JP2017026500A - Load sensor and pedal load detecting device - Google Patents

Load sensor and pedal load detecting device Download PDF

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JP2017026500A
JP2017026500A JP2015146091A JP2015146091A JP2017026500A JP 2017026500 A JP2017026500 A JP 2017026500A JP 2015146091 A JP2015146091 A JP 2015146091A JP 2015146091 A JP2015146091 A JP 2015146091A JP 2017026500 A JP2017026500 A JP 2017026500A
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load
mounting member
strain
hole
mounting
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守孝 三輪
Moritaka Miwa
守孝 三輪
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Advics Co Ltd
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Advics Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a precise load sensor or the like capable of suppressing a change in sensor sensitivity to a load.SOLUTION: A projection 13c is formed on an inner wall surface of a second mount member 13. Thus, a contacting part between the second mount member 13 and a crevice pin 6b is located at a tip position of the projection 13c, thus preventing the contacting part between the second mount member 13 and the crevice pin 6b from changing even if the arrangement relationship between the crevice pin 6b and the second mount member 13 is not constant because of some sort of factors. In a radial direction of the second mount member 13, a contacting position between the second mount member 13 and a strain member 11, and the projection 13c are aligned in a line. As a result, torque occurs at the contacting part of the second mount member 13 with the crevice pin 6b, thus suppressing rotation of the second mount member 13. Therefore, a change in sensor sensitivity to a load can be suppressed, thus improving precision of a load sensor 10.SELECTED DRAWING: Figure 2

Description

本発明は、ブレーキペダルなどに加えられる荷重を検出する荷重センサおよびペダル荷重検出装置に関するものである。   The present invention relates to a load sensor that detects a load applied to a brake pedal and the like and a pedal load detection device.

従来、特許文献1において、ブレーキペダルに加えられた踏力の検出を行う荷重センサを備えた車両用操作ペダル装置が提案されている。この車両用操作ペダル装置に備えられる荷重センサは、従来よりブレーキペダルに用いられているクレビスピン等をそのまま使用できると共に、コンパクトで安価にできるものとして構成されている。   Conventionally, in Patent Document 1, an operation pedal device for a vehicle including a load sensor that detects a pedaling force applied to a brake pedal has been proposed. The load sensor provided in this vehicle operation pedal device is configured to be able to use a clevis pin or the like conventionally used for a brake pedal as it is, and to be compact and inexpensive.

具体的には、車両用操作ペダル装置では、ブレーキペダルとブレーキブースタのオペレーティングロッドとがクレビスを含む連結部を介して相対回動可能に連結されている。ブレーキペダルに貫通孔が形成されており、この貫通孔内にクレビスピンが挿入されることで、ブレーキペダルに加えられた踏力がクレビスピンを介してオペレーティングロッドに入力されるようになっている。このような構成において、ブレーキペダルの貫通孔をセンサ取付孔として用いて、このセンサ取付孔内に荷重センサを備えた構造としている。   Specifically, in the vehicle operation pedal device, the brake pedal and the operating rod of the brake booster are connected to each other via a connecting portion including a clevis so as to be relatively rotatable. A through hole is formed in the brake pedal, and a pedal force applied to the brake pedal is input to the operating rod through the clevis pin by inserting the clevis pin into the through hole. In such a configuration, a through hole of the brake pedal is used as a sensor mounting hole, and a load sensor is provided in the sensor mounting hole.

荷重センサは、荷重検出を行う素子が形成された円筒形状の検知部材となる起歪部材と、起歪部材の外周側に配置された環状の第1取付部材および起歪部材の内周側に配置された環状の第2取付部材とを有し、起歪部材を介して第1取付部材と第2取付部材とが連結されている。そして、第1取付部材がブレーキペダルのセンサ取付孔に取り付けられ、第2取付部材がクレビスピンの周囲に配置されている。   The load sensor includes a strain-generating member serving as a cylindrical detection member on which an element for detecting load is formed, an annular first mounting member disposed on the outer peripheral side of the strain-generating member, and an inner peripheral side of the strain-generating member. The first mounting member and the second mounting member are connected to each other via a strain generating member. The first attachment member is attached to the sensor attachment hole of the brake pedal, and the second attachment member is disposed around the clevis pin.

このような構成の荷重センサにおいては、ブレーキペダルの移動に伴って第1取付部材が移動させられると、オペレーティングロッド側からの荷重がクレビスおよびクレビスピンに印加され、第1取付部材の第2取付部材に対する位置が変化する。そして、ブレーキペダルに対して加えられる踏力に応じて第1取付部材と第2取付部材の相対位置の変化量が変わり、その変化に伴って第1取付部材と第2取付部材の間に備えられた起歪部材が歪む。したがって、起歪部材の歪み量を電気信号として取り出すことで、ブレーキペダルに対して加えられた踏力を検出することができる。   In the load sensor having such a configuration, when the first mounting member is moved in accordance with the movement of the brake pedal, the load from the operating rod side is applied to the clevis and the clevis pin, and the second mounting member of the first mounting member. The position relative to changes. Then, the amount of change in the relative position of the first mounting member and the second mounting member changes according to the pedaling force applied to the brake pedal, and is provided between the first mounting member and the second mounting member in accordance with the change. The strain generating member is distorted. Therefore, the pedal force applied to the brake pedal can be detected by taking out the strain amount of the strain generating member as an electrical signal.

特許第4339349号公報Japanese Patent No. 4339349

しかしながら、上記した構造の荷重センサにおいて、クレビスピンと環状の第2取付部材の配置関係は、ブレーキペダルの形状精度や搭載バラツキ、オペレーティングロッドやクレビス等の変形、クレビスピンの摩耗等の要因により、一定になるとは限らない。   However, in the load sensor having the above-described structure, the positional relationship between the clevis pin and the annular second mounting member is constant due to factors such as the shape accuracy of the brake pedal, mounting variation, deformation of the operating rod and clevis, wear of the clevis pin, etc. Not necessarily.

例えば、図6(a)〜(c)に、それぞれ、クレビスJ1に備えられたクレビスピンJ2と第2取付部材J3との配置関係が理想状態の場合、クレビスピンJ2の中心軸に対して第2取付部材J3の中心軸が傾いている場合、および、傾きが大きい場合を示す。なお、これらの図では、荷重センサのうちの第2取付部材J3のみを示してあり、第1取付部材や起歪部材については図示を省略してある。   For example, in FIGS. 6A to 6C, when the arrangement relationship between the clevis pin J2 and the second mounting member J3 provided in the clevis J1 is an ideal state, the second mounting is performed with respect to the central axis of the clevis pin J2. A case where the central axis of the member J3 is inclined and a case where the inclination is large are shown. In these drawings, only the second mounting member J3 of the load sensor is shown, and the first mounting member and the strain generating member are not shown.

図6(a)に示すように、クレビスJ1に備えられたクレビスピンJ2が挿通されるようにして第2取付部材J3が配置され、理想状態では、クレビスピンJ2の中心軸に対して第2取付部材J3の中心軸が平行となるように配置される。この理想状態においては、ブレーキペダルに加えられた踏力に基づいて荷重センサが移動して、第2取付部材J3がクレビスピンJ2に当接したときに、第2取付部材J3の内壁面に面接触させられる。このため、クレビスJ1およびクレビスピンJ2を介してオペレーティングロッド側からの荷重が第2取付部材J3に加わったときに、第2取付部材J3の中心軸方向に偏りなく荷重が加わることとなる。したがって、図示しない起歪部材に対して径方向と平行に力を作用させることが可能となって、的確に踏力を検出することができる。   As shown in FIG. 6 (a), the second mounting member J3 is arranged so that the clevis pin J2 provided in the clevis J1 is inserted, and in the ideal state, the second mounting member with respect to the central axis of the clevis pin J2. It arrange | positions so that the central axis of J3 may become parallel. In this ideal state, when the load sensor moves based on the pedaling force applied to the brake pedal and the second mounting member J3 contacts the clevis pin J2, the inner surface of the second mounting member J3 is brought into surface contact. It is done. For this reason, when a load from the operating rod side is applied to the second mounting member J3 via the clevis J1 and the clevis pin J2, the load is applied evenly in the central axis direction of the second mounting member J3. Therefore, it is possible to apply a force in parallel to the radial direction to the strain generating member (not shown), and the pedaling force can be accurately detected.

ところが、上記した各種要因によって、図6(b)、(c)に示すようにクレビスピンJ2の中心軸に対して第2取付部材J3の中心軸が傾くと、クレビスピンJ2が移動させられたときに第2取付部材J3の内壁面に対して偏った状態で接触させられることとなる。例えば、図6(b)に示すように、第2取付部材J3に傾きが発生すると、図中A部のみでクレビスピンJ2と第2取付部材J3とが接触する。また、第2取付部材J3の傾きが大きいと、図6(c)に示すように、図中A部に加えて図中B部でも接触させられることとなる。   However, when the central axis of the second mounting member J3 is inclined with respect to the central axis of the clevis pin J2 as shown in FIGS. 6B and 6C due to the various factors described above, the clevis pin J2 is moved. It will be made to contact in the state biased with respect to the inner wall surface of the 2nd attachment member J3. For example, as shown in FIG. 6B, when the second mounting member J3 is tilted, the clevis pin J2 and the second mounting member J3 come into contact with each other only in the portion A in the figure. Further, when the inclination of the second mounting member J3 is large, as shown in FIG. 6 (c), the second mounting member J3 is also brought into contact with the B portion in the drawing in addition to the A portion in the drawing.

このような場合、荷重が加えられたときの荷重印加点の場所が変わるため、理想状態のときと比較して、荷重センサの支点(つまり連結部)と力点(荷重印加点)および作用点(起歪部材)のバランスが変化し、起歪部材に加わる荷重が変化する。したがって、荷重センサにおける第2取付部材の中心軸とクレビスピンの中心軸との僅かな角度ズレによって、センサ感度が大きく変化してしまう。   In such a case, since the location of the load application point when a load is applied changes, the load sensor's fulcrum (that is, the connecting portion), the force point (load application point), and the action point ( The balance of the strain generating member) changes, and the load applied to the strain generating member changes. Therefore, the sensor sensitivity changes greatly due to a slight angle deviation between the central axis of the second mounting member and the central axis of the clevis pin in the load sensor.

本発明は上記点に鑑みて、荷重に対するセンサ感度の変化を抑制できる精度の良い荷重センサおよびペダル荷重検出装置を提供することを目的とする。   An object of this invention is to provide the accurate load sensor and pedal load detection apparatus which can suppress the change of the sensor sensitivity with respect to a load in view of the said point.

上記目的を達成するため、請求項1に記載の発明では、一方向を軸方向とする円筒形状で構成され、印加される荷重に応じて歪むと共に該歪みに応じた電気信号を出力する素子を有する起歪部材と、起歪部材に対して軸方向の一端側に接合され、印加される荷重に応じて移動させられると共に、第1貫通孔を有する環状の第1取付部材と、起歪部材に対して軸方向の他端側に接合され、第1貫通孔よりも小さな第2貫通孔を有する環状の第2取付部材と、を備えた荷重センサであって、第2取付部材には、第2貫通孔の内壁面に荷重受け点としての凸部が設けられ、第2取付部材の径方向において、第2取付部材と起歪部材との接合位置と凸部とが一直線上に並んでおり、かつ、第2取付部材と起歪部材との接合位置と凸部とが第2取付部材の軸方向の位置で一致している構造を有していることを特徴としている。   In order to achieve the above object, according to the first aspect of the present invention, there is provided an element configured with a cylindrical shape having one direction as an axial direction, which is distorted according to an applied load and outputs an electric signal corresponding to the strain. A strain generating member, an annular first mounting member that is joined to one end side in the axial direction with respect to the strain generating member and is moved according to an applied load, and a strain generating member. An annular second mounting member that is joined to the other end side in the axial direction and has a second through hole smaller than the first through hole, and the second mounting member includes: A convex portion as a load receiving point is provided on the inner wall surface of the second through hole, and the joining position and the convex portion of the second mounting member and the strain generating member are aligned in a straight line in the radial direction of the second mounting member. And the joining position of the second mounting member and the strain generating member and the convex portion are the second mounting member. It is characterized by having a structure that is consistent with the axial position.

このように、第2取付部材の内壁面に凸部を形成している。このため、第2取付部材と連結ピンとの当接部位が凸部となり、連結ピンと第2取付部材の配置関係が一定でなかったとしても、第2取付部材と連結ピンとの当接部位は変わらない。したがって、起歪部材に加わる荷重の変化を抑制でき、荷重センサのセンサ感度の変化を抑制することが可能となり、より精度を良くすることが可能となる。   Thus, the convex part is formed in the inner wall surface of the 2nd attachment member. For this reason, even if the contact part of a 2nd attachment member and a connection pin turns into a convex part, and the arrangement relationship of a connection pin and a 2nd attachment member is not constant, the contact part of a 2nd attachment member and a connection pin does not change. . Therefore, a change in load applied to the strain generating member can be suppressed, a change in sensor sensitivity of the load sensor can be suppressed, and the accuracy can be improved.

また、第2取付部材の径方向において、第2取付部材と起歪部材との接合位置と凸部とが一直線上に並んでおり、かつ、第2取付部材と起歪部材との接合位置と凸部とが第2取付部材の軸方向の位置で一致している構造とすれば、第2取付部材のうちクレビスピンなどの連結ピンとの当接部位にトルクが発生することが抑制される。したがって、荷重の印加に伴って第2取付部材が移動させられる際に、連結ピンの径方向に対して水平に移動させられることになり、起歪部材に対して水平に力が加わるようにできる。これにより、印加された荷重に対する起歪部材の歪が設計想定通りの歪みとなり、更に荷重センサの精度を良くすることが可能となる。   Further, in the radial direction of the second mounting member, the joining position and the convex part of the second mounting member and the strain generating member are aligned on a straight line, and the joining position of the second mounting member and the strain generating member is When the convex portion is configured to coincide with the axial position of the second mounting member, it is possible to suppress generation of torque at a contact portion of the second mounting member with a connecting pin such as a clevis pin. Therefore, when the second mounting member is moved along with the application of the load, the second mounting member is moved horizontally with respect to the radial direction of the connecting pin, and a force can be applied horizontally to the strain generating member. . Thereby, the strain of the strain generating member with respect to the applied load becomes a strain as expected in the design, and the accuracy of the load sensor can be further improved.

請求項2に記載の発明では、ペダル荷重検出装置において、荷重センサは、一方向を軸方向とする円筒形状で構成され、印加される荷重に応じて歪むと共に該歪みに応じた電気信号を出力する素子を有する起歪部材と、起歪部材に対して軸方向の一端側に接合され、ペダルの移動に伴って移動させられると共に、第1貫通孔を有する環状の第1取付部材と、起歪部材に対して軸方向の他端側に接合され、連結ピンが挿通されると共に、ペダルの移動に伴って連結ピンに荷重が加えられるときに、該荷重を受ける内壁面を構成する第2貫通孔を有した環状の第2取付部材と、を備え、連結ピンには、荷重を受ける荷重受け点としての凸部が設けられ、第2取付部材の径方向において、第2取付部材と起歪部材との接合位置と凸部とが一直線上に並でおり、かつ、第2取付部材と起歪部材との接合位置と凸部とが第2取付部材の軸方向の位置で一致している構造を有していることを特徴としている。   According to a second aspect of the present invention, in the pedal load detection device, the load sensor is formed in a cylindrical shape having one direction as an axial direction, and is distorted according to an applied load and outputs an electric signal corresponding to the distortion. A strain generating member having an element to be connected, an annular first mounting member that is joined to one end side in the axial direction with respect to the strain generating member, is moved along with the movement of the pedal, and has a first through hole, A second member that is joined to the other end side in the axial direction with respect to the strain member and that inserts the connecting pin and that forms an inner wall surface that receives the load when a load is applied to the connecting pin as the pedal moves. An annular second mounting member having a through-hole, and the connecting pin is provided with a convex portion as a load receiving point for receiving a load, and in the radial direction of the second mounting member, The joint position with the strain member and the convex part are in a straight line. And de, and is characterized by having a structure in which the bonding position and the projections of the second mounting member and the strain-generating member is coincident with the axial position of the second attachment member.

このように、連結ピン側に凸部を設けた構造としても、第2取付部材と連結ピンとの当接部位が凸部となる。また、第2取付部材と起歪部材との接合位置と凸部とが一直線上に並んでおり、かつ、第2取付部材と起歪部材との接合位置と凸部とが第2取付部材の軸方向の位置で一致している構造とすることで、第2取付部材のうちクレビスピンなどの連結ピンとの当接部位にトルクが発生することが抑制される。したがって、請求項1と同様の効果を得ることができる。   Thus, even if it has a structure which provided the convex part in the connection pin side, the contact part of a 2nd attachment member and a connection pin turns into a convex part. Moreover, the joining position and convex part of a 2nd attachment member and a strain generation member are located in a line, and the joining position and convex part of a 2nd attachment member and a strain generation member are the 2nd attachment member. By adopting a structure that coincides with the position in the axial direction, it is possible to suppress the generation of torque at a contact portion of the second mounting member with a connecting pin such as a clevis pin. Therefore, an effect similar to that of the first aspect can be obtained.

なお、上記各手段の括弧内の符号は、後述する実施形態に記載の具体的手段との対応関係の一例を示すものである。   In addition, the code | symbol in the bracket | parenthesis of each said means shows an example of a corresponding relationship with the specific means as described in embodiment mentioned later.

本発明の第1実施形態にかかる荷重センサが備えられたペダル荷重検出装置の全体構成を示す図である。BRIEF DESCRIPTION OF THE DRAWINGS It is a figure which shows the whole structure of the pedal load detection apparatus provided with the load sensor concerning 1st Embodiment of this invention. 荷重センサの近傍における図1のII−II断面に相当する断面およびマスタシリンダを示した図である。It is the figure which showed the cross section and master cylinder which are equivalent to the II-II cross section of FIG. 1 in the vicinity of a load sensor. 荷重センサに対して荷重が加えられたときの様子を示す断面図である。It is sectional drawing which shows a mode when a load is applied with respect to the load sensor. 第2取付部材と起歪部材との接合位置と第2取付部材に形成した凸部との形成位置が一直線に並んでいない場合を示した図であり、(a)は荷重が加わる前の様子、(b)が荷重が加わったときの様子を示した断面図である。It is the figure which showed the case where the joining position of a 2nd attachment member and a distortion | straining member and the formation position of the convex part formed in the 2nd attachment member are not located in a straight line, (a) is a state before a load is added (B) is sectional drawing which showed the mode when a load was added. 本発明の第2実施形態にかかるペダル荷重検出装置における荷重センサの近傍の断面図である。It is sectional drawing of the vicinity of the load sensor in the pedal load detection apparatus concerning 2nd Embodiment of this invention. (a)〜(c)は、それぞれ、クレビスピンと第2取付部材との配置関係が理想状態のときと中心軸に傾きがある場合、およびその傾きが大きい場合の様子を示した断面図である。(A)-(c) is sectional drawing which showed the mode when the arrangement | positioning relationship between a clevis pin and a 2nd attachment member is an ideal state, respectively, when a central axis has inclination, and the inclination is large. .

以下、本発明の実施形態について図に基づいて説明する。なお、以下の各実施形態相互において、互いに同一もしくは均等である部分には、同一符号を付して説明を行う。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. In the following embodiments, parts that are the same or equivalent to each other will be described with the same reference numerals.

(第1実施形態)
図1に、本発明の一実施形態にかかる荷重センサ10が備えられたペダル荷重検出装置1の全体構成を示す。また、図2に、荷重センサ10の近傍の断面などを示す。
(First embodiment)
FIG. 1 shows an overall configuration of a pedal load detection device 1 provided with a load sensor 10 according to an embodiment of the present invention. FIG. 2 shows a cross section in the vicinity of the load sensor 10 and the like.

図1に示すように、ペダル荷重検出装置1は、車両用ブレーキ装置に備えられるブレーキペダル2に対して荷重センサ10を取り付けたものである。図1に示すブレーキペダル2は、ドライバによって踏み込まれ、その踏み込み状態に応じてロッド3を押圧し、マスタシリンダ4側に力を伝える。ここでは、車両用ブレーキ装置がブースタレスのタイプものを図示してある。このタイプの場合にはマスタシリンダ4におけるプッシュロッドがロッド3に相当する。勿論、車両用ブレーキ装置がブレーキブースタの備えられるタイプのものであってもよく、その場合には、ブレーキブースタにおけるオペレーティングロッドがロッド3に相当する。   As shown in FIG. 1, the pedal load detection device 1 has a load sensor 10 attached to a brake pedal 2 provided in a vehicle brake device. The brake pedal 2 shown in FIG. 1 is depressed by a driver, presses the rod 3 according to the depressed state, and transmits a force to the master cylinder 4 side. Here, a vehicle brake device of a boosterless type is illustrated. In this type, the push rod in the master cylinder 4 corresponds to the rod 3. Of course, the vehicle brake device may be of a type provided with a brake booster. In this case, the operating rod in the brake booster corresponds to the rod 3.

ブレーキペダル2は、印加される荷重に応じて移動させられるものであり、ペダル部2aとレバー部2bとを有して構成されている。これらのうちのレバー部2bに荷重センサ10が取り付けられている。   The brake pedal 2 is moved according to an applied load, and includes a pedal portion 2a and a lever portion 2b. The load sensor 10 is attached to the lever part 2b of these.

ブレーキペダル2は、取付ステー5に対してボルトなどの結合部材5aを介して揺動可能に連結されている。そして、取付ステー5が図示しない車体に対して取り付けられることで、ブレーキペダル2が車体に取り付けられている。   The brake pedal 2 is swingably connected to the mounting stay 5 via a coupling member 5a such as a bolt. The brake pedal 2 is attached to the vehicle body by attaching the attachment stay 5 to the vehicle body (not shown).

そして、ブレーキペダル2とロッド3とが連結部6を介して相対回動可能に連結されている。具体的には、連結部6は、クレビス6a、連結ピンに相当するクレビスピン6bなどを有し、クレビス6aに対してクレビスピン6bを取り付けることによってブレーキペダル2とロッド3との連結を行っている。   And the brake pedal 2 and the rod 3 are connected via the connecting part 6 so that relative rotation is possible. Specifically, the connecting portion 6 includes a clevis 6a, a clevis pin 6b corresponding to the connecting pin, and the like, and the brake pedal 2 and the rod 3 are connected to each other by attaching the clevis pin 6b to the clevis 6a.

図2に示すように、ブレーキペダル2に取付孔2cが形成されており、この取付孔2c内にクレビスピン6bが挿入されている。クレビス6aは、図2に示すようにロッド3に連結される底部6cと底部6cの両側からロッド3と逆方向に向けて突き出させられた側壁部6dとを有したU字状部材で構成され、側壁部6dに設けられた挿入孔6e内にクレビスピン6bが嵌め込まれている。そして、クレビス6aの両側壁部6dに挟まれるようにレバー部2bを配置し、レバー部2bの取付孔2cとクレビス6aの両側壁部6dの挿入孔6eとが対向するように配置した状態でクレビスピン6bを挿通させることで、連結部6を介してブレーキペダル2とロッド3とが連結されている。   As shown in FIG. 2, an attachment hole 2c is formed in the brake pedal 2, and a clevis pin 6b is inserted into the attachment hole 2c. As shown in FIG. 2, the clevis 6a is composed of a U-shaped member having a bottom portion 6c connected to the rod 3 and a side wall portion 6d protruding from both sides of the bottom portion 6c in the opposite direction to the rod 3. The clevis pin 6b is fitted in the insertion hole 6e provided in the side wall portion 6d. And the lever part 2b is arrange | positioned so that it may be pinched | interposed into the both-side wall part 6d of the clevis 6a, In the state arrange | positioned so that the attachment hole 2c of the lever part 2b and the insertion hole 6e of the both-side wall part 6d of the clevis 6a may oppose. The brake pedal 2 and the rod 3 are connected via the connecting portion 6 by inserting the clevis pin 6b.

このような構成において、ブレーキペダル2の取付孔2cを荷重センサ10の取付けに用いて、この取付孔2c内に荷重センサ10を備えた構造としている。   In such a configuration, the mounting hole 2c of the brake pedal 2 is used for mounting the load sensor 10, and the load sensor 10 is provided in the mounting hole 2c.

荷重センサ10は、起歪部材11と第1取付部材12および第2取付部材13を有した構成とされている。   The load sensor 10 includes a strain-generating member 11, a first attachment member 12, and a second attachment member 13.

起歪部材11は、荷重検出を行う素子が形成された検知部材を構成するものであり、例えば円筒形状の部材で構成されている。起歪部材11には、図1に示す配線11aが接続されており、この配線11aを通じて駆動電圧の印加、接地電位点との接続、および、電気信号の出力が行えるようになっている。   The strain generating member 11 constitutes a detection member on which an element for detecting a load is formed, and is constituted by, for example, a cylindrical member. A wiring 11a shown in FIG. 1 is connected to the strain generating member 11, and a driving voltage can be applied, a ground potential point can be connected, and an electric signal can be output through the wiring 11a.

例えば、起歪部材11は、環状の樹脂の表面に、歪みに応じた電気出力を発生させる素子が形成されたもので構成されている。歪みに応じた電気出力を発生させる素子としては、例えばピエゾ抵抗などの歪み抵抗素子が用いることができる。   For example, the strain generating member 11 is configured by forming an element that generates an electrical output corresponding to strain on the surface of an annular resin. For example, a strain resistance element such as a piezoresistor can be used as an element that generates an electrical output corresponding to the strain.

後述するように、ブレーキペダル2に加えられた荷重に基づいて第1取付部材12と第2取付部材13の相対位置が変化すると、それに伴って起歪部材11が弾性変形させられるようになっており、この弾性変形によって例えば歪み抵抗素子の抵抗値が変化させられる。この抵抗値変化を電気信号として取り出すことで、ブレーキペダル2に加えられた荷重、つまり踏力を検出する。   As will be described later, when the relative positions of the first mounting member 12 and the second mounting member 13 change based on the load applied to the brake pedal 2, the strain generating member 11 is elastically deformed accordingly. For example, the resistance value of the strain resistance element is changed by this elastic deformation. By taking out this resistance value change as an electric signal, the load applied to the brake pedal 2, that is, the pedaling force is detected.

例えば、歪み抵抗素子は、2つの歪み抵抗が直列接続されたブリッジ回路を並列接続したホイートストンブリッジ回路を組んで構成される。各ブリッジ回路に備えられる2つの歪み抵抗は、それぞれ起歪部材11の変形に伴って圧縮応力と引張応力が加えられるようになっており、歪み抵抗素子は、各ブリッジ回路の2つの歪み抵抗の中間電位を荷重に対応した電気信号として出力している。具体的には、各ブリッジ回路に備えられる2つの歪み抵抗は、一方のブリッジ回路では、圧縮応力が加わる歪み抵抗がハイサイド側、引張応力が加わる歪み抵抗がローサイド側に配置され、他方のブリッジ回路では、引張応力が加わる歪み抵抗がハイサイド側、圧縮応力が加わる歪み抵抗がローサイド側に配置されている。このため、各ブリッジ回路の中間電位を取り出し、各中間電位の電位差を取ることで荷重を検出している。   For example, the strain resistance element is configured by assembling a Wheatstone bridge circuit in which a bridge circuit in which two strain resistances are connected in series is connected in parallel. The two strain resistances provided in each bridge circuit are applied with compressive stress and tensile stress in accordance with the deformation of the strain-generating member 11, and the strain resistance element has two strain resistances of each bridge circuit. The intermediate potential is output as an electrical signal corresponding to the load. Specifically, the two strain resistances provided in each bridge circuit are arranged such that in one bridge circuit, the strain resistance to which compressive stress is applied is arranged on the high side, and the strain resistance to which tensile stress is applied is arranged on the low side. In the circuit, the strain resistance to which tensile stress is applied is arranged on the high side, and the strain resistance to which compressive stress is applied is arranged on the low side. For this reason, the load is detected by taking out the intermediate potential of each bridge circuit and taking the potential difference between the intermediate potentials.

第1取付部材12は、起歪部材11の軸方向一端側に接合され、クレビスピン6bが挿通される貫通孔12aが形成された環状部材で構成されている。具体的には、図2に示すように、環状部材で構成された第1取付部材12における一端面の内周位置において起歪部材11に接着などによって接合されている。   The 1st attachment member 12 is comprised by the cyclic | annular member in which the through-hole 12a in which the clevis pin 6b was penetrated was joined to the axial direction one end side of the strain generating member 11 was formed. Specifically, as shown in FIG. 2, the first mounting member 12 formed of an annular member is joined to the strain-generating member 11 by bonding or the like at an inner peripheral position of one end surface.

また、第1取付部材12は、レバー部2bに対して固定されている。本実施形態では、第1取付部材12は、レバー部2bの取付孔2c内に圧入もしくは接着などによって直接取り付けられて固定されているが、レバー部2bに対して直接取り付けられていても良いし、例えばペダル固定面を構成する固定部材などの他の部材を介してレバー部2bに取り付けられていても良い。   Moreover, the 1st attachment member 12 is being fixed with respect to the lever part 2b. In the present embodiment, the first attachment member 12 is directly attached and fixed in the attachment hole 2c of the lever portion 2b by press-fitting or bonding, but may be attached directly to the lever portion 2b. For example, you may attach to the lever part 2b via other members, such as a fixing member which comprises a pedal fixing surface.

第2取付部材13は、起歪部材11の軸方向他端側、つまり第1取付部材12が取り付けられた端部と反対側の端部に接合され、クレビスピン6bが挿通される貫通孔13aが形成された環状部材で構成されている。具体的には、図2に示すように、環状部材で構成された第2取付部材13における一端面の外周位置において起歪部材11に接着などによって接合されている。   The second attachment member 13 is joined to the other end in the axial direction of the strain-generating member 11, that is, the end opposite to the end to which the first attachment member 12 is attached, and a through hole 13a through which the clevis pin 6b is inserted. It is comprised with the formed annular member. Specifically, as shown in FIG. 2, the second mounting member 13 formed of an annular member is joined to the strain-generating member 11 by bonding or the like at the outer peripheral position of one end surface.

第2取付部材13に形成された貫通孔13aの最小径は第1取付部材12に形成された貫通孔12aの最小径よりも小さくされている。このため、それぞれの貫通孔12a、13aに挿通されたクレビスピン6bは、第2取付部材13の内壁面に当接し、第1取付部材12とは当接しない、もしくは、第2取付部材13よりも後に当接される構造となっている。   The minimum diameter of the through hole 13 a formed in the second mounting member 13 is smaller than the minimum diameter of the through hole 12 a formed in the first mounting member 12. For this reason, the clevis pin 6b inserted through each of the through holes 12a and 13a contacts the inner wall surface of the second mounting member 13 and does not contact the first mounting member 12, or more than the second mounting member 13. It has a structure that comes into contact later.

また、第2取付部材13は、起歪部材11との接合面側において軸方向に突出させられた突出部13bを備えている。このため、第2取付部材13の軸方向寸法は、第2取付部材13の内周側において外周側よりも大きくされている。そして、第2取付部材13の内壁面には、部分的に内径を他の部分よりも縮小させることで形成した凸部13cが形成されている。この凸部13cが、ブレーキペダル2から印加される荷重をクレビスピン6bに対して伝える際に、クレビスピン6b側から加えられる荷重を受ける荷重受け点として機能する。   The second mounting member 13 includes a protruding portion 13 b that protrudes in the axial direction on the side of the joint surface with the strain-generating member 11. For this reason, the axial dimension of the second mounting member 13 is made larger on the inner peripheral side of the second mounting member 13 than on the outer peripheral side. And the convex part 13c formed by partially reducing an internal diameter rather than another part is formed in the inner wall surface of the 2nd attachment member 13. As shown in FIG. When this convex part 13c transmits the load applied from the brake pedal 2 to the clevis pin 6b, it functions as a load receiving point that receives the load applied from the clevis pin 6b side.

本実施形態の場合、凸部13cの断面形状は、凸部13cのうちの最小内径の位置を頂点とした三角形状とされている。すなわち、第2取付部材13の内径は、第2取付部材13における軸方向端面の一方から凸部13cの頂点に掛けて断面直線状に縮小させられ、凸部13c頂点から第2取付部材13における軸方向端面の他方に掛けて断面直線状に拡大させられている。以下、図2の断面において、第2取付部材13における軸方向端面の一方から凸部13cの頂点に至る直線をL1、凸部13c頂点から第2取付部材13における軸方向端面の他方に至る直線をL2と言う。   In the case of the present embodiment, the cross-sectional shape of the convex portion 13c is a triangular shape having the minimum inner diameter position of the convex portion 13c as a vertex. That is, the inner diameter of the second mounting member 13 is reduced from one of the end surfaces in the axial direction of the second mounting member 13 to the top of the convex portion 13c so as to be reduced in a straight line in cross section, and from the top of the convex portion 13c to the second mounting member 13. It is extended to the other end of the axial direction end surface in a straight line shape. Hereinafter, in the cross section of FIG. 2, a straight line extending from one of the axial end faces of the second mounting member 13 to the vertex of the convex portion 13 c is L1, and a straight line extending from the convex portion 13 c vertex to the other of the axial end surfaces of the second mounting member 13. Is called L2.

第2取付部材13の軸方向に対する直線L1、L2の傾斜角度については任意であるが、荷重センサ10をブレーキペダル2に取り付けバラツキとして想定される第2取付部材13の中心軸とクレビスピン6bの中心軸との角度ズレより大きくするのが好ましい。   Although the inclination angles of the straight lines L1 and L2 with respect to the axial direction of the second mounting member 13 are arbitrary, the central axis of the second mounting member 13 and the center of the clevis pin 6b that are assumed to be a variation in mounting the load sensor 10 to the brake pedal 2 It is preferable to make it larger than the angle deviation from the shaft.

第2取付部材13の軸方向における凸部13cの位置、好ましくは凸部13cの先端位置(断面形状における凸部13cの頂点)の位置は、第2取付部材13と起歪部材11とが接合されている位置とされている。このため、第2取付部材13の径方向において凸部13cを通る仮想直線Xを描くと、第2取付部材13と起歪部材11との接合位置と凸部13cとが一直線上に並ぶ構造となっており、かつ、第2取付部材13の軸方向において第2取付部材13と起歪部材11との接合位置と凸部13cの位置とが一致する。   The position of the convex portion 13c in the axial direction of the second mounting member 13, preferably the position of the tip position of the convex portion 13c (the apex of the convex portion 13c in the cross-sectional shape) is the joining of the second mounting member 13 and the strain generating member 11 It is the position that is. For this reason, when drawing the virtual straight line X which passes along the convex part 13c in the radial direction of the 2nd attachment member 13, the joining position of the 2nd attachment member 13 and the distortion member 11 and the convex part 13c are located in a straight line. In addition, in the axial direction of the second mounting member 13, the joining position of the second mounting member 13 and the strain generating member 11 and the position of the convex portion 13 c coincide with each other.

なお、第2取付部材13における貫通孔13aの最小内径、つまり凸部13cの先端位置での最小内径は、クレビスピン6bの径以上の寸法とされている。   In addition, the minimum inner diameter of the through hole 13a in the second mounting member 13, that is, the minimum inner diameter at the tip position of the convex portion 13c is set to be larger than the diameter of the clevis pin 6b.

以上のような構造によって、本実施形態にかかる荷重センサ10が備えられたペダル荷重検出装置1が構成されている。このように構成されたペダル荷重検出装置1は、以下の動作を行うことでブレーキペダル2に加えられた荷重を検出している。   The pedal load detection apparatus 1 provided with the load sensor 10 according to the present embodiment is configured by the above structure. The pedal load detection device 1 configured as described above detects the load applied to the brake pedal 2 by performing the following operation.

まず、ドライバによってブレーキペダル2が踏み込まれると、結合部材5aを中心としてブレーキペダル2が揺動させられることで、ペダル部2aが車両前方方向に移動させられる。これに伴って、レバー部2bの取付孔2cに挿通されたクレビスピン6bが荷重センサ10を介してレバー部2bに押圧されることで、クレビス6aおよびロッド3が車両前方に押される。これによって、マスタシリンダ4内に配設された図示しないピストンが押され、マスタシリンダ圧が発生させられる。   First, when the brake pedal 2 is depressed by the driver, the brake pedal 2 is swung around the coupling member 5a, whereby the pedal portion 2a is moved in the forward direction of the vehicle. Along with this, the clevis pin 6b inserted into the mounting hole 2c of the lever portion 2b is pressed against the lever portion 2b via the load sensor 10, whereby the clevis 6a and the rod 3 are pushed forward of the vehicle. As a result, a piston (not shown) disposed in the master cylinder 4 is pushed, and a master cylinder pressure is generated.

そして、レバー部2bによってクレビスピン6bが押される部位に荷重センサ10が備えられていることから、荷重センサ10に対してレバー部2bによるクレビスピン6bへの押圧荷重、換言すればロッド3およびクレビス6aからの反力となる荷重が加えられることになる。これにより、図3に示すように、第2取付部材12がクレビスピン6bと当接し、レバー部2bに取り付けられた第1取付部材12に対して相対移動させられ、第1取付部材12と第2取付部材13との間に配設された起歪部材11が歪む。これにより、起歪部材11に備えられた歪み抵抗素子の抵抗値が変化することから、その抵抗値変化を電気信号として取り出すことで、ブレーキペダル2に加えられた荷重、つまり踏力を検出することができる。   And since the load sensor 10 is provided in the site | part by which the clevis pin 6b is pushed by the lever part 2b, from the rod 3 and the clevis 6a in other words, the pressing load to the clevis pin 6b by the lever part 2b with respect to the load sensor 10 The load which becomes the reaction force of is added. As a result, as shown in FIG. 3, the second mounting member 12 comes into contact with the clevis pin 6b and is moved relative to the first mounting member 12 mounted on the lever portion 2b. The strain generating member 11 disposed between the mounting member 13 is distorted. Thereby, since the resistance value of the strain resistance element provided in the strain generating member 11 changes, the load applied to the brake pedal 2, that is, the pedaling force is detected by taking out the change in resistance value as an electric signal. Can do.

このとき、本実施形態では、第2取付部材13の内壁面に凸部13cを形成している。このため、第2取付部材13とクレビスピン6bとの当接部位は凸部13cの先端位置となる。仮に、ブレーキペダル2の形状精度や搭載バラツキ、ロッド3やクレビス6a等の変形、クレビスピン6bの摩耗等の要因によってクレビスピン6bと第2取付部材13の配置関係が一定でなかったとしても、第2取付部材13とクレビスピン6bとの当接部位は変わらない。   At this time, in the present embodiment, the convex portion 13 c is formed on the inner wall surface of the second mounting member 13. For this reason, the contact part of the 2nd attachment member 13 and the clevis pin 6b turns into the front-end | tip position of the convex part 13c. Even if the positional relationship between the clevis pin 6b and the second mounting member 13 is not constant due to factors such as the shape accuracy and mounting variation of the brake pedal 2, deformation of the rod 3 and clevis 6a, wear of the clevis pin 6b, etc., the second The contact portion between the attachment member 13 and the clevis pin 6b does not change.

したがって、上記した各種要因によってクレビスピン6bの中心軸に対して第2取付部材13の中心軸が傾いたとしても、第2取付部材13とクレビスピン6bとの当接部位は凸部13cの先端位置となり、力点となる荷重印加点の場所は一定となる。これにより、荷重センサ10の支点(つまり連結部)、力点(荷重印加点)および作用点(起歪部材11)のバランスが変化しないようにでき、起歪部材11に加わる荷重の変化を抑制できる。よって、荷重センサ10のセンサ感度の変化を抑制することが可能となり、より精度を良くすることが可能となる。   Therefore, even if the central axis of the second mounting member 13 is inclined with respect to the central axis of the clevis pin 6b due to the various factors described above, the contact portion between the second mounting member 13 and the clevis pin 6b is the tip position of the convex portion 13c. The location of the load application point that becomes the power point is constant. Thereby, the balance of the fulcrum (that is, the connecting portion), the force point (load application point), and the action point (strain member 11) of the load sensor 10 can be prevented from changing, and the change in the load applied to the strain member 11 can be suppressed. . Therefore, it is possible to suppress a change in sensor sensitivity of the load sensor 10, and it is possible to improve accuracy.

また、本実施形態の荷重センサ10では、第2取付部材13の径方向において、第2取付部材13と起歪部材11との接合位置と凸部13cとが一直線上に並ぶ構造となっている。好ましくは、第2取付部材13における貫通孔13aの最小内径となる凸部13cの先端位置が、第2取付部材13の径方向において第2取付部材13と起歪部材11との接合位置と一直線上に並び、かつ、第2取付部材13の軸方向において第2取付部材13と起歪部材11との接合位置と一致するようにしている。このため、第2取付部材13のうちクレビスピン6bとの当接部位にトルクが発生して第2取付部材13が回転させられることを抑制できる。   Moreover, in the load sensor 10 of this embodiment, in the radial direction of the 2nd attachment member 13, the joining position of the 2nd attachment member 13 and the strain generation member 11, and the convex part 13c have a structure on a straight line. . Preferably, the tip position of the convex portion 13 c that is the minimum inner diameter of the through hole 13 a in the second mounting member 13 is straight with the joining position of the second mounting member 13 and the strain-generating member 11 in the radial direction of the second mounting member 13. They are arranged on a line and coincide with the joining position of the second mounting member 13 and the strain generating member 11 in the axial direction of the second mounting member 13. For this reason, it can suppress that a torque generate | occur | produces in the contact part with the clevis pin 6b among the 2nd attachment members 13, and the 2nd attachment member 13 is rotated.

例えば、図4に示すように、第2取付部材13の径方向において、第2取付部材13と起歪部材11との接合位置と凸部13cとが一直線上に並んでいない構造とした場合を想定する。   For example, as shown in FIG. 4, in the radial direction of the second mounting member 13, the joining position of the second mounting member 13 and the strain generating member 11 and the convex portion 13 c are not aligned in a straight line. Suppose.

図4(a)に示すように、第2取付部材13の径方向において、第2取付部材13と起歪部材11との接合位置と凸部13cとが一直線上に並んでいない場合、第2取付部材13の中心軸方向において、第2取付部材13と起歪部材11との接合部位と凸部13cの先端位置とにズレが生じている。このため、第2取付部材13がクレビスピン6bに当接してブレーキペダル2の荷重を伝える際に、図4(b)に示すように、第2取付部材13のうちクレビスピン6bとの当接部位にトルクが発生する。したがって、第2取付部材13の中心軸がクレビスピン6bの中心軸に対して傾くように第2取付部材13が回転させられる。   As shown in FIG. 4A, in the radial direction of the second mounting member 13, when the joining position of the second mounting member 13 and the strain-generating member 11 and the convex portion 13c are not aligned in a straight line, the second In the direction of the central axis of the mounting member 13, there is a deviation between the joint portion between the second mounting member 13 and the strain-generating member 11 and the tip position of the convex portion 13 c. Therefore, when the second mounting member 13 contacts the clevis pin 6b and transmits the load of the brake pedal 2, as shown in FIG. 4 (b), the second mounting member 13 contacts the clevis pin 6b. Torque is generated. Therefore, the second mounting member 13 is rotated so that the central axis of the second mounting member 13 is inclined with respect to the central axis of the clevis pin 6b.

これに対して、本実施形態のように、第2取付部材13の径方向において、第2取付部材13と起歪部材11との接合位置と凸部13cとが一直線上に並ぶ構造とすれば、第2取付部材13のうちクレビスピン6bとの当接部位にトルクが発生することが抑制される。   On the other hand, as in this embodiment, in the radial direction of the second mounting member 13, if the joining position of the second mounting member 13 and the strain-generating member 11 and the convex portion 13 c are arranged in a straight line. In the second mounting member 13, the generation of torque at the contact portion with the clevis pin 6b is suppressed.

したがって、荷重の印加に伴って第2取付部材13が移動させられる際に、クレビスピン6bの径方向に対して水平に移動させられることになり、起歪部材11に対して水平に力が加わるようにできる。これにより、印加された荷重に対する起歪部材11の歪が設計想定通りの歪みとなり、更に荷重センサ10の精度を良くすることが可能となる。   Therefore, when the second mounting member 13 is moved along with the application of the load, the second mounting member 13 is moved horizontally with respect to the radial direction of the clevis pin 6b, so that a force is applied to the strain generating member 11 horizontally. Can be. Thereby, the distortion of the strain generating member 11 with respect to the applied load becomes a distortion as designed, and the accuracy of the load sensor 10 can be further improved.

(第2実施形態)
本発明の第2実施形態について説明する。本実施形態は、第1実施形態に対してクレビスピン6bおよび第2取付部材13の形状を変更したものであり、その他については第1実施形態と同様であるため、第1実施形態と異なる部分についてのみ説明する。
(Second Embodiment)
A second embodiment of the present invention will be described. In this embodiment, the shape of the clevis pin 6b and the second mounting member 13 is changed with respect to the first embodiment, and the other parts are the same as those in the first embodiment. Only explained.

図5に示すように、本実施形態では、第2取付部材13の内壁面を凸部13cが形成されていない構造、つまり第2取付部材13の内径を一定とした構造としている。そして、クレビスピン6bのうち第2取付部材13と対応する位置に、クレビスピン6bの外径を部分的に拡大させた凸部6baを備えている。より詳しくは、第2取付部材13の径方向において起歪部材11と第2取付部材13との接合部と一直線上に並び、かつ、第2取付部材13の軸方向において起歪部材11と第2取付部材13との接合位置と一致する位置に凸部6baを備えている。凸部6baは、クレビスピン6bと一体的に形成されたものであっても良いし、別部品として形成されたものであっても良い。   As shown in FIG. 5, in the present embodiment, the inner wall surface of the second mounting member 13 has a structure in which the convex portion 13 c is not formed, that is, a structure in which the inner diameter of the second mounting member 13 is constant. And the convex part 6ba which expanded the outer diameter of the clevis pin 6b partially is provided in the position corresponding to the 2nd attachment member 13 among the clevis pins 6b. More specifically, the joint portion between the strain-generating member 11 and the second mounting member 13 is aligned in the radial direction of the second mounting member 13 and the strain-generating member 11 and the second mounting member 13 are aligned in the axial direction of the second mounting member 13. The convex part 6ba is provided in the position which corresponds to a joining position with the 2 attachment member 13. As shown in FIG. The protrusion 6ba may be formed integrally with the clevis pin 6b or may be formed as a separate part.

このように、クレビスピン6b側に凸部6baを備え、凸部6baが第2取付部材13の径方向において起歪部材11と第2取付部材13との接合部と一直線上に並び、かつ、第2取付部材13の軸方向において起歪部材11と第2取付部材13との接合位置と一致するようにしている。好ましくは、凸部6baの先端位置が、第2取付部材13の径方向において起歪部材11と第2取付部材13との接合位置と一直線上に並び、かつ、第2取付部材13の軸方向において起歪部材11と第2取付部材13との接合位置と一致するようにしている。   Thus, the convex portion 6ba is provided on the clevis pin 6b side, and the convex portion 6ba is aligned with the joint portion of the strain-generating member 11 and the second mounting member 13 in the radial direction of the second mounting member 13, and the first 2 In the axial direction of the mounting member 13, the joining position of the strain-generating member 11 and the second mounting member 13 is matched. Preferably, the tip position of the convex portion 6ba is aligned with the joining position of the strain-generating member 11 and the second mounting member 13 in the radial direction of the second mounting member 13, and the axial direction of the second mounting member 13 In FIG. 2, the joining position between the strain-generating member 11 and the second mounting member 13 is made to coincide.

このような構造でも、上記した各種要因によってクレビスピン6bの中心軸に対して第2取付部材13の中心軸が傾いたとしても、第2取付部材13とクレビスピン6bとの当接部位は凸部6baの先端位置となり、力点となる荷重印加点の場所は一定となる。これにより、荷重センサ10の支点(つまり連結部)、力点(荷重印加点)および作用点(起歪部材11)のバランスが変化しないようにでき、起歪部材11に加わる荷重の変化を抑制できる。よって、荷重センサ10のセンサ感度の変化を抑制することが可能となり、より精度を良くすることが可能となる。また、第2取付部材13のうちクレビスピン6bとの当接部位にトルクが発生して第2取付部材13が回転させられることを抑制できる。よって、本実施形態の構造としても、第1実施形態と同様の効果を得ることができる。   Even in such a structure, even if the central axis of the second mounting member 13 is inclined with respect to the central axis of the clevis pin 6b due to the various factors described above, the contact portion between the second mounting member 13 and the clevis pin 6b is the convex portion 6ba. The position of the load application point that is the power point is constant. Thereby, the balance of the fulcrum (that is, the connecting portion), the force point (load application point), and the action point (strain member 11) of the load sensor 10 can be prevented from changing, and the change in the load applied to the strain member 11 can be suppressed. . Therefore, it is possible to suppress a change in sensor sensitivity of the load sensor 10, and it is possible to improve accuracy. Moreover, it can suppress that a torque generate | occur | produces in the contact part with the clevis pin 6b among the 2nd attachment members 13, and the 2nd attachment member 13 is rotated. Therefore, even with the structure of the present embodiment, the same effect as that of the first embodiment can be obtained.

(他の実施形態)
本発明は上記した実施形態に限定されるものではなく、特許請求の範囲に記載した範囲内において適宜変更が可能である。
(Other embodiments)
The present invention is not limited to the embodiment described above, and can be appropriately changed within the scope described in the claims.

例えば、起歪部材11や第1取付部材12および第2取付部材13の材質や形状は一例を示したに過ぎず、適宜変更可能である。例えば、第2取付部材13における貫通孔13aの内壁面に形成した荷重受け点としての凸部13cを先端が尖った形状としたが、必ずしも尖っている必要はない。例えば、先端が丸まっていても良い。また、貫通孔13aの内壁面の全域に掛けて直線L1、L2のように傾斜した構造で凸部13cが形成されていなくても良く、貫通孔13aの内壁面の一部のみを突き出させることで凸部13cが形成されていても良い。   For example, the materials and shapes of the strain-generating member 11, the first mounting member 12, and the second mounting member 13 are merely examples, and can be changed as appropriate. For example, although the convex part 13c as a load receiving point formed on the inner wall surface of the through hole 13a in the second mounting member 13 has a pointed shape, the point is not necessarily sharp. For example, the tip may be rounded. Moreover, the convex part 13c does not need to be formed in the structure inclined like the straight lines L1 and L2 over the whole inner wall surface of the through-hole 13a, and only a part of the inner wall surface of the through-hole 13a is protruded. The convex part 13c may be formed.

また、上記各実施形態で説明した構造の荷重センサ10では、ブレーキペダル2からクレビスピン6bに加えられる荷重をすべて起歪部材11で受け止める構造とされているが、起歪部材11に過度の荷重が加わらないようにすることもできる。例えば、第2取付部材13の突き出し量を大きくして突出部13bの外周面が第1取付部材12の内壁面と対向するようにし、突出部13bと第1取付部材12との間のクリアランスに応じて、起歪部材11に印加される荷重が制限されるようにしても良い。   Further, in the load sensor 10 having the structure described in each of the above embodiments, the load applied to the clevis pin 6b from the brake pedal 2 is received by the strain-generating member 11, but an excessive load is applied to the strain-generating member 11. You can choose not to join. For example, the protrusion amount of the second mounting member 13 is increased so that the outer peripheral surface of the protruding portion 13 b faces the inner wall surface of the first mounting member 12, and the clearance between the protruding portion 13 b and the first mounting member 12 is increased. Accordingly, the load applied to the strain generating member 11 may be limited.

また、ペダル荷重検出装置1として、ブレーキペダル2に加えられる荷重を検出するものを例に挙げて説明したが、これも一例を示したに過ぎない。例えば、アクセルペダルのように、印加される荷重に応じて移動させられる他のペダルの荷重を検出するペダル荷重検出装置1に対しても本発明を適用することができる。   Moreover, although the example which detects the load applied to the brake pedal 2 as the pedal load detection device 1 has been described as an example, this is only an example. For example, the present invention can also be applied to a pedal load detection device 1 that detects the load of another pedal that is moved in accordance with an applied load, such as an accelerator pedal.

1…ペダル荷重検出装置、2…ブレーキペダル、2a…ペダル部、2b…レバー部、2c…取付孔、3…ロッド、4…マスタシリンダ、5…取付ステー、5a…結合部材、6…連結部、6a…クレビス、6b…クレビスピン、6ba…凸部、6c…底部、6d…側壁部、6e…挿入孔、10…荷重センサ、11…起歪部材、11a…配線、12…第1取付部材、12a…貫通孔、13…第2取付部材、13a…貫通孔、13b…突出部、13c…凸部   DESCRIPTION OF SYMBOLS 1 ... Pedal load detection apparatus, 2 ... Brake pedal, 2a ... Pedal part, 2b ... Lever part, 2c ... Mounting hole, 3 ... Rod, 4 ... Master cylinder, 5 ... Mounting stay, 5a ... Connection member, 6 ... Connection part 6a ... Clevis, 6b ... Clevis pin, 6ba ... Projection, 6c ... Bottom, 6d ... Side wall, 6e ... Insertion hole, 10 ... Load sensor, 11 ... Strain member, 11a ... Wiring, 12 ... First mounting member, 12a ... through hole, 13 ... second mounting member, 13a ... through hole, 13b ... projection, 13c ... projection

Claims (2)

一方向を軸方向とする円筒形状で構成され、印加される荷重に応じて歪むと共に該歪みに応じた電気信号を出力する素子を有する起歪部材と、
前記起歪部材に対して前記軸方向の一端側に接合され、印加される荷重に応じて移動させられると共に、第1貫通孔を有する環状の第1取付部材と、
前記起歪部材に対して前記軸方向の他端側に接合され、前記第1貫通孔よりも小さな第2貫通孔を有する環状の第2取付部材と、を備えた荷重センサであって、
前記第2取付部材には、前記第2貫通孔の内壁面に荷重受け点としての凸部が設けられ、
前記第2取付部材の径方向において、前記第2取付部材と前記起歪部材との接合位置と前記凸部とが一直線上に並んでおり、かつ、前記第2取付部材と前記起歪部材との接合位置と前記凸部とが前記第2取付部材の軸方向の位置で一致している構造を有していることを特徴とする荷重センサ。
A strain generating member having a cylindrical shape having an axial direction as one direction and having an element that distorts according to an applied load and outputs an electrical signal according to the strain;
An annular first mounting member that is joined to one end side in the axial direction with respect to the strain-generating member and is moved according to an applied load, and has a first through-hole,
An annular second attachment member joined to the other end side in the axial direction with respect to the strain-generating member and having a second through hole smaller than the first through hole,
The second mounting member is provided with a convex portion as a load receiving point on the inner wall surface of the second through hole,
In the radial direction of the second mounting member, the joining position of the second mounting member and the strain-generating member and the convex portion are aligned in a straight line, and the second mounting member and the strain-generating member are The load sensor has a structure in which the joint position and the convex portion coincide with each other in the axial position of the second mounting member.
印加される荷重に応じて移動させられると共に、取付孔が形成されたペダルと、
前記取付孔に挿通される連結ピンと、
前記取付孔に取り付けられ、前記ペダルの移動に伴って前記連結ピンに加えられる荷重を検出する荷重センサと、を有するペダル荷重検出装置であって、
前記荷重センサは、
一方向を軸方向とする円筒形状で構成され、印加される荷重に応じて歪むと共に該歪みに応じた電気信号を出力する素子を有する起歪部材と、
前記起歪部材に対して前記軸方向の一端側に接合され、前記ペダルの移動に伴って移動させられると共に、第1貫通孔を有する環状の第1取付部材と、
前記起歪部材に対して前記軸方向の他端側に接合され、前記連結ピンが挿通されると共に、前記ペダルの移動に伴って前記連結ピンに荷重が加えられるときに、該荷重を受ける内壁面を構成する第2貫通孔を有した環状の第2取付部材と、を備え、
前記連結ピンには、前記荷重を受ける荷重受け点としての凸部が設けられ、
前記第2取付部材の径方向において、前記第2取付部材と前記起歪部材との接合位置と前記凸部とが一直線上に並でおり、かつ、前記第2取付部材と前記起歪部材との接合位置と前記凸部とが前記第2取付部材の軸方向の位置で一致している構造を有していることを特徴とするペダル荷重検出装置。
A pedal that is moved in accordance with an applied load and has a mounting hole;
A connecting pin inserted through the mounting hole;
A load sensor that is attached to the attachment hole and detects a load applied to the connecting pin as the pedal moves,
The load sensor is
A strain generating member having a cylindrical shape having an axial direction as one direction and having an element that distorts according to an applied load and outputs an electrical signal according to the strain;
An annular first mounting member that is joined to one end side in the axial direction with respect to the strain-generating member, is moved along with the movement of the pedal, and has a first through hole;
It is joined to the other end side in the axial direction with respect to the strain generating member, and the connecting pin is inserted, and when the load is applied to the connecting pin as the pedal moves, the internal force receiving the load An annular second mounting member having a second through-hole constituting a wall surface,
The connecting pin is provided with a convex portion as a load receiving point for receiving the load,
In the radial direction of the second mounting member, the joining position of the second mounting member and the strain generating member and the convex portion are aligned in a straight line, and the second mounting member and the strain generating member The pedal load detection device is characterized in that the joining position of the first and second projections coincide with each other in the axial position of the second mounting member.
JP2015146091A 2015-07-23 2015-07-23 Load sensor and pedal load detecting device Pending JP2017026500A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2018141729A (en) * 2017-02-28 2018-09-13 株式会社アドヴィックス Tread force detection device
JP2020200027A (en) * 2019-05-10 2020-12-17 ルノー エス.ア.エス.Renault S.A.S. Vehicle provided with device for protecting legs of driver

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2018141729A (en) * 2017-02-28 2018-09-13 株式会社アドヴィックス Tread force detection device
JP2020200027A (en) * 2019-05-10 2020-12-17 ルノー エス.ア.エス.Renault S.A.S. Vehicle provided with device for protecting legs of driver
JP7339208B2 (en) 2019-05-10 2023-09-05 ルノー エス.ア.エス. Vehicles equipped with devices to protect the driver's legs

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