JP2016214737A - Seat for vehicle - Google Patents

Seat for vehicle Download PDF

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JP2016214737A
JP2016214737A JP2015105501A JP2015105501A JP2016214737A JP 2016214737 A JP2016214737 A JP 2016214737A JP 2015105501 A JP2015105501 A JP 2015105501A JP 2015105501 A JP2015105501 A JP 2015105501A JP 2016214737 A JP2016214737 A JP 2016214737A
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seat
low
seat cover
yarn
stitch
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JP6450976B2 (en
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昌平 山田
Shohei Yamada
昌平 山田
慎介 中島
Shinsuke Nakajima
慎介 中島
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Toyota Boshoku Corp
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Toyota Boshoku Corp
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Abstract

PROBLEM TO BE SOLVED: To provide a seat cover with excellent and partially different elongation characteristics.SOLUTION: A seat cover includes less extensible portions and a greatly extensible portion 21a, both of which have at least one of a stitch formed of a loop of a predetermined length of thread material Y1 and an other stitch R2 formed of a loop of a longer thread material Y1 than that of the stitch, and are configured to have the same numbers of stitches per a predetermined area in both of course and wale directions. In addition, the greatly extensible portion 21a has a greater number of the other stitches R2 compared to the less extensible portion so as to be more extensible.SELECTED DRAWING: Figure 3

Description

本発明は、シートパッドを被覆するシートカバーが、低伸張部位と、低伸張部位よりも伸びやすい高伸張部位を有する乗物用シートに関する。   The present invention relates to a vehicle seat in which a seat cover that covers a seat pad has a low stretch portion and a high stretch portion that is easier to stretch than a low stretch portion.

この種の乗物用シートでは、シート性能向上の観点から、シートカバーの伸び特性を部分的に異ならせたいとの要請がある。例えば乗員に接するシートカバー部分を伸びやすくすることで、乗員に対するフィット感を向上させることができる。またシートカバーの側部を伸びにくくすることにより、カーブ走行時における乗員に対する支持性能が向上する。例えば特許文献1に開示の乗物用シートでは、シート外形をなして乗員を弾性的に支持するシートパッドと、シートパッドを被覆する織物又は編物製のシートカバーを有する。そこでシートカバーに、糸材が密に配置された第一部位と、糸材が疎に配置されて第一部位に比して伸びやすい第二部位を形成する。このように公知技術では、シートカバーをなす糸材が粗密に適宜配置されることで、シートカバーを、部分的に伸びやすくしたり伸びにくくしたりすることができる。   In this type of vehicle seat, there is a demand to partially vary the elongation characteristics of the seat cover from the viewpoint of improving seat performance. For example, by making the seat cover portion in contact with the occupant easy to extend, the fit to the occupant can be improved. Moreover, the support performance with respect to the passenger | crew at the time of curve driving | running | working improves by making the side part of a seat cover difficult to extend. For example, a vehicle seat disclosed in Patent Document 1 includes a seat pad that elastically supports an occupant by forming a seat outer shape, and a woven or knitted seat cover that covers the seat pad. Therefore, a first portion where the thread material is densely arranged and a second portion where the yarn material is sparsely arranged and easily stretched compared to the first portion are formed in the seat cover. As described above, according to the known technique, the thread material forming the seat cover is appropriately arranged in a coarse and dense manner, so that the seat cover can be made partially stretchable or difficult to stretch.

特開2015−2830号公報Japanese Patent Laying-Open No. 2015-2830

しかし公知技術の構成では、第二部位において、シートカバーの糸材が相対的に粗に配置されることから、シートカバーの剛性が低下して支持性能が悪化することが懸念される。このため公知技術の構成は、乗員の支持性能向上の観点から、すんなり採用できる構成ではなかった。本発明は上述の点に鑑みて創案されたものであり、本発明が解決しようとする課題は、シートカバーの伸び特性を性能良く部分的に異ならせることにある。   However, in the configuration of the known technique, the thread material of the seat cover is relatively coarsely arranged in the second portion, so there is a concern that the rigidity of the seat cover is reduced and the support performance is deteriorated. For this reason, the configuration of the known technology has not been a configuration that can be easily adopted from the viewpoint of improving the passenger support performance. The present invention has been devised in view of the above points, and the problem to be solved by the present invention is to partially vary the elongation characteristics of the seat cover with good performance.

上記課題を解決するための手段として、第1発明の乗物用シートは、シート外形をなして乗員を弾性的に支持するシートパッドと、シートパッドを被覆する編物製のシートカバーとを備える。本発明では、シートカバーが、低伸張部位と、低伸張部位よりも伸びやすい高伸張部位を有するのであるが、この種のシート構成では、シートカバーの伸び特性を性能良く部分的に異ならせることが望ましい。   As means for solving the above problems, a vehicle seat according to a first aspect of the present invention includes a seat pad that elastically supports an occupant with a seat outer shape, and a knitted seat cover that covers the seat pad. In the present invention, the seat cover has a low stretch portion and a high stretch portion that is easier to stretch than the low stretch portion. In this type of seat configuration, the stretch characteristics of the seat cover are partially different with good performance. Is desirable.

そこで本発明では、低伸張部位と高伸張部位が、所定長さの糸材のループで形成された編目と、編目に比して長い糸材のループで形成された他の編目の少なくとも一方を有して、コース方向及びウェール方向における所定面積当たりの目数が同一とされるとともに、高伸張部位が、低伸張部位に比して多くの他の編目を有して伸びやすくされる。本発明では、高伸張部位が、低伸張部位と同一の目数(編目の数)を有することから、相対的に剛性が極端に低下することを好適に回避することができる。その上で高伸張部位が、低伸張部位に比して、相対的に長い糸材のループで形成された他の編目を多く有して伸びやすくされることにより、乗員に対するフィット感を好適に向上させることができる。   Therefore, in the present invention, at least one of the low-stretched portion and the high-stretched portion is a stitch formed by a loop of yarn material having a predetermined length and another stitch formed by a loop of yarn material longer than the stitch. In addition, the number of stitches per predetermined area in the course direction and the wale direction is the same, and the high stretched portion has more other stitches than the low stretched portion and is easily stretched. In the present invention, since the high extension portion has the same number of stitches (number of stitches) as that of the low extension portion, it is possible to preferably avoid the relative decrease in rigidity. On top of that, the high stretch portion has more other stitches formed of relatively long thread material loops and is easier to stretch than the low stretch portion, so that it has a good fit for the occupant. Can be improved.

第2発明の乗物用シートは、第1発明の乗物用シートであって、シートカバーをなす糸材の少なくとも一部が嵩高加工された糸材であり、嵩高加工された糸材が、高伸張部位と低伸張部位に跨って配置する。本発明では、ふんわりとした嵩高加工された糸材によって、低伸張部位と高伸張部位の境目が曖昧とされて意匠性に優れるシート構成となる。   The vehicle seat of the second invention is the vehicle seat of the first invention, wherein at least a part of the yarn material forming the seat cover is a yarn material processed to be bulky, and the yarn material processed to be bulky is highly stretched Place it across the part and the low extension part. In the present invention, the soft and bulky processed yarn material makes the boundary between the low stretch portion and the high stretch portion ambiguous, resulting in a sheet structure with excellent design.

本発明に係る第1発明によれば、シートカバーの伸び特性を性能良く部分的に異ならせることができる。また第2発明によれば、シートカバーの伸び特性を更に性能良く部分的に異ならせることができる。   According to the first aspect of the present invention, the elongation characteristics of the seat cover can be partially varied with good performance. Further, according to the second invention, the elongation characteristics of the seat cover can be partially varied with better performance.

乗物用シートの正面図である。It is a front view of a vehicle seat. 低伸張部位の正面図である。It is a front view of a low extension part. 高伸張部位の正面図である。It is a front view of a high extension part. 他の高伸張部位の正面図である。It is a front view of another high extension site.

以下、本発明を実施するための形態を、図1〜図4を参照して説明する。各図には、適宜、乗物用シート上方に符号UP、乗物用シート下方に符号DWを付す。なお図2〜図4において、各図に示された複数の編目は全て同一ループ長の編目であるが、編目同士の配置関係をわかりやすく図示するため、中央に図示された各編目を太線で示し、端側に図示された各編目を細線で示す。図1の乗物用シート2は、シートクッション4と、シートクッション4に起倒可能に連結するシートバック6と、ヘッドレスト8を有する。これらシート構成部材は、各々、シート骨格をなすシートフレーム(4F,6F)と、シート外形をなして乗員を弾性的に支持するシートパッド(4P,6P)と、シートパッドを被覆するシートカバー(4S,6S)を有する。ここでシートパッド(4P,6P)は、典型的に略矩形の部材であり、例えばポリウレタンフォーム(密度:10kg/m〜60kg/m)等の発泡樹脂で形成できる。 Hereinafter, embodiments for carrying out the present invention will be described with reference to FIGS. In each figure, a reference symbol UP is attached above the vehicle seat and a reference symbol DW is attached below the vehicle seat, as appropriate. 2 to 4, the plurality of stitches shown in each drawing are all stitches having the same loop length. However, in order to clearly show the arrangement relationship between stitches, each stitch shown in the center is indicated by a thick line. Each stitch shown on the end side is indicated by a thin line. The vehicle seat 2 in FIG. 1 includes a seat cushion 4, a seat back 6 that is connected to the seat cushion 4 in a tiltable manner, and a headrest 8. Each of these seat components includes a seat frame (4F, 6F) that forms a seat skeleton, a seat pad (4P, 6P) that elastically supports an occupant by forming a seat outer shape, and a seat cover that covers the seat pad ( 4S, 6S). Here, the seat pads (4P, 6P) are typically substantially rectangular members, and can be formed of a foamed resin such as polyurethane foam (density: 10 kg / m 3 to 60 kg / m 3 ).

本実施形態では、図1を参照して、シートクッション4の後部に、シートバック6の下部が起倒可能に連結する。またシートバック6の上部にはヘッドレスト8が一体的に設けられる。このヘッドレスト8は、シートバック6の上部中央が上方に突出することで構成される。そしてシートバック6とヘッドレスト8の間には、意匠性向上の観点等から一対の孔部Hが設けられており、この一対の孔部Hが、シート幅方向に並列して配置する。   In this embodiment, with reference to FIG. 1, the lower part of the seat back 6 is connected to the rear part of the seat cushion 4 so that it can be tilted. A headrest 8 is integrally provided on the upper portion of the seat back 6. The headrest 8 is configured by the upper center of the seat back 6 protruding upward. A pair of hole portions H is provided between the seat back 6 and the headrest 8 from the viewpoint of improving design properties, and the pair of hole portions H are arranged in parallel in the seat width direction.

[シートバック]
そしてシートバック6は、上述の基本構成(6F,6P,6S)を有して、天板メイン部6aと一対の天板サイド部6bに区分けされる。ここで天板メイン部6aは、シート幅方向におけるシートバック6の中央部位であり、シートバック起立時を基準としてシート上下方向に延びる。また各天板サイド部6bは、各々、シート幅方向における天板メイン部6a両側に配置する部位であり、シートバック起立時を基準としてシート上下方向に延びる。これら各天板サイド部6bは、それぞれ天板メイン部6aよりも着座側に突出しており、カーブ走行時等に乗員側部を支持できる。
[Seatback]
The seat back 6 has the above-described basic configuration (6F, 6P, 6S) and is divided into a top plate main portion 6a and a pair of top plate side portions 6b. Here, the top plate main portion 6a is a central portion of the seat back 6 in the seat width direction, and extends in the vertical direction of the seat with the seat back standing up as a reference. Each of the top plate side portions 6b is a portion disposed on both sides of the top plate main portion 6a in the seat width direction and extends in the seat vertical direction with the seat back standing up as a reference. Each of the top plate side portions 6b protrudes toward the seating side from the top plate main portion 6a, and can support the occupant side portion during a curve run or the like.

[シートクッション]
またシートクッション4は、上述の基本構成(4F,4P,4S)を有して、天板メイン部4aと一対の天板サイド部4bに区分けされる。ここで天板メイン部4aは、シート幅方向におけるシートクッション4の中央部位であり、シート前後方向に延びる。また各天板サイド部4bは、各々、シート幅方向における天板メイン部4a両側に配置する部位であり、シート前後方向に延びる。これら各天板サイド部4bは、それぞれ天板メイン部4aよりも着座側に突出しており、カーブ走行時等に乗員側部を支持できる。
[Seat cushion]
The seat cushion 4 has the above-described basic configuration (4F, 4P, 4S) and is divided into a top plate main portion 4a and a pair of top plate side portions 4b. Here, the top plate main portion 4a is a central portion of the seat cushion 4 in the seat width direction and extends in the seat front-rear direction. Moreover, each top plate side part 4b is a site | part arrange | positioned on the both sides of the top plate main part 4a in a sheet | seat width direction, respectively, and is extended in a sheet | seat front-back direction. Each of the top plate side portions 4b protrudes more toward the seating side than the top plate main portion 4a, and can support the occupant side portions when traveling on a curve or the like.

[シートカバー]
そして本実施形態では、シートバック6のシートカバー6Sが、後述する一枚物の編物で構成されており、天板メイン部6aと天板サイド部6bに跨って配置する。このシートカバー6Sは、後述する低伸張部位10aと、複数の高伸張部位(第一高伸張部位21a,第二高伸張部位22a)を有しており、これら部位毎に伸び特性が異なる。またシートクッション4のシートカバー4Sも同様に一枚物の編物で構成されており、天板メイン部4aと天板サイド部4bに跨って配置する。このシートカバー4Sも、後述する低伸張部位10bと、複数の高伸張部位(第一高伸張部位21b,第二高伸張部位22b)を有しており、これら部位毎に伸び特性が異なる。
[Seat Cover]
In the present embodiment, the seat cover 6S of the seat back 6 is composed of a single knitted fabric, which will be described later, and is disposed across the top plate main portion 6a and the top plate side portion 6b. The seat cover 6S has a low extension part 10a, which will be described later, and a plurality of high extension parts (first high extension part 21a, second high extension part 22a), and the extension characteristics differ for each part. Similarly, the seat cover 4S of the seat cushion 4 is also composed of a single knitted fabric, and is disposed across the top plate main portion 4a and the top plate side portion 4b. The seat cover 4S also has a low extension part 10b, which will be described later, and a plurality of high extension parts (first high extension part 21b, second high extension part 22b), and the extension characteristics differ for each part.

すなわち乗物用シート2においては、シート性能向上の観点から、各低伸張部位10a,10bが相対的に伸びにくい部位とされ、各高伸張部位21a,22a,21b,22bが相対的に伸びやすい部位とされる。こうして本実施形態では、シートの着座性向上の観点等から、各シートカバー4S,6Sの伸び特性を部分的に異ならせるのであるが、この種のシート構成では、各シートカバー4S,6Sの伸び特性を性能良く異ならせることが望ましい。そこで本実施形態では、後述の構成によって、各シートカバー4S,6Sの伸び特性を性能良く異ならせることとした。以下、各構成について詳述する。   That is, in the vehicle seat 2, from the viewpoint of improving seat performance, the low extension portions 10a and 10b are relatively difficult to extend, and the high extension portions 21a, 22a, 21b, and 22b are relatively easy to extend. It is said. In this way, in this embodiment, the stretch characteristics of the seat covers 4S and 6S are partially made different from the viewpoint of improving the seating property of the seat, but in this type of seat configuration, the stretch of the seat covers 4S and 6S is different. It is desirable to have different characteristics with good performance. Therefore, in the present embodiment, the elongation characteristics of the seat covers 4S and 6S are made different from each other with good performance by the configuration described later. Hereinafter, each configuration will be described in detail.

[シートバックの低伸張部位・高伸張部位]
図1のシートカバー6Sにおいては、低伸張部位10aを、シート幅方向におけるシートカバー6S側部と、シートカバー6S中央の一部に設けることができる。シートカバー6S側部の低伸張部位10aは、シート上下方向に連続的に形成されており、ヘッドレスト8の両側と天板サイド部6bに専ら配置する。またシートカバー6S中央の低伸張部位10aは、シート幅方向に天板メイン部6aを横断する帯状の部分であり、略U字状をなしながら天板メイン部6aの下部に配置する。
[Low extension / high extension of seat back]
In the seat cover 6S of FIG. 1, the low extension portion 10a can be provided on the side of the seat cover 6S in the seat width direction and a part of the center of the seat cover 6S. The low extension portion 10a on the side portion of the seat cover 6S is continuously formed in the seat vertical direction, and is disposed exclusively on both sides of the headrest 8 and the top plate side portion 6b. The low extension portion 10a at the center of the seat cover 6S is a belt-like portion that crosses the top plate main portion 6a in the seat width direction, and is disposed below the top plate main portion 6a while being substantially U-shaped.

また高伸張部位(第一高伸張部位21a,第二高伸張部位22a)を、低伸張部位10aの形成箇所を除くシートカバー6S中央に設けることができる。ここで第一高伸張部位21aは、後述の低伸張部位10aよりも伸びやすい部位であり、第二高伸張部位22aは、第一高伸張部位21aよりも伸びやすい部位である。そして第一高伸張部位21aは、天板メイン部6aの下部中央に設けられた半楕円状の部位であり、その一部に、上述の低伸張部位10aが横断状に配置する。また第二高伸張部位22aは、第一高伸張部位21aよりも上の天板メイン部6aの上部と、シート幅方向におけるヘッドレスト8の中央に設けられる。天板メイン部6aの第二高伸張部位22aは、正面視で下部が円形状に凹んだ略矩形状をなしており、シート幅方向で見て孔部Hから下の部分がやや幅狭とされており、下方に向かう途中で幅広な形状とされる。   Further, the high extension part (the first high extension part 21a, the second high extension part 22a) can be provided in the center of the seat cover 6S excluding the formation part of the low extension part 10a. Here, the first high extension part 21a is a part that is more easily extended than a low extension part 10a described later, and the second high extension part 22a is a part that is more easily extended than the first high extension part 21a. And the 1st high extension site | part 21a is a semi-elliptical site | part provided in the lower center of the top-plate main part 6a, The above-mentioned low extension site | part 10a arrange | positions in the cross shape in the part. The second high extension part 22a is provided at the upper part of the top plate main portion 6a above the first high extension part 21a and at the center of the headrest 8 in the seat width direction. The second high extension portion 22a of the top plate main portion 6a has a substantially rectangular shape with the lower portion recessed in a circular shape when viewed from the front, and the portion below the hole H as viewed in the sheet width direction is slightly narrow. The shape is wide on the way to the bottom.

[シートクッションの低伸張部位・高伸張部位]
図1のシートカバー4Sにおいては、低伸張部位10bを、シートカバー4S側部に設けることができる。シートカバー4S側部の低伸張部位10bは、シート前後方向に連続的に形成されており、シート幅方向における各天板サイド部4bの外側に配置する。また高伸張部位(第一高伸張部位21b,第二高伸張部位22b)を、シートカバー4S中央と、低伸張部位10bの形成箇所を除くシートカバー4S側部に設けることができる。シートカバー4S中央の第一高伸張部位21bは、天板メイン部4aの後部に配置する前部が半円状をなす略矩形状の部位であり、シート幅方向における両側が天板サイド部4bにはみ出して配置する。また第二高伸張部位22bは、第一高伸張部位21bを囲むように、天板メイン部4aの前部と、各天板サイド部4bの内側に設けることができる。
[Low extension / high extension of seat cushion]
In the seat cover 4S of FIG. 1, the low extension part 10b can be provided in the side part of the seat cover 4S. The low extension portion 10b on the side of the seat cover 4S is formed continuously in the front-rear direction of the seat, and is disposed outside each top plate side portion 4b in the seat width direction. Moreover, the high extension part (the 1st high extension part 21b, the 2nd high extension part 22b) can be provided in the seat cover 4S side part except the seat cover 4S center and the formation part of the low extension part 10b. The first high extension part 21b in the center of the seat cover 4S is a substantially rectangular part in which the front part arranged in the rear part of the top plate main part 4a has a semicircular shape, and both sides in the seat width direction are on the top side part 4b. Arrange to protrude. Moreover, the 2nd high extension site | part 22b can be provided in the front part of the top-plate main part 4a and the inner side of each top-plate side part 4b so that the 1st high extension site | part 21b may be enclosed.

[シートカバーの形成]
本実施形態では、図2〜図4を参照して、糸材Y1を用いて、シートカバー4S,6Sとしての編物を形成する。なおシートカバー4S,6Sとしての編物は、経編又は緯編のいずれであってもよい。ここで緯編として、基本組織(平編,ゴム編(リブ編),パール編)やその変化組織を例示できる。また経編として、基本組織(デンビー編,コード編,アトラス編,鎖編)やその変化組織を例示できる。そして本実施形態では、シートバック6のシートカバー6Sと、シートクッション4のシートカバー4Sが略同一の編み方で形成されることから、以下に、シートバック6のシートカバー6Sを一例に説明する。
[Formation of seat cover]
In this embodiment, with reference to FIGS. 2-4, the knitted fabric as sheet covers 4S and 6S is formed using the thread material Y1. The knitted fabric as the seat covers 4S and 6S may be either warp knitting or weft knitting. Here, examples of the weft knitting include a basic structure (flat knitting, rubber knitting (rib knitting), pearl knitting) and its changing structure. Examples of warp knitting include a basic organization (Denby knitting, code knitting, atlas knitting, chain knitting) and its changing organization. In the present embodiment, since the seat cover 6S of the seat back 6 and the seat cover 4S of the seat cushion 4 are formed by substantially the same knitting method, the seat cover 6S of the seat back 6 will be described below as an example. .

ここで糸材Y1として、植物系及び動物系の天然繊維、熱可塑性樹脂又は熱硬化性樹脂からなる化学繊維及びこれらの混繊糸を例示できる。また糸材Y1は、上記材質の線材であればよく、例えば紡績糸、フィラメント、延伸糸、嵩高加工された糸材(モール糸,タスラン加工糸,仮撚加工糸,カバリング糸等)を例示できる。特にこの種の糸材Y1として、嵩高加工された糸材を用いることが好ましい。そして嵩高加工された糸材としての糸材Y1を、低伸張部位10aと各高伸張部位21a,22aに跨って配置することで、これら隣り合う部位同士の境目が曖昧となる。このため嵩高加工された糸材を、シートカバー6Sの糸材の少なくとも一部に用いることにより、シートカバー6Sが、一見して同様の外観を呈して意匠性に優れるシート構成となる。   Here, examples of the yarn material Y1 include plant-based and animal-based natural fibers, chemical fibers made of a thermoplastic resin or a thermosetting resin, and mixed yarns thereof. The yarn material Y1 may be a wire material of the above material, and examples thereof include spun yarn, filament, drawn yarn, bulky processed yarn material (Mole yarn, Taslan processed yarn, false twisted yarn, covering yarn, etc.). . In particular, it is preferable to use a bulk material processed to be bulky as this type of thread material Y1. Then, by arranging the yarn material Y1 as the thread material processed to be bulky so as to straddle the low extension portion 10a and the high extension portions 21a and 22a, the boundary between the adjacent portions becomes ambiguous. For this reason, by using the thread material processed to be bulky for at least a part of the thread material of the seat cover 6S, the seat cover 6S has a similar external appearance and an excellent design.

そして例えば横編機を用いて、図2〜図4を参照して、シートカバー6Sとしての横編の編物を作成する。このとき本実施形態では、低伸張部位10aと各高伸張部位21a,22aにおいて、コース方向X及びウェール方向Yにおける所定面積当たりの目数(編目の数)が同一に設定されて、各部位における糸材Y1の密度が略同一とされる。このように各高伸張部位21a,22aが、低伸張部位10aと同一の目数を有して同等の密度を有することで、相対的に剛性が極端に低下することを好適に回避できる。なお所定面積とは、例えば縦横1インチの四角で囲ったシートカバー部分の面積のことである。   Then, for example, using a flat knitting machine, a flat knitted fabric as the seat cover 6S is created with reference to FIGS. At this time, in the present embodiment, the number of stitches (number of stitches) per predetermined area in the course direction X and the wale direction Y is set to be the same in the low stretch portion 10a and the high stretch portions 21a and 22a. The density of the yarn material Y1 is substantially the same. Thus, since each high extension site | part 21a, 22a has the same number of eyes as the low extension site | part 10a, and having an equivalent density, it can avoid suitably that rigidity falls extremely comparatively suitably. The predetermined area is, for example, the area of the seat cover portion surrounded by a square of 1 inch vertically and horizontally.

また本実施形態では、図2を参照して、低伸張部位10aにおいて、所定ループ長L1の糸材Y1のループで形成された編目R1によって全ての編地を形成する。そして図3及び図4を参照して、各高伸張部位21a,22aにおいては、編目R1に比して長い糸材Y1のループで形成された他の編目(中編目R2,大編目R3)にて編地を形成する。すなわち図3を参照して、第一高伸張部位21aにおいては、ループ長L2(L2>L1)の糸材Y1のループで形成された中編目R2によって全ての編地を形成する。さらに図4を参照して、第二高伸張部位22aにおいては、ループ長L3(L3>L2)の糸材Y1のループで形成された大編目R3によって全ての編地を形成する。このように本実施形態では、各高伸張部位21a,22aを形成する他の編目R2,R3が、それぞれ相対的に長いループ長を有することで、低伸張部位10aに比して伸びやすくされる。更に第二高伸張部位22aの大編目R3が、最も長いループ長を有することで、低伸張部位10aに比して更に伸びやすくされる。   Further, in the present embodiment, referring to FIG. 2, all the knitted fabrics are formed by the stitch R1 formed by the loop of the yarn material Y1 having the predetermined loop length L1 in the low elongation portion 10a. 3 and 4, in each of the high stretch portions 21a and 22a, other stitches (medium stitch R2, large stitch R3) formed by a loop of yarn material Y1 that is longer than stitch R1 are used. To form a knitted fabric. That is, referring to FIG. 3, in the first high stretch portion 21a, all the knitted fabrics are formed by the middle stitch R2 formed by the loop of the yarn material Y1 having the loop length L2 (L2> L1). Further, referring to FIG. 4, in the second high stretch portion 22a, all the knitted fabrics are formed by the large stitch R3 formed by the loop of the yarn material Y1 having the loop length L3 (L3> L2). As described above, in the present embodiment, the other stitches R2 and R3 forming the high stretch portions 21a and 22a have relatively long loop lengths, so that they are more easily stretched than the low stretch portion 10a. . Furthermore, since the large stitch R3 of the second high extension portion 22a has the longest loop length, it is more easily extended than the low extension portion 10a.

ここでシートカバー6Sの裏面には、必要に応じて、パッド材や裏打材(いずれも図示省略)を設けることができる。パッド材は、弾性的に伸縮可能な面状又はマット状の部材である。この種のパッド材の素材として、スラブウレタン、綿材、3Dネット体(繊維を三次元状に編製してなる部材)を例示できる。また裏打材は、シートカバー6Sの裏面側に配置する面状の部材である。この裏打材の素材として、天然繊維又は合成繊維からなる布帛(織物,編物,不織布)や皮革(天然皮革,合成皮革)を例示でき、典型的にはシートカバー6Sよりも剛性に優れる素材で形成できる。そしてシートカバー6Sの裏面に、パッド材と裏打材の少なくとも一方を積層したのち、これらを接着や融着や縫合等の手法で一体化することができる。   Here, a pad material and a backing material (both not shown) can be provided on the back surface of the seat cover 6S as necessary. The pad material is a surface-like or mat-like member that can elastically expand and contract. Examples of the material of this type of pad material include slab urethane, cotton material, and 3D net body (member formed by knitting fibers in a three-dimensional shape). The backing material is a planar member disposed on the back side of the seat cover 6S. Examples of the material of the backing material include fabrics (woven fabrics, knitted fabrics, nonwoven fabrics) and leathers (natural leathers, synthetic leathers) made of natural fibers or synthetic fibers, and typically formed of a material having higher rigidity than the seat cover 6S. it can. And after laminating | stacking at least one of a pad material and a backing material on the back surface of the seat cover 6S, these can be integrated by techniques, such as adhesion | attachment, melt | fusion, and stitching | suture.

[乗物用シートの使用]
図1を参照して、シートバック6に乗員がもたれることにより、乗員背部が天板メイン部6aを強く押圧する。このとき天板メイン部6aの各高伸張部位21a,22aが適度に伸長して乗員にフィットすることから、着座性に優れるシート構成となる。特に本実施例では、第一高伸張部位21aが適度な伸びやすさを有して、乗員背部にフィットしながらしっかりと支持する。また第二高伸張部位22aが、第一高伸張部位21aよりも伸びやすくされて、乗員首部などに柔軟にフィットする。また天板メイン部6aの下部に接した乗員腰部が、天板メイン部6aの低伸張部位10aにてしっかり支持される。そして天板サイド部6bの低伸張部位10aによって、カーブ走行時の乗員をしっかりと支持できる。
[Use of vehicle seats]
Referring to FIG. 1, when the occupant leans against the seat back 6, the occupant back strongly presses the top plate main portion 6a. At this time, since each high extension part 21a, 22a of the top plate main part 6a is extended moderately and fits a passenger | crew, it becomes a seat structure excellent in seating property. In particular, in the present embodiment, the first high extension portion 21a has moderate easiness of extension and is firmly supported while fitting to the back of the occupant. Further, the second high extension part 22a is made easier to extend than the first high extension part 21a, and fits flexibly to the occupant's neck or the like. Further, the occupant's waist that is in contact with the lower portion of the top plate main portion 6a is firmly supported by the low extension portion 10a of the top plate main portion 6a. And the passenger | crew at the time of curve driving | running | working can be firmly supported by the low expansion | extension site | part 10a of the top-plate side part 6b.

またシートクッション4に乗員が着座することにより、乗員臀部が天板メイン部4aを強く押圧する。このとき天板メイン部4aの各高伸張部位21b,22bが適度に伸長して乗員にフィットすることから、着座性に優れるシート構成となる。特に本実施例では、第一高伸張部位21aが適度な伸びやすさを有して、乗員臀部にフィットしながらしっかりと支持する。また第二高伸張部位22bが、第一高伸張部位21bよりも伸びやすくされて、乗員脚部に柔軟にフィットする。そして天板サイド部4b外側の低伸張部位10bによって、カーブ走行時の乗員をしっかりと支持できる。   Further, when the occupant sits on the seat cushion 4, the occupant's heel strongly presses the top plate main portion 4a. At this time, since each high extension part 21b, 22b of the top plate main part 4a is extended moderately and fits a passenger | crew, it becomes a seat structure excellent in seating property. In particular, in the present embodiment, the first high extension portion 21a has an appropriate ease of elongation and is firmly supported while fitting to the occupant's buttocks. Further, the second high extension portion 22b is made easier to extend than the first high extension portion 21b, and fits flexibly to the occupant legs. And the passenger | crew at the time of curve driving | running | working can be firmly supported by the low expansion | extension site | part 10b outside the top plate side part 4b.

以上説明したとおり本実施形態では、各高伸張部位21a,22a(21b,22b)が、対応する低伸張部位10a(10b)と同一の目数を有することから、相対的に剛性が極端に低下することを好適に回避することができる。その上で各高伸張部位21a,22a(21b,22b)が、対応する低伸張部位10a(10b)に比して、相対的に長い糸材Y1のループで形成された他の編目R2,R3を多く有して伸びやすくされることにより、乗員に対するフィット感を好適に向上させることができる。また本実施形態では、ふんわりとした嵩高加工された糸材Y1によって、各低伸張部位10a(10b)と対応する高伸張部位21a,22a(21b,22b)の境目が曖昧とされて、境界線に対するぼやかし効果を備えた意匠性に優れるシート構成となる。このため本実施形態によれば、シートカバー4S,6Sの伸び特性を性能良く異ならせることができる。   As described above, in the present embodiment, each of the high extension portions 21a and 22a (21b and 22b) has the same number of eyes as the corresponding low extension portion 10a (10b), so that the rigidity is extremely reduced. This can be suitably avoided. In addition, each of the high stretch portions 21a and 22a (21b and 22b) has other stitches R2 and R3 formed by loops of a relatively long yarn material Y1 as compared with the corresponding low stretch portions 10a (10b). By making it easy to stretch with a large amount, it is possible to suitably improve the fit to the occupant. Further, in the present embodiment, the soft and bulky processed yarn material Y1 makes the boundary between the high extension portions 21a and 22a (21b and 22b) corresponding to the low extension portions 10a (10b) vague, and the boundary line It becomes the sheet | seat structure excellent in the design property provided with the blurring effect with respect to. For this reason, according to this embodiment, the elongation characteristics of the seat covers 4S and 6S can be varied with high performance.

[試験例]
以下、本実施形態を試験例に基づいて説明するが、本発明は試験例に限定されない。なお後述の[表1]に、実施例1及び2と比較例1の編物の詳細を示す。また[表2]及び[表3]に、実施例3〜7の編物の詳細を示し、[表4]に、実施例3〜7の編物における各試験の結果を示す。
[Test example]
Hereinafter, although this embodiment is described based on a test example, the present invention is not limited to the test example. Details of the knitted fabrics of Examples 1 and 2 and Comparative Example 1 are shown in [Table 1] described later. In addition, [Table 2] and [Table 3] show details of the knitted fabrics of Examples 3 to 7, and [Table 4] shows results of each test in the knitted fabrics of Examples 3 to 7.

[実施例1]
[表1]に示す実施例1では、横編機(島精機製の型式SWG091N(15ゲージタイプ))を用いて、シートカバーとしての横編みの編物(変形リブ編)を作成した。また編物の糸材として、繊度853dtexのモール糸(東レ社製、品名:NJ42、材質:ポリエチレンテレフタレート(PET))を使用した。また低伸張部位と各高伸張部位においては、いずれもタテ(ウェール方向)の目数を16目/inchに設定し、ヨコ(コース方向)の目数を39目/inchに設定した。そして低伸張部位では、ループ長3.8mmの糸材のループで形成された編目によって全ての編地を形成した。また第一高伸張部位では、ループ長4.1mmの糸材のループで形成された中編目によって全ての編地を形成し、第二高伸張部位では、ループ長4.4mmの糸材のループで形成された大編目によって全ての編地を形成した。
[Example 1]
In Example 1 shown in [Table 1], using a flat knitting machine (model SWG091N 2 (15 gauge type) manufactured by Shima Seiki Co., Ltd.), a flat knitted fabric (deformed rib knitting) as a seat cover was created. Also, a knitted yarn having a fineness of 853 dtex (product name: NJ42, material: polyethylene terephthalate (PET)) having a fineness of 853 dtex was used as a knitted yarn material. In each of the low extension part and each high extension part, the number of vertical (wealth) eyes was set to 16 / inch, and the number of horizontal (course direction) eyes was set to 39 / inch. And in the low extension part, all the knitted fabrics were formed with the stitch formed with the loop of the thread material of loop length 3.8mm. Further, in the first high stretch portion, all the knitted fabrics are formed by the medium stitch formed by the loop of the yarn material having a loop length of 4.1 mm, and in the second high stretch portion, the loop of the yarn material having the loop length of 4.4 mm is formed. All the knitted fabrics were formed by the large stitches formed in.

そしてシートカバーの裏面に、裏基布としてのホットメルト不織布と、パッド材としてのスラブウレタンを重ねたのちこれらを140℃の熱ローラーにて接着した。ホットメルト不織布として、呉羽テック社製の品名ダイナック(品番:LNS3010)を使用し、スラブウレタンとして、イノアックコーポレーション社製の品名EL60SF(厚み:5mm)を使用した。   Then, a hot melt nonwoven fabric as a backing base fabric and slab urethane as a pad material were stacked on the back surface of the seat cover, and these were bonded by a 140 ° C. hot roller. The product name Dynac (product number: LNS3010) manufactured by Kureha Tech was used as the hot melt nonwoven fabric, and the product name EL60SF (thickness: 5 mm) manufactured by INOAC Corporation was used as the slab urethane.

[実施例2]
[表1]に示す実施例2では、低伸張部位において、ループ長3.8mmの糸材のループで形成された編目によって全ての編地を形成した。また第一高伸張部位では、ループ長4.4mmの糸材のループで形成された中編目によって全ての編地を形成し、第二高伸張部位では、ループ長4.9mmの糸材のループで形成された大編目によって全ての編地を形成した。その他の条件は実施例1と同一としたが、ホットメルト不織布とスラブウレタンの接着は省略した。
[Example 2]
In Example 2 shown in [Table 1], all the knitted fabrics were formed by stitches formed by loops of a thread material having a loop length of 3.8 mm at a low extension portion. Further, in the first high extension portion, all the knitted fabrics are formed by the medium stitch formed by the loop of the yarn material having a loop length of 4.4 mm, and in the second high extension portion, the loop of the yarn material having a loop length of 4.9 mm is formed. All the knitted fabrics were formed by the large stitches formed in. Other conditions were the same as in Example 1, but the adhesion between the hot melt nonwoven fabric and the slab urethane was omitted.

[実施例3〜実施例7]
実施例3〜実施例7では、それぞれ[表2]に示す糸材を使用し、[表3]に示す条件で編物を作成した。そして実施例3〜実施例7の編物では、一つの低伸張部位と、一つの高伸張部位を作成し、その他の条件は実施例1と同一とした。また実施例3のモール糸として、モリリン社から購入したモール糸(材質:PET)を使用し、実施例4のモール糸として、東レ社製、品名:NJ42、材質:PETの糸材を使用した。また実施例5のスラタン加工糸として、モリリン社から購入したスラタン加工糸(材質:PET)を使用し、実施例6のスラタン加工糸として、カワボウテクスチャード社製、品名:ORL670SD、材質:PETの糸材を使用した。また実施例7の通常PET糸として東レ社製、品名:B20Nの糸材を使用した。
[Examples 3 to 7]
In Examples 3 to 7, yarn materials shown in [Table 2] were used, and knitted fabrics were created under the conditions shown in [Table 3]. In the knitted fabrics of Examples 3 to 7, one low stretch portion and one high stretch portion were created, and the other conditions were the same as in Example 1. Further, as the molding yarn of Example 3, a molding yarn (material: PET) purchased from Moririn Co., Ltd. was used, and as the molding yarn of Example 4, a thread material made by Toray Industries, Inc., product name: NJ42, material: PET was used. . Moreover, the slatin processed yarn (material: PET) purchased from Moririn Co. was used as the slatted processed yarn of Example 5, and the slatin processed yarn of Example 6 was manufactured by Kawabo Textured Co., Ltd., product name: ORL670SD, material: PET. Thread material was used. Further, as a normal PET yarn of Example 7, a thread material manufactured by Toray Industries, Inc., product name: B20N was used.

[比較例1]
[表1]に示す比較例1の編物では、ループ長3.8mmの糸材のループで形成された編目によって全ての編地を形成した。その他の条件は実施例1と同一とした。
[Comparative Example 1]
In the knitted fabric of Comparative Example 1 shown in [Table 1], all the knitted fabrics were formed by stitches formed by loops of a thread material having a loop length of 3.8 mm. Other conditions were the same as in Example 1.

[乗り心地官能試験]
本試験では、実施例1の編物と、比較例1の編物を、それぞれシートカバーとして使用してその乗り心地を確認した。すなわち図1を参照して、シートパッド(ポリウレタンフォーム製、密度30kg/m、厚み20cm)に各編物を取付けたのち、静的な状態で着座した際の乗り心地を確認した。このとき実施例1の編物においては、図1に示す配置で、低伸張部位と各高伸張部位を配置した。
[Ride comfort sensory test]
In this test, the knitted fabric of Example 1 and the knitted fabric of Comparative Example 1 were used as seat covers, respectively, and the riding comfort was confirmed. That is, with reference to FIG. 1, after each knitted fabric was attached to a seat pad (made of polyurethane foam, density 30 kg / m 3 , thickness 20 cm), riding comfort when seated in a static state was confirmed. At this time, in the knitted fabric of Example 1, the low extension portion and each high extension portion were arranged in the arrangement shown in FIG.

[編物の平坦性の確認試験]
本試験の評価用サンプルとして、A4サイズの実施例3〜実施例7の各編物を用意した。これら評価用サンプルの中央に、各々、略円形状(φ100)の高伸張部位を形成し、その周りに低伸張部位を形成した。そして評価用サンプルを平坦な試験台上に配置して、編物表面と、編物表面から最も突出した凸部分の頂点との間の距離を測定し、これらの距離を「凸部の距離」とした([表4]を参照)。この凸部分は、高伸張部位の糸材のループによって形成されており、「凸部の距離」が短いほど編物が平坦であることを示す。
[Confirmation test of flatness of knitted fabric]
As a sample for evaluation in this test, A4 size knitted fabrics of Examples 3 to 7 were prepared. In the center of each of these samples for evaluation, a substantially circular (φ100) high extension portion was formed, and a low extension portion was formed around it. Then, the evaluation sample was placed on a flat test stand, and the distance between the knitted surface and the top of the convex portion that protruded most from the knitted surface was measured, and these distances were defined as the “convex distance”. (See [Table 4]). This convex portion is formed by a loop of yarn material at a high extension portion, and the shorter the “distance of the convex portion” is, the flatter the knitted fabric is.

[簡易ラミ加工試験(皺の発生確認試験)]
本試験の評価用サンプルとして、A4サイズの実施例3〜実施例7の各編物を用意した。これら評価用サンプルの中央に、各々、略円形状(φ100)の高伸張部位を形成し、その周りに低伸張部位を形成した。そして各実施例の編物の裏面に、実施例1のスラブウレタンを重ねて、スチームアイロンのスチーム(約110℃)で接着した。そして各編物におけるスラブウレタンの皺の有無を目視で確認した。本試験では、スラブウレタンに皺が確認できなかった場合には「○」、皺が確認できた場合には「△」と評価した([表4]を参照)。
[Simple Lamination Processing Test (Flaw Generation Confirmation Test)]
As a sample for evaluation in this test, A4 size knitted fabrics of Examples 3 to 7 were prepared. In the center of each of these samples for evaluation, a substantially circular (φ100) high extension portion was formed, and a low extension portion was formed around it. And the slab urethane of Example 1 was piled up on the back surface of the knitted fabric of each Example, and it adhered by the steam (about 110 degreeC) of the steam iron. And the presence or absence of the wrinkle of the slab urethane in each knitted fabric was confirmed visually. In this test, “皺” was evaluated when no slab urethane could be confirmed, and “△” was evaluated when 皺 was confirmed (see [Table 4]).

[境界線の見え方確認試験]
本試験の評価用サンプルとして、編物の平坦性の確認試験と同一の評価用サンプルを使用した。そして編物から1m離れた場所から編物を目視で確認した。また編物から10cm離れた場所から編物を目視で確認した。本試験では、低伸張部位と高伸張部位の境界線が確認できなかった場合には「◎」、境界線が見えずらかった場合(境界線がぼんやりとして曖昧であった場合)には「○」、境界線が確認できた場合には「△」と評価した([表4]を参照)。
[Borderline visibility check test]
As an evaluation sample for this test, the same evaluation sample as that for the confirmation test of the flatness of the knitted fabric was used. The knitted fabric was visually confirmed from a place 1 m away from the knitted fabric. The knitted fabric was visually confirmed from a place 10 cm away from the knitted fabric. In this test, “◎” when the boundary line between the low extension part and the high extension part could not be confirmed, and “○” when the boundary line was difficult to see (when the boundary line was blurred and vague). When the boundary line was confirmed, it was evaluated as “Δ” (see [Table 4]).

[製編性試験]
本試験では、実施例3〜7の編物の製編に際して、うまく製編できていた場合には「○」、糸切れなどが生じて製編できなかった場合には「×」と評価した([表4]を参照)。
[Knitting test]
In this test, in the knitting of the knitted fabrics of Examples 3 to 7, “◯” was evaluated when the knitting was successful, and “X” was evaluated when the knitting could not be knitted due to yarn breakage or the like ( (See Table 4).

Figure 2016214737
Figure 2016214737

Figure 2016214737
Figure 2016214737

Figure 2016214737
Figure 2016214737

Figure 2016214737
Figure 2016214737

[結果及び考察]
比較例1では、編物全体が一様な伸び特性を有しており、部分的に伸び特性を異ならせることはできなかった。また乗り心地官能試験の結果、比較例1の編物では、臀部や背上部への反発が強いためフィット感に劣り、すわり心地が良くなかった。
[Results and discussion]
In Comparative Example 1, the entire knitted fabric had uniform elongation characteristics, and the elongation characteristics could not be partially changed. In addition, as a result of the ride comfort sensory test, the knitted fabric of Comparative Example 1 was inferior in fit because the rebound to the buttocks and upper back was strong, and the sitting comfort was not good.

これとは異なり実施例1と実施例2の編物では、低伸張部位と各高伸張部位の間で伸び特性を好適に異ならせることができた。この結果は、各高伸張部位が、相対的に長い糸材のループで形成された他の編目を有して伸びやすくされたためと考えられる。さらに実施例1では、編物表面が略平らになり、その裏面にホットメルト不織布とスラブウレタンを良好に接着することができた。そして乗り心地官能試験の結果、実施例1の編物では、臀部や太腿への沈み込みがありフィット感が向上し、乗り心地も良くなった。そして各実施例1及び2の編物によれば、各高伸張部位が、低伸張部位と同一の目数(編目の数)を有することから、相対的に剛性が極端に低下することを好適に回避できることが容易に予測された。このため実施例1及び2によれば、シートカバーの伸び特性を性能良く異ならせることができたことがわかった。   In contrast, in the knitted fabrics of Example 1 and Example 2, it was possible to suitably vary the stretch characteristics between the low stretch portion and each high stretch portion. This result is thought to be because each highly stretched portion has other stitches formed of relatively long yarn material loops to facilitate stretching. Furthermore, in Example 1, the surface of the knitted fabric became substantially flat, and the hot melt nonwoven fabric and the slab urethane could be favorably bonded to the back surface thereof. As a result of the ride comfort sensory test, in the knitted fabric of Example 1, there was a sinking into the buttocks and thighs, the fit feeling was improved, and the ride comfort was also improved. And according to the knitted fabrics of Examples 1 and 2, since each high stretch portion has the same number of stitches (number of stitches) as the low stretch portion, it is preferable that the rigidity is extremely lowered relatively. It was easily predicted that it could be avoided. For this reason, according to Examples 1 and 2, it was found that the elongation characteristics of the seat cover could be varied with good performance.

また[表4]の簡易ラミ加工試験の結果を参照して、実施例3〜7の編物においては、スラブウレタンの皺の発生がある程度抑えられた。実施例7においてはループ長差が0.9mm以下、実施例3,4及び6においてもループ長差が0.7〜0.8mm以下までなら簡易ラミ加工時のシワの発生が好適に抑えられた。特に実施例5においては、低伸張部位と高伸張部位のループ長差が1.1mm以下までなら簡易ラミ加工時のシワの発生が好適に抑えられた。この結果は、実施例5のタスラン加工糸が、他の糸材に比して繊度が低く、空隙が多いので編物の凹凸が好適に吸収されたためと考えられる。   Moreover, with reference to the result of the simple laminating test of [Table 4], in the knitted fabrics of Examples 3 to 7, occurrence of wrinkles of slab urethane was suppressed to some extent. In Example 7, the loop length difference is 0.9 mm or less, and also in Examples 3, 4 and 6, the occurrence of wrinkles during simple laminating is suitably suppressed if the loop length difference is 0.7 to 0.8 mm or less. It was. Particularly in Example 5, if the difference in loop length between the low extension portion and the high extension portion was 1.1 mm or less, the generation of wrinkles during the simple laminating process was suitably suppressed. This result is considered to be because the unevenness of the knitted fabric was suitably absorbed because the Taslan processed yarn of Example 5 had a lower fineness and more voids than other yarn materials.

また[表4]の境界線の見え方確認試験の結果を参照して、嵩高加工された糸材を用いた実施例3〜6の編物においては、低伸張部位と高伸張部位の境界線が曖昧となり、境界線に対する「ぼやかし効果」があることがわかった。また近距離での見え方確認試験の結果では、同等の繊度である実施例3(モール糸)と実施例6(タスラン加工糸)と比べると、実施例6の方が、ループ長差が長い状態でも境界線に対して差がない結果となった。このことからタスラン加工糸を用いた編物が、特に優れた「ぼやかし効果」を有することがわかった。また実施例5と実施例6とを比べると、実施例6の方が、ループ長差が長い状態でも境界線に対して差がない結果となった。このことから繊度が大きい糸材を用いた編物が、優れた「ぼやかし効果」を有することがわかった。   In addition, referring to the results of the boundary line appearance confirmation test in [Table 4], in the knitted fabrics of Examples 3 to 6 using the yarn material processed to be bulky, the boundary line between the low stretch portion and the high stretch portion is It became ambiguous and found that there was a “blurring effect” on the boundary. Further, as a result of the visibility check test at a short distance, the loop length difference is longer in Example 6 than in Example 3 (Mole yarn) and Example 6 (Taslan processed yarn) having the same fineness. The result showed no difference with respect to the boundary line. From this, it was found that the knitted fabric using Taslan processed yarn has a particularly excellent “blurring effect”. Further, when Example 5 and Example 6 were compared, Example 6 showed no difference with respect to the boundary line even when the loop length difference was longer. From this, it was found that a knitted fabric using a yarn material having a high fineness has an excellent “blurring effect”.

そして[表4]の製編性試験の結果を参照して、実施例3〜7の編物はいずれも、糸切れなどが生じることなく好適に製編することができた。この結果より、ループ長差が0.3〜1.4mmの範囲においては問題なく製編できることがわかった。   And with reference to the result of the knitting property test of [Table 4], all of the knitted fabrics of Examples 3 to 7 could be knitted suitably without causing yarn breakage or the like. From this result, it was found that the knitting can be performed without any problem when the loop length difference is in the range of 0.3 to 1.4 mm.

本実施形態の乗物用シートは、上述した実施形態に限定されるものではなく、その他各種の実施形態を取り得る。本実施形態では、各高伸張部位21a,22a(21b,22b)と低伸張部位10a(10b)の構成(形状,寸法,形成位置、形成数等)を例示したが、各部位の構成を限定する趣旨ではない。すなわちシートカバーとしての編物の適所に、低伸張部位と、一種類又は複数種類の高伸張部位を複数又は単数形成することができる。また高伸張部位と低伸張部位は、一種類の糸材又は複数の糸材で形成されていてもよい。なお複数の糸材で形成する場合には、少なくともその一部に嵩高加工された糸材を用いて、この嵩高加工された糸材を、高伸張部位と低伸張部位を横断するように配置することが好ましい。   The vehicle seat of the present embodiment is not limited to the above-described embodiment, and can take other various embodiments. In the present embodiment, the configuration (shape, dimensions, formation position, number of formation, etc.) of each of the high extension portions 21a, 22a (21b, 22b) and the low extension portion 10a (10b) is exemplified, but the configuration of each portion is limited. It is not the purpose. That is, it is possible to form a plurality of or a plurality of low stretch portions and one or a plurality of types of high stretch portions at appropriate positions of the knitted fabric as the seat cover. Further, the high stretch portion and the low stretch portion may be formed of one type of thread material or a plurality of thread materials. When forming with a plurality of thread materials, at least a part of the thread material is bulky processed, and the bulky thread material is arranged so as to cross the high stretch portion and the low stretch portion. It is preferable.

また本実施形態では、各高伸張部位21a,22a(21b,22b)と低伸張部位10a(10b)の編地全てが、一種類の編目(編目R1又は他の編目R2,R3)で形成される例を説明した。各高伸張部位と低伸張部位は、編目と他の編目の双方を有していても良く、この場合には、高伸張部位が、低伸張部位に比して多くの他の編目を有して伸びやすくされる。そして高伸張部位においては、低伸張部位の境目から離れるに従って次第にループ長が段階的に又は連続的に長くなるように形成されていてもよい。   Moreover, in this embodiment, all the knitted fabrics of the respective high stretch portions 21a, 22a (21b, 22b) and the low stretch portions 10a (10b) are formed by one type of stitch (stitch R1 or other stitches R2, R3). An example was described. Each high stretch portion and low stretch portion may have both stitches and other stitches, in which case the high stretch portion has many other stitches compared to the low stretch portion. Makes it easier to stretch. And in a high extension part, it may be formed so that a loop length may become long gradually or continuously as it leaves the boundary of a low extension part.

また本実施形態の構成は、車両や航空機や電車などの乗物用シート全般に適用できる。   The configuration of the present embodiment can be applied to all vehicle seats such as vehicles, airplanes, and trains.

2 乗物用シート
4 シートクッション
6 シートバック
8 ヘッドレスト
4S シートカバー
6S シートカバー
4a 天板メイン部
4b 天板サイド部
6a 天板メイン部
6b 天板サイド部
10a,10b 低伸張部位
21a,21b 第一高伸張部位
22a,22b 第二高伸張部位
H 孔部
R1 編目
R2 中編目
R3 大編目
Y1 糸材
2 Vehicle seat 4 Seat cushion 6 Seat back 8 Headrest 4S Seat cover 6S Seat cover 4a Top plate main portion 4b Top plate side portion 6a Top plate main portion 6b Top plate side portions 10a, 10b Low extension parts 21a, 21b First height Extension part 22a, 22b 2nd high extension part H Hole part R1 stitch R2 middle stitch R3 large stitch Y1 thread material

Claims (2)

シート外形をなして乗員を弾性的に支持するシートパッドと、前記シートパッドを被覆する編物製のシートカバーとを備え、前記シートカバーが、低伸張部位と、前記低伸張部位よりも伸びやすい高伸張部位を有する乗物用シートにおいて、
前記低伸張部位と前記高伸張部位が、所定長さの糸材のループで形成された編目と、前記編目に比して長い糸材のループで形成された他の編目の少なくとも一方を有して、コース方向及びウェール方向における所定面積当たりの目数が同一とされるとともに、
前記高伸張部位が、前記低伸張部位に比して多くの前記他の編目を有して伸びやすくされる乗物用シート。
A seat pad that elastically supports an occupant in the form of a seat, and a knitted seat cover that covers the seat pad, wherein the seat cover has a low extension portion and a height that is easier to extend than the low extension portion. In a vehicle seat having an extended portion,
The low stretch portion and the high stretch portion have at least one of a stitch formed by a loop of yarn material having a predetermined length and another stitch formed by a loop of yarn material longer than the stitch. The number of eyes per predetermined area in the course direction and the wale direction is the same,
The vehicle seat in which the high stretch portion has a larger number of other stitches than the low stretch portion and is easily stretched.
前記シートカバーをなす糸材の少なくとも一部が嵩高加工された糸材であり、前記嵩高加工された糸材が、前記高伸張部位と前記低伸張部位に跨って配置する請求項1に記載の乗物用シート。
2. The thread material according to claim 1, wherein at least a part of the thread material forming the seat cover is a thread material processed to be bulky, and the thread material processed to be bulky is disposed across the high stretch portion and the low stretch portion. Vehicle seat.
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DE102019208225A1 (en) * 2019-06-05 2020-12-10 Brose Fahrzeugteile SE & Co. Kommanditgesellschaft, Coburg Vehicle seat with a continuous seat cover

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JP2013099470A (en) * 2011-11-09 2013-05-23 Okawa Nitto:Kk Lining fabric for chair
JP2015002830A (en) * 2013-06-20 2015-01-08 トヨタ紡織株式会社 Seat for vehicle

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JP2009161868A (en) * 2007-12-28 2009-07-23 Gunze Ltd Bottom garment
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* Cited by examiner, † Cited by third party
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CN110820144A (en) * 2018-08-10 2020-02-21 通用汽车环球科技运作有限责任公司 Knitted durable fabric for vehicle seats
CN110820144B (en) * 2018-08-10 2022-01-14 通用汽车环球科技运作有限责任公司 Knitted durable fabric for vehicle seats
DE102019208225A1 (en) * 2019-06-05 2020-12-10 Brose Fahrzeugteile SE & Co. Kommanditgesellschaft, Coburg Vehicle seat with a continuous seat cover
DE102019208225B4 (en) 2019-06-05 2021-10-28 Brose Fahrzeugteile SE & Co. Kommanditgesellschaft, Coburg Vehicle seat with a continuous seat cover

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