JP2016216175A - Reel stand - Google Patents

Abstract

PROBLEM TO BE SOLVED: To manage tension of a cord extracted from a reel in a constant range, by automatically adjusting rotational resistance in response to a cord residual quantity.SOLUTION: A winding core 14 rotatably out-fitted to a support shaft 11, includes a reel 3 for holding a cord winding body 16 and brake means 12 for imparting rotational resistance to this reel 3. The brake means 12 comprises an installation shaft 20 installed in parallel to the support shaft 11 on the upper side of the support shaft 11, a brake sheet 21 for locking an upper end part on the installation shaft 20 and suspended downward along the reel rotational direction while contacting with an outer peripheral surface 16S of the cord winding body 16 and a weight member 22 installed in a lower end part of the brake sheet 21.SELECTED DRAWING: Figure 2

Description

  The present invention relates to a creel stand that can automatically adjust the rotational resistance (braking force) according to the remaining amount of cord and can manage the tension of the cord drawn from the reel within a certain range.

For example, a cord ply such as a carcass ply or a belt ply is used as a tire reinforcing layer. The cord ply is formed from a sheet-like ply material in which an array of tire cords is covered with a topping rubber. The ply material is
(A) Pull out the cord from the reels supported by the creel stand,
(B) Pull them parallel to each other and transport them to a topping device such as a calendar;
(C) It is formed by covering the top and bottom of the cord array with the topping rubber with the topping device.

  At this time, rotation resistance (braking force) by the brake means is applied to each reel so that the drawn cord does not loosen. The slack of the cord is caused by the reel rotating too much due to a resistance acting between the reel and the topping device or an impact when released from the resistance. When this slack occurs, the cords come into contact with each other or a part of the equipment, and the cord breaks easily.

  On the other hand, as a brake means, for example, the following Patent Document 1 proposes a device having a simple structure using a brake band. In this device, a constant braking force is always applied to the reel by the brake band.

  However, in the reel, since the weight is large, that is, the inertial force is large at the initial stage of drawing out near full winding, a large braking force is required. On the other hand, since the weight is small, that is, the inertial force is small at the end of pulling out near the sky, a small braking force is required. Therefore, when the proposed braking means that applies a constant braking force is adopted, on the contrary, the tension of the cord changes from the initial drawing to the end, and the occurrence of the slack of the cord cannot be sufficiently suppressed. There's a problem.

  The following Patent Document 2 proposes a device having a feedback function for managing the tension of a cord, but there is a problem that the structure is complicated and the cost is increased.

JP 11-292395 A JP 2004-142891 A

  Therefore, the present invention provides a creel stand that can automatically adjust the rotational resistance (braking force) according to the remaining amount of cord and can manage the tension of the cord drawn from the reel within a certain range, with a simple structure and low cost. It is an issue.

The present invention includes a support shaft that is horizontally supported by the frame;
A reel having a winding core rotatably and detachably attached to the support shaft, and holding a cord winding body around which the cord is wound so that the cord can be pulled out;
Brake means for imparting rotational resistance to the reel,
The brake means includes
An attachment shaft attached to the frame above and parallel to the support shaft;
A brake seat that has an upper end locked to the mounting shaft and is suspended downward along the reel rotation direction while contacting the outer peripheral surface of the cord winding body,
A weight member attached to a lower end portion of the brake seat is provided.

  In the creel stand according to the present invention, it is preferable that the mounting shaft can be repositioned in a horizontal direction X that is perpendicular to and horizontal to the axis of the support shaft.

  In the creel stand according to the present invention, the weight member is preferably attached to the lower end portion of the brake seat in an exchangeable manner.

  The brake means according to the present invention can impart rotational resistance (braking force) to the reel by frictional resistance generated when the brake seat is pressed against the outer circumferential surface of the cord winding body.

  Moreover, since the diameter of the cord winding body is large at the initial stage of the cord drawing, the contact area with the brake seat becomes large. That is, the frictional resistance is large and a large braking force can be applied. On the other hand, at the end of the drawer, the diameter of the cord wrapping body becomes small, and the frictional resistance decreases as the contact area with the brake seat decreases. Therefore, the braking force can be reduced. That is, the rotational resistance (braking force) can be automatically adjusted according to the remaining amount of cord in the reel, the cord tension can be managed within a certain range, and the occurrence of slack in the cord can be effectively suppressed.

  Further, since the brake means is composed of only the mounting shaft, the brake seat, and the weight member, the structure is extremely simple and the above function can be exhibited at low cost.

It is a side view which shows notionally one Example of the ply material manufacturing apparatus of the tire by which the creel stand of this invention was employ | adopted. It is a perspective view which shows the principal part of a creel stand. FIG. It is sectional drawing which shows the effect of this invention.

Hereinafter, embodiments of the present invention will be described in detail.
FIG. 1 is a side view conceptually showing a tire ply material manufacturing apparatus 2 employing a creel stand 1 of the present invention. In the figure, the ply material manufacturing apparatus 2 of this example includes a creel stand 1 that supports a plurality of reels 3 and an array 4A of cords 4 drawn from the reels 3 and aligned in parallel with each other. A topping device 7 for forming the ply material 6 by coating with a winding device 8 for winding the ply material 6 into a roll.

  As the topping device 7 and the winding device 8, a conventionally known device can be suitably employed.

  The creel stand 1 includes a plurality of support shafts 11, the reels 3 that are attached to the support shafts 11, and brake means 12 that applies rotational resistance to the reels 3.

  As shown in FIGS. 2 and 3, the creel stand 1 includes a frame 13 that is framed by a frame member or the like, for example, and a plurality of support shafts 11 are horizontally supported by the frame 13. In this example, the support shafts 11 are arranged in multiple rows and multiple stages.

  The reel 3 includes a cylindrical winding core 14 that is rotatably and detachably mounted on a support shaft 11. In this example, a case where flanges 15 for preventing the cord 4 from collapsing are provided at both ends of the winding core 14 is shown. However, as the reel 3, it is possible to adopt various conventional structures, for example, the reel 3 can be constituted by only the winding core 14.

  A cord winding body 16 around which the cord 4 is wound so as to be drawable is held on the outer periphery of the winding core 14. In this example, each cord 4 is pulled out by pulling from the topping device 7 (shown in FIG. 1).

  Reference numeral 17 in the figure denotes a stop ring that is detachably attached to the support shaft 11 and prevents the reel 3 from being displaced in the axial direction. Reference numeral 18 denotes a guide roller that is pivotally supported by the frame 13, and guides the cord 4 drawn from the reel 3 to the downstream side.

  Next, the brake means 12 includes an attachment shaft 20 that is attached to the frame 13, a brake seat 21 that is locked at the upper end portion to the attachment shaft 20, and a weight member 22 that is attached to the lower end portion of the brake seat 21.

  The mounting shaft 20 is disposed on the upper side of the support shaft 11 and in parallel with the support shaft 11. Preferably, the center of the mounting shaft 20 is located closer to the cord drawing side than the first reference line K1 extending vertically through the most lateral point 14P of the winding core 14 as shown in FIG. . In particular, as in this example, it is preferable that the axis j of the support shaft 11 is positioned on the cord drawing side from the second reference line K2 extending vertically.

  The “most lateral point 14P” means a position where the outer peripheral surface of the winding core 14 protrudes most in the lateral direction X and on the side opposite to the cord drawing side. The “lateral direction X” means a direction perpendicular to the axis j of the support shaft 11 and horizontal. The “cord drawing side” means the direction of the lateral direction X where the point Q that starts to be separated from the cord winding body 16 when the cord 4 is pulled out with respect to the axis j. In FIG. 3, the right direction is the “cord drawing side” and the direction is the “opposite side”.

  The brake seat 21 includes a trunk portion 21A made of a flexible sheet material that can be easily deformed. As the sheet material, for example, a cloth material such as a woven fabric, a knitted fabric, a felt, or a non-woven fabric is suitably employed. A locking portion 21B that is locked to the mounting shaft 20 is formed on the upper end side of the trunk portion 21A, and a mounting portion 21C for mounting the weight member 22 is formed on the lower end side. The locking portion 21B and the attachment portion 21C in this example are formed as a loop-shaped portion 24 in which the end portion of the sheet material is folded back into a loop shape. Such a loop-shaped portion 24 can be easily locked to the mounting shaft 20 and attached to the weight member 22 by inserting the mounting shaft 20 and the weight member 22 from the openings at both ends.

  The brake seat 21 is suspended downward along the reel rotation direction while contacting the outer peripheral surface 16S of the cord winding body 16. A rotational resistance (braking force) can be applied to the reel 3 by the frictional resistance between the brake seat 21 and the cord winding body 16 at this time.

  As shown in FIG. 4, in the initial drawing Y <b> 1 where the reel 3 is almost full, the diameter of the cord winding body 16 is large, so that the contact area S with the brake seat 21 is large. Accordingly, the frictional resistance is increased and a large braking force can be applied. On the other hand, at the end of drawing Y2 close to the sky, the diameter of the cord winding body 16 becomes small, and the contact area S with the brake seat 21 is reduced. As a result, the braking force can be reduced. That is, the rotational resistance (braking force) can be automatically adjusted according to the remaining amount of the cord in the reel 3, the tension of the cord 4 can be made constant, and the occurrence of slack in the cord 4 can be effectively suppressed.

  When the center of the mounting shaft 20 is located on the opposite side of the cord pull-out from the first reference line K1 (shown in FIG. 3), the brake seat 21 is placed on the cord winding body 16 at the pull-out end Y2 near the sky. It becomes impossible to apply a rotation resistance (braking force) because it stops contacting. Therefore, as described above, it is preferable that the center of the mounting shaft 20 is located on the cord drawing side with respect to the first reference line K1, and further on the cord drawing side with respect to the second reference line K2.

  Here, when the cord 4 is, for example, a metal cord, the specific gravity is larger than that of the organic fiber cord. Therefore, the mass of the reel 3 is also large, and a large rotational resistance (braking force) is required. That is, it is necessary to adjust the rotational resistance (braking force) according to the material of the cord 4 and the like. On the other hand, in the brake means 12 of this embodiment, the rotational resistance (braking force) can be adjusted by the weight of the weight member 22, the width of the brake seat 21, and the position of the mounting shaft 20.

  In particular, when adjusting at the position of the mounting shaft 20, there is an advantage that the brake seat 21 and the weight member 22 can be used in common. In this case, this can be achieved by forming attachment holes (not shown) for position change in, for example, the frame 13 at a plurality of positions in the lateral direction X and selectively attaching the attachment shafts 20 to the plurality of attachment holes. Alternatively, this can be achieved by forming the attachment shafts 20 at a plurality of positions in the lateral direction X and selectively attaching the brake seats 21 to the plurality of attachment shafts 20.

  Moreover, when adjusting with the weight of the weight member 22, there exists a merit that the brake seat 21 can be used in common. In this case, this can be achieved by forming the attachment portion 21C of the brake seat 21 so that the weight member 22 can be replaced.

  As mentioned above, although especially preferable embodiment of this invention was explained in full detail, this invention is not limited to embodiment of illustration, It can deform | transform and implement in a various aspect.

DESCRIPTION OF SYMBOLS 1 Creel stand 3 Reel 4 Cord 11 Support shaft 12 Brake means 13 Frame 14 Winding core 16 Cord winding body 16S Outer peripheral surface 20 Mounting shaft 21 Brake seat 22 Weight member

Claims (3)

A support shaft horizontally supported by the frame;
A reel having a winding core rotatably and detachably attached to the support shaft, and holding a cord winding body around which the cord is wound so that the cord can be pulled out;
Brake means for imparting rotational resistance to the reel,
The brake means includes
An attachment shaft attached to the frame above and parallel to the support shaft;
A brake seat that has an upper end locked to the mounting shaft and is suspended downward along the reel rotation direction while contacting the outer peripheral surface of the cord winding body,
A creel stand comprising a weight member attached to a lower end portion of the brake seat.   The creel stand according to claim 1, wherein the mounting shaft is replaceable in a horizontal direction X that is perpendicular to and horizontal to the axis of the support shaft. The creel stand according to claim 1 or 2, wherein the weight member is attached to a lower end portion of the brake seat in a replaceable manner.

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