JP2017025527A - Insert embedding method - Google Patents

Insert embedding method Download PDF

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JP2017025527A
JP2017025527A JP2015143555A JP2015143555A JP2017025527A JP 2017025527 A JP2017025527 A JP 2017025527A JP 2015143555 A JP2015143555 A JP 2015143555A JP 2015143555 A JP2015143555 A JP 2015143555A JP 2017025527 A JP2017025527 A JP 2017025527A
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insert
head
jig
mounting jig
hole
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JP6574945B2 (en
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伸夫 岡▲崎▼
Nobuo Okazaki
伸夫 岡▲崎▼
伸明 長津
Nobuaki Nagatsu
伸明 長津
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Meiden Ceram Corp
Meidensha Corp
Meidensha Electric Manufacturing Co Ltd
Meiden Ceramics Co Ltd
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Meiden Ceram Corp
Meidensha Corp
Meidensha Electric Manufacturing Co Ltd
Meiden Ceramics Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To improve the assembling performance of a jig for attaching an insert to a mold form to the mold form, and to improve the workability of insert embedding work.SOLUTION: An insert 12 for fixing a fixed member to a concrete structure is embedded by the following processes: (1) a process for inserting a head part 22 of an attachment jig 11 into an attachment hole 18 of a wooden flask 13; (2) a process for pushing a fixed pin 21 which is inserted into a penetration hole of the attachment jig 11 in an axial direction, and fixing the head part 22 to the wooden flask 13; (3) a process for fastening a male screw part 23a formed at a shaft part of the attachment jig 11 to a female screw hole 15 of the insert 12; (4) a process for returning the fixed pin 21 to an original position after placing concrete into the wooden flask 13, releasing the fixation of the head part 22 and the wooden flask 13, and removing the wooden flask 13; and (5) a process for screw-drawing the male screw part 23a from the female screw hole 15, and removing the attachment jig 11 from the insert 12.SELECTED DRAWING: Figure 4

Description

本発明は、コンクリート構造物に被固定部材を固定するインサートを該コンクリート構造物に埋設する方法に関する。   The present invention relates to a method for embedding an insert for fixing a member to be fixed to a concrete structure in the concrete structure.

周知のようにコンクリート構造物、例えばトンネルやボックスカルバートのコンクリート壁・天井などにはセラミック製のインサートが埋設され、該インサートに所望の被固定部材が締結されている。   As is well known, a ceramic insert is embedded in a concrete structure such as a concrete wall or ceiling of a tunnel or a box culvert, and a desired fixed member is fastened to the insert.

このインサートは、あらかじめコンクリート打設前に型枠の内側に取り付けられている。このとき一般的なインサートは、軸方向に形成された雌ねじ孔に固定用ボルトを螺入させて型枠に取り付けられている。   This insert is previously attached to the inside of the formwork before placing the concrete. At this time, a general insert is attached to the mold by screwing a fixing bolt into a female screw hole formed in the axial direction.

この作業工程を説明すれば、まず二人の作業員のうち一方が型枠の内側に入ってインサートを持って型枠の取付孔と前記雌ねじ孔の位置を合わせる。つぎに型枠の外側に居る他方の作業員が、取付孔を介して固定用ボルトを雌ねじ孔に螺入させてインサートを型枠に片持ち状に取り付ける。   Explaining this work process, first, one of the two workers enters the inside of the mold and holds the insert so that the mounting holes of the mold and the female screw holes are aligned. Next, the other worker on the outside of the mold allows the fixing bolt to be screwed into the female screw hole through the mounting hole and attaches the insert to the mold in a cantilevered manner.

その後に型枠内にコンクリートを打設し、コンクリート硬化後に固定用ボルトを取り外してインサートをコンクリートに埋設させる。ここで埋設されたインサートの雌ねじ孔には、例えば足場用の支持ボルトや天井の吊りボルトなどの被固定部材が締結されている。   After that, the concrete is placed in the mold, and after the concrete is hardened, the fixing bolt is removed and the insert is embedded in the concrete. A fixed member such as a support bolt for scaffolding or a suspension bolt for ceiling is fastened to the female screw hole of the embedded insert.

ところが、従来の固定用ボルトを用いる場合には、施工時に必ず二人の作業員が必要なため、一人の作業員では施工できず、作業員の配置効率などに改善の余地があり、この点を改善すべく特許文献1のインサートが提案されている。   However, when using conventional fixing bolts, two workers are required at the time of construction, so one worker cannot perform the construction, and there is room for improvement in worker placement efficiency. The insert of patent document 1 is proposed in order to improve this.

図12に基づき概略を説明すれば、インサート1は、雌ねじ孔2を有するインサート本体3と、雌ねじ孔2に連通する連通孔4a,4bが軸方向に形成されたスリーブ5a,5bとを備え、プラスチックホルダ(取付用治具)8により型枠6に着脱自在に取り付けられている。このプラスチックホルダ8は、一端部の雄ねじ部9と他端部のストッパー10とを備え、ストッパー10は弾性変形自在な一対のストッパー片10aを備えている。   Referring to FIG. 12, the outline of the insert 1 includes an insert body 3 having a female screw hole 2 and sleeves 5a and 5b in which communication holes 4a and 4b communicating with the female screw hole 2 are formed in the axial direction. A plastic holder (attachment jig) 8 is detachably attached to the mold 6. The plastic holder 8 includes a male screw portion 9 at one end and a stopper 10 at the other end, and the stopper 10 includes a pair of stopper pieces 10a that can be elastically deformed.

このインサート1の埋設方法としては、雄ねじ部9を連通孔4a,4bに通して雌ねじ孔2に螺入させた後にストッパー10を取付孔7に挿通する。このときストッパー片10aの先端部が型枠6の外面に当接し、プラスチックホルダ8の抜け止めとなってインサート1が型枠6に取り付けられる。その後に型枠6内にコンクリートを打設し、コンクリート乾燥後に工具によりプラスチックホルダ8を回転させて両者2,9の締結を緩め、プラスチックホルダ8を取り外す。   As a method for embedding the insert 1, the male screw portion 9 is inserted into the female screw hole 2 through the communication holes 4 a and 4 b, and then the stopper 10 is inserted into the mounting hole 7. At this time, the tip of the stopper piece 10 a comes into contact with the outer surface of the mold 6 to prevent the plastic holder 8 from coming off, and the insert 1 is attached to the mold 6. Thereafter, concrete is placed in the mold 6, and after drying the concrete, the plastic holder 8 is rotated with a tool to loosen the fastening between the two 2 and 9, and the plastic holder 8 is removed.

特開2003−27597JP 2003-27597 A

確かに特許文献1によれば、ストッパー片10aが抜け止めとなってインサート1が型枠6に取り付けられる。   Certainly, according to Patent Document 1, the stopper piece 10 a is prevented from coming off and the insert 1 is attached to the mold 6.

しかしながら、ストッパー片10aは型枠6への組付性が弱く、ストッパー10の取付孔7への挿通後に雌ねじ孔2に雄ねじ部9に螺入させようとする場合、インサート本体3を回転させるとプラスチックホルダ8が供廻りしてしまう。   However, the stopper piece 10a is weakly assembled to the mold 6, so that when the male threaded portion 9 is to be screwed into the female threaded hole 2 after the stopper 10 is inserted into the mounting hole 7, the insert body 3 is rotated. The plastic holder 8 turns around.

これでは型枠6の外側にストッパー10を押さえる作業員が必要となり、作業員の配置効率などが改善できず、インサート埋設作業の作業向上が困難なおそれがある。   This requires a worker who holds the stopper 10 on the outside of the mold 6, and the placement efficiency of the worker cannot be improved, which may make it difficult to improve the insert burying work.

本発明は、このような従来の問題を解決するためになされ、インサートを型枠に取り付ける治具の型枠への組付性を改善し、インサート埋設作業の作業性向上を図ることを解決課題としている。   The present invention is made in order to solve such a conventional problem, and it is an object to improve the workability of insert embedding work by improving the assembling property of the jig for attaching the insert to the formwork to the formwork. It is said.

本発明は、コンクリート構造物に被固定部材を固定するインサートを、型枠と取付用治具とを用いて該コンクリート構造物に埋設する方法であって、前記取付用治具の頭部を前記型枠の取付孔に挿通する第1工程と、前記取付用治具の軸方向の貫通孔内に挿通された固定ピンを押し込んで前記頭部を前記型枠に固定する第2工程と、前記取付用治具の軸部に形成された雄ねじ部を前記インサートの雌ねじ部に締結する第3工程と、前記型枠内へのコンクリート打設後に前記固定ピンを元の位置に戻して前記頭部と前記型枠との固定を解除し、前記型枠を取り外す第4工程と、前記雄ねじ部を前記雌ねじ部から螺出させ、前記取付用治具を前記インサートから取り外す第5工程と、を有する。   The present invention is a method of embedding an insert for fixing a member to be fixed to a concrete structure in a concrete structure using a mold and an attachment jig, wherein the head of the attachment jig is A first step of inserting into the mounting hole of the mold, a second step of pressing the fixing pin inserted into the axial through hole of the mounting jig and fixing the head to the mold, and A third step of fastening a male screw portion formed on the shaft portion of the mounting jig to the female screw portion of the insert; and returning the fixing pin to its original position after placing concrete in the mold, and And a fourth step of releasing the fixing of the mold and removing the mold, and a fifth step of screwing the male screw part from the female screw part and removing the mounting jig from the insert. .

前記第2工程の一態様は、前記頭部のスリットで分割された分割部の外周が、前記固定ピンが押し込まれたときに前記取付孔の内周に圧接する。このとき前記各分割部の外周に形成された係合歯が、前記固定ピンが押し込まれたときに前記取付孔の内周に係合する構成としてもよい。   In one aspect of the second step, the outer periphery of the divided portion divided by the slit of the head is pressed against the inner periphery of the mounting hole when the fixing pin is pushed. At this time, it is good also as a structure which the engagement tooth formed in the outer periphery of each said division part engages with the inner periphery of the said attachment hole, when the said fixing pin is pushed in.

前記第2工程の他の態様は、前記固定ピンが押し込まれたときに前記頭部のスリットで分割された分割部と、前記軸部に形成された環状のフランジ部とで前記型枠を挟み込む。   In another aspect of the second step, the mold is sandwiched between a divided portion divided by a slit of the head when the fixing pin is pushed in and an annular flange portion formed in the shaft portion. .

前記第5工程の一態様は、前記軸部のフランジ部に形成された被係合部に工具の係合部を係合させる工程と、前記係合後に前記工具により前記取付用治具を回転させ、前記雄ねじ部を前記雌ねじ部から螺出させる工程と、を有する。   One aspect of the fifth step is a step of engaging the engagement portion of the tool with the engaged portion formed on the flange portion of the shaft portion, and rotating the attachment jig by the tool after the engagement. And unscrewing the male screw portion from the female screw portion.

前記第5工程の他の態様は、前記軸部の前記頭部側の内周に形成された切欠部にねじ回し工具の先端を嵌入させる工程と、前記嵌入後に前記ねじ回し工具により前記取付用治具を回転させ、前記雄ねじ部を前記雌ねじ部から螺出させる工程と、を有する。   Another aspect of the fifth step includes a step of inserting a tip of a screwdriver tool into a notch formed on the inner periphery of the shaft portion on the head side, and the attachment by the screwdriver tool after the insertion. And rotating the jig to screw out the male screw portion from the female screw portion.

本発明によれば、インサートを型枠に取り付ける治具の型枠への組付性が改善され、インサート埋設作業の作業性向上を図ることができる。   ADVANTAGE OF THE INVENTION According to this invention, the assembly | attachment property to the formwork of the jig | tool which attaches an insert to a formwork is improved, and the workability | operativity improvement of insert embedding work can be aimed at.

本発明の第1実施形態に係るインサートの埋設方法に用いる取付用治具の縦断面図。The longitudinal section of the jig for attachment used for the embedding method of the insert concerning a 1st embodiment of the present invention. (a)は取付用治具の側面図、(b)は(a)のA−A断面図、(c)は(a)の正面図。(A) is a side view of the mounting jig, (b) is a cross-sectional view taken along line AA of (a), and (c) is a front view of (a). (a)は専用アダプターの上方斜視図、(b)は専用アダプターの下方斜視図。(A) is an upper perspective view of the dedicated adapter, (b) is a lower perspective view of the dedicated adapter. (a)(b)は木枠の取付孔に取付用治具の頭部を挿通する作業工程を示す部分破断側面図、(c)は木枠の内側から固定ピンをハンマーで打ちこんで取付用治具の頭部を木枠に固定する作業工程を示す部分破断側面図、(d)は取付用治具の雄ねじ部をインサートに螺入させる作業工程を示す部分破断側面図、(e)はコンクリート打設後の状態を示す部分破断側面図、(f)は木枠の外側から固定ピンをハンマーで打ちこんで木枠と取付用治具との固定を解除する作業工程を示す部分破断側面図、(g)は木枠を取り外す作業工程を示す部分破断側面図、(h)はソケットレンチに取り付けられた専用ソケットを取付用治具に接続する作業工程を示す部分破断側面図、(i)は(h)の作業工程後に取付用治具とインサートとの締結を緩める作業工程を示す部分破断側面図、(j)は取付用治具をインサートから取り外す作業工程を示す部分破断側面図。(A) (b) is a partially broken side view showing the work process of inserting the head of the mounting jig through the mounting hole of the wooden frame, and (c) is for mounting by fixing the fixing pin from the inside of the wooden frame with a hammer. FIG. 4D is a partially cutaway side view showing a work process for fixing the head of the jig to the wooden frame; FIG. 4D is a partially cutaway side view showing the work process of screwing the male screw portion of the mounting jig into the insert; The partially broken side view which shows the state after concrete placement, (f) is the partially broken side view which shows the operation | work process which drives the fixing pin from the outside of a wooden frame with a hammer, and cancels fixation of a wooden frame and a jig for attachment (G) is a partially broken side view showing a work process for removing a wooden frame, (h) is a partially broken side view showing a work process for connecting a dedicated socket attached to a socket wrench to a mounting jig, and (i). After the work process of (h), loosen the fastening between the mounting jig and the insert. Partially cutaway side view showing a working step that, (j) is a partial sectional side view showing a working step of removing the attaching jig from the insert. 本発明の第2実施形態に係るインサートの埋設方法に用いる取付用治具の治具本体の縦断面図。The longitudinal cross-sectional view of the jig | tool main body of the jig for attachment used for the embedding method of the insert which concerns on 2nd Embodiment of this invention. 同 B−B部斜視拡大図。The BB part perspective enlarged view. (a)(b)は、図4(g)の作業工程後に取付用治具の頭部を破壊し、ドライバー工具により取付用治具とインサートとの締結を緩める作業工程を示す縦断面図、(c)は(a)(b)の作業工程後に取付用治具をインサートから取り外す作業工程を示す部分破断側面図。(A) (b) is a longitudinal sectional view showing the work process of breaking the head of the mounting jig after the work process of FIG. 4 (g) and loosening the fastening between the mounting jig and the insert with a driver tool; (C) is a partially broken side view showing a work process of removing the mounting jig from the insert after the work processes of (a) and (b). 図7(b)の詳細を示す拡大部分破断側面図。The expanded partial fracture | rupture side view which shows the detail of FIG.7 (b). (a)は本発明の第3実施形態に係るインサートの埋設方法に用いる取付用治具の側面図、(b)は(a)のC−C断面図、(c)は(a)の正面図。(A) is a side view of a mounting jig used in the method for embedding an insert according to the third embodiment of the present invention, (b) is a cross-sectional view taken along the line CC of (a), and (c) is a front view of (a). Figure. (a)(b)は板金枠の取付孔に取付用治具の頭部を挿通する作業工程を示す部分破断側面図、(c)は板金枠の内側から固定ピンをハンマーで打ちこんで取付用治具の頭部を板金枠に固定する作業工程を示す部分破断側面図、(d)は取付用治具の雄ねじ部をインサートに螺入させる作業工程を示す部分破断側面図、(e)はコンクリート打設後の状態を示す部分破断側面図、(f)は板金枠の外側から固定ピンをハンマーで打ちこんで板金枠と取付用治具との固定を解除する作業工程を示す部分破断側面図、(g)は板金枠を取り外す作業工程を示す部分破断側面図、(h)はソケットレンチに取り付けられた専用ソケットを取付用治具に接続する作業工程を示す部分破断側面図、(i)は(h)の作業工程後に取付用治具とインサートとの締結を緩める作業工程を示す部分破断側面図、(j)は取付用治具をインサートから取り外す作業工程を示す部分破断側面図。(A) (b) is a partially broken side view showing the work process of inserting the head of the mounting jig into the mounting hole of the sheet metal frame, and (c) is for mounting by hitting the fixing pin with a hammer from the inside of the sheet metal frame. FIG. 4D is a partially cutaway side view showing the work process of fixing the head of the jig to the sheet metal frame, FIG. 4D is a partially cutaway side view showing the work process of screwing the male screw portion of the mounting jig into the insert, and FIG. The partially broken side view which shows the state after concrete placement, (f) is the partially broken side view which shows the operation | work process which drives the fixing pin from the outside of a sheet metal frame with a hammer and cancels fixation of a sheet metal frame and a mounting jig. (G) is a partially broken side view showing a work process for removing a sheet metal frame, (h) is a partially broken side view showing a work process for connecting a dedicated socket attached to a socket wrench to a mounting jig, and (i). Is the mounting jig and insert after the work process of (h) Partially cutaway side view showing a working step of loosening the fastening of, (j) is a partial sectional side view showing a working step of removing the attaching jig from the insert. 図10(c)のα部の拡大図。The enlarged view of (alpha) part of FIG.10 (c). 特許文献1のインサートの縦断面図。The longitudinal cross-sectional view of the insert of patent document 1. FIG.

以下、本発明の実施形態に係るインサートの埋設方法を説明する。このインサートは、例えば橋の橋脚などのコンクリート構造物に埋設され、足場用の支持ボルトなどの被固定部材をコンクリート構造物に固定するために用いられる。   Hereinafter, a method for embedding an insert according to an embodiment of the present invention will be described. This insert is embedded in a concrete structure such as a bridge pier, for example, and is used to fix a fixed member such as a support bolt for a scaffold to the concrete structure.

≪第1実施形態≫
図1〜図4に基づき第1実施形態に係る前記埋設方法を説明する。図1中の11は取付用治具を示し、12はセラミック製のインサートを示し、13は木製の型枠(以下、木枠13とする。)を示している。
<< First Embodiment >>
The embedding method according to the first embodiment will be described with reference to FIGS. In FIG. 1, 11 indicates a mounting jig, 12 indicates a ceramic insert, and 13 indicates a wooden formwork (hereinafter referred to as a wooden frame 13).

(1)インサート,型枠、取付用治具
インサート12は、雌ねじ穴15が形成されたインサート本体14と、雌ねじ穴15に連通する連通孔16が軸方向に沿って形成された管状のスリーブ17と、スリーブ17の開口端部に接着された環状のシール部(例えばゴムシールなど)19とを有している。また、木枠13には、インサート12の取付用の取付孔18が貫通形成されている。
(1) Insert, Formwork, Mounting Jig Insert 12 includes an insert body 14 in which a female screw hole 15 is formed, and a tubular sleeve 17 in which a communication hole 16 communicating with the female screw hole 15 is formed along the axial direction. And an annular seal portion (for example, a rubber seal) 19 bonded to the open end portion of the sleeve 17. Further, a mounting hole 18 for mounting the insert 12 is formed through the wooden frame 13.

取付用治具11は、インサート12をコンクリート構造物に埋設する際、木枠13にインサート12を着脱自在に取り付けている。具体的には取付用治具11は、樹脂製あるいは金属製であり、インサート12を木枠13に取り付ける略筒状の治具本体20と、該治具本体20の軸方向の内部に形成された貫通孔24に摺動自在に挿通された一本状の固定ピン21とを備え、該固定ピン21の一端部21aは円弧状に形成されている。   The attachment jig 11 detachably attaches the insert 12 to the wooden frame 13 when the insert 12 is embedded in a concrete structure. Specifically, the attachment jig 11 is made of resin or metal, and is formed in a substantially cylindrical jig main body 20 for attaching the insert 12 to the wooden frame 13, and in the axial direction of the jig main body 20. The fixing pin 21 is slidably inserted into the through-hole 24, and one end 21a of the fixing pin 21 is formed in an arc shape.

治具本体20は、図2(a)〜(b)に示すように、取付孔18に挿通される頭部22と、該頭部22と一体形成された軸部23と、を備えている。この軸部23は、雌ねじ穴15に締結される雄ねじ部23aと、該雄ねじ部23aの頭部22側に形成された胴部23bと、該胴部23bの頭部22との境界外周に形成されて木枠13に内接する円環状のフランジ部27と、を備えている。   As shown in FIGS. 2A to 2B, the jig body 20 includes a head portion 22 that is inserted through the mounting hole 18 and a shaft portion 23 that is integrally formed with the head portion 22. . The shaft part 23 is formed on the outer periphery of the boundary between the male screw part 23a fastened to the female screw hole 15, the body part 23b formed on the head part 22 side of the male screw part 23a, and the head part 22 of the body part 23b. And an annular flange portion 27 inscribed in the wooden frame 13.

頭部22は、図2(a)〜(c)に示すように、周方向90度の位置にそれぞれ軸方向に沿って形成された4つのスリット25と、該各スリット25により4分割された弾性変形可能な横断面円弧状の分割部26と、を備えている。   As shown in FIGS. 2A to 2C, the head portion 22 is divided into four slits 25 formed in the circumferential direction at 90 degrees along the axial direction, and the slits 25. And a split section 26 having an arc-shaped cross section that can be elastically deformed.

各スリット25は、頭部22の先端から胴部23bとの境界、即ちフランジ部27の手前まで形成されている。また、分割部26の外周は係合歯29a群と各係合歯29a間の縦溝29bとを備えている一方、分割部26の内周先端には凸状部28が幅方向に沿って形成され、貫通孔24の内径が凸状部28により分割部26の先端側で縮径状となっている。   Each slit 25 is formed from the tip of the head portion 22 to the boundary with the body portion 23 b, that is, before the flange portion 27. The outer periphery of the divided portion 26 includes a group of engaging teeth 29a and vertical grooves 29b between the engaging teeth 29a, while a convex portion 28 extends along the width direction at the inner peripheral tip of the divided portion 26. The inner diameter of the through hole 24 is reduced by the convex portion 28 on the distal end side of the divided portion 26.

したがって、各分割部26は、固定ピン21を矢印P方向に押し込んだときにその一端部21aによって開脚状に押し広げられる。一方、固定ピン21を矢印Q方向に押し込んで元の位置に戻せば、各分割部26は押し広げられる前の形状に復元する。なお、図1には押し広げられた後の分割部26の形状が表され、図2(b)には押し広げられる前の分割部26の形状が表されている。   Accordingly, each divided portion 26 is spread in an open leg shape by the one end portion 21a when the fixing pin 21 is pushed in the direction of the arrow P. On the other hand, if the fixing pin 21 is pushed in the direction of the arrow Q and returned to the original position, each divided portion 26 is restored to the shape before being spread. FIG. 1 shows the shape of the divided portion 26 after being spread, and FIG. 2B shows the shape of the divided portion 26 before being spread.

フランジ部27は、外周縁(エッジ)にテーパが施され、専用ソケット31の係合突起34が係合可能な複数の係合孔部30が等間隔に貫通形成されている。この専用ソケット31は、図3(a)(b)に示すように、円筒状に形成され、頭部22が収容される一端部側の収容口33aと、ソケットレンチS(図4参照)の差込角S1が差し込まれる他端部側の差込口33bとを備えている。   The flange portion 27 has a tapered outer peripheral edge (edge), and a plurality of engagement hole portions 30 that can engage with the engagement protrusions 34 of the dedicated socket 31 are formed at equal intervals. As shown in FIGS. 3 (a) and 3 (b), the dedicated socket 31 is formed in a cylindrical shape, and includes an accommodation port 33a on one end side in which the head portion 22 is accommodated, and a socket wrench S (see FIG. 4). The other end side insertion port 33b into which the insertion angle S1 is inserted is provided.

差込口33b内には、差込角S1の側面にて図示省略のスプリングに付勢されたボールが嵌脱自在な環状凹部33cが形成されている。一方、収容口33aの開口端部には、係合孔部30に応じた位置に複数の係合突起34が形成されている。   In the insertion port 33b, an annular recess 33c is formed in which a ball urged by a spring (not shown) can be fitted and removed on the side surface of the insertion angle S1. On the other hand, a plurality of engagement protrusions 34 are formed at positions corresponding to the engagement holes 30 at the opening end of the accommodation port 33a.

(2)前記埋設方法の作業工程
図4に基づき前記埋設方法の作業工程を説明する。ここでは図4(a)(b)は作業工程(A)を示し、図4(c)は作業工程(B)を示し、図4(d)は作業工程(C)を示し、図4(e)は作業工程(D)を示し、図4(f)(g)は作業工程(E)を示し、図4(h)〜(j)は作業工程(F)を示し、インサート12は作業工程(A)〜(F)を経てコンクリート構造物に埋設されている。
(2) Working process of the burying method The working process of the burying method will be described with reference to FIG. 4 (a) and 4 (b) show the work process (A), FIG. 4 (c) shows the work process (B), FIG. 4 (d) shows the work process (C), and FIG. e) shows a work process (D), FIG.4 (f) (g) shows a work process (E), FIG.4 (h)-(j) shows a work process (F), and insert 12 is work. It is embed | buried in the concrete structure through process (A)-(F).

この作業工程(A)〜(D)は木枠13の内側で実行される一方、作業工程(E)(F)は木枠13の外側で実行される。なお、木枠13には事前に取付孔18が形成されているものとする。以下、作業工程(A)〜(F)毎に説明する。   The work steps (A) to (D) are executed inside the wooden frame 13, while the work steps (E) and (F) are executed outside the wooden frame 13. It is assumed that the mounting hole 18 is formed in the wooden frame 13 in advance. Hereinafter, it demonstrates for every work process (A)-(F).

(A)木枠13の内側から取付用治具11を取付孔18に差し込む。この作業に際しては、図4(a)に示すように、取付用治具11の頭部22を取付孔18に対向させる。   (A) The mounting jig 11 is inserted into the mounting hole 18 from the inside of the wooden frame 13. In this operation, as shown in FIG. 4A, the head 22 of the mounting jig 11 is made to face the mounting hole 18.

その後に図4(b)の矢印Cに示すように、取付用治具11の頭部22を取付孔18に差し込む。このときフランジ部27の上面が木枠13の内面に内接するまで差し込めばよく、この意味でフランジ部27はストッパーの役割を果たす。   Thereafter, the head 22 of the mounting jig 11 is inserted into the mounting hole 18 as shown by an arrow C in FIG. At this time, the flange portion 27 may be inserted until the upper surface of the flange portion 27 is inscribed in the inner surface of the wooden frame 13. In this sense, the flange portion 27 serves as a stopper.

なお、この段階では固定ピン21の他端部21bは、雄ねじ部23aから露出している一方、その一端部21aは貫通孔24内に収容されて頭部22からは露出していない。   At this stage, the other end portion 21 b of the fixing pin 21 is exposed from the male screw portion 23 a, while the one end portion 21 a is accommodated in the through hole 24 and is not exposed from the head portion 22.

(B)頭部22を取付孔18に差し込んだ状態のまま、図4(c)の矢印Dに示すように、固定ピン21の他端部21bをハンマーなどで打ち込む。これにより固定ピン21が矢印P方向に押し込まれ、その一端部21aが各分割部26を開脚状に押し広げる。このとき各係合歯29aは取付孔18の内周面に圧接するため、それぞれ取付孔18の内周面に噛み付いて係合し、これにより頭部22が木枠13に固定される。   (B) With the head portion 22 inserted into the mounting hole 18, the other end portion 21b of the fixing pin 21 is driven with a hammer or the like as shown by an arrow D in FIG. As a result, the fixing pin 21 is pushed in the direction of the arrow P, and its one end portion 21a pushes each divided portion 26 into an open leg shape. At this time, the engaging teeth 29a are in pressure contact with the inner peripheral surface of the mounting hole 18, so that they engage and engage with the inner peripheral surface of the mounting hole 18, whereby the head 22 is fixed to the wooden frame 13.

この固定後は、図4(d)に示すように、固定ピン21の他端部21bが貫通孔24内に収容される一方、その一端部21aが頭部22から露出する。したがって、頭部22が木枠13に固定されているか否かを固定ピン21の一端部21aの露出状況、即ち頭部22から露出しているか否かによって一目で判別することができ、作業員にとって分かり易い。なお、フランジ部27の上面が木枠13を押さえるため、取付用治具11が木枠13に垂直に固定される。   After the fixing, as shown in FIG. 4 (d), the other end 21 b of the fixing pin 21 is accommodated in the through hole 24, while the one end 21 a is exposed from the head 22. Therefore, whether or not the head 22 is fixed to the wooden frame 13 can be determined at a glance depending on whether or not the one end 21a of the fixing pin 21 is exposed, that is, whether or not the head 22 is exposed. Easy to understand. Since the upper surface of the flange portion 27 presses the wooden frame 13, the mounting jig 11 is fixed to the wooden frame 13 vertically.

(C)木枠13に固定された取付用治具11にインサート12を取り付ける。この取付作業は、まず取付用治具11の軸部23をスリーブ17の連通孔16に挿通し、図4(d)の矢印Eに示すように、インサート本体14を回転させて雄ねじ部23aを雌ねじ孔15に螺入させる。   (C) The insert 12 is attached to the attachment jig 11 fixed to the wooden frame 13. In this mounting operation, first, the shaft portion 23 of the mounting jig 11 is inserted into the communication hole 16 of the sleeve 17 and, as indicated by the arrow E in FIG. Screw into the female screw hole 15.

このとき頭部22が木枠13に固定されているため、取付用治具11の木枠13への組付性が強く、矢印Eの回転トルクに耐え、取付用治具11の供廻りが防止される。これにより作業工程(C)にあたって木枠13の外側で頭部22を押さえる作業は不要となる。   At this time, since the head 22 is fixed to the wooden frame 13, the assembling property to the wooden frame 13 of the mounting jig 11 is strong, withstands the rotational torque of the arrow E, and the mounting jig 11 is rotated. Is prevented. This eliminates the need to hold the head 22 outside the wooden frame 13 in the work process (C).

したがって、木枠13の外側に作業員を配置する必要がなく、作業員の配置効率が改善され、また作業工程が削減されて作業性も向上する。なお、雄ねじ部23aを雌ねじ穴15に螺入させていくとシール部19がフランジ部27に弾接し、両者19,27間がシールされる。   Therefore, it is not necessary to place a worker outside the wooden frame 13, so that the placement efficiency of the worker is improved, the work process is reduced, and workability is improved. When the male screw portion 23a is screwed into the female screw hole 15, the seal portion 19 comes into elastic contact with the flange portion 27, and the space between the two is sealed.

(D)木枠13の内側にコンクリート32を流し込んで、図4(e)に示すように、コンクリート打設する。このときフランジ部27の上面が木枠13の内面に密着しているため、貫通孔24内へのコンクリートノロ(液状時のコンクリート)の侵入が防止される。この点で該侵入に伴う連通孔16および雌ねじ孔15の損傷が防止されている。   (D) Concrete 32 is poured into the inside of the wooden frame 13, and the concrete is placed as shown in FIG. At this time, since the upper surface of the flange portion 27 is in close contact with the inner surface of the wooden frame 13, the penetration of the concrete paste (concrete at the time of liquid) into the through hole 24 is prevented. In this respect, damage to the communication hole 16 and the female screw hole 15 due to the intrusion is prevented.

(E)コンクリート32の乾燥後は、図4(f)の矢印Fに示すように、木枠13の外側から固定ピン21の一端部21aをハンマーなどで打ち込む。これにより固定ピン21が矢印Q方向に押し込まれ、元の位置(図4(b)と同じ位置)に戻される。   (E) After drying the concrete 32, as shown by an arrow F in FIG. 4 (f), the one end 21a of the fixing pin 21 is driven with a hammer or the like from the outside of the wooden frame 13. As a result, the fixing pin 21 is pushed in the direction of the arrow Q and returned to the original position (the same position as in FIG. 4B).

したがって、各分割部26が押し広げられる前の形状に復元し、頭部22と木枠13との固定が解除される。その結果、固定ピン21の一端部21aをハンマーなどで叩くだけで木枠13との固定を解除でき、この点で固定解除の作業が容易で作業員の負担が軽減できる。   Accordingly, the shape of each divided portion 26 is restored to the shape before being spread, and the fixing of the head 22 and the wooden frame 13 is released. As a result, the fixation with the wooden frame 13 can be released simply by hitting the one end 21a of the fixing pin 21 with a hammer or the like. In this respect, the operation for releasing the fixation is easy and the burden on the worker can be reduced.

ここで貫通孔24内にコンクリートノロが侵入して固定ピン21が押し込めない場合は、固定ピン21の一端部21aをプライヤーなどで挟んで引き抜くことで、頭部22と木枠13との固定を解除することができる。   If the concrete pin enters the through hole 24 and the fixing pin 21 cannot be pushed in, the head 22 and the wooden frame 13 can be fixed by pulling the one end 21a of the fixing pin 21 with a pliers or the like. It can be canceled.

この固定解除後は、図4(g)の矢印Gに示すように、木枠13を取付用治具11から取り外す。なお、フランジ部27の外周縁に施されたテーパにより木枠13の取外しが容易となっている。   After the unlocking, the wooden frame 13 is removed from the mounting jig 11 as indicated by an arrow G in FIG. The wooden frame 13 can be easily removed by the taper applied to the outer peripheral edge of the flange portion 27.

(F)差込角S1を差込口33aに差し込んで専用ソケット31をソケットレンチSに取り付け、その後に専用ソケット31と取付用治具11とを接続する。その際は、図4(h)の矢印Hに示すように、収容口33b内に頭部22を収容させ、さらに係合突起34を係合孔部30に嵌入させる。   (F) The insertion angle S1 is inserted into the insertion port 33a to attach the dedicated socket 31 to the socket wrench S, and then the dedicated socket 31 and the mounting jig 11 are connected. At that time, as shown by an arrow H in FIG. 4 (h), the head portion 22 is accommodated in the accommodation port 33 b, and the engagement protrusion 34 is fitted into the engagement hole 30.

これにより係合孔部30の内周に係合突起34が係合し、両者11,31が接続される。ここで使用されるソケットレンチSは市販品でよいので、工事にあたって最小限の専用工具、即ち専用ソケット31を購入するだけでよく、この点でコストの抑制に貢献できる。   As a result, the engagement protrusion 34 engages with the inner periphery of the engagement hole 30, and both 11 and 31 are connected. Since the socket wrench S used here may be a commercially available product, it is only necessary to purchase a minimum dedicated tool, that is, the dedicated socket 31 for the construction, and this can contribute to cost reduction.

その後にソケットレンチSを図4(i)の矢印I方向に回転させ、雄ねじ部23aと雌ねじ穴15との締結を緩める。これにより雄ねじ部23aが雌ねじ穴15から螺出し、図4(j)の矢印Jに示すように、取付用治具11がインサート12から抜脱され、インサート12がコンクリート32に埋設される。   Thereafter, the socket wrench S is rotated in the direction of arrow I in FIG. 4I to loosen the fastening between the male screw portion 23a and the female screw hole 15. As a result, the male screw portion 23 a is screwed out from the female screw hole 15, and the mounting jig 11 is removed from the insert 12 as shown by an arrow J in FIG. 4 (j), and the insert 12 is embedded in the concrete 32.

この取付用治具11の抜脱後のコンクリート面32aには、開口部32bが形成される。この開口部32bを通じて雌ねじ穴15に足場ボルトなどの所望の被固定部材を締結することにより、コンクリート32に被固定部材を固定することができる。   An opening 32b is formed in the concrete surface 32a after the attachment jig 11 is removed. The fixed member can be fixed to the concrete 32 by fastening a desired fixed member such as a scaffold bolt to the female screw hole 15 through the opening 32b.

≪第2実施形態≫
図5〜図8に基づき第2実施形態に係る前記埋設方法を説明する。ここでは治具本体20の胴部23bは、図5に示すように、頭部22側の内周に4つの切欠溝35が形成されている。
<< Second Embodiment >>
The burying method according to the second embodiment will be described with reference to FIGS. Here, as shown in FIG. 5, the body 23 b of the jig body 20 has four cutout grooves 35 formed on the inner periphery on the head 22 side.

この各切欠溝35は、プラスドライバーTの各先端T1(図7参照)を嵌入可能とするため、図6に示すように、それぞれスリット25に対応した十字の位置、即ち周方向90度の位置に形成されている。   As shown in FIG. 6, each notch groove 35 has a cross position corresponding to the slit 25, that is, a position at 90 degrees in the circumferential direction, so that each tip T1 (see FIG. 7) of the plus driver T can be inserted. Is formed.

ここでは切欠溝35は、例えばフランジ部27が破損した場合やフランジ部27がコンクリート32に埋もれてしまった場合などフランジ部27にソケット31を接続不能な場合に取付用治具11をインサートから抜脱する緊急取外しの手段として利用される。   Here, the notch groove 35 is used to remove the mounting jig 11 from the insert when the socket 31 cannot be connected to the flange 27, for example, when the flange 27 is damaged or when the flange 27 is buried in the concrete 32. Used as a means of emergency removal to remove.

図7に基づき前記緊急取外しの作業を説明する。ここでは作業工程(E)が終了し、既に木枠13が取り外されているものとする。ただし、作業工程(F)ではなく、図7(a)〜(c)の作業工程(F´)が実施される。   The emergency removal operation will be described with reference to FIG. Here, it is assumed that the work process (E) is finished and the wooden frame 13 has already been removed. However, the work process (F ′) shown in FIGS. 7A to 7C is performed instead of the work process (F).

この作業工程(F´)は、例えばハンマーなどでコンクリート面から突出する頭部22を破壊し、切欠溝35を露出させた後に実施される。具体的には図7(a)の矢印Kに示すように、プラスドライバーTの各先端T1をそれぞれ切欠溝35に嵌入させる。これにより図8に示すように、プラスドライバーTの各先端T1と切欠溝35とが嵌合し、取付用治具11がプラスドライバーTと供廻り可能となる。   This work process (F ′) is performed after the head 22 protruding from the concrete surface is broken with, for example, a hammer and the notch groove 35 is exposed. Specifically, as indicated by an arrow K in FIG. 7A, each tip T1 of the Phillips screwdriver T is inserted into the notch groove 35, respectively. As a result, as shown in FIG. 8, each tip T <b> 1 of the plus driver T and the notch groove 35 are fitted, and the mounting jig 11 can be rotated with the plus driver T.

したがって、プラスドライバーTを図7(b)の矢印L方向に回転させることで雄ねじ部23aと雌ねじ穴15との締結を緩めることができる。このとき雄ねじ部23aが雌ねじ穴15から螺出するため、図7(c)の矢印Mに示すように、取付用治具11がインサート12から抜脱され、インサート12がコンクリート32に埋設される。   Therefore, the fastening between the male screw portion 23a and the female screw hole 15 can be loosened by rotating the plus driver T in the direction of the arrow L in FIG. At this time, since the male screw portion 23a is screwed out from the female screw hole 15, the mounting jig 11 is removed from the insert 12 as shown by the arrow M in FIG. .

これによりフランジ部27にソケット31を接続不能な事態が生じても、取付用治具11をインサート12から抜脱することができる。この点でもインサート埋設作業の作業性向上を図ることができる。   Thereby, even if the situation which cannot connect the socket 31 to the flange part 27 arises, the jig | tool 11 for attachment can be extracted from the insert 12. FIG. In this respect as well, the workability of the insert burying work can be improved.

≪第3実施形態≫
図9および図10に基づき前記埋設方法の第3実施形態を説明する。この埋設方法に使用される取付用治具40は、インサート12をコンクリート構造物に埋設する際、図10に示す金属製の型枠13a(以下、板金枠13aとする。)にインサート12を着脱自在に取り付けている。なお、板金枠13aは、木枠13と同様にインサート12の取付用の取付孔18が貫通形成されている。
«Third embodiment»
A third embodiment of the embedding method will be described with reference to FIGS. The mounting jig 40 used in this embedding method attaches / detaches the insert 12 to / from a metal mold 13a (hereinafter referred to as a sheet metal frame 13a) shown in FIG. 10 when the insert 12 is embedded in a concrete structure. It is attached freely. In addition, the sheet metal frame 13 a is formed with a mounting hole 18 for mounting the insert 12 penetrating in the same manner as the wooden frame 13.

(1)取付用治具40の構成
図9に基づき取付用治具40の構成を説明する。ここでは固定ピン21および軸部23は取付用治具11と同様に構成されている一方、頭部22の形状は取付用治具11と相違している。
(1) Configuration of Mounting Jig 40 The configuration of the mounting jig 40 will be described with reference to FIG. Here, the fixing pin 21 and the shaft portion 23 are configured in the same manner as the mounting jig 11, while the shape of the head portion 22 is different from that of the mounting jig 11.

この取付用治具40の頭部22は、図9(a)〜(c)に示すように、周方向の90度の位置にそれぞれ軸方向に沿って形成された4つのスリット25と、該スリット25により4分割された弾性変形な可能な分割部41と、を備えている。   As shown in FIGS. 9A to 9C, the head portion 22 of the mounting jig 40 includes four slits 25 formed along the axial direction at 90 degrees in the circumferential direction, And an elastically deformable dividing portion 41 divided into four by the slit 25.

このスリット25は、取付用治具11と同じく頭部22の先端から胴部23bとの境界、即ちフランジ部27の手前まで形成されている。一方、各分割部41は、胴部23bの開口端部に立設された脚部42と、該脚部42の先端に形成されて外周側に突出する突出部43と、該突出部43の内周側に幅方向に沿って形成された凸状部44とを備え、貫通孔24の内径は凸状部44により分割部26の先端側で縮径状となっている。   The slit 25 is formed from the tip of the head portion 22 to the boundary with the body portion 23 b, that is, before the flange portion 27, as in the mounting jig 11. On the other hand, each divided portion 41 includes a leg portion 42 erected at the opening end portion of the trunk portion 23b, a protrusion portion 43 that is formed at the tip of the leg portion 42 and protrudes to the outer peripheral side, A convex portion 44 formed along the width direction is provided on the inner peripheral side, and the inner diameter of the through hole 24 is reduced in diameter on the distal end side of the divided portion 26 by the convex portion 44.

したがって、各分割部41は、固定ピン21を矢印P方向に押し込んだときにその一端部21aに開脚状に押し広げられる。一方、固定ピン21を矢印Q方向に押し込んで元の位置に戻せば、各分割部41が押し広げられる前の形状に復元する。   Therefore, each divided portion 41 is spread out in an open leg shape at one end portion 21a when the fixing pin 21 is pushed in the direction of arrow P. On the other hand, if the fixing pin 21 is pushed in the direction of the arrow Q and returned to the original position, each divided portion 41 is restored to the shape before being spread.

(2)埋設方法
図10および図11に基づき取付用治具40を用いたインサート12の埋設方法を説明する。ここではインサート12は、図10(a)〜(j)に示す作業工程を経てコンクリート構造物に埋設されている。
(2) Embedding Method A method for burying the insert 12 using the mounting jig 40 will be described with reference to FIGS. 10 and 11. Here, the insert 12 is embedded in the concrete structure through the work steps shown in FIGS.

ただし、図10(a)(b)は前記作業工程(A)と同様な作業工程を示し、図10(d)は前記作業工程(C)と同様な作業工程を示し、図10(e)は前記作業工程(D)と同様な作業工程を示し、図10(f)(g)は前記作業工程(E)と同様な作業工程を示し、図10(h)〜(j)は前記作業工程(F)と同様な作業工程を示している(それぞれ木枠13を板金枠13aと読み替え、取付用治具11を取付用治具40と読み替え、分割部26を分割部41と読み替えればよい。)。   10 (a) and 10 (b) show the same work process as the work process (A), FIG. 10 (d) shows the same work process as the work process (C), and FIG. Indicates a work process similar to the work process (D), FIGS. 10 (f) and 10 (g) illustrate a work process similar to the work process (E), and FIGS. 10 (h) to 10 (j) illustrate the work process. The same work process as the process (F) is shown (if the wooden frame 13 is replaced with the sheet metal frame 13a, the mounting jig 11 is replaced with the mounting jig 40, and the divided portion 26 is replaced with the divided portion 41, respectively. Good.)

したがって、図10(a)(b),(d)〜(j)の作業工程の説明を省略し、図10(c)の作業工程を中心に説明する。ここでは図10(b)の作業工程、即ち板金枠13aの内側から取付用治具40を取付孔18に差し込む作業が完了しているものとする。   Therefore, description of the work process of FIGS. 10A, 10B, and 10D to 10J is omitted, and the work process of FIG. 10C will be mainly described. Here, it is assumed that the operation step of FIG. 10B, that is, the operation of inserting the attachment jig 40 into the attachment hole 18 from the inside of the sheet metal frame 13a is completed.

この作業完了後は、図10(c)の矢印D´に示すように、固定ピン21の他端部21bをハンマーなどで打ち込む。これにより固定ピン21が矢印P方向に押し込まれ、各分割部41を押し広げる。   After this operation is completed, the other end 21b of the fixing pin 21 is driven with a hammer or the like as indicated by an arrow D 'in FIG. As a result, the fixing pin 21 is pushed in the direction of the arrow P, and the divided portions 41 are pushed and expanded.

図11に基づき詳細を説明する。ここでは固定ピン21の一端部21aが凸状部44に当たって脚部42が折曲し、突出部43が矢印X1方向に押し広げられている。   Details will be described with reference to FIG. Here, the one end portion 21a of the fixing pin 21 abuts on the convex portion 44, the leg portion 42 is bent, and the protruding portion 43 is expanded in the direction of the arrow X1.

このとき突出部43は板金枠13aを押圧し、傾斜面43aが板金枠13aの外面に圧接する。したがって、矢印X2,X3に示すように、板金枠13aが突出部43の傾斜面43aとフランジ部27の外面27aとの間に挟まれて、頭部22が板金枠13aに固定される。   At this time, the protruding portion 43 presses the sheet metal frame 13a, and the inclined surface 43a comes into pressure contact with the outer surface of the sheet metal frame 13a. Therefore, as indicated by arrows X2 and X3, the sheet metal frame 13a is sandwiched between the inclined surface 43a of the protruding portion 43 and the outer surface 27a of the flange portion 27, and the head portion 22 is fixed to the sheet metal frame 13a.

ここでは取付孔18の内周面ではなく、板金枠13aの内外面と前記両面43a,27aとの平面同士で接地していることから、図10(d)の矢印Eに示すインサート本体14の回転に対する十分な抗力が得られる。したがって、雄ねじ部23aを雌ねじ孔15に螺入させる際に矢印Eの回転トルクに耐え、取付用治具40の供廻りが防止され、第1実施形態の前記埋設方法と同じ効果が得られる。   Here, not the inner peripheral surface of the mounting hole 18 but the flat surfaces of the inner and outer surfaces of the sheet metal frame 13a and the both surfaces 43a and 27a are grounded, so that the insert body 14 shown by the arrow E in FIG. Sufficient resistance against rotation is obtained. Accordingly, when the male screw portion 23a is screwed into the female screw hole 15, it can withstand the rotational torque indicated by the arrow E, and the mounting jig 40 is prevented from being turned around, so that the same effect as that of the embedding method of the first embodiment can be obtained.

≪他例≫
本発明は、上記各実施形態に限定されるものではなく、各請求項に記載された範囲内で変形して実施することができる。例えば取付用治具11の分割部26の外周に形成された係合歯29aと縦溝29bとを廃止してもよい。
≪Other examples≫
The present invention is not limited to the above-described embodiments, and can be modified and implemented within the scope described in each claim. For example, the engaging teeth 29a and the longitudinal grooves 29b formed on the outer periphery of the divided portion 26 of the mounting jig 11 may be eliminated.

この場合には係合歯29aが取付孔18の内周面に係合しないものの、各分割部26の外周面が取付孔18の内周面に圧接するため、頭部22が木枠13に固定され、雄ねじ部23aを雌ねじ孔15に螺入させる際に取付用治具40の供廻りを防止することができる。   In this case, although the engaging teeth 29 a do not engage with the inner peripheral surface of the mounting hole 18, the outer peripheral surface of each divided portion 26 presses against the inner peripheral surface of the mounting hole 18. The fixing jig 40 can be prevented from being rotated when the male screw portion 23a is fixed and screwed into the female screw hole 15.

また、取付用治具40の胴部23bに切欠溝35を設ければ、フランジ部27にソケット31を接続不能な事態が生じても、取付用治具40をインサート12から抜脱することができる。   Further, if the notch groove 35 is provided in the body portion 23 b of the mounting jig 40, the mounting jig 40 can be removed from the insert 12 even when the socket 31 cannot be connected to the flange portion 27. it can.

さらに切欠溝35は、頭部22を破壊しなくとも各分割部26,41をプラスドライバーTで押し広げることにより、その各先端T1を嵌入させることができる。   Furthermore, the notch groove 35 can fit each tip T1 by pushing the divided portions 26 and 41 with a Phillips screwdriver T without breaking the head 22.

なお、取付用治具11,40の頭部22は、固定ピン21を押し込んだときに木枠13,板金枠13aに固定できればよいので、4分割には限定されず、該固定の強度が確保できる範囲の個数に分割することができる。例えば頭部22は、2分割された分割部26,41で構成してもよい。   The heads 22 of the mounting jigs 11 and 40 need only be able to be fixed to the wooden frame 13 and the sheet metal frame 13a when the fixing pin 21 is pushed in. Therefore, the fixing jigs 21 and 40 are not limited to four divisions and the fixing strength is ensured. It can be divided into as many ranges as possible. For example, the head 22 may be composed of two divided parts 26 and 41.

11,40…インサートの取付用治具
12…インサート
13…木枠(型枠)
13a…板金枠(型枠)
14…インサート本体
15…雌ねじ穴(雌ねじ部)
16…連通孔
17…スリーブ
18…取付孔
19…シール部
20…治具本体
21…固定ピン
22…頭部
23…軸部
23a…雄ねじ部
23b…胴部
24…貫通孔
25…スリット
26,41…分割部
27…フランジ部
29a…係合歯
29b…縦溝
30…係合孔部(被係合部)
32…コンクリート(コンクリート構造物)
31…専用ソケット(工具)
34…係合突起(係合部)
35…切欠溝(切欠部)
43…突出部
S…ソケットレンチ
T…プラスドライバー(ねじ回し工具)
11, 40 ... Insert mounting jig 12 ... Insert 13 ... Wooden frame (form frame)
13a ... Sheet metal frame (form frame)
14 ... Insert body 15 ... Female thread hole (Female thread part)
DESCRIPTION OF SYMBOLS 16 ... Communication hole 17 ... Sleeve 18 ... Mounting hole 19 ... Seal part 20 ... Jig body 21 ... Fixing pin 22 ... Head 23 ... Shaft part 23a ... Male screw part 23b ... Trunk part 24 ... Through-hole 25 ... Slit 26, 41 ... division part 27 ... flange part 29a ... engagement tooth 29b ... vertical groove 30 ... engagement hole part (engaged part)
32. Concrete (concrete structure)
31 ... Dedicated socket (tool)
34 ... engaging protrusion (engaging part)
35 ... Notch groove (notch)
43 ... Projection S ... Socket wrench T ... Phillips screwdriver (screwdriver)

Claims (6)

コンクリート構造物に被固定部材を固定するインサートを、型枠と取付用治具とを用いて該コンクリート構造物に埋設する方法であって、
前記取付用治具の頭部を前記型枠の取付孔に挿通する第1工程と、
前記取付用治具の軸方向の貫通孔内に挿通された固定ピンを押し込んで前記頭部を前記型枠に固定する第2工程と、
前記取付用治具の軸部に形成された雄ねじ部を前記インサートの雌ねじ部に締結する第3工程と、
前記型枠内へのコンクリート打設後に前記固定ピンを元の位置に戻して前記頭部と前記型枠との固定を解除し、前記型枠を取り外す第4工程と、
前記雄ねじ部を前記雌ねじ部から螺出させ、前記取付用治具を前記インサートから取り外す第5工程と、
を有することを特徴とするインサートの埋設方法。
An insert for fixing a member to be fixed to a concrete structure is embedded in the concrete structure using a mold and a mounting jig,
A first step of inserting the head of the mounting jig through the mounting hole of the mold;
A second step of pressing the fixing pin inserted into the through hole in the axial direction of the mounting jig to fix the head to the formwork;
A third step of fastening the male screw portion formed on the shaft portion of the mounting jig to the female screw portion of the insert;
A fourth step of returning the fixing pin to the original position after placing the concrete in the mold and releasing the fixation between the head and the mold and removing the mold;
A fifth step of screwing out the male screw portion from the female screw portion and removing the mounting jig from the insert;
A method of embedding an insert, comprising:
前記第2工程において、
前記頭部のスリットで分割された分割部の外周が、前記固定ピンが押し込まれたときに前記取付孔の内周に圧接する
ことを特徴とする請求項1記載のインサートの埋設方法。
In the second step,
The insert embedding method according to claim 1, wherein an outer periphery of the divided portion divided by the slit of the head is pressed into contact with an inner periphery of the mounting hole when the fixing pin is pushed.
前記第2工程において、
前記各分割部の外周に形成された係合歯が、前記固定ピンが押し込まれたときに前記取付孔の内周に係合する
ことを特徴とする請求項2記載のインサートの埋設方法。
In the second step,
The insert embedding method according to claim 2, wherein engagement teeth formed on an outer periphery of each of the divided portions engage with an inner periphery of the attachment hole when the fixing pin is pushed.
前記第2工程において、
前記固定ピンが押し込まれたときに前記頭部のスリットで分割された分割部と、前記軸部に形成された環状のフランジ部とで前記型枠を挟み込む
ことを特徴とする請求項1記載のインサートの埋設方法。
In the second step,
The mold frame is sandwiched between a divided portion divided by a slit in the head when the fixing pin is pushed in and an annular flange portion formed in the shaft portion. How to embed inserts.
前記第5工程は、
前記軸部のフランジ部に形成された被係合部に工具の係合部を係合させる工程と、
前記係合後に前記工具により前記取付用治具を回転させ、前記雄ねじ部を前記雌ねじ部から螺出させる工程と、
を有することを特徴とする請求項1〜4のいずれか1項に記載のインサートの埋設方法。
The fifth step includes
Engaging the engaging portion of the tool with the engaged portion formed on the flange portion of the shaft portion;
Rotating the mounting jig with the tool after the engagement, and screwing the male screw portion from the female screw portion;
The method for embedding an insert according to any one of claims 1 to 4, characterized by comprising:
前記第5工程は、
前記軸部の前記頭部側の内周に形成された切欠部にねじ回し工具の先端を嵌入させる工程と、
前記嵌入後に前記ねじ回し工具により前記取付用治具を回転させ、前記雄ねじ部を前記雌ねじ部から螺出させる工程と、
を有することを特徴とする請求項1〜4のいずれか1項に記載のインサートの埋設方法。
The fifth step includes
Inserting the tip of a screwdriver tool into a notch formed in the inner periphery of the shaft on the head side; and
Rotating the mounting jig with the screwdriver after the insertion, and screwing the male screw portion from the female screw portion;
The method for embedding an insert according to any one of claims 1 to 4, characterized by comprising:
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2019178482A (en) * 2018-03-30 2019-10-17 株式会社明電舎 Mounting jig of insert, sleeve and installation method of insert

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6442104U (en) * 1987-09-09 1989-03-14
JPH084124A (en) * 1994-06-20 1996-01-09 Shimizu Corp Cement sludge-preventive insert of concrete
JPH08260576A (en) * 1995-03-23 1996-10-08 Tokai Purekon Kk Insert temporary fitting jig for concrete product
JPH09279694A (en) * 1996-04-17 1997-10-28 Okabe Co Ltd Insert for construction
JPH09296524A (en) * 1996-04-30 1997-11-18 Meidensha Corp Member for insert appliance

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6442104U (en) * 1987-09-09 1989-03-14
JPH084124A (en) * 1994-06-20 1996-01-09 Shimizu Corp Cement sludge-preventive insert of concrete
JPH08260576A (en) * 1995-03-23 1996-10-08 Tokai Purekon Kk Insert temporary fitting jig for concrete product
JPH09279694A (en) * 1996-04-17 1997-10-28 Okabe Co Ltd Insert for construction
JPH09296524A (en) * 1996-04-30 1997-11-18 Meidensha Corp Member for insert appliance

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2019178482A (en) * 2018-03-30 2019-10-17 株式会社明電舎 Mounting jig of insert, sleeve and installation method of insert
JP6998815B2 (en) 2018-03-30 2022-01-18 株式会社明電舎 Insert mounting jig and sleeve, insert mounting method

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