodating portion that is disposed below the supply member and accommodates the developer;
A conveying member that is provided in the accommodating portion and conveys the developer accommodated in the accommodating portion toward the supply member;
A rotatable rotating member that is provided downstream of the nip portion in the rotation direction of the supply member and moves the developer toward the nip portion;
A developing device comprising: A storage unit for storing the developer supplied to the supply member;
The supply member rotates so that the surface of the supply member moves downward in the nip portion,
The developing device according to claim 1, wherein the rotating member is disposed in the storage portion provided below the nip portion so as to face the supply member.   The developing device according to claim 2, wherein the supply member and the developer carrying member rotate so that the respective surfaces thereof move in the same direction at the nip portion. A developing chamber including the developer carrier, the supply member, and the rotating member, and having the storage portion formed therein;
A storage chamber disposed below the development chamber and having the storage portion formed therein;
A partition member provided with an opening through which the developer that is communicated with the developing chamber and communicated by the conveying member passes.
The developing device according to claim 2, wherein the developing device comprises: A storage unit for storing the developer supplied to the supply member;
The supply member rotates so that the surface of the supply member moves upward in the nip portion,
The developing device according to claim 1, wherein the rotating member is disposed in the storage portion provided above the nip portion so as to face the supply member.   The developing device according to claim 5, wherein the supply member and the developer carrying member rotate so that the surfaces of the supply member and the developer carrying member move in opposite directions in the nip portion. A developing chamber including the developer carrier, the supply member, and the rotating member, and having the storage portion formed therein;
A storage chamber disposed below the development chamber and having the storage portion formed therein;
A partition member provided with an opening through which the developer that is communicated with the developing chamber and communicated by the conveying member passes.
The developing device according to claim 5, wherein the developing device comprises: Another reservoir provided on the upstream side of the nip portion in the rotation direction of the supply member inside the developing chamber, in which the developer that is no longer carried by the developer carrier is stored;
An agitation member that is disposed opposite to the supply member in the another reservoir and agitates the developer in the another reservoir;
The developing device according to claim 7, further comprising:   7. The developing device according to claim 5, wherein the developer no longer carried on the developer carrying member falls and moves to the housing portion. 8.   A storage member disposed near or in contact with the supply member on the downstream side of the nip portion in the rotation direction of the supply member and blocking at least a part of the movement of the developer in the storage portion in the rotation direction of the supply member. The developing device according to claim 9, further comprising:   The developing device according to claim 1, wherein the supply member includes a foam on a surface thereof.   The developing device according to claim 1, wherein the rotating member includes a rotating shaft and a sheet that is attached to the rotating shaft and rotates around the rotating shaft.   The developing device according to claim 1, wherein the rotating member includes a foam on a surface thereof.   The developing device according to claim 1, wherein the supply member and the rotation member rotate so that each of the supply member and the rotation member moves in opposite directions in the facing portion. An image carrier on which a latent image is formed;
A developing device according to any one of claims 1 to 14,
Have
A process cartridge that can be attached to and detached from the main body of the image forming apparatus. An image carrier on which a latent image is formed;
A developing device according to any one of claims 1 to 14,
Have
An image forming apparatus for forming an image on a recording material.   The image forming apparatus according to claim 16, further comprising an intermediate transfer member that is disposed above the image carrier and onto which a developer image formed on the image carrier is transferred.   18. The image forming apparatus according to claim 16, further comprising an exposure device that is disposed below the image carrier and forms the latent image by exposing the image carrier.