JP2017060087A - Waveguide tube slot antenna and method for manufacturing the same - Google Patents

Waveguide tube slot antenna and method for manufacturing the same Download PDF

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JP2017060087A
JP2017060087A JP2015185042A JP2015185042A JP2017060087A JP 2017060087 A JP2017060087 A JP 2017060087A JP 2015185042 A JP2015185042 A JP 2015185042A JP 2015185042 A JP2015185042 A JP 2015185042A JP 2017060087 A JP2017060087 A JP 2017060087A
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waveguide
slot antenna
forming member
radiation
slot
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JP6537943B2 (en
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智和 園嵜
Tomokazu Sonozaki
智和 園嵜
洋 赤井
Hiroshi Akai
洋 赤井
圭 服部
Kei Hattori
圭 服部
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NTN Corp
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NTN Corp
NTN Toyo Bearing Co Ltd
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Priority to JP2015185042A priority Critical patent/JP6537943B2/en
Priority to PCT/JP2016/075405 priority patent/WO2017047381A1/en
Priority to CN201680053629.XA priority patent/CN108028467A/en
Priority to US15/754,682 priority patent/US10355364B2/en
Priority to EP16846252.1A priority patent/EP3352302A4/en
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Abstract

PROBLEM TO BE SOLVED: To provide a waveguide tube slot antenna capable of stably exhibiting desired antenna characteristics at low costs.SOLUTION: There is provided a waveguide tube slot antenna 1 which has radiation slots 3 provided on a waveguide tube 10 that has a waveguide 2 extending in a tube axis direction, in a tube axis direction at predetermined intervals, where the waveguide tube 10 is formed of a combination body of first and second waveguide formation members 11, 12, each having a cross-section with ends in each portion in an extension direction of the waveguide 2. The first waveguide formation member 11 is formed of a flat metal member having the radiation slots 3, the second waveguide formation member 12 is formed of a resin member integrally holding the first waveguide formation member 11, and at least a defined surface of the waveguide 2 is covered with a continuous conductive coating film 6 having no cut line.SELECTED DRAWING: Figure 1

Description

本発明は、導波管スロットアンテナおよびその製造方法に関する。   The present invention relates to a waveguide slot antenna and a manufacturing method thereof.

周知のように、導波管スロットアンテナは、無線通信機能を備えた種々の電気・電子機器(システム)において、高周波帯域の電波(例えばミリ波帯の電波)や、低周波帯域の電波(例えばセンチメートル波帯の電波)を送受信するためのアンテナとして使用されている。ミリ波帯の電波は、例えば車載用レーダシステムで利用され、センチメートル波帯の電波は、例えば、放送衛星(BS)や通信衛星(CS)などによる衛星放送システム、無線LANやBluetooth(登録商標)などのデータ伝送システム、電子料金収受システム(ETC(登録商標))などで利用されている。なお、ミリ波帯の電波とは、波長1〜10mm、周波数30〜300GHzの電波であり、センチメートル波帯の電波とは、波長10〜100mm、周波数3〜30GHzの電波である。   As is well known, a waveguide slot antenna is used in various electric / electronic devices (systems) having a wireless communication function. It is used as an antenna for transmitting and receiving centimeter wave radio waves). Millimeter-wave radio waves are used in, for example, in-vehicle radar systems, and centimeter-wave radio waves are used in satellite broadcasting systems such as broadcasting satellites (BS) and communication satellites (CS), wireless LANs, and Bluetooth (registered trademark). ) And other data transmission systems, electronic fee collection systems (ETC (registered trademark)), and the like. The millimeter wave band radio wave is a radio wave having a wavelength of 1 to 10 mm and a frequency of 30 to 300 GHz, and the centimeter wave band radio wave is a radio wave having a wavelength of 10 to 100 mm and a frequency of 3 to 30 GHz.

導波管スロットアンテナとしては種々のものが提案されているが、本出願人は、導波管スロットアンテナのコスト低減を図るべく、下記の特許文献1において、樹脂製の導波管スロットアンテナを提案している。より具体的には、管軸方向に延びた導波路を有し、導波路の画成面が導電性被膜で被覆された樹脂製の導波管と、該導波管の管軸方向に沿って所定間隔で設けられた複数の放射スロットとを備え、導波管が、横断面(管軸方向と直交する断面)が有端状をなした第1および第2の導波管形成部材の結合体で構成された導波管スロットアンテナである。   Various waveguide slot antennas have been proposed. In order to reduce the cost of the waveguide slot antenna, the present applicant has disclosed a resin-made waveguide slot antenna in Patent Document 1 below. is suggesting. More specifically, a resin-made waveguide having a waveguide extending in the tube axis direction, the defined surface of the waveguide being covered with a conductive film, and along the tube axis direction of the waveguide. And a plurality of radiating slots provided at predetermined intervals, and the waveguide includes first and second waveguide forming members each having a cross section (cross section orthogonal to the tube axis direction) having an end shape. It is a waveguide slot antenna composed of a coupled body.

特開2014−60700号公報JP 2014-60700 A

ところで、導波管スロットアンテナのアンテナサイズ(特に、管軸方向の寸法)は、主に送受信する電波の周波数に応じて決定付けられ、対応周波数が高くなるほどアンテナサイズが小さくなる。そのため、アンテナサイズが小さくなるほど、導波管の壁部を薄肉化せざるを得ないが、この場合、温度変化等に伴って導波管に望まない変形(反りや曲がり)が生じ易くなる。そして、上記のような変形が生じると、
・導波路の形状精度等に悪影響が及び、電波の伝搬効率等が低下する、
・両導波管形成部材の当接部に隙間が生じ、この隙間を介して導波路を伝搬する電波が外部に漏れ易くなる、
などといったアンテナ特性を低下させる不具合が生じ易くなる。
By the way, the antenna size (especially the dimension in the tube axis direction) of the waveguide slot antenna is determined mainly according to the frequency of radio waves to be transmitted and received, and the antenna size decreases as the corresponding frequency increases. For this reason, the smaller the antenna size, the thinner the wall of the waveguide must be. However, in this case, undesired deformation (warping or bending) is likely to occur in the waveguide with a temperature change or the like. And when the above deformation occurs,
・ The shape accuracy of the waveguide is adversely affected and the propagation efficiency of radio waves is reduced.
-A gap is generated at the contact portion of both waveguide forming members, and radio waves propagating through the waveguide through this gap are likely to leak to the outside.
Such a problem that the antenna characteristics are deteriorated easily occurs.

以上の実情に鑑み、本発明は、低コストに作製可能でありながら、所望のアンテナ特性を安定的に発揮することのできる導波管スロットアンテナを提供することを目的とする。   In view of the above circumstances, an object of the present invention is to provide a waveguide slot antenna that can be manufactured at low cost and can stably exhibit desired antenna characteristics.

上記の目的を達成するために創案された本発明は、管軸方向に延びた導波路を有する導波管と、導波管の管軸方向に沿って所定間隔で設けられた複数の放射スロットとを備え、導波管が、導波路の延在方向各部における横断面が有端状をなした第1および第2の導波管形成部材の結合体で構成された導波管スロットアンテナにおいて、第1の導波管形成部材が、複数の放射スロットを有する平板状の金属部材で構成されると共に、第2の導波管形成部材が、第1の導波管形成部材を一体的に保持した樹脂部材で構成され、かつ導波管のうち、少なくとも導波路の画成面が、連続した導電性被膜で被覆されていることを特徴とする。   The present invention created to achieve the above object includes a waveguide having a waveguide extending in the tube axis direction and a plurality of radiation slots provided at predetermined intervals along the tube axis direction of the waveguide. And a waveguide slot antenna comprising a combination of first and second waveguide forming members whose cross sections in the respective extending directions of the waveguide are end-shaped. The first waveguide forming member is composed of a flat metal member having a plurality of radiation slots, and the second waveguide forming member is integrated with the first waveguide forming member. It is composed of a held resin member, and at least a defined surface of the waveguide of the waveguide is covered with a continuous conductive film.

上記構成を有する導波管スロットアンテナは、複数の放射スロットを有する平板状の金属部材からなる第1の導波管形成部材をインサートして第2の導波管形成部材を樹脂で射出成形することによって導波管を得、その後、この導波管に対して少なくとも導波路の画成面を被覆する導電性被膜の形成処理を実行することで製造することができる。   The waveguide slot antenna having the above configuration inserts a first waveguide forming member made of a flat metal member having a plurality of radiation slots, and injection-molds the second waveguide forming member with a resin. Thus, a waveguide can be obtained, and thereafter, this waveguide can be manufactured by performing a process of forming a conductive film covering at least the defined surface of the waveguide.

上記のように、平板状の金属部材で構成された第1の導波管形成部材をインサートして第2の導波管形成部材を樹脂で射出成形することによって導波管を得るようにすれば、第1の導波管形成部材を補強部材として機能させることができるので、成形収縮に伴う第2の導波管形成部材の変形(特に管軸方向に沿う方向の反り・曲り)を可及的に防止しつつ、温度変化等に伴う変形が生じ難い導波管を低コストに得ることができる。また、第2の導波管形成部材が第1の導波管形成部材を一体的に保持していること、および、両導波管形成部材の結合体からなる導波管のうち、少なくとも導波路の画成面が連続した導電性被膜(切れ目のない導電性被膜)で被覆されていることにより、両導波管形成部材の結合部に、導波路を伝搬する電波が外部に漏れ出すような隙間が形成されるのを効果的に防止することができる。以上のことから、低コストに作製可能でありながら、所望のアンテナ特性を安定的に発揮することのできる導波管スロットアンテナを実現することができる。   As described above, the first waveguide forming member made of a flat metal member is inserted, and the second waveguide forming member is injection-molded with resin to obtain a waveguide. For example, since the first waveguide forming member can function as a reinforcing member, the second waveguide forming member can be deformed (particularly, warped or bent in the direction along the tube axis direction) due to molding shrinkage. While preventing as much as possible, it is possible to obtain a waveguide that is unlikely to be deformed due to a temperature change or the like at low cost. The second waveguide forming member integrally holds the first waveguide forming member, and at least one of the waveguides composed of a combination of the two waveguide forming members. Since the defined surface of the waveguide is covered with a continuous conductive film (continuous conductive film), the radio wave propagating through the waveguide leaks to the outside at the coupling portion of both waveguide forming members. It is possible to effectively prevent formation of a gap. From the above, it is possible to realize a waveguide slot antenna that can be manufactured at low cost and can stably exhibit desired antenna characteristics.

上記構成において、第1の導波管形成部材は、放射スロットを介して外部に放射される電波の放射方向前方側に設けられ、放射スロットを内周に配置した孔部をさらに有するものとすることができる。このような孔部を設けておけば、グレーティングローブとも称される不要放射を排除することができるので、導波管スロットアンテナのアンテナ特性を高めることができる。   In the above configuration, the first waveguide forming member is provided on the front side in the radiation direction of the radio wave radiated to the outside through the radiation slot, and further includes a hole portion in which the radiation slot is disposed on the inner periphery. be able to. By providing such a hole, unnecessary radiation, also called a grating lobe, can be eliminated, so that the antenna characteristics of the waveguide slot antenna can be improved.

この場合、第1の導波管形成部材は、放射スロットを有する第1の金属板と、上記孔部を有する第2の金属板との積層体で構成することができる。このようにすれば、放射スロットを有する第1の金属板および上記孔部を有する第2の金属板のそれぞれを、金属板にプレス加工(打ち抜き加工)を施すことで得られるプレス成形品とすることができるので、放射スロットおよび孔部を有する第1の導波管形成部材を低コストに作製することができる。   In this case, the first waveguide forming member can be composed of a laminate of a first metal plate having a radiation slot and a second metal plate having the hole. If it does in this way, let each of the 1st metal plate which has a radiation slot, and the 2nd metal plate which has the above-mentioned hole be a press-molded article obtained by giving press processing (punching processing) to a metal plate. Therefore, the first waveguide forming member having the radiation slot and the hole can be manufactured at a low cost.

導電性被膜は、導波管の外表面に沿って連続的に形成することもできる。このような導電性被膜(導波管)は、マスキング処理を施さずに導波管に対して導電性被膜の形成処理を施すことで得られる。このようにすれば、導波管に対するマスキングの形成処理を省略することができるので、導波管スロットアンテナのコスト低減を図る上で有利となる。   The conductive coating can also be formed continuously along the outer surface of the waveguide. Such a conductive film (waveguide) can be obtained by subjecting the waveguide to a conductive film formation process without performing a masking process. In this way, the masking forming process for the waveguide can be omitted, which is advantageous in reducing the cost of the waveguide slot antenna.

以上に示すように、本発明によれば、低コストに作製可能でありながら、所望のアンテナ特性を安定的に発揮することのできる導波管スロットアンテナを実現することができる。   As described above, according to the present invention, it is possible to realize a waveguide slot antenna that can be produced at low cost and can stably exhibit desired antenna characteristics.

(a)図は、本発明の第1実施形態に係る導波管スロットアンテナの部分概略平面図、(b)図は、同アンテナの横断面図、(c)図は、同アンテナの縦断面図である。(A) The figure is a partial schematic plan view of the waveguide slot antenna according to the first embodiment of the present invention, (b) is a transverse sectional view of the antenna, and (c) is a longitudinal section of the antenna. FIG. (a)図は、図1に示す導波管スロットアンテナの部分拡大断面図、(b)図は、変形例に係る導波管スロットアンテナの部分拡大断面図である。(A) is a partially enlarged sectional view of the waveguide slot antenna shown in FIG. 1, and (b) is a partially enlarged sectional view of a waveguide slot antenna according to a modification. (a)図は、本発明の第2実施形態に係る導波管スロットアンテナの横断面図、(b)図は、同アンテナの縦断面図である。(A) is a transverse sectional view of a waveguide slot antenna according to a second embodiment of the present invention, and (b) is a longitudinal sectional view of the antenna. (a)図は、本発明の第3実施形態に係る導波管スロットアンテナの部分概略平面図、(b)図は、同アンテナの横断面図、(c)図は、同アンテナの縦断面図である。(A) is a partial schematic plan view of a waveguide slot antenna according to a third embodiment of the present invention, (b) is a transverse sectional view of the antenna, and (c) is a longitudinal section of the antenna. FIG. 図1の変形例であって、本発明の第4実施形態に係る導波管スロットアンテナの横断面図である。FIG. 6 is a cross-sectional view of a waveguide slot antenna according to a fourth embodiment of the present invention, which is a modification of FIG. 1.

以下、本発明の実施の形態を、図面を参照しながら説明する。   Hereinafter, embodiments of the present invention will be described with reference to the drawings.

図1(a)〜(c)のそれぞれに、本発明の第1実施形態に係る導波管スロットアンテナ1の部分平面図、横断面図[図1(a)のX−X線における断面図]および縦断面図[図1(a)のY−Y線における断面図]を示す。図1に示す導波管スロットアンテナ1は、例えば、ミリ波帯の電波を送受信するためのアンテナユニットを構成する部材として使用される。図示は省略するが、上記のアンテナユニットは、並列に接続された複数本(例えば5本)の導波管スロットアンテナ1と、各導波管スロットアンテナ1に高周波電力(電波)を供給する給電導波管とで構成される。この場合、5本の導波管スロットアンテナ1のうち、例えば中央部に配置されたアンテナ1は電波の送信用アンテナとして機能させることができ、その両側に2本ずつ配置されたアンテナ1は電波の受信用アンテナとして機能させることができる。なお、このアンテナユニット1をミリ波帯(例えば76GHz帯)の電波を送受信するための用途に用いる場合、導波管スロットアンテナ1のサイズは、例えば、管軸方向(図1の紙面上下方向)の寸法:90mm、幅方向(図1(a)の紙面左右方向)の寸法:7mm、高さ方向(図1(a)において紙面と直交する方向)の寸法:7mm、とされる。   1A to 1C are a partial plan view and a transverse cross-sectional view of a waveguide slot antenna 1 according to the first embodiment of the present invention [a cross-sectional view taken along line XX in FIG. ] And longitudinal cross-sectional view [cross-sectional view in the YY line of Fig.1 (a)]. A waveguide slot antenna 1 shown in FIG. 1 is used as a member constituting an antenna unit for transmitting and receiving millimeter wave radio waves, for example. Although not shown, the antenna unit includes a plurality of (for example, five) waveguide slot antennas 1 connected in parallel, and a power supply that supplies high-frequency power (radio waves) to each waveguide slot antenna 1. It consists of a waveguide. In this case, of the five waveguide slot antennas 1, for example, the antenna 1 disposed at the center can function as a radio wave transmitting antenna, and two antennas 1 disposed on both sides of the antenna 1 can function as radio waves. It can function as a receiving antenna. When the antenna unit 1 is used for transmitting and receiving millimeter wave (for example, 76 GHz band) radio waves, the size of the waveguide slot antenna 1 is, for example, in the tube axis direction (up and down direction in FIG. 1). Dimension: 90 mm, dimension in the width direction (left and right direction in FIG. 1A): 7 mm, dimension in the height direction (direction perpendicular to the sheet surface in FIG. 1A): 7 mm.

次に、導波管スロットアンテナ1の詳細構造を説明する。導波管スロットアンテナ1は、図1(a)〜(c)に示すように、内部に管軸方向に延びた導波路2を有する導波管10と、導波管10の管軸方向に沿って所定間隔で設けられた複数の放射スロット3と、導波管10の管軸方向の一端に設けられ、導波路2に高周波電力(電波)を供給する給電スロット5と、を備える。図1(a)に示すように、本実施形態の放射スロット3は、その幅方向中央部を通って延びる直線が管軸方向に対して45°傾くように設けられているが、管軸方向に対する放射スロット3の傾斜角は、用途等に応じて適宜設定することができる。   Next, the detailed structure of the waveguide slot antenna 1 will be described. As shown in FIGS. 1A to 1C, the waveguide slot antenna 1 includes a waveguide 10 having a waveguide 2 extending in the tube axis direction and a tube axis direction of the waveguide 10. A plurality of radiating slots 3 provided at predetermined intervals along the waveguide 10 and a feeding slot 5 provided at one end of the waveguide 10 in the tube axis direction for supplying high-frequency power (radio waves) to the waveguide 2. As shown in FIG. 1A, the radiation slot 3 of the present embodiment is provided such that a straight line extending through the center in the width direction is inclined by 45 ° with respect to the tube axis direction. The inclination angle of the radiating slot 3 with respect to can be set as appropriate according to the application.

図1(b)(c)に示すように、導波管10は、導波路2の延在方向各部における横断面が方形状をなす方形導波管とされる。より具体的には、互いに平行な頂壁10aおよび底壁10bと、互いに平行な側壁10c,10dとを備え、さらに、管軸方向の一端および他端開口を閉塞する終端壁10e,10fを備える。複数の放射スロット3は頂壁10aに設けられ、給電スロット5は底壁10bに設けられている。本実施形態において、頂壁10aおよび底壁10bの横断面寸法は、側壁10c,10dの横断面寸法よりも長寸とされる。なお、以下では、説明の便宜上、頂壁10aが設けられた側を上側、底壁10bが設けられた側を下側とも言うが、導波管スロットアンテナ1の使用態様を限定するわけではない。   As shown in FIGS. 1B and 1C, the waveguide 10 is a rectangular waveguide having a rectangular cross section at each portion in the extending direction of the waveguide 2. More specifically, it includes a top wall 10a and a bottom wall 10b that are parallel to each other, side walls 10c and 10d that are parallel to each other, and end walls 10e and 10f that close one end and the other end opening in the tube axis direction. . The plurality of radiation slots 3 are provided on the top wall 10a, and the power supply slot 5 is provided on the bottom wall 10b. In the present embodiment, the cross-sectional dimensions of the top wall 10a and the bottom wall 10b are longer than the cross-sectional dimensions of the side walls 10c and 10d. In the following, for convenience of explanation, the side on which the top wall 10a is provided is referred to as the upper side, and the side on which the bottom wall 10b is provided is referred to as the lower side, but the usage mode of the waveguide slot antenna 1 is not limited. .

頂壁10aは、放射スロット3を介して外部に放射される電波の放射方向前方側に設けられ、放射スロット3を内周に配置した孔部4を有する。すなわち、頂壁10aには、その外表面(上面)に開口した孔部4が管軸方向に沿って複数設けられ、各孔部4の内底面に一の放射スロット3が開口している。本実施形態では、孔部4を平面視で真円状に形成しているが、孔部4は、平面視で矩形状、楕円状等に形成することもできる。このような孔部4を設けることにより、グレーティングローブとも称される不要放射が抑制されるので、アンテナ特性を高めることができる。   The top wall 10a is provided on the front side in the radiation direction of the radio wave radiated to the outside through the radiation slot 3, and has a hole 4 in which the radiation slot 3 is arranged on the inner periphery. That is, the top wall 10 a is provided with a plurality of holes 4 opened on the outer surface (upper surface) along the tube axis direction, and one radiation slot 3 is opened on the inner bottom surface of each hole 4. In the present embodiment, the hole 4 is formed in a perfect circle shape in plan view, but the hole portion 4 may be formed in a rectangular shape, an elliptical shape, or the like in plan view. By providing such a hole 4, unnecessary radiation, also referred to as a grating lobe, is suppressed, so that antenna characteristics can be enhanced.

導波管10は、導波路2の延在方向各部における横断面が有端状をなす第1および第2の導波管形成部材11,12の結合体からなる。具体的には、図1(b)(c)に示すように、頂壁10aを構成する第1の導波管形成部材11と、底壁10b、側壁10c,10dおよび終端壁10e,10fを一体に有する第2の導波管形成部材12との結合体、要するに、平板状をなす第1の導波管形成部材11と、上記横断面が上側に開口した凹形状をなす第2の導波管形成部材12との結合体で導波管10が構成される。   The waveguide 10 is composed of a combination of first and second waveguide forming members 11 and 12 whose end sections are cross sections in the extending direction of the waveguide 2. Specifically, as shown in FIGS. 1B and 1C, the first waveguide forming member 11 constituting the top wall 10a, the bottom wall 10b, the side walls 10c and 10d, and the end walls 10e and 10f are provided. A combined body with the integrally formed second waveguide forming member 12, in other words, the first waveguide forming member 11 having a flat plate shape, and a second guide having a concave shape with the transverse section opened upward. The waveguide 10 is constituted by a combination with the wave tube forming member 12.

本実施形態の第1の導波管形成部材11は、金属板にプレス加工(打ち抜き加工)を施すことで所定形状に形成された第1の金属板11Aと、金属板にプレス加工(打ち抜き加工)を施すことで所定形状に形成された第2の金属板11Bとの積層体で構成される。放射スロット3は、プレス加工によって第1の金属板11Aを得るのと同時に形成され、孔部4は、プレス加工によって第2の金属板11Bを得るのと同時に形成される。   The first waveguide forming member 11 of the present embodiment includes a first metal plate 11A formed into a predetermined shape by pressing (punching) a metal plate, and pressing (punching) the metal plate. ) To form a laminated body with the second metal plate 11B formed in a predetermined shape. The radiating slot 3 is formed simultaneously with the first metal plate 11A obtained by pressing, and the hole 4 is formed simultaneously with the second metal plate 11B obtained by pressing.

一方、第2の導波管形成部材12は、第1の導波管形成部材11を一体的に保持した樹脂部材、すなわち、第1の導波管形成部材11をインサートして樹脂で射出成形された樹脂の射出成形品とされ、射出成形と同時に給電スロット5が型成形される。第2の導波管形成部材12の成形に用いる樹脂材料としては、例えば、液晶ポリマー(LCP)、ポリフェニレンサルファイド(PPS)およびポリアセタール(POM)の群から選択される少なくとも一種の熱可塑性樹脂をベース樹脂とし、これに必要に応じて、グラスファイバー(GF)やカーボンファイバー(CF)等の充填材を一種又は複数種添加したものが使用される。以上で例示したベース樹脂の中でも、LCPは、PPS等に比べて形状安定性に優れ、かつ成形に伴うバリの発生量を抑制し得る点で好ましい。   On the other hand, the second waveguide forming member 12 is a resin member integrally holding the first waveguide forming member 11, that is, the first waveguide forming member 11 is inserted and injection molded with resin. The power supply slot 5 is molded at the same time as the injection molding. The resin material used for molding the second waveguide forming member 12 is based on, for example, at least one thermoplastic resin selected from the group of liquid crystal polymer (LCP), polyphenylene sulfide (PPS), and polyacetal (POM). As the resin, a resin added with one or more fillers such as glass fiber (GF) and carbon fiber (CF) is used as necessary. Among the base resins exemplified above, LCP is preferable in that it has excellent shape stability compared to PPS and the like and can suppress the amount of burrs generated during molding.

図2(a)に拡大して示すように、第2の導波管形成部材12は、第1の導波管形成部材11を一体的に保持した保持部12aを有する。この保持部12aは、両金属板11A,11Bを積み重ねた状態で成形金型にインサート部品として配置し、その後、両金属板11A,11Bに設けた充填部(孔部)7に上記の樹脂材料を充填するようにして、第2の導波管形成部材12を射出成形することにより得られる。本実施形態では、図1(c)にも示すように、管軸方向の両端部(終端壁10e,10f)にのみ保持部12aを設けているが、側壁10c,10dに保持部12aを設けることももちろん可能である。   As shown in an enlarged view in FIG. 2A, the second waveguide forming member 12 has a holding portion 12a that holds the first waveguide forming member 11 integrally. This holding part 12a is arranged as an insert part in a molding die in a state where both metal plates 11A and 11B are stacked, and then the above resin material is filled in the filling part (hole part) 7 provided in both metal plates 11A and 11B. The second waveguide forming member 12 is obtained by injection molding so as to be filled. In this embodiment, as shown in FIG. 1C, the holding portions 12a are provided only at both ends (terminal walls 10e and 10f) in the tube axis direction, but the holding portions 12a are provided on the side walls 10c and 10d. Of course it is also possible.

上記の保持部12aは、上記以外の方法、例えば、両金属板11A,11Bを接着や溶接等の適宜の手段で結合一体化した後、この一体品(第1の導波管形成部材11)をインサート部品として成形金型に配置し、その後、第1の金属板11Aのみに設けた複数の充填部7に上記の樹脂材料を充填するようにして、第2の導波管形成部材12を射出成形することによって得ることもできる[図2(b)を参照]。図2(b)に示す構成は、成形収縮に伴う第2の導波管形成部材12の変形を抑える観点から言えば、上述のようにして得るのが好ましいが、第1の金属板11Aのみをインサート部品として第2の導波管形成部材12を樹脂で射出成形した後、第1の金属板11Aに対して第2の金属板11Bを適宜の手段で結合することによって得ることも可能である。   The holding portion 12a is formed by a method other than the above, for example, after the metal plates 11A and 11B are joined and integrated by an appropriate means such as adhesion or welding, and then the integrated product (first waveguide forming member 11). Is inserted into the molding die as an insert part, and then the second waveguide forming member 12 is filled with the resin material in the plurality of filling portions 7 provided only on the first metal plate 11A. It can also be obtained by injection molding [see FIG. 2 (b)]. The configuration shown in FIG. 2B is preferably obtained as described above from the viewpoint of suppressing the deformation of the second waveguide forming member 12 due to molding shrinkage, but only the first metal plate 11A. After the second waveguide forming member 12 is injection-molded with a resin as an insert part, the second metal plate 11B can be bonded to the first metal plate 11A by an appropriate means. is there.

導波管10のうち、少なくとも導波路2の画成面は、図1(b)中の拡大図に示すように、導電性被膜6で被覆されている。導電性被膜6は、両導波管形成部材11,12の当接部(境界部)でも途切れておらず、第1の導波管形成部材11の導波路2を画成する面、および第2の導波管形成部材12の導波路2を画成する面で連続している。このような導電性被膜6は、上述のようにして第1および第2の導波管形成部材11,12の結合体からなる導波管10を得た後、この導波管10に対して導電性被膜6の形成処理、具体的には無電解メッキ処理を施すことで得られる。図示は省略しているが、導電性被膜6は、導波路2を画成する面に加え、導波管10の外表面(導波管10の表面全域)に形成しても構わない。このような構成は、導波管10にマスキング処理を施さずに、導波管10に導電性被膜6の形成処理、具体的には無電解メッキ処理を施すことで得られる。この場合、導波管10に対するマスキング処理を省略することができるので、導電性被膜6の形成に要するコスト、ひいては導波管スロットアンテナ1の製造コストを抑える上で有利となる。   Of the waveguide 10, at least the definition surface of the waveguide 2 is covered with a conductive film 6 as shown in the enlarged view of FIG. The conductive coating 6 is not interrupted at the contact portion (boundary portion) between the two waveguide forming members 11 and 12, and the surface defining the waveguide 2 of the first waveguide forming member 11, and the first The two waveguide forming members 12 are continuous on the surface defining the waveguide 2. Such a conductive coating 6 is obtained with respect to the waveguide 10 after obtaining the waveguide 10 composed of the combination of the first and second waveguide forming members 11 and 12 as described above. It can be obtained by forming the conductive film 6, specifically, electroless plating. Although not shown, the conductive coating 6 may be formed on the outer surface of the waveguide 10 (the entire surface of the waveguide 10) in addition to the surface defining the waveguide 2. Such a configuration can be obtained by subjecting the waveguide 10 to the formation process of the conductive film 6, specifically, the electroless plating process, without subjecting the waveguide 10 to the masking process. In this case, the masking process for the waveguide 10 can be omitted, which is advantageous in reducing the cost required for forming the conductive film 6 and thus the manufacturing cost of the waveguide slot antenna 1.

導電性被膜6は、単層の金属メッキ被膜で構成しても構わないが、ここでは、導波管10に析出形成した第1被膜6aと、この第1被膜6a上に析出形成した第2被膜6bとで導電性被膜6を構成している。第1被膜6aは、銅、銀、金等、特に導電性(電波の伝搬性)に優れた金属のメッキ被膜とすることができ、また、第2被膜6bは、ニッケル等、耐久性(耐腐食性)に優れた金属のメッキ被膜とすることができる。導電性被膜6をこのような積層構造とすることにより、導電性被膜6に高い導電性と高い耐久性とを同時に付与することができることに加え、高価な金属である銅や銀等の使用量を抑えてコスト増を抑制することができる。   The conductive coating 6 may be composed of a single-layer metal plating coating, but here the first coating 6a deposited on the waveguide 10 and the second deposited on the first coating 6a. The conductive film 6 is composed of the film 6b. The first coating 6a can be a plating coating of metal such as copper, silver, gold, etc. that is particularly excellent in electrical conductivity (propagation of radio waves), and the second coating 6b can be made of a durable (anti-resistance) such as nickel. It is possible to obtain a metal plating film having excellent corrosion resistance. By making the conductive coating 6 have such a laminated structure, high conductivity and high durability can be imparted to the conductive coating 6 at the same time, and the amount of expensive metals such as copper and silver used. It is possible to suppress the increase in cost.

導電性被膜6の膜厚は、これが薄過ぎると耐久性に乏しくなり、逆に厚過ぎると被膜形成に多大な時間を要してコスト高を招来する。かかる観点から、導電性被膜6の膜厚は0.2μm以上1.5μm以下とするのが好ましい。なお、本実施形態のように、導電性被膜6を第1被膜6aと第2被膜6bの積層構造とする場合、第1被膜6aおよび第2被膜6bの膜厚は、それぞれ、例えば0.1〜1.0μm程度および0.1〜0.5μm程度とすることができる。   If the film thickness of the conductive coating 6 is too thin, the durability becomes poor. Conversely, if the film is too thick, it takes a long time to form the coating, resulting in high costs. From this point of view, the thickness of the conductive coating 6 is preferably 0.2 μm or more and 1.5 μm or less. When the conductive coating 6 has a laminated structure of the first coating 6a and the second coating 6b as in the present embodiment, the film thickness of the first coating 6a and the second coating 6b is, for example, 0.1. It can be about -1.0 micrometer and about 0.1-0.5 micrometer.

以上で説明したように、本実施形態の導波管スロットアンテナ1は、導波管10が、複数の放射スロット3を有する平板状の金属部材からなる第1の導波管形成部材11と、第1の導波管形成部材11を一体的に保持した樹脂部材からなる第2の導波管形成部材12の結合体で構成され、かつ導波管10のうち、少なくとも導波路2の画成面が、連続した導電性被膜6で被覆されている。そして、このような構成を有する導波管スロットアンテナ1は、平板状の金属部材からなる第1の導波管形成部材11をインサートして第2の導波管形成部材12を樹脂で射出成形することによって導波管10を得、その後、この導波管10に対して少なくとも導波路2の画成面を被覆する導電性被膜6の形成処理を実行することで製造することができる。   As described above, the waveguide slot antenna 1 of the present embodiment includes the first waveguide forming member 11 in which the waveguide 10 is a flat metal member having a plurality of radiation slots 3; The first waveguide forming member 11 is composed of a combination of second waveguide forming members 12 made of a resin member integrally holding, and at least the waveguide 2 of the waveguide 10 is defined. The surface is covered with a continuous conductive coating 6. In the waveguide slot antenna 1 having such a configuration, the first waveguide forming member 11 made of a flat metal member is inserted, and the second waveguide forming member 12 is injection-molded with resin. Thus, the waveguide 10 can be obtained, and then the waveguide 10 can be manufactured by performing a process for forming the conductive film 6 that covers at least the defined surface of the waveguide 2.

このように、金属製の第1の導波管形成部材11をインサートして第2の導波管形成部材12を樹脂で射出成形することによって導波管10を得るようにすれば、第1の導波管形成部材11を補強部材として機能させることができるので、成形収縮に伴う第2の導波管形成部材12の変形を可及的に防止しつつ、温度変化等に伴う変形が生じ難い導波管10を低コストに得ることができる。   As described above, if the first waveguide forming member 11 made of metal is inserted and the second waveguide forming member 12 is injection-molded with resin, the first waveguide 10 is obtained. Since the waveguide forming member 11 can function as a reinforcing member, the second waveguide forming member 12 is prevented from being deformed due to molding shrinkage as much as possible, and deformation due to temperature change or the like occurs. A difficult waveguide 10 can be obtained at low cost.

また、第2の導波管形成部材12が第1の導波管形成部材11をインサートして樹脂で射出成形されることにより、第2の導波管形成部材12が第1の導波管形成部材11を一体的に保持した保持部12aを有すること、および、両導波管形成部材11,12の結合体からなる導波管10のうち、少なくとも導波路2の画成面が連続した導電性被膜(切れ目のない導電性被膜)6で被覆されていることにより、両導波管形成部材11,12の当接部に、導波路2を伝搬する電波が外部に漏れ出すような隙間が形成されるのを効果的に防止することができる。以上より、低コストに作製可能でありながら、導波管10(導波路2)の形状精度低下に起因した電波の伝搬効率の低下、さらには、両導波管形成部材11,12の当接部に生じた隙間を介した電波の外部漏洩、などといったアンテナ特性を低下させる不具合が発生する可能性を可及的に減じ、所望のアンテナ特性を安定的に発揮することのできる導波管スロットアンテナ1を実現することができる。   Also, the second waveguide forming member 12 is inserted into the first waveguide forming member 11 and injection molded with resin, so that the second waveguide forming member 12 becomes the first waveguide. It has the holding | maintenance part 12a which hold | maintained the formation member 11 integrally, and among the waveguides 10 which consist of the coupling body of both the waveguide formation members 11 and 12, at least the defined surface of the waveguide 2 continued. A gap in which radio waves propagating through the waveguide 2 leak to the outside at the contact portions of the two waveguide forming members 11 and 12 by being covered with the conductive coating (non-cut conductive coating) 6. Can be effectively prevented. As described above, while being able to be manufactured at low cost, the propagation efficiency of radio waves is reduced due to the reduction in the accuracy of the shape of the waveguide 10 (waveguide 2), and the contact between the waveguide forming members 11 and 12 is reduced. Waveguide slot that can stably exhibit desired antenna characteristics by reducing as much as possible the possibility of occurrence of problems such as external leakage of radio waves through gaps generated in the section, which deteriorate antenna characteristics. The antenna 1 can be realized.

以上、本発明の第1実施形態に係る導波管スロットアンテナAについて説明を行ったが、この導波管スロットアンテナAには、本発明の要旨を逸脱しない範囲で適宜の変更を施すことが可能である。以下、本発明の他の実施形態について図面を参照しながら説明するが、以上で説明した第1実施形態に準ずる構成には共通の参照番号を付し、重複説明を省略する。   The waveguide slot antenna A according to the first embodiment of the present invention has been described above. However, the waveguide slot antenna A may be appropriately modified without departing from the gist of the present invention. Is possible. Hereinafter, although other embodiments of the present invention will be described with reference to the drawings, the same reference numerals are assigned to the configurations according to the first embodiment described above, and the duplicate description will be omitted.

図3(a)(b)のそれぞれに、本発明の第2実施形態に係る導波管スロットアンテナ1の横断面図および縦断面図を概念的に示す。同図に示す導波管スロットアンテナ1が、以上で説明した本発明の第1実施形態に係る導波管スロットアンテナ1と異なる主な点は、第1の導波管形成部材11を一体的に保持するための保持部12aを、第2の導波管形成部材12の上端外周部、すなわち、側壁10c,10dおよび終端壁10e,10fの上端外周部に沿って無端状に形成した点にある。このような構成を採用した場合であっても、第1実施形態に係る導波管スロットアンテナ1と同様の作用効果を享受することができる。   3A and 3B conceptually show a transverse sectional view and a longitudinal sectional view of the waveguide slot antenna 1 according to the second embodiment of the present invention. The main difference between the waveguide slot antenna 1 shown in the figure and the waveguide slot antenna 1 according to the first embodiment of the present invention described above is that the first waveguide forming member 11 is integrated. The holding portion 12a is held endlessly along the upper end outer peripheral portion of the second waveguide forming member 12, that is, along the upper end outer peripheral portions of the side walls 10c and 10d and the end walls 10e and 10f. is there. Even when such a configuration is employed, the same effects as those of the waveguide slot antenna 1 according to the first embodiment can be enjoyed.

図4(a)〜(c)のそれぞれに、本発明の第3実施形態に係る導波管スロットアンテナ1の部分平面図、横断面図[(a)図中に示すX−X線における断面図]および縦断面図[(a)図中に示すY−Y線における断面図]を概念的に示す。この実施形態の導波管スロットアンテナ1では、図4(a)に示すように、複数の放射スロット3を管軸方向に沿って所定間隔で配置してなる放射スロット列を導波管10の幅方向に二列設けると共に、一方の放射スロット列を構成する放射スロット3と他方の放射スロット列を構成する放射スロット3の管軸方向における配設位置を互いに異ならせている。簡単に言うと、この実施形態の導波管スロットアンテナ1では、放射スロット3および孔部4が千鳥状に複数配置されている。   4 (a) to 4 (c), a partial plan view and a transverse sectional view of a waveguide slot antenna 1 according to a third embodiment of the present invention [a cross section taken along line XX shown in FIG. FIG.] And a longitudinal sectional view [cross-sectional view taken along line YY shown in FIG. In the waveguide slot antenna 1 of this embodiment, as shown in FIG. 4A, a radiating slot array in which a plurality of radiating slots 3 are arranged at predetermined intervals along the tube axis direction is provided on the waveguide 10. Two rows are provided in the width direction, and the arrangement positions of the radiation slots 3 constituting one radiation slot row and the radiation slots 3 constituting the other radiation slot row are different from each other in the tube axis direction. In brief, in the waveguide slot antenna 1 of this embodiment, a plurality of radiation slots 3 and holes 4 are arranged in a staggered manner.

また、この実施形態の導波管スロットアンテナ1(導波管10)は、図4(b)(c)に示すように、側壁10c,10dと平行に配設され、導波路2を二条の導波路2A,2Bに分岐させる分岐壁10gと、放射スロット3の形成位置において導波路2(2A,2B)の断面積を縮小させる複数の内壁13とをさらに有する。内壁13は底壁10bの内底面に立設されており、管軸方向で隣り合う2つの内壁13,13のうち、相対的に給電スロット5に近い側の内壁13の高さ寸法をh1、相対的に給電スロット5から遠い側の内壁13の高さ寸法をh2としたとき、h1≦h2の関係式を満たすように形成されている[図4(c)中の拡大図参照]。一方の放射スロット列は導波路2Aに沿って形成され、他方の放射スロット列は導波路2Bに沿って形成されている。 In addition, the waveguide slot antenna 1 (waveguide 10) of this embodiment is arranged in parallel with the side walls 10c and 10d as shown in FIGS. It further includes a branch wall 10g that branches into the waveguides 2A and 2B, and a plurality of inner walls 13 that reduce the cross-sectional area of the waveguide 2 (2A and 2B) at the position where the radiation slot 3 is formed. The inner wall 13 is erected on the inner bottom surface of the bottom wall 10b. Of the two inner walls 13, 13 adjacent in the tube axis direction, the height dimension of the inner wall 13 on the side relatively close to the power supply slot 5 is h 1. When the height dimension of the inner wall 13 relatively far from the power supply slot 5 is h 2 , the inner wall 13 is formed so as to satisfy the relational expression h 1 ≦ h 2 [enlarged view in FIG. reference]. One radiation slot row is formed along the waveguide 2A, and the other radiation slot row is formed along the waveguide 2B.

上記のように、放射スロット3の形成位置において導波路2の断面積を縮小させる内壁13を設けておけば、導波路2を伝搬する電波の放射効率を高めることができる。特に、管軸方向で隣り合う2つの内壁13,13のうち、相対的に給電スロット5に近い側の内壁13の高さ寸法をh1、相対的に給電口5から遠い側の内壁13の高さ寸法をh2としたとき、h1≦h2の関係式を満たすようにすれば、各放射スロット3を介して外部に放射される電波量が放射スロット3相互間でばらつき難くなり、各放射スロット3から概ね等しい量の電波を放射することが可能となる。従って、管軸方向各部でアンテナ性能にばらつきが生じるのを可及的に回避することができ、信頼性に優れた導波管スロットアンテナ1を実現することができる。 As described above, if the inner wall 13 for reducing the cross-sectional area of the waveguide 2 is provided at the position where the radiation slot 3 is formed, the radiation efficiency of the radio wave propagating through the waveguide 2 can be increased. In particular, of the two inner walls 13 and 13 adjacent in the tube axis direction, the height dimension of the inner wall 13 on the side relatively close to the power supply slot 5 is h 1 , and the inner wall 13 on the side relatively far from the power supply port 5 is. When the height dimension is h 2 , if the relational expression h 1 ≦ h 2 is satisfied, the amount of radio waves radiated to the outside through each radiation slot 3 becomes difficult to vary between the radiation slots 3. It is possible to radiate a substantially equal amount of radio waves from each radiation slot 3. Therefore, it is possible to avoid variations in antenna performance in each part of the tube axis direction as much as possible, and the waveguide slot antenna 1 having excellent reliability can be realized.

この実施形態の導波管スロットアンテナ1を構成する導波管10も、平板状の金属部材からなる第1の導波管形成部材11と、第1の導波管形成部材11を一体的に保持した(第1の導波管形成部材11をインサートして射出成形された)樹脂製の第2の導波管形成部材11とで構成され、かつ、少なくとも導波路2の画成面が、連続した導電性被膜6で被覆されている。   In the waveguide 10 constituting the waveguide slot antenna 1 of this embodiment, the first waveguide forming member 11 made of a flat metal member and the first waveguide forming member 11 are integrally formed. And the second waveguide forming member 11 made of resin (injected and molded by inserting the first waveguide forming member 11), and at least the defining surface of the waveguide 2 is Covered with a continuous conductive coating 6.

図5に、本発明の第4実施形態に係る導波管スロットアンテナ1の概略横断面図を示す。同図に示す導波管スロットアンテナ1は、図1(a)〜(c)に示す本発明の第1実施形態に係る導波管スロットアンテナ1の変形例であり、第1の導波管形成部材11が、複数の放射スロット3を有する第1の金属板11Aと、複数の孔部4を有する第2の金属板11Bの結合体ではなく、単一の平板状の金属部材で構成されている点において、図1に示す導波管スロットアンテナ1と構成を異にしている。図示は省略しているが、本実施形態の構成を、図3,4に示す導波管スロットアンテナ1に適用することももちろん可能である。   FIG. 5 shows a schematic cross-sectional view of a waveguide slot antenna 1 according to the fourth embodiment of the present invention. A waveguide slot antenna 1 shown in the figure is a modification of the waveguide slot antenna 1 according to the first embodiment of the present invention shown in FIGS. The forming member 11 is not a combination of the first metal plate 11A having the plurality of radiation slots 3 and the second metal plate 11B having the plurality of holes 4, but is formed of a single flat metal member. However, the configuration differs from the waveguide slot antenna 1 shown in FIG. Although not shown, it is of course possible to apply the configuration of the present embodiment to the waveguide slot antenna 1 shown in FIGS.

以上で説明した本発明は、ミリ波帯(高周波帯)の電波を送受信するための導波管スロットアンテナ1に適用する以外にも、センチメートル波帯(低周波帯)の電波を送受信するための導波管スロットアンテナに適用することももちろん可能である。   In addition to being applied to the waveguide slot antenna 1 for transmitting and receiving millimeter-wave (high-frequency) radio waves, the present invention described above is for transmitting and receiving centimeter-wave (low-frequency) radio waves. Of course, the present invention can also be applied to the waveguide slot antenna.

本発明は前述した実施形態に何ら限定されるものではなく、本発明の要旨を逸脱しない範囲内において、さらに種々の形態で実施し得ることは勿論である。本発明の範囲は、特許請求の範囲によって示され、さらに特許請求の範囲に記載の均等の意味、および範囲内のすべての変更を含む。   The present invention is not limited to the above-described embodiments, and can of course be implemented in various forms without departing from the gist of the present invention. The scope of the present invention is defined by the terms of the claims, and includes the equivalent meanings recited in the claims and all modifications within the scope.

1 導波管スロットアンテナ
2 導波路
3 放射スロット
4 孔部
5 給電スロット
6 導電性被膜
10 導波管
11 第1の導波管形成部材
11A 第1の金属板
11B 第2の金属板
12 第2の導波管形成部材
12a 保持部
DESCRIPTION OF SYMBOLS 1 Waveguide slot antenna 2 Waveguide 3 Radiation slot 4 Hole part 5 Feed slot 6 Conductive coating 10 Waveguide 11 1st waveguide formation member 11A 1st metal plate 11B 2nd metal plate 12 2nd Waveguide forming member 12a

Claims (6)

管軸方向に延びた導波路を有する導波管と、該導波管の管軸方向に沿って所定間隔で設けられた複数の放射スロットとを備え、前記導波管が、前記導波路の延在方向各部における横断面が有端状をなした第1および第2の導波管形成部材の結合体で構成された導波管スロットアンテナにおいて、
前記第1の導波管形成部材が、前記複数の放射スロットを有する平板状の金属部材で構成される共に、前記第2の導波管形成部材が、前記第1の導波管形成部材を一体的に保持した樹脂部材で構成され、かつ、前記導波管のうち、少なくとも前記導波路の画成面が、連続した導電性被膜で被覆されていることを特徴とする導波管スロットアンテナ。
A waveguide having a waveguide extending in the tube axis direction, and a plurality of radiation slots provided at predetermined intervals along the tube axis direction of the waveguide. In the waveguide slot antenna constituted by the combined body of the first and second waveguide forming members whose cross sections in the extending direction portions have end shapes,
The first waveguide forming member is composed of a flat metal member having the plurality of radiation slots, and the second waveguide forming member is formed of the first waveguide forming member. A waveguide slot antenna comprising a resin member that is integrally held, and at least a defined surface of the waveguide among the waveguides is covered with a continuous conductive film. .
前記第1の導波管形成部材が、前記放射スロットを介して外部に放射される電波の放射方向前方側に設けられ、前記放射スロットを内周に配置した孔部をさらに有する請求項1に記載の導波管スロットアンテナ。   The first waveguide forming member is further provided with a hole portion provided on a front side in a radiation direction of a radio wave radiated to the outside through the radiation slot, and the radiation slot is disposed on an inner periphery. A waveguide slot antenna as described. 前記第1の導波管形成部材が、前記放射スロットを有する第1の金属板と、前記孔部を有する第2の金属板との積層体である請求項2に記載の導波管スロットアンテナ。   The waveguide slot antenna according to claim 2, wherein the first waveguide forming member is a laminate of a first metal plate having the radiation slot and a second metal plate having the hole. . 前記導電性被膜が、前記導波管の外表面全域に切れ目なく形成されている請求項1〜3の何れか一項に記載の導波管スロットアンテナ。   The waveguide slot antenna according to any one of claims 1 to 3, wherein the conductive coating is formed on the entire outer surface of the waveguide without a break. 管軸方向に延びた導波路を有する導波管と、該導波管の管軸方向に沿って所定間隔で設けられた複数の放射スロットとを備え、前記導波管が、前記導波路の延在方向各部における横断面が有端状をなした第1および第2の導波管形成部材の結合体で構成された導波管スロットアンテナの製造方法において、
前記複数の放射スロットを有する平板状の金属部材からなる前記第1の導波管形成部材をインサートして前記第2の導波管形成部材を樹脂で射出成形することで前記導波管を得、その後、この導波管に対し、少なくとも前記導波路の画成面を被覆する導電性被膜の形成処理を施すことを特徴とする導波管スロットアンテナの製造方法。
A waveguide having a waveguide extending in the tube axis direction, and a plurality of radiation slots provided at predetermined intervals along the tube axis direction of the waveguide. In the method of manufacturing a waveguide slot antenna constituted by a combined body of first and second waveguide forming members whose cross sections in the extending direction portions have end shapes,
The first waveguide forming member made of a flat metal member having a plurality of radiation slots is inserted, and the second waveguide forming member is injection-molded with resin to obtain the waveguide. Thereafter, the waveguide slot antenna is manufactured by subjecting the waveguide to a conductive coating forming process for covering at least the defined surface of the waveguide.
前記導波管にマスキング処理を施さずに、前記導波管に対して前記導電性被膜の形成処理を施す請求項5に記載の導波管スロットアンテナの製造方法。   6. The method of manufacturing a waveguide slot antenna according to claim 5, wherein the conductive film is formed on the waveguide without masking the waveguide.
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