JP2017015221A - Rolling bearing with sensor, motor, vehicle and machine device - Google Patents

Rolling bearing with sensor, motor, vehicle and machine device Download PDF

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Publication number
JP2017015221A
JP2017015221A JP2015134851A JP2015134851A JP2017015221A JP 2017015221 A JP2017015221 A JP 2017015221A JP 2015134851 A JP2015134851 A JP 2015134851A JP 2015134851 A JP2015134851 A JP 2015134851A JP 2017015221 A JP2017015221 A JP 2017015221A
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Prior art keywords
sensor
cover
rolling bearing
hole
circuit board
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和広 大平
Kazuhiro Ohira
和広 大平
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NSK Ltd
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NSK Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a fixing structure of a circuit board which can be manufactured in a short time, in a rolling bearing with a sensor.SOLUTION: In a rolling bearing with a sensor having a structure in which a sensor part is arranged at an end of the bearing in an axial direction, a magnet is connected and coupled to an inner ring, a magnetism sensitive sensor is connected and coupled to an outer ring via at least a sensor housing, a circuit board is attached to the sensor housing, a board penetration hole is formed at the circuit board, and a part of the sensor housing is inserted into the board penetration hole. Preferably, the sensor part has a sensor cover at an external surface of at least a part of the sensor part, a cover penetration hole is formed at the sensor cover, and a part of the sensor housing is also inserted into the cover penetration hole. Preferably, a part of the sensor cover has a recess which is recessed to the circuit board side, and the cover penetration hole is located at a bottom of the recess.SELECTED DRAWING: Figure 1

Description

本発明は、センサ付き転がり軸受と、そのセンサ付き転がり軸受を備えたモータ、車両及び機械装置に関する。   The present invention relates to a sensor-equipped rolling bearing and a motor, a vehicle, and a mechanical device including the sensor-equipped rolling bearing.

従来技術として、特許文献1に記載の回転センサ付き転がり軸受が挙げられる。この回転センサ付き転がり軸受においては、回路基板をモールド樹脂で封止し固定している。   As a conventional technique, there is a rolling bearing with a rotation sensor described in Patent Document 1. In this rolling bearing with a rotation sensor, the circuit board is sealed and fixed with a mold resin.

特開2015−094454号公報Japanese Patent Laying-Open No. 2015-094454

このような固定構造においては、加熱されたモールド樹脂を注入する工程を経る必要があり、製造に時間を要する。本発明は、短時間で製造可能な回路基板の固定構造を提供する。   In such a fixing structure, it is necessary to go through a process of injecting a heated mold resin, and it takes time to manufacture. The present invention provides a circuit board fixing structure that can be manufactured in a short time.

(1)軸受軸方向端部にセンサ部を配置する構造であり、
内輪にマグネットが連結結合され、
外輪に少なくともセンサハウジングを介して磁気感応センサが連結結合され、
前記センサハウジングには、回路基板が取り付けられ、
前記回路基板には、基板貫通孔があり、
前記基板貫通孔には、前記センサハウジングの一部が挿通されている
センサ付き転がり軸受。
(2)前記センサ部は、その少なくとも一部の外表面にセンサカバーを有し、
前記センサカバーには、カバー貫通孔があり、
前記カバー貫通孔にも、前記センサハウジングの一部が挿通されている(1)に記載の
センサ付き転がり軸受。
(3)前記センサカバーの一部は、前記回路基板側に凹んだ凹部を有しており、前記カバー貫通孔は、前記凹部の底部にある(2)に記載のセンサ付き転がり軸受。
(4)前記センサハウジングの一部は、柱状に突出している柱状部を有しており、前記柱状部が前記基板貫通孔及び前記カバー貫通孔に挿通されている(2)又は(3)の何れかに記載のセンサ付き転がり軸受。
(5)前記柱状部は、その先端側に前記カバー貫通孔より大径の大径部を有している(4)に記載のセンサ付き転がり軸受
(6)(1)〜(5)に記載のセンサ付き転がり軸受を備えたモータ。
(7)(1)〜(5)に記載のセンサ付き転がり軸受を備えた車両。
(8)(1)〜(5)に記載のセンサ付き転がり軸受を備えた機械装置。
(1) A structure in which a sensor part is arranged at an end part in the bearing axial direction,
A magnet is connected to the inner ring,
A magnetically sensitive sensor is coupled to the outer ring via at least a sensor housing,
A circuit board is attached to the sensor housing,
The circuit board has a substrate through hole,
A part of the sensor housing is inserted into the substrate through-hole.
(2) The sensor unit has a sensor cover on at least a part of the outer surface thereof,
The sensor cover has a cover through hole,
The sensor-equipped rolling bearing according to (1), wherein a part of the sensor housing is also inserted into the cover through hole.
(3) A part of the sensor cover has a recessed portion that is recessed toward the circuit board, and the cover through hole is a rolling bearing with a sensor according to (2), which is located at the bottom of the recessed portion.
(4) A part of the sensor housing has a columnar portion protruding in a columnar shape, and the columnar portion is inserted through the substrate through hole and the cover through hole. A rolling bearing with a sensor according to any one of the above.
(5) The sensor-equipped rolling bearing according to (4), wherein the columnar portion has a large-diameter portion that is larger in diameter than the cover through-hole on the tip side. Motor equipped with a rolling bearing with sensor.
(7) A vehicle including the sensor-equipped rolling bearing according to (1) to (5).
(8) A machine device comprising the sensor-equipped rolling bearing according to (1) to (5).

この発明によれば、回路基板の固定構造を短時間で製造可能とすることができる。   According to the present invention, the circuit board fixing structure can be manufactured in a short time.

本発明に係る実施形態を示す図である。It is a figure which shows embodiment which concerns on this invention. 図1の要部拡大図である。It is a principal part enlarged view of FIG.

以下、本発明につき図面を参照しつつ、発明を実施するための形態(以下、実施形態という)を挙げて更に詳細に説明する。なお、この実施形態により本発明は何ら限定されるものではない。また、以下の説明における構成要素には、当業者が想定できる範囲で実質的に同一のもの、いわゆる均等の範囲のものが含まれる。   Hereinafter, the present invention will be described in more detail with reference to the drawings with reference to embodiments for carrying out the invention (hereinafter referred to as embodiments). In addition, this invention is not limited at all by this embodiment. In addition, constituent elements in the following description include those that are substantially the same as those that can be assumed by those skilled in the art, that is, those in an equivalent range.

図1は、本発明に係るセンサ付き転がり軸受10の一例である実施形態を示す図である。通常、軸に外嵌し回転する内輪11と、通常、ハウジングに内嵌し固定される外輪12と、内輪11の外周面及び外輪12の内周面にそれぞれ形成された内輪軌道及び外輪軌道に沿って転動する転動体13である玉あるいはころと、転動体13を保持する保持器とを有し、内輪11及び外輪12の軸方向一端には、センサ付き転がり軸受10のセンサとして機能するセンサ部30が設けられている。   FIG. 1 is a view showing an embodiment which is an example of a rolling bearing 10 with a sensor according to the present invention. Usually, an inner ring 11 that is externally fitted to the shaft and rotates, an outer ring 12 that is usually fitted and fixed to the housing, and an inner ring raceway and an outer ring raceway formed on the outer peripheral surface of the inner ring 11 and the inner peripheral surface of the outer ring 12 respectively. It has a ball or roller that is a rolling element 13 that rolls along, and a cage that holds the rolling element 13, and functions as a sensor of the sensor-equipped rolling bearing 10 at one end in the axial direction of the inner ring 11 and the outer ring 12. A sensor unit 30 is provided.

センサ部30は、少なくとも、マグネット34と、そのマグネット34を支持するマグネットホルダ32と、磁気感応センサ33と、その磁気感応センサ33を支持するセンサハウジング35と、そのセンサハウジング35を支持し外側を覆うセンサカバー31と、信号処理を行う回路を備える回路基板36と、から構成されている。   The sensor unit 30 includes at least a magnet 34, a magnet holder 32 that supports the magnet 34, a magnetic sensor 33, a sensor housing 35 that supports the magnetic sensor 33, and a sensor housing 35 that supports the sensor housing 35. The sensor cover 31 is covered, and the circuit board 36 is provided with a circuit for performing signal processing.

また、詳細には、次の構成であってもよい。マグネット34は、円環状の多極磁石である。マグネットホルダ32は、円環状の磁性体からなりマグネット34を支持するため内輪11に取り付けられている。即ち、内輪11にマグネット34が連結結合されている。磁気感応センサ33は、ホールIC又はMRサンサからなる。センサハウジング35は、円環状の熱可塑性樹脂からなり磁気感応センサ33を支持するためセンサカバー31に取り付けられている。センサカバー31は、円環状の磁性体からなりセンサハウジング35を支持するため外輪12に取り付けられている。即ち、外輪12に磁気感応センサ33が連結結合されている。   In detail, the following configuration may be used. The magnet 34 is an annular multipolar magnet. The magnet holder 32 is made of an annular magnetic body and is attached to the inner ring 11 to support the magnet 34. That is, the magnet 34 is connected and coupled to the inner ring 11. The magnetic sensitive sensor 33 is composed of a Hall IC or an MR sensor. The sensor housing 35 is made of an annular thermoplastic resin and is attached to the sensor cover 31 to support the magnetic sensitive sensor 33. The sensor cover 31 is made of an annular magnetic body and is attached to the outer ring 12 to support the sensor housing 35. That is, the magnetic sensor 33 is coupled to the outer ring 12.

更に、以下の特徴を有するとよい。軸受軸方向端部にセンサ部30を配置する構造であり、内輪11にマグネット34が連結結合され、外輪12に少なくともセンサハウジング35を介して磁気感応センサ33が連結結合され、センサハウジング35には、回路基板36が取り付けられている。   Further, it may have the following characteristics. The sensor unit 30 is arranged at the end in the bearing axial direction. A magnet 34 is connected to the inner ring 11 and a magnetic sensor 33 is connected to the outer ring 12 via at least the sensor housing 35. A circuit board 36 is attached.

図2は、図1に示したA部の要部拡大図である。回路基板36には、基板貫通孔36bがあり、基板貫通孔36bには、センサハウジング35の一部が挿通されている。   FIG. 2 is an enlarged view of a main part of the part A shown in FIG. The circuit board 36 has a board through hole 36b, and a part of the sensor housing 35 is inserted into the board through hole 36b.

好ましくは、センサ部30は、その少なくとも一部の外表面にセンサカバー31を有し、センサカバー31には、カバー貫通孔31bがあり、カバー貫通孔31bにも、センサハウジング35の一部が挿通されている。   Preferably, the sensor unit 30 has a sensor cover 31 on at least a part of the outer surface thereof, the sensor cover 31 has a cover through hole 31b, and a part of the sensor housing 35 is also in the cover through hole 31b. It is inserted.

好ましくは、センサカバー31の一部は、回路基板36側に凹んだ凹部31cを有しており、カバー貫通孔31bは、凹部31cの底部にある。   Preferably, a part of the sensor cover 31 has a recess 31c that is recessed toward the circuit board 36, and the cover through hole 31b is at the bottom of the recess 31c.

好ましくは、センサハウジング35の一部は、柱状に突出している柱状部35dを有しており、柱状部35dが基板貫通孔36b及びカバー貫通孔31bに挿通されている。これは、センサハウジング35に予め成形された柱状部35dがあり、その柱状部35dを基板貫通孔36b及びカバー貫通孔31bに挿入することで形成される。   Preferably, a part of the sensor housing 35 has a columnar portion 35d protruding in a columnar shape, and the columnar portion 35d is inserted into the substrate through hole 36b and the cover through hole 31b. This is formed by having a columnar portion 35d formed in advance in the sensor housing 35 and inserting the columnar portion 35d into the substrate through hole 36b and the cover through hole 31b.

好ましくは、柱状部35dは、その先端側にカバー貫通孔31b内径より大径の大径部35eを有している。これは、柱状部35dを基板貫通孔36b及びカバー貫通孔31bに挿通した後、超音波溶着を行うことで形成することができる。   Preferably, the columnar portion 35d has a large-diameter portion 35e having a diameter larger than the inner diameter of the cover through-hole 31b on the tip side. This can be formed by performing ultrasonic welding after inserting the columnar portion 35d through the substrate through hole 36b and the cover through hole 31b.

上記実施形態に示したセンサ付き転がり軸受10は、振動、磁気ノイズに強い構造であるのでモータの回転軸支持にも使用できる。   The sensor-equipped rolling bearing 10 shown in the above embodiment has a structure that is resistant to vibration and magnetic noise, and therefore can be used to support the rotating shaft of a motor.

上記実施形態に示したセンサ付き転がり軸受10は、振動、磁気ノイズに強い構造であるので車両中の回転軸支持にも使用できる。   The sensor-equipped rolling bearing 10 shown in the above embodiment has a structure that is resistant to vibration and magnetic noise, and therefore can be used to support a rotating shaft in a vehicle.

上記実施形態に示したセンサ付き転がり軸受10は、振動、磁気ノイズに強い構造であるので機械装置中の回転軸支持にも使用できる。   The sensor-equipped rolling bearing 10 shown in the above embodiment has a structure that is resistant to vibration and magnetic noise, and therefore can be used to support a rotating shaft in a mechanical device.

10 センサ付き転がり軸受
11 内輪
12 外輪
13 転動体
30 センサ部
31 センサカバー
31b カバー貫通孔
31c 凹部
32 マグネットホルダ
33 磁気感応センサ
34 マグネット
35 センサハウジング
35d 柱状部
35e 大径部
36 回路基板
36b 基板貫通孔
DESCRIPTION OF SYMBOLS 10 Rolling bearing with a sensor 11 Inner ring 12 Outer ring 13 Rolling body 30 Sensor part 31 Sensor cover 31b Cover through-hole 31c Recessed part 32 Magnet holder 33 Magnetic sensitive sensor 34 Magnet 35 Sensor housing 35d Column-shaped part 35e Large diameter part 36 Circuit board 36b Substrate through-hole

Claims (8)

軸受軸方向端部にセンサ部を配置する構造であり、
内輪にマグネットが連結結合され、
外輪に少なくともセンサハウジングを介して磁気感応センサが連結結合され、
前記センサハウジングには、回路基板が取り付けられ、
前記回路基板には、基板貫通孔があり、
前記基板貫通孔には、前記センサハウジングの一部が挿通されている
センサ付き転がり軸受。
It is a structure that arranges the sensor part at the bearing axial direction end,
A magnet is connected to the inner ring,
A magnetically sensitive sensor is coupled to the outer ring via at least a sensor housing,
A circuit board is attached to the sensor housing,
The circuit board has a substrate through hole,
A part of the sensor housing is inserted into the substrate through-hole.
前記センサ部は、その少なくとも一部の外表面にセンサカバーを有し、
前記センサカバーには、カバー貫通孔があり、
前記カバー貫通孔にも、前記センサハウジングの一部が挿通されている
請求項1に記載のセンサ付き転がり軸受。
The sensor unit has a sensor cover on at least a part of the outer surface thereof,
The sensor cover has a cover through hole,
The rolling bearing with a sensor according to claim 1, wherein a part of the sensor housing is inserted into the cover through hole.
前記センサカバーの一部は、前記回路基板側に凹んだ凹部を有しており、前記カバー貫通孔は、前記凹部の底部にある請求項2に記載のセンサ付き転がり軸受。   3. The rolling bearing with a sensor according to claim 2, wherein a part of the sensor cover has a recessed portion recessed toward the circuit board, and the cover through-hole is at a bottom portion of the recessed portion. 前記センサハウジングの一部は、柱状に突出している柱状部を有しており、前記柱状部が前記基板貫通孔及び前記カバー貫通孔に挿通されている請求項2又は請求項3の何れかに記載のセンサ付き転がり軸受。   A part of the sensor housing has a columnar portion protruding in a columnar shape, and the columnar portion is inserted into the substrate through hole and the cover through hole. Rolling bearing with sensor as described. 前記柱状部は、その先端側に前記カバー貫通孔より大径の大径部を有している請求項4に記載のセンサ付き転がり軸受。   The rolling bearing with a sensor according to claim 4, wherein the columnar portion has a large-diameter portion having a diameter larger than that of the cover through-hole on a tip end side thereof. 請求項1〜5の何れか1項に記載のセンサ付き転がり軸受を備えたモータ。   The motor provided with the rolling bearing with a sensor of any one of Claims 1-5. 請求項1〜5の何れか1項に記載のセンサ付き転がり軸受を備えた車両。   The vehicle provided with the rolling bearing with a sensor of any one of Claims 1-5. 請求項1〜5の何れか1項に記載のセンサ付き転がり軸受を備えた機械装置。   A mechanical device comprising the sensor-equipped rolling bearing according to any one of claims 1 to 5.
JP2015134851A 2015-07-06 2015-07-06 Rolling bearing with sensor, motor, vehicle and machine device Pending JP2017015221A (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004211841A (en) * 2003-01-07 2004-07-29 Nsk Ltd Bearing device with sensor
JP2004239336A (en) * 2003-02-05 2004-08-26 Nsk Ltd Bearing device provided with sensor
JP2005172024A (en) * 2003-12-08 2005-06-30 Nsk Ltd Rolling bearing with sensor

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004211841A (en) * 2003-01-07 2004-07-29 Nsk Ltd Bearing device with sensor
JP2004239336A (en) * 2003-02-05 2004-08-26 Nsk Ltd Bearing device provided with sensor
JP2005172024A (en) * 2003-12-08 2005-06-30 Nsk Ltd Rolling bearing with sensor

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