JP2017021397A5 - - Google Patents
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- JP2017021397A5 JP2017021397A5 JP2015135897A JP2015135897A JP2017021397A5 JP 2017021397 A5 JP2017021397 A5 JP 2017021397A5 JP 2015135897 A JP2015135897 A JP 2015135897A JP 2015135897 A JP2015135897 A JP 2015135897A JP 2017021397 A5 JP2017021397 A5 JP 2017021397A5
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- 238000004519 manufacturing process Methods 0.000 claims 23
- 238000007689 inspection Methods 0.000 claims 7
- 238000000034 method Methods 0.000 claims 7
- 238000007726 management method Methods 0.000 claims 4
- 239000000284 extract Substances 0.000 claims 1
Claims (8)
前記演算処理装置は、
製品の製造工程を構成する作業内容が実施された際に取得される作業実施データに基づき、前記作業内容が予め定められた標準の作業内容から逸脱しているか否かを判定する逸脱有無判定を行い、その判定結果の「逸脱有無」の情報を、前記作業内容の識別情報と前記製品を識別する製品製造番号とに関連付けて構成した製造記録データを作成し、前記記憶装置に蓄積する第１の処理部と、
前記第１の処理部での逸脱有無判定で「逸脱有り」と判定されたときには、逸脱が生じたことを示す情報と前記逸脱が生じた作業内容の識別情報と前記製品製造番号とを含んで構成される逸脱記録データを作成し、前記記憶装置に蓄積する第２の処理部と、
前記逸脱記録データに係る逸脱を確認する逸脱確認作業が予め定められた逸脱確認権限者によって行われ、前記逸脱確認権限者による「確認済」の入力を受付けたときには、前記逸脱記録データに「逸脱確認済」の情報を付加する第３の処理部と、
前記製品の出荷検査において、前記記憶装置に蓄積された前記製造記録データを検索して、前記出荷検査の対象製品に付された製品製造番号に関連付けられ、かつ、前記「逸脱有無」の情報が「逸脱有り」である製造記録データが抽出されたときには、さらに、前記記憶装置に蓄積された前記逸脱記録データから、前記出荷検査の対象製品の製品製造番号と同じ製品製造番号を含んだ逸脱記録データを抽出し、その抽出した逸脱記録データに「逸脱確認済」の情報が付加されていなければ、前記出荷検査の対象製品を「出荷不可」と判定する第４の処理部と、
を有すること
を特徴とする作業逸脱管理システム。 Comprising an arithmetic processing unit and a storage device,
The arithmetic processing unit includes:
Based on the work execution data acquired when the work content constituting the manufacturing process of the product is performed, a deviation presence / absence determination is performed to determine whether or not the work content deviates from a predetermined standard work content. First, manufacturing record data configured by associating the information of “departure presence / absence” of the determination result with the identification information of the work content and the product manufacturing number for identifying the product is created and stored in the storage device. A processing unit of
When it is determined that there is a deviation in the presence / absence determination in the first processing unit, it includes information indicating that the deviation has occurred, identification information of the work content in which the deviation has occurred, and the product manufacturing number. A second processing unit that creates configured deviation record data and stores the deviation record data in the storage device;
When the deviation confirmation work for confirming the deviation related to the deviation record data is performed by a predetermined deviation confirmation authority, and the input of “confirmed” by the deviation confirmation authority is received, A third processing unit for adding “confirmed” information;
In the shipping inspection of the product, the manufacturing record data stored in the storage device is searched, the product manufacturing number assigned to the product subject to the shipping inspection is associated, and the information of “existence / absence” is When manufacturing record data that is “with deviation” is extracted, a deviation record that includes the same product serial number as the product serial number of the product subject to shipment inspection is further extracted from the deviation record data stored in the storage device. A fourth processing unit that extracts data and determines that the product subject to shipment inspection is “unshipable” if information of “deviation confirmed” is not added to the extracted deviation record data;
A work deviation management system characterized by comprising:
前記第１の処理部の処理における逸脱有無判定で「逸脱有り」と判定された作業内容に対し、予め定められた逸脱確認権限者による逸脱確認が行われるまで後続する作業内容の実施を停止させることを指示する「内部ロック」の情報が設定されていた場合には、前記製造記録データに「内部ロック有り」の情報を付加する一方で、
前記第３の処理部の処理では、
前記逸脱記録データに「逸脱確認済」の情報を付加するとき、併せて、前記製造記録データに付加されている前記「内部ロック有り」の情報を削除すること
を特徴とする請求項１に記載の作業逸脱管理システム。 The arithmetic processing unit includes:
Execution of the subsequent work content is stopped until a deviation confirmation is made by a predetermined deviation confirmation authority for the work content determined as “departure present” in the deviation presence / absence determination in the processing of the first processing unit. If the information of “internal lock” is set, the information of “with internal lock” is added to the manufacturing record data,
In the processing of the third processing unit,
The information of “with internal lock” added to the manufacturing record data is also deleted when adding the information of “deviation confirmed” to the deviation record data. Work deviation management system.
前記第１の処理部の処理を実行する前に、前記記憶装置に蓄積されている前記製品の製造記録データのうち最後に蓄積された製造記録データを取得し、前記取得した製造記録データに「内部ロック有り」の情報が付加されていた場合には、「次に実施すべき作業内容がロックされている旨」を作業者に報知すること
を特徴とする請求項２に記載の作業逸脱管理システム。 The arithmetic processing unit includes:
Before executing the processing of the first processing unit, the manufacturing record data stored last in the manufacturing record data of the product stored in the storage device is acquired, and the acquired manufacturing record data is “ The work deviation management according to claim 2, wherein when the information “with internal lock” is added, “work content to be executed next is locked” is notified to the worker. system.
前記第２の処理部の処理において、前記逸脱記録データに係る逸脱の逸脱確認作業をする逸脱確認権限者が複数人定められ、さらにそのそれぞれの逸脱確認権限者の確認順序が定められている場合には、前記逸脱確認権限者の数と同じ数の前記逸脱記録データを作成し、それぞれの前記逸脱記録データに前記確認順序の情報を付加すること
を特徴とする請求項１に記載の作業逸脱管理システム。 The arithmetic processing unit includes:
In the processing of the second processing unit, when a plurality of deviation confirmation authority persons who perform deviation deviation confirmation work related to the deviation record data are determined, and the confirmation order of each deviation confirmation authority person is determined 2. The work deviation according to claim 1, wherein the number of deviation record data is equal to the number of deviation confirmation authority, and the confirmation order information is added to each deviation record data. Management system.
製品の製造工程を構成する作業内容が実施された際に取得される作業実施データに基づき、前記作業内容が予め定められた標準の作業内容から逸脱しているか否かを判定する逸脱有無判定を行い、その判定結果の「逸脱有無」の情報を、前記作業内容の識別情報と前記製品を識別する製品製造番号とに関連付けて構成した製造記録データを作成し、前記記憶装置に蓄積する第１の処理と、
前記第１の処理での逸脱有無判定で「逸脱有り」と判定されたときには、逸脱が生じたことを示す情報と前記逸脱が生じた作業内容の識別情報と前記製品製造番号とを含んで構成される逸脱記録データを作成し、前記記憶装置に蓄積する第２の処理と、
前記逸脱記録データに係る逸脱を確認する逸脱確認作業が予め定められた逸脱確認権限者によって行われ、前記逸脱確認権限者による「確認済」の入力を受付けたときには、前記逸脱記録データに「逸脱確認済」の情報を付加する第３の処理と、
前記製品の出荷検査において、前記記憶装置に蓄積された前記製造記録データを検索して、前記出荷検査の対象製品の製品製造番号に関連付けられ、かつ、前記「逸脱有無」の情報が「逸脱有り」である製造記録データが抽出された場合には、さらに、前記記憶装置に蓄積された前記逸脱記録データから、前記出荷検査の対象製品の製品製造番号と同じ製品製造番号を含んだ逸脱記録データを抽出し、その抽出した全ての逸脱記録データに「逸脱確認済」の情報が付加されていなかった場合には、前記出荷検査の対象製品を「出荷不可」と判定する第４の処理と、
を実行すること
を特徴とする作業逸脱管理方法。 An arithmetic processing device of a computer comprising an arithmetic processing device and a storage device,
Based on the work execution data acquired when the work content constituting the manufacturing process of the product is performed, a deviation presence / absence determination is performed to determine whether or not the work content deviates from a predetermined standard work content. First, manufacturing record data configured by associating the information of “departure presence / absence” of the determination result with the identification information of the work content and the product manufacturing number for identifying the product is created and stored in the storage device. And processing
When it is determined that there is a deviation in the deviation determination in the first process, the information includes information indicating that the deviation has occurred, identification information of the work content in which the deviation has occurred, and the product manufacturing number. A second process of creating deviation record data to be stored and storing the deviation record data in the storage device;
When the deviation confirmation work for confirming the deviation related to the deviation record data is performed by a predetermined deviation confirmation authority, and the input of “confirmed” by the deviation confirmation authority is received, A third process for adding information of “confirmed”;
In the shipment inspection of the product, the manufacturing record data stored in the storage device is searched to be associated with the product serial number of the product subject to the shipment inspection, and the information of “departure presence / absence” is “with deviation” Is extracted from the deviation record data stored in the storage device, the deviation record data including the same product production number as the product production number of the product subject to shipment inspection. And when the information of “deviation confirmed” is not added to all of the extracted deviation record data, a fourth process of determining that the product to be inspected for shipment is “unshipable”;
The work deviation management method characterized by performing this.
前記第１の処理における逸脱有無判定で「逸脱有り」と判定された作業内容に対し、予め定められた逸脱確認権限者による逸脱確認が行われるまで後続する作業内容の実施を停止させることを指示する「内部ロック」の情報が設定されていた場合には、前記製造記録データに「内部ロック有り」の情報を付加する一方で、
前記第３の処理では、前記逸脱記録データに「逸脱確認済」の情報を付加するとき、併せて、前記製造記録データに付加されている前記「内部ロック有り」の情報を削除すること
を特徴とする請求項５に記載の作業逸脱管理方法。 The arithmetic processing unit includes:
Instructing to stop the execution of the subsequent work contents until the deviation confirmation by a predetermined deviation confirmation authority is performed on the work contents determined as “departure” in the deviation determination in the first process. If the "internal lock" information has been set, while adding the "internal lock" information to the manufacturing record data,
In the third process, when the information on “deviation confirmed” is added to the deviation record data, the information on “with internal lock” added to the production record data is also deleted. The work deviation management method according to claim 5.
前記第１の処理を実行する前に、前記記憶装置に蓄積されている前記製品の製造記録データのうち最後に蓄積された製造記録データを取得し、前記取得した製造記録データに「内部ロック有り」の情報が付加されていた場合には、「次に実施すべき作業内容がロックされている」旨を作業者に報知すること
を特徴とする請求項６に記載の作業逸脱管理方法。 The arithmetic processing unit includes:
Before executing the first processing, the manufacturing record data stored last in the manufacturing record data of the product stored in the storage device is acquired. 7. The work deviation management method according to claim 6, further comprising: notifying the worker that “the work content to be executed next is locked”.
前記第２の処理において、前記逸脱記録データに係る逸脱の逸脱確認作業をする逸脱確認権限者が複数人定められ、さらにそのそれぞれの逸脱確認権限者の確認順序が定められている場合には、前記逸脱確認権限者の数と同じ数の前記逸脱記録データを作成し、それぞれの前記逸脱記録データに前記確認順序の情報を付加すること
を特徴とする請求項５に記載の作業逸脱管理方法。
The arithmetic processing unit includes:
In the second process, when a plurality of deviation confirmation authority persons who perform deviation deviation confirmation work related to the deviation record data are determined, and the confirmation order of the respective deviation confirmation authority persons is determined, 6. The work deviation management method according to claim 5, wherein the same number of deviation record data as the number of deviation confirmation authority are created, and the confirmation order information is added to each deviation record data.
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| JP2015135897A JP2017021397A (en) | 2015-07-07 | 2015-07-07 | Work deviation management system and work deviation management method |
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| JP2015135897A JP2017021397A (en) | 2015-07-07 | 2015-07-07 | Work deviation management system and work deviation management method |
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| JP2017021397A JP2017021397A (en) | 2017-01-26 |
| JP2017021397A5 true JP2017021397A5 (en) | 2017-10-19 |
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| JP7026890B2 (en) | 2018-12-26 | 2022-03-01 | オムロン株式会社 | Motion analysis device, motion analysis method and motion analysis program |
| JP7455371B2 (en) | 2020-04-07 | 2024-03-26 | Ａｍｓ企画株式会社 | Radioactive drug information processing method, radioactive drug information processing device and computer program |
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| JPH06215282A (en) * | 1993-01-20 | 1994-08-05 | Toyota Autom Loom Works Ltd | Method for displaying dealing state in production management display system |
| JP2005258753A (en) * | 2004-03-11 | 2005-09-22 | Ishida Co Ltd | Quality history management system |
| JP5492593B2 (en) * | 2010-02-22 | 2014-05-14 | 株式会社日立システムズ | Operation deviation prevention support system, operation deviation prevention support method, and program therefor during IT system change work |
| JP5884220B2 (en) * | 2011-03-07 | 2016-03-15 | 国立大学法人 筑波大学 | Work management system |
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