JP2017058642A - Charging member, charging device, image forming apparatus, and process cartridge - Google Patents

Charging member, charging device, image forming apparatus, and process cartridge Download PDF

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JP2017058642A
JP2017058642A JP2015185878A JP2015185878A JP2017058642A JP 2017058642 A JP2017058642 A JP 2017058642A JP 2015185878 A JP2015185878 A JP 2015185878A JP 2015185878 A JP2015185878 A JP 2015185878A JP 2017058642 A JP2017058642 A JP 2017058642A
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charging
conductive
image forming
forming apparatus
charging member
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幸介 成田
Kosuke Narita
幸介 成田
三浦 宏之
Hiroyuki Miura
宏之 三浦
拓郎 星尾
Takuo Hoshio
拓郎 星尾
康彦 衣田
Yasuhiko Ida
康彦 衣田
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Fujifilm Business Innovation Corp
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Fuji Xerox Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a charging member that suppresses the generation of minute colored lines over time, the colored lines generated when an electrophotographic photoreceptor is charged with a contact charging system (DC contact charging system) where only a DC voltage is applied.SOLUTION: There is provided a charging member comprising a conductive substrate 30, a conductive elastic layer 31 arranged on the conductive substrate 30, and a conductive surface layer 32 arranged on the conductive elastic layer 31, where when surface height components of the conductive surface layer 32 are analyzed in terms of frequency by binarizing the average value of the surface height components as a threshold, the integrated value of the period within a range of 25 μm or more and 200 μm or less is 1600 or less.SELECTED DRAWING: Figure 1

Description

本発明は、帯電部材、帯電装置、画像形成装置及びプロセスカートリッジに関する。   The present invention relates to a charging member, a charging device, an image forming apparatus, and a process cartridge.

電子写真方式の画像形成は、近年、複写機及びレーザープリンター等の画像形成装置に幅広く利用されている。   In recent years, electrophotographic image formation has been widely used in image forming apparatuses such as copying machines and laser printers.

電子写真方式を用いた画像形成装置においては、例えば、先ず、電子写真感光体の表面が帯電装置によって帯電され、画像信号を変調したレーザ光等で静電濳像を形成した後、帯電したトナーで電子写真感光体の表面の静電濳像を現像して可視化したトナー像が形成される。そして、例えば、トナー像を、中間転写体を介して、又は、直接、記録紙等の記録材に静電的に転写し、記録材に定着することにより再生画像が得られる。   In an image forming apparatus using an electrophotographic method, for example, the surface of an electrophotographic photosensitive member is first charged by a charging device, and after forming an electrostatic latent image with a laser beam or the like that modulates an image signal, the charged toner Thus, a toner image visualized by developing the electrostatic latent image on the surface of the electrophotographic photosensitive member is formed. Then, for example, a toner image is electrostatically transferred to a recording material such as recording paper via an intermediate transfer member or directly, and fixed on the recording material, whereby a reproduced image is obtained.

例えば、特許文献1には、「基材と、該基材上に設けられ、被帯電体に接触する、表面粗さRzが2μm以上20μm以下であり、且つ、(A)樹脂及び(B)前記表面粗さを形成するための導電性粒子を含有する導電性最外層とを少なくとも備え、電圧が印加された状態で前記被帯電体に接触することにより前記被帯電体を帯電させる帯電部材。」が開示されている。
また、特許文献2には、「軸体と、前記軸体の外周に形成された導電性弾性層と、前記導電性弾性層の外周に形成された抵抗調整層とを有し、前記抵抗調整層は、平均粒径が2〜5μmの球状粒子を含有する導電性ゴム組成物よりなる押出成形体の架橋体よりなり、 架橋後における前記抵抗調整層の表面粗さ(Rz)が2〜5μmの範囲内にある電子写真機器用帯電ロール。」が開示されている。
For example, Patent Document 1 states that “a surface roughness Rz that is provided on the substrate and contacts the member to be charged and has a surface roughness Rz of 2 μm or more and 20 μm or less, and (A) a resin and (B) A charging member comprising at least a conductive outermost layer containing conductive particles for forming the surface roughness, and charging the member to be charged by contacting the member to be charged in a state where a voltage is applied. Is disclosed.
Patent Document 2 states that “the shaft body, the conductive elastic layer formed on the outer periphery of the shaft body, and the resistance adjustment layer formed on the outer periphery of the conductive elastic layer, The layer is made of a cross-linked product of an extrusion-molded body made of a conductive rubber composition containing spherical particles having an average particle diameter of 2 to 5 μm. The surface roughness (Rz) of the resistance adjusting layer after cross-linking is 2 to 5 μm. The charging roll for an electrophotographic apparatus within the range of "."

特開2010−231103号公報JP 2010-231103 A 特開2010−072450号公報JP 2010-072450 A

本発明の課題は、導電性基材と、導電性基材上に配置された導電性弾性層と、導電性表面層の表面高さ成分について、前記表面高さ成分の平均値を閾値として二値化して周波数解析したとき、25μm以上200μm以下の範囲の周期の積分値が1600超えの場合に比べ、直流電圧のみが印加される接触帯電方式(以下、「DC接触帯電方式」と記す場合がある。)で帯電したときに生じる、経時での微小色線の発生を抑制する帯電部材を提供することである。   An object of the present invention is to provide a conductive base material, a conductive elastic layer disposed on the conductive base material, and a surface height component of the conductive surface layer by using an average value of the surface height components as a threshold value. Compared to the case where the integrated value of the period in the range of 25 μm or more and 200 μm or less exceeds 1600, the charge charging method (hereinafter referred to as “DC contact charging method”) may be described. A charging member that suppresses the generation of minute color lines over time, which occurs when charging is performed.

上記課題は、以下の手段により解決される。   The above problem is solved by the following means.

請求項1に係る発明は、
導電性基材と、導電性基材上に配置された導電性弾性層と、前記導電性弾性層上に配置された導電性表面層とを有し、
前記導電性表面層の表面高さ成分について、前記表面高さ成分の平均値を閾値として二値化して周波数解析したとき、25μm以上200μm以下の範囲の周期の積分値が1600以下である帯電部材。
The invention according to claim 1
A conductive substrate, a conductive elastic layer disposed on the conductive substrate, and a conductive surface layer disposed on the conductive elastic layer;
When the surface height component of the conductive surface layer is binarized by using the average value of the surface height component as a threshold value and frequency analysis, the charging member has an integrated value of a period in the range of 25 μm or more and 200 μm or less of 1600 or less .

請求項2に係る発明は、
前記周期の積分値が、1100以上である請求項1に記載の帯電部材。
The invention according to claim 2
The charging member according to claim 1, wherein an integral value of the period is 1100 or more.

請求項3に係る発明は、
前記周期の積分値が、1200以上1400以下である請求項1又は請求項2に記載の帯電部材。
The invention according to claim 3
The charging member according to claim 1, wherein an integral value of the period is 1200 or more and 1400 or less.

請求項4に係る発明は、
前記導電性表面層が、ポリアミド粒子、カーボンブラック、及びジメチルポリシロキサンを含有する請求項1〜請求項3のいずれか1項に記載の帯電部材。
The invention according to claim 4
The charging member according to claim 1, wherein the conductive surface layer contains polyamide particles, carbon black, and dimethylpolysiloxane.

請求項5に係る発明によれば、
請求項1〜請求項4のいずれか1項に記載の帯電部材を有する帯電装置。
According to the invention of claim 5,
A charging device having the charging member according to claim 1.

請求項6に係る発明は、
電子写真感光体と、
請求項1〜請求項4のいずれか1項に記載の帯電部材を有し、前記帯電部材に直流電圧のみを印加する接触帯電方式により前記電子写真感光体の表面を帯電させる帯電装置と、
帯電した前記電子写真感光体の表面に静電潜像を形成する静電潜像形成装置と、
トナーを含む現像剤により、前記電子写真感光体の表面に形成された静電潜像を現像してトナー像を形成する現像装置と、
前記トナー像を記録媒体の表面に転写する転写装置と、
を備える画像形成装置。
The invention according to claim 6
An electrophotographic photoreceptor;
A charging device comprising the charging member according to any one of claims 1 to 4, and charging the surface of the electrophotographic photosensitive member by a contact charging method in which only a DC voltage is applied to the charging member;
An electrostatic latent image forming apparatus for forming an electrostatic latent image on the surface of the charged electrophotographic photosensitive member;
A developing device that forms a toner image by developing an electrostatic latent image formed on the surface of the electrophotographic photosensitive member with a developer containing toner;
A transfer device for transferring the toner image to the surface of a recording medium;
An image forming apparatus comprising:

請求項7に係る発明は、
前記電子写真感光体の電荷輸送性を有する表面層の合計の厚みが20μm以上50μm以下である請求項6に記載の画像形成装置。
The invention according to claim 7 provides:
The image forming apparatus according to claim 6, wherein the total thickness of the surface layer having charge transportability of the electrophotographic photoreceptor is 20 μm or more and 50 μm or less.

請求項8に係る発明は、
前記電子写真感光体の表面における残留電荷を除電する除電装置を有さない請求項6又は請求項7に記載の画像形成装置。
The invention according to claim 8 provides:
The image forming apparatus according to claim 6, wherein the image forming apparatus does not have a static eliminating device that neutralizes residual charges on the surface of the electrophotographic photosensitive member.

請求項9に係る発明は、
請求項1〜請求項4のいずれか1項に記載の帯電部材を有し、前記帯電部材に直流電圧のみを印加する接触帯電方式により電子写真感光体の表面を帯電させる帯電装置を備え、
画像形成装置に着脱するプロセスカートリッジ。
The invention according to claim 9 is:
A charging device comprising the charging member according to any one of claims 1 to 4 and charging the surface of the electrophotographic photosensitive member by a contact charging method in which only a DC voltage is applied to the charging member.
A process cartridge that can be attached to and detached from an image forming apparatus.

請求項1、又は4に係る発明によれば、導電性基材と、導電性基材上に配置された導電性弾性層と、導電性弾性層上に配置された導電性表面層とを有する帯電部材において、導電性表面層の表面高さ成分について、前記表面高さ成分の平均値を閾値として二値化して周波数解析したとき、25μm以上200μm以下の範囲の周期の積分値が1600超えの場合に比べ、DC接触帯電方式で帯電したときに生じる、経時での微小色線の発生を抑制する帯電部材が提供される。
請求項2に係る発明によれば、上記周期の積分値が1100未満の場合に比べ、帯電部材の回転不良を抑制する帯電部材が提供される。
請求項3に係る発明によれば、上記周期の積分値が1200未満又は1400超えの場合に比べ、DC接触帯電方式で帯電したときに生じる、経時での微小色線の発生を抑制する帯電部材が提供される。
According to the invention which concerns on Claim 1 or 4, it has an electroconductive base material, the electroconductive elastic layer arrange | positioned on an electroconductive base material, and the electroconductive surface layer arrange | positioned on an electroconductive elastic layer In the charging member, when the surface height component of the conductive surface layer is binarized with the average value of the surface height component as a threshold value and frequency analysis is performed, the integral value of the cycle in the range of 25 μm or more and 200 μm or less exceeds 1600. Compared to the case, there is provided a charging member that suppresses the generation of minute color lines over time, which occurs when charged by a DC contact charging method.
According to the invention which concerns on Claim 2, compared with the case where the integral value of the said period is less than 1100, the charging member which suppresses the rotation failure of a charging member is provided.
According to the invention of claim 3, the charging member that suppresses the generation of minute color lines over time, which occurs when charging by the DC contact charging method, as compared with the case where the integral value of the period is less than 1200 or exceeds 1400. Is provided.

請求項5に係る発明によれば、導電性基材と、導電性基材上に配置された導電性弾性層と、導電性弾性層上に配置された導電性表面層とを有し、導電性表面層の表面高さ成分について、前記表面高さ成分の平均値を閾値として二値化して周波数解析したとき、25μm以上200μm以下の範囲の周期の積分値が1600超えの帯電部材を備える場合に比べ、経時での微小色線の発生を抑制する帯電装置が提供される。   According to the invention which concerns on Claim 5, it has an electroconductive base material, the electroconductive elastic layer arrange | positioned on an electroconductive base material, and the electroconductive surface layer arrange | positioned on an electroconductive elastic layer, When the surface height component of the conductive surface layer is binarized using the average value of the surface height component as a threshold value and frequency analysis is performed, a charging member having a cycle integral value in the range of 25 μm or more and 200 μm or less exceeding 1600 is provided. Compared to the above, a charging device that suppresses generation of minute color lines with time is provided.

請求項6に係る発明によれば、DC接触帯電方式の帯電装置が、導電性基材と、導電性基材上に配置された導電性弾性層と、導電性弾性層上に配置された導電性表面層とを有し、導電性表面層の表面高さ成分について、前記表面高さ成分の平均値を閾値として二値化して周波数解析したとき、25μm以上200μm以下の範囲の周期の積分値が1600超えの帯電部材を備える場合に比べ、経時での微小色線の発生を抑制する画像形成装置が提供される。   According to the invention of claim 6, a DC contact charging type charging device includes a conductive base material, a conductive elastic layer disposed on the conductive base material, and a conductive material disposed on the conductive elastic layer. The integrated value of the period in the range of 25 μm or more and 200 μm or less when the surface height component of the conductive surface layer is binarized with the average value of the surface height component as a threshold value. Is provided with an image forming apparatus that suppresses the generation of minute color lines over time as compared to a case where the charging member has a charging member exceeding 1600.

請求項7に係る発明によれば、DC接触帯電方式の帯電装置が、導電性基材と、導電性基材上に配置された導電性弾性層と、導電性弾性層上に配置された導電性表面層とを有し、導電性表面層の表面高さ成分について、前記表面高さ成分の平均値を閾値として二値化して周波数解析したとき、25μm以上200μm以下の範囲の周期の積分値が1600超えの帯電部材を備える場合に比べ、電荷輸送性を有する表面層の合計の厚みが20μm以上50μm以下の電子写真感光体を備えても、経時での微小色線の発生を抑制する画像形成装置が提供される。   According to the invention of claim 7, a DC contact charging type charging device includes a conductive substrate, a conductive elastic layer disposed on the conductive substrate, and a conductive layer disposed on the conductive elastic layer. The integrated value of the period in the range of 25 μm or more and 200 μm or less when the surface height component of the conductive surface layer is binarized with the average value of the surface height component as a threshold value. Compared with the case where the charging member has a charge transporting property of more than 1600, an image that suppresses the generation of minute color lines over time even if the electrophotographic photosensitive member having a total thickness of the charge transporting surface layer of 20 μm to 50 μm A forming apparatus is provided.

請求項8に係る発明によれば、DC接触帯電方式の帯電装置が、導電性基材と、導電性基材上に配置された導電性弾性層と、導電性弾性層上に配置された導電性表面層とを有し、導電性表面層の表面高さ成分について、前記表面高さ成分の平均値を閾値として二値化して周波数解析したとき、25μm以上200μm以下の範囲の周期の積分値が1600超えの帯電部材を備える場合に比べ、電子写真感光体の表面における残留電荷を除電する除電装置を備えなくても、経時での微小色線の発生を抑制する画像形成装置が提供される。   According to the eighth aspect of the present invention, a DC contact charging type charging device includes a conductive base material, a conductive elastic layer disposed on the conductive base material, and a conductive material disposed on the conductive elastic layer. The integrated value of the period in the range of 25 μm or more and 200 μm or less when the surface height component of the conductive surface layer is binarized with the average value of the surface height component as a threshold value. Is provided with an image forming apparatus that suppresses the generation of minute color lines over time even without a charge eliminating device that eliminates residual charges on the surface of the electrophotographic photosensitive member, compared with a case where the charging member has a charging member exceeding 1600. .

請求項9に係る発明によれば、DC接触帯電方式の帯電装置が、導電性基材と、導電性基材上に配置された導電性弾性層と、導電性弾性層上に配置された導電性表面層とを有し、導電性表面層の表面高さ成分について、前記表面高さ成分の平均値を閾値として二値化して周波数解析したとき、25μm以上200μm以下の範囲の周期の積分値が1600超えの帯電部材を備える場合に比べ、経時での微小色線の発生を抑制するプロセスカートリッジが提供される。   According to the ninth aspect of the present invention, a DC contact charging type charging device includes a conductive base material, a conductive elastic layer disposed on the conductive base material, and a conductive material disposed on the conductive elastic layer. The integrated value of the period in the range of 25 μm or more and 200 μm or less when the surface height component of the conductive surface layer is binarized with the average value of the surface height component as a threshold value. Compared to a case where the charging member has more than 1600, a process cartridge that suppresses generation of minute color lines with time is provided.

本実施形態に係る帯電部材の構成の一例を示す概略図である。It is the schematic which shows an example of a structure of the charging member which concerns on this embodiment. 本実施形態に係る画像形成装置の基本構成の一例を示す概略図である。1 is a schematic diagram illustrating an example of a basic configuration of an image forming apparatus according to an exemplary embodiment. 本実施形態に係る画像形成装置の基本構成の他の例を示す概略図である。It is the schematic which shows the other example of the basic composition of the image forming apparatus which concerns on this embodiment. 本実施形態に係るプロセスカートリッジの基本構成の一例を示す概略図である。It is a schematic diagram showing an example of a basic configuration of a process cartridge according to the present embodiment. 経時での微小色線の発生を抑制する推定作用を説明するための模式図である。It is a schematic diagram for demonstrating the presumed effect | action which suppresses generation | occurrence | production of the fine color line | wire over time. 導電性表面層の表面高さ成分について、前記表面高さ成分の平均値を閾値として二値化して周波数解析したときに得られる周波数成分をグラフ化した模式図である。It is the schematic diagram which graphed the frequency component obtained when binarizing about the surface height component of an electroconductive surface layer, and binarizing by making the average value of the said surface height component into a threshold value. 経時で微小色線が発生する推定作用を説明するための模式図である。It is a schematic diagram for demonstrating the presumed effect | action which a minute color line generate | occur | produces with time.

以下、実施形態について詳細に説明する。なお、図面中、同一又は相当部分には同一符号を付し、重複する説明は省略する場合がある。   Hereinafter, embodiments will be described in detail. In the drawings, the same or corresponding parts are denoted by the same reference numerals, and redundant description may be omitted.

[帯電部材]
本実施形態に係る帯電部材は、導電性基材と、導電性基材上に配置された導電性弾性層と、前記導電性弾性層上に配置された導電性表面層とを有する。そして、導電性表面層の表面高さ成分について、前記表面高さ成分の平均値を閾値として二値化して周波数解析したとき、25μm以上200μm以下の範囲の周期の積分値が1600以下である。
[Charging member]
The charging member according to the present embodiment includes a conductive substrate, a conductive elastic layer disposed on the conductive substrate, and a conductive surface layer disposed on the conductive elastic layer. When the surface height component of the conductive surface layer is binarized by using the average value of the surface height components as a threshold value and frequency analysis, the integrated value of the period in the range of 25 μm to 200 μm is 1600 or less.

本実施形態に係る帯電部材では、上記構成により、経時での微小色線の発生を抑制する。その理由は、次のように推測される。   In the charging member according to the present embodiment, the above configuration suppresses the generation of minute color lines over time. The reason is presumed as follows.

現在の電子写真技術の領域では、長寿命で安価な装置が求められており、例えば、DC接触帯電方式(直流電圧のみが印加される接触帯電方式)の帯電装置が採用されている。しかし、DC接触帯電方式(直流電圧のみが印加される接触帯電方式)の帯電装置を採用すると、画像欠陥として、経時で微小色線が発生することがある。
微小色線の発生は、電子写真感光体(以下「感光体」とも称する)と帯電部材との接触部直後に生じる放電現象(ポスト放電)の頻度(以下「放電頻度」と称する)の大小が起因していると考えられる。直流のみを印加する帯電方式の場合、感光体と帯電部材との接触部直後の放電頻度が少なくなり易く、十分に帯電されない領域が不規則に発生し、微小色線が顕在化することがある。
In the current field of electrophotographic technology, a long-life and inexpensive apparatus is required. For example, a DC contact charging method (contact charging method in which only a direct current voltage is applied) is used. However, when a charging device of a DC contact charging method (contact charging method in which only a direct current voltage is applied) is employed, minute color lines may be generated over time as image defects.
The generation of minute color lines is caused by the frequency of the discharge phenomenon (post discharge) that occurs immediately after the contact portion between the electrophotographic photosensitive member (hereinafter also referred to as “photosensitive member”) and the charging member (hereinafter referred to as “discharge frequency”). It is thought to be caused. In the case of a charging method that applies only direct current, the frequency of discharge immediately after the contact portion between the photosensitive member and the charging member tends to decrease, and a region that is not sufficiently charged may appear irregularly, resulting in the appearance of minute color lines. .

微小色線の発生は、特に帯電部材を画像形成装置内で使用し続けた際に、帯電部材の表面に付着する、現像剤等に含まれる汚染成分の影響で更に増加することが多くなる。この現象は、帯電部材の表面の汚染状態が経時で大きく変化するためと考えられる。具体的には、次のように推測される。まず、汚染初期の段階では、帯電部材の表面の凸頂部のみ汚染され、汚染されている領域が少なく、汚染されていない領域が多い状態になる(図7(A)参照)。その後、汚染が進行すると、汚染されている領域が徐々に増えてゆくため、帯電部材の表面の汚染状態が経時で大きく変化する(図7(B)参照)。そして、この汚染状態の大きな変化が、微小色線の発生の原因となる「感光体と帯電部材との接触部直後の放電頻度」の減少を生じさせていると考えられる。   The generation of minute color lines is often further increased due to the influence of contaminating components contained in the developer and the like that adhere to the surface of the charging member, particularly when the charging member continues to be used in the image forming apparatus. This phenomenon is considered to be because the contamination state of the surface of the charging member changes greatly with time. Specifically, it is estimated as follows. First, in the initial stage of contamination, only the convex top portion of the surface of the charging member is contaminated, and there are few contaminated regions and many uncontaminated regions (see FIG. 7A). After that, as the contamination progresses, the contaminated area gradually increases, so that the contamination state of the surface of the charging member greatly changes with time (see FIG. 7B). This large change in the contamination state is considered to cause a decrease in “the frequency of discharge immediately after the contact portion between the photosensitive member and the charging member”, which causes generation of minute color lines.

そこで、導電性表面層の表面高さ成分について、前記表面高さ成分の平均値を閾値として二値化して周波数解析したとき、25μm以上200μm以下の範囲の周期の積分値を1600以下とする。この状態は、導電性表面層の表面に、均一に近い高さの凸部が微細な間隔で有していることを示している。このような表面粗さの状態を持つ導電性表面層を有する帯電部材は、汚染初期の段階において、凸頂部のみ汚染されたとき、既に汚染されている領域が多い状態となる(図5(A)参照)。その後、汚染が進行しても、帯電部材の表面の汚染状態が経時で大きく変化し難くなる(図5(B)参照)。このため、微小色線の発生の原因となる「感光体と帯電部材との接触部直後の放電頻度」の減少が経時的に生じ難くなり、経時での微小色線の発生が抑えられる。   Therefore, when the surface height component of the conductive surface layer is binarized using the average value of the surface height component as a threshold value and frequency analysis, the integrated value of the period in the range of 25 μm to 200 μm is set to 1600 or less. This state indicates that the surface of the conductive surface layer has convex portions having a nearly uniform height at fine intervals. When the charging member having the conductive surface layer having such a surface roughness is contaminated only at the top of the convex portion at the initial stage of contamination, the charging member has a large number of already contaminated regions (FIG. 5A). )reference). Thereafter, even if contamination progresses, the contamination state on the surface of the charging member hardly changes over time (see FIG. 5B). For this reason, the decrease in “the discharge frequency immediately after the contact portion between the photosensitive member and the charging member” that causes the generation of minute color lines is less likely to occur over time, and the generation of minute color lines over time can be suppressed.

以上から、本実施形態に係る帯電部材では、上記構成により、経時での微小色線の発生を抑制すると推測される。   From the above, it is presumed that the charging member according to the present embodiment suppresses the generation of minute color lines over time due to the above configuration.

本実施形態に係る帯電部材において、導電性表面層の表面高さ成分について、表面高さ成分の平均値を閾値として二値化して周波数解析したとき、25μm以上200μm以下の範囲の周期の積分値(以下「特定周期の積分値」と略記する場合がある。)は、1600以下であるが、経時での微小色線の発生抑制の点から、1200以上1400以下が好ましい。一方、特定周期の積分値は、帯電部材の回転不良(例えば従動回転不良)抑制の点から、1100以上が好ましく、1200以上がより好ましい。   In the charging member according to the present embodiment, when the surface height component of the conductive surface layer is binarized using the average value of the surface height component as a threshold value and frequency analysis is performed, the integrated value of the period in the range of 25 μm to 200 μm (Hereinafter may be abbreviated as “integrated value of a specific period”) is 1600 or less, but is preferably 1200 or more and 1400 or less from the viewpoint of suppressing generation of minute color lines over time. On the other hand, the integral value of the specific period is preferably 1100 or more, and more preferably 1200 or more, from the viewpoint of suppressing the rotation failure (for example, driven rotation failure) of the charging member.

なお、導電性表面層の表面高さ成分についての周波数解析、及び特定周期の積分値の算出は、[実施例]で記載する[表面高さ成分の測定及び周波数解析、並びに特定周期の積分値の算出]の欄で記載された方法により行う。   The frequency analysis of the surface height component of the conductive surface layer and the calculation of the integration value of the specific period are described in [Example] [Measurement of the surface height component and frequency analysis, and the integration value of the specific period. The method described in the column “Calculation of” is performed.

また、特定周期の積分値を上記範囲に制御する方法としては、導電性表面層に配合する凹凸付与粒子(導電性の粒子以外のその他の粒子:例えば、ポリアミド樹脂粒子、ポリイミド樹脂粒子、ポリアクリル酸樹脂粒子、ポリメタクリル樹脂粒子、ポリスチレン樹脂粒子、フッ素樹脂粒子、シリコーン樹脂粒子等の樹脂粒子;カーボンブラック、グラファイト、フェノール樹脂を焼結して得られる炭素粒子、金属粒子、金属酸化物粒子等の無機粒子)の粒径、形状、及び含有量を調整する方法が挙げられる。
具体的には、例えば、凹凸付与粒子の個数平均粒径を1.0μm以上10.0μm以下(好ましくは2.0μm以上6.0μm以下)、円形度を0.60以上0.99以下(好ましくは0.80以上0.90以下)、含有量(導電性表面層に対する含有量)を5質量%以上40質量%以下(好ましくは15質量%以上25質量%以下)とするがよい。
In addition, as a method for controlling the integral value of the specific period within the above range, unevenness-providing particles (other particles other than conductive particles: for example, polyamide resin particles, polyimide resin particles, polyacrylic) blended in the conductive surface layer Resin particles such as acid resin particles, polymethacrylic resin particles, polystyrene resin particles, fluororesin particles, and silicone resin particles; carbon particles, metal particles, metal oxide particles obtained by sintering carbon black, graphite, phenol resin, etc. The method of adjusting the particle diameter, shape, and content of (inorganic particles).
Specifically, for example, the number average particle diameter of the unevenness imparting particles is 1.0 μm to 10.0 μm (preferably 2.0 μm to 6.0 μm), and the circularity is 0.60 to 0.99 (preferably Is 0.80 or more and 0.90 or less), and the content (content with respect to the conductive surface layer) is 5 mass% or more and 40 mass% or less (preferably 15 mass% or more and 25 mass% or less).

ここで、凹凸付与粒子(導電性の粒子以外のその他の粒子)の個数平均粒径(D50p)は、次の方法により測定される値である。
まず、帯電部材の導電性表面層から、測定試料を切り出す。そして、測定試料の断面をSEM(Scanning Electron Microscope:走査型電子顕微鏡画像)により観察し、画像解析を行う。画像解析によって得られる凹凸付与粒子の一次粒子の最長径、最短径を測定し、この中間値から球相当径を測定する。この球相当径の測定を凹凸付与粒子の一次粒子100個について行う。得られた凹凸付与粒子の一次粒子の球相当径の個数基準での累積頻度における50%径(D50p)を凹凸付与粒子の個数平均粒径として求める。
なお、凹凸付与粒子を採取し、直接、粒子観察をして、凹凸付与粒子の個数平均粒径を求めてもよい。
Here, the number average particle diameter (D50p) of the unevenness imparting particles (other particles other than the conductive particles) is a value measured by the following method.
First, a measurement sample is cut out from the conductive surface layer of the charging member. Then, the cross section of the measurement sample is observed with an SEM (Scanning Electron Microscope) and image analysis is performed. The longest diameter and the shortest diameter of the primary particles of the unevenness-imparting particles obtained by image analysis are measured, and the sphere equivalent diameter is measured from this intermediate value. The measurement of the equivalent sphere diameter is performed on 100 primary particles having irregularities. The 50% diameter (D50p) in the cumulative frequency on the basis of the number of sphere equivalent diameters of primary particles of the obtained unevenness imparting particles is determined as the number average particle size of the unevenness imparting particles.
The number average particle diameter of the unevenness-imparting particles may be obtained by collecting the unevenness-imparting particles and directly observing the particles.

また、凹凸付与粒子の円形度は、次の方法により測定される値である。
帯電部材の導電性表面層から、測定試料を切り出す。そして、測定試料の断面をSEM(Scanning Electron Microscope:走査型電子顕微鏡画像)により観察し、画像解析を行う。画像解析によって得られる凹凸付与粒子の一次粒子の円形度を、式により算出する。この円形度の算出を凹凸付与粒子の一次粒子100個について行う。
・式:円形度(100/SF2)=4π×(A/I
〔式中、Iは画像上における凹凸付与粒子の一次粒子の周囲長を示し、Aは凹凸付与粒子の一次粒子の投影面積を表す。SF2は形状係数を表す。〕
なお、凹凸付与粒子を採取し、直接、粒子観察をして、凹凸付与粒子の円形度を求めてもよい。
Moreover, the circularity of the unevenness imparting particles is a value measured by the following method.
A measurement sample is cut out from the conductive surface layer of the charging member. Then, the cross section of the measurement sample is observed with an SEM (Scanning Electron Microscope) and image analysis is performed. The circularity of the primary particles of the unevenness imparting particles obtained by image analysis is calculated by an equation. The calculation of the degree of circularity is performed for 100 primary particles having irregularities.
Formula: Circularity (100 / SF2) = 4π × (A / I 2 )
[In formula, I shows the perimeter length of the primary particle of the uneven | corrugated particle | grains on an image, and A represents the projection area of the primary particle of an uneven | corrugated particle | grain. SF2 represents a shape factor. ]
The irregularity-providing particles may be collected and directly observed to determine the circularity of the irregularity-providing particles.

その他、特定周期の積分値を上記範囲に制御する方法としては、導電性表面層の添加剤(例えばジメチルポリシロキサン)の量等を調整する方法も挙げられる。   In addition, as a method of controlling the integral value of the specific period within the above range, a method of adjusting the amount of the additive (for example, dimethylpolysiloxane) of the conductive surface layer is also exemplified.

以下、本実施形態に係る帯電部材の詳細について説明する。
図1は本実施形態に係る帯電部材の構成の一例を示している。図1に示す帯電部材は、円筒状又は円柱状の棒状部材(シャフト)からなる導電性基材30と、シャフト30の外周面に配設された導電性弾性層31と、導電性弾性層31の外周面に配設された導電性表面層32と、を有する帯電ロール208である。なお、シャフト30と導電性弾性層31は、例えば、接着層(図示省略)によって接着されている。
Hereinafter, the details of the charging member according to the present embodiment will be described.
FIG. 1 shows an example of the configuration of the charging member according to the present embodiment. The charging member shown in FIG. 1 includes a conductive base material 30 made of a cylindrical or columnar rod-shaped member (shaft), a conductive elastic layer 31 disposed on the outer peripheral surface of the shaft 30, and a conductive elastic layer 31. And a conductive surface layer 32 disposed on the outer peripheral surface of the charging roll 208. The shaft 30 and the conductive elastic layer 31 are bonded by, for example, an adhesive layer (not shown).

本実施形態に係る帯電部材の形状は、特に限定されず、ロール状、ブラシ状、ベルト(チューブ)状、ブレード状等の形状が挙げられる。これらのなかでも、本実施形態において説明するロール状の帯電部材が好ましく、則ち、いわゆる帯電ロールの形態が好ましい。以下、本実施形態に係る帯電部材の一例として、ロール状の帯電部材(以下、帯電ロールという場合がある)について主に説明する。   The shape of the charging member according to the present embodiment is not particularly limited, and examples thereof include a roll shape, a brush shape, a belt (tube) shape, and a blade shape. Among these, a roll-shaped charging member described in the present embodiment is preferable, that is, a so-called charging roll is preferable. Hereinafter, as an example of the charging member according to the present embodiment, a roll-shaped charging member (hereinafter sometimes referred to as a charging roll) will be mainly described.

なお、本明細書において導電性とは、20℃における体積抵抗率が1×10Ωcm未満であることを意味し、半導電性とは、20℃における体積抵抗率が1×10Ωcm以上1×1010Ωcm以下であることを意味する。また、本明細書における体積抵抗率は、TREK製体積抵抗計MODEL152-1などによって測定される値である。 In this specification, the term “conductive” means that the volume resistivity at 20 ° C. is less than 1 × 10 Ωcm, and the term “semiconductive” means that the volume resistivity at 20 ° C. is 1 × 10 Ωcm or more and 1 × 10 10. It means that it is below Ωcm. Further, the volume resistivity in this specification is a value measured by a TREK volume resistance meter MODEL 152-1 or the like.

次に、本実施形態に係る帯電部材の各構成要素について説明する。なお、以下の説明において「導電性基材」は「基材」、「導電性弾性層」は「弾性層」、「導電性表面層」は「表面層」と称する場合がある。   Next, each component of the charging member according to the present embodiment will be described. In the following description, “conductive substrate” may be referred to as “substrate”, “conductive elastic layer” may be referred to as “elastic layer”, and “conductive surface layer” may be referred to as “surface layer”.

(基材)
基材30は、帯電ロールの電極及び支持部材として機能するものであり、例えば、その材質としては、鉄(快削鋼等),銅,真鍮,ステンレス,アルミニウム,ニッケル等の金属または合金;クロム、ニッケル等で鍍金処理を施した鉄;導電性の樹脂などの導電性の材質が挙げられる。
基材30は、導電性の棒状部材であり、外周面にめっき処理を施した部材(例えば樹脂や、セラミック部材)、導電剤が分散された部材(例えば樹脂や、セラミック部材)等も挙げられる。
基材30は、中空状の部材(筒状部材)であってもよし、非中空状の部材であってもよい。
(Base material)
The base material 30 functions as an electrode and a supporting member of the charging roll. For example, the material is a metal or alloy such as iron (free cutting steel, etc.), copper, brass, stainless steel, aluminum, nickel; chromium And iron plated with nickel or the like; conductive materials such as conductive resin.
The base material 30 is a conductive rod-like member, and examples thereof include a member (for example, a resin or a ceramic member) whose outer peripheral surface is plated, a member in which a conductive agent is dispersed (for example, a resin or a ceramic member), and the like. .
The substrate 30 may be a hollow member (tubular member) or a non-hollow member.

(弾性層)
弾性層31は、導電性基材(シャフト)30の外周面にロール状に配置されている。
弾性層31は、例えば、弾性材料と、導電剤と、必要に応じて、その他添加剤と、を含んで構成される。
(Elastic layer)
The elastic layer 31 is disposed in a roll shape on the outer peripheral surface of the conductive substrate (shaft) 30.
The elastic layer 31 includes, for example, an elastic material, a conductive agent, and other additives as necessary.

弾性材料としては、イソプレンゴム、クロロプレンゴム、エピクロルヒドリンゴム、ブチルゴム、ポリウレタン、シリコーンゴム、フッ素ゴム、スチレン−ブタジエンゴム、ブタジエンゴム、ニトリルゴム、エチレンプロピレンゴム、エピクロルヒドリン−エチレンオキシド共重合ゴム、エピクロルヒドリン−エチレンオキシド−アリルグリシジルエーテル共重合ゴム、エチレン−プロピレン−ジエン3元共重合ゴム(EPDM)、アクリロニトリル−ブタジエン共重合ゴム(NBR)、天然ゴム等、及びこれらのブレンドゴムが挙げられる。中でも、ポリウレタン、シリコーンゴム、EPDM、エピクロルヒドリン−エチレンオキシド共重合ゴム、エピクロルヒドリン−エチレンオキシド−アリルグリシジルエーテル共重合ゴム、NBR及びこれらのブレンドゴムが望ましく用いられる。これらの弾性材料は、発泡したものであっても無発泡のものであってもよい。   Elastic materials include isoprene rubber, chloroprene rubber, epichlorohydrin rubber, butyl rubber, polyurethane, silicone rubber, fluorine rubber, styrene-butadiene rubber, butadiene rubber, nitrile rubber, ethylene propylene rubber, epichlorohydrin-ethylene oxide copolymer rubber, epichlorohydrin-ethylene oxide- Examples include allyl glycidyl ether copolymer rubber, ethylene-propylene-diene terpolymer rubber (EPDM), acrylonitrile-butadiene copolymer rubber (NBR), natural rubber, and blend rubbers thereof. Among these, polyurethane, silicone rubber, EPDM, epichlorohydrin-ethylene oxide copolymer rubber, epichlorohydrin-ethylene oxide-allyl glycidyl ether copolymer rubber, NBR, and blended rubbers thereof are desirably used. These elastic materials may be foamed or non-foamed.

導電剤としては、電子導電剤及びイオン導電剤が挙げられる。
電子導電剤の例としては、ケッチェンブラック、アセチレンブラック等のカーボンブラック;熱分解カーボン、グラファイト;アルミニウム、銅、ニッケル、ステンレス鋼等の各種導電性金属又は合金;酸化スズ、酸化インジウム、酸化チタン、酸化スズ−酸化アンチモン固溶体、酸化スズ−酸化インジウム固溶体等の各種導電性金属酸化物;絶縁物質の表面を導電化処理したもの;などの粉末が挙げられる。
イオン導電剤の例としては、テトラエチルアンモニウム、ラウリルトリメチルアンモニウム等の過塩素酸塩、塩素酸塩等;リチウム、マグネシウム等のアルカリ金属、アルカリ土類金属の過塩素酸塩、塩素酸塩等;が挙げられる。
導電剤は、1種単独で用いてもよく、2種以上を組み合わせて用いてもよい。
Examples of the conductive agent include an electronic conductive agent and an ionic conductive agent.
Examples of the electronic conductive agent include carbon black such as ketjen black and acetylene black; pyrolytic carbon, graphite; various conductive metals or alloys such as aluminum, copper, nickel, stainless steel; tin oxide, indium oxide, titanium oxide And various conductive metal oxides such as tin oxide-antimony oxide solid solution and tin oxide-indium oxide solid solution;
Examples of ionic conductive agents include perchlorates and chlorates such as tetraethylammonium and lauryltrimethylammonium; alkali metals such as lithium and magnesium; alkaline earth metal perchlorates and chlorates; Can be mentioned.
A conductive agent may be used individually by 1 type, and may be used in combination of 2 or more type.

ここで、カーボンブラックとして具体的には、オリオンエンジニアドカーボンズ社製の「スペシャルブラック350」、同「スペシャルブラック100」、同「スペシャルブラック250」、同「スペシャルブラック5」、同「スペシャルブラック4」、同「スペシャルブラック4A」、同「スペシャルブラック550」、同「スペシャルブラック6」、同「カラーブラックFW200」、同「カラーブラックFW2」、同「カラーブラックFW2V」、キャボット社製「MONARCH1000」、キャボット社製「MONARCH1300」、キャボット社製「MONARCH1400」、同「MOGUL−L」、同「REGAL400R」等が挙げられる。   The carbon black specifically includes “Special Black 350”, “Special Black 100”, “Special Black 250”, “Special Black 5”, and “Special Black” manufactured by Orion Engineered Carbons. 4 ”,“ Special Black 4A ”,“ Special Black 550 ”,“ Special Black 6 ”,“ Color Black FW200 ”,“ Color Black FW2 ”,“ Color Black FW2V ”,“ MONARCH1000 ”manufactured by Cabot Corporation "MONARCH1300" manufactured by Cabot Corporation, "MONARCH1400" manufactured by Cabot Corporation, "MOGUL-L", "REGAL400R", and the like.

導電剤の平均粒子径としては、1nm以上200nm以下であることが好ましい。なお、平均粒子径は、導電剤を電子顕微鏡で観察し、導電剤の100個の直径を測定し、その平均をとることで平均粒子径とする。   The average particle size of the conductive agent is preferably 1 nm or more and 200 nm or less. In addition, an average particle diameter is made into an average particle diameter by observing a conductive agent with an electron microscope, measuring 100 diameters of a conductive agent, and taking the average.

弾性層31における導電剤の添加量は特に制限はないが、電子導電剤の場合は弾性材料100質量部に対して、1質量部以上30質量部以下の範囲であることが望ましく、15質量部以上25質量部以下の範囲であることがより望ましい。
一方、イオン導電剤の場合は、弾性材料100質量部に対して、0.1質量部以上5.0質量部以下の範囲であることが望ましく、0.5質量部以上3.0質量部以下の範囲であることがより望ましい。
The addition amount of the conductive agent in the elastic layer 31 is not particularly limited, but in the case of an electronic conductive agent, it is preferably in the range of 1 part by mass to 30 parts by mass with respect to 100 parts by mass of the elastic material, and 15 parts by mass. It is more desirable that the range be 25 parts by mass or less.
On the other hand, in the case of an ionic conductive agent, it is desirable that the amount be in the range of 0.1 parts by weight or more and 5.0 parts by weight or less, with respect to 100 parts by weight of the elastic material. It is more desirable to be in the range.

弾性層31に配合されるその他添加剤としては、例えば、軟化剤、可塑剤、硬化剤、加硫剤、加硫促進剤、酸化防止剤、界面活性剤、カップリング剤、充填剤(シリカ、炭酸カルシウム等)等の公知の弾性層に添加され得る材料が挙げられる。   Examples of other additives blended in the elastic layer 31 include a softener, a plasticizer, a curing agent, a vulcanizing agent, a vulcanization accelerator, an antioxidant, a surfactant, a coupling agent, and a filler (silica, Examples thereof include materials that can be added to a known elastic layer such as calcium carbonate).

弾性層31の形成に際しては、弾性層31を構成する導電剤、弾性材料、その他の成分(加硫剤や必要に応じて添加される発泡剤等の各成分)の混合方法や混合順序は特に限定されないが、一般的な方法としては、全成分をあらかじめタンブラー又はVブレンダー等で混合し、押出機によって溶融混合して、押出成形する方法が挙げられる。   When the elastic layer 31 is formed, the mixing method and order of the conductive agent, elastic material, and other components (components such as a vulcanizing agent and a foaming agent added as necessary) constituting the elastic layer 31 are particularly Although not limited, a general method includes a method in which all components are mixed in advance with a tumbler or a V-blender, and are melt-mixed with an extruder and extruded.

弾性層31の厚みは、1mm以上10mm以下程度とすることが望ましく、2mm以上5mm以下程度とすることがより望ましい。
また、弾性層31の体積抵抗率は10Ωcm以上1014Ωcm以下が望ましい。
The thickness of the elastic layer 31 is preferably about 1 mm to 10 mm, and more preferably about 2 mm to 5 mm.
Further, the volume resistivity of the elastic layer 31 is desirably 10 3 Ωcm or more and 10 14 Ωcm or less.

(表面層)
表面層32は主にトナー等による汚染の防止のために形成される層であり、結着樹脂中に粒子が分散されて形成されている。
(Surface layer)
The surface layer 32 is a layer formed mainly for preventing contamination by toner or the like, and is formed by dispersing particles in a binder resin.

表面層32に用いられる結着樹脂としては、ポリアミド樹脂、ウレタン樹脂、ポリエステル樹脂、フェノール樹脂、アクリル樹脂、エポキシ樹脂、セルロース等が挙げられる。これらの中も、ポリアミド樹脂が好ましい。ポリアミド樹脂としては、ポリアミド樹脂ハンドブック,福本修(日刊工業新聞社)に記述のポリアミド樹脂が挙げられる。これらの中でも、特に、ポリアミド樹脂としては、導電性最外層32の汚染を抑え、微小色筋の発生を抑制し易くする点から、アルコール可溶性ポリアミドが好ましく、アルコキシメチル化ポリアミド(アルコキシメチル化ナイロン)がより好ましく、メトキシメチル化ポリアミド(メトキシメチル化ナイロン)が更に好ましい。   Examples of the binder resin used for the surface layer 32 include polyamide resin, urethane resin, polyester resin, phenol resin, acrylic resin, epoxy resin, and cellulose. Among these, polyamide resin is preferable. Examples of the polyamide resin include polyamide resins described in the polyamide resin handbook, Osamu Fukumoto (Nikkan Kogyo Shimbun). Among these, in particular, the polyamide resin is preferably an alcohol-soluble polyamide from the viewpoint of suppressing the contamination of the conductive outermost layer 32 and facilitating the generation of fine color streaks, and an alkoxymethylated polyamide (alkoxymethylated nylon). Is more preferable, and methoxymethylated polyamide (methoxymethylated nylon) is still more preferable.

表面層32に含まれる粒子は、導電性材料を用いることで抵抗制御を行い、表面層32の抵抗値の環境変動を少なくし、安定した帯電特性を得ることや、ロール表面の凹凸を制御して感光体との摩擦係数を下げ、感光体相互の耐摩耗性を向上させる目的で用いられる。また、下の層(例えば弾性層31)との接着性向上や結着樹脂中の粒子の分散を制御する目的で添加剤などを用いることができる。   The particles contained in the surface layer 32 are subjected to resistance control by using a conductive material, reduce environmental fluctuations in the resistance value of the surface layer 32, obtain stable charging characteristics, and control unevenness of the roll surface. Thus, it is used for the purpose of lowering the coefficient of friction with the photoreceptor and improving the abrasion resistance between the photoreceptors. In addition, an additive or the like can be used for the purpose of improving adhesion with the lower layer (for example, the elastic layer 31) or controlling the dispersion of particles in the binder resin.

導電性の粒子としては、粒径が3μm以下で体積抵抗率が10Ωcm以下であるものが望ましい。たとえば、酸化錫、酸化チタン、酸化亜鉛等の金属酸化物若しくはそれらの合金からなる粒子、又はカーボンブラック等を用いることができる。
その他の粒子としてフッ素系あるいはシリコーン系、アルミナやシリカ、ポリアミド系の粒子を用いることができ、粒径は3μm以上10μm以下であるものが望ましい。
The conductive particles are preferably those having a particle size of 3 μm or less and a volume resistivity of 10 9 Ωcm or less. For example, particles made of metal oxides such as tin oxide, titanium oxide, zinc oxide, or alloys thereof, or carbon black can be used.
As other particles, fluorine-based or silicone-based, alumina, silica, and polyamide-based particles can be used, and those having a particle size of 3 μm to 10 μm are desirable.

特に表面層32に含まれる導電性の粒子は、帯電ロールの体積抵抗率に影響し、目標とする体積抵抗率に応じて粒子の種類及び含有量を選択すればよい。通常は、表面層32に含まれる結着樹脂100質量部に対し、2質量部以上20質量部以下の範囲で導電性の粒子を配合する。   In particular, the conductive particles contained in the surface layer 32 affect the volume resistivity of the charging roll, and the type and content of the particles may be selected according to the target volume resistivity. Usually, conductive particles are blended in the range of 2 parts by mass or more and 20 parts by mass or less with respect to 100 parts by mass of the binder resin contained in the surface layer 32.

なお、表面層32は、微小色線の発生抑制の点から、粒子としてカーボンブラック及びポリアミド粒子、添加剤としてジメチルポリシロキサンを含むことが望ましい。
なお、ポリアミド粒子としては、ポリアミド樹脂ハンドブック,福本修,8400,(日刊工業新聞社)に記述のポリアミド樹脂の粒子が挙げられる。これらの中でも、特に、ポリアミド樹脂としては、アルコール可溶性ポリアミド粒子が好ましく、アルコキシメチル化ポリアミド粒子(アルコキシメチル化ナイロン粒子)がより好ましく、メトキシメチル化ポリアミド粒子(メトキシメチル化ナイロン粒子)が更に好ましい。
The surface layer 32 preferably contains carbon black and polyamide particles as particles and dimethylpolysiloxane as an additive from the viewpoint of suppressing generation of minute color lines.
Examples of the polyamide particles include polyamide resin particles described in the polyamide resin handbook, Osamu Fukumoto, 8400, (Nikkan Kogyo Shimbun). Among these, particularly as the polyamide resin, alcohol-soluble polyamide particles are preferable, alkoxymethylated polyamide particles (alkoxymethylated nylon particles) are more preferable, and methoxymethylated polyamide particles (methoxymethylated nylon particles) are still more preferable.

表面層32は、上記の結着樹脂及び粒子、さらに必要に応じて添加される添加剤を含む塗布液(表面層形成用塗布液)を導電性弾性層上に塗布して形成される。
表面層形成用塗布液の塗布方法としては、ロール塗布法、ブレード塗布法、ワイヤーバー塗布法、スプレー塗布法、浸漬塗布法、ビード塗布法、エアーナイフ塗布法、カーテン塗布法等の通常の方法を用いることができる。
The surface layer 32 is formed by applying a coating liquid (surface layer forming coating liquid) containing the above binder resin and particles, and an additive added as necessary, onto the conductive elastic layer.
As a coating method of the surface layer forming coating solution, a usual method such as a roll coating method, a blade coating method, a wire bar coating method, a spray coating method, a dip coating method, a bead coating method, an air knife coating method, a curtain coating method, etc. Can be used.

表面層形成用塗布液を塗布した後、乾燥して表面層が形成される。乾燥温度は、例えば、80℃以上200℃以下である。   After applying the surface layer forming coating solution, the surface layer is formed by drying. Drying temperature is 80 degreeC or more and 200 degrees C or less, for example.

表面層32の厚みは、5μm以上20μm以下程度とすることが望ましく、7μm以上13μm以下程度とすることがより望ましい。
また、表面層の体積抵抗率は1×10Ωcm以上1×1014Ωcm以下が望ましい。
The thickness of the surface layer 32 is desirably about 5 μm to 20 μm, and more desirably about 7 μm to 13 μm.
Further, the volume resistivity of the surface layer is preferably 1 × 10 3 Ωcm or more and 1 × 10 14 Ωcm or less.

[画像形成装置(及びプロセスカートリッジ)]
本実施形態に係る画像形成装置は、電子写真感光体と、前記本実施形態に係る帯電部材を有し、前記帯電部材に直流電圧のみを印加する接触帯電方式により前記電子写真感光体の表面を帯電させる帯電装置と、帯電した前記電子写真感光体の表面に静電潜像を形成する静電潜像形成装置と、トナーを含む現像剤により、前記電子写真感光体の表面に形成された静電潜像を現像してトナー像を形成する現像装置と、前記トナー像を記録媒体の表面に転写する転写装置と、を備える。
[Image forming apparatus (and process cartridge)]
The image forming apparatus according to this embodiment includes the electrophotographic photosensitive member and the charging member according to the present embodiment, and the surface of the electrophotographic photosensitive member is contacted by a contact charging method in which only a DC voltage is applied to the charging member. An electrostatic latent image forming device for forming an electrostatic latent image on the surface of the charged electrophotographic photosensitive member, and a developer formed on the surface of the electrophotographic photosensitive member by a developer containing toner. A developing device that develops the electrostatic latent image to form a toner image; and a transfer device that transfers the toner image to the surface of the recording medium.

本実施形態に係る画像形成装置は、記録媒体の表面に転写されたトナー像を定着する定着装置を備える装置;電子写真感光体の表面に形成されたトナー像を直接記録媒体に転写する直接転写方式の装置;電子写真感光体の表面に形成されたトナー像を中間転写体の表面に一次転写し、中間転写体の表面に転写されたトナー像を記録媒体の表面に二次転写する中間転写方式の装置;トナー像の転写後、帯電前の電子写真感光体の表面をクリーニングするクリーニング装置を備えた装置;電子写真感光体の温度を上昇させ、相対温度を低減させるための電子写真感光体加熱部材を備える装置等の周知の画像形成装置が適用される。   An image forming apparatus according to the present embodiment includes a fixing device that fixes a toner image transferred to the surface of a recording medium; direct transfer that directly transfers a toner image formed on the surface of an electrophotographic photosensitive member to a recording medium Type apparatus; intermediate transfer in which the toner image formed on the surface of the electrophotographic photosensitive member is primarily transferred onto the surface of the intermediate transfer member, and the toner image transferred onto the surface of the intermediate transfer member is secondarily transferred onto the surface of the recording medium. System apparatus; an apparatus having a cleaning device for cleaning the surface of an electrophotographic photosensitive member after transfer of a toner image and before charging; an electrophotographic photosensitive member for increasing the temperature of the electrophotographic photosensitive member and reducing the relative temperature A known image forming apparatus such as an apparatus provided with a heating member is applied.

中間転写方式の装置の場合、転写装置は、例えば、表面にトナー像が転写される中間転写体と、像保持体の表面に形成されたトナー像を中間転写体の表面に一次転写する一次転写装置と、中間転写体の表面に転写されたトナー像を記録媒体の表面に二次転写する二次転写装置と、を有する構成が適用される。   In the case of an intermediate transfer type device, the transfer device includes, for example, an intermediate transfer body on which a toner image is transferred to the surface, and a primary transfer that primarily transfers the toner image formed on the surface of the image holding body to the surface of the intermediate transfer body. A configuration including an apparatus and a secondary transfer apparatus that secondary-transfers the toner image transferred onto the surface of the intermediate transfer member onto the surface of the recording medium is applied.

本実施形態に係る画像形成装置は、乾式現像方式の画像形成装置、湿式現像方式(液体現像剤を利用した現像方式)の画像形成装置のいずれであってもよい。   The image forming apparatus according to the present embodiment may be either a dry developing type image forming apparatus or a wet developing type (developing type using a liquid developer).

なお、本実施形態に係る画像形成装置において、例えば、前記本実施形態に係る帯電部材を備える部分が、画像形成装置に対して脱着されるカートリッジ構造(プロセスカートリッジ)であってもよい。プロセスカートリッジとしては、例えば、本実施形態に係る帯電部材を備えるプロセスカートリッジが好適に用いられる。なお、プロセスカートリッジには、本実施形態に係る帯電部材以外に、例えば、電子写真感光体、静電潜像形成装置、現像装置、転写装置からなる群から選択される少なくとも一つを備えてもよい。   Note that in the image forming apparatus according to the present embodiment, for example, the portion including the charging member according to the present embodiment may be a cartridge structure (process cartridge) that is detachable from the image forming apparatus. As the process cartridge, for example, a process cartridge including the charging member according to the present embodiment is preferably used. In addition to the charging member according to the present embodiment, the process cartridge may include at least one selected from the group consisting of an electrophotographic photosensitive member, an electrostatic latent image forming device, a developing device, and a transfer device, for example. Good.

以下、本実施形態に係る画像形成装置の一例を示すが、これに限定されるわけではない。なお、図に示す主要部を説明し、その他はその説明を省略する。   Hereinafter, an example of the image forming apparatus according to the present embodiment will be described, but the present invention is not limited thereto. In addition, the main part shown to a figure is demonstrated and the description is abbreviate | omitted about others.

<第1実施形態>
図2は、第1実施形態の画像形成装置の基本構成を概略的に示している。図2に示す画像形成装置200は、電子写真感光体1と、電源209に接続され、電子写真感光体1を帯電させるDC接触帯電方式の帯電装置と、帯電装置により帯電された電子写真感光体1を露光して静電潜像を形成する露光装置210(静電潜像形性装置の一例)と、露光装置210により形成された静電潜像を、トナーを含む現像剤により現像してトナー像を形成する現像装置211と、電子写真感光体1の表面に形成されたトナー像を記録媒体500に転写する転写装置212と、転写後、電子写真感光体1の表面に残留するトナーを除去するトナー除去装置213と、記録媒体500に転写されたトナー像を記録媒体500に定着させる定着装置215と、を備える。
<First Embodiment>
FIG. 2 schematically shows the basic configuration of the image forming apparatus according to the first embodiment. An image forming apparatus 200 shown in FIG. 2 is connected to an electrophotographic photosensitive member 1, a power source 209, a DC contact charging type charging device that charges the electrophotographic photosensitive member 1, and an electrophotographic photosensitive member charged by the charging device. An exposure apparatus 210 (an example of an electrostatic latent image type apparatus) that exposes 1 to form an electrostatic latent image, and the electrostatic latent image formed by the exposure apparatus 210 is developed with a developer containing toner. A developing device 211 for forming a toner image, a transfer device 212 for transferring the toner image formed on the surface of the electrophotographic photosensitive member 1 to the recording medium 500, and a toner remaining on the surface of the electrophotographic photosensitive member 1 after transfer. A toner removing device 213 for removing the toner image, and a fixing device 215 for fixing the toner image transferred to the recording medium 500 to the recording medium 500.

なお、図2に示す画像形成装置200は、電子写真感光体1表面のトナー像が転写された後、電子写真感光体1表面に残留した電荷を除去する除電装置を備えない、イレーズレス方式の画像形成装置である。電子写真感光体1表面に残留した電荷を除去する除電装置を備えていない場合に画像に微小色線が生じ易い。これは、除電を経ない電子写真感光体1の表面は、電荷のばらつきが生じており、電子感光体1と帯電ロール208との接触部直後の放電頻度が低下し易くなると考えられるためである。しかし、画像形成装置200(つまり本実施形態に係る画像形成装置)は、帯電ロール208として本実施形態に係る帯電部材を備えるため、かかる除電装置を備えていなくても微小色線の発生が抑制される。   Note that the image forming apparatus 200 shown in FIG. 2 does not include an erase-less type image that does not include a charge eliminating device that removes charges remaining on the surface of the electrophotographic photosensitive member 1 after the toner image on the surface of the electrophotographic photosensitive member 1 is transferred. Forming device. When a static eliminator that removes charges remaining on the surface of the electrophotographic photosensitive member 1 is not provided, minute color lines are likely to be generated in an image. This is because the surface of the electrophotographic photoreceptor 1 that has not undergone static elimination has a variation in charge, and it is considered that the discharge frequency immediately after the contact portion between the electrophotographic photoreceptor 1 and the charging roll 208 is likely to decrease. . However, since the image forming apparatus 200 (that is, the image forming apparatus according to the present embodiment) includes the charging member according to the present embodiment as the charging roll 208, generation of minute color lines is suppressed even without the charge eliminating device. Is done.

(電子写真感光体)
電子写真感光体1は特に限定されず、公知の電子写真感光体を用いることができる。例えば、導電性基材上に、下引層、電荷発生層、電荷輸送層がこの順序で積層され、電荷発生層と電荷輸送層とが別個に設けられた機能分離型の感光層を備えた感光体が挙げられる。また、電荷発生層と電荷輸送層とが一体的に形成された感光層を有する機能一体型の感光体であってもよい。
また、感光体1は、下引層を備えていないものでもよいし、下引層と感光層との間に中間層を設けてもよいし、感光層上に電荷輸送材料を含む保護層を設けてもよい。
(Electrophotographic photoreceptor)
The electrophotographic photoreceptor 1 is not particularly limited, and a known electrophotographic photoreceptor can be used. For example, an undercoat layer, a charge generation layer, and a charge transport layer are laminated in this order on a conductive substrate, and a function-separated type photosensitive layer in which the charge generation layer and the charge transport layer are separately provided is provided. Examples include a photoreceptor. Further, it may be a function-integrated type photoreceptor having a photosensitive layer in which a charge generation layer and a charge transport layer are integrally formed.
Further, the photoreceptor 1 may not include an undercoat layer, an intermediate layer may be provided between the undercoat layer and the photosensitive layer, or a protective layer containing a charge transport material may be provided on the photosensitive layer. It may be provided.

なお、電子写真感光体1は、長寿命化の観点から、電荷輸送性を有する表面層の合計の厚みが20μm以上50μm以下であることが好ましく、24μm以上50μm以下であることがより好ましく、28μm以上38μm以下であることが更に好ましい。   The electrophotographic photoreceptor 1 preferably has a total thickness of the surface layer having charge transportability of 20 μm or more and 50 μm or less, more preferably 24 μm or more and 50 μm or less, from the viewpoint of extending the life, and 28 μm. More preferably, it is 38 μm or less.

例えば、DC接触帯電方式の帯電装置を備えた画像形成装置において、最表面層として電荷輸送層を備える機能分離型の感光体を用いる場合、電荷輸送層の厚みが大きいほど長寿命化を図れる反面、微小色線が発生し易くなる。また、第1の電荷輸送層上に、保護層として第1の電荷輸送層よりも摩耗が抑制される第2の電荷輸送層を備える場合も第1の電荷輸送層と第2の電荷輸送層(保護層)の合計の厚みが大きいほどさらに長寿命化を図れる一方、微小色線が発生し易くなる。
つまり、機能一体型の感光体の場合も電荷輸送性を有する表面層の合計厚みが大きいほど、長寿命化を図れる反面、微小色線が発生し易くなる。これは、電荷輸送性を有する表面層の合計厚みが大きいほど、かかる表面層の電気的な応答性が低くなり、電子感光体1と帯電ロール208との接触部直後の放電頻度が低下し易くなると考えられるためである。
For example, in an image forming apparatus equipped with a DC contact charging device, when a function-separated type photoreceptor having a charge transport layer as the outermost surface layer is used, the longer the life of the charge transport layer, the longer the life can be achieved. , Minute color lines are likely to occur. The first charge transport layer and the second charge transport layer may also be provided on the first charge transport layer when the second charge transport layer that is less worn than the first charge transport layer is provided as a protective layer. The longer the total thickness of the (protective layer), the longer the life can be achieved, while the fine color lines are more likely to occur.
That is, in the case of a function-integrated type photoconductor as well, the longer the total thickness of the surface layer having charge transportability, the longer the life can be achieved, but fine color lines are more likely to occur. This is because the larger the total thickness of the surface layer having charge transportability, the lower the electrical responsiveness of the surface layer, and the frequency of discharge immediately after the contact portion between the electrophotographic photoreceptor 1 and the charging roll 208 tends to decrease. This is because it is considered to be.

しかし、帯電ロール208として本実施形態に係る帯電部材を用いれば、電子写真感光体1の電荷輸送性を有する表面層の合計の厚みが20μm以上50μm以下であっても微小色線の発生が抑制されるとともに長寿命化が図れる。なお、本実施形態において、電子写真感光体1の電荷輸送性を有する表面層とは、機能分離型の感光層上に電荷輸送材料を含む保護層を有する場合は電荷輸送層と保護層との合計の厚みであり、機能一体型の感光層上に電荷輸送材料を含む保護層を有する場合は感光層と保護層との合計の厚みである。   However, if the charging member according to this embodiment is used as the charging roll 208, even if the total thickness of the surface layer having charge transportability of the electrophotographic photosensitive member 1 is 20 μm or more and 50 μm or less, the generation of minute color lines is suppressed. In addition, the service life can be extended. In the present embodiment, the surface layer having charge transportability of the electrophotographic photoreceptor 1 is a charge transport layer and a protective layer when a protective layer containing a charge transport material is provided on the function-separated type photosensitive layer. When the protective layer containing the charge transport material is provided on the function-integrated type photosensitive layer, the total thickness of the photosensitive layer and the protective layer.

(帯電装置)
帯電装置は、帯電ロール208として本実施形態に係る帯電部材を有し、直流電圧を印加して、電子写真感光体1の表面を帯電するDC接触帯電方式の帯電装置である。印加する電圧は、要求される感光体帯電電位に応じて、正又は負の50V以上2000V以下の直流電圧が挙げられる。
(Charging device)
The charging device is a DC contact charging type charging device that has the charging member according to the present embodiment as the charging roll 208 and charges the surface of the electrophotographic photosensitive member 1 by applying a DC voltage. Examples of the voltage to be applied include positive or negative DC voltage of 50 V or more and 2000 V or less, depending on the required photosensitive member charging potential.

また、帯電ロール208が電子写真感光体1に接触する圧力としては、例えば、250mgf以上600mgf以下の範囲が挙げられる。   In addition, examples of the pressure at which the charging roll 208 contacts the electrophotographic photosensitive member 1 include a range of 250 mgf to 600 mgf.

帯電ロール208を感光体1の表面に接触させることにより、帯電装置が駆動装置を有していなくても感光体1に従動して回転するが、帯電ロール208に駆動装置を取り付け、感光体1と異なる周速度で回転させてもよい。   By bringing the charging roll 208 into contact with the surface of the photosensitive member 1, the charging device rotates following the photosensitive member 1 even when the charging device does not have a driving device. It may be rotated at a different peripheral speed.

(露光装置)
露光装置210としては、公知の露光装置が用いられる。具体的には、例えば、半導体レーザ、LED(Light Emitting Diode)、液晶シャッター等の光源により露光する光学系装置等が用いられる。書きこみ時の光量としては、例えば、感光体表面上で0.5mJ/m以上5.0mJ/mの範囲が挙げられる。
(Exposure equipment)
As the exposure apparatus 210, a known exposure apparatus is used. Specifically, for example, an optical system device that performs exposure with a light source such as a semiconductor laser, an LED (Light Emitting Diode), or a liquid crystal shutter is used. The amount of time writing, for example, range from 0.5 mJ / m 2 or more 5.0mJ / m 2 and the like on the photosensitive member surface.

(現像装置)
現像装置211としては、例えば、キャリアとトナーとからなる現像剤が付着した現像ブラシ(現像剤保持体)を電子写真感光体1に接触させて現像させる二成分現像方式の現像装置、導電ゴム弾性体搬送ロール(現像剤保持体)上にトナーを付着させ電子写真感光体にトナーを現像する接触式一成分現像方式の現像装置等が挙げられる。
トナーとしては、公知のトナーであれば特に限定されない。具体的には、例えば、少なくとも結着樹脂が含まれ、必要に応じて着色剤、離型剤等が含まれたトナーであってもよい。
(Developer)
As the developing device 211, for example, a two-component developing type developing device that develops a developing brush (developer holding body) to which a developer composed of a carrier and a toner adheres is brought into contact with the electrophotographic photosensitive member 1, or conductive rubber elasticity. Examples thereof include a contact type one-component development type developing device that attaches toner onto a body conveyance roll (developer holding body) and develops the toner on an electrophotographic photosensitive member.
The toner is not particularly limited as long as it is a known toner. Specifically, for example, the toner may include at least a binder resin and, if necessary, a colorant, a release agent, and the like.

トナーを製造する方法は、特に制約されるものではないが、例えば、通常の粉砕法、分散媒中で作製する湿式溶融球形化法、懸濁重合、分散重合、乳化重合凝集法等の既知の重合法によるトナー製造法等が挙げられる。   The method for producing the toner is not particularly limited. For example, a known pulverization method, a wet melt spheronization method prepared in a dispersion medium, suspension polymerization, dispersion polymerization, emulsion polymerization aggregation method and the like are known. Examples thereof include a toner production method using a polymerization method.

現像剤がトナーとキャリアとからなる二成分現像剤である場合、キャリアとしては特に制限はなく、例えば、酸化鉄、ニッケル、コバルト等の磁性金属、フェライト、マグネタイト等の磁性酸化物などの芯材のみからなるキャリア(ノンコートキャリア)、これら芯材の表面に樹脂層を設けた樹脂コートキャリア等が挙げられる。二成分現像剤では、例えばトナーとキャリアとの混合比(質量比)として、トナー:キャリア=1:100から30:100の範囲が挙げられ、3:100から20:100の範囲であってもよい。   When the developer is a two-component developer composed of a toner and a carrier, the carrier is not particularly limited. For example, a core material such as a magnetic metal such as iron oxide, nickel or cobalt, or a magnetic oxide such as ferrite or magnetite. And a carrier coated with a resin layer on the surface of the core material (non-coated carrier). In the two-component developer, for example, the mixing ratio (mass ratio) of the toner and the carrier is in the range of toner: carrier = 1: 100 to 30: 100, and even in the range of 3: 100 to 20: 100. Good.

(転写装置)
転写装置212としては、ロール状の接触型帯電部材の他、ベルト、フィルム、ゴムブレード等を用いた接触型転写帯電器、又はコロナ放電を利用したスコロトロン転写帯電器やコロトロン転写帯電器等、が挙げられる。
(Transfer device)
Examples of the transfer device 212 include a roll-type contact charging member, a contact transfer charger using a belt, a film, a rubber blade, or the like, or a scorotron transfer charger or a corotron transfer charger using corona discharge. Can be mentioned.

(トナー除去装置)
トナー除去装置213は、転写工程後の電子写真感光体1の表面に付着する残存トナーを除去するためのもので、これにより清浄面化された電子写真感光体1は上記の画像形成プロセスに繰り返し供される。トナー除去装置213としては、異物除去部材(クリーニングブレード)の他、ブラシクリーニング、ロールクリーニング等が用いられるが、これらの中でもクリーニングブレードを用いることが望ましい。また、クリーニングブレードの材質としてはウレタンゴム、ネオプレンゴム、シリコーンゴム等が挙げられる。
なお、例えば感光体1の表面にトナーが残留しにくい場合など、残留トナーが問題にならない場合は、トナー除去装置213は設ける必要がない。
(Toner removal device)
The toner removing device 213 is for removing residual toner adhering to the surface of the electrophotographic photosensitive member 1 after the transfer process, and the electrophotographic photosensitive member 1 thus cleaned is repeatedly subjected to the above image forming process. Provided. As the toner removing device 213, a foreign matter removing member (cleaning blade), brush cleaning, roll cleaning, and the like are used. Among these, it is desirable to use a cleaning blade. Examples of the material for the cleaning blade include urethane rubber, neoprene rubber, and silicone rubber.
Note that the toner removing device 213 need not be provided when residual toner is not a problem, for example, when the toner hardly remains on the surface of the photoreceptor 1.

画像形成装置200の基本的な作像プロセスについて説明する。
まず、帯電装置が感光体1の表面を、定められた電位に帯電させる。次に、帯電された感光体1の表面を、画像信号に基づいて、露光装置210によって露光して静電潜像を形成する。
次に、現像装置211の現像剤保持体上に現像剤が保持され、保持された現像剤が感光体1まで搬送され、現像剤保持体と感光体1とが近接(又は接触)する位置で静電潜像に供給される。これによって静電潜像は顕像化されてトナー像となる。
現像されたトナー像は、転写装置212の位置まで搬送され、転写装置212によって記録媒体500に直接転写される。
次いで、トナー像が転写された記録媒体500は、定着装置215まで搬送され、定着装置215によってトナー像が記録媒体500に定着される。定着温度としては、例えば100℃以上180℃以下が挙げられる。
一方、トナー像が記録媒体500に転写された後、転写されずに感光体1に残留したトナー粒子がトナー除去装置213との接触位置まで運ばれ、トナー除去装置213によって回収される。
以上のようにして、画像形成装置200による画像形成が行われる。次の画像形成を行う場合は、感光体1の表面の電荷を除去する工程を経ずに次の画像形成プロセスが行われる。
A basic image forming process of the image forming apparatus 200 will be described.
First, the charging device charges the surface of the photoreceptor 1 to a predetermined potential. Next, the surface of the charged photoreceptor 1 is exposed by the exposure device 210 based on the image signal to form an electrostatic latent image.
Next, the developer is held on the developer holding member of the developing device 211, the held developer is conveyed to the photosensitive member 1, and the developer holding member and the photosensitive member 1 are in proximity (or contact). It is supplied to the electrostatic latent image. As a result, the electrostatic latent image is visualized and becomes a toner image.
The developed toner image is conveyed to the position of the transfer device 212 and transferred directly to the recording medium 500 by the transfer device 212.
Next, the recording medium 500 to which the toner image is transferred is conveyed to the fixing device 215, and the toner image is fixed to the recording medium 500 by the fixing device 215. Examples of the fixing temperature include 100 ° C. or higher and 180 ° C. or lower.
On the other hand, after the toner image is transferred to the recording medium 500, the toner particles that are not transferred and remain on the photoreceptor 1 are conveyed to a contact position with the toner removing device 213 and are collected by the toner removing device 213.
As described above, image formation by the image forming apparatus 200 is performed. When the next image formation is performed, the next image formation process is performed without going through the step of removing the charge on the surface of the photoreceptor 1.

<第2実施形態>
図3は第2実施形態の画像形成装置の基本構成を概略的に示している。図3に示す画像形成装置220は中間転写方式の画像形成装置であり、ハウジング400内において4つの電子写真感光体1a,1b,1c,1dが中間転写ベルト409に沿って相互に並列に配置されている。例えば、感光体1aがイエロー、感光体1bがマゼンタ、感光体1cがシアン、感光体1dがブラックの色の画像をそれぞれ形成する。
図3に示す画像形成装置220も、感光体表面のトナー像が転写された後、感光体表面に残留した電荷を除去する除電装置を備えない、イレーズレス方式の画像形成装置である。
Second Embodiment
FIG. 3 schematically shows the basic configuration of the image forming apparatus according to the second embodiment. An image forming apparatus 220 shown in FIG. 3 is an intermediate transfer type image forming apparatus. In the housing 400, four electrophotographic photosensitive members 1a, 1b, 1c, and 1d are arranged in parallel along the intermediate transfer belt 409. ing. For example, an image is formed in which the photoreceptor 1a is yellow, the photoreceptor 1b is magenta, the photoreceptor 1c is cyan, and the photoreceptor 1d is black.
The image forming apparatus 220 shown in FIG. 3 is also an eraseless image forming apparatus that does not include a charge eliminating device that removes the charge remaining on the surface of the photoconductor after the toner image on the surface of the photoconductor is transferred.

電子写真感光体1a,1b,1c,1dは、それぞれ一方向(紙面上は反時計回り)に回転し、その回転方向に沿って帯電ロール402a,402b,402c,402d、現像装置404a,404b,404c,404d、1次転写ロール410a,410b,410c,410d、クリーニングブレード415a,415b,415c,415dが配置されている。帯電ロール402a,402b,402c,402dは、それぞれ前記した本実施形態に係る帯電ロールであり、直流電圧のみを印加する接触帯電方式が採用されている。   Each of the electrophotographic photoreceptors 1a, 1b, 1c, and 1d rotates in one direction (counterclockwise on the paper surface), and charging rolls 402a, 402b, 402c, and 402d, and developing devices 404a, 404b, and 404c, 404d, primary transfer rolls 410a, 410b, 410c, 410d and cleaning blades 415a, 415b, 415c, 415d are arranged. Each of the charging rolls 402a, 402b, 402c, and 402d is a charging roll according to the above-described embodiment, and employs a contact charging method that applies only a DC voltage.

現像装置404a,404b,404c,404dはそれぞれトナーカートリッジ405a,405b,405c,405dに収容されたブラック、イエロー、マゼンタ、シアンの4色のトナーを供給し、また、1次転写ロール410a,410b,410c,410dはそれぞれ中間転写ベルト409を介して電子写真感光体1a,1b,1c,1dに接している。   The developing devices 404a, 404b, 404c, and 404d supply toners of four colors, black, yellow, magenta, and cyan, stored in toner cartridges 405a, 405b, 405c, and 405d, respectively, and primary transfer rolls 410a, 410b, 410c and 410d are in contact with the electrophotographic photoreceptors 1a, 1b, 1c and 1d through the intermediate transfer belt 409, respectively.

ハウジング400内にはレーザ光源(露光装置)403が配置されており、レーザ光源403から出射されたレーザ光を帯電後の電子写真感光体1a,1b,1c,1dの表面に照射する。
これにより、電子写真感光体1a,1b,1c,1dの回転工程において帯電、露光、現像、1次転写、クリーニング(トナー等の異物除去)の各工程が順次行われ、各色のトナー像が中間転写ベルト409上に重ねて転写される。そして、中間転写ベルト409上にトナー像が転写された後の電子写真感光体1a,1b,1c,1dは、表面の電荷を除去する工程を経ずに次の画像形成プロセスが行われる。
A laser light source (exposure device) 403 is disposed in the housing 400, and irradiates the surfaces of the electrophotographic photoreceptors 1a, 1b, 1c, and 1d after charging with laser light emitted from the laser light source 403.
As a result, in the rotation process of the electrophotographic photoreceptors 1a, 1b, 1c, and 1d, charging, exposure, development, primary transfer, and cleaning (removal of foreign matters such as toner) are sequentially performed, and the toner images of each color are intermediate The image is transferred onto the transfer belt 409 in an overlapping manner. The electrophotographic photoreceptors 1a, 1b, 1c, and 1d after the toner image is transferred onto the intermediate transfer belt 409 are subjected to the next image forming process without passing through the process of removing the surface charge.

中間転写ベルト409は駆動ロール406、背面ロール408及び支持ロール407によって張力をもって支持されており、これらのロールの回転によりたわみを生じることなく回転する。また、2次転写ロール413は、中間転写ベルト409を介して背面ロール408と接するように配置されている。背面ロール408と2次転写ロール413とに挟まれた位置を通った中間転写ベルト409は、例えば駆動ロール406と対向して配置されたクリーニングブレード416により清浄面化された後、次の画像形成プロセスに繰り返し供される。   The intermediate transfer belt 409 is supported with tension by a drive roll 406, a back roll 408, and a support roll 407, and rotates without causing deflection due to the rotation of these rolls. Further, the secondary transfer roll 413 is disposed so as to be in contact with the back roll 408 through the intermediate transfer belt 409. The intermediate transfer belt 409 that has passed through the position sandwiched between the back roll 408 and the secondary transfer roll 413 is cleaned by, for example, a cleaning blade 416 disposed facing the drive roll 406, and then forms the next image. Used repeatedly in the process.

また、ハウジング400内には記録媒体を収容する容器411が設けられており、容器411内の紙などの記録媒体500が移送ロール412により中間転写ベルト409と2次転写ロール413とに挟まれた位置、さらには相互に接する2個の定着ロール414に挟まれた位置に順次移送された後、ハウジング400の外部に排出される。   In addition, a container 411 for storing a recording medium is provided in the housing 400, and the recording medium 500 such as paper in the container 411 is sandwiched between the intermediate transfer belt 409 and the secondary transfer roll 413 by the transfer roll 412. After being sequentially transferred to a position, and further to a position sandwiched between two fixing rolls 414 that are in contact with each other, the sheet is discharged to the outside of the housing 400.

上述の説明においては中間転写体として中間転写ベルト409を使用する場合について説明したが、中間転写体は、上記中間転写ベルト409のようにベルト状であってもよいし、ドラム状であってもよい。ベルト状とする場合、中間転写体の基材を構成する樹脂材料としては、公知の樹脂が用いられる。例えば、ポリイミド樹脂、ポリカーボネート樹脂(PC)、ポリフッ化ビニリデン(PVDF)、ポリアルキレンテレフタレート(PAT)、エチレンテトラフルオロエチレン共重合体(ETFE)/PC、ETFE/PAT、PC/PATのブレンド材料、ポリエステル、ポリエーテルエーテルケトン、ポリアミド等の樹脂材料及びこれらを主原料としてなる樹脂材料が挙げられる。さらに、樹脂材料と弾性材料をブレンドして用いてもよい。   In the above description, the case where the intermediate transfer belt 409 is used as the intermediate transfer member has been described. However, the intermediate transfer member may have a belt shape like the intermediate transfer belt 409 or a drum shape. Good. In the case of a belt shape, a known resin is used as the resin material constituting the base material of the intermediate transfer member. For example, polyimide resin, polycarbonate resin (PC), polyvinylidene fluoride (PVDF), polyalkylene terephthalate (PAT), ethylenetetrafluoroethylene copolymer (ETFE) / PC, ETFE / PAT, PC / PAT blend material, polyester Resin materials such as polyether ether ketone and polyamide, and resin materials using these as main raw materials. Further, a resin material and an elastic material may be blended and used.

また、上記実施形態にかかる記録媒体とは、電子写真感光体上に形成されたトナー像を転写する媒体であれば特に制限はない。   The recording medium according to the above embodiment is not particularly limited as long as it is a medium that transfers a toner image formed on an electrophotographic photosensitive member.

<プロセスカートリッジ>
本実施形態のプロセスカートリッジは、前記本実施形態に係る帯電部材を有し、帯電部材に直流電圧のみを印加する接触帯電方式(DC接触帯電方式)により電子写真感光体の表面を帯電させる帯電装置を備え、画像形成装置に着脱される構成を有する。
図4は、本実施形態に係るプロセスカートリッジの一例の基本構成を概略的に示している。このプロセスカートリッジ300は、電子写真感光体1と、帯電ロールに直流電圧を印加して、電子写真感光体1の表面を帯電させるDC接触帯電方式の帯電装置のほか、露光により電子写真感光体1上に形成された静電潜像をトナーを含む現像剤により現像してトナー像を形成する現像装置211、転写後、電子写真感光体1の表面に残留するトナーを除去するトナー除去装置213、及び、露光のための開口部218を、取り付けレール216を用いて組み合わせて一体化したものである。
<Process cartridge>
The process cartridge according to the present embodiment includes the charging member according to the present embodiment, and charges the surface of the electrophotographic photosensitive member by a contact charging method (DC contact charging method) in which only a DC voltage is applied to the charging member. And is configured to be attached to and detached from the image forming apparatus.
FIG. 4 schematically shows a basic configuration of an example of the process cartridge according to the present embodiment. In addition to the electrophotographic photosensitive member 1 and a DC contact charging type charging device that charges the surface of the electrophotographic photosensitive member 1 by applying a DC voltage to the charging roll, the process cartridge 300 is exposed to the electrophotographic photosensitive member 1 by exposure. A developing device 211 for developing the electrostatic latent image formed thereon with a developer containing toner to form a toner image; a toner removing device 213 for removing toner remaining on the surface of the electrophotographic photoreceptor 1 after transfer; In addition, an opening 218 for exposure is combined and integrated using a mounting rail 216.

そして、このプロセスカートリッジ300は、電子写真感光体1の表面に形成されたトナー像を記録媒体500に転写する転写装置212と、記録媒体500に転写されたトナー像を記録媒体500に定着させる定着装置215と、図示しない他の構成部分とからなる画像形成装置本体に対して着脱自在としたものであり、画像形成装置本体とともに画像形成装置を構成する。
本実施形態のプロセスカートリッジ300は、電子写真感光体1、帯電装置、現像装置211、トナー除去装置213、及び露光のための開口部218のほかに、電子写真感光体1の表面を露光する露光装置(図示せず)を備えていてもよい。
The process cartridge 300 includes a transfer device 212 that transfers the toner image formed on the surface of the electrophotographic photosensitive member 1 to the recording medium 500, and a fixing that fixes the toner image transferred to the recording medium 500 to the recording medium 500. The apparatus 215 is detachable from the main body of the image forming apparatus including other components (not shown), and constitutes the image forming apparatus together with the main body of the image forming apparatus.
The process cartridge 300 of the present embodiment exposes the surface of the electrophotographic photosensitive member 1 in addition to the electrophotographic photosensitive member 1, the charging device, the developing device 211, the toner removing device 213, and the opening 218 for exposure. An apparatus (not shown) may be provided.

以下に実施例を挙げて本発明を具体的に説明するが、本発明はこれらの実施例に限定されるものではない。   EXAMPLES The present invention will be specifically described below with reference to examples, but the present invention is not limited to these examples.

<ポリアミド樹脂粒子PA1〜PA2の作製>
次に示す操作によりポリアミド樹脂粒子(ナイロン12粒子)を得た。
プロピレングリコールにナイロン12のペレット状樹脂を5質量%混ぜて得た混合物を、二酸化炭素で置換した撹拌機がついた混合槽内で、190℃にてナイロン12が完全に溶解するまで約30分間撹拌した。得られた溶液を5℃/分の速度で冷却した。この冷却過程で全体の約80%が単球状のナイロン12として造粒したが、残りの約20%が塊状となって析出していた。この混合物中の塊状の析出物を取り除き、遠心分離によって溶媒を粗分離後、乾燥してナイロン12粒子を得た。得られたナイロン12粒子を顕微鏡にて観察したところ10μm以下の粒子が大半を占め、他に30μm以上40μm以下の範囲の球状粒子が確認された。また、得られたナイロン12粒子の粒径とその分布を粒度分布測定器により確認した結果、このナイロン12粒子の個数平均粒径は20μmであった。さらに、得られたナイロン12粒子をボールミルで30分処理することにより、個数平均粒子径10μmのナイロン12粒子を得た
次に、得られたナイロン12粒子(ポリアミド樹脂粒子)を分級し、粒径および円形度が異なる複数のナイロン12粒子の分級品を得た。そして、複数のナイロン12粒子の分級品を組み合わせて配合し、ポリアミド樹脂粒子PA1〜PA2を得た。各ポリアミド樹脂粒子の個数平均粒径(D50p)及び円形度は、表1に示す。
<Preparation of polyamide resin particles PA1 to PA2>
Polyamide resin particles (nylon 12 particles) were obtained by the following operation.
About 30 minutes until nylon 12 is completely dissolved at 190 ° C. in a mixing vessel equipped with a stirrer in which propylene glycol is mixed with 5% by mass of a nylon 12 pellet-like resin with carbon dioxide. Stir. The resulting solution was cooled at a rate of 5 ° C./min. In this cooling process, about 80% of the whole was granulated as monospherical nylon 12, but the remaining about 20% was precipitated as a lump. Bulky precipitates in this mixture were removed, the solvent was roughly separated by centrifugation, and dried to obtain nylon 12 particles. When the obtained nylon 12 particles were observed with a microscope, most of the particles were 10 μm or less, and other spherical particles in the range of 30 μm to 40 μm were confirmed. Moreover, as a result of confirming the particle size and distribution of the obtained nylon 12 particles with a particle size distribution measuring instrument, the number average particle size of the nylon 12 particles was 20 μm. Further, the obtained nylon 12 particles were treated with a ball mill for 30 minutes to obtain nylon 12 particles having a number average particle diameter of 10 μm. Next, the obtained nylon 12 particles (polyamide resin particles) were classified to obtain a particle size. A plurality of nylon 12 particle classified products having different circularity were obtained. Then, a plurality of nylon 12 particle classified products were combined and blended to obtain polyamide resin particles PA1 to PA2. Table 1 shows the number average particle diameter (D50p) and circularity of each polyamide resin particle.

<実施例1>
[帯電ロールの作製]
−導電性弾性層の形成−
・エピクロロヒドリンゴム(3106、日本ゼオン社製): 100質量部
・カーボンブラック(旭♯60、旭カーボン社製): 6質量部
・炭酸カルシウム(ホワイトンSB、白石カルシウム社製): 20質量部
・イオン導電剤(BTEAC、ライオン社製): 5質量部
・加硫促進剤:ステアリン酸(日油社製): 1質量部
・加硫剤:硫黄(パルノックR、大内新興化学社製): 1質量部
・加硫促進剤:酸化亜鉛: 1.5質量部
上記に示した組成の混合物をオープンロールで混練りし、SUS303により形成された直径8mmの導電性基材(金属シャフト)表面に接着層を介してプレス成形機を用いて直径15mmのロールを形成、その後研磨により直径14mmの導電性弾性ロールを得た。
<Example 1>
[Preparation of charging roll]
-Formation of conductive elastic layer-
Epichlorohydrin rubber (3106, manufactured by Nippon Zeon Co., Ltd.): 100 parts by mass Carbon black (Asahi # 60, manufactured by Asahi Carbon Co., Ltd.): 6 parts by mass Calcium carbonate (Whiteon SB, manufactured by Shiraishi Calcium Co.): 20 parts by mass Parts / ionic conductive agent (BTEAC, manufactured by Lion): 5 parts by massVulcanization accelerator: stearic acid (manufactured by NOF Corporation): 1 part by mass, vulcanizing agent: sulfur (Palnock R, manufactured by Ouchi Shinsei Chemical Co., Ltd.) ): 1 part by mass / Vulcanization accelerator: Zinc oxide: 1.5 parts by mass A conductive base material (metal shaft) having a diameter of 8 mm formed by SUS303 by kneading the mixture having the composition shown above with an open roll. A roll having a diameter of 15 mm was formed on the surface using a press molding machine through an adhesive layer, and then a conductive elastic roll having a diameter of 14 mm was obtained by polishing.

−導電性表面層の形成−
・結着樹脂:N−メトキシメチル化ナイロン1(商品名F30K、ナガセケムテックス社製) 100質量部
・粒子A:カーボンブラック(商品名:MONAHRCH1000、キャボット社製) 15質量部
・粒子B:ポリアミド粒子PA1 20質量部
・添加剤:ジメチルポリシロキサン(BYK−307、アルタナ社製) 1質量部
上記組成の混合物をメタノールで希釈し、ビーズミルにて分散し得られた分散液を、前記導電性弾性ロールの表面に浸漬塗布した後、130℃で30分間加熱乾燥し、厚さ7μmの導電性表面層を形成し、実施例1の帯電部材(帯電ロール1)を得た。
-Formation of conductive surface layer-
Binder resin: N-methoxymethylated nylon 1 (trade name F30K, manufactured by Nagase ChemteX Corporation) 100 parts by mass Particle A: Carbon black (trade name: MONAHRCH1000, manufactured by Cabot Corporation) 15 parts by mass Particle B: Polyamide Particle PA1 20 parts by mass Additive: Dimethylpolysiloxane (BYK-307, manufactured by Altana Co.) 1 part by mass A mixture of the above composition was diluted with methanol and dispersed in a bead mill. After dip-coating on the surface of the roll, it was dried by heating at 130 ° C. for 30 minutes to form a conductive surface layer having a thickness of 7 μm. Thus, the charging member (charging roll 1) of Example 1 was obtained.

<実施例2>
導電性表面層の形成において、粒子Bをポリアミド粒子PA2とした以外は実施例1と同様の方法で、実施例2の帯電ロールを得た。
<Example 2>
In the formation of the conductive surface layer, a charging roll of Example 2 was obtained in the same manner as in Example 1 except that the particles B were changed to polyamide particles PA2.

<実施例3>
導電性表面層の形成において、添加剤を0質量部とした以外は実施例1と同様の方法で、実施例3の帯電ロールを得た。
<Example 3>
In the formation of the conductive surface layer, a charging roll of Example 3 was obtained in the same manner as in Example 1 except that the additive was changed to 0 part by mass.

<実施例4>
導電性表面層の形成において、ポリアミド粒子PA1を30質量部とした以外は実施例1と同様の方法で、実施例3の帯電ロールを得た。
<Example 4>
In the formation of the conductive surface layer, a charging roll of Example 3 was obtained in the same manner as in Example 1 except that the polyamide particle PA1 was changed to 30 parts by mass.

<実施例5>
導電性表面層の形成において、粒子Bをポリアミド粒子PB(ポリアミド12、アルケマ社製)30質量部とした以外は実施例1と同様の方法で、比較例1の帯電ロールを得た。
<比較例1>
導電性表面層の形成において、粒子Bをポリアミド粒子PB(ポリアミド12、アルケマ社製)10質量部とした以外は実施例1と同様の方法で、比較例1の帯電ロールを得た。
<比較例2>
導電性弾性層の形成において、成形方法を押出し成形法として直径14mmの導電性弾性ロールを得た以外は実施例1と同様の方法で比較例2の帯電ロールを得た。
<Example 5>
In the formation of the conductive surface layer, a charging roll of Comparative Example 1 was obtained in the same manner as in Example 1 except that the particle B was changed to 30 parts by mass of polyamide particle PB (polyamide 12, manufactured by Arkema).
<Comparative Example 1>
In the formation of the conductive surface layer, a charging roll of Comparative Example 1 was obtained in the same manner as in Example 1 except that the particle B was changed to 10 parts by mass of the polyamide particle PB (polyamide 12, manufactured by Arkema).
<Comparative example 2>
In the formation of the conductive elastic layer, the charging roll of Comparative Example 2 was obtained in the same manner as in Example 1 except that the molding method was extrusion molding to obtain a conductive elastic roll having a diameter of 14 mm.

<測定/評価>
上記実施例および比較例で得られた帯電ロールについて、次の各種測定及び評価を実施した。結果を表1〜表2に示す。
<Measurement / Evaluation>
The following various measurements and evaluations were performed on the charging rolls obtained in the above examples and comparative examples. The results are shown in Tables 1 and 2.

[表面高さ成分の測定及び周波数解析、並びに特定周期の積分値の算出]
−測定方法−
帯電ロール(導電性表面層)の高さ成分の測定を次のようにして実施した。レーザー顕微鏡VK−8500(Keyence社製)を用い、20倍対物レンズでDispence50μm、Pitch0.05μmで、帯電ロール(導電性表面層)を測定し、曲面補正を面補正してメジアン3×3の画像補正処理を1回実施した。これにより、帯電ロール(導電性表面層)の高さ成分を測定した。
そして、得られた表面高さ成分の周波数解析を次のようにして実施した。得られた表面高さ成分の情報を数値化し、表面高さ成分の平均値を閾値として2値化処理した。2値化処理した2次元情報を2次元フーリエ変換し、周波数成分を算出した。そして、この周波数成分に基づいて、周期(周波数の逆数)25μm以上200μm以下の範囲で積分して、25μm以上200μm以下の範囲の周期の積分値(25〜200μm周期の積分値)を算出した。
[Measurement of surface height component and frequency analysis, and calculation of integral value of specific period]
-Measurement method-
The height component of the charging roll (conductive surface layer) was measured as follows. Using a laser microscope VK-8500 (manufactured by Keyence), measure the charging roll (conductive surface layer) with a 20x objective lens with a Dispense of 50 μm and a Pitch of 0.05 μm, and correct the curved surface to a median 3 × 3 image. The correction process was performed once. Thereby, the height component of the charging roll (conductive surface layer) was measured.
And the frequency analysis of the obtained surface height component was implemented as follows. Information on the obtained surface height component was digitized, and binarization processing was performed using the average value of the surface height component as a threshold value. The two-dimensional information subjected to the binarization process was subjected to a two-dimensional Fourier transform to calculate a frequency component. Based on this frequency component, integration was performed in the range of 25 μm or more and 200 μm or less of the cycle (reciprocal of frequency), and an integrated value (integration value of 25 to 200 μm cycle) of the range of 25 μm or more and 200 μm or less was calculated.

[微小色線の評価]
帯電装置に直流電圧のみが印加された接触帯電装置を有する画像形成装置「DocuCentre 505a(富士ゼロックス社製)」の改造機(電荷輸送性を有する表面層の合計の厚みが28μmの感光体を搭載し、除電装置を備えないイレーズレス方式の改造機)に、上記実施例および比較例で得られた帯電ロールを組み込んだ。そして、この改造機を用いて、高温高湿の条件下にて画像密度30%の全面ハーフトーン画像をA4紙に5000枚出力した後、画像密度30%の全面ハーフトーン画像をA4紙に1枚出力した。出力画像の左上から縦94mm、横200mmのエリアに発生した微小色線の発生数を下記評価基準で評価した。ここで高温高湿とは、28℃85RH%の周辺環境である。
そして、この微小色線の評価を「評価1」とし、評価1において、改造機に搭載する感光体における電荷輸送性を有する表面層の合計の厚みを薄い16μmに変更した以外は、評価1と同様にして評価2を実施した。
また、評価1において、改造機に除電装置を搭載した以外は、評価1と同様にして評価3を実施した。
なお、その他故障(帯電ロールの従動回転不良等)についても評価した。
[Evaluation of minute color lines]
Equipped with a photoconductor with a total thickness of 28 μm of the surface layer having charge transporting property of the image forming apparatus “DocuCentre 505a (manufactured by Fuji Xerox)” having a contact charging device in which only a DC voltage is applied to the charging device In addition, the charging roll obtained in the above-described Examples and Comparative Examples was incorporated into an erase-less modified machine that does not include a static eliminator. Using this modified machine, 5000 full-tone images with an image density of 30% are output on A4 paper under high temperature and high humidity conditions, and then an entire halftone image with an image density of 30% is printed on an A4 paper. Output. The number of minute color lines generated in an area of 94 mm length and 200 mm width from the upper left of the output image was evaluated according to the following evaluation criteria. Here, the high temperature and high humidity is a surrounding environment of 28 ° C. and 85 RH%.
The evaluation of this minute color line was “Evaluation 1”. In Evaluation 1, except that the total thickness of the surface layer having charge transportability in the photoconductor mounted on the modified machine was changed to 16 μm, which is thin, Evaluation 2 was carried out in the same manner.
In Evaluation 1, Evaluation 3 was performed in the same manner as Evaluation 1 except that the static eliminator was mounted on the modified machine.
In addition, other failures (such as defective rotation of the charging roll) were also evaluated.

−微小色線の評価基準−
G0 : 微小色線未発生
G1 : 1箇所以上3箇所以下の微小色線発生
G2 : 4箇所以上10箇所以下の微小色線発生
G3 : 11箇所以上20箇所以下の微小色線発生
G4 : 21箇所以上の微小色線発生
-Evaluation criteria for minute color lines-
G0: No generation of minute color lines G1: Generation of minute color lines of 1 to 3 points G2: Generation of minute color lines of 4 to 10 points G3: Generation of minute color lines of 11 to 20 points G4: 21 points Generation of fine color lines

以下、各実施例および比較例の詳細及び評価結果を表1〜表2に一覧にして示す。   The details and evaluation results of each example and comparative example are listed in Tables 1 and 2 below.


上記結果から、本実施例の帯電ロールでは、比較例の帯電ロールに比べ、経時での微小色線の発生が抑制されていることがわかる。ただし、25μm以上200μm以下の範囲の周期の積分値が低すぎる実施例5の帯電ロールでは、従動回転不良が発生した。
また、改造機に搭載する感光体における電荷輸送性を有する表面層の合計の厚みが28μmと厚いときの微小色線の評価1と、16μmと薄いときの微小色線の評価2との比較から、微小色線の評価1のときの方が、微小色線が発生し易く(比較例参照)、本実施例では、この微小色線が抑制されていることがわかる。
さらに、改造機に除電装置を搭載しないときの微小色線の評価1と、搭載したときの微小色線の評価3との比較から、微小色線の評価1のときの方が、微小色線が発生し易く(比較例参照)、本実施例では、この微小色線が抑制されていることがわかる。
From the above results, it can be seen that in the charging roll of this example, generation of minute color lines over time is suppressed as compared with the charging roll of the comparative example. However, in the charging roll of Example 5 in which the integrated value of the period in the range of 25 μm or more and 200 μm or less was too low, a driven rotation failure occurred.
Further, from the comparison between the evaluation 1 of the fine color line when the total thickness of the surface layer having the charge transporting property on the photoconductor mounted on the remodeling machine is 28 μm and the evaluation 2 of the fine color line when the thickness is as thin as 16 μm. In the case of evaluation 1 of the fine color line, the fine color line is more likely to be generated (see the comparative example), and it can be seen that this fine color line is suppressed in this example.
Furthermore, from the comparison of the micro color line evaluation 1 when the static eliminator is not mounted on the modified machine and the micro color line evaluation 3 when mounted, the micro color line evaluation 1 is the micro color line. It is easy to occur (see the comparative example), and it can be seen that this minute color line is suppressed in this embodiment.

1,1a,1b,1c,1d 電子写真感光体、30 導電性基材、31 導電性弾性層、 32 導電性表面層、 200 画像形成装置、208 帯電ロール、210 露光装置、211 現像装置、212 転写装置、213 トナー除去装置、215定着装置、220 画像形成装置、300 プロセスカートリッジ、402a,402b,402c,402d 帯電ロール、404a,404b,404c,404d 現像装置、500 記録媒体 1, 1a, 1b, 1c, 1d Electrophotographic photoreceptor, 30 conductive substrate, 31 conductive elastic layer, 32 conductive surface layer, 200 image forming apparatus, 208 charging roll, 210 exposure apparatus, 211 developing apparatus, 212 Transfer device, 213 Toner removal device, 215 fixing device, 220 Image forming device, 300 Process cartridge, 402a, 402b, 402c, 402d Charging roll, 404a, 404b, 404c, 404d Developing device, 500 Recording medium

Claims (9)

導電性基材と、導電性基材上に配置された導電性弾性層と、前記導電性弾性層上に配置された導電性表面層とを有し、
前記導電性表面層の表面高さ成分について、前記表面高さ成分の平均値を閾値として二値化して周波数解析したとき、25μm以上200μm以下の範囲の周期の積分値が1600以下である帯電部材。
A conductive substrate, a conductive elastic layer disposed on the conductive substrate, and a conductive surface layer disposed on the conductive elastic layer;
When the surface height component of the conductive surface layer is binarized by using the average value of the surface height component as a threshold value and frequency analysis, the charging member has an integrated value of a period in the range of 25 μm or more and 200 μm or less of 1600 or less .
前記周期の積分値が、1100以上である請求項1に記載の帯電部材。   The charging member according to claim 1, wherein an integral value of the period is 1100 or more. 前記周期の積分値が、1200以上1400以下である請求項1又は請求項2に記載の帯電部材。   The charging member according to claim 1, wherein an integral value of the period is 1200 or more and 1400 or less. 前記導電性表面層が、ポリアミド粒子、カーボンブラック、及びジメチルポリシロキサンを含有する請求項1〜請求項3のいずれか1項に記載の帯電部材。   The charging member according to claim 1, wherein the conductive surface layer contains polyamide particles, carbon black, and dimethylpolysiloxane. 請求項1〜請求項4のいずれか1項に記載の帯電部材を有する帯電装置。   A charging device having the charging member according to claim 1. 電子写真感光体と、
請求項1〜請求項4のいずれか1項に記載の帯電部材を有し、前記帯電部材に直流電圧のみを印加する接触帯電方式により前記電子写真感光体の表面を帯電させる帯電装置と、
帯電した前記電子写真感光体の表面に静電潜像を形成する静電潜像形成装置と、
トナーを含む現像剤により、前記電子写真感光体の表面に形成された静電潜像を現像してトナー像を形成する現像装置と、
前記トナー像を記録媒体の表面に転写する転写装置と、
を備える画像形成装置。
An electrophotographic photoreceptor;
A charging device comprising the charging member according to any one of claims 1 to 4, and charging the surface of the electrophotographic photosensitive member by a contact charging method in which only a DC voltage is applied to the charging member;
An electrostatic latent image forming apparatus for forming an electrostatic latent image on the surface of the charged electrophotographic photosensitive member;
A developing device that forms a toner image by developing an electrostatic latent image formed on the surface of the electrophotographic photosensitive member with a developer containing toner;
A transfer device for transferring the toner image to the surface of a recording medium;
An image forming apparatus comprising:
前記電子写真感光体の電荷輸送性を有する表面層の合計の厚みが20μm以上50μm以下である請求項6に記載の画像形成装置。   The image forming apparatus according to claim 6, wherein the total thickness of the surface layer having charge transportability of the electrophotographic photoreceptor is 20 μm or more and 50 μm or less. 前記電子写真感光体の表面における残留電荷を除電する除電装置を有さない請求項6又は請求項7に記載の画像形成装置。   The image forming apparatus according to claim 6, wherein the image forming apparatus does not have a static eliminating device that neutralizes residual charges on the surface of the electrophotographic photosensitive member. 請求項1〜請求項4のいずれか1項に記載の帯電部材を有し、前記帯電部材に直流電圧のみを印加する接触帯電方式により電子写真感光体の表面を帯電させる帯電装置を備え、
画像形成装置に着脱するプロセスカートリッジ。
A charging device comprising the charging member according to any one of claims 1 to 4 and charging the surface of the electrophotographic photosensitive member by a contact charging method in which only a DC voltage is applied to the charging member.
A process cartridge that can be attached to and detached from an image forming apparatus.
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JP2019045717A (en) * 2017-09-04 2019-03-22 富士ゼロックス株式会社 Charging member, charging device, process cartridge, and image forming apparatus
WO2019150763A1 (en) * 2018-01-30 2019-08-08 株式会社ブリヂストン Electroconductive roller and image formation device
JP2021047294A (en) * 2019-09-18 2021-03-25 富士ゼロックス株式会社 Conductive roller, manufacturing method therefor, transfer device, process cartridge, and image forming device

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