JP2017066567A - Deodorant fabric - Google Patents

Deodorant fabric Download PDF

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JP2017066567A
JP2017066567A JP2015196389A JP2015196389A JP2017066567A JP 2017066567 A JP2017066567 A JP 2017066567A JP 2015196389 A JP2015196389 A JP 2015196389A JP 2015196389 A JP2015196389 A JP 2015196389A JP 2017066567 A JP2017066567 A JP 2017066567A
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yarn
coating layer
resin coating
woven fabric
fabric
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JP6560584B2 (en
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狩野 俊也
Toshiya Karino
俊也 狩野
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Hiraoka and Co Ltd
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  • Chemical Or Physical Treatment Of Fibers (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
  • Woven Fabrics (AREA)
  • Disinfection, Sterilisation Or Deodorisation Of Air (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a sheet-like fabric having odor reduction effect for reducing the whole concentration of odorous components, including a malodorous component in industrial environment, a VOC component and an odorous component in living environment with good balance as an interior material such as a film roof, an aerial film and a partition, and deodorization property for reducing it to human sensing limitation concentration with time and sound absorbency, and incombustibility if needed.SOLUTION: In a sheet-like fabric containing yarn (A) having an acidic odor absorptive resin coating layer on an outermost layer and yarn (B) having a basic odor absorptive resin coating layer on an outermost layer in a textile element with number ratio of 2:1 to 1:2, the acidic odor absorptive resin coating layer of the yarn (A) contains one or more basic solid particle selected from a [zinc oxide/alumina]composite and a [magnesium oxide/alumina]composite and the basic odor absorptive resin coating layer of the yarn (B) contains one or more acidic solid particle selected from a [silicon oxide/alumina]composite and a [titanium oxide/alumina]composite.SELECTED DRAWING: Figure 1

Description

本発明は臭気吸着による減臭効果を有するシート状織物に関し、詳しくは、屋内競技場施設、体育館、屋内プール、イベントホール、公会堂、冠婚葬祭式場、駅舎、空港、ショッピングモールなどの天井に設置される天井面積構成膜材(膜天井)、天井付帯物(空中膜)、懸垂幕、横断幕として、また食品工場、化学品工場、畜産農業施設、水産施設、ゴミ処理施設などにおける、空間仕切り、壁掛け、敷物、空中膜として、さらに住居関連では日除けテント、ブラインド、タペストリー、押入・下駄箱用、トイレマット・タペストリー、キッチンマットなど、各種用途環境における悪臭成分、及びVOC成分などの臭気成分全般に対してバランス良く濃度を効果的に減少させる減臭効果、及び経時的に人間の感知限界濃度に低減する消臭効果を発現し、用途によって吸音性を発現可能な消臭性織物に関する。   The present invention relates to a sheet-like fabric having a deodorizing effect due to odor adsorption, and more specifically, installed on ceilings of indoor stadium facilities, gymnasiums, indoor pools, event halls, public halls, ceremonial occasions, station buildings, airports, shopping malls, etc. As a ceiling area component membrane material (membrane ceiling), ceiling accessories (aerial membrane), banners, banners, and in food factories, chemical factories, livestock farming facilities, fishery facilities, garbage disposal facilities, etc. For wall hangings, rugs, aerial membranes, and odorous components such as awning tents, blinds, tapestry, for indented / clogged boxes, toilet mats / tapestry, kitchen mats, etc. Deodorizing effect that effectively reduces the concentration in a well-balanced manner, and deodorizing effect that reduces to the human perception limit concentration over time Expressing relates deodorizing fabrics capable of expressing a sound absorbing property by the application.

先に本出願人は粗目織物と、粗目織物を被覆する熱可塑性樹脂層とで構成された、特定の充実率と単位表面積とを有する可撓性メッシュシートの熱可塑性樹脂層に、臭気分子に対して、物理的吸着性を有する無機多孔性物質、化学反応性を有する無機酸化・還元性物質、及び無機分解反応触媒物質などの臭気分子不活性化粒子を任意に用いることにより、体臭、ペット臭、調理臭、ゴミ臭、カビ臭などの生活臭全般を低減させる機能を付帯させたメッシュシート(特許文献1)を提案した。また特許文献2には、四大悪臭成分(アンモニア、トリメチルアミン、硫化水素、メチルカプタン)をはじめとする塩基性、硫黄系、酸性の各悪臭成分及び、アルデヒド化合物に対して消臭効果を発揮する消臭性繊維製品の製造方法として、(A)二酸化ケイ素と酸化亜鉛との複合物、(B)非晶質シリカ及び/又はシリカアルミナとフィロケイ酸塩及び/又はアルミニウムフィロケイ酸塩との複合物、(C)ポリヒドラジド化合物、並びに、(D)ポリカルボン酸及び/又はポリカルボン酸の塩を含有する分散液を、繊維素材に付与する方法が開示されている。これら特許文献1及び2では多種類の臭気分子に対応させるためには、酸性の悪臭成分、塩基性の悪臭成分に相性の良い化学物質や吸着性物質などを複数併用することを必須とし、実施例の個別臭気毎の試験では各々好成績を示すものの、生活臭のような複合臭気に対する減臭効果や消臭効果の検証はなされていない。ところで特性の異なる化学物質や吸着性物質の併用種を多くするほど、これらの存在が互いに邪魔し合うことがある。例えば酸性の悪臭成分に結合した化学物質が先に存在すると、塩基性の悪臭成分に結合する化学物質の作用を鈍くすることで塩基性の悪臭成分の除去を不十分なものとしたり、吸着した悪臭成分の放出を促したりするなど、他の消臭成分や吸着性物質の作用を阻害して、結果的に意図したような生活臭(複合臭)に対する減臭効果や消臭効果が持続して得られない実態が垣間見えている。そこで引用文献3では、複数種類の悪臭に対して1回のガス通過による消臭効果を高めるハニカム形フィルタとして、塩基性ガス吸着シートと酸性ガス吸着シートを接着配置した一体型シートから波形シートと平板シートを作り、波形シートと平板シートを交互に積層したハニカム構造が開示されているが、このハニカム構造は積層断面を利用面とすることから自ずと図5のような箱型となり、天井材、壁材、間仕切りなど、生活空間での使用は嵩張りが大きくスペースや外観に影響するなどの不自由なものである。   First, the applicant of the present invention applied the odor molecule to the thermoplastic resin layer of a flexible mesh sheet having a specific filling rate and unit surface area, which is composed of a coarse woven fabric and a thermoplastic resin layer covering the coarse woven fabric. On the other hand, by arbitrarily using odor molecule deactivating particles such as an inorganic porous material having physical adsorptivity, an inorganic oxidizing / reducing material having chemical reactivity, and an inorganic decomposition reaction catalytic material, body odor, pet The mesh sheet (patent document 1) which attached the function to reduce the whole life odors, such as an odor, cooking odor, garbage odor, and mold odor, was proposed. Patent Document 2 discloses a basic, sulfur-based and acidic malodorous component including four major malodorous components (ammonia, trimethylamine, hydrogen sulfide, and methylcaptan) and an odor eliminating effect that exerts a deodorizing effect on aldehyde compounds. As a method for producing odorous fiber products, (A) a composite of silicon dioxide and zinc oxide, (B) a composite of amorphous silica and / or silica alumina and phyllosilicate and / or aluminum phyllosilicate (C) A method of applying a dispersion containing a polyhydrazide compound and (D) a polycarboxylic acid and / or a salt of polycarboxylic acid to a fiber material is disclosed. In these Patent Documents 1 and 2, in order to cope with various types of odor molecules, it is essential to use a plurality of chemical substances or adsorbent substances that are compatible with acidic malodor components and basic malodor components. Although the tests for individual odors in the examples show good results, verification of the deodorizing effect and deodorizing effect on complex odors such as living odors has not been made. By the way, the more combined types of chemical substances and adsorptive substances with different characteristics, the more often they interfere with each other. For example, if there is a chemical substance bound to an acidic malodorous component first, the removal of the basic malodorous component will be insufficient or adsorbed by slowing the action of the chemical substance binding to the basic malodorous component. Inhibits the action of other deodorizing ingredients and adsorbents, such as promoting the release of malodorous ingredients, resulting in sustained deodorizing and deodorizing effects on the intended life odor (complex odor). There is a glimpse of the reality that cannot be obtained. Therefore, in Cited Document 3, as a honeycomb filter that enhances the deodorizing effect due to a single gas passage for a plurality of types of bad odors, the corrugated sheet is changed from an integrated sheet in which a basic gas adsorbing sheet and an acid gas adsorbing sheet are bonded and arranged. Although a honeycomb structure in which a flat sheet is made and corrugated sheets and flat sheets are alternately laminated is disclosed, this honeycomb structure naturally has a box shape as shown in FIG. Use in living spaces such as wall materials and partitions is inconvenient because it is bulky and affects the space and appearance.

特開2013−212238号公報JP 2013-212238 A 特開2006−336176号公報JP 2006-336176 A 特開2007−068912号公報JP 2007-068912 A

本発明は、膜天井、空中膜、間仕切りなどの内装材として、産業環境における悪臭成分、及びVOC成分、生活環境における臭気成分全般に対してバランス良く濃度を減少させる減臭効果、及び経時的に人間の感知限界濃度に低減する消臭性、かつ吸音性(必要に応じて不燃性)のシート状織物を提供しようとするものである。   The present invention is an interior material such as a membrane ceiling, an aerial membrane, a partition, etc., and a deodorizing effect that reduces the concentration in a well-balanced manner with respect to malodorous components in the industrial environment, VOC components, and general odorous components in the living environment, and over time An object of the present invention is to provide a sheet-like woven fabric having a deodorizing property and a sound absorbing property (non-combustible if necessary) that are reduced to a human perception limit concentration.

上記課題を解決するために、酸性臭吸着性樹脂被覆層を最外層に有する糸条(A)、及び塩基性臭吸着性樹脂被覆層を最外層に有する糸条(B)を特定比率の織編要素に含むシート状織物とすることで、産業環境における悪臭成分、及びVOC成分、産業環境における臭気成分全般に対してバランス良く濃度を減少させる減臭効果、及び経時的に人間の感知限界濃度に低減する消臭効果を発現可能であることを見出して本発明を完成するに至った。   In order to solve the above problems, a yarn (A) having an acidic odor adsorbing resin coating layer as an outermost layer and a yarn (B) having a basic odor adsorbing resin coating layer as an outermost layer are woven at a specific ratio. By using a sheet-like woven fabric included in the knitting element, it can reduce the concentration of malodorous and VOC components in the industrial environment and the overall odorous components in the industrial environment in a well-balanced manner. The present inventors have found that a deodorizing effect that can be reduced to a low level can be expressed, and have completed the present invention.

すなわち本発明の消臭性織物は、酸性臭吸着性樹脂被覆層を最外層に有する糸条(A)、及び塩基性臭吸着性樹脂被覆層を最外層に有する糸条(B)を2:1〜1:2の本数比率の織編要素に含むシート状織物であって、前記糸条(A)の酸性臭吸着性樹脂被覆層が、〔酸化亜鉛/アルミナ〕複合体、〔酸化マグネシウム/アルミナ〕複合体から選ばれた1種以上の塩基性固体粒子を含み、かつ前記糸条(B)の塩基性臭吸着性樹脂被覆層が、〔二酸化珪素/アルミナ〕複合体、〔酸化チタン/アルミナ〕複合体から選ばれた1種以上の酸性固体粒子を含むことが好ましい。これによって、硫化水素、メチルメルカプタン、酢酸、イソ吉草酸、ノネナールなどの酸性悪臭に対する減臭(消臭)効果を有する糸条(A)とアンモニア、トリメチルアミンなどの塩基性悪臭に対する減臭(消臭)効果を有する糸条(B)との併用により、各々の糸条が酸性悪臭と塩基性悪臭とを選択的に、互いに阻害し合うことなく不活性化する役割を担うことができ、〔酸化亜鉛/アルミナ〕複合体、〔酸化マグネシウム/アルミナ〕複合体などの塩基性固体粒子群と、〔二酸化珪素/アルミナ〕複合体、〔酸化チタン/アルミナ〕複合体などの酸性固体粒子群とが別個の糸条に分かれて存在し、それらが織組織として共存することで、酸性悪臭と塩基性悪臭の同時減臭(消臭)を阻害し合うという従来問題を解決し、産業環境における悪臭成分、及びVOC成分、産業環境における臭気成分全般に対してバランス良く濃度を減少させる減臭効果、及び経時的に人間の感知限界濃度に低減する消臭効果を発現可能とする。   That is, the deodorant fabric of the present invention has a yarn (A) having an acidic odor adsorbing resin coating layer as an outermost layer and a yarn (B) having a basic odor adsorbing resin coating layer as an outermost layer: A sheet-like woven fabric included in a woven or knitted element having a number ratio of 1 to 1: 2, wherein the acidic odor adsorbing resin coating layer of the yarn (A) comprises a [zinc oxide / alumina] composite, [magnesium oxide / Alumina] containing one or more basic solid particles selected from the composite, and the basic odor adsorbing resin coating layer of the yarn (B) is a [silicon dioxide / alumina] composite, [titanium oxide / Alumina] It is preferable to include one or more acidic solid particles selected from the composite. As a result, yarn (A) that has a deodorizing effect against acidic malodors such as hydrogen sulfide, methyl mercaptan, acetic acid, isovaleric acid, and nonenal, and deodorization (deodorization) against basic malodors such as ammonia and trimethylamine. ) By using together with the effective yarn (B), each yarn can play a role of selectively inactivating acid malodor and basic malodor without inhibiting each other, [oxidation Basic solid particles such as zinc / alumina composite and magnesium oxide / alumina composite are separated from acidic solid particles such as silicon dioxide / alumina composite and titanium oxide / alumina composite. In the industrial environment, the conventional problem of simultaneous deodorization (deodorization) of acidic and basic odors is solved by coexisting as a weaving structure. Malodorous components, and VOC components, reduced odor effect of reducing the well-balanced concentration against odorous general in the industrial environment, and over time and can express the deodorizing effect of reducing the sense limiting concentration of human.

本発明の消臭性織物は、前記酸性臭吸着性樹脂被覆層、及び塩基性臭吸着性樹脂被覆層の少なくとも一方が、ゼオライト粒子を含むことが好ましい。これによってシンナーやトルエンなどの有機溶剤、ホルムアルデヒドなどの揮発性化学物質臭などに対する吸着性も附帯するので、より臭気成分全般(VOC含む)に対して長期間バランス良く濃度を減少させる減臭効果、及び経時的に人間の感知限界濃度に引き下げる消臭効果を発現させることができる。   In the deodorant woven fabric of the present invention, it is preferable that at least one of the acidic odor adsorbing resin coating layer and the basic odor adsorbing resin coating layer contains zeolite particles. As a result, adsorbability to organic solvents such as thinner and toluene, volatile chemical odors such as formaldehyde, etc. is attached, so the odor reducing effect can be reduced in a well-balanced manner over a long period of time for all odor components (including VOC). In addition, a deodorizing effect that lowers the human perceived concentration over time can be exhibited.

本発明の消臭性織物は、前記酸性臭吸着性樹脂被覆層、及び塩基性臭吸着性樹脂被覆層が、さらにスメクタイト系粘土鉱物、合成スメクタイト、セリサイト、フッ素雲母、及び膨張黒鉛から選ばれた1種以上の層状無機化合物を含むことが好ましい。これによって火災時の火炎熱(模擬的にはコーンカロリーメーター試験:ASTM-E1354)により層状無機化合物が体積膨張することで、酸性臭吸着性樹脂被覆層、及び塩基性臭吸着性樹脂被覆層とを体積膨張させ、その結果、糸条(A)及び糸条(B)との径を太らせることで織物の空隙部を閉塞させ、空隙部からの火炎の突き抜けや有毒ガスの漏出を遮断させることで建築基準法に準じる不燃性を備えるシート状織物を得ることができる。   In the deodorant fabric of the present invention, the acidic odor adsorbing resin coating layer and the basic odor adsorbing resin coating layer are further selected from smectite clay minerals, synthetic smectites, sericites, fluoromica, and expanded graphite. It is also preferable to include one or more layered inorganic compounds. As a result, the layered inorganic compound undergoes volume expansion due to the flame heat at the time of fire (simulated cone calorimeter test: ASTM-E1354), so that the acidic odor adsorbing resin coating layer and the basic odor adsorbing resin coating layer Is expanded, and as a result, the gap between the yarn (A) and the yarn (B) is increased to close the gap of the fabric, thereby blocking the penetration of the flame from the gap and the leakage of toxic gas. Thus, it is possible to obtain a sheet-like woven fabric having incombustibility according to the Building Standard Law.

本発明の消臭性織物は、前記酸性臭吸着性樹脂被覆層、及び塩基性臭吸着性樹脂被覆層が、シクロヘキサンジカルボン酸ジアルキルエステル及びモリブデン化合物粒子を含む軟質塩化ビニル樹脂組成物で構成されることが好ましい。これによって塩化ビニル樹脂とモリブデン化合物粒子の作用により燃焼炭化物を強固とする残滓層(塩素−モリブデン複合酸化物)を形成することで、織物の空隙部からの火炎の突き抜けや有毒ガスの漏出などの遮断効果を長時間持続させることで建築基準法に準じる不燃性を備えるシート状織物とすることができる。また生活空間用途では、内分泌攪乱化学物質(環境ホルモン)の疑いのあるフタル酸エステル系可塑剤を使用せず、シクロヘキサンジカルボン酸ジアルキルエステル化合物を含有することで、特に乳幼児の経口摂取や経気摂取、母体から胎児への間接摂取によるホルモン作用異常のリスクを回避することができる。   In the deodorant fabric of the present invention, the acidic odor adsorbing resin coating layer and the basic odor adsorbing resin coating layer are composed of a soft vinyl chloride resin composition containing cyclohexanedicarboxylic acid dialkyl ester and molybdenum compound particles. It is preferable. By forming a residue layer (chlorine-molybdenum composite oxide) that hardens the combustion carbide by the action of the vinyl chloride resin and molybdenum compound particles, the penetration of the flame from the void of the fabric and the leakage of toxic gas, etc. By maintaining the blocking effect for a long time, a sheet-like woven fabric having incombustibility according to the Building Standard Law can be obtained. For living space use, it does not use phthalate plasticizers that are suspected of endocrine disrupting chemicals (environmental hormones), but contains cyclohexanedicarboxylic acid dialkyl ester compounds, so that it can be taken especially by oral and ingestion of infants. The risk of abnormal hormone action due to indirect intake from the mother to the fetus can be avoided.

本発明の消臭性織物は、前記酸性臭吸着性樹脂被覆層、及び塩基性臭吸着性樹脂被覆層が、気泡痕を1〜25体積%含むことが好ましい。これによって織物の表面積をより大きいものとする効果、及び通気度を高くする効果で、臭気分子の吸着及び捕集効率を向上させることを可能とする。   In the deodorant fabric of the present invention, it is preferable that the acidic odor adsorbing resin coating layer and the basic odor adsorbing resin coating layer contain 1 to 25% by volume of bubble marks. This makes it possible to improve the adsorption and collection efficiency of odor molecules by the effect of increasing the surface area of the fabric and the effect of increasing the air permeability.

本発明の消臭性織物は、前記織編要素が、1)経糸条群及び緯糸条群、または2)経糸条群及び左斜上・右斜上バイアス糸条群、または3)経糸条群、緯糸条群、及び左斜上・右斜上バイアス糸条群(四軸織物)で、かつ前記シート状織物が単層織物、二重織物、及び三重織物、から選ばれた何れか1種であることが好ましい。特に織編要素は三軸織物や四軸織物だと織物の表面積を大きくして臭気分子の吸着及び捕集効率を向上させると同時に織編要素を複雑とすることで吸音効果を向上させ、また特に二重織物、三重織物とすることで織物の表面積を増大して臭気分子の吸着及び捕集効率をより向上させると同時に、織編要素を立体複雑化することで吸音効果をより向上させる。   In the deodorant woven fabric of the present invention, the woven or knitted element is composed of 1) a warp group and a weft group, or 2) a warp group and an upper left / upward bias yarn group, or 3) a warp group. , A weft yarn group, and a left-upward and right-upward bias yarn group (four-axis fabric), and the sheet-like fabric is selected from a single layer fabric, a double fabric, and a triple fabric It is preferable that In particular, if the woven or knitted element is a triaxial woven fabric or a tetraaxial woven fabric, the surface area of the woven fabric is increased to improve the adsorption and collection efficiency of odor molecules, and at the same time, the woven and knitted element is complicated to improve the sound absorption effect. In particular, the double woven fabric and triple woven fabric increase the surface area of the woven fabric to further improve the adsorption and collection efficiency of odor molecules, and at the same time, the sound absorbing effect is further improved by making the woven and knitted elements three-dimensionally complex.

本発明の消臭性織物は、前記織編要素の製織交点が熱融着していることが好ましい。これによって得られるシート状織物にフレキシブル性かつ形態安定性を付与し、外力による変形や破壊(裂け、穴開き)の事故に対する抵抗力を増すことができる。   In the deodorant woven fabric of the present invention, it is preferable that the weaving intersection of the woven and knitted elements is heat-sealed. Thus, flexibility and shape stability can be imparted to the sheet-like woven fabric obtained, and resistance to an accident caused by deformation or breakage (tearing or opening) due to external force can be increased.

本発明の消臭性織物は、前記シート状織物の通気度(JIS L1096:フラジール法)5〜100cc/cm2/秒であり、吸音性を有することが好ましい。通気度5〜100cc/cm2/秒の空隙部はガス交換を促すことにより消臭効果をより高いのもとするのみならず、この通気度範囲において優れた吸音(反響防止)効果を発現する。 The deodorant woven fabric of the present invention has an air permeability (JIS L1096: Frazier method) of 5 to 100 cc / cm 2 / sec of the sheet-shaped woven fabric, and preferably has sound absorption. A void portion having an air permeability of 5 to 100 cc / cm 2 / sec not only enhances the deodorizing effect by promoting gas exchange, but also exhibits an excellent sound absorption (anti-reflection) effect in this air permeability range. .

本発明の消臭性織物は、硫化水素、メチルメルカプタン、酢酸、イソ吉草酸、ノネナールなどの酸性悪臭に対する減臭(消臭)効果を有する糸条(A)とアンモニア、トリメチルアミンなどの塩基性悪臭に対する減臭(消臭)効果を有する糸条(B)との併用により、各々の糸条が酸性悪臭と塩基性悪臭とを選択的に、互いに阻害し合うことなく不活性化する役割を担うことができ、〔酸化亜鉛/アルミナ〕複合体、〔酸化マグネシウム/アルミナ〕複合体などの塩基性固体粒子群と、〔二酸化珪素/アルミナ〕複合体、〔酸化チタン/アルミナ〕複合体などの酸性固体粒子群とが別個の糸条に分かれて存在し、それらが織組織として共存することで、酸性悪臭と塩基性悪臭の同時減臭(消臭)を阻害し合うという従来問題を解決し、産業環境における悪臭成分、及びVOC成分、産業環境における臭気成分全般に対してバランス良く濃度を減少させる減臭効果、及び経時的に人間の感知限界濃度に低減する消臭効果を発現可能とする。特に通気度(JIS L1096:フラジール法)5〜100cc/cm2/秒の空隙部によりガス交換を促すことで消臭効果を効率化するのみならず、この通気度範囲において吸音(反響防止)効果を発現するので、屋内競技場施設、体育館、屋内プール、イベントホール、公会堂、冠婚葬祭式場、駅舎、空港、ショッピングモールなどの天井に設置される天井面積構成膜材(膜天井)、天井付帯物(空中膜)、懸垂幕、横断幕として、また食品工場、化学品工場、畜産農業施設、水産施設、ゴミ処理施設などにおける、空間仕切り、壁掛け、敷物、空中膜として、さらに住居関連では日除けテント、ブラインド、タペストリー、押入・下駄箱用、トイレマット・タペストリー、キッチンマットなどに適して用いることができる。上記用途において、本発明の消臭性織物には写真や画像・イラストレーション・文字などのデザインや広告効果を附帯させることもできるので産業上の利用に極めて有用である。 The deodorant fabric of the present invention comprises a yarn (A) having a deodorizing effect against acidic malodors such as hydrogen sulfide, methyl mercaptan, acetic acid, isovaleric acid, nonenal, and basic malodors such as ammonia and trimethylamine. By using together with the yarn (B) having a deodorizing (deodorizing) effect on each of the yarns, each yarn plays a role of selectively inactivating the acidic malodor and the basic malodor without inhibiting each other. Basic solid particles such as [zinc oxide / alumina] composite and [magnesium oxide / alumina] composite, and [silicon dioxide / alumina] composite and [titanium oxide / alumina] composite The solid particle group is divided into separate yarns, and they coexist as a woven structure, thereby solving the conventional problem of inhibiting the simultaneous deodorization (deodorization) of acidic malodor and basic malodor, Industrial environment Malodorous components in, and VOC components, reduced odor effect of reducing the well-balanced concentration against odorous general in the industrial environment, and over time and can express the deodorizing effect of reducing the sense limiting concentration of human. In particular, air permeability (JIS L1096: Frazier method) 5-100 cc / cm 2 / sec. Not only promotes gas exchange by promoting gas exchange, but also improves sound absorption (prevents reverberation) in this air permeability range. Because it expresses, indoor ceiling stadium facilities, gymnasiums, indoor pools, event halls, public halls, ceremonial halls, station buildings, airports, shopping malls, etc. As awning tents for housing (aerial membranes), banners, banners, as well as space partitions, wall hangings, rugs, aerial membranes in food factories, chemical factories, livestock farming facilities, fisheries facilities, garbage disposal facilities, etc. Suitable for blinds, tapestries, for intrusion / clogging boxes, toilet mats / tapestry, kitchen mats, etc. In the above-mentioned use, the deodorant fabric of the present invention can be accompanied by a design such as a photograph, an image, an illustration, a character, and an advertising effect, and thus is extremely useful for industrial use.

本発明の消臭性織物の外観の一部を拡大して示した図The figure which expanded and showed a part of external appearance of the deodorant textiles of this invention 本発明の消臭性織物の外観の一部を拡大して示した図The figure which expanded and showed a part of external appearance of the deodorant textiles of this invention

本発明の消臭性織物は、酸性臭吸着性樹脂被覆層を最外層に有する糸条(A)、及び塩基性臭吸着性樹脂被覆層を最外層に有する糸条(B)を特定比率の織編要素に含むシート状織物であって、酸性臭吸着性樹脂被覆層が特定の化合物粒子を含み、かつ塩基性臭吸着性樹脂被覆層が特定の化合物粒子を含み、また酸性臭吸着性樹脂被覆層、及び塩基性臭吸着性樹脂被覆層が、気泡痕を含み、織編要素が、1)経糸条群及び緯糸条群、または2)経糸条群及び左斜上・右斜上バイアス糸条群で、かつ前記シート状織物が単層織物、二重織物、及び三重織物の何れかとし、織編要素の製織交点を熱融着し、これらにより得られたシート状織物が特定の通気度を有するものである。   The deodorant fabric of the present invention has a specific ratio of yarn (A) having an acidic odor adsorbing resin coating layer as the outermost layer and yarn (B) having a basic odor adsorbing resin coating layer as the outermost layer. A sheet-like woven fabric included in a woven or knitted element, wherein the acidic odor adsorbing resin coating layer contains specific compound particles, and the basic odor adsorbing resin coating layer contains specific compound particles, and the acidic odor adsorbing resin The coating layer and the basic odor-adsorbing resin coating layer include bubble marks, and the woven or knitted element is 1) a warp group and a weft group, or 2) a warp group and a left diagonally upper / right diagonally biased yarn The sheet-like woven fabric is a single-layer woven fabric, a double-woven fabric, or a triple woven fabric, and the weaving intersections of the knitting and knitting elements are heat-sealed. It has a degree.

本発明の消臭性織物において、酸性臭吸着性樹脂被覆層を最外層に有する糸条(A)の酸性臭吸着性樹脂被覆層、及び塩基性臭吸着性樹脂被覆層を最外層に有する糸条(B)の塩基性臭吸着性樹脂被覆層に用いる樹脂は、製織交点における熱融着性を付与するために、熱可塑性樹脂が好ましく、酸性臭吸着性樹脂被覆層と塩基性臭吸着性樹脂被覆層は、互いに同種の熱可塑性樹脂であることが製織交点における熱融着性、及び交点融着強度保持のために好ましい。熱可塑性樹脂は、軟質塩化ビニル樹脂、塩化ビニル系共重合体樹脂、オレフィン樹脂、オレフィン系共重合体樹脂、ウレタン樹脂、ウレタン系共重合体樹脂、アクリル樹脂、アクリル系共重合体樹脂、酢酸ビニル樹脂、酢酸ビニル系共重合体樹脂、スチレン樹脂、スチレン系共重合体樹脂、ポリエステル樹脂、およびポリエステル系共重合体樹脂、フッ素系共重合体樹脂、などが使用でき、これらは単独もしくは、2種以上の併用としてもよい。芯糸を被覆する樹脂被覆層の厚さは0.03mm〜0.6mm、特に0.05mm〜0.3mmが好ましい。本発明において特に好ましい熱可塑性樹脂は、塩化ビニル樹脂(可塑剤、安定剤等を配合した軟質〜半硬質塩化ビニル樹脂を包含する)、オレフィン系共重合体樹脂、ウレタン系共重合体樹脂、およびフッ素系共重合体樹脂である。これらの熱可塑性樹脂を被覆した糸条(A)及び糸条(B)は、芯糸をコーティングダイスに芯通しした押出成型機を用い、特定配合の熱可塑性樹脂をホットメルト状態(150〜300℃)でコーティングダイスノズル孔から押出すと同時に、芯糸を引き取り冷却することで得られる。また塩化ビニル樹脂ペーストゾルのような粘重液状物(特定配合)、有機溶剤に可溶化した熱可塑性樹脂溶液(特定配合)、エマルジョンやラテックスのような水性熱可塑性樹脂(特定配合)に芯糸をディッピングし、芯糸全体に含浸、もしくは部分的に含浸させ、かつ樹脂含浸芯糸全体を、酸性臭吸着性樹脂被覆層(最外層)として、あるいは塩基性臭吸着性樹脂被覆層(最外層)として被覆する態様を含み、これを熱処理乾燥して得た樹脂被覆糸条(A)及び糸条(B)であってもよい。酸性臭吸着性樹脂被覆層と塩基性臭吸着性樹脂被覆層は必要に応じて顔料、可塑剤、安定剤、充填剤、滑剤、紫外線吸収剤、酸化劣化防止剤、接着剤、防炎剤、防黴剤、抗菌剤、帯電防止剤など公知の添加剤を含むことができる。特に酸性臭吸着性樹脂被覆層と塩基性臭吸着性樹脂被覆層との着色を互いに異にすること、または2色以上の糸条(A)及び(B)を使用し、さらに織編組織をコントロールすることで織物の折柄模様を発色的にデザインしてもよい。着色剤はアゾ系顔料、フタロシアニン系顔料、染付けレーキ顔料、アントラキノン系顔料類、チオインジゴ系顔料、ペリノン系顔料、ペリレン系顔料、キナクリドン系顔料、ジオキサジン系顔料、イソインドリノン系顔料、キノフタロン系顔料などの有機顔料、酸化亜鉛(亜鉛華)、酸化チタン(ルチル型、アナターゼ型)、三酸化アンチモン、酸化鉄、酸化鉛、酸化クロム、酸化ジルコニウム、スピネル構造酸化物、ルチル型酸化物などの無機顔料の他、パール顔料、アルミ粉顔料、光輝性顔料、蓄光顔料、染料などを自由に使用でき、その組み合わせに制限は無い。   In the deodorant fabric of the present invention, the yarn having the acidic odor adsorbing resin coating layer of the yarn (A) having the acidic odor adsorbing resin coating layer as the outermost layer and the yarn having the basic odor adsorbing resin coating layer as the outermost layer. The resin used for the basic odor adsorbing resin coating layer of the item (B) is preferably a thermoplastic resin in order to impart heat fusion at the weaving intersection, and the acidic odor adsorbing resin coating layer and the basic odor adsorbing property. The resin coating layers are preferably the same kind of thermoplastic resin, in order to maintain the heat fusion property at the weaving intersection and the intersection fusion strength. Thermoplastic resins are soft vinyl chloride resin, vinyl chloride copolymer resin, olefin resin, olefin copolymer resin, urethane resin, urethane copolymer resin, acrylic resin, acrylic copolymer resin, vinyl acetate. Resin, vinyl acetate copolymer resin, styrene resin, styrene copolymer resin, polyester resin, polyester copolymer resin, fluorine copolymer resin, and the like can be used. The above combination may be used. The thickness of the resin coating layer covering the core yarn is preferably 0.03 mm to 0.6 mm, particularly preferably 0.05 mm to 0.3 mm. Particularly preferred thermoplastic resins in the present invention include vinyl chloride resins (including soft to semi-rigid vinyl chloride resins blended with plasticizers, stabilizers, etc.), olefin copolymer resins, urethane copolymer resins, and It is a fluorine-based copolymer resin. For the yarn (A) and yarn (B) coated with these thermoplastic resins, an extruding machine in which the core yarn is passed through a coating die is used to convert the thermoplastic resin having a specific composition into a hot melt state (150 to 300). At the same time as the extrusion through the nozzle hole of the coating die, and the core yarn is taken out and cooled. It is also used for viscous liquid materials such as vinyl chloride resin paste sol (specific formulation), thermoplastic resin solutions solubilized in organic solvents (specific formulation), and aqueous thermoplastic resins such as emulsion and latex (specific formulation). And the entire core yarn is impregnated or partially impregnated, and the entire resin-impregnated core yarn is used as an acidic odor adsorbing resin coating layer (outermost layer) or a basic odor adsorbing resin coating layer (outermost layer). ) May be a resin-coated yarn (A) and a yarn (B) obtained by heat treatment drying. The acidic odor adsorbing resin coating layer and the basic odor adsorbing resin coating layer are pigments, plasticizers, stabilizers, fillers, lubricants, ultraviolet absorbers, oxidation degradation inhibitors, adhesives, flameproofing agents, Known additives such as antifungal agents, antibacterial agents, and antistatic agents can be included. In particular, the coloring of the acidic odor adsorbing resin coating layer and the basic odor adsorbing resin coating layer are different from each other, or two or more colors of yarns (A) and (B) are used, By controlling it, the pattern of the woven fabric may be colored. Colorants include azo pigments, phthalocyanine pigments, dyed lake pigments, anthraquinone pigments, thioindigo pigments, perinone pigments, perylene pigments, quinacridone pigments, dioxazine pigments, isoindolinone pigments, quinophthalone pigments, etc. Organic pigments, zinc oxide (zinc white), titanium oxide (rutile type, anatase type), antimony trioxide, iron oxide, lead oxide, chromium oxide, zirconium oxide, spinel structure oxide, rutile type oxide, etc. In addition, pearl pigments, aluminum powder pigments, glitter pigments, phosphorescent pigments, dyes, and the like can be used freely, and there are no restrictions on their combinations.

本発明の消臭性織物において、糸条(A)の酸性臭吸着性樹脂被覆層は、〔酸化亜鉛/アルミナ〕複合体、〔酸化マグネシウム/アルミナ(AlO)〕複合体から選ばれた1種以上の、平均粒子径0.1μm〜5μm程度の塩基性固体粒子を含み、その含有率は酸性臭吸着性樹脂被覆層の質量に対して1〜25質量%、好ましくは3〜15質量%で、酸性臭とは具体的に、硫化水素、メチルメルカプタン、酢酸、イソ吉草酸、ノネナールなどである。〔酸化亜鉛/アルミナ(AlO)〕複合体は、水溶性亜鉛塩と、水溶性アルミニウム塩、または水溶性アルミン酸塩とを水媒体中で(加熱)複分解・熟成させることで得られ具体的に、塩化亜鉛と塩化アルミニウムとの複分解・熟成によって得ることができる。同様に〔酸化マグネシウム/アルミナ(AlO)〕複合体は、水溶性マグネシウム塩として、塩化マグネシウムを用いることで得られる。また糸条(B)の塩基性臭吸着性樹脂被覆層は、〔二酸化珪素/アルミナ〕複合体、〔酸化チタン/アルミナ〕複合体から選ばれた1種以上の、平均粒子径0.1μm〜5μm程度の酸性固体粒子を含み、その含有率は塩基性臭吸着性樹脂被覆層の質量に対して1〜25質量%、好ましくは3〜15質量%で、塩基性臭とは具体的に、アンモニア、トリメチルアミンなどである。〔二酸化珪素/アルミナ(AlO)〕複合体は、ケイ酸ナトリウム(水酸化ナトリウム存在下)と、水溶性アルミニウム塩、または水溶性アルミン酸塩とを水媒体中で(加熱)複分解・熟成することで得られ具体的に、ケイ酸ナトリウムと塩化アルミニウムとの反応・熟成によって得ることができる。〔酸化チタン/アルミナ(AlO)〕複合体は、具体的に、塩化チタンと塩化アルミニウムとの複分解・熟成によって得ることができる。 In the deodorant woven fabric of the present invention, the acidic odor adsorbing resin coating layer of the yarn (A) is selected from a [zinc oxide / alumina] composite and a [magnesium oxide / alumina (Al 2 O 3 )] composite. In addition, one or more basic solid particles having an average particle size of about 0.1 μm to 5 μm are included, and the content thereof is 1 to 25% by mass, preferably 3 to 15%, based on the mass of the acidic odor adsorbing resin coating layer. Specific examples of the acidic odor include hydrogen sulfide, methyl mercaptan, acetic acid, isovaleric acid, and nonenal. The [zinc oxide / alumina (Al 2 O 3 )] composite is obtained by subjecting a water-soluble zinc salt and a water-soluble aluminum salt or a water-soluble aluminate to (decomposition) and aging in an aqueous medium. Specifically, it can be obtained by metathesis / aging of zinc chloride and aluminum chloride. Similarly, a [magnesium oxide / alumina (Al 2 O 3 )] composite can be obtained by using magnesium chloride as a water-soluble magnesium salt. Further, the basic odor adsorbing resin coating layer of the yarn (B) is one or more selected from [silicon dioxide / alumina] composite and [titanium oxide / alumina] composite, with an average particle diameter of 0.1 μm to It contains acidic solid particles of about 5 μm, and the content thereof is 1 to 25% by mass, preferably 3 to 15% by mass, based on the mass of the basic odor adsorbing resin coating layer. Ammonia, trimethylamine and the like. [Silicon dioxide / alumina (Al 2 O 3 )] composite is composed of sodium silicate (in the presence of sodium hydroxide) and water-soluble aluminum salt or water-soluble aluminate in an aqueous medium (heating). It can be obtained by aging, specifically by reaction / aging of sodium silicate and aluminum chloride. Specifically, the [titanium oxide / alumina (Al 2 O 3 )] composite can be obtained by metathesis and aging of titanium chloride and aluminum chloride.

酸性臭吸着性樹脂被覆層、及び塩基性臭吸着性樹脂被覆層の少なくとも一方、好ましくは双方が、ゼオライト粒子を含むことが、酸性臭吸着性促進、及び塩基性臭吸着性促進、さらにはシンナーやトルエンなどの有機溶剤、ホルムアルデヒドなどの揮発性化学物質臭などに対する吸着性も促進するので、より臭気成分全般(VOC含む)に対してバランス良く濃度を減少させることを可能とする。ゼオライトは天然及び合成ゼオライトの何れでも使用でき、平均粒子径1μm〜10μmのものが使用できる。ゼオライトはA型、X型、LSX型、L型、Y型、ベータ型、フェリライト型、モルデナイト型など、三次元骨格構造を有し、一般式M2/nO・NaO・AlO・2.5SiO・xHOで表される(一般式中のxは結晶水の数を表す整数で、Mは陽イオン、nは陽イオンの原子価を示す)。陽イオンは、アルカリ金属(Naイオン、Kイオン、Liイオン)、アルカリ土類金属(Caイオン、Mgイオン)、NHイオンなどである。 It is preferable that at least one of the acidic odor adsorbing resin coating layer and the basic odor adsorbing resin coating layer, preferably both contain zeolite particles, the acidic odor adsorbing promotion, the basic odor adsorbing promotion, and the thinner. Adsorption to organic solvents such as toluene and volatile chemical odors such as formaldehyde is also promoted, so that the concentration can be reduced in a well-balanced manner with respect to overall odor components (including VOC). As the zeolite, any of natural and synthetic zeolites can be used, and those having an average particle diameter of 1 μm to 10 μm can be used. Zeolite has a three-dimensional framework structure such as A-type, X-type, LSX-type, L-type, Y-type, beta-type, ferrilite-type, mordenite-type, etc., and has the general formula M 2 / n O · Na 2 O · Al 2 O 3 · 2.5SiO 2 · xH 2 O (wherein x is an integer representing the number of water of crystallization, M is a cation, and n is the valence of the cation). The cation is an alkali metal (Na ion, K ion, Li ion), an alkaline earth metal (Ca ion, Mg ion), NH 4 ion, or the like.

また酸性臭吸着性樹脂被覆層、及び塩基性臭吸着性樹脂被覆層には必要に応じて、活性炭、添着活性炭、白竹炭、活性白土、ベントナイト、セピオライト、アルミノ珪酸金属塩、珪酸銅、シラス、シリカ−マグネシア、モレキュラーシーブ、電気石(トルマリン鉱石)、金属フタロシアニン錯体、金属フタロシアニン錯体テトラカルボン酸、(これらの錯体形成金属として、銅、鉄、コバルト、マンガンなど)などを各々の樹脂被覆層の質量に対して0.1〜5質量%程度併用していてもよく、さらにヒドラジン化合物、スチレン−マレイン酸加水分解物、シクロデキストリン、ポリフェノール類、テルペノイド類、フラボノイド類などを補助的に0.1〜3質量%程度併用してもよい。   In addition, as required, the acidic odor adsorbing resin coating layer and the basic odor adsorbing resin coating layer are activated carbon, impregnated activated carbon, white bamboo charcoal, activated clay, bentonite, sepiolite, aluminosilicate metal salt, copper silicate, shirasu, Silica-magnesia, molecular sieve, tourmaline (tourmaline ore), metal phthalocyanine complex, metal phthalocyanine complex tetracarboxylic acid (copper, iron, cobalt, manganese, etc. as these complex-forming metals) etc. of each resin coating layer About 0.1 to 5% by mass based on the mass may be used together, and hydrazine compound, styrene-maleic acid hydrolyzate, cyclodextrin, polyphenols, terpenoids, flavonoids and the like are supplementarily added to 0.1%. You may use together about -3 mass%.

また酸性臭吸着性樹脂被覆層、及び塩基性臭吸着性樹脂被覆層には、スメクタイト系粘土鉱物、合成スメクタイト、セリサイト、フッ素雲母、及び膨張黒鉛から選ばれた1種以上の層状無機化合物を、各々の樹脂被覆層の質量に対して1〜15質量%、特に3〜10質量%含むことがシート状織物に対する不燃性付与の観点において好ましい。火災時の火炎熱(模擬的にはコーンカロリーメーター試験:ASTM-E1354)により層状無機化合物が体積膨張することで、酸性臭吸着性樹脂被覆層、及び塩基性臭吸着性樹脂被覆層とを体積膨張させ、その結果、糸条(A)及び糸条(B)とを太らせることで織物の空隙部を閉塞させ、空隙部からの火炎の突き抜けや有毒ガスの漏出を遮断させることで建築基準法に準じる不燃性を備えるシート状織物を得る。   The acidic odor adsorbing resin coating layer and the basic odor adsorbing resin coating layer contain one or more layered inorganic compounds selected from smectite clay mineral, synthetic smectite, sericite, fluoromica, and expanded graphite. From the viewpoint of imparting incombustibility to the sheet-like woven fabric, it is preferably contained in an amount of 1 to 15 mass%, particularly 3 to 10 mass%, based on the mass of each resin coating layer. The volume of the acidic odor-adsorbing resin coating layer and the basic odor-adsorbing resin coating layer is increased by the volume expansion of the layered inorganic compound due to flame heat during fire (simulated by the corn calorimeter test: ASTM-E1354). As a result, the gap of the fabric is closed by thickening the yarn (A) and the yarn (B), and the building code is blocked by blocking the penetration of the flame and the leakage of toxic gas from the gap. A sheet-like woven fabric having incombustibility according to the law is obtained.

スメクタイト系粘土鉱物は、2:1型スメクタイトで、ケイ素と酸素からなる層(シリカ四面体層)が、アルミニウムと酸素からなる層(アルミニウム八面体層)を挟んだ、「シリカ四面体層/アルミニウム八面体層/シリカ四面体層」構造層を一単位とし、この構造層が積重したものである。2八面体型スメクタイトの具体例として、モンモリロナイト、バイデライト、ノントロナイトなど、3八面体型スメクタイトの具体例として、サポナイト、ヘクトライト、ソーコナイト、スティーブンサイトなどが挙げられる。合成スメクタイトは、シリカ四面体(四配位)層とアルミニウム八面体(六配位)層が交互に積重した構造で、シリカ/アルミが2:1の質量比率が好ましい。セリサイト(絹雲母)は白雲母の微細なもので平均粒子径1〜20μmのものである。またフッ素雲母はNa四珪素雲母を有機交換処理した平均粒子径1〜20μmのフッ素四珪素雲母が使用できる。また、スメクタイト系粘土鉱物(モンモリロナイトなど)の層間に四級アンモニウム化合物を置換変性したインターカレーション型の層状化合物なども使用できる。膨張黒鉛は、天然黒鉛を濃硫酸、硝酸、セレン酸などと、濃硝酸、過塩素酸塩、過マンガン酸塩、重クロム酸塩などによる処理品が使用でき、これらはグラファイト状層構造を有する結晶質化合物のため、熱による発生ガスで膨張することで不燃性の炭化層を形成する。   The smectite clay mineral is a 2: 1 type smectite, and a layer composed of silicon and oxygen (silica tetrahedral layer) sandwiches a layer composed of aluminum and oxygen (aluminum octahedral layer), “silica tetrahedral layer / aluminum. The “octahedral layer / silica tetrahedral layer” structure layer is a unit, and the structure layers are stacked. Specific examples of dioctahedral smectite include montmorillonite, beidellite, nontronite, and specific examples of trioctahedral smectite include saponite, hectorite, soconite, and stevensite. The synthetic smectite has a structure in which a silica tetrahedral (tetracoordinate) layer and an aluminum octahedral (hexacoordinate) layer are alternately stacked, and a mass ratio of silica / aluminum is preferably 2: 1. Sericite (sericite) is fine muscovite and has an average particle diameter of 1 to 20 μm. As the fluorine mica, fluorine tetrasilicon mica having an average particle diameter of 1 to 20 μm obtained by organic exchange treatment of Na tetrasilicon mica can be used. Further, an intercalation type layered compound in which a quaternary ammonium compound is substituted and modified between layers of a smectite clay mineral (such as montmorillonite) can also be used. For expanded graphite, natural graphite can be treated with concentrated sulfuric acid, nitric acid, selenic acid, etc. and concentrated nitric acid, perchlorate, permanganate, dichromate, etc., and these have a graphite-like layer structure. Since it is a crystalline compound, it expands with a gas generated by heat to form a nonflammable carbonized layer.

酸性臭吸着性樹脂被覆層、及び塩基性臭吸着性樹脂被覆層は、シクロヘキサンジカルボン酸ジアルキルエステルを樹脂被覆層の質量に対して20〜50質量%、及びモリブデン化合物粒子を樹脂被覆層の質量に対して0.1〜5質量%含む軟質塩化ビニル樹脂組成物で構成されることが好ましい。これによって塩化ビニル樹脂とモリブデン化合物粒子の作用により燃焼炭化物を強固とする残滓層(塩素−モリブデン複合酸化物)を形成することで、織物の空隙部からの火炎の突き抜けや有毒ガスの漏出などの遮断効果を長時間持続させることで建築基準法に準じる不燃性を備えるシート状織物とすることができる。また生活空間用途では、内分泌攪乱化学物質(環境ホルモン)の疑いのあるフタル酸エステル系可塑剤を使用せず、シクロヘキサンジカルボン酸ジアルキルエステル化合物を含有することで、特に乳幼児の経口摂取や経気摂取、母体から胎児への間接摂取によるホルモン作用異常のリスクを回避することができる。シクロヘキサンジカルボン酸ジアルキルエステルは、1,2−シクロヘキサンジカルボン酸ジアルキルエステル、1,3−シクロヘキサンジカルボン酸ジアルキルエステル、及び1,4−シクロヘキサンジカルボン酸ジアルキルエステルから選ばれた1種以上の化合物を含む。ジアルキルエステルにおいてアルキル基は個々に同一または異なって、炭素(C)数4〜13の脂肪族一価の基、例えば直鎖状アルキル基、分岐鎖状のアルキル基、脂環族基などであるが、具体的にシクロヘキサンジカルボン酸ジ−2−エチルヘキシル(別名シクロヘキサンジカルボン酸ジオクチル)(C8:MW393)、シクロヘキサンジカルボン酸ジイソノニル(C9:MW421)が特に好ましい。これらはシクロヘキサン環に対するジカルボン酸ジアルキルエステルの結合位置が、オルト位(1,2−位)、メタ位(1,3−位)、パラ位(1,4−位)の3態様の何れであってもよい。モリブデン化合物粒子は、三酸化モリブデン、モリブデン酸、リンモリブデン酸、二硫化モリブデン、モリブデン酸ナトリウム、七モリブデン酸六アンモニウム、モリブデン酸二アンモニウム、モリブデン酸カルシウム、モリブデン酸カルシウム亜鉛、モリブデン酸カリウム、モリブデン酸炭酸カルシウムなどが挙げられ、特に塩素含有樹脂(塩化ビニル樹脂、軟質塩化ビニル樹脂、塩化ビニリデン樹脂、塩素化ポリエチレン)などとの併用により、これら塩素含有樹脂の燃焼炭化物を強固とする残滓層(塩素−モリブデン複合酸化物)を形成する。   The acidic odor adsorbing resin coating layer and the basic odor adsorbing resin coating layer are composed of 20 to 50% by mass of cyclohexanedicarboxylic acid dialkyl ester with respect to the mass of the resin coating layer, and molybdenum compound particles in the mass of the resin coating layer. It is preferable to be comprised with the soft vinyl chloride resin composition containing 0.1-5 mass% with respect to. By forming a residue layer (chlorine-molybdenum composite oxide) that hardens the combustion carbide by the action of the vinyl chloride resin and molybdenum compound particles, the penetration of the flame from the void of the fabric and the leakage of toxic gas, etc. By maintaining the blocking effect for a long time, a sheet-like woven fabric having incombustibility according to the Building Standard Law can be obtained. For living space use, it does not use phthalate plasticizers that are suspected of endocrine disrupting chemicals (environmental hormones), but contains cyclohexanedicarboxylic acid dialkyl ester compounds, so that it can be taken especially by oral and ingestion of infants. The risk of abnormal hormone action due to indirect intake from the mother to the fetus can be avoided. The cyclohexanedicarboxylic acid dialkyl ester includes one or more compounds selected from 1,2-cyclohexanedicarboxylic acid dialkyl ester, 1,3-cyclohexanedicarboxylic acid dialkyl ester, and 1,4-cyclohexanedicarboxylic acid dialkyl ester. In the dialkyl ester, each alkyl group is the same or different and is an aliphatic monovalent group having 4 to 13 carbon atoms (eg, a linear alkyl group, a branched alkyl group, an alicyclic group). Specifically, di-2-ethylhexyl cyclohexanedicarboxylate (also known as dioctyl cyclohexanedicarboxylate) (C8: MW393) and diisononyl cyclohexanedicarboxylate (C9: MW421) are particularly preferred. In these, the bonding position of the dicarboxylic acid dialkyl ester with respect to the cyclohexane ring is any of the three positions of the ortho position (1,2-position), the meta position (1,3-position), and the para position (1,4-position). May be. Molybdenum compound particles are molybdenum trioxide, molybdic acid, phosphomolybdic acid, molybdenum disulfide, sodium molybdate, hexaammonium molybdate, diammonium molybdate, calcium molybdate, calcium zinc molybdate, potassium molybdate, molybdic acid Residue layer (chlorine) that strengthens the combustion carbide of these chlorine-containing resins, especially when used in combination with chlorine-containing resins (vinyl chloride resin, soft vinyl chloride resin, vinylidene chloride resin, chlorinated polyethylene), etc. -Molybdenum composite oxide).

また酸性臭吸着性樹脂被覆層、及び塩基性臭吸着性樹脂被覆層には難燃剤粒子を併用することができ、難燃剤粒子は、a).金属リン酸塩、金属有機リン酸塩、リン酸誘導体、ポリリン酸アンモニウム、及びポリリン酸アンモニウム誘導体(メラミン変性体など)などのリン原子含有化合物、b).(イソ)シアヌレート系化合物、(イソ)シアヌル酸系化合物、グアニジン系化合物(ジシアンジアミドなど)、尿素系化合物(ジメチロール尿素など)、及び、これらの誘導体化合物(例えばメラミンシアヌレート)などの窒素原子含有化合物、c).金属水酸化物(水酸化アルムニウムなど)、金属酸化物(酸化アンチモンなど)、金属炭酸塩化合物(塩基性炭酸マグネシウムなど)、金属硫酸塩化合物(硫酸バリウムなど)、ホウ酸化合物(ホウ酸亜鉛など)、及び無機系化合物複合体(ハイドロタルサイトなど)などの無機系化合物、d).臭素置換有機化合物、塩素置換有機化合物から選ばれた1種以上である。   In addition, flame retardant particles can be used in combination with the acidic odor adsorbing resin coating layer and the basic odor adsorbing resin coating layer. Phosphorus atom-containing compounds such as metal phosphates, metal organic phosphates, phosphoric acid derivatives, ammonium polyphosphates, and ammonium polyphosphate derivatives (such as melamine-modified products), b). Nitrogen-containing compounds such as (iso) cyanurate compounds, (iso) cyanuric acid compounds, guanidine compounds (such as dicyandiamide), urea compounds (such as dimethylolurea), and derivative compounds thereof (eg, melamine cyanurate) C). Metal hydroxide (such as aluminum hydroxide), metal oxide (such as antimony oxide), metal carbonate compound (such as basic magnesium carbonate), metal sulfate compound (such as barium sulfate), boric acid compound (such as zinc borate) ), And inorganic compounds such as inorganic compound composites (hydrotalcite, etc.), d). One or more selected from a bromine-substituted organic compound and a chlorine-substituted organic compound.

特に酸性臭吸着性樹脂被覆層、及び塩基性臭吸着性樹脂被覆層が、粒径0.03mm〜0.8mm程度の気泡痕を1〜25体積%、特に5〜15体積%程度含むことで見掛け表面積以上の実質的に有効な表面積を設けることで臭気分子との接触面積を増し、通気性とガス交換性を促す効果によって減臭(消臭)効果を著しく向上させると同時に、吸音効果を得ることができる。これらの気泡痕は連続気泡化することでガス交換性及び通気性に優れた構造、または部分的に連続気泡化したガス交換通気性の構成とするものである。これらの気泡痕は液状粘性体の熱可塑性樹脂組成物の機械攪拌による強制的な気泡巻込ムースの塗工と熱処理による気泡痕形成、液状粘性体の熱可塑性樹脂組成物(アルコール、トルエン、メチルエチルケトンなどの有機溶剤含有、または水分)の塗工と熱処理蒸散による揮発痕形成、公知の化学発泡剤(アゾジカルボアミド、オキシビスベンゼンスルフォニルヒドラジド、ベンゼンスルフォニルヒドラジド、p−トルエンスルフォニルヒドラジド、ジアゾアミノベンゼン、アゾビスイソブチロニトリルなど熱分解温度が180〜250℃のもの)を含有する熱可塑性樹脂組成物層を熱処理して化学発泡剤を強制的に熱分解させての揮発性ガス生成による気泡痕形成、砂糖粒や塩粒などの水溶性粒子を含有する熱可塑性樹脂組成物層の水洗処理による砂糖粒や塩粒の溶出による空洞痕形成など、何れの方法によって形成された気泡痕であってもよい。   In particular, the acidic odor adsorbing resin coating layer and the basic odor adsorbing resin coating layer contain 1 to 25% by volume, particularly 5 to 15% by volume of bubble marks having a particle size of about 0.03 mm to 0.8 mm. By providing a substantially effective surface area that is greater than the apparent surface area, the contact area with odor molecules is increased, and the effect of promoting breathability and gas exchange is greatly improved, and at the same time the sound absorption effect is improved. Can be obtained. These bubble traces are formed into a continuous bubble, thereby having a structure excellent in gas exchange property and air permeability, or a gas exchange air permeability structure in which the gas bubble is partially open. These bubble marks are forcibly entrained bubble mousse by mechanical stirring of thermoplastic resin composition of liquid viscous material and formation of bubble marks by heat treatment, thermoplastic resin composition of liquid viscous material (alcohol, toluene, methyl ethyl ketone) Volatile trace formation by application of organic solvent such as water or evaporation and heat treatment transpiration, known chemical foaming agents (azodicarboxamide, oxybisbenzenesulfonylhydrazide, benzenesulfonylhydrazide, p-toluenesulfonylhydrazide, diazoaminobenzene , Azobisisobutyronitrile, etc., having a thermal decomposition temperature of 180 to 250 ° C.), and foaming the volatile gas by forcibly pyrolyzing the chemical foaming agent by heat treatment. Water washing treatment of the thermoplastic resin composition layer containing water-soluble particles such as scar formation and sugar particles and salt particles Like cavity trace formed by dissolution of sugar particles and salt particles by, it may be a bubble marks formed by any method.

本発明の消臭性織物において、酸性臭吸着性樹脂被覆層を最外層に有する糸条(A)及び塩基性臭吸着性樹脂被覆層を最外層に有する糸条(B)の芯糸は、ガラス繊維、シリカ繊維、アルミナ繊維、シリカアルミナ繊維、バサルト繊維、炭素繊維などの無機マルチフィラメント、及びステンレス繊維などの金属マルチフィラメント、ポリpフェニレンテレフタルアミド繊維、ポリpベンズアミド繊維、pフェニレン3,4オキシジフェニレンテレフタルアミド共重合繊維などのアラミド繊維、ポリpフェニレンベンゾイミダゾール繊維、ポリpフェニレンベンゾオキサゾール繊維、ポリpフェニレンベンズチアゾール繊維、ポリエーテルエーテルケトン繊維、ポリスルホン繊維などの耐熱マルチフィラメントまたは短繊維紡績糸、ポリプロピレン繊維、ポリエチレン繊維、ポリエステル繊維、ナイロン繊維、ビニロン繊維などの合成マルチフィラメントまたは短繊維紡績糸、セルロースの水酸基を、ホウ酸エステル化、またはリン酸エステル化、またはケイ酸エステル化した不燃化綿、不燃化ケナフなどの短繊維紡績糸などが使用できる。これらの繊維は、撥水処理、吸水防止処理、接着処理、難燃処理などの薬剤処理を施した形態で用いてもよい。   In the deodorant fabric of the present invention, the core yarn of the yarn (A) having the acidic odor adsorbing resin coating layer as the outermost layer and the yarn (B) having the basic odor adsorbing resin coating layer as the outermost layer, Inorganic multifilaments such as glass fiber, silica fiber, alumina fiber, silica alumina fiber, basalt fiber and carbon fiber, and metal multifilament such as stainless steel fiber, poly pphenylene terephthalamide fiber, poly p benzamide fiber, p phenylene 3,4 Heat resistant multifilament or short fiber such as aramid fiber such as oxydiphenylene terephthalamide copolymer fiber, poly pphenylene benzimidazole fiber, poly pphenylene benzoxazole fiber, poly pphenylene benzthiazole fiber, polyether ether ketone fiber, polysulfone fiber Spun yarn, polypropy Synthetic multifilament or short fiber spun yarn such as carbon fiber, polyethylene fiber, polyester fiber, nylon fiber, vinylon fiber, etc., non-combustible cotton in which hydroxyl group of cellulose is borated, phosphoric ester or silicic ester Short fiber spun yarn such as incombustible kenaf can be used. These fibers may be used in a form subjected to chemical treatment such as water repellent treatment, water absorption prevention treatment, adhesion treatment, and flame retardant treatment.

芯糸はマルチフィラメント糸条が好ましく、フィラメント直径3〜10μm、繊度69〜2223dtex、特に138〜1112dtexのマルチフィラメント糸条で、フィラメント数50〜500本、特に100〜300本を集束して無撚糸、または撚糸に束ね、その断面形状を円形、楕円形、及び扁平(横長に潰れた楕円形)とする糸条であり、本発明の消臭性織物においては特に扁平楕円断面のマルチフィラメント糸条が好ましい。扁平楕円断面のマルチフィラメント糸条を芯糸に用いた酸性臭吸着性樹脂被覆層を最外層に有する糸条(A)及び、塩基性臭吸着性樹脂被覆層を最外層に有する糸条(B)も同様に扁平楕円断面を有することが好ましい。これらの糸条(A)及び糸条(B)の扁平楕円断面における高さ:幅の比が3:4〜1:4、特に2:3〜2:5の扁平楕円であることが、得られる織物の表面積を大きくする効果により、臭気分子の吸着及び捕集効率を向上させると同時に織物の引裂強度を向上させる。またマルチフィラメント糸条はフィラメント間にルーズ隙間を含む嵩高糸であってもよく、これらはフィラメント同士が隙間を持って絡み合ったタスラン加工糸、インターレース加工糸、ウーリー加工糸などである。これら嵩高糸のように、繊維質で連続空間をもつ材料(表面積が大きい材料)に音が入射すると、音はその小さな空間内で乱反射を起し、フィラメントとの摩擦や抵抗、フィラメントの振動などによって、音エネルギーの一部が熱エネルギーとして消費され易くなる。   The core yarn is preferably a multifilament yarn, and is a multifilament yarn having a filament diameter of 3 to 10 μm and a fineness of 69 to 2223 dtex, particularly 138 to 1112 dtex. Or a yarn that is bundled into a twisted yarn and has a cross-sectional shape of a circle, an ellipse, and a flat shape (an oblong shape that is crushed horizontally), and in the deodorant fabric of the present invention, a multifilament yarn that has a flat elliptical cross section. Is preferred. A yarn (A) having an acidic odor adsorbing resin coating layer as an outermost layer using a multifilament yarn having a flat elliptical cross section as a core yarn, and a yarn (B) having a basic odor adsorbing resin coating layer as an outermost layer ) Also preferably has a flat elliptical cross section. It is obtained that the ratio of height: width in the flat elliptical cross section of these yarns (A) and yarns (B) is 3: 4 to 1: 4, particularly 2: 3 to 2: 5. The effect of increasing the surface area of the woven fabric improves the adsorption and collection efficiency of odor molecules and at the same time improves the tear strength of the woven fabric. The multifilament yarn may be a bulky yarn including a loose gap between filaments, such as a taslan yarn, an interlace yarn, a wooly yarn, etc. in which the filaments are intertwined with a gap. Like these bulky yarns, when sound is incident on a fibrous material with a continuous space (material with a large surface area), the sound is irregularly reflected in the small space, causing friction and resistance with the filament, vibration of the filament, etc. Therefore, part of the sound energy is easily consumed as heat energy.

本発明の消臭性織物は、酸性臭吸着性樹脂被覆層を最外層に有する糸条(A)及び塩基性臭吸着性樹脂被覆層を最外層に有する糸条(B)を2:1〜1:2の本数比率、特に好ましくは1:1の本数比率で併用して製織された製織交点を有する織物で、織編要素の例として、1)経糸条群及び緯糸条群、または2)経糸条群及び左斜上・右斜上バイアス糸条群、または3)経糸条群、緯糸条群、及び左斜上・右斜上バイアス糸条群(四軸織物)で、かつ前記織物が単層織物、二重織物、及び三重織物、から選ばれた何れか1種の態様である。織編要素が1)経糸条群及び緯糸条群の場合、双方の群に酸性臭吸着性樹脂被覆層を最外層に有する糸条(A)、及び塩基性臭吸着性樹脂被覆層を最外層に有する糸条(B)を規則的交互配置またはランダム配置で含む態様、或いは酸性臭吸着性樹脂被覆層を最外層に有する糸条(A)を経糸条群に、塩基性臭吸着性樹脂被覆層を最外層に有する糸条(B)を緯糸条群に使い分けた態様、またはこの反対の使い分け態様が例示でき、これらは各々、単層織物、二重織物、及び三重織物の何れかの態様である。また三軸織物として織編要素が2)経糸条群及び左斜上・右斜上バイアス糸条群の場合も同様に、双方の群に酸性臭吸着性樹脂被覆層を最外層に有する糸条(A)、及び塩基性臭吸着性樹脂被覆層を最外層に有する糸条(B)を規則的交互配置またはランダム配置で含む態様、或いは酸性臭吸着性樹脂被覆層を最外層に有する糸条(A)を経糸条群に、塩基性臭吸着性樹脂被覆層を最外層に有する糸条(B)をバイアス糸条群に使い分けた態様、またはこの反対の使い分け態様が例示でき、これらは各々、単層織物、二重織物、及び三重織物の何れかの態様で、織編要素1)及び2)の織編交点の孔状隙間の総和を空隙率と定義した時の値は5%以下が好ましい。孔状隙間に音が入射すると、特定の周波数において共鳴振動が生じ、孔状隙間で空気が振動し、音エネルギーを減衰させるので、孔状隙間の孔径は直径0.05〜1.0mmの範囲で、好ましくは0.05〜0.5mmと特に小さく、孔状隙間数が(タテ8個×ヨコ8個)〜(タテ60個×ヨコ60個)/25.4mmの範囲で、特に(タテ12個×ヨコ12個)〜(タテ33個×ヨコ33個)/25.4mmをピークに吸音効果を高いものとする。この孔状隙間を抜ける空気量は、(JIS L1096:フラジール法)5〜100cc/cm2/秒、特に10〜50cc/cm2/秒が吸音効果の発現及び消臭効果発現のためのガス交換性に優れ好ましい。 The deodorant fabric of the present invention has a yarn (A) having an acidic odor adsorbing resin coating layer as an outermost layer and a yarn (B) having a basic odor adsorbing resin coating layer as an outermost layer in a ratio of 2: 1 A woven fabric having weaving intersections woven together in a 1: 2 number ratio, particularly preferably a 1: 1 number ratio, as examples of woven and knitted elements: 1) warp and weft groups, or 2) A warp group and an upper left / upward bias yarn group, or 3) a warp group, a weft group, and an upper left / upward bias yarn group (four-axis fabric), and the fabric is It is any one aspect selected from a single layer fabric, a double fabric, and a triple fabric. When the weaving / knitting element is 1) a warp yarn group and a weft yarn group, the yarn (A) having an acid odor adsorbing resin coating layer as the outermost layer in both groups, and the basic odor adsorbing resin coating layer as the outermost layer A mode comprising yarns (B) having a regular alternating arrangement or random arrangement, or a yarn (A) having an acidic odor adsorbing resin coating layer as an outermost layer in a warp group, and a basic odor adsorbing resin coating A mode in which the yarn (B) having the outermost layer is properly used for the weft yarn group, or a mode in which the yarns are opposite to each other can be exemplified, and each of these modes is a single layer fabric, a double fabric, or a triple fabric. It is. Similarly, in the case of the knitting and knitting element 2) as the triaxial woven fabric, and the warp yarn group and the upper left and upper right bias yarn groups, the yarn having the acid odor adsorbing resin coating layer in the outermost layer in both groups. (A) and an embodiment comprising a yarn (B) having a basic odor adsorbing resin coating layer as an outermost layer in a regular alternating arrangement or a random arrangement, or a yarn having an acidic odor adsorbing resin coating layer as an outermost layer A mode in which (A) is used for the warp yarn group, a yarn (B) having a basic odor adsorbing resin coating layer in the outermost layer is properly used for the bias yarn group, or the opposite usage mode can be exemplified. In the case of any one of the single layer woven fabric, the double woven fabric, and the triple woven fabric, the value when the sum of the pore gaps at the woven / knitting intersection points of the woven / knitting elements 1) and 2) is defined as the porosity is 5% or less Is preferred. When sound enters the hole gap, resonance vibration occurs at a specific frequency, air vibrates in the hole gap, and sound energy is attenuated. Therefore, the hole diameter of the hole gap is in the range of 0.05 to 1.0 mm. Preferably, the number of hole gaps is in the range of (vertical 8 × horizontal 8) to (vertical 60 × horizontal 60) /25.4 mm 2 , especially ( vertical 12 × horizontal 12) and - (33 × width 33 length) of 25.4 mm 2 peak higher the sound absorbing effect. The amount of air passing through the pore-shaped gap is 5 to 100 cc / cm 2 / sec (JIS L1096: Frazier method), and particularly 10 to 50 cc / cm 2 / sec is the gas exchange for the expression of the sound absorption effect and the deodorization effect. Excellent in properties and preferable.

単層織物は、平織物、2/2ななこ(バスケット)織物、2/2畝織物、綾織物:2/1綾織物、2/2綾織物、3/1斜文(四枚綾)、3/1破れ斜文(四枚綾)、3/2斜文(五枚綾)、4/1斜文(五枚綾)、5/1斜文(六枚綾)、4/2斜文(六枚綾)、1・3/1・1斜文(六枚綾)など、朱子織物:2飛び4/1朱子(五枚朱子)、3飛び4/1朱子(五枚朱子)、2飛び3/2朱子(五枚朱子)、3飛び3/2朱子(五枚朱子)など、及びこれらの変化平織物、変化綾織物、変化朱子織物など、さらに蜂巣織物、梨子地織物、破れ斜文織物、昼夜朱子織物、もじり織物(紗織物、絽織物)、縫取織物、ラッセル編物などが使用でき、これらは質量0.2〜1.2kg/m、空隙率5%以下(織編交点に生じる孔状隙間の総和の占有率)、かつ通気度(JIS L1096:フラジール法)5〜100cc/cm2/秒を満たすものが例示され、この通気度により吸音効果の発現及び消臭効果発現のためのガス交換性に優れる。 Single-layer fabrics are plain fabrics, 2/2 Nanako (basket) fabrics, 2/2 cocoon fabrics, twill fabrics: 2/1 twill fabrics, 2/2 twill fabrics, 3/1 obliques (four sheets twill), 3 / 1 Torn text (4 sheets Aya), 3/2 Text (5 sheets Aya), 4/1 Text (5 sheets Aya), 5/1 Text (6 sheets Aya), 4/2 Text ( 6 sheets Aya), 1/3/1, 1 Oblique (6 sheets Aya), etc. Ako fabric: 2 jump 4/1 Auko (5 sheets Ako), 3 jump 4/1 Auko (5 sheets Auko), 2 jumps 3/2 Auko (5 sheets Auko), 3 Jump 3/2 Auko (5 sheets Auko), etc., and these changed plain fabrics, changed twill fabrics, changed satin fabrics, honeycomb fabric, pear fabrics, tearing obliques textile, day and night satin product, twisting the fabric (gauze fabric, Roori thereof), Nuito fabrics, such as Russell knitting can be used, they are mass 0.2~1.2kg / m 2, void ratio of 5% or less (textile intersection Of hole-like gaps Occupancy), and the air permeability of the sum (JIS L1096: Frazier method) 5~100cc / cm 2 / sec to satisfy the is illustrated, gas exchange for expression and deodorizing effect expression of sound absorbing effect by the air permeability Excellent.

二重織物は、表経・裏経の経糸条及び表緯・裏緯の緯糸条を用いて上下2枚に重なり合った織物で、上部の織物が表経糸条と表緯糸条とで空隙率10%以下(織編交点に生じる孔状隙間の総和の占有率)を成し、下部の織物が裏経糸条と裏緯糸条とで空隙率10%以下(織編交点に生じる孔状隙間の総和の占有率)を成し、質量0.4〜2.4kg/m、共有空隙率5%以下(積重した織物に生じる孔状隙間の重なり部分の総和の占有率)、かつ通気度(JIS L1096:フラジール法)5〜100cc/cm2/秒を満たすものが例示される。同様に表経・裏経の経糸条及び表斜・裏斜のバイアス糸条を用いて上下2枚に重なり合った織物で、上部の織物が表経糸条と表斜糸条とで空隙率10%以下(織編交点に生じる孔状隙間の総和の占有率)を成し、下部の織物が裏経糸条と裏斜糸条とで空隙率10%以下(織編交点に生じる孔状隙間の総和の占有率)を成し、質量0.4〜2.4kg/m、共有空隙率5%以下(積重した織物に生じる孔状隙間の重なり部分の総和の占有率)、かつ通気度(JIS L1096:フラジール法)5〜100cc/cm2/秒を満たすものが例示される。通気度が5cc/cm2/秒未満だと臭気分子の吸着及び捕集効率を低くすると同時に吸音効果を悪くすることがある。共有空隙率は吸音膜材を水平に置き、これを垂直方向から観察したときに上部の織物の空隙部と下部の織物の空隙部とが互いに重なり合って、2枚の織物を貫通する共有空隙部の総和の単位面積当たりの占有率である。すなわち上部の織物の糸条が下部の織物の空隙部に重なって配置され、あるいは下部の織物の糸条が上部の織物の空隙部に重なって配置されることで共有空隙率は小さい値となり、重なり具合によっては見掛け0となる。経二重織物は1組の緯糸条に表経と裏経が組織して一重の織物の裏にも1つ余分の経糸条が織付いたもので表経と裏経の配列は1:1、2:1、3:1などである。緯二重織物は1組の経糸条に表緯と裏緯が組織して一重の織物に別の緯糸条が織付いたもので表緯と裏緯の配列は1:1、2:1、3:1などである。経緯二重織物は2枚の織物を同一織機で織り、その織糸条で上下2枚の織物(各々質量0.4〜1.2kg/m)を接結したものである。 The double woven fabric is a woven fabric that overlaps the upper and lower two sheets using the front and back warp yarns and the front and back weft yarns, and the upper fabric has a porosity of 10 between the front warp yarn and the front weft yarn. % Or less (occupation ratio of the total pore clearance generated at the weaving and knitting intersection), and the lower woven fabric has a porosity of 10% or less between the back warp and the back weft (total of the pore clearance generated at the weaving and knitting intersection) ), A mass of 0.4 to 2.4 kg / m 2 , a shared porosity of 5% or less (occupation ratio of the sum of overlapping portions of hole-like gaps generated in stacked fabrics), and air permeability ( Examples are those satisfying JIS L1096: Frazier method) 5 to 100 cc / cm 2 / sec. Similarly, the upper and lower fabrics are overlapped using upper / lower warp and front / back warp bias yarns, and the upper fabric has a porosity of 10% between the front warp and the front warp yarn. The following is made up (occupation ratio of the sum of the hole gaps generated at the weaving and knitting intersections), and the lower fabric has a void ratio of 10% or less between the back warp and the back diagonal threads (the sum of the hole gaps occurring at the weaving and knitting intersections) ), A mass of 0.4 to 2.4 kg / m 2 , a shared porosity of 5% or less (occupation ratio of the sum of overlapping portions of hole-like gaps generated in stacked fabrics), and air permeability ( Examples are those satisfying JIS L1096: Frazier method) 5 to 100 cc / cm 2 / sec. If the air permeability is less than 5 cc / cm 2 / sec, the adsorption and collection efficiency of odor molecules may be lowered and the sound absorbing effect may be deteriorated. The common void ratio is that the sound-absorbing membrane material is placed horizontally, and when this is observed from the vertical direction, the void portion of the upper fabric and the void portion of the lower fabric overlap each other and pass through the two fabrics. Is the occupancy rate per unit area. In other words, the upper woven yarn is arranged to overlap the lower woven fabric gap, or the lower woven yarn is arranged to overlap the upper woven void, and the shared porosity becomes a small value, Apparently 0 depending on the degree of overlap. A warp double woven fabric is composed of a set of weft and warp warps and warp warps, and an extra warp thread is woven on the back of a single woven fabric. 2: 1, 3: 1, etc. A weft double woven fabric consists of a set of warps and wefts with a weft and back weaving and a single weaving with another weft, and the arrangement of wefts and wefts is 1: 1, 2: 1, 3: 1 and so on. The background double woven fabric is obtained by weaving two woven fabrics with the same loom, and connecting the upper and lower two woven fabrics (with a mass of 0.4 to 1.2 kg / m 2 ) with the yarns.

同様に三重織物は、表経・中経・裏経の経糸条及び表緯・中緯・裏緯の緯糸条を用いて上中下の織物3枚が積重した織物で、上部織物、中部織物、下部織物、各々が、空隙10%以下(織編交点に生じる孔状隙間の総和の占有率)、かつ質量0.2〜1.0kg/mで成り、質量0.6〜3.0kg/m共有空隙率5%以下(積重した織物に生じる孔状隙間の重なり部分の総和の占有率)、かつ通気度(JIS L1096:フラジール法)5〜100cc/cm2/秒を満たすもので、同様に経三重織物(1組の緯糸条に表経・中経・裏経が組織)、緯三重織物(1組の経糸条に表緯・中緯・裏緯が組織)、経緯三重織物:a)3枚の織物を同一織機で織り、その織糸条で下部織物から中部織物に接結し、中部織物から上部織物に接結したもの、b)上部織物から中部織物に接結し、中部織物から下部織物に接結したもの、c)上部織物から中部織物に接結し、下部織物から中部織物に接結したもの、d)上中下3枚の織物の耳部だけを接結したものが例示できる。通気度が5cc/cm2/秒未満だと臭気分子の吸着及び捕集効率を低くすると同時に吸音効果を悪くすることがある。 Similarly, a triple woven fabric is a woven fabric in which three upper, middle, and lower fabrics are stacked using front, middle, and back warp yarns and front, middle, and back weft yarns. Each of the woven fabric and the lower woven fabric is composed of a void of 10% or less (occupation ratio of the total pore-shaped gap generated at the knitting intersection), and a mass of 0.2 to 1.0 kg / m 2 , and a mass of 0.6 to 3. 0kg / m 2 shared porosity 5% or less (occupation ratio of the sum of overlapping portions of pore-like gaps generated in stacked fabrics) and air permeability (JIS L1096: Fragil method) 5-100 cc / cm 2 / sec In the same way, warp triple woven fabric (texture, middle warp and back warp are organized on one set of weft), weft triple fabric (face warp, mid warp and back weave are organized on one set of warp) Triple fabric: a) Weaving 3 fabrics with the same loom, and connecting the lower fabric to the middle fabric with the yarn, and connecting the middle fabric to the upper fabric. ) From upper fabric to middle fabric, from middle fabric to lower fabric, c) From upper fabric to middle fabric, from lower fabric to middle fabric, d) Upper, middle and lower The thing which connected only the ear | edge part of three fabrics can be illustrated. If the air permeability is less than 5 cc / cm 2 / sec, the adsorption and collection efficiency of odor molecules may be lowered and the sound absorbing effect may be deteriorated.

二重織物は具体的にフライシャットル織機、エアージェット織機、スルーザー織機、レピア織機、ウォータージェット織機などを用い、経糸条及び緯糸条からなる右上がりの2/1斜文(綾)織の組織を有する上部織物と、経糸条及び緯糸条からなる左上がりの2/1斜文(綾)織の組織を有する下部織物とを、下部織物の経糸条が所定本数おきに上部織物の緯糸条に浮くようにして接結点で繋ぎ合わせ、同時に下部織物の緯糸条が所定本数おきに上部織物の経糸条に浮くようにして接結点で繋ぎ合わせた二重織物で、上部織物と下部織物との接結点は1平方インチ面積当たり8〜50ヶ所設けることが好ましい。このような二重織物を用いた吸音膜材においては、織布を右上がりの2/1斜文(綾)織の組織を有する上部織物と、左上がりの2/1斜文(綾)織の組織を有する下部織物とからなる二重織物とすることで、上部織物と下部織物の斜文(綾)織の組織が交差してそれぞれの織物の空隙部同士が完全に重なることがないので共有空隙率5%以下を満たす。この二重織物は共有空隙率5%以下で、特に見掛け0%であっても通気度(JIS L1096:フラジール法)5〜100cc/cm2/秒を満たすことができる。これは上部織物と下部織物との界面の隙間が通気部(消臭効果のためのガス交換作用、及び吸音効果に作用)として機能し、上部織物と下部織物との空隙部を立体的に連結する作用による。このような立体的な連続通気部は音響の拡散吸収に効果的に寄与する。また、経糸条と緯糸条との織交点は熱癒着により互いに固定されたものはシート状織物の形態安定性に優れ、特に織り交点に熱溶融固定が部分的なもの、熱癒着が軽微なものはシート状織物をより柔軟とする。織交点の熱癒着による固定は、二重織物全体に及んでいてもよく、また上下左右に等間隔、もしくはランダムな部分的な織り交点の熱癒着であってもよい。 For double woven fabrics, we use fly shuttle looms, air jet looms, slewer looms, rapier looms, water jet looms, etc. to create a 2/1 oblique (twill) weave structure consisting of warps and wefts. The upper woven fabric and the lower woven fabric having a 2/1 oblique (twill) weave structure consisting of warps and wefts, the warps of the lower woven fabric float on the wefts of the upper fabric every predetermined number In this way, the double woven fabric is joined at the connection point so that the weft yarns of the lower fabric are floated on the warp yarns of the upper fabric every predetermined number. It is preferable to provide 8 to 50 connection points per square inch area. In the sound-absorbing membrane material using such a double woven fabric, the woven fabric has an upper fabric having a 2/1 oblique (twill) weave structure and a 2/1 oblique (weave) weave fabric. By forming a double woven fabric composed of a lower woven fabric having the structure of the upper fabric and the lower woven fabric, it is possible that the texture of the upper woven fabric and the lower woven fabric intersect and the voids of the respective woven fabrics do not completely overlap each other. Satisfying a shared porosity of 5% or less. This double woven fabric has a common porosity of 5% or less, and can satisfy an air permeability (JIS L1096: Frazier method) of 5 to 100 cc / cm 2 / sec even when the apparent porosity is 0%. This is because the gap between the upper and lower fabrics functions as a vent (acts on gas exchange and deodorization for deodorizing effect) and connects the gap between the upper and lower fabrics in three dimensions. It depends on the action. Such a three-dimensional continuous ventilation portion effectively contributes to acoustic diffusion absorption. In addition, weaving intersections of warp and weft yarns fixed to each other by thermal adhesion are excellent in the form stability of the sheet-like woven fabric, especially those where heat fusion fixation is partially at the weaving intersections and thermal adhesion is slight Makes the sheet fabric more flexible. The fixing of the woven intersections by thermal adhesion may extend over the entire double woven fabric, or may be performed at equal intervals vertically or horizontally or at random partial woven intersections.

同様に三重織物では、各織物の斜文線が隣接する織物の斜文線と交差するものは各織物の斜文線が隣接する織物の斜文線と交差するため、それぞれの織物の空隙部同士が完全に重なることがないので共有空隙率5%以下を満たす。このような三重織物は共有空隙率5%以下で、特に見掛け0%であっても通気度(JIS L1096:フラジール法)5〜100cc/cm2/秒を満たすことができる。これは上部織物と中部織物の界面、中部織物と下部織物との界面の2つの界面の隙間が通気部(消臭効果のためのガス交換作用、及び吸音効果に作用する)として機能し、上部織物、中部織物、下部織物の各々の空隙部を立体的に連結する作用による。このような立体的な連続通気部は消臭効果のためのガス交換作用と、音響の拡散吸収に効果的に寄与する。また二重織物、及び三重織物構は、右上がりのM/N斜文(綾)織の組織を有する上部織物と、左上がりのM/N斜文(綾)織の組織を有する下部織物とからなる二重織物(M=2〜5の整数,N=1)または(M=1,N=2〜5の整数)、また、右上がりのM/N斜文(綾)織の組織を有する上部織物及び下部織物と、左上がりのM/N斜文(綾)織の組織を有する中部織物とからなる三重織物(M=2〜5の整数,N=1)または(M=1,N=2〜5の整数)などである。同様に本発明の吸音膜材は四重織物、五重織物などであっても相応の消臭効果及び吸音効果を得る。 Similarly, in the triple woven fabric, each fabric's oblique line intersects with the adjacent fabric's oblique line because each fabric's oblique line intersects with the adjacent fabric's oblique line. Since they do not completely overlap each other, the shared porosity is 5% or less. Such a triple woven fabric has a common porosity of 5% or less, and can satisfy an air permeability (JIS L1096: Frazier method) of 5 to 100 cc / cm 2 / sec even when the apparent porosity is 0%. This is because the gap between the interface between the upper fabric and the middle fabric and the interface between the middle fabric and the lower fabric functions as a vent (acts gas exchange and deodorization for deodorizing effect) This is due to the action of three-dimensionally connecting the voids of the woven fabric, middle woven fabric, and lower woven fabric. Such a three-dimensional continuous ventilation portion effectively contributes to gas exchange for deodorizing effect and acoustic diffusion absorption. In addition, the double woven fabric and the triple woven fabric structure are an upper woven fabric having an M / N oblique (twill) weave structure and a lower woven fabric having an M / N oblique (twill) weave structure. A double woven fabric (M = 2 to 5, an integer of N = 1) or (M = 1, an integer of N to 2 to 5), and an M / N oblique (twill) weave structure A triple woven fabric (M = 2 to 5 integers, N = 1) or (M = 1,) consisting of an upper woven fabric and a lower woven fabric, and a middle woven fabric having an M / N oblique (twill) weave structure N is an integer of 2 to 5. Similarly, even if the sound-absorbing film material of the present invention is a quadruple woven fabric, a five-fold woven fabric, etc., a corresponding deodorizing effect and sound absorbing effect are obtained.

同様に、平織物、模紗織、五枚朱子織(2飛び4/1朱子、3飛び4/1朱子、2飛び3/2朱子、3飛び3/2朱子)による重ね織物の場合は織物(上部/下部、または上部/中部/下部)の組織ズレ部分が互いに同一部分に重ならないように織組織の組織ズレ部分を表組織と裏組織で相反する場所に上下左右に1完全組織ずらした織物とする。真正面からは隙間がずれているため共有空隙率5%以下を満たすが、特に見掛け0%であっても通気度(JIS L1096:フラジール法)5〜100cc/cm2/秒を満たすことができる。これは織物(上部/下部、または上部/中部/下部)の1つまたは2つの界面の隙間が通気部(消臭効果のためのガス交換作用、及び吸音効果に作用する)として機能し、各々の織物の空隙部を立体的に連結する作用による。このような立体的な連続通気部は消臭効果のためのガス交換作用と、音響の拡散吸収に効果的に寄与する。また、経糸条及び左斜上・右斜上バイアス糸条を用いた織物2枚または3枚が重なり合った三軸重ね織物で、各部の織物の空隙率10%以下で成り、質量0.8〜3.0kg/m、共有空隙率5%以下、かつ通気度(JIS L1096:フラジール法)5〜100cc/cm2/秒を満たす三軸平織物、または三軸バスケット織物または三軸模紗織物など、さらに経糸条、緯糸条及び左斜上・右斜上バイアス糸条を用いた織物を2枚または3枚が重なり合った四軸重ね織物で、各部の織物の空隙率10%以下で成り、質量0.8〜3.0kg/m、共有空隙率5%以下、かつ通気度(JIS L1096:フラジール法)5〜100cc/cm2/秒を満たす四軸平織物、または四軸バスケット織物または四軸模紗織物などであってもよい。 Similarly, in the case of layered woven fabrics of plain fabric, imitation weave, five-sheet satin weave (2 jump 4/1 Auko, 3 jump 4/1 Auko, 2 jump 3/2 Auko, 3 jump 3/2 Auko) A fabric in which the tissue misalignment of the upper / lower or upper / middle / lower) is shifted by one complete structure vertically and horizontally so that the texture misalignment of the weaving structure does not overlap the same part. And Since the gap is shifted from the front, the common porosity is 5% or less. However, even if the apparent porosity is 0%, the air permeability (JIS L1096: Fragile method) can be satisfied from 5 to 100 cc / cm 2 / sec. This is because the gap between one or two interfaces of the fabric (upper / lower, or upper / middle / lower) functions as a vent (acts gas exchange for deodorizing and sound absorption), This is due to the effect of three-dimensionally connecting the voids of the fabric. Such a three-dimensional continuous ventilation portion effectively contributes to gas exchange for deodorizing effect and acoustic diffusion absorption. Further, it is a triaxial woven fabric in which two or three woven fabrics using warp yarns and bias yarns on the left oblique upper and right oblique upper portions are overlapped, each having a void ratio of 10% or less and a mass of 0.8 to Triaxial plain fabric, triaxial basket fabric or triaxial mimetic fabric satisfying 3.0 kg / m 2 , shared porosity of 5% or less and air permeability (JIS L1096: Frazier method) 5 to 100 cc / cm 2 / sec Further, a woven fabric using warp yarns, weft yarns and left-upper / right-upward bias yarns is a four-axis woven fabric in which two or three layers overlap each other, and the woven fabric has a porosity of 10% or less in each part, A 4-axis flat woven fabric or a 4-axis basket woven fabric satisfying a mass of 0.8 to 3.0 kg / m 2 , a shared porosity of 5% or less, and an air permeability (JIS L1096: Frazier method) of 5 to 100 cc / cm 2 / sec. It may be a four-axis mimetic fabric.

上述した織物個々において糸条同士の織交点は熱癒着により互いに固定されたものはシート状織物の形態安定性に優れ、織り交点に熱溶融固定が一切なされないものや熱癒着が軽微なものは消臭性織物のフレキシブル性をより柔軟とする。織交点の熱癒着による固定は、織物全体に及んでいてもよく、また上下左右に等間隔、もしくはランダムな部分的な織り交点の熱癒着であってもよい。熱癒着は、樹脂被覆層の軟化温度以上の加熱を施し、製織交点を溶融癒着させる手段、例えば150〜300℃の熱風セット、150〜230℃の熱ロールによる織物全面ニップ、または部分的ニップ、熱板による織物全面プレス、または部分的プレスなどが例示できる。   In the above-mentioned individual woven fabrics, the woven intersections of the yarns that are fixed to each other by thermal adhesion are excellent in the form stability of the sheet-shaped woven fabric, and those that are not melted and fixed at the woven intersections at all or have little thermal adhesion. The flexibility of the deodorant fabric is made more flexible. The fixing of the woven intersections by thermal adhesion may extend over the entire woven fabric, or may be performed at equal intervals vertically or horizontally, or at random partial woven intersections. Thermal adhesion is a means of applying heat above the softening temperature of the resin coating layer to melt and fuse the weaving intersection, for example, a hot air set at 150 to 300 ° C., a woven fabric whole surface nip by a hot roll at 150 to 230 ° C., or a partial nip, Examples include a full-textile press using a hot plate or a partial press.

本発明の消臭性織物の施工は、屋内競技場、体育館、屋内プール、イベントホール、公会堂、冠婚葬祭式場、駅舎、空港、ショッピングモールなどの天井に設置される天井面積構成膜材(膜天井)、天井付帯物(空中膜)、懸垂幕、横断幕として、さらに、食品工場、化学品工場、畜産施設、水産施設、ゴミ処理施設などにおける、空間仕切り、壁掛け、敷物、空中膜の施工として、幅1m〜3mの任意、長さ1m〜50mの任意の規格シートを自在に組み合わせ、織物面側を音響の入射面として装着する。特に1).1枚が幅1m〜3m程度、長さ1m〜5m程度の織物は、四角形、長方形、三角形、菱形、などの形態でアルミフレーム(押材)により織物全周を固定したパネル同士の組み合わせで、天井梁システムに固定することや、吊り下げることでフラット天井や幾何学立体天井に使用でき、2).また1枚が幅1m〜3m程度、長さ1m〜10m程度の長尺織物は、幅方向の2辺を天井梁やアルミ押材に固定し、張力を掛けずに織物を自重で弛んだ半円弧状態に懸垂し、多数の織物で半円弧の並びを表現したデザインアート天井に使用でき、3).また1枚が幅1m〜3m程度、長さ1m〜5m程度の織物は、四角形、長方形、三角形、菱形、などの形態で織物の外周のポイント毎にハトメ、ターンバックル、取付金具、ジョイントナットなどを設け、ロープやバネを用いて天井梁システムにサスペンジョン固定することで張力をコントロールして得たドレープを利用するデザインアート天井に使用することができる。4). また、家屋、店舗、オフィスビル、商業施設、各種公共施設などの居住空間においては、間仕切として目隠し効果を目的とする衝立使用ができる。また、本発明の消臭性織物は幅(緯糸方向)が100cm以下、長さ方向(経糸方向)100cm以下のサイズで用いることもでき、例えば、トイレ壁掛けタペストリー、トイレ・浴室の敷物、下駄箱や押入れの敷物、ペット用ケージ内敷物、介護ベッド用敷物などの形態で使用でき、A4サイズ以下での使用例としては靴の中敷(下駄箱収納時)も可能である。本発明の消臭性織物は任意の着色が可能であり、公知の印刷技術の応用により、メッシュシート片面または両面に写真画像・イラストレーション・文字などをプリントして、装飾効果や広告効果を附帯させることもできる。   The construction of the deodorant fabric of the present invention is applied to a ceiling area constituting film material (film) installed on the ceiling of indoor stadiums, gymnasiums, indoor pools, event halls, public halls, ceremonial occasions, station buildings, airports, shopping malls, etc. Ceilings), ceiling accessories (aerial membranes), banners, banners, as well as construction of space partitions, wall hangings, rugs, aerial membranes in food factories, chemical factories, livestock facilities, fisheries facilities, garbage disposal facilities, etc. Arbitrary standard sheets with a width of 1 m to 3 m and lengths of 1 m to 50 m can be freely combined, and the fabric surface side is attached as an acoustic incident surface. Especially 1). One fabric is about 1m to 3m in width and about 1m to 5m in length. It is a combination of panels in which the entire circumference of the fabric is fixed with an aluminum frame (pressing material) in the form of a square, rectangle, triangle, rhombus, etc. It can be used for flat ceilings and geometric 3D ceilings by fixing to the ceiling beam system or hanging 2). In addition, a long woven fabric with a width of about 1m to 3m and a length of about 1m to 10m is a half of which the fabric is loosened by its own weight without applying tension, by fixing two sides in the width direction to the ceiling beam or aluminum pressing member. Can be used for design art ceilings that are suspended in a circular arc and represent a series of semi-circular arcs with multiple fabrics 3). In addition, one piece of woven fabric with a width of about 1m to 3m and a length of about 1m to 5m is in the form of a square, rectangle, triangle, rhombus, etc., with eyelets, turn buckles, mounting brackets, joint nuts, etc. Can be used for design art ceilings that use drapes obtained by controlling tension by suspending to the ceiling beam system using ropes and springs. 4). Moreover, in residential spaces such as houses, stores, office buildings, commercial facilities, and various public facilities, partitions can be used as a partition for the purpose of blindfolding. The deodorant woven fabric of the present invention can also be used in a size with a width (weft direction) of 100 cm or less and a length direction (warp direction) of 100 cm or less. For example, toilet wall hanging tapestry, toilet / bathroom rug, shoe rack It can also be used in the form of rugs for closet, rugs for pet cages, rugs for nursing beds, etc. As an example of use in A4 size or less, an insole for shoes (when storing a shoebox) is also possible. The deodorant fabric of the present invention can be arbitrarily colored, and by applying a known printing technique, a photographic image, an illustration, a character, etc. are printed on one or both sides of a mesh sheet to add a decorative effect or an advertising effect. You can also.

本発明の消臭性織物は使用環境による程度差はあるが、1ヶ月程度経過したら下記処理のメンテナンスの何れか、または複数の処理を施すことで、本発明の消臭性織物の臭気吸着性能を、初期の50%以上に回復させることができ、定期的なメンテナンスを行うことで、消臭性織物として繰り返しの使用が可能である。1)消臭性織物全体に対して、水道水、工業用水、降雨、などによる水洗い・浸漬を10〜25℃で10〜60分間、または40〜80℃の温水による洗い・浸漬を5〜30分間行い、吸着した水溶性の臭気成分を溶出除去する。2)消臭性織物全体に対して、電気ヒーターによる直接加熱または熱風加熱を50℃以上100℃以内で10〜60分間行い、吸着した臭気成分を放出除去する。3)晴天時に屋外で、吊るし、2つ折り鞍掛け、地面置き、の何れかの状態で天日干しを1〜6時間行い、太陽光熱と紫外線による作用で吸着した臭気成分を放出除去する。特に、1)処理後に2)の処理を連続するメンテナンス、または1)処理後に3)の処理を連続するメンテナンスが回復効率的に優れ好ましい。   Although the deodorant fabric of the present invention has a degree of difference depending on the use environment, the odor adsorption performance of the deodorant fabric of the present invention can be achieved by performing one or more of the following treatments after about one month has passed. Can be recovered to 50% or more of the initial value, and can be repeatedly used as a deodorant fabric by performing regular maintenance. 1) Washing / soaking with tap water, industrial water, rainfall, etc. for 10-60 minutes at 10-25 ° C. or 5-30 with warm water at 40-80 ° C. for the entire deodorant fabric Elution and removal of adsorbed water-soluble odor components for a minute. 2) The entire deodorant fabric is directly heated by an electric heater or heated with hot air at 50 ° C. or more and 100 ° C. for 10 to 60 minutes to release and remove the adsorbed odor components. 3) Suspend outdoors in fine weather, hang it in half, place on the ground, and dry in the sun for 1 to 6 hours to release and remove odor components adsorbed by the action of sunlight and ultraviolet rays. In particular, 1) maintenance in which processing 2) is continued after processing, or maintenance in which processing 1) is continued after 1) is excellent in terms of recovery efficiency.

以下、本発明について実施例を挙げて具体的に説明するが、本発明はこれらに限定されるものではない。下記実施例及び比較例において、試験シートの減臭性・消臭性、及び臭気吸着性能の回復効果は下記の試験方法により測定し、評価した。
〈減臭性・消臭性〉
容積5LのTedlar(登録商標)バッグを4個用意し、各々のバッグに濃度10ppm
に調整した個々の化学物質ガス、アンモニア、イソ吉草酸、硫化水素、トルエン
を各々3L封入し、10cm×10cmサイズの試験シートを、試験シートの表
裏面ともバッグ内壁に触れないようにアンモニアバッグ内に固定し、60分後の
アンモニアガス濃度を測定し、この試験シートを次にイソ吉草酸バッグ内に固定
し60分後のイソ吉草酸ガス濃度を測定し、この試験シートを次に硫化水素バッ
グ内に固定し、60分後の硫化水素ガス濃度を測定し、この試験シートを次にト
ルエンバッグ内に固定し、60分後のトルエンガス濃度を測定した。
〈臭気吸着性能の回復効果〉
2−1)10cm×10cmサイズの試験シートを容積5LのTedlar(登録商標)
バッグに入れ、試験シートの表裏面ともバッグ内壁に触れないようバッグ内に固
定し、濃度10ppmに調整したアンモニアガスを3L封入したバッグ内環境に6
0分間晒し、10分毎にアンモニアガス濃度を検知管で測定し1回目の減臭曲線
を描いた。取出した試験シートを新たなTedlar (登録商標)バッグに入れ、1回
目の試験同様濃度10ppmに調整したアンモニアガスを3L封入したバッグ内環
境に120分間晒し、10分、30分、60分、120分毎にアンモニアガス濃
度を検知管で測定し2回目の減臭曲線を描いた。同様に3回目の試験を繰り返し
3回目の減臭曲線を描いた。
2−2)3回目の試験を終えた試験シートを5Lの水道水を入れたバット内に浸
漬した状態で20℃×60分間静置し水洗処理した。次に取出した試験シートを
80℃設定のギアーオーブン(電気ヒーター)内に吊るして30分間の熱風加熱
処理を行った。この水洗〜加熱処理を行った試験シートを、再度容積5Lの
Tedlar(登録商標)バッグに入れ、試験シートの表裏面ともバッグ内壁に触れな
いようバッグ内に固定し、濃度10ppmに調整したアンモニアガスを3L封入し
たバッグ内環境に120分間晒し、10分、30分、60分、120分毎にアン
モニアガス濃度を検知管で測定し4回目(再生処理後)の減臭曲線を描き、1〜
3回目の減臭曲線と比較した。
2−3)上記1)試験と同じ要領で、連続で4種のガスに対しての減臭試験を行
い、回復の処理を施した後(2−2処理後)の減臭曲線と、初回の減臭曲線との
比較を行った。
〈吸音率〉
織物面側を音響の入射面として、JIS A1405(垂直入射法)によるNoise Reduction Coefficient(NRC値)を250Hz、500Hz、1000Hz、2000Hzの各吸音率の算術平均値を求めた。
〈通気度〉
JIS L1096 8.27.1 A法に定めるフラジール形法により求めた。
EXAMPLES Hereinafter, although an Example is given and this invention is demonstrated concretely, this invention is not limited to these. In the following examples and comparative examples, the deodorizing / deodorizing properties and recovery effect of odor adsorption performance of the test sheets were measured and evaluated by the following test methods.
<Deodorizing / Deodorizing>
Prepare 4 Tedlar (registered trademark) bags with a volume of 5 L, and each bag has a concentration of 10 ppm.
3L of each chemical gas, ammonia, isovaleric acid, hydrogen sulfide, and toluene, sealed in a 10cm x 10cm size test sheet inside the ammonia bag so that the front and back surfaces of the test sheet do not touch the inner wall of the bag. Then, the ammonia gas concentration after 60 minutes was measured, and this test sheet was then fixed in the isovaleric acid bag, and the isovaleric acid gas concentration after 60 minutes was measured. The sample was fixed in a bag, and the hydrogen sulfide gas concentration after 60 minutes was measured. The test sheet was then fixed in a toluene bag, and the toluene gas concentration after 60 minutes was measured.
<Recovery effect of odor adsorption performance>
2-1) A 10 cm × 10 cm size test sheet having a volume of 5 L, Tedlar (registered trademark)
Put it in the bag and fix it inside the bag so that the front and back surfaces of the test sheet do not touch the inner wall of the bag.
It was exposed for 0 minutes, and the ammonia gas concentration was measured with a detector tube every 10 minutes, and the first deodorization curve was drawn. The taken test sheet is put in a new Tedlar (registered trademark) bag and exposed to the environment in the bag containing 3 L of ammonia gas adjusted to a concentration of 10 ppm as in the first test for 120 minutes, 10 minutes, 30 minutes, 60 minutes. The ammonia gas concentration was measured with a detector tube every 120 minutes, and a second deodorization curve was drawn. Similarly, the third test was repeated, and a third deodorization curve was drawn.
2-2) The test sheet after the third test was immersed in a vat containing 5 L of tap water and left at 20 ° C. for 60 minutes to be washed with water. Next, the taken test sheet was hung in a gear oven (electric heater) set at 80 ° C. and subjected to a hot air heating treatment for 30 minutes. The test sheet subjected to this water washing to heat treatment is again 5 L in volume.
Put it in a Tedlar (registered trademark) bag, fix it inside the bag so that neither the front nor back of the test sheet touches the inner wall of the test sheet, and expose it to the environment in the bag containing 3 L of ammonia gas adjusted to a concentration of 10 ppm for 120 minutes. Measure the ammonia gas concentration with a detector tube every 30 minutes, 60 minutes, and 120 minutes and draw a deodorization curve for the fourth time (after regeneration treatment).
Comparison with the third deodorization curve.
2-3) In the same manner as in the above 1) test, the deodorization curve for four types of gas was continuously performed and after recovery treatment (after 2-2 treatment), Comparison with the first deodorization curve was performed.
<Sound absorption rate>
Using the fabric surface side as the sound incident surface, the noise reduction coefficient (NRC value) according to JIS A1405 (normal incidence method) was determined as the arithmetic average value of each sound absorption coefficient of 250 Hz, 500 Hz, 1000 Hz, and 2000 Hz.
<Air permeability>
JIS L1096 8.27.1 Determined by the Frazier method defined in the A method.

[実施例1]
1)酸性臭吸着性樹脂被覆層を最外層に有する糸条(A)−1
無アルカリガラスのマルチフィラメント糸条(フィラメント径9μm、400本フィラメント:75番手:687dtex)の扁平糸を芯糸とし、下記配合1の軟質塩化ビニル系樹脂によるペーストゾル組成物の液浴中にディッピングして軟質塩化ビニル樹脂ペーストゾル組成物を芯糸の全周に被覆した後、180℃でゲル化処理して樹脂被覆層(〔酸化亜鉛/アルミナ〕複合体の含有量6.27質量%)を形成して、糸条断面における高さ:幅の比が3:5の扁平楕円断面を有し、ピンク色に着色した酸性臭吸着性樹脂被覆層を最外層に有する糸条(A)−1を得た。
〔配合1〕軟質塩化ビニル樹脂ペーストゾル組成物(糸条(A)−1用)
乳化重合ポリ塩化ビニル樹脂(重合度1700) 100質量部
1,2−シクロヘキサンジカルボン酸ジイソノニル(可塑剤) 70質量部
※商品名:ヘキサモールDINCH(BASF社製)
エポキシ化大豆油(可塑剤) 5質量部
バリウム/亜鉛複合安定剤 2質量部
〔酸化亜鉛/アルミナ〕複合体(平均粒子径1μm) 15質量部
合成ゼオライト(平均粒子径2μm) 15質量部
アゾジカルボアミド(化学発泡剤) 4質量部
ベンゾトリアゾール(紫外線吸収剤) 0.3質量部
三酸化アンチモン(難燃剤) 10質量部
層状無機化合物(モンモリロナイト:平均粒子径8μm) 10質量部
モリブデン酸カルシウム亜鉛(モリブデン化合物粒子) 5質量部
酸化チタン(白顔料) 2質量部
キナクリドンレッド(赤顔料) 1質量部
2)塩基性臭吸着性樹脂被覆層を最外層に有する糸条(B)−1
無アルカリガラスのマルチフィラメント糸条(フィラメント径9μm、400本フィラメント:75番手:687dtex)の扁平糸を芯糸とし、下記配合2の軟質塩化ビニル系樹脂によるペーストゾル組成物の液浴中にディッピングして軟質塩化ビニル樹脂ペーストゾル組成物を芯糸の全周に被覆した後、180℃でゲル化処理して樹脂被覆層(〔二酸化珪素/アルミナ〕複合体の含有量6.27質量%)を形成して、糸条断面における高さ:幅の比が3:5の扁平楕円断面を有し、ライトブルー色に着色した塩基性臭吸着性樹脂被覆層を最外層に有する糸条(B)−1を得た。
〔配合2〕軟質塩化ビニル樹脂ペーストゾル組成物(糸条(B)−1用)
乳化重合ポリ塩化ビニル樹脂(重合度1700) 100質量部
1,2−シクロヘキサンジカルボン酸ジイソノニル(可塑剤) 70質量部
※商品名:ヘキサモールDINCH(BASF社製)
エポキシ化大豆油(可塑剤) 5質量部
バリウム/亜鉛複合安定剤 2質量部
〔二酸化珪素/アルミナ〕複合体(平均粒子径1μm) 15質量部
合成ゼオライト(平均粒子径2μm) 15質量部
アゾジカルボアミド(化学発泡剤) 4質量部
ベンゾトリアゾール(紫外線吸収剤) 0.3質量部
三酸化アンチモン(難燃剤) 10質量部
層状無機化合物(モンモリロナイト:平均粒子径8μm) 10質量部
モリブデン酸カルシウム亜鉛(モリブデン化合物粒子) 5質量部
酸化チタン(白顔料) 2質量部
フタロシアニンブルー(青顔料) 1質量部
3)シート状織物1
経糸条群及び緯糸条群ともに〔酸性臭吸着性樹脂被覆層を最外層に有する糸条(A)−1を2本揃、塩基性臭吸着性樹脂被覆層を最外層に有する糸条(B)−1を2本揃〕nを繰り返し単位とする2/2ななこ(バスケット)織物による単層織物で、経糸群は1インチ間28本(糸条(A)−1:14本、糸条(B)−1:14本)の織密度、また緯糸群は1インチ間30本(糸条(A)−1:15本、糸条(B)−1:15本)の織密度とする織物を得た。糸条(A)−1と糸条(B)−1との本数比率は1:1(占有体積比1:1)であった。次にこの織物を200℃で2分間熱処理を施し、化学発泡剤の熱分解ガス生成による発泡気泡痕(12体積%)を形成すると同時に、バスケット織の織り交点を熱癒着して接着して織り組織が固定された、空隙率2%、通気度45cc/cm2/秒、質量860g/m、外観がピンクとライトブルーの混在の2/2ななこ織柄の〔シート状織物1〕を得た。
[Example 1]
1) Thread (A) -1 having an acidic odor adsorbing resin coating layer as the outermost layer
Dipping into a liquid bath of paste sol composition with soft vinyl chloride resin of the following formulation 1 using a flat yarn of alkali-free multifilament yarn (filament diameter 9 μm, 400 filaments: 75 count: 687 dtex) as a core yarn Then, after coating the entire circumference of the core yarn with the soft vinyl chloride resin paste sol composition, the resin coating layer (content of [zinc oxide / alumina] complex 6.27% by mass) was gelled at 180 ° C. A yarn having a flat elliptical cross section with a height: width ratio of 3: 5 in the yarn cross section and having an acidic odor-adsorbing resin coating layer colored pink in the outermost layer (A)- 1 was obtained.
[Formulation 1] Soft vinyl chloride resin paste sol composition (for yarn (A) -1)
Emulsion polymerization polyvinyl chloride resin (degree of polymerization 1700) 100 parts by weight 1,2-cyclohexanedicarboxylic acid diisononyl (plasticizer) 70 parts by weight * Product name: Hexamol DINCH (manufactured by BASF)
Epoxidized soybean oil (plasticizer) 5 parts by weight Barium / zinc composite stabilizer 2 parts by weight [Zinc oxide / alumina] composite (average particle diameter 1 μm) 15 parts by weight Synthetic zeolite (average particle diameter 2 μm) 15 parts by weight Azodi Carboamide (chemical foaming agent) 4 parts by weight Benzotriazole (ultraviolet absorber) 0.3 part by weight Antimony trioxide (flame retardant) 10 parts by weight Layered inorganic compound (montmorillonite: average particle size 8 μm) 10 parts by weight calcium zinc molybdate (Molybdenum compound particles) 5 parts by mass Titanium oxide (white pigment) 2 parts by mass Quinacridone red (red pigment) 1 part by mass 2) Thread (B) -1 having a basic odor adsorbing resin coating layer as the outermost layer
A non-alkali glass multifilament yarn (filament diameter 9 μm, 400 filaments: 75 counts: 687 dtex) is used as a core yarn and dipped in a paste sol composition liquid bath of soft vinyl chloride resin of the following composition 2 Then, after coating the entire circumference of the core yarn with the soft vinyl chloride resin paste sol composition, the resin coating layer (content of [silicon dioxide / alumina] composite is 6.27% by mass) by gelation at 180 ° C. A yarn having a flat oval cross section having a height: width ratio of 3: 5 in the cross section of the yarn and having a basic odor adsorbing resin coating layer colored in a light blue color as the outermost layer (B -1 was obtained.
[Formulation 2] Soft vinyl chloride resin paste sol composition (for yarn (B) -1)
Emulsion polymerization polyvinyl chloride resin (degree of polymerization 1700) 100 parts by weight 1,2-cyclohexanedicarboxylic acid diisononyl (plasticizer) 70 parts by weight * Product name: Hexamol DINCH (manufactured by BASF)
Epoxidized soybean oil (plasticizer) 5 parts by weight Barium / zinc composite stabilizer 2 parts by weight [silicon dioxide / alumina] composite (average particle size 1 μm) 15 parts by weight Synthetic zeolite (average particle size 2 μm) 15 parts by weight Azodi Carboamide (chemical foaming agent) 4 parts by weight Benzotriazole (ultraviolet absorber) 0.3 part by weight Antimony trioxide (flame retardant) 10 parts by weight Layered inorganic compound (montmorillonite: average particle size 8 μm) 10 parts by weight calcium zinc molybdate (Molybdenum compound particles) 5 parts by mass Titanium oxide (white pigment) 2 parts by mass Phthalocyanine blue (blue pigment) 1 part by mass 3) Sheet-like fabric 1
Both the warp yarn group and the weft yarn group [the yarn (A) -1 having an acidic odor adsorbing resin coating layer as the outermost layer and the yarn having the basic odor adsorbing resin coating layer as the outermost layer (B ) -1 in two pieces] Single layer woven fabric with 2/2 Nanako (basket) woven fabric with n as a repeating unit. The warp group is 28 pieces per inch (yarn (A) -1: 14 pieces, yarns) (B) -1: 14), and weft group has a weave density of 30 per inch (yarn (A) -1: 15, yarn (B) -1: 15). A woven fabric was obtained. The number ratio of the yarn (A) -1 and the yarn (B) -1 was 1: 1 (occupied volume ratio 1: 1). Next, this fabric is heat-treated at 200 ° C. for 2 minutes to form foam bubble marks (12% by volume) due to the generation of pyrolysis gas of the chemical foaming agent, and at the same time, the weaving intersections of the basket weave are heat-sealed and bonded to weave A [sheet-like woven fabric 1] having a 2/2 nanako weave pattern with a fixed structure, porosity of 2%, air permeability of 45 cc / cm 2 / sec, mass of 860 g / m 2 , and a mixture of pink and light blue in appearance It was.

[実施例2]
〈シート状織物(2)〉
実施例1の配合1に用いた〔酸化亜鉛/アルミナ〕複合体(平均粒子径1μm)15質量部を〔酸化マグネシウム/アルミナ〕複合体(平均粒子径1μm)15質量部に置き換え(配合3)、糸条(A)−1の配合の一部を変更した糸条(A)−2とした以外は実施例1と同様にして、実施例1と同規格の〔シート状織物2〕(空隙率2%、通気度45cc/cm2/秒、質量860g/m)を得た。
[Example 2]
<Sheet woven fabric (2)>
15 parts by mass of [Zinc oxide / alumina] composite (average particle size 1 μm) used in Formulation 1 of Example 1 was replaced with 15 parts by mass of [magnesium oxide / alumina] composite (average particle size 1 μm) (Formulation 3) [Sheet-like woven fabric 2] (gap) of the same standard as Example 1 except that the yarn (A) -2 was obtained by changing part of the composition of the yarn (A) -1 in the same manner as in Example 1. Rate 2%, air permeability 45 cc / cm 2 / second, mass 860 g / m 2 ).

[実施例3]
〈シート状織物(3)〉
経糸群として酸性臭吸着性樹脂被覆層を最外層に有する糸条(A)−1の打ち込み密度が42本/インチ、緯糸群として塩基性臭吸着性樹脂被覆層を最外層に有する糸条(B)−1の打ち込み密度が36本/インチである二重織物を、上層織物組織を右上がりの2/1の斜文織、下層織物組織を左上がりの2/1の斜文織、上層織物と下層織物とを5本跨ぎの結線で結接して製織して得た織物は、糸条(A)−1と糸条(B)−1との本数比率は7:6(占有体積比7:6)であった。次にこの織物を200℃で2分間熱処理を施し、化学発泡剤の熱分解ガス生成による発泡気泡痕(12体積%)を形成すると同時に、二重織物の織り交点を熱癒着して接着して織り組織が固定された、空隙率1.2%、通気度16cc/cm2/秒、質量1160g/m、外観がピンクとライトブルーの混在の〔シート状織物3〕を得た。
[Example 3]
<Sheet woven fabric (3)>
The yarn (A) -1 having an acidic odor adsorbing resin coating layer as the outermost layer as the warp group has a driving density of 42 yarns / inch, and the yarn having the basic odor adsorbing resin coating layer as the weft group ( B) A double woven fabric having an implantation density of 36 / inch, an upper layer fabric structure with a 2/1 upwardly-sloping pattern, a lower layer fabric structure with a 2/1 upwardly-sloping pattern, and an upper layer A woven fabric obtained by connecting and weaving a woven fabric and a lower woven fabric with a wire straddling five, the number ratio of the yarn (A) -1 and the yarn (B) -1 is 7: 6 (occupied volume ratio) 7: 6). Next, this fabric is heat-treated at 200 ° C. for 2 minutes to form foamed bubble marks (12% by volume) due to generation of pyrolysis gas of the chemical foaming agent, and at the same time, the weaving intersections of the double fabric are heat-sealed and bonded. A [sheet-like woven fabric 3] having a porosity of 1.2%, an air permeability of 16 cc / cm 2 / second, a mass of 1160 g / m 2 , and a mixture of pink and light blue in appearance was obtained.

〔実施例4〕
〈シート状織物(4)〉
経糸群として酸性臭吸着性樹脂被覆層を最外層に有する糸条(A)−1の打ち込み密度が28本/インチ、左斜上・右斜上バイアス糸群として塩基性臭吸着性樹脂被覆層を最外層に有する糸条(B)−1の打ち込み密度が20本/インチである上層三軸織物と、経糸群として糸条(A)−1の打ち込み密度が28本/インチ、左斜上・右斜上バイアス糸群として糸条(B)−1の打ち込み密度が20本/インチである下層三軸織物とを、下層三軸織物の糸条(A)−1が5本跨ぎの結線で上層三軸織物の糸条(B)−1に結接し、また下層三軸織物の糸条(B)−1が5本跨ぎの結線で上層三軸織物の糸条(A)−1に結接して製織した得た三軸二重織物は、糸条(A)−1と糸条(B)−1との本数比率が7:10(占有体積比7:9)であった。次にこの織物を200℃で2分間熱処理を施し、化学発泡剤の熱分解ガス生成による発泡気泡痕(12体積%)を形成すると同時に、三軸二重織物の織り交点を熱癒着して接着して織り組織が固定された、共有空隙率0.5%、通気度6cc/cm2/秒、質量2020g/m、外観がピンクとライトブルーの混在の〔シート状織物4〕を得た。
Example 4
<Sheet woven fabric (4)>
The yarn (A) -1 having an acidic odor adsorbing resin coating layer as the outermost layer as the warp group has a driving density of 28 yarns / inch, and the basic odor adsorbing resin coating layer as the left diagonal and right diagonal bias yarn groups. The upper layer triaxial fabric in which the thread (B) -1 driving density of the outermost layer is 20 yarns / inch, and the thread (A) -1 driving density is 28 yarns / inch as the warp group. A lower triaxial woven fabric in which the thread (B) -1 has a driving density of 20 yarns / inch as a right oblique upper bias yarn group, and a lower triaxial woven yarn (A) -1 is connected over five wires. It is connected to the thread (B) -1 of the triaxial woven fabric, and the thread (B) -1 of the lower triaxial woven fabric is connected to the thread (A) -1 of the upper triaxial woven fabric by connecting five wires. The triaxial double woven fabric obtained by weaving was 7:10 (occupied volume ratio 7: 9) in the number ratio of the yarn (A) -1 and the yarn (B) -1. Was Tsu. Next, this fabric is heat-treated at 200 ° C. for 2 minutes to form foam bubble marks (12% by volume) due to the generation of pyrolysis gas from the chemical foaming agent, and at the same time, the interweaving points of the triaxial double fabric are heat-sealed and bonded. As a result, a [sheet-like woven fabric 4] having a common void ratio of 0.5%, an air permeability of 6 cc / cm 2 / second, a mass of 2020 g / m 2 , and a mixture of pink and light blue in appearance was obtained. .

〔実施例5〕
〈塩基性臭吸着性樹脂被覆層を最外層に有する糸条(B)−2〉
塩基性臭吸着性樹脂被覆層を最外層に有する糸条(B)−1の芯糸を、ポリパラフェニレンテレフタルアミド繊維(アラミド繊維:フィラメント径12μm、843dtex)の扁平糸に変更し、配合2の軟質塩化ビニル系樹脂によるペーストゾル組成物の液浴中にディッピングして軟質塩化ビニル樹脂ペーストゾル組成物をマルチフィラメント糸条の全周に被覆した後、180℃でゲル化処理して樹脂被覆層を形成して、糸条断面における高さ:幅の比が2:5の扁平楕円断面を有して塩基性臭吸着性樹脂被覆層を最外層に有する糸条(B)−2を得た。
〈シート状織物(5)〉
経糸条群及び緯糸条群ともに〔酸性臭吸着性樹脂被覆層を最外層に有する糸条(A)−1を2本揃、塩基性臭吸着性樹脂被覆層を最外層に有する糸条(B)−2を2本揃〕nを繰り返し単位とする2/2ななこ(バスケット)織物による単層織物で、経糸群は1インチ間28本(糸条(A)−1:14本、糸条(B)−2:14本)の織密度、また緯糸群は1インチ間30本(糸条(A)−1:15本、糸条(B)−2:15本)の織密度とする織物を得た。糸条(A)−1と糸条(B)−2との本数比率は1:1(占有体積比4:5)であった。次にこの織物を200℃で2分間熱処理を施し、化学発泡剤の熱分解ガス生成による発泡気泡痕(12体積%)を形成すると同時に、バスケット織の織り交点を熱癒着して接着して織り組織が固定された、空隙率2%、通気度45cc/cm2/秒、質量780g/m、外観がピンクとライトブルーの混在の2/2ななこ織柄の〔織物5〕を得た。
Example 5
<Thread (B) -2 having basic odor adsorbing resin coating layer as outermost layer>
The core yarn of the yarn (B) -1 having a basic odor adsorbing resin coating layer as the outermost layer is changed to a flat yarn of polyparaphenylene terephthalamide fiber (aramid fiber: filament diameter 12 μm, 843 dtex), and compounding 2 Dipping the paste sol composition with a soft vinyl chloride resin in a liquid bath and coating the soft vinyl chloride resin paste sol composition on the entire circumference of the multifilament yarn, followed by gelation at 180 ° C. and resin coating Forming a layer to obtain a yarn (B) -2 having a flat oval cross section having a height: width ratio of 2: 5 in the yarn cross section and having a basic odor adsorbing resin coating layer as an outermost layer. It was.
<Sheet woven fabric (5)>
Both the warp yarn group and the weft yarn group [the yarn (A) -1 having an acidic odor adsorbing resin coating layer as the outermost layer and the yarn having the basic odor adsorbing resin coating layer as the outermost layer (B ) -2 in 2 pieces] Single layer woven fabric with 2/2 Nanako (basket) woven fabric with n as a repeating unit. The warp group is 28 pieces per inch (yarn (A) -1: 14 pieces, yarns) (B) -2: 14) and the weft group has a weave density of 30 per inch (yarn (A) -1: 15, yarn (B) -2: 15). A woven fabric was obtained. The number ratio of the yarn (A) -1 and the yarn (B) -2 was 1: 1 (occupied volume ratio 4: 5). Next, this fabric is heat-treated at 200 ° C. for 2 minutes to form foam bubble marks (12% by volume) due to the generation of pyrolysis gas of the chemical foaming agent, and at the same time, the weaving intersections of the basket weave are heat-sealed and bonded to weave [Textile 5] having a 2/2 nanako weave pattern in which the structure was fixed, the porosity was 2%, the air permeability was 45 cc / cm 2 / sec, the mass was 780 g / m 2 , and the appearance was a mixture of pink and light blue.

〔実施例6〕
〈シート状織物(6)〉
経糸群として酸性臭吸着性樹脂被覆層を最外層に有する糸条(A)−1の打ち込み密度が42本/インチ、緯糸群として塩基性臭吸着性樹脂被覆層を最外層に有する糸条(B)−2の打ち込み密度が36本/インチである二重織物を、上層織物組織を右上がりの2/1の斜文織、下層織物組織を左上がりの2/1の斜文織、上層織物と下層織物とを5本跨ぎの結線で結接して製織して得た織物は、糸条(A)−1と糸条(B)−2との本数比率は7:6(占有体積比7:8)であった。次にこの織物を200℃で2分間熱処理を施し、化学発泡剤の熱分解ガス生成による発泡気泡痕(12体積%)を形成すると同時に、二重織物の織り交点を熱癒着して接着して織り組織が固定された、空隙率1.2%、通気度16cc/cm2/秒、質量1050g/m、外観がピンクとライトブルーの混在の〔シート状織物6〕を得た。
Example 6
<Sheet woven fabric (6)>
The yarn (A) -1 having an acidic odor adsorbing resin coating layer as the outermost layer as the warp group has a driving density of 42 yarns / inch, and the yarn having the basic odor adsorbing resin coating layer as the weft group ( B) A double woven fabric having an implantation density of -36 / inch, an upper layer fabric structure with a 2/1 obliquely weaving pattern, a lower layer fabric structure with a 2/1 obliquely weaving pattern, and an upper layer The woven fabric obtained by connecting and weaving the woven fabric and the lower layer woven fabric with a connection straddling five, the number ratio of the yarn (A) -1 and the yarn (B) -2 is 7: 6 (occupied volume ratio) 7: 8). Next, this fabric is heat-treated at 200 ° C. for 2 minutes to form foamed bubble marks (12% by volume) due to generation of pyrolysis gas of the chemical foaming agent, and at the same time, the weaving intersections of the double fabric are heat-sealed and bonded. A [sheet-like woven fabric 6] having a porosity of 1.2%, an air permeability of 16 cc / cm 2 / second, a mass of 1050 g / m 2 , and a mixture of pink and light blue in appearance was obtained.

〔実施例7〕
〈塩基性臭吸着性樹脂被覆層を最外層に有する糸条(B−3)〉
糸条(B)−2の塩基性臭吸着性樹脂被覆層を下記配合4に変更し、糸条(B)−3を得た。すなわち実施例1の配合2に用いた〔二酸化珪素/アルミナ〕複合体(平均粒子径1μm)15質量部を〔酸化チタン/アルミナ〕複合体(平均粒子径1μm)15質量部に置き換え(配合4)、配合4の軟質塩化ビニル系樹脂によるペーストゾル組成物の液浴中にポリパラフェニレンテレフタルアミド繊維の芯糸をディッピングして軟質塩化ビニル樹脂ペーストゾル組成物をマルチフィラメント糸条の全周に被覆した後、180℃でゲル化処理して樹脂被覆層を形成して、糸条断面における高さ:幅の比が2:5の扁平楕円断面を有して塩基性臭吸着性樹脂被覆層を最外層に有する糸条(B)−3を得た。
〈シート状織物(7)〉
経糸群として酸性臭吸着性樹脂被覆層を最外層に有する糸条(A)−1の打ち込み密度が28本/インチ、左斜上・右斜上バイアス糸群として塩基性臭吸着性樹脂被覆層を最外層に有する糸条(B)−3の打ち込み密度が20本/インチである上層三軸織物と、経糸群として糸条(A)−1の打ち込み密度が28本/インチ、左斜上・右斜上バイアス糸群として糸条(B)−3の打ち込み密度が20本/インチである下層三軸織物とを、下層三軸織物の糸条(A)−1が5本跨ぎの結線で上層三軸織物の糸条(B)−3に結接し、また下層三軸織物の糸条(B)−3が5本跨ぎの結線で上層三軸織物の糸条(A)−1に結接して製織した得た三軸二重織物は、糸条(A)−1と糸条(B)−3との本数比率は7:10(占有体積比7:9)であった。次にこの織物を200℃で2分間熱処理を施し、化学発泡剤の熱分解ガス生成による発泡気泡痕(12体積%)を形成すると同時に、三軸二重織物の織り交点を熱癒着して接着して織り組織が固定された、共有空隙率0.5%、通気度6cc/cm2/秒、質量1820g/m、外観がピンクとライトブルーの混在の〔シート状織物7〕を得た。
Example 7
<Thread (B-3) having a basic odor adsorbing resin coating layer as the outermost layer>
The basic odor adsorbing resin coating layer of the yarn (B) -2 was changed to the following formulation 4 to obtain the yarn (B) -3. That is, 15 parts by mass of [silicon dioxide / alumina] composite (average particle diameter 1 μm) used in Formulation 2 of Example 1 was replaced with 15 parts by mass of [titanium oxide / alumina] composite (average particle diameter 1 μm) (Formulation 4 ) Dipping the core yarn of polyparaphenylene terephthalamide fiber into the liquid bath of the paste sol composition made of the soft vinyl chloride resin of compound 4 to make the soft vinyl chloride resin paste sol composition all around the multifilament yarn After coating, a gelation treatment is performed at 180 ° C. to form a resin coating layer, and a basic odor adsorbing resin coating layer having a flat elliptical cross section with a height: width ratio of 2: 5 in the yarn cross section Was obtained in the outermost layer.
<Sheet woven fabric (7)>
The yarn (A) -1 having an acidic odor adsorbing resin coating layer as the outermost layer as the warp group has a driving density of 28 yarns / inch, and the basic odor adsorbing resin coating layer as the left diagonal and right diagonal bias yarn groups. The upper layer triaxial woven fabric in which the thread (B) -3 driven density of the outermost layer is 20 / inch, and the thread (A) -1 driven density is 28 threads / inch as the warp group A lower triaxial woven fabric in which the driving density of the yarn (B) -3 is 20 yarns / inch as an upper right bias yarn group, and an upper layer is formed by connecting five lower yarns (A) -1 of the lower triaxial woven fabric. It is connected to the thread (B) -3 of the triaxial woven fabric, and the thread (B) -3 of the lower triaxial woven fabric is connected to the thread (A) -1 of the upper triaxial woven fabric by connecting five wires. The obtained triaxial double woven fabric is 7:10 (occupied volume ratio 7: 9) in the number ratio of yarn (A) -1 and yarn (B) -3. Was Tsu. Next, this fabric is heat-treated at 200 ° C. for 2 minutes to form foam bubble marks (12% by volume) due to the generation of pyrolysis gas from the chemical foaming agent, and at the same time, the interweaving points of the triaxial double fabric are heat-sealed and bonded. Thus, a [sheet-like woven fabric 7] in which the woven structure was fixed, the shared porosity was 0.5%, the air permeability was 6 cc / cm 2 / sec, the mass was 1820 g / m 2 , and the appearance was a mixture of pink and light blue. .

〔実施例8〕
〈酸性臭吸着性樹脂被覆層を最外層に有する糸条(A−3)〉
酸性臭吸着性樹脂被覆層を最外層に有する糸条(A)−1の芯糸を、炭素繊維(フィラメント径10μm、660dtex)の扁平糸に変更し、配合1の軟質塩化ビニル系樹脂によるペーストゾル組成物の液浴中にディッピングして軟質塩化ビニル樹脂ペーストゾル組成物をマルチフィラメント糸条の全周に被覆した後、180℃でゲル化処理して樹脂被覆層を形成して、糸条断面における高さ:幅の比が2:5の扁平楕円断面を有する酸性臭吸着性樹脂被覆層を最外層に有する糸条(A)−3を得た。
〈塩基性臭吸着性樹脂被覆層を最外層に有する糸条(B−4)〉
塩基性臭吸着性樹脂被覆層を最外層に有する糸条(B)−1の芯糸を、炭素繊維(フィラメント径10μm、660dtex)の扁平糸に変更し、配合2の軟質塩化ビニル系樹脂によるペーストゾル組成物の液浴中にディッピングして軟質塩化ビニル樹脂ペーストゾル組成物をマルチフィラメント糸条の全周に被覆した後、180℃でゲル化処理して樹脂被覆層を形成して、糸条断面における高さ:幅の比が2:5の扁平楕円断面を有する塩基性臭吸着性樹脂被覆層を最外層に有する糸条(B)−4を得た。
〈シート状織物(8)〉
経糸条群及び緯糸条群ともに〔酸性臭吸着性樹脂被覆層を最外層に有する糸条(A)−3を2本揃、塩基性臭吸着性樹脂被覆層を最外層に有する糸条(B)−4を2本揃〕nを繰り返し単位とする2/2ななこ(バスケット)織物による単層織物で、経糸群は1インチ間28本(糸条(A)−2の本数14本、糸条(B)−4の本数14本)の織密度、また緯糸群は1インチ間30本(糸条(A)−2の本数15本、糸条(B)−4の本数15本)の織密度とする織物を得た。糸条(A)−2と糸条(B)−4との本数比率は1:1(占有体積比1:1)であった。次にこの織物を200℃で2分間熱処理を施し、化学発泡剤の熱分解ガス生成による発泡気泡痕(12体積%)を形成すると同時に、バスケット織の織り交点を熱癒着して接着して織り組織が固定された、空隙率2.5%、通気度55cc/cm2/秒、質量760g/m、外観がピンクとライトブルーの混在の2/2ななこ織柄の〔シート状織物8〕を得た。
Example 8
<Thread (A-3) having an acidic odor-adsorbing resin coating layer as the outermost layer>
The core yarn of the thread (A) -1 having an acidic odor adsorbing resin coating layer as the outermost layer is changed to a flat yarn of carbon fiber (filament diameter 10 μm, 660 dtex), and a paste made of a soft vinyl chloride resin of compounding 1 The soft vinyl chloride resin paste sol composition is dipped in a liquid bath of the sol composition and coated on the entire circumference of the multifilament yarn, and then gelled at 180 ° C. to form a resin coating layer. A yarn (A) -3 having an acidic odor-adsorbing resin coating layer having a flat elliptical cross section with a height: width ratio of 2: 5 in the cross section as the outermost layer was obtained.
<Thread (B-4) having basic odor-adsorbing resin coating layer as outermost layer>
The core yarn of the yarn (B) -1 having a basic odor adsorbing resin coating layer as the outermost layer is changed to a flat yarn of carbon fiber (filament diameter 10 μm, 660 dtex), and the soft vinyl chloride resin of compound 2 is used. After dipping the paste sol composition in a liquid bath and coating the soft vinyl chloride resin paste sol composition on the entire circumference of the multifilament yarn, it is gelled at 180 ° C. to form a resin coating layer, A thread (B) -4 having a basic odor adsorbing resin coating layer having a flat elliptical cross section with a height: width ratio of 2: 5 in the cross section as the outermost layer was obtained.
<Sheet fabric (8)>
Both warp and weft yarn groups [a yarn (A) -3 having two acidic odor adsorbing resin coating layers on the outermost layer and a yarn having a basic odor adsorbing resin coating layer on the outermost layer (B ) -4-4] Single layer woven fabric with 2/2 Nanako (basket) woven fabric, where n is a repeating unit. The warp group is 28 pieces per inch (14 yarns of yarn (A) -2, yarn The weaving density of the yarn (B) -4 is 14), and the weft group is 30 pieces per inch (15 yarns of the yarn (A) -2, 15 yarns of the yarn (B) -4). A woven fabric having a woven density was obtained. The number ratio of the yarn (A) -2 and the yarn (B) -4 was 1: 1 (occupied volume ratio 1: 1). Next, this fabric is heat-treated at 200 ° C. for 2 minutes to form foam bubble marks (12% by volume) due to the generation of pyrolysis gas of the chemical foaming agent, and at the same time, the weaving intersections of the basket weave are heat-sealed and bonded to weave 2/2 Nanako weave pattern with a fixed structure, porosity of 2.5%, air permeability of 55 cc / cm 2 / sec, mass of 760 g / m 2 , and a mixture of pink and light blue [sheet-like fabric 8] Got.

〔実施例9〕
〈塩基性臭吸着性樹脂被覆層を最外層に有する糸条(B−5)〉
糸条(B)−1の塩基性臭吸着性樹脂被覆層を、実施例7の配合4に変更し、配合4の軟質塩化ビニル系樹脂によるペーストゾル組成物の液浴中にディッピングして軟質塩化ビニル樹脂ペーストゾル組成物をマルチフィラメント糸条の全周に被覆した後、180℃でゲル化処理して樹脂被覆層を形成して、糸条断面における高さ:幅の比が2:5の扁平楕円断面を有する塩基性臭吸着性樹脂被覆層を最外層に有する糸条(B)−5を得た。
〈シート状織物(9)〉
経糸群として酸性臭吸着性樹脂被覆層を最外層に有する糸条(A)−2の打ち込み密度が42本/インチ、緯糸群として塩基性臭吸着性樹脂被覆層を最外層に有する糸条(B)−5の打ち込み密度が36本/インチである二重織物を、上層織物組織を右上がりの2/1の斜文織、下層織物組織を左上がりの2/1の斜文織、上層織物と下層織物とを5本跨ぎの結線で結接して製織して得た織物は、糸条(A)−2と糸条(B)−5との本数比率は7:6(占有体積比7:6)であった。次にこの織物を200℃で2分間熱処理を施し、化学発泡剤の熱分解ガス生成による発泡気泡痕(12体積%)を形成すると同時に、二重織物の織り交点を熱癒着して接着して織り組織が固定された、空隙率1.4%、通気度18cc/cm2/秒、質量1110g/m、外観がピンクとライトブルーの混在の〔シート状織物9〕を得た。
Example 9
<Thread (B-5) having basic odor-adsorbing resin coating layer as outermost layer>
The basic odor adsorbing resin coating layer of Thread (B) -1 was changed to Formulation 4 of Example 7, and softened by dipping into a paste sol composition liquid bath of the soft vinyl chloride resin of Formulation 4 A vinyl chloride resin paste sol composition is coated on the entire circumference of the multifilament yarn, and then gelled at 180 ° C. to form a resin coating layer. The height: width ratio in the yarn cross section is 2: 5. Thread (B) -5 having a basic odor adsorbing resin coating layer having a flat elliptical cross section as the outermost layer was obtained.
<Sheet fabric (9)>
The yarn (A) -2 having an acidic odor adsorbing resin coating layer as the outermost layer as a warp group has a driving density of 42 yarns / inch, and the weft group has a basic odor adsorbing resin coating layer as an outermost layer ( B) A double woven fabric having an implantation density of -5 yarns of 36 / inch, an upper layer fabric structure rising to the right 2/1, and a lower layer fabric structure rising to the left 2/1. The woven fabric obtained by connecting and weaving the woven fabric and the lower woven fabric with a wire straddling five, the ratio of the number of yarn (A) -2 and yarn (B) -5 is 7: 6 (occupied volume ratio) 7: 6). Next, this fabric is heat-treated at 200 ° C. for 2 minutes to form foamed bubble marks (12% by volume) due to generation of pyrolysis gas of the chemical foaming agent, and at the same time, the weaving intersections of the double fabric are heat-sealed and bonded. A [sheet-like woven fabric 9] having a void ratio of 1.4%, an air permeability of 18 cc / cm 2 / second, a mass of 1110 g / m 2 , and a mixture of pink and light blue in appearance was obtained.

〔実施例10〕
〈シート状織物(10)〉
経糸群として酸性臭吸着性樹脂被覆層を最外層に有する糸条(A)−1の打ち込み密度が28本/インチ、左斜上・右斜上バイアス糸群として塩基性臭吸着性樹脂被覆層を最外層に有する糸条(B)−5の打ち込み密度が20本/インチである上層三軸織物と、経糸群として糸条(A)−1の打ち込み密度が28本/インチ、左斜上・右斜上バイアス糸群として糸条(B)−5の打ち込み密度が20本/インチである下層三軸織物とを、下層三軸織物の糸条(A)−1が5本跨ぎの結線で上層三軸織物の糸条(B)−5に結接し、また下層三軸織物の糸条(B)−5が5本跨ぎの結線で上層三軸織物の糸条(A)−1に結接して製織した得た三軸二重織物は、糸条(A)−1と糸条(B)−5との本数比率は7:10(占有体積比7:9)であった。次にこの織物を200℃で2分間熱処理を施し、化学発泡剤の熱分解ガス生成による発泡気泡痕(12体積%)を形成すると同時に、三軸二重織物の織り交点を熱癒着して接着して織り組織が固定された、共有空隙率0.8%、通気度8cc/cm2/秒、質量1920g/m、外観がピンクとライトブルーの混在の〔シート状織物10〕を得た。
Example 10
<Sheet woven fabric (10)>
The yarn (A) -1 having an acidic odor adsorbing resin coating layer as the outermost layer as the warp group has a driving density of 28 yarns / inch, and the basic odor adsorbing resin coating layer as the left diagonal and right diagonal bias yarn groups. The upper layer triaxial woven fabric with a yarn (B) -5 implantation density of 20 yarns / inch in the outermost layer, and the yarn (A) -1 implantation density of 28 yarns / inch as the warp group, on the left diagonal A lower triaxial woven fabric in which the thread (B) -5 has a driving density of 20 yarns / inch as a right oblique upper bias yarn group, and a lower triaxial woven yarn (A) -1 is connected over five wires. It is connected to the thread (B) -5 of the triaxial fabric, and the thread (B) -5 of the lower triaxial fabric is connected to the thread (A) -1 of the upper layer triaxial fabric by connecting five wires. The obtained triaxial double woven fabric is 7:10 (occupied volume ratio 7: 9) in the number ratio of yarn (A) -1 and yarn (B) -5. Was Tsu. Next, this fabric is heat-treated at 200 ° C. for 2 minutes to form foam bubble marks (12% by volume) due to the generation of pyrolysis gas from the chemical foaming agent, and at the same time, the interweaving points of the triaxial double fabric are heat-sealed and bonded. Thus, a [sheet-like woven fabric 10] having a common void ratio of 0.8%, an air permeability of 8 cc / cm 2 / second, a mass of 1920 g / m 2 , and a mixture of pink and light blue in appearance was obtained. .

実施例1〜10のシート状織物1〜10は、酸性臭吸着性樹脂被覆層を最外層に有する糸条(A)、及び塩基性臭吸着性樹脂被覆層を最外層に有する糸条(B)を2:1〜1:2の本数比率の範囲(実施例では7:6〜7:10)で併用して製織された各々、バスケット(ななこ)織物、二重織物、三軸二重織物などで、糸条(A)の酸性臭吸着性樹脂被覆層には、〔酸化亜鉛/アルミナ〕複合体(実施例1,3〜7,8,10)、〔酸化マグネシウム/アルミナ〕複合体(実施例2,9)の塩基性固体粒子を含み、糸条(B)の塩基性臭吸着性樹脂被覆層には、〔二酸化珪素/アルミナ〕複合体(実施例1〜6,8)、〔酸化チタン/アルミナ〕複合体(実施例7,9,10)の酸性固体粒子を含むようにすることで、硫化水素、メチルメルカプタン、酢酸、イソ吉草酸、ノネナールなどの酸性悪臭に対する減臭(消臭)効果を有する糸条(A)とアンモニア、トリメチルアミンなどの塩基性悪臭に対する減臭(消臭)効果を有する糸条(B)とを併用し、各々の糸条が酸性悪臭と塩基性悪臭とを選択的に、互いに阻害し合うことなく不活性化する役割を担うことができ、〔酸化亜鉛/アルミナ〕複合体、〔酸化マグネシウム/アルミナ〕複合体などの塩基性固体粒子群と、〔二酸化珪素/アルミナ〕複合体、〔酸化チタン/アルミナ〕複合体などの酸性固体粒子群とが別個の糸条に分かれて存在し、それらが織組織として共存することで、酸性悪臭と塩基性悪臭の同時減臭(消臭)を阻害し合うこと無く、産業環境における悪臭成分、及びVOC成分、産業環境における臭気成分全般に対してバランス良く濃度を減少させる減臭効果、及び経時的に人間の感知限界濃度に低減する消臭効果を発現可能とした。また両者の樹脂コーティング糸条双方にゼオライト粒子を含有することでシンナーやトルエンなどの有機溶剤、ホルムアルデヒドなどの揮発性化学物質臭などに対して吸着性を有すること、さらに減臭効果が飽和状態となっても、(熱)水洗、ヒーター加熱、及び天日干し、の単独、または併用の処理によって臭気吸着率を初期の50%以上に容易に回復できることなどの特徴が確認された。また通気度(JIS L1096:フラジール法)6〜55cc/cm2/秒の空隙部は通気によるガス交換で消臭効果をより高いのもとするのみならず、この通気度範囲において優れた吸音(反響防止)効果を発現した。 The sheet-like fabrics 1 to 10 of Examples 1 to 10 are a yarn (A) having an acidic odor adsorbing resin coating layer as an outermost layer, and a yarn (B) having a basic odor adsorbing resin coating layer as an outermost layer. ) In a range of 2: 1 to 1: 2 number ratio (7: 6 to 7:10 in the examples), basket (nanako) fabric, double fabric, triaxial double fabric In the acidic odor-adsorbing resin coating layer of the yarn (A), [zinc oxide / alumina] composite (Examples 1, 3 to 7, 8, 10), [magnesium oxide / alumina] composite ( The basic odor adsorbing resin coating layer of the yarn (B) contains the basic solid particles of Examples 2 and 9), and [silicon dioxide / alumina] composites (Examples 1 to 6, 8), [ Titanium oxide / alumina] composite (Examples 7, 9, and 10) containing acidic solid particles allows hydrogen sulfide, methyl Yarn (A) that has a deodorizing (deodorizing) effect on acidic malodors such as captan, acetic acid, isovaleric acid, nonenal, and a yarn that has a deodorizing (deodorizing) effect on basic malodors such as ammonia and trimethylamine ( B), each yarn can play a role of selectively inactivating acid malodor and basic malodor without inhibiting each other, [zinc oxide / alumina] composite, A group of basic solid particles such as [magnesium oxide / alumina] composite and a group of acidic solid particles such as [silicon dioxide / alumina] composite and [titanium oxide / alumina] composite exist in separate yarns. However, by coexisting as a woven structure, the odor component in the industrial environment, the VOC component, and the odor formation in the industrial environment without interfering with the simultaneous deodorization (deodorization) of the acidic odor and the basic odor. Good balance reduced odor effect of reducing the concentration, and over time deodorizing effect of reducing the sensing limit concentration of human was expressible against general. In addition, by including zeolite particles in both resin-coated yarns, it has adsorptivity to organic solvents such as thinner and toluene, volatile chemical odors such as formaldehyde, and the deodorizing effect is saturated. Even so, it was confirmed that the odor adsorption rate can be easily recovered to 50% or more of the initial value by treatment with (hot) water washing, heater heating, and sun drying alone or in combination. In addition, the air permeability (JIS L1096: Frazier method) 6 to 55 cc / cm 2 / sec void portion not only has a higher deodorizing effect by gas exchange by ventilation, but also has excellent sound absorption ( Reverberation prevention) effect.

[比較例1]
実施例1と同様、経糸条群及び緯糸条群ともに〔酸性臭吸着性樹脂被覆層を最外層に有する糸条(A)−1を8本揃、塩基性臭吸着性樹脂被覆層を最外層に有する糸条(B)−1を2本揃〕nを繰り返し単位とする2/2ななこ(バスケット)織物による単層織物において、経糸群は1インチ間28本(うち糸条(A)−1の本数は22.4本/インチ)の織密度、また緯糸群は1インチ間30本(うち糸条(A)−1の本数は24本/インチ)の織密度とする織物を得た。糸条(A)−1と糸条(B)−1との本数比率は4:1(占有体積比4:1)である。次にこの織物を200℃で2分間熱処理を施し、化学発泡剤の熱分解ガス生成による発泡気泡痕(12体積%)を形成すると同時に、バスケット織の織り交点を熱癒着して接着して織り組織が固定された、空隙率2%、通気度45cc/cm2/秒、質量860g/m、外観がピンクとライトブルーの混在の2/2ななこ織柄の〔シート状織物11〕を得た。シート状織物11では糸条(B)−1の使用を糸条(A)−1の25%としたことで、経時的に、硫化水素、メチルメルカプタン、酢酸、イソ吉草酸、ノネナールなどの酸性悪臭に対する減臭効果が失効し、アンモニア、トリメチルアミンなどの塩基性悪臭に対する減臭効果のみが有効持続するという、実施例1のシート状織物1に比較して生活悪臭軽減効果のバランスに劣るものとなった。
[Comparative Example 1]
As in Example 1, both the warp yarn group and the weft yarn group [8 yarns (A) -1 having an acidic odor adsorbing resin coating layer as the outermost layer, the basic odor adsorbing resin coating layer as the outermost layer In a single-layer woven fabric of 2/2 Nanako (basket) woven fabric having n as a repeating unit, the warp group consists of 28 yarns per inch (including yarn (A)- A woven fabric having a weaving density of 12.4 is 22.4 / inch and a weft density is 30 per inch (of which the number of yarn (A) -1 is 24 / inch). . The number ratio of the yarn (A) -1 and the yarn (B) -1 is 4: 1 (occupied volume ratio 4: 1). Next, this fabric is heat-treated at 200 ° C. for 2 minutes to form foam bubble marks (12% by volume) due to the generation of pyrolysis gas of the chemical foaming agent, and at the same time, the weaving intersections of the basket weave are heat-sealed and bonded to weave A [sheet-like woven fabric 11] having a 2/2 nanako weave pattern in which the structure is fixed, the porosity is 2%, the air permeability is 45 cc / cm 2 / sec, the mass is 860 g / m 2 , and the appearance is a mixture of pink and light blue. It was. In the sheet-like woven fabric 11, the use of the yarn (B) -1 is 25% of the yarn (A) -1, so that over time, the acidity of hydrogen sulfide, methyl mercaptan, acetic acid, isovaleric acid, nonenal, etc. The deodorizing effect for malodor expires, and only the deodorizing effect for basic malodor such as ammonia and trimethylamine is effectively maintained, and the life malodor reducing effect is inferior to that of the sheet-like fabric 1 of Example 1. became.

[比較例2]
実施例1と同様、経糸条群及び緯糸条群ともに〔酸性臭吸着性樹脂被覆層を最外層に有する糸条(A)−1を2本揃、塩基性臭吸着性樹脂被覆層を最外層に有する糸条(B)−1を8本揃〕nを繰り返し単位とする2/2ななこ(バスケット)織物による単層織物において、経糸群は1インチ間28本(うち糸条(B)−1の本数は22.4本/インチ)の織密度、また緯糸群は1インチ間30本(うち糸条(B)−1の本数は24本/インチ)の織密度とする織物を得た。糸条(A)−1と糸条(B)−1との本数比率は1:4(占有体積比1:4)である。次にこの織物を200℃で2分間熱処理を施し、化学発泡剤の熱分解ガス生成による発泡気泡痕(12体積%)を形成すると同時に、バスケット織の織り交点を熱癒着して接着して織り組織が固定された、空隙率2%、通気度45cc/cm2/秒、質量860g/m、外観がピンクとライトブルーの混在の2/2ななこ織柄の〔シート状織物12〕を得た。シート状織物12では糸条(A)−1の使用を糸条(B)−1の25%としたことで、経時的に、アンモニア、トリメチルアミンなどの塩基性悪臭に対する減臭効果が失効し、硫化水素、メチルメルカプタン、酢酸、イソ吉草酸、ノネナールなどの酸性悪臭に対する減臭効果のみが有効持続するという、実施例1のシート状織物1に比較して生活悪臭軽減効果のバランスに劣るものとなった。
[Comparative Example 2]
As in Example 1, both the warp yarn group and the weft yarn group [two yarns (A) -1 having an acidic odor adsorbing resin coating layer as the outermost layer, the basic odor adsorbing resin coating layer as the outermost layer. Eight yarns (B) -1 in a single layer] In a single-layer fabric made of 2/2 Nanako (basket) fabrics where n is a repeating unit, the warp group consists of 28 yarns per inch (of which yarn (B)- A woven fabric having a weaving density of 12.4 is 22.4 / inch and a weft density of 30 wefts per inch (of which the number of yarns (B) -1 is 24 / inch) was obtained. . The number ratio of the yarn (A) -1 and the yarn (B) -1 is 1: 4 (occupied volume ratio 1: 4). Next, this fabric is heat-treated at 200 ° C. for 2 minutes to form foam bubble marks (12% by volume) due to the generation of pyrolysis gas of the chemical foaming agent, and at the same time, the weaving intersections of the basket weave are heat-sealed and bonded to weave A [sheet-like woven fabric 12] having a 2/2 nanako woven pattern with a fixed structure, porosity of 2%, air permeability of 45 cc / cm 2 / sec, mass of 860 g / m 2 , and a mixture of pink and light blue in appearance. It was. In the sheet-like woven fabric 12, the use of the yarn (A) -1 is set to 25% of the yarn (B) -1, so that over time, the deodorizing effect on basic malodors such as ammonia and trimethylamine expires. Compared with the sheet-like woven fabric 1 of Example 1 that only the deodorizing effect on acidic malodors such as hydrogen sulfide, methyl mercaptan, acetic acid, isovaleric acid, nonenal is effectively maintained, the life malodor mitigation effect is inferior. became.

[比較例3]
実施例1の織物1において、酸性臭吸着性樹脂被覆層を最外層に有する糸条(A)及び塩基性臭吸着性樹脂被覆層を最外層に有する糸条(B)を変更し、臭気吸着性樹脂被覆層を最外層に有する糸条(C−1)に統合した以外は実施例1と同様とし、経糸条群及び緯糸条群ともに、糸条(C−1)〔経2本揃・緯2本揃〕を繰り返し単位とする2/2ななこ(バスケット)織物を得た。次にこの織物を200℃で2分間熱処理を施し、化学発泡剤の熱分解ガス生成による発泡気泡痕(12体積%)を形成すると同時に、バスケット織の織り交点を熱癒着して接着して織り組織が固定された、空隙率2%、通気度45cc/cm2/秒、質量860g/m、外観が白色の2/2ななこ織柄の〔シート状織物13〕を得た。シート状織物13は、樹脂被覆層の中に酸性臭吸着性物質(〔酸化亜鉛/アルミナ〕複合体)と塩基性臭吸着性物質(〔二酸化珪素/アルミナ〕複合体)が混在することによって、アンモニアのような塩基性悪臭を先に吸着すると、次にイソ吉草酸のような酸性悪臭の吸着能を阻害することで、実施例1と同等の減臭効果が得られず、同様にイソ吉草酸のような酸性悪臭を先に吸着すると、次にアンモニアのような塩基性悪臭の吸着能を阻害することで、実施例1と同等の減臭効果を得ることができないなど、生活臭全般に対する減臭効果や消臭効果が不十分なものであった。
〈臭気吸着性樹脂被覆層を最外層に有する糸条(C−1)〉
無アルカリガラスのマルチフィラメント糸条(フィラメント径9μm、400本フィラメント:75番手:687dtex)の扁平糸を芯糸とし、下記配合5の軟質塩化ビニル系樹脂によるペーストゾル組成物の液浴中にディッピングして軟質塩化ビニル樹脂ペーストゾル組成物を芯糸の全周に被覆した後、180℃でゲル化処理して樹脂コーティング層(〔酸化亜鉛/アルミナ〕複合体及び〔二酸化珪素/アルミナ〕複合体の含有量12.0質量%)を形成して、糸条断面における高さ:幅の比が3:5の扁平楕円断面を有し、白色に着色した臭気吸着性樹脂被覆層を最外層に有する糸条(C−1)を得た。
〔配合5〕軟質塩化ビニル樹脂ペーストゾル組成物(糸条(C−1)用)
乳化重合ポリ塩化ビニル樹脂(重合度1700) 100質量部
1,2−シクロヘキサンジカルボン酸ジイソノニル(可塑剤) 70質量部
※商品名:ヘキサモールDINCH(BASF社製)
エポキシ化大豆油(可塑剤) 5質量部
バリウム/亜鉛複合安定剤 2質量部
〔酸化亜鉛/アルミナ〕複合体(平均粒子径1μm) 15質量部
〔二酸化珪素/アルミナ〕複合体(平均粒子径1μm) 15質量部
合成ゼオライト(平均粒子径5μm) 10質量部
アゾジカルボアミド(化学発泡剤) 4質量部
ベンゾトリアゾール(紫外線吸収剤) 0.3質量部
三酸化アンチモン(難燃剤) 10質量部
層状無機化合物(モンモリロナイト:平均粒子径8μm) 10質量部
モリブデン酸カルシウム亜鉛(モリブデン化合物粒子) 5質量部
酸化チタン(白顔料) 3質量部
[Comparative Example 3]
In the woven fabric 1 of Example 1, the yarn (A) having the acidic odor adsorbing resin coating layer as the outermost layer and the yarn (B) having the basic odor adsorbing resin coating layer as the outermost layer were changed, and the odor adsorption The same as in Example 1 except that the yarn (C-1) having the outermost resin coating layer is integrated into the outermost layer, and both the warp yarn group and the weft yarn group are both the yarn (C-1) [double warp A 2/2 Nanako (basket) fabric having a repeat unit of 2 wefts] was obtained. Next, this fabric is heat-treated at 200 ° C. for 2 minutes to form foam bubble marks (12% by volume) due to the generation of pyrolysis gas of the chemical foaming agent, and at the same time, the weaving intersections of the basket weave are heat-sealed and bonded to weave A [sheet-like woven fabric 13] having a 2/2 woven weave pattern with a fixed structure, a porosity of 2%, an air permeability of 45 cc / cm 2 / sec, a mass of 860 g / m 2 , and a white appearance was obtained. The sheet-like woven fabric 13 includes an acidic odor adsorbing substance ([zinc oxide / alumina] composite) and a basic odor adsorbing substance ([silicon dioxide / alumina] composite) in the resin coating layer. If a basic malodor such as ammonia is adsorbed first, then the adsorbing ability of acidic malodor such as isovaleric acid is inhibited, so that the deodorizing effect equivalent to that in Example 1 cannot be obtained. If an acidic malodor such as humic acid is adsorbed first, then the ability to reduce basic odor such as ammonia cannot be obtained, so that the same deodorizing effect as in Example 1 cannot be obtained. The deodorizing effect and deodorizing effect were insufficient.
<Thread (C-1) having odor-adsorbing resin coating layer as outermost layer>
Dipping into a liquid bath of paste sol composition with soft vinyl chloride resin of the following composition 5 using a flat yarn of alkali-free multifilament yarn (filament diameter 9 μm, 400 filaments: 75 count: 687 dtex) as a core yarn Then, after covering the entire circumference of the core yarn with the soft vinyl chloride resin paste sol composition, the resin coating layers ([zinc oxide / alumina] composite and [silicon dioxide / alumina] composite are formed by gelation at 180 ° C. The odor-adsorbing resin coating layer having a flat elliptical cross section with a height: width ratio of 3: 5 in the yarn cross section and colored white is used as the outermost layer. A thread (C-1) having was obtained.
[Formulation 5] Soft vinyl chloride resin paste sol composition (for yarn (C-1))
Emulsion polymerization polyvinyl chloride resin (degree of polymerization 1700) 100 parts by weight 1,2-cyclohexanedicarboxylic acid diisononyl (plasticizer) 70 parts by weight * Product name: Hexamol DINCH (manufactured by BASF)
Epoxidized soybean oil (plasticizer) 5 parts by weight Barium / zinc composite stabilizer 2 parts by weight [Zinc oxide / alumina] composite (average particle size 1 μm) 15 parts by weight [silicon dioxide / alumina] composite (average particle size 1 μm) ) 15 parts by weight Synthetic zeolite (average particle size 5 μm) 10 parts by weight Azodicarboxamide (chemical foaming agent) 4 parts by weight Benzotriazole (ultraviolet absorber) 0.3 part by weight Antimony trioxide (flame retardant) 10 parts by weight Layered Inorganic compound (montmorillonite: average particle size 8 μm) 10 parts by mass Calcium zinc molybdate (molybdenum compound particles) 5 parts by mass Titanium oxide (white pigment) 3 parts by mass

[比較例4]
シート状織物1(実施例1)において、酸性臭吸着性樹脂被覆層を最外層に有する糸条(A)−1の〔酸化亜鉛/アルミナ〕複合体15質量部を、酸化亜鉛(平均粒子径1μm)7.5質量部、及びアルミナ(平均粒子径1μm)7.5質量部に変更(配合6:糸条C−2)し、また塩基性臭吸着性樹脂被覆層を最外層に有する糸条(B)−1の〔二酸化珪素/アルミナ〕複合体15質量部を二酸化珪素(平均粒子径1μm)7.5質量部、及びアルミナ(平均粒子径1μm)7.5質量部に変更(配合7:糸条C−3)した以外は実施例1と同様として、空隙率2%、通気度45cc/cm2/秒、質量860g/m、外観がピンクとライトブルーの混在の2/2ななこ織柄の〔シート状織物14〕を得た。シート状織物14では糸条(A)−1の〔酸化亜鉛/アルミナ〕複合体)使用を、単なる酸化亜鉛とアルミナの混合物に置き換え、糸条(B)−1の〔二酸化珪素/アルミナ〕複合体使用を、単なる二酸化珪素とアルミナの混合物に置き換えたことで、実施例1のシート状織物1よりも消臭効果(減臭効果)の劣るものとなった。
[Comparative Example 4]
In the sheet-like woven fabric 1 (Example 1), 15 parts by mass of the [zinc oxide / alumina] composite of the yarn (A) -1 having an acidic odor-adsorbing resin coating layer as an outermost layer was added to zinc oxide (average particle diameter). 1 μm) 7.5 parts by mass and alumina (average particle size 1 μm) 7.5 parts by mass (formulation 6: yarn C-2), and a yarn having a basic odor adsorbing resin coating layer as the outermost layer 15 parts by mass of the (silicon dioxide / alumina) composite of the strip (B) -1 was changed to 7.5 parts by mass of silicon dioxide (average particle diameter 1 μm) and 7.5 parts by mass of alumina (average particle diameter 1 μm) 7: The same as in Example 1 except that the yarn C-3) was used, and the porosity was 2%, the air permeability was 45 cc / cm 2 / sec, the mass was 860 g / m 2 , and the appearance was 2/2 with a mixture of pink and light blue A Nanako woven pattern [sheet-like fabric 14] was obtained. In the sheet-like fabric 14, the use of the [zinc oxide / alumina] composite of the yarn (A) -1 is replaced with a simple mixture of zinc oxide and alumina, and the [silicon dioxide / alumina] composite of the yarn (B) -1 By replacing the body use with a simple mixture of silicon dioxide and alumina, the deodorizing effect (deodorizing effect) was inferior to that of the sheet-like fabric 1 of Example 1.

本発明により得られる消臭性織物は、硫化水素、メチルメルカプタン、酢酸、イソ吉草酸、ノネナールなどの酸性悪臭に対する減臭(消臭)効果を有する糸条(A)とアンモニア、トリメチルアミンなどの塩基性悪臭に対する減臭(消臭)効果を有する糸条(B)との併用により、各々の糸条が酸性悪臭と塩基性悪臭とを選択的に、互いに阻害し合うことなく不活性化する役割を担うことができ、〔酸化亜鉛/アルミナ〕複合体、〔酸化マグネシウム/アルミナ〕複合体などの塩基性固体粒子群と、〔二酸化珪素/アルミナ〕複合体、〔酸化チタン/アルミナ〕複合体などの酸性固体粒子群とが別個の糸条に分かれて存在し、それらが織組織として共存することで、酸性悪臭と塩基性悪臭の同時減臭(消臭)を阻害し合うという従来問題を解決し、産業環境における悪臭成分、及びVOC成分、産業環境における臭気成分全般に対してバランス良く濃度を減少させる減臭効果、及び経時的に人間の感知限界濃度に低減する消臭効果を発現可能とする。特に通気度(JIS L1096:フラジール法)5〜100cc/cm2/秒の空隙部によりガス交換を促すことで消臭効果を効率化するのみならず、この通気度範囲において吸音(反響防止)効果を発現するので、屋内競技場施設、体育館、屋内プール、イベントホール、公会堂、冠婚葬祭式場、駅舎、空港、ショッピングモールなどの天井に設置される天井面積構成膜材(膜天井)、天井付帯物(空中膜)、懸垂幕、横断幕として、また食品工場、化学品工場、畜産農業施設、水産施設、ゴミ処理施設などにおける、空間仕切り、壁掛け、敷物、空中膜として、さらに住居関連では日除けテント、ブラインド、タペストリー、押入・下駄箱用、トイレマット・タペストリー、キッチンマットなどに適して用いることができる。上記用途において、本発明の消臭性織物には写真や画像・イラストレーション・文字などのデザインや広告効果を附帯させることもできるので産業上の利用に極めて有用である。 The deodorant fabric obtained by the present invention comprises a yarn (A) having a deodorizing effect against acidic malodors such as hydrogen sulfide, methyl mercaptan, acetic acid, isovaleric acid and nonenal, and a base such as ammonia and trimethylamine. Role that each yarn selectively inactivates acidic and basic odors without interfering with each other by the combined use with the yarn (B) having a deodorizing (deodorizing) effect on natural odor Basic solid particles such as [zinc oxide / alumina] composite, [magnesium oxide / alumina] composite, [silicon dioxide / alumina] composite, [titanium oxide / alumina] composite, etc. The acidic solid particles are separated into separate yarns and coexist as a woven structure to solve the conventional problem of inhibiting the simultaneous deodorization (deodorization) of acidic and basic odors. In addition, it is possible to develop a deodorizing effect that reduces the concentration in a well-balanced manner against the malodorous component in the industrial environment, the VOC component, and the odorous component in the industrial environment in general, and a deodorizing effect that reduces to the human perception limit concentration over time To do. In particular, air permeability (JIS L1096: Frazier method) 5-100 cc / cm 2 / sec. Not only promotes gas exchange by promoting gas exchange, but also improves sound absorption (prevents reverberation) in this air permeability range. Because it expresses, indoor ceiling stadium facilities, gymnasiums, indoor pools, event halls, public halls, ceremonial halls, station buildings, airports, shopping malls, etc. As awning tents for housing (aerial membranes), banners, banners, as well as space partitions, wall hangings, rugs, aerial membranes in food factories, chemical factories, livestock farming facilities, fisheries facilities, garbage disposal facilities, etc. Suitable for blinds, tapestries, for intrusion / clogging boxes, toilet mats / tapestry, kitchen mats, etc. In the above-mentioned use, the deodorant fabric of the present invention can be accompanied by a design such as a photograph, an image, an illustration, a character, and an advertising effect, and thus is extremely useful for industrial use.

1:消臭性織物
1−1:酸性臭吸着性樹脂被覆層を最外層に有する糸条(A)
1−2:塩基性臭吸着性樹脂被覆層を最外層に有する糸条(B)
1: Deodorant fabric 1-1: Thread (A) having an acidic odor adsorbing resin coating layer as an outermost layer
1-2: Thread (B) having a basic odor adsorbing resin coating layer as the outermost layer

Claims (8)

酸性臭吸着性樹脂被覆層を最外層に有する糸条(A)、及び塩基性臭吸着性樹脂被覆層を最外層に有する糸条(B)を2:1〜1:2の本数比率の織編要素に含むシート状織物であって、前記糸条(A)の酸性臭吸着性樹脂被覆層が、〔酸化亜鉛/アルミナ〕複合体、〔酸化マグネシウム/アルミナ〕複合体から選ばれた1種以上の塩基性固体粒子を含み、かつ前記糸条(B)の塩基性臭吸着性樹脂被覆層が、〔二酸化珪素/アルミナ〕複合体、〔酸化チタン/アルミナ〕複合体から選ばれた1種以上の酸性固体粒子を含むことを特徴とする消臭性織物。   The yarn (A) having an acidic odor adsorbing resin coating layer as the outermost layer and the yarn (B) having a basic odor adsorbing resin coating layer as the outermost layer in a ratio of 2: 1 to 1: 2 A sheet-like woven fabric included in a knitting element, wherein the acidic odor-adsorbing resin coating layer of the yarn (A) is selected from a [zinc oxide / alumina] composite and a [magnesium oxide / alumina] composite The basic odor adsorbing resin coating layer of the yarn (B) containing the basic solid particles described above is one selected from a [silicon dioxide / alumina] composite and a [titanium oxide / alumina] composite. A deodorant woven fabric comprising the above acidic solid particles. 前記酸性臭吸着性樹脂被覆層、及び塩基性臭吸着性樹脂被覆層の少なくとも一方が、ゼオライト粒子を含む請求項1に記載の消臭性織物。   The deodorizing fabric according to claim 1, wherein at least one of the acidic odor adsorbing resin coating layer and the basic odor adsorbing resin coating layer contains zeolite particles. 前記酸性臭吸着性樹脂被覆層、及び塩基性臭吸着性樹脂被覆層が、さらにスメクタイト系粘土鉱物、合成スメクタイト、セリサイト、フッ素雲母、及び膨張黒鉛から選ばれた1種以上の層状無機化合物を含む請求項1または2に記載の消臭性織物。   The acidic odor adsorbing resin coating layer and the basic odor adsorbing resin coating layer further comprise one or more layered inorganic compounds selected from smectite clay mineral, synthetic smectite, sericite, fluorite mica, and expanded graphite. The deodorant textile of Claim 1 or 2 containing. 前記酸性臭吸着性樹脂被覆層、及び塩基性臭吸着性樹脂被覆層が、シクロヘキサンジカルボン酸ジアルキルエステル及びモリブデン化合物粒子を含む軟質塩化ビニル樹脂組成物で構成される請求項1〜3の何れか1項に記載の消臭性織物。   The acidic odor adsorbing resin coating layer and the basic odor adsorbing resin coating layer are each made of a soft vinyl chloride resin composition containing cyclohexanedicarboxylic acid dialkyl ester and molybdenum compound particles. Deodorant textile as described in item. 前記酸性臭吸着性樹脂被覆層、及び塩基性臭吸着性樹脂被覆層が、気泡痕を1〜25体積%含む請求項1〜4の何れか1項に記載の消臭性織物。   The deodorizing fabric according to any one of claims 1 to 4, wherein the acidic odor adsorbing resin coating layer and the basic odor adsorbing resin coating layer contain 1 to 25% by volume of bubble marks. 前記織編要素が、1)経糸条群及び緯糸条群、または2)経糸条群及び左斜上・右斜上バイアス糸条群、または3)経糸条群、緯糸条群、及び左斜上・右斜上バイアス糸条群(四軸織物)で、かつ前記シート状織物が単層織物、二重織物、及び三重織物、から選ばれた何れか1種である請求項1〜5の何れか1項に記載の消臭性織物。   The weaving and knitting elements are 1) a warp group and a weft group, or 2) a warp group and an upper left / upward bias yarn group, or 3) a warp group, a weft group, and an upper left side. The right-upward bias yarn group (four-axis woven fabric), and the sheet-shaped woven fabric is any one selected from a single-layer woven fabric, a double woven fabric, and a triple woven fabric. 2. The deodorant fabric according to item 1. 前記織編要素の製織交点が熱融着している請求項6に記載の消臭性織物。   The deodorant woven fabric according to claim 6, wherein the weaving intersection of the woven and knitted elements is heat-sealed. 前記シート状織物の通気度(JIS L1096:フラジール法)5〜100cc/cm2/秒であり、吸音性を有する請求項1〜7の何れか1項に記載の消臭性織物。 The deodorant woven fabric according to any one of claims 1 to 7, wherein the sheet-shaped woven fabric has an air permeability (JIS L1096: Fragil method) of 5 to 100 cc / cm 2 / sec and has sound absorption.
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