JP2017006064A - Method for producing liquid seasoning comprising oil phase and aqueous phase - Google Patents

Method for producing liquid seasoning comprising oil phase and aqueous phase Download PDF

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JP2017006064A
JP2017006064A JP2015125938A JP2015125938A JP2017006064A JP 2017006064 A JP2017006064 A JP 2017006064A JP 2015125938 A JP2015125938 A JP 2015125938A JP 2015125938 A JP2015125938 A JP 2015125938A JP 2017006064 A JP2017006064 A JP 2017006064A
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oil
fat
liquid seasoning
fats
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JP6691745B2 (en
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真平 福原
Shinpei Fukuhara
真平 福原
加瀬 実
Minoru Kase
実 加瀬
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Kao Corp
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Abstract

PROBLEM TO BE SOLVED: To provide a liquid seasoning having reduced flavor deterioration due to storage, and a method for producing the same.SOLUTION: A method for producing a liquid seasoning comprises the following steps (1), (2) and (3): (1) a step of adding an aqueous solution of at least one selected from ascorbic acid, hydroxy acid or a salt thereof to fat and oil, and performing an inert gas bubbling and stirring, (2) a step of contacting the fat and oil after the step (1) with steam under reduced pressure, and (3) contacting the fat and oil obtained in the step (2), as an oil phase component, with an aqueous phase.SELECTED DRAWING: None

Description

本発明は、油相及び水相を含有する液体調味料の製造方法に関する。   The present invention relates to a method for producing a liquid seasoning containing an oil phase and an aqueous phase.

ドレッシング等の油相及び水相を含有する液体調味料は、通常、水を含有する水相を調製した後、これに油脂を含有する油相を接触させることにより製造されている。液体調味料は、安定性の高いことが必要であるが、経時的に空気中の酸素によって油脂の酸化が進行し、著しく風味が劣化してしまう。
そこで、従来、液体調味料を酸素透過性の低い樹脂製容器に封入したり、液体調味料に酸化防止剤を含有させたりして油脂の酸化による風味の劣化を防止することが行われている。
A liquid seasoning containing an oil phase and an aqueous phase such as dressing is usually produced by preparing an aqueous phase containing water and then bringing the oil phase containing oil into contact therewith. The liquid seasoning needs to have high stability, but the oxidation of fats and oils progresses with oxygen in the air over time, and the flavor is significantly deteriorated.
Therefore, conventionally, liquid seasonings are sealed in a resin container with low oxygen permeability, or antioxidants are contained in the liquid seasonings to prevent flavor deterioration due to oxidation of fats and oils. .

一方、食用油の酸化安定性を向上させる技術として、油脂難溶性の有機酸を油脂に含有させる技術や窒素等の不活性ガスを油中に注入して微細な気泡状態で含有させる技術が検討されている。例えば、アスコルビン酸、エリソルビン酸又はリンゴ酸を所定量油脂中に含まれるように水溶液の状態で油脂中に添加し、減圧条件で脱水処理する、フライ又は炒めに使用される油脂であって、加熱に際し生じる加熱臭及び/又は加熱劣化臭を抑制した、油脂の製造法(特許文献1)、有機酸及び/又はその塩類を粉末の状態で油脂中に添加し所定条件下で撹拌した後、ろ過して清澄な油脂を得る有機酸及び/又はその塩類を含有する油脂の製造方法(特許文献2)、リン分とアスコルビン酸及び/又はアスコルビン酸誘導体を所定量含有する油脂組成物(特許文献3)、窒素ガスを所定の大きさのナノバブル及びマイクロバブルにして食用油中に含有させる食用油の製造方法(特許文献4)、溶存気体の一部が二酸化炭素で置換された油脂組成物であって、二酸化炭素以外の気体、例えば窒素や酸素の溶存量が8.6〜17.2mg/Lである油脂組成物(特許文献5)等が報告されている。   On the other hand, as technologies for improving the oxidative stability of edible oils, technologies that include fats and oils that are insoluble in fats and oils and technologies that inject inert gases such as nitrogen into the oil and contain them in fine bubbles are examined. Has been. For example, ascorbic acid, erythorbic acid or malic acid is added to fats and oils in the form of an aqueous solution so as to be contained in a predetermined amount of fats and fats and dehydrated under reduced pressure conditions. A method for producing fats and oils (Patent Document 1) that suppresses the heated odor and / or heat-degraded odor that occurs during the process, and the organic acid and / or salt thereof is added to the fats and oils in the form of powder and stirred under predetermined conditions, followed by filtration. And a method for producing fats and oils containing organic acids and / or salts thereof (Patent Document 2), an oil and fat composition containing a predetermined amount of phosphorus and ascorbic acid and / or ascorbic acid derivatives (Patent Document 3) ), A method for producing edible oil in which nitrogen gas is made into nanobubbles and microbubbles of a predetermined size and contained in edible oil (Patent Document 4), and fats and oils in which part of the dissolved gas is replaced with carbon dioxide A formed product, gas other than carbon dioxide, for example, fat or oil composition of dissolved amount of nitrogen or oxygen is the 8.6~17.2mg / L have been reported (Patent Document 5), and the like.

国際公開第2001/096506号International Publication No. 2001/096506 特開2012−201771号公報JP 2012-201771 A 特開2011−205924号公報JP 2011-205924 A 特開2009−268369号公報JP 2009-268369 A 特開2014−140332号公報JP 2014-140332 A

しかしながら、油相及び水相を含有する液体調味料を調製するにあたって、特に油相として不飽和度の高い油脂を使用した場合、従来の方法でも保存中の風味保持は十分ではない。
したがって、本発明は、保存に伴う風味劣化が抑制された液体調味料及びその製造方法を提供することに関する。
However, when preparing a liquid seasoning containing an oil phase and an aqueous phase, particularly when fats and oils having a high degree of unsaturation are used as the oil phase, the flavor retention during storage is not sufficient even with conventional methods.
Therefore, this invention relates to providing the liquid seasoning by which the flavor deterioration accompanying preservation | save was suppressed, and its manufacturing method.

本発明者らは、油相及び水相を含有する液体調味料を調製するにあたって油相に予め有機酸を含有させることを試みたが、油相自体の経時的な酸化は抑制できても、当該油相を用いた液体調味料の経時的な風味劣化は抑制できないことが判明した。そこでさらに鋭意研究を行った結果、油相として用いる油脂に、所定の有機酸の水溶液を添加して不活性ガスのバブリングと撹拌を行った後、所定の条件で水蒸気を接触させる処理を行えば、液体調味料の経時的な風味の劣化を抑制できることを見出した。   The present inventors tried to contain an organic acid in advance in the oil phase when preparing a liquid seasoning containing an oil phase and an aqueous phase, but even though the oxidation over time of the oil phase itself can be suppressed, It has been found that the deterioration of flavor over time of the liquid seasoning using the oil phase cannot be suppressed. Therefore, as a result of further earnest research, after adding an aqueous solution of a predetermined organic acid to the fat used as the oil phase, bubbling and stirring the inert gas, and then performing a process of contacting water vapor under predetermined conditions The present inventors have found that the deterioration of the flavor of the liquid seasoning over time can be suppressed.

すなわち、本発明は、次の工程(1)、(2)及び(3):
(1)油脂に、アスコルビン酸、ヒドロキシ酸及びそれらの塩から選択される少なくとも1種の水溶液を添加して、不活性ガスのバブリングと撹拌を行う工程、
(2)工程(1)後の油脂と水蒸気とを、減圧下、接触させる工程、
(3)工程(2)で得られる油脂を油相成分として水相と接触させる工程
を含む、液体調味料の製造方法を提供するものである。
また、本発明は、次の(1)及び(2)の工程を含む方法により得られる油脂を含有する油相及び水相を含有する液体調味料を提供するものである。
(1)油脂に、アスコルビン酸、ヒドロキシ酸及びそれらの塩から選択される少なくとも1種の水溶液を添加して、不活性ガスのバブリングと撹拌を行う工程、
(2)工程(1)後の油脂と水蒸気とを、減圧下、接触させる工程
That is, the present invention includes the following steps (1), (2) and (3):
(1) adding at least one aqueous solution selected from ascorbic acid, hydroxy acid and salts thereof to oil and fat, and bubbling and stirring an inert gas;
(2) A step of bringing the fat and water after step (1) into contact with each other under reduced pressure,
(3) The manufacturing method of a liquid seasoning including the process of making the fats and oils obtained at a process (2) contact an aqueous phase as an oil phase component is provided.
Moreover, this invention provides the liquid seasoning containing the oil phase containing the fats and oils obtained by the method including the process of following (1) and (2), and an aqueous phase.
(1) adding at least one aqueous solution selected from ascorbic acid, hydroxy acid and salts thereof to oil and fat, and bubbling and stirring an inert gas;
(2) The step of bringing the fat and water after step (1) into contact with each other under reduced pressure

本発明によれば、保存後も風味が良好な油相及び水相を含有する液体調味料を提供することができる。   According to the present invention, it is possible to provide a liquid seasoning containing an oil phase and a water phase having a good flavor even after storage.

本発明の液体調味料の製造方法は、油脂に、アスコルビン酸、ヒドロキシ酸及びそれらの塩から選択される少なくとも1種の水溶液を添加して、不活性ガスのバブリングと撹拌を行う工程(1)と、当該工程(1)後の油脂と水蒸気とを、減圧下、接触させる工程(2)と、工程(2)で得られる油脂を油相成分として水相と接触させる工程(3)とを含む。
また、本発明の液体調味料は、前記(1)及び(2)の工程を含む方法により得られる油脂を含有する油相と水相を含有する。
The method for producing a liquid seasoning according to the present invention includes a step (1) of adding at least one aqueous solution selected from ascorbic acid, hydroxy acid and salts thereof to oil and fat, and bubbling and stirring an inert gas. And the step (2) in which the oil and fat after the step (1) are brought into contact under reduced pressure, and the step (3) in which the oil and fat obtained in the step (2) are brought into contact with the aqueous phase as an oil phase component. Including.
Moreover, the liquid seasoning of this invention contains the oil phase containing the fats and oils obtained by the method containing the process of said (1) and (2), and an aqueous phase.

〔工程(1)〕
本発明の方法では、まず、油脂に、アスコルビン酸、ヒドロキシ酸及びそれらの塩から選択される少なくとも1種の水溶液を添加する。
本発明の方法に供する油脂は、食用油脂として使用できるものであれば特に制限はなく、例えば、大豆油、菜種油、サフラワー油、米油、コーン油、ヒマワリ油、綿実油、オリーブ油、ゴマ油、落花生油、ハトムギ油、小麦胚芽油、シソ油、アマニ油、エゴマ油、サチャインチ油、クルミ油、キウイ種子油、サルビア種子油、ブドウ種子油、マカデミアナッツ油、ヘーゼルナッツ油、カボチャ種子油、椿油、茶実油、ボラージ油、パーム油、パームオレイン、パームステアリン、やし油、パーム核油、カカオ脂、サル脂、シア脂、藻油等の植物性油脂;魚油、ラード、牛脂、バター脂等の動物性油脂;あるいはそれらのエステル交換油、水素添加油、分別油等の油脂類を挙げることができる。これらの油は、それぞれ単独で用いてもよく、あるいは適宜混合して用いてもよい。
なかでも、使用性の点から、低温耐性に優れた液状油脂を用いるのが好ましく、更に、本発明の効果が有効に発揮される点から、大豆油、菜種油、サフラワー油、コーン油、ヒマワリ油、綿実油、オリーブ油、ゴマ油、落花生油、ハトムギ油、小麦胚芽油、シソ油、アマニ油、エゴマ油等の植物油、藻油及び魚油から選ばれる1種又は2種以上を用いるのが好ましく、更にアマニ油、エゴマ油、藻油及び魚油から選ばれる1種又は2種以上を用いるのが好ましく、更に魚油を用いるのが好ましい。
魚油を用いる場合は、工程(1)に付す油脂全量中、75質量%(以下、「%」とする)以上、更に85%以上、更に95%以上であることが好ましい。魚油とは、水産動物油脂であり、例えば、イワシ、ニシン、サンマ、サバ、マグロ、イカ、たら肝臓等の原料から採取することができる。
2種以上を混合して用いる場合は、アマニ油、エゴマ油、藻油及び魚油から選ばれる1種又は2種以上と大豆油、菜種油、サフラワー油、コーン油、ヒマワリ油、綿実油、オリーブ油及びゴマ油から選ばれる1種又は2種以上を混合して用いることが好ましく、更にアマニ油、藻油及び魚油から選ばれる1種又は2種以上と大豆油、菜種油、ヒマワリ油、オリーブ油及びゴマ油から選ばれる1種又は2種以上を混合して用いることが好ましく、更にアマニ油と菜種油を混合するか、魚油と菜種油を混合して用いるのが好ましい。
食用油脂は、精製工程を経た精製油脂であるのが好ましい。
なお、液状油脂とは、基準油脂分析試験法2.3.8−27による冷却試験を実施した場合、20℃で液状である油脂をいう。
[Step (1)]
In the method of the present invention, first, at least one aqueous solution selected from ascorbic acid, hydroxy acid, and salts thereof is added to the fat.
The fats and oils used in the method of the present invention are not particularly limited as long as they can be used as edible fats and oils. For example, soybean oil, rapeseed oil, safflower oil, rice oil, corn oil, sunflower oil, cottonseed oil, olive oil, sesame oil, peanut Oil, pearl barley oil, wheat germ oil, perilla oil, flaxseed oil, sesame oil, sacha inchi oil, walnut oil, kiwi seed oil, salvia seed oil, grape seed oil, macadamia nut oil, hazelnut oil, pumpkin seed oil, persimmon oil, teaseed Vegetable oils such as oil, borage oil, palm oil, palm olein, palm stearin, palm oil, palm kernel oil, cacao butter, monkey butter, shea butter and algal oil; animals such as fish oil, lard, beef tallow and butter butter Or fats and oils such as transesterified oils, hydrogenated oils and fractionated oils. These oils may be used alone or in combination as appropriate.
Among these, from the viewpoint of usability, it is preferable to use liquid oils and fats excellent in low-temperature resistance. Furthermore, from the point that the effects of the present invention are effectively exhibited, soybean oil, rapeseed oil, safflower oil, corn oil, sunflower It is preferable to use one or more selected from vegetable oils such as oil, cottonseed oil, olive oil, sesame oil, peanut oil, pearl oil, wheat germ oil, perilla oil, linseed oil, and sesame oil, algal oil, and fish oil. It is preferable to use one or more selected from linseed oil, sesame oil, algae oil and fish oil, and it is more preferable to use fish oil.
In the case of using fish oil, it is preferably 75% by mass (hereinafter referred to as “%”) or more, further 85% or more, and further 95% or more in the total amount of fats and oils subjected to step (1). Fish oil is a marine animal oil and fat, which can be collected from raw materials such as sardines, herring, saury, mackerel, tuna, squid and cod liver.
When two or more kinds are used in combination, one or more kinds selected from linseed oil, egoma oil, algae oil and fish oil and soybean oil, rapeseed oil, safflower oil, corn oil, sunflower oil, cottonseed oil, olive oil and It is preferable to use a mixture of one or more selected from sesame oil, and one or more selected from linseed oil, algae oil and fish oil, and soybean oil, rapeseed oil, sunflower oil, olive oil and sesame oil. It is preferable to use one kind or a mixture of two or more kinds, and it is preferable to further use linseed oil and rapeseed oil or a mixture of fish oil and rapeseed oil.
The edible oil / fat is preferably a refined oil / fat that has undergone a purification process.
In addition, liquid fats and oils mean the fats and oils which are liquid at 20 degreeC, when the cooling test by the reference | standard fat analysis method 2.3.8-27 is implemented.

油脂を構成する脂肪酸は特に限定されず、飽和脂肪酸又は不飽和脂肪酸のいずれであってもよいが、本発明の効果が有効に発揮される点から、構成脂肪酸中の60〜100%が不飽和脂肪酸であることが好ましく、より好ましくは70〜100%、更に75〜99%、更に80〜98%が不飽和脂肪酸であるのが好ましい。不飽和脂肪酸の炭素数は14〜24、更に16〜22であるのが生理効果の点から好ましい。構成脂肪酸中、多価不飽和脂肪酸を含有することが、本発明の効果を有効に発揮する点から好ましく、α−リノレン酸(C18:3、ALA)、エイコサペンタエン酸(C20:5、EPA)及びドコサヘキサエン酸(C22:6、DHA)から選択される多価不飽和脂肪酸を含有することが更に好ましい。   Fatty acids constituting the fats and oils are not particularly limited, and may be either saturated fatty acids or unsaturated fatty acids, but 60 to 100% of the constituent fatty acids are unsaturated from the viewpoint that the effects of the present invention are effectively exhibited. Fatty acids are preferred, more preferably 70 to 100%, more preferably 75 to 99%, and even more preferably 80 to 98% are unsaturated fatty acids. The number of carbon atoms of the unsaturated fatty acid is preferably 14 to 24, and more preferably 16 to 22 from the viewpoint of physiological effects. In the constituent fatty acid, it is preferable to contain a polyunsaturated fatty acid from the viewpoint of effectively exhibiting the effects of the present invention, and α-linolenic acid (C18: 3, ALA), eicosapentaenoic acid (C20: 5, EPA). And a polyunsaturated fatty acid selected from docosahexaenoic acid (C22: 6, DHA) is more preferable.

本発明の方法に供する油脂は、不活性ガスのバブリングや減圧脱気により脱酸素処理を行ってもよい。脱酸素処理後の油脂の溶存酸素濃度は、液体調味料の保存安定性及び風味の点から、10ppm以下が好ましく、更に5ppm以下が好ましく、更に3ppm以下が好ましい。   The fats and oils to be subjected to the method of the present invention may be subjected to deoxygenation treatment by bubbling of inert gas or vacuum degassing. The dissolved oxygen concentration of the oil and fat after the deoxygenation treatment is preferably 10 ppm or less, more preferably 5 ppm or less, and further preferably 3 ppm or less from the viewpoint of storage stability and flavor of the liquid seasoning.

工程(1)は、液体調味料の経時的な風味劣化を抑える点、液体調味料の保存安定性の点から、80℃以下の温度で行うのが好ましい。工程(1)における温度は、75℃以下、更に70℃以下が好ましく、また、油脂とアスコルビン酸、ヒドロキシ酸又はそれらの塩との接触を促すという点から、15℃以上、更に20℃以上が好ましい。工程(1)における温度は、15〜80℃、更に15〜75℃、更に20〜70℃が好ましい。
所望する温度で油脂とアスコルビン酸、ヒドロキシ酸又はそれらの塩との接触を行う方法としては、油脂と有機酸の水溶液の温度を各々調整してから両者を接触させてもよいが、油脂に有機酸の水溶液を添加した後、加温調整するのが簡便で好ましい。なお、工程(1)の温度は、有機酸の水溶液を添加した後の油脂の温度を測定することで測定できる。
The step (1) is preferably performed at a temperature of 80 ° C. or less from the viewpoint of suppressing the deterioration of the flavor of the liquid seasoning over time and the storage stability of the liquid seasoning. The temperature in the step (1) is preferably 75 ° C. or lower, more preferably 70 ° C. or lower, and 15 ° C. or higher, further 20 ° C. or higher from the point of promoting contact between fats and oils and ascorbic acid, hydroxy acid or salts thereof. preferable. The temperature in the step (1) is preferably 15 to 80 ° C, more preferably 15 to 75 ° C, and further preferably 20 to 70 ° C.
As a method of contacting fats and oils with ascorbic acid, hydroxy acids or their salts at a desired temperature, the temperature of the aqueous solution of fats and organic acids may be adjusted and then contacted with both. It is convenient and preferable to adjust the temperature after adding the acid aqueous solution. In addition, the temperature of a process (1) can be measured by measuring the temperature of the fats and oils after adding the aqueous solution of an organic acid.

本発明で用いられるヒドロキシ酸は、1分子中にカルボキシル基とアルコール性水酸基とをもつ化合物の総称であり、例えば、乳酸、酒石酸、リンゴ酸、クエン酸等が挙げられる。アスコルビン酸には、立体異性体であるL−アスコルビン酸及びエリソルビン酸が含まれる。
アスコルビン酸及びヒドロキシ酸の塩としては、アルカリ金属塩が好ましく、更にナトリウム塩及びカリウム塩が好ましく、更にナトリウム塩が好ましい。
なかでも、アスコルビン酸、ヒドロキシ酸又はそれらの塩は、液体調味料の保存安定性及び風味の点から、L−アスコルビン酸、クエン酸、酒石酸、エリソルビン酸及びそれらの塩から選択される一種以上が好ましく、更にL−アスコルビン酸、クエン酸、エリソルビン酸及びそれらの塩から選択される一種以上が好ましく、更にL−アスコルビン酸ナトリウムが好ましい。
The hydroxy acid used in the present invention is a general term for compounds having a carboxyl group and an alcoholic hydroxyl group in one molecule, and examples thereof include lactic acid, tartaric acid, malic acid, and citric acid. Ascorbic acid includes stereoisomers L-ascorbic acid and erythorbic acid.
As salts of ascorbic acid and hydroxy acid, alkali metal salts are preferable, sodium salts and potassium salts are more preferable, and sodium salts are more preferable.
Among them, ascorbic acid, hydroxy acid or a salt thereof is at least one selected from L-ascorbic acid, citric acid, tartaric acid, erythorbic acid and salts thereof from the viewpoint of storage stability and flavor of the liquid seasoning. One or more selected from L-ascorbic acid, citric acid, erythorbic acid and their salts are preferred, and sodium L-ascorbate is more preferred.

後述の水洗工程を行う場合には、アスコルビン酸、ヒドロキシ酸又はそれらの塩の水溶液の濃度は、保存安定性の点から、0.1%以上が好ましく、更に0.2%以上が好ましく、更に0.5%以上が好ましく、更に1%以上が好ましい。また、液体調味料の風味の観点から、20%以下が好ましく、更に10%以下が好ましく、更に5%以下が好ましく、更に3%以下が好ましい。また、アスコルビン酸、ヒドロキシ酸又はそれらの塩の水溶液の濃度は、0.1〜20%、更に0.2〜10%、更に0.5〜5%、更に1〜3%が好ましい。
また、水洗工程を行う場合のアスコルビン酸、ヒドロキシ酸又はそれらの塩の水溶液の添加量は、液体調味料の保存安定性の点から、油脂に対して、10%以上が好ましく、更に20%以上が好ましく、更に30%以上が好ましく、また、工業生産性の点から、油脂に対して、100%以下が好ましく、更に80%以下が好ましく、更に60%以下が好ましい。また、アスコルビン酸、ヒドロキシ酸又はそれらの塩の水溶液の添加量は、油脂に対して、10〜100%、更に20〜80%、更に30〜60%が好ましい。
In the case of performing the water washing step described later, the concentration of the aqueous solution of ascorbic acid, hydroxy acid or a salt thereof is preferably 0.1% or more, more preferably 0.2% or more, from the viewpoint of storage stability. 0.5% or more is preferable, and further 1% or more is preferable. Further, from the viewpoint of the flavor of the liquid seasoning, 20% or less is preferable, 10% or less is more preferable, 5% or less is more preferable, and 3% or less is more preferable. Moreover, the density | concentration of the aqueous solution of ascorbic acid, hydroxy acid, or those salts is 0.1-20%, Furthermore, 0.2-10%, Furthermore, 0.5-5%, Furthermore, 1-3% are preferable.
Moreover, the addition amount of the aqueous solution of ascorbic acid, hydroxy acid or a salt thereof in the water washing step is preferably 10% or more, more preferably 20% or more with respect to fats and oils from the viewpoint of storage stability of the liquid seasoning. It is preferably 30% or more, and from the viewpoint of industrial productivity, it is preferably 100% or less, more preferably 80% or less, and further preferably 60% or less with respect to fats and oils. Moreover, the addition amount of the aqueous solution of ascorbic acid, hydroxy acid, or salts thereof is preferably 10 to 100%, more preferably 20 to 80%, and further preferably 30 to 60% with respect to the oil or fat.

後述の水洗工程を行わない場合には、アスコルビン酸、ヒドロキシ酸又はそれらの塩の水溶液の濃度は、液体調味料の保存安定性の点から、0.00001%以上が好ましく、更に0.0001%以上が好ましく、また、液体調味料の風味の点から、1%以下、更に0.5%以下、更に0.2%以下、更に0.1%以下、更に0.01%以下、更に0.001%以下が好ましい。また、アスコルビン酸、ヒドロキシ酸又はそれらの塩の水溶液の濃度は、0.00001〜1%、更に0.0001〜0.5%、更に0.0001〜0.2%、更に0.0001〜0.1%、更に0.0001〜0.01%、更に0.0001〜0.001%が好ましい。
また、水洗工程を行わない場合のアスコルビン酸、ヒドロキシ酸又はそれらの塩の水溶液の添加量は、液体調味料の保存安定性の点から、油脂に対して、1%以上が好ましく、更に2%以上が好ましく、更に3%以上が好ましく、工業生産性の点から、油脂に対して、10%以下が好ましく、更に8%以下が好ましく、更に6%以下が好ましい。また、アスコルビン酸、ヒドロキシ酸又はそれらの塩の水溶液の添加量は、油脂に対して、1〜10%、更に2〜8%、更に3〜6%が好ましい。
In the case where the water washing step described later is not performed, the concentration of the aqueous solution of ascorbic acid, hydroxy acid, or a salt thereof is preferably 0.00001% or more, more preferably 0.0001% from the viewpoint of storage stability of the liquid seasoning. In addition, from the viewpoint of the flavor of the liquid seasoning, 1% or less, further 0.5% or less, further 0.2% or less, further 0.1% or less, further 0.01% or less, and further preferably 0. 001% or less is preferable. Further, the concentration of the aqueous solution of ascorbic acid, hydroxy acid or a salt thereof is 0.00001 to 1%, further 0.0001 to 0.5%, further 0.0001 to 0.2%, further 0.0001 to 0. 0.1%, 0.0001 to 0.01%, and further 0.0001 to 0.001% are preferable.
Moreover, the addition amount of the aqueous solution of ascorbic acid, hydroxy acid, or a salt thereof in the case of not performing the water washing step is preferably 1% or more, more preferably 2% with respect to the oil and fat from the viewpoint of storage stability of the liquid seasoning. From the viewpoint of industrial productivity, it is preferably 10% or less, more preferably 8% or less, and further preferably 6% or less. Moreover, the addition amount of the aqueous solution of ascorbic acid, hydroxy acid, or salts thereof is preferably 1 to 10%, more preferably 2 to 8%, and further 3 to 6% with respect to the oil or fat.

油脂とアスコルビン酸、ヒドロキシ酸又はそれらの塩とを接触させたら、不活性ガスのバブリングと撹拌を行う。バブリングは、気液接触方法であり、一般的に液中に不活性ガスを送り込むことをいう。不活性ガスは油脂の下方より吹き込み撹拌するのが、気液の接触効率の点から好ましい。
不活性ガスとしては、アルゴンガス、窒素ガス等が挙げられ、窒素ガスが好ましい。
不活性ガスの流量は、液体調味料の保存安定性と風味の点から、油脂1kgに対して、0.1L/hr以上が好ましく、更に0.2L/hr以上が好ましく、更に0.5L/hr以上が好ましく、更に2L/hr以上が好ましい。また、工業生産性の点から、油脂1kgに対して、50L/hr以下が好ましく、更に40L/hr以下が好ましく、更に30L/hr以下が好ましい。また、不活性ガスの流量は、油脂1kgに対して、0.1〜50L/hr、更に0.2〜40L/hr、更に0.5〜30L/hr、更に2〜30L/hrが好ましい。
When the oil and fat are brought into contact with ascorbic acid, hydroxy acid or a salt thereof, inert gas is bubbled and stirred. Bubbling is a gas-liquid contact method and generally refers to sending an inert gas into the liquid. Inert gas is preferably blown from below the oil and stirred, from the viewpoint of gas-liquid contact efficiency.
Examples of the inert gas include argon gas and nitrogen gas, and nitrogen gas is preferable.
From the viewpoint of storage stability and flavor of the liquid seasoning, the inert gas flow rate is preferably 0.1 L / hr or more, more preferably 0.2 L / hr or more, and further 0.5 L / hr to 1 kg of fat or oil. hr or more is preferable, and 2 L / hr or more is more preferable. Further, from the viewpoint of industrial productivity, 50 L / hr or less is preferable with respect to 1 kg of fats and oils, 40 L / hr or less is more preferable, and 30 L / hr or less is more preferable. Further, the flow rate of the inert gas is preferably 0.1 to 50 L / hr, more preferably 0.2 to 40 L / hr, further 0.5 to 30 L / hr, and further 2 to 30 L / hr with respect to 1 kg of fats and oils.

撹拌条件は、適宜調整することができる。
バブリングと撹拌の時間は、10分〜5時間が好ましく、更に1時間〜3時間が好ましい。また、このときの温度は、油脂の劣化を加速しない程度に、油脂とアスコルビン酸、ヒドロキシ酸又はそれらの塩との接触を促すという点から、15〜80℃、更に15〜75℃、更に20〜70℃が好ましい。
The stirring conditions can be adjusted as appropriate.
The bubbling and stirring time is preferably 10 minutes to 5 hours, and more preferably 1 hour to 3 hours. In addition, the temperature at this time is 15 to 80 ° C., further 15 to 75 ° C., and further 20 to promote contact between the fat and oil and ascorbic acid, hydroxy acid or a salt thereof to such an extent that the deterioration of the fat and oil is not accelerated. ~ 70 ° C is preferred.

撹拌後、油脂と水相を分離し、油脂を得る手段としては、例えば、静置分離、遠心分離等が挙げられる。分離条件は適宜調整することができるが、常圧で、前記撹拌時の温度で10〜60分間静置するか、3000〜10000r/minにて、5〜30分間の条件で調整することが好ましい。
また、次いで、減圧による脱水を行ってもよい。脱水条件は、適宜調整することができるが、例えば、60〜90℃、0.01〜5kPaの条件で調整することが好ましい。
Examples of means for separating the oil and fat from the aqueous phase after stirring and obtaining the oil and fat include stationary separation and centrifugation. Separation conditions can be adjusted as appropriate, but it is preferable to stand at normal pressure for 10 to 60 minutes at the temperature at the time of stirring, or to adjust at 3000 to 10000 r / min for 5 to 30 minutes. .
Next, dehydration by reduced pressure may be performed. The dehydrating conditions can be adjusted as appropriate, but it is preferable to adjust the conditions under conditions of 60 to 90 ° C. and 0.01 to 5 kPa, for example.

〔工程(2)〕
次に、工程(1)後の油脂と水蒸気とを、減圧下、接触させる処理を行う。
油脂と水蒸気とを接触させる方法としては、減圧水蒸気蒸留が挙げられ、バッチ式、半連続式、連続式等で行ってもよい。処理すべき油脂の量が少量の場合はバッチ式を用い、多量の場合は半連続式、連続式を用いることが好ましい。
半連続式装置としては、例えば数段のトレイを備えた脱臭塔からなるガードラー式脱臭装置等を用いることができる。本装置は、上部から油脂を供給し、トレイ上で油脂と水蒸気の接触を適当な時間行った後、油脂を下段のトレイへ下降させ、間欠的に次々と下降しながら移動することにより処理を行うものである。
連続式装置としては、薄膜状の油脂と水蒸気を接触させることが可能な薄膜脱臭装置等を用いることができる。
[Step (2)]
Next, the fats and oils after process (1) and the water vapor | steam are processed by making it contact under pressure reduction.
As a method of bringing the oil and fat into contact with water vapor, vacuum steam distillation may be mentioned, and it may be carried out by a batch method, a semi-continuous method, a continuous method, or the like. When the amount of fats and oils to be treated is small, it is preferable to use a batch type, and when it is large, it is preferable to use a semi-continuous type or a continuous type.
As the semi-continuous apparatus, for example, a guardler type deodorizing apparatus including a deodorizing tower having several trays can be used. This device supplies oil and fat from the top, contacts the oil and water vapor on the tray for an appropriate period of time, then lowers the oil and fat to the lower tray and moves while moving downward intermittently. Is what you do.
As the continuous device, a thin film deodorizing device or the like capable of bringing a thin film-like fat and water vapor into contact with each other can be used.

油脂と水蒸気とを接触させる際の温度は、脱臭効率の点から、70℃以上、更に100℃以上、更に130℃以上、更に150℃以上が好ましく、トランス酸の生成抑制の点から、230℃以下、更に210℃以下、更に190℃以下が好ましい。また、油脂と水蒸気とを接触させる際の温度は、70〜230℃であることが好ましく、更に100〜210℃、更に130〜190℃、更に150〜190℃が好ましい。なお、本発明において、油脂と水蒸気とを接触させる際の温度は、水蒸気を接触させる油脂の温度である。   The temperature at which the oil and fat are brought into contact with water vapor is preferably 70 ° C. or higher, more preferably 100 ° C. or higher, further 130 ° C. or higher, and further 150 ° C. or higher from the viewpoint of deodorization efficiency. Hereinafter, it is preferably 210 ° C. or lower, and more preferably 190 ° C. or lower. Moreover, it is preferable that the temperature at the time of contacting fats and oils with water vapor | steam is 70-230 degreeC, Furthermore, 100-210 degreeC, 130-190 degreeC, Furthermore, 150-190 degreeC is preferable. In addition, in this invention, the temperature at the time of making oil and fat contact water vapor | steam is the temperature of the oil and fat which makes water vapor contact.

油脂と水蒸気との接触時間は、脱臭効率の点から、1分以上、更に10分以上、更に20分以上、更に30分以上が好ましく、トランス酸の生成抑制の点から、300分以下、更に240分以下、更に180分以下が好ましい。また、油脂と水蒸気との接触時間は、1〜300分であることが好ましく、更に10〜240分、更に20〜180分、更に30〜180分が好ましい。   The contact time between the fat and water vapor is preferably 1 minute or more, further 10 minutes or more, more preferably 20 minutes or more, and further preferably 30 minutes or more from the viewpoint of deodorization efficiency, and from the point of suppressing the production of trans acid, 300 minutes or less, It is preferably 240 minutes or less, more preferably 180 minutes or less. Moreover, it is preferable that the contact time of fats and oils and water vapor | steam is 1 to 300 minutes, Furthermore, 10 to 240 minutes, Furthermore, 20 to 180 minutes, Furthermore, 30 to 180 minutes are preferable.

また、油脂と水蒸気を接触させる際の圧力は、減圧下であるが、脱臭効率及び工業生産性の点から、5kPa以下、更に0.01〜5kPa、更に0.05〜4kPa、更に0.1〜3kPa程度が好ましい。   Moreover, although the pressure at the time of contacting fats and oils and water vapor | steam is under pressure reduction, from the point of deodorizing efficiency and industrial productivity, it is 5 kPa or less, Furthermore, 0.01-5 kPa, Furthermore, 0.05-4 kPa, Furthermore, 0.1 About 3 kPa is preferable.

油脂に接触させる水蒸気の量は、油脂に対して0.3〜20%/hr、更に0.5〜10%/hr、更に1〜5%/hrとすることが脱臭効率及び工業生産性の点から好ましい。   The amount of water vapor brought into contact with fats and oils is 0.3 to 20% / hr, more preferably 0.5 to 10% / hr, and further 1 to 5% / hr with respect to fats and oils. It is preferable from the point.

油脂と水蒸気とを接触させる際、油脂にローズマリー(Rosmarinus officinalis L.)の抽出物を含有させてもよい。
工程(2)に供する油脂に対して、ローズマリー抽出物の添加量は、抗酸化性の点から0.001%以上が好ましく、更に0.01%以上、更に0.1%以上が好ましく、風味の点から5%以下が好ましく、更に3%以下、更に1%以下が好ましい。また、ローズマリー抽出物の添加量は、油脂に対して0.001〜5%、更に0.01〜3%、更に0.1〜1%が好ましい。尚、ローズマリー抽出物は、純分約100%の形態もあるが、抽出に用いた溶剤で希釈されている形態もある。本発明におけるローズマリー抽出物の量は、希釈に用いられる溶剤を除いたローズマリー抽出物純分を基準とするものである。
When oil and fat are brought into contact with water vapor, the oil and fat may contain an extract of rosemary ( Rosmarinus officinalis L. ).
The amount of rosemary extract added to the fat and oil to be used in step (2) is preferably 0.001% or more, more preferably 0.01% or more, and further preferably 0.1% or more from the viewpoint of antioxidant properties. From the viewpoint of flavor, it is preferably 5% or less, more preferably 3% or less, and further preferably 1% or less. The amount of rosemary extract added is preferably 0.001 to 5%, more preferably 0.01 to 3%, and still more preferably 0.1 to 1% with respect to the fats and oils. The rosemary extract may be in a form with a pure content of about 100% but may be diluted with the solvent used for extraction. The amount of rosemary extract in the present invention is based on the pure content of rosemary extract excluding the solvent used for dilution.

本発明の方法においては、工程(2)に先立ち、油脂に水を接触させ、油水分離を行う水洗工程を行ってもよい。水洗工程を行うことで、一層風味良好な液体調味料を得ることができる。
油脂に水を接触させる方法としては、例えば、油脂と水を混合・撹拌し濾別するバッチ式が挙げられる。このとき、窒素等の不活性ガスの気流下とすることが好ましい。また、液体調味料の保存安定性の点から、不活性ガスのバブリングを行うことが好ましい。
不活性ガスの流量は、油脂1kgに対して、0.1L/hr以上が好ましく、更に0.2L/hr以上が好ましく、更に0.5L/hr以上が好ましく、更に2L/hr以上が好ましい。また、工業生産性の点から、油脂1kgに対して、50L/hr以下が好ましく、更に40L/hr以下が好ましく、更に30L/hr以下が好ましい。
In the method of the present invention, prior to the step (2), a water washing step may be performed in which water is brought into contact with fats and oils to perform oil / water separation. By performing the water washing step, a liquid seasoning with even better flavor can be obtained.
Examples of the method of bringing oil into contact with water include a batch method in which oil and fat are mixed with stirring and filtered. At this time, it is preferable to be under a stream of an inert gas such as nitrogen. Moreover, it is preferable to perform bubbling of an inert gas from the point of the storage stability of a liquid seasoning.
The flow rate of the inert gas is preferably 0.1 L / hr or more, more preferably 0.2 L / hr or more, further preferably 0.5 L / hr or more, and further preferably 2 L / hr or more with respect to 1 kg of fat or oil. Further, from the viewpoint of industrial productivity, 50 L / hr or less is preferable with respect to 1 kg of fats and oils, 40 L / hr or less is more preferable, and 30 L / hr or less is more preferable.

水としては、例えば、水道水、精製水、蒸留水、イオン交換水が例示される。
水は、油脂と接触させる前に予め不活性ガスのバブリングや減圧脱気により脱酸素処理を行ってもよい。脱酸素処理後の水の溶存酸素濃度は、液体調味料の保存安定性の点から、10ppm以下が好ましく、更に5ppm以下が好ましく、更に3ppm以下が好ましい。
Examples of water include tap water, purified water, distilled water, and ion exchange water.
The water may be subjected to deoxygenation treatment beforehand by bubbling with an inert gas or degassing under reduced pressure before contacting with oil. The dissolved oxygen concentration of the water after the deoxygenation treatment is preferably 10 ppm or less, more preferably 5 ppm or less, and further preferably 3 ppm or less from the viewpoint of the storage stability of the liquid seasoning.

水の使用量は、水溶性成分が十分に除去できるという点から、油脂に対して、1%以上が好ましく、更に3%以上、更に5%以上が好ましく、油脂に対して、100%以下、更に90%以下、更に80%以下が好ましい。また、水の使用量は、油脂に対して、更に1〜100%、更に3〜90%、更に5〜80%が好ましい。前記水の使用量は水洗1回あたりの値である。   The amount of water used is preferably 1% or more, preferably 3% or more, more preferably 5% or more, and 100% or less, based on the fact that water-soluble components can be sufficiently removed. Further, it is preferably 90% or less, more preferably 80% or less. Moreover, the usage-amount of water is further 1-100% with respect to fats and oils, Furthermore, 3-90%, Furthermore, 5-80% is preferable. The amount of water used is a value per washing.

水の温度は、油脂と水とを十分に接触させる点から、80℃以下が好ましく、更に40〜80℃、更に50〜75℃が好ましい。   The temperature of water is preferably 80 ° C. or less, more preferably 40 to 80 ° C., and further preferably 50 to 75 ° C., from the viewpoint of sufficiently bringing oil and fat into contact with water.

水洗時間は、油脂と水とを十分に接触させる点から、1〜120分が好ましく、5〜60分がより好ましく、15〜30分が更に好ましい。前記水洗時間は水洗1回あたりの値である。
水洗は1回でも複数回でもよく、例えば2回、3回繰り返してもよい。
The washing time is preferably from 1 to 120 minutes, more preferably from 5 to 60 minutes, and even more preferably from 15 to 30 minutes, from the viewpoint of sufficiently bringing the oil and fat into contact with water. The washing time is a value per washing.
Washing with water may be performed once or a plurality of times, for example, twice or three times.

水洗後、油脂と水相を分離する手段としては、静置分離、遠心分離等が挙げられる。
分離条件は適宜調整することができるが、常圧で、前記水洗時の温度で10〜60分間静置するか、3000〜10000r/minにて、5〜30分間の条件で調整することが好ましい。
また、次いで、減圧による脱水を行うのが好ましい。脱水条件は、適宜調整することができるが、例えば、60〜90℃、0.01〜5kPaの条件で調整することが好ましい。
Examples of means for separating the oil and fat from the water phase after washing with water include stationary separation and centrifugation.
Separation conditions can be adjusted as appropriate, but it is preferable to stand at normal pressure at the temperature at the time of washing for 10 to 60 minutes or at 3000 to 10000 r / min for 5 to 30 minutes. .
Next, it is preferable to perform dehydration by reduced pressure. The dehydrating conditions can be adjusted as appropriate, but it is preferable to adjust the conditions under conditions of 60 to 90 ° C. and 0.01 to 5 kPa, for example.

〔工程(3)〕
次に、工程(2)で得られる油脂を、油相成分として水相と接触させる。乳化組成物を製造する場合は、油相成分と水相とを混合後、必要により予備乳化を行い、均質化することが好ましい。均質機としては、例えば、高圧ホモジナイザー、超音波式乳化機、コロイドミル、アジホモミキサー、マイルダー等が挙げられる。
また、油相と水相が分離した分離型液体調味料を製造する場合は、水相と油相を、夫々を容器に充填することが好ましい。
本発明の液体調味料の油相には、工程(2)で得られる油脂以外に前記食用油脂を含有させてもよい。工程(2)で得られる油脂と当該油脂以外の食用油脂の混合割合は、適宜設定できるが、工程(2)で得られる油脂の割合が、油脂全量の1〜100質量%、更に3〜60質量%が好ましく、更に5〜20質量%が好ましい。
[Step (3)]
Next, the fats and oils obtained at a process (2) are made to contact an aqueous phase as an oil phase component. When producing an emulsified composition, it is preferable to homogenize by pre-emulsifying if necessary after mixing the oil phase component and the aqueous phase. Examples of the homogenizer include a high-pressure homogenizer, an ultrasonic emulsifier, a colloid mill, an azimuth homomixer, and a milder.
Moreover, when manufacturing the separation-type liquid seasoning which the oil phase and the water phase isolate | separated, it is preferable to fill a container with the water phase and the oil phase, respectively.
The oily phase of the liquid seasoning of the present invention may contain the edible fat / oil in addition to the fat / oil obtained in the step (2). The mixing ratio of the fats and oils obtained in the step (2) and edible fats and oils other than the fats and oils can be set as appropriate. The ratio of the fats and oils obtained in the step (2) is 1 to 100% by mass, and further 3 to 60%. % By mass is preferable, and 5 to 20% by mass is more preferable.

本発明の液体調味料は、卵黄を含有していることが好ましい。卵黄は、生、凍結、粉末、加塩、加糖等任意の形態でよく、卵白を含んだ全卵の形態で配合してもよい。また、酵素処理されたものを用いてもよい。
卵黄は、工程(3)の水相に含有させて液体調味料を製造することが好ましい。
The liquid seasoning of the present invention preferably contains egg yolk. Egg yolk may be in any form such as raw, frozen, powdered, salted, sugared, etc., and may be formulated in the form of whole egg containing egg white. Moreover, you may use what was enzyme-processed.
It is preferable that egg yolk is contained in the aqueous phase of step (3) to produce a liquid seasoning.

液体調味料が乳化組成物である場合には、液体調味料中の卵黄の含有量は、風味向上及び乳化安定性の観点から、液状卵黄換算で0.1〜20%であるのが好ましく、更に0.5〜17%、更に0.5〜15%、更に1〜15%であるのが好ましい。液体調味料がマヨネーズ類、マヨネーズ様食品である場合には、液体調味料中の卵黄の含有量は、風味向上及び乳化安定性の観点から、液状卵黄換算で5〜20%であるのが好ましく、更に7〜17%、更に8〜15%、更に10〜15%であるのが好ましい。
液体調味料が分離型液体調味料である場合には、液体調味料中の卵黄の含有量は、油相と水相の分離状態を維持する観点から、1%未満であることが好ましく、更に0.5%未満、更に0.3%未満、更に0.1%未満であることが好ましい。
When the liquid seasoning is an emulsified composition, the content of egg yolk in the liquid seasoning is preferably 0.1 to 20% in terms of liquid egg yolk from the viewpoint of flavor improvement and emulsion stability. Further, it is preferably 0.5 to 17%, more preferably 0.5 to 15%, and further preferably 1 to 15%. When the liquid seasoning is mayonnaise or mayonnaise-like food, the content of egg yolk in the liquid seasoning is preferably 5 to 20% in terms of liquid egg yolk from the viewpoint of flavor improvement and emulsion stability. Further, it is preferably 7 to 17%, more preferably 8 to 15%, and further preferably 10 to 15%.
When the liquid seasoning is a separation-type liquid seasoning, the content of egg yolk in the liquid seasoning is preferably less than 1% from the viewpoint of maintaining a separated state of the oil phase and the water phase, It is preferably less than 0.5%, more preferably less than 0.3%, and even more preferably less than 0.1%.

水相部のpH(20℃)は、5.5以下、更に2.5〜5.5、更に3〜5、更に3.2〜4.5の範囲であることが保存性の点から好ましい。この範囲にpHを低下させるためには、食酢、クエン酸、リンゴ酸等の有機酸、リン酸等の無機酸、レモン果汁等のかんきつ類の果汁を使用することができるが、保存性を良くする点から前記の食酢を用いることが好ましい。酸を添加するタイミングは、油相と水相とを接触させる前に水相に添加してもよく、油相と水相とを接触させた後に添加してもよい。   The pH of the aqueous phase (20 ° C.) is preferably 5.5 or less, more preferably 2.5 to 5.5, further 3 to 5, and more preferably 3.2 to 4.5 from the viewpoint of storage stability. . In order to lower the pH within this range, organic acids such as vinegar, citric acid and malic acid, inorganic acids such as phosphoric acid, and citrus fruit juices such as lemon juice can be used. In view of the above, it is preferable to use the vinegar. The timing for adding the acid may be added to the aqueous phase before the oil phase and the aqueous phase are brought into contact with each other, or may be added after the oil phase and the aqueous phase are brought into contact with each other.

また、液体調味料の水相には、例えば、水;米酢、酒粕酢、リンゴ酢、ブドウ酢、穀物酢、合成酢等の食酢;食塩等の塩類;グルタミン酸ナトリウム等の調味料;砂糖、水飴等の糖類;酒、みりん、醤油等の呈味料;各種ビタミン;クエン酸等の有機酸及びその塩;香辛料;レモン果汁等の各種野菜又は果実の搾汁液;各種野菜類;各種果実類;キサンタンガム、ジェランガム、グァーガム、タマリンドガム、カラギーナン、ペクチン、トラガントガム等の増粘多糖類;馬鈴薯澱粉等の澱粉類、それらの分解物及びそれらを化工処理した澱粉類;ショ糖脂肪酸エステル、ソルビタン脂肪酸エステル、ポリソルベート等の合成乳化剤;レシチン又はその酵素分解物等の天然系乳化剤;牛乳等の乳製品;大豆タンパク質、乳タンパク質、小麦タンパク質等のタンパク質類、あるいはこれらタンパク質の分離物や分解物等のタンパク質系乳化剤;各種リン酸塩等を含有させることができる。本発明においては、目的とする組成物の粘度、物性等に応じて、これらを適宜配合できる。   The aqueous phase of the liquid seasoning includes, for example, water; rice vinegar, sake vinegar, apple vinegar, grape vinegar, grain vinegar, synthetic vinegar and other vinegars; salt and other salt; seasonings such as sodium glutamate; sugar, Sugars such as syrups; flavorings such as sake, mirin and soy sauce; various vitamins; organic acids such as citric acid and salts thereof; spices; various vegetables such as lemon juice or fruit juices; various vegetables; various fruits ; Thickening polysaccharides such as xanthan gum, gellan gum, guar gum, tamarind gum, carrageenan, pectin, tragacanth gum; starches such as potato starch, decomposed products thereof and starches modified by them; sucrose fatty acid ester, sorbitan fatty acid ester , Synthetic emulsifiers such as polysorbate; natural emulsifiers such as lecithin or its enzymatic degradation products; dairy products such as milk; soy protein, milk protein, wheat tongue Proteins of click quality or the like, or protein-based emulsifiers such as isolates or decomposition products of these proteins; various phosphates, etc. can be contained. In the present invention, these can be appropriately blended according to the viscosity, physical properties and the like of the target composition.

液体調味料における油相と水相の配合比(質量比)は、10/90〜80/20であるのが好ましく、更に20/80〜75/25であるのが好ましい。   The blending ratio (mass ratio) of the oil phase and the aqueous phase in the liquid seasoning is preferably 10/90 to 80/20, and more preferably 20/80 to 75/25.

このようにして製造された液体調味料は容器に充填され、容器入り食品として使用できる。   The liquid seasoning thus produced is filled in a container and can be used as a food in a container.

容器としては通常、液体調味料に用いられるものであればいずれでも良い。なかでも、瓶に比べて使い勝手の良い可撓性容器、例えばプラスチック製のチューブ式容器が好ましい。プラスチック製容器の材質としては、ポリエチレン、ポリプロピレン、エチレン性酢酸ビニル、エチレン・ビニルアルコール共重合体、ポリエチレンテレフタレート等の熱可塑性プラスチックの一種又は二種以上を混合して中空成型したものや、これらの熱可塑性プラスチックからなる層を二層以上に積層して中空成形したもの等を用いることができる。   Any container can be used as long as it is generally used for liquid seasonings. Among them, a flexible container that is easier to use than a bottle, for example, a plastic tube container is preferable. As the material of the plastic container, one or two or more thermoplastic plastics such as polyethylene, polypropylene, ethylenic vinyl acetate, ethylene / vinyl alcohol copolymer, polyethylene terephthalate, etc., which are hollow molded, or those A layer formed of two or more layers made of thermoplastic plastic and hollow-molded can be used.

本発明における液体調味料は、油脂を含有する油相と水を含有する水相とを接触させることにより得られる調味料であり、油相を上層、水相を下層とした分離型、水中油型乳化物からなる乳化型、又は該水中油型乳化物に油相を積層した分離型が挙げられる。
具体的には、日本農林規格(JAS)で定義される半固体状ドレッシング、乳化液状ドレッシング、分離液状ドレッシング、マヨネーズ、サラダクリーミードレッシングのドレッシングが挙げられるが、特にこれらに限定されるものではなく、広くマヨネーズ類、マヨネーズ様食品、ドレッシング類、ドレッシング様食品といわれるものが該当する。
The liquid seasoning in the present invention is a seasoning obtained by bringing an oil phase containing fats and oils into contact with an aqueous phase containing water. The oil season is an oil-in-water, separated type with the oil phase as the upper layer and the water phase as the lower layer. Emulsification type consisting of a type emulsion, or a separation type in which an oil phase is laminated on the oil-in-water emulsion.
Specific examples include semi-solid dressings defined by the Japanese Agricultural Standards (JAS), emulsified liquid dressings, separated liquid dressings, mayonnaise, salad creamy dressings, but are not particularly limited to these, Widely applied mayonnaises, mayonnaise-like foods, dressings, dressing-like foods.

〔溶存酸素濃度の測定〕
油脂中または水中の溶存酸素濃度は、ポータブル溶存酸素計(sevenGo pro、METTLER TOLEDO社製)を用いて測定を行った。
[Measurement of dissolved oxygen concentration]
The dissolved oxygen concentration in fats and oils or water was measured using a portable dissolved oxygen meter (sevenGo pro, manufactured by METLER TOLEDO).

実施例1
〔油相の調製〕
魚油(omevulital1812Gold:BASF社製、脂肪酸中のDHA及びEPAの合計含有量35%、不飽和脂肪酸量69.2%、以下同じ)1000質量部を70℃、0.7kPaの条件で減圧脱気し、溶存酸素濃度を0.3ppm以下とした。
表1の条件(1)に示す有機酸塩水溶液を前記油脂に対して50%添加し、70℃に加温して、窒素ガスをバブリングしながら500r/minにて2時間撹拌した。その後、70℃で30分間静置分離し、水相を除去して油脂を得た。
Example 1
(Preparation of oil phase)
1000 parts by mass of fish oil (omevital 1812 Gold: manufactured by BASF, total content of DHA and EPA in fatty acids 35%, unsaturated fatty acid content 69.2%, the same shall apply hereinafter) was degassed under conditions of 70 ° C. and 0.7 kPa. The dissolved oxygen concentration was set to 0.3 ppm or less.
50% of the organic acid salt aqueous solution shown in the condition (1) of Table 1 was added to the oil and fat, heated to 70 ° C., and stirred for 2 hours at 500 r / min while bubbling nitrogen gas. Then, it left still and separated at 70 degreeC for 30 minutes, the water phase was removed, and fats and oils were obtained.

次いで、窒素バブリング法により溶存酸素濃度を0.1ppm以下とした水を、油脂に対して50%加え、70℃に加温して、窒素ガスをバブリングしながら500r/minにて30分間撹拌した。窒素ガスの流量は30L/hr−油脂1kgとした。その後、70℃で30分間静置分離した。この水洗操作を3回繰り返した。
油脂を取り出し、70℃、0.7kPaの条件下で、撹拌しながら脱水処理を行った。
Subsequently, 50% water added to the oil and fat with dissolved oxygen concentration of 0.1 ppm or less by nitrogen bubbling method was heated to 70 ° C. and stirred for 30 minutes at 500 r / min while bubbling nitrogen gas. . The flow rate of nitrogen gas was 30 L / hr-oil fat 1 kg. Then, it left still and separated at 70 degreeC for 30 minutes. This washing operation was repeated three times.
The fats and oils were taken out and dehydrated under stirring at 70 ° C. and 0.7 kPa.

脱水後の油脂に対してローズマリー抽出物を0.5%添加し、これを2Lガラス製クライゼンフラスコに投入し、表1の条件(2)、すなわち温度180℃、圧力1.5kPa、水蒸気量1.5%−対油/hrの条件で180分間水蒸気接触処理を行い、油相を得た。   0.5% of rosemary extract is added to the dehydrated oil and fat, and this is put into a 2 L glass Claisen flask. The conditions (2) in Table 1, namely, temperature 180 ° C., pressure 1.5 kPa, water vapor amount A steam contact treatment was performed for 180 minutes under the condition of 1.5% -oil / hr to obtain an oil phase.

〔液体調味料の調製〕
表2に示す水相原料のうち、卵黄以外を混合し、80℃4分加熱殺菌を行い、常温にした。卵黄を添加した水相33質量部に対し、上記で得られた油相4質量部と菜種油63質量部を添加して、予備乳化したのち、コロイドミル(3,000r/min、クリアランス0.08mm)で均質化し、平均粒子径2.0〜3.5μmのマヨネーズを製造した。得られたマヨネーズを、100gプラスチック製のチューブ式容器に充填し、サンプルとした。
[Preparation of liquid seasoning]
Of the aqueous phase raw materials shown in Table 2, those other than egg yolk were mixed and sterilized by heating at 80 ° C. for 4 minutes to obtain room temperature. After adding 4 parts by mass of the oil phase obtained above and 63 parts by mass of rapeseed oil to 33 parts by mass of the aqueous phase to which the egg yolk has been added, and preliminarily emulsifying, a colloid mill (3,000 r / min, clearance 0.08 mm) ) To produce mayonnaise having an average particle size of 2.0 to 3.5 μm. The obtained mayonnaise was filled in a 100 g plastic tube container to prepare a sample.

実施例2〜実施例5
〔油相の調製〕
実施例1と同様にして、脱酸素処理した油脂に対して、表1の条件(1)に示す有機酸(塩)水溶液を50%添加して、窒素ガスをバブリングしながら撹拌後、水相を除去して油脂を得た。
Example 2 to Example 5
(Preparation of oil phase)
In the same manner as in Example 1, 50% of the organic acid (salt) aqueous solution shown in the condition (1) of Table 1 was added to the deoxygenated oil and fat, stirred while bubbling nitrogen gas, and then the aqueous phase Was removed to obtain an oil.

次いで、油脂に対して水を50%加え、実施例1と同様にして、窒素ガスをバブリングしながら撹拌後、70℃で30分間静置分離した。この水洗操作を3回繰り返した。
油脂を取り出し、70℃、0.7kPaの条件下で、撹拌しながら脱水処理を行った。
Subsequently, 50% of water was added to the fat and oil, and the mixture was stirred and bubbling with nitrogen gas in the same manner as in Example 1 and then allowed to stand at 70 ° C. for 30 minutes. This washing operation was repeated three times.
The fats and oils were taken out and dehydrated under stirring at 70 ° C. and 0.7 kPa.

実施例1と同様にして、脱水後の油脂に対してローズマリー抽出物を0.5%添加し、これを2Lガラス製クライゼンフラスコに投入し、表1の条件(2)で水蒸気接触処理を行い、油相を得て油相成分とした。   In the same manner as in Example 1, 0.5% of the rosemary extract was added to the dehydrated oil and fat, and this was put into a 2 L glass Claisen flask, and subjected to steam contact treatment under the condition (2) in Table 1. And an oil phase was obtained as an oil phase component.

〔液体調味料の調製〕
実施例1と同様にして、上記で得られた油相を用いて表2に示す割合でマヨネーズを製造し、サンプルとした。
[Preparation of liquid seasoning]
In the same manner as in Example 1, mayonnaise was produced at the ratio shown in Table 2 using the oil phase obtained above, and used as a sample.

実施例6
〔油相の調製〕
魚油に、表1の条件(1)に示す有機酸塩水溶液を油脂に対して50%添加して、実施例1と同様に窒素ガスをバブリングしながら撹拌後、水相を除去して油脂を得た。
Example 6
(Preparation of oil phase)
To the fish oil, 50% of the organic acid salt aqueous solution shown in the condition (1) of Table 1 is added to the fat and oil, and after stirring while bubbling nitrogen gas in the same manner as in Example 1, the aqueous phase is removed to remove the fat and oil. Obtained.

次いで、実施例1と同様にして、脱酸素処理した水を油脂に対して50%加え、窒素ガスをバブリングしながら撹拌後、70℃で30分間静置分離した。この水洗操作を3回繰り返した。
遠心管より、油脂を取り出し、70℃、0.7kPaの条件下で、撹拌しながら脱水処理を行った。
Next, in the same manner as in Example 1, 50% of deoxygenated water was added to the fats and oils, stirred while bubbling nitrogen gas, and then allowed to stand at 70 ° C. for 30 minutes. This washing operation was repeated three times.
Oil and fat were taken out from the centrifuge tube, and dehydrated under stirring at 70 ° C. and 0.7 kPa.

実施例1と同様にして、脱水後の油脂に対してローズマリー抽出物を0.5%添加し、これを2Lガラス製クライゼンフラスコに投入し、表1の条件(2)で水蒸気接触処理を行い、油相を得て油相成分とした。   In the same manner as in Example 1, 0.5% of the rosemary extract was added to the dehydrated oil and fat, and this was put into a 2 L glass Claisen flask, and subjected to steam contact treatment under the condition (2) in Table 1. And an oil phase was obtained as an oil phase component.

〔液体調味料の調製〕
実施例1と同様にして、上記で得られた油相を用いて表2に示す割合でマヨネーズを製造し、サンプルとした。
[Preparation of liquid seasoning]
In the same manner as in Example 1, mayonnaise was produced at the ratio shown in Table 2 using the oil phase obtained above, and used as a sample.

実施例7
〔油相の調製〕
魚油に、表1の条件(1)に示す有機酸塩水溶液を油脂に対して50%添加して、実施例1と同様に窒素ガスをバブリングしながら撹拌後、水相を除去して油脂を得た。
Example 7
(Preparation of oil phase)
To the fish oil, 50% of the organic acid salt aqueous solution shown in the condition (1) of Table 1 is added to the fat and oil, and after stirring while bubbling nitrogen gas in the same manner as in Example 1, the aqueous phase is removed to remove the fat and oil. Obtained.

次いで、油脂に対して水を50%加え、実施例1と同様にして、窒素ガスをバブリングしながら撹拌後、70℃で30分間静置分離した。この水洗操作を3回繰り返した。
油脂を取り出し、70℃、0.7kPaの条件下で、撹拌しながら脱水処理を行った。
Subsequently, 50% of water was added to the fat and oil, and the mixture was stirred and bubbling with nitrogen gas in the same manner as in Example 1 and then allowed to stand at 70 ° C. for 30 minutes. This washing operation was repeated three times.
The fats and oils were taken out and dehydrated under stirring at 70 ° C. and 0.7 kPa.

実施例1と同様にして、脱水後の油脂に対してローズマリー抽出物を0.5%添加し、これを2Lガラス製クライゼンフラスコに投入し、表1の条件(2)で水蒸気接触処理を行い、油相を得て油相成分とした。   In the same manner as in Example 1, 0.5% of the rosemary extract was added to the dehydrated oil and fat, and this was put into a 2 L glass Claisen flask, and subjected to steam contact treatment under the condition (2) in Table 1. And an oil phase was obtained as an oil phase component.

〔液体調味料の調製〕
実施例1と同様にして、上記で得られた油相を用いて表2に示す割合でマヨネーズを製造し、サンプルとした。
[Preparation of liquid seasoning]
In the same manner as in Example 1, mayonnaise was produced at the ratio shown in Table 2 using the oil phase obtained above, and used as a sample.

比較例1
〔油相の調製〕
実施例1と同様にして、脱酸素処理した油脂に対して、表1の条件(1)に示す有機酸塩水溶液を50%添加して、窒素ガスをバブリングしながら撹拌後、水相を除去して油脂を得た。
Comparative Example 1
(Preparation of oil phase)
In the same manner as in Example 1, 50% of the organic acid salt aqueous solution shown in condition (1) of Table 1 was added to the deoxygenated oil and fat, and the aqueous phase was removed after stirring while bubbling nitrogen gas. To obtain oils and fats.

次いで、油脂に対して水を50%加え、実施例1と同様にして、窒素ガスをバブリングしながら撹拌後、70℃で30分間静置分離した。この水洗操作を3回繰り返した。
油脂を取り出し、70℃、0.7kPaの条件下で、撹拌しながら脱水処理を行った。
Subsequently, 50% of water was added to the fat and oil, and the mixture was stirred and bubbling with nitrogen gas in the same manner as in Example 1 and then allowed to stand at 70 ° C. for 30 minutes. This washing operation was repeated three times.
The fats and oils were taken out and dehydrated under stirring at 70 ° C. and 0.7 kPa.

〔液体調味料の調製〕
卵黄を添加した水相33質量部に対し、油相として上記で得られた脱水後の油脂4質量部と菜種油63質量部を添加した以外は実施例1と同様にして、表2に示す割合でマヨネーズを製造し、サンプルとした。
[Preparation of liquid seasoning]
The ratio shown in Table 2 in the same manner as in Example 1, except that 4 parts by mass of the oil and fat after dehydration obtained above and 63 parts by mass of rapeseed oil were added as the oil phase to 33 parts by mass of the aqueous phase to which the egg yolk was added. The mayonnaise was manufactured as a sample.

比較例2
〔油相及び液体調味料の調製〕
卵黄を添加した水相33質量部に対し、油相として魚油(DHA−27:ニッスイ社製)4質量部と菜種油63質量部を添加した以外は実施例1と同様にして、表2に示す割合でマヨネーズを製造し、サンプルとした。
Comparative Example 2
(Preparation of oil phase and liquid seasoning)
It shows in Table 2 like Example 1 except having added 4 mass parts of fish oil (DHA-27: Nissui Co., Ltd.) and 63 mass parts of rapeseed oil with respect to 33 mass parts of water phases which added egg yolk. Mayonnaise was produced at a rate to make a sample.

〔風味評価〕
サンプルを非露光下、40℃で2週間、非露光下、40℃で4週間夫々保存した後、約4時間室温に放置し、その風味(魚臭)を専門パネル2名により、下記に示す判断基準に従って評価し、協議により評点を決定した。結果を表1に示す。
5:魚臭なし
4:魚臭ほとんどなし
3:魚臭わずかにあり
2:魚臭感じる
1:魚臭を強く感じる
[Taste evaluation]
Samples were stored for 2 weeks at 40 ° C. under non-exposure, and for 4 weeks at 40 ° C. under non-exposure, and then left at room temperature for about 4 hours. The evaluation was made according to the criteria, and the score was determined through consultation. The results are shown in Table 1.
5: No fish odor 4: Little fish odor 3: Fish odor slightly 2: Fish odor 1: Strong fish odor

Figure 2017006064
Figure 2017006064

Figure 2017006064
Figure 2017006064

表1より明らかなように、従来の方法で調製されたマヨネーズは、経時的に著しく風味が劣化し、魚臭を強く感じた(比較例2)。油脂に水蒸気を接触させる処理を行わなかった比較例1は、経時的に風味が劣化し、魚臭を感じた。これに対し、本発明の方法で調製されたマヨネーズは、経時的な風味の劣化が抑制されることが確認された。
一方、各実施例及び比較例で調製した油脂について上記〔風味評価〕と同様にして保存した後その風味を評価したところ、比較例2の油脂については風味劣化が認められた。
As can be seen from Table 1, the mayonnaise prepared by the conventional method was remarkably deteriorated in flavor over time and felt a strong fishy odor (Comparative Example 2). In Comparative Example 1 in which the treatment of bringing oil and fat into contact with water vapor was not performed, the flavor deteriorated with time and a fishy odor was felt. On the other hand, it was confirmed that mayonnaise prepared by the method of the present invention can suppress the deterioration of flavor over time.
On the other hand, when the fats and oils prepared in each Example and Comparative Example were stored in the same manner as in the above [Flavor Evaluation], the flavor was evaluated.

Claims (9)

次の工程(1)、(2)及び(3):
(1)油脂に、アスコルビン酸、ヒドロキシ酸及びそれらの塩から選択される少なくとも1種の水溶液を添加して、不活性ガスのバブリングと撹拌を行う工程、
(2)工程(1)後の油脂と水蒸気とを、減圧下、接触させる工程、
(3)工程(2)で得られる油脂を油相成分として水相と接触させる工程
を含む、液体調味料の製造方法。
Next steps (1), (2) and (3):
(1) adding at least one aqueous solution selected from ascorbic acid, hydroxy acid and salts thereof to oil and fat, and bubbling and stirring an inert gas;
(2) A step of bringing the fat and water after step (1) into contact with each other under reduced pressure,
(3) A method for producing a liquid seasoning, comprising a step of bringing the fat obtained in step (2) into contact with an aqueous phase as an oil phase component.
ヒドロキシ酸がクエン酸である請求項1記載の液体調味料の製造方法。 The method for producing a liquid seasoning according to claim 1, wherein the hydroxy acid is citric acid. 工程(1)に供する油脂が魚油を75質量%以上含む請求項1又は2記載の液体調味料の製造方法。   The manufacturing method of the liquid seasoning of Claim 1 or 2 with which fats and oils provided to a process (1) contain 75 mass% or more of fish oil. 更に、工程(1)の後、油脂に水を接触させ油水分離を行う水洗工程を含む請求項1〜3のいずれか1項記載の液体調味料の製造方法。   Furthermore, the manufacturing method of the liquid seasoning of any one of Claims 1-3 including the water-washing process which makes water contact oil and fat and performs oil-water separation after a process (1). 油脂と接触させる前に水の脱酸素処理を行う工程を含む請求項4記載の液体調味料の製造方法。   The manufacturing method of the liquid seasoning of Claim 4 including the process of deoxidizing water before making it contact with fats and oils. 更に、工程(1)に供する油脂の脱酸素処理を行う工程を含む請求項1〜5のいずれか1項記載の液体調味料の製造方法。   Furthermore, the manufacturing method of the liquid seasoning of any one of Claims 1-5 including the process of deoxidizing the fats and oils provided to a process (1). 油相/水相の質量比が10/90〜80/20である請求項1〜6のいずれか1項記載の液体調味料の製造方法。   The method for producing a liquid seasoning according to any one of claims 1 to 6, wherein an oil phase / water phase mass ratio is 10/90 to 80/20. 液体調味料がマヨネーズである請求項1〜7のいずれか1項記載の液体調味料の製造方法。   The method for producing a liquid seasoning according to any one of claims 1 to 7, wherein the liquid seasoning is mayonnaise. 次の(1)及び(2)の工程を含む方法により得られる油脂を含有する油相及び水相を含有する液体調味料。
(1)油脂に、アスコルビン酸、ヒドロキシ酸及びそれらの塩から選択される少なくとも1種の水溶液を添加して、不活性ガスのバブリングと撹拌を行う工程、
(2)工程(1)後の油脂と水蒸気とを、減圧下、接触させる工程
The liquid seasoning containing the oil phase containing the fats and oils obtained by the method including the process of following (1) and (2), and a water phase.
(1) adding at least one aqueous solution selected from ascorbic acid, hydroxy acid and salts thereof to oil and fat, and bubbling and stirring an inert gas;
(2) The step of bringing the fat and water after step (1) into contact with each other under reduced pressure
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