JP2016202162A - New production method of fermented meat product - Google Patents

New production method of fermented meat product Download PDF

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JP2016202162A
JP2016202162A JP2015101380A JP2015101380A JP2016202162A JP 2016202162 A JP2016202162 A JP 2016202162A JP 2015101380 A JP2015101380 A JP 2015101380A JP 2015101380 A JP2015101380 A JP 2015101380A JP 2016202162 A JP2016202162 A JP 2016202162A
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meat
germs
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mold
dried bonito
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豊郎 中村
Toyoro Nakamura
豊郎 中村
六車 三治男
Michio Rokushiya
三治男 六車
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Abstract

PROBLEM TO BE SOLVED: To solve problems that, in a compromise method in which a part of a dried bonito production method is applied to a meat product production method, it is not easy to grow and multiply germs of dried bonito on a surface of meat without decay of meat, express concentrated flavor in fermentation and maturation, and control excessive dry due to the germs of dried bonito.SOLUTION: Salt is applied to raw meat for preventing decay of meat, and optimal conditions of temperature, humidity, nutrient source, oxygen supply and culture time are set so that the germs of dried bonito can grow and multiply quickly in a short time, and spraying of the germs at a high density germ number is performed. Then, excessive dry due to mold is prevented, the meat is packed by vacuum packaging at an appropriate period of yield for controlling a dryness degree, and then the meat is matured.

Description

本発明は、鰹節菌を利用して発酵させ、製造した食肉製品に関するものである。The present invention relates to a meat product that is fermented and produced using koji fungus.

日本の伝統的発酵食品は麹や糠を利用したものが多い。
鰹節菌を利用した鰹節もカビによる発酵食品である。
周知のように、鰹節菌による発酵により、鰹節の中に核酸系旨み成分(イノシン酸)が産生し、代表的な旨み調味料として利用されている。
これを応用すれば、ハムやソーセージ中にもこの旨み成分が産生され、熟成由来のアミノ酸やペプチドの呈味成分と相乗効果を生じて、濃厚な旨みを付与できることが予想された。
生ハムには、ヨーロッパで自然に着生した酵母やカビで発酵し熟成するもの(発酵型)と燻煙するもの(非発酵型)とがある。
日本産の生ハムは非発酵型である。
本発明では、日本独自の有用菌株であり、日本鰹節協会の鰹節優良カビ菌である「ユーロティウムハーバリオラム(Eurotium herbariorum)」(和名:カワキコウジカビ)を利用して、生ハムとサラミソーセージを発酵させた。
研究の結果、生ハムは塩漬した豚肉を発酵し、乾燥・熟成することで、凝縮された濃厚な旨みが付与された製品となった。
サラミソーセージの場合も同様の結果が得られた。
本法は食肉製品の製法に鰹節の製法の一部を応用して、旨みを増強させた和折衷の方法である。鰹節の場合には四番カビまで発生させるが、それでは乾過多となるので、一番カビ発生後に乾燥・熟成した。
この生ハムは、例えれば、生ハムのカマンベール・チーズ様であり、市場にはまだ存在していない新規な発酵食肉製品である。
世界三大生ハムのうちの、プロシュートとハモンセラーノのような高級な熟成風味を有する製品に匹敵する。
生ハムをさらに乾燥を進めれば、ドライハムとなり、イタリア特産のコッパ風の製品になる。
乾燥度の調整は、真空包装することにより乾燥は停止するので、工程内での制御が可能となった。
Many traditional Japanese fermented foods use koji or koji.
Bamboo shoots using bonito bacterium are fermented foods with mold.
As is well known, a nucleic acid-based umami component (inosinic acid) is produced in bonito by fermentation with bonito, and is used as a typical umami seasoning.
If this was applied, it was expected that this umami component was produced also in ham and sausage, and a synergistic effect with the tasting component of aging-derived amino acids and peptides was produced, thereby providing rich umami.
Prosciutto hams are classified into fermented and matured yeast and mold naturally grown in Europe (fermented type) and smoked (non-fermented type).
Japanese ham is non-fermented.
In the present invention, ham and salami sausage are utilized by utilizing "Eurotium herbariorum" (Japanese name: Kawakoji Koji mold), which is a useful strain unique to Japan and is an excellent fungus of the Japanese bonito association. Fermented.
As a result of research, prosciutto fermented salted pork, dried and ripened, it became a product with a concentrated rich taste.
Similar results were obtained with salami sausage.
This method is a method of Japanese origami that enhances the taste by applying part of the bonito manufacturing method to the manufacturing method of meat products. In the case of bonito, up to fourth mold is generated, but since it becomes overdried, it was dried and aged after the first mold was generated.
This prosciutto is a fresh fermented meat product that, for example, is like Camembert cheese of prosciutto and does not yet exist on the market.
Of the world's three major prosciutto hams, it is comparable to products with high-grade aging flavors such as prosciutto and hammon serrano.
If the dried ham is further dried, it becomes dry ham and becomes a Coppa-style product of Italian specialty.
The adjustment of the drying degree can be controlled within the process because the drying is stopped by vacuum packaging.

特許公開1993−103631「食肉製品用発酵促進剤と発酵食肉の製造方法」食肉を乳酸菌で発酵させる方法において、オリゴ糖類を増殖促進剤として使用するもの。Patent publication 1993-103631 “Fermentation accelerator for meat products and method for producing fermented meat” In a method of fermenting meat with lactic acid bacteria, oligosaccharides are used as growth promoters. 特許公開2001−136933「発酵加工食品及びその製造方法」アスペルギルス属とペニシリウム属の菌株を使用して、発酵調味料の製造を目的とするもの。Patent Publication 2001-136933 “Fermented Processed Food and Production Method Therefor” The purpose of producing a fermented seasoning using Aspergillus and Penicillium strains. 特許公開1999−290025「鳥獣畜肉発酵加工食品、その製造方法及びその利用」アスペルギルス属の菌株を使用し、食塩無使用の条件下でカビを発育させる食品を対象とするもの。ハム・ソーセージについての記述はなく、生ハムのような非加熱食製品の製造は「食品衛生法」の製造基準で食塩の使用基準(6%以上)が規定されており、食塩無使用では実用的には不可能である。Patent Publication 1999-290025 “Food and Animal Meat Fermented Processed Food, Production Method and Utilization thereof” A food which uses a strain of the genus Aspergillus and grows molds under no salt condition. There is no description of ham and sausage, and for the production of non-heated food products such as raw ham, the standard for use of salt (6% or more) is stipulated in the manufacturing standards of the “Food Sanitation Law”. Is impossible.

中村豊郎、沼田正寛、橋本小由利「カビ発酵サラミソーセージの熟成風味発現に関する基礎的研究」日畜会報、56(12)、1985 食肉製品のカビ発酵の研究はサラミソーセージのみであり、使用菌株はペニシリウム属であるToyoro Nakamura, Masahiro Numata, Koyashi Hashimoto “Fundamental study on expression of aging flavor of mold fermented salami sausage”, Nikkatsu Kaiho, 56 (12), 1985 Is of the genus Penicillium 有原圭三「畜産物需要開発調査研究から微生物を利用した新しいタイプの食肉製品の開発」、畜産の情報、2001年6月号 今まで発酵食肉製品の開発研究は、乳酸菌を利用するのが中心であったことが記載されている。Shinzo Arihara "Development of new types of meat products using microorganisms from research and development of livestock product demand research", livestock information, June 2001 issue Until now, the research and development of fermented meat products centered on the use of lactic acid bacteria It is described that it was. 小泉武夫「発酵畜肉のすすめ」、畜産の情報、2003年3月号 中国の火腿(金華ハム等)では、豚もも肉を使用し、自然に着生するカビにより、乾燥・熟成する。これはいわば中国産鰹節で、鰹節と同程度まで乾燥するので、そのままでは硬すぎて可食できず、用途は細切してスープ等に用いられる発酵調味料である。Takeo Koizumi “Recommended Fermented Meat”, Livestock Information, March 2003 Chinese Thigh (Jinhua Ham etc.) uses pork leg meat and is dried and aged by mold that naturally grows. This is so-called Chinese bonito, which is dried to the same extent as bonito, so it is too hard to be edible as it is, and its use is a fermented seasoning used for soups.

食肉製品の製法に鰹節の製法の一部を応用する折衷方法の中で、肉を腐敗させず、いかに鰹節菌をその表面に迅速に発育・増殖させ、熟成させて濃厚な旨みを発現させるかが課題であった。
また、カビの増殖した原料は放置すれば、必要以上に乾燥が進むのでこれを制御する必要があった。
乾燥度により、原料肉の水分が65%程度ではハム、55%程度では生ハム、45%程度ではドライハム、35%程度ではサラミソーセージ17%程度では鰹節のような品質になる。
目的とする製品に仕上げるには乾燥度を制御する必要があった。
In the eclectic method that applies a part of the koji-bushi method to the production of meat products, how to rapidly grow and multiply the koji fungus on the surface without rotting the meat, and mature it to express a rich taste Was an issue.
In addition, if the mold-grown raw material is left unattended, drying proceeds more than necessary, so it was necessary to control this.
Depending on the degree of dryness, the quality of the raw meat is about 65% ham, about 55% raw ham, about 45% dry ham, about 35% salami sausage and about 17% salami sausage.
It was necessary to control the degree of dryness in order to finish the target product.

鰹節菌の迅速な発育・増殖には、以下のような最適条件に設定する必要がある。
すなわち、至適温度(20〜30℃)、至適湿度(70〜95%)
至適PH(弱酸性)、至適Aw.(0.7〜1.0)、酸素供給
(偏性好気性菌のため)、栄養源(炭素源としてブドウ糖、窒素源として酵母エキス)であった。
さらに、事前に栄養源を菌液に添加しておく、鰹節菌液を前培養しておく、鰹節菌液の菌数を高濃度(1ml当たり百万個)にする等方法も有効であった。
また、乾燥度の制御には、原料肉が所定の収量に達した時期に、真空包装することで乾燥を停止させ、温度はそのまま維持すれば、熟成を進行させることが出来た。
It is necessary to set the following optimal conditions for the rapid growth and growth of Aspergillus niger.
That is, optimum temperature (20-30 ° C.), optimum humidity (70-95%)
Optimal PH (weakly acidic), optimal Aw. (0.7 to 1.0), oxygen supply (due to obligate aerobic bacteria), nutrient source (glucose as carbon source, yeast extract as nitrogen source).
In addition, methods such as adding nutrient sources to the bacterial solution in advance, pre-culturing the bonito fungus solution, and increasing the number of bacteria in the bonito fungus solution (1 million per ml) were also effective. .
In order to control the degree of drying, ripening was able to proceed if the drying was stopped by vacuum packaging when the raw meat reached a predetermined yield, and the temperature was maintained as it was.

新規な、凝縮された濃厚な旨みを有する食肉製品の製造が可能となる。It is possible to produce a meat product having a new condensed and rich taste.

生ハムの実施例は以下のようである。
新鮮な肩ロース700gを原料とし、これに食塩42g、グルコース42gと酵母エキス0.4gとを乾塩法にて、表面に塗布した。
それから、温度4℃で7日間の間塩漬して、内部に浸透させた。
その後、冷蔵庫から取り出して、ネットに入れ、本鰹節菌液を一面に噴霧した。
次いで、温度20℃、湿度85%に調整したカビ室に吊り下げ、カビを発育させた。
カビ室では、毎日1回の割合で、外気を取り入れて空気循環を良くし、酸素の供給を行ってカビの発育を促進させた。
4日後に灰緑色したカビが発育し、9日後に全面に増殖するようになった。
それから、温度18℃、湿度65%に調整した乾燥室に移し、7日間乾燥させ、その後通気性のないケーシングにて真空包装して30日間熟成させた。
このときの最終重量は504g(歩留り72%)であった。
官能評価では、凝縮された濃厚な旨みが感じられ、市販の生ハムにはない独特な熟成風味であった。
Examples of raw ham are as follows.
Using 700 g of fresh shoulder loin as a raw material, 42 g of sodium chloride, 42 g of glucose and 0.4 g of yeast extract were applied to the surface by the dry salt method.
Then, it was salted at a temperature of 4 ° C. for 7 days and allowed to penetrate inside.
Then, it took out from the refrigerator, put it in a net, and sprayed this bonito fungus liquid on one side.
Next, the mold was hung in a mold chamber adjusted to a temperature of 20 ° C. and a humidity of 85% to grow the mold.
In the mold room, outside air was taken in once a day to improve air circulation, and oxygen was supplied to promote mold growth.
After 4 days, grey-green mold developed and after 9 days it grew to the full surface.
Then, it was transferred to a drying room adjusted to a temperature of 18 ° C. and a humidity of 65%, dried for 7 days, then vacuum-packed in a non-breathable casing and aged for 30 days.
The final weight at this time was 504 g (yield 72%).
In sensory evaluation, a condensed rich taste was felt, and it was a unique aging flavor not found in commercially available ham.

サラミソーセージの実施例は以下のようである。
原料として、豚赤身肉1,000gと豚脂肪200gを細切し、食塩36.と亜硝酸ナトリウム1.5mgとを加えて混和し、温度4℃にて7日間塩漬した。それから、これに氷水100g、グルコース36.4gと酵母エキス0.3gとを加えて混合し、ソーセージエマルジョンを作った。
これを、直径5cmのセルロースケーシングに充填した。
これに本鰹節菌液を噴霧してカビ室に移し、温度20℃、湿度85%の条件下で、カビを発育・増殖させた。
その後、乾燥室に移し、温度18℃、湿度65%の条件下で、40日間乾燥・熟成した。この間、外気を取り入れて空気循環を良くし、酸素の供給を行った。
その後、これを通気性のないケーシングに入れて真空包装した。
乾燥終了時の水分含量は35%であった。
Aw.0.86、PHは5.0にそれぞれ低下した。
完成品は独特の熟成風味を有し、凝縮された濃厚な旨みをもつサラミソーセージとなった。
Examples of salami sausages are as follows.
As raw materials, sliced pork lean 1,000g and pork fat 200g, salt 36. And 1.5 mg of sodium nitrite were added and mixed, and salted at a temperature of 4 ° C. for 7 days. Then, 100 g of ice water, 36.4 g of glucose and 0.3 g of yeast extract were added and mixed to make a sausage emulsion.
This was filled into a cellulose casing having a diameter of 5 cm.
This solution was sprayed with this bonito fungus solution, transferred to a mold chamber, and the mold was grown and propagated under the conditions of a temperature of 20 ° C. and a humidity of 85%.
Then, it moved to the drying room and was dried and aged for 40 days under the conditions of a temperature of 18 ° C. and a humidity of 65%. During this time, outside air was introduced to improve air circulation and oxygen was supplied.
Then, this was put in a non-breathable casing and vacuum-packed.
The moisture content at the end of drying was 35%.
Aw. 0.86 and PH decreased to 5.0, respectively.
The finished product had a unique aging flavor and became a salami sausage with condensed rich flavor.

Claims (1)

鰹節菌「ユーロティウムハーバリオラム(Eurotium herbariorum)」(和名:カワキコウジカビ)を利用して発酵させ、製造した食肉製品Meat products produced by fermenting and producing fermented soybeans using the tuberculosis fungus “Eurotium herbariorum” (Japanese name: Kawakuji Koji mold)
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2020130137A (en) * 2019-02-25 2020-08-31 伊藤ハム米久ホールディングス株式会社 Process for producing pork processed food having aged flavor

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JPS59102373A (en) * 1982-12-06 1984-06-13 Yakult Honsha Co Ltd Preparation of solid seasoning
JPH01168231A (en) * 1987-11-27 1989-07-03 Internatl Seasoning Inc Providing of dried meat
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2020130137A (en) * 2019-02-25 2020-08-31 伊藤ハム米久ホールディングス株式会社 Process for producing pork processed food having aged flavor
JP7118909B2 (en) 2019-02-25 2022-08-16 伊藤ハム米久ホールディングス株式会社 Process for producing processed pork food with aged flavor

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