JP2016199632A - Polymerization inhibitor for high temperature distillation, and method for inhibiting polymerization - Google Patents

Polymerization inhibitor for high temperature distillation, and method for inhibiting polymerization Download PDF

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JP2016199632A
JP2016199632A JP2015078651A JP2015078651A JP2016199632A JP 2016199632 A JP2016199632 A JP 2016199632A JP 2015078651 A JP2015078651 A JP 2015078651A JP 2015078651 A JP2015078651 A JP 2015078651A JP 2016199632 A JP2016199632 A JP 2016199632A
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distillation
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vinyl monomer
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剛 田辺
Takeshi Tanabe
剛 田辺
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Seiko Chemical Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a polymerization inhibitor for high temperature distillation capable of effectively inhibiting a polymerization reaction of a vinyl-type monomer in high temperature distillation of the vinyl-type monomer.SOLUTION: A polymerization inhibitor for high temperature distillation to be used in refining a vinyl-type monomer by high temperature distillation contains a compound represented by general formula (I), (where, R1 indicates an alkyl group or aryl group of 4-9 carbon atoms; and R2 indicates a hydrogen atom, or an alkyl group or aryl group of 4-9 carbon atoms.)SELECTED DRAWING: None

Description

本発明は、高温蒸留用重合禁止剤及び重合禁止方法に関する。更に詳しくは、精製時の蒸留温度が高いビニル系単量体を蒸留精製する際に用いることができ、高温蒸留時にも優れた重合禁止性能を発揮する高温蒸留用重合禁止剤及び重合禁止方法に関する。   The present invention relates to a polymerization inhibitor for high-temperature distillation and a polymerization inhibition method. More specifically, the present invention relates to a polymerization inhibitor for high temperature distillation and a polymerization inhibition method that can be used for distillation purification of a vinyl monomer having a high distillation temperature during purification and that exhibits excellent polymerization inhibition performance even during high temperature distillation. .

近年、例えばアクリル酸若しくはアクリル酸誘導体、又はメタクリル酸若しくはメタクリル酸誘導体に代表されるビニル系単量体を原料とする光硬化性樹脂は、透明性、耐候性、耐薬品性、光学特性、成形性、電気的特性等に優れることから、電子材料、インキ、接着剤、エレクトロニクス関連用途で使用されるレジスト等としての用途がある。更に、最近では、その用途が拡大している。   In recent years, for example, a photocurable resin using a vinyl monomer represented by acrylic acid or an acrylic acid derivative, or methacrylic acid or a methacrylic acid derivative as a raw material has transparency, weather resistance, chemical resistance, optical characteristics, and molding. Because of its excellent properties and electrical characteristics, it has applications as resists used in electronic materials, inks, adhesives, and electronics-related applications. Furthermore, the use is expanding recently.

このような用途の拡大に伴い、種々の機能や特性を付与する目的から、多様な化学構造を有するビニル系単量体が開発されている。   With the expansion of such applications, vinyl monomers having various chemical structures have been developed for the purpose of imparting various functions and properties.

そして、このビニル系単量体の開発においては、ビニル系単量体の分子量を上げたり(高分子量化したり)、或いは、ビニル系単量体に置換基を導入することが行われている。一方で、高分子量化や置換基の導入は、ビニル系単量体の沸点を高くする(高沸点にする)傾向がある。   In the development of this vinyl monomer, the molecular weight of the vinyl monomer is increased (high molecular weight) or a substituent is introduced into the vinyl monomer. On the other hand, high molecular weight and introduction of substituents tend to increase the boiling point (high boiling point) of vinyl monomers.

ここで、多くの場合、ビニル系単量体は、製造後、高純度化を図る等の理由から蒸留されて精製される。   Here, in many cases, the vinyl monomer is purified by distillation for the purpose of achieving high purity after production.

このように、ビニル系単量体は、精製されることが通常であるが、そのまま蒸留精製処理を行うと、蒸留時の熱により重合反応を起こしてしまい、効率的な蒸留精製が困難になる。そこで、蒸留精製時におけるビニル系単量体の重合反応を防止するため、重合禁止剤を配合して蒸留精製が行われている。   As described above, the vinyl monomer is usually purified. However, if the distillation purification treatment is performed as it is, a polymerization reaction is caused by heat during distillation, and efficient distillation purification becomes difficult. . Therefore, in order to prevent the polymerization reaction of the vinyl monomer at the time of distillation purification, distillation purification is performed by adding a polymerization inhibitor.

この蒸留精製では、ビニル系単量体の沸点が高いと、蒸留精製時の温度を高くする必要がある。又、蒸留精製時の減圧度を下げると、蒸留精製時に重合禁止剤がビニル系単量体とともに留出し、効果的な蒸留精製ができないという問題がある。   In this distillation purification, if the boiling point of the vinyl monomer is high, it is necessary to increase the temperature during the distillation purification. Further, if the degree of vacuum during distillation purification is lowered, there is a problem that the polymerization inhibitor is distilled together with the vinyl monomer during distillation purification, and effective distillation purification cannot be performed.

又、蒸留精製時に用いられる重合禁止剤は、着色しているものが多い。そして、ビニル系単量体を蒸留精製する際に、着色した重合禁止剤がビニル系単量体とともに留出すると、着色した重合禁止剤に起因して蒸留精製したビニル系単量体が着色し、ビニル系単量体の製品価値を下げてしまう。   Further, many polymerization inhibitors used during distillation purification are colored. When the colored polymerization inhibitor is distilled together with the vinyl monomer during distillation purification of the vinyl monomer, the distilled and purified vinyl monomer is colored due to the colored polymerization inhibitor. This will lower the product value of vinyl monomers.

このような製品価値を下げないための対策として、例えば、ピペリジン−1−オキシル誘導体を含む(メタ)アクリル酸エステル類の重合防止剤、及びこれを添加する重合防止方法(例えば、特許文献1参照)が知られている。又、N−オキシル化合物を有効成分として含有するビニル系モノマーの重合防止剤、及びビニル系モノマーの重合防止方法(例えば、特許文献2参照)が知られている。更に、(メタ)アクリル酸エステルをエステル交換反応により製造する方法において、触媒としてテトラメチルチタネートを用い、かつ重合防止剤としてN−オキシル化合物及び/又はシクロヘキサン−1−スピロ−2’−(4’−オキソイミダゾリジン−1’−オキシル)−5’−スピロ−1”−シクロヘキサンを用いること(例えば、特許文献3参照)が知られている。   As measures for preventing such product value from being lowered, for example, a polymerization inhibitor for (meth) acrylic acid esters containing a piperidine-1-oxyl derivative, and a polymerization prevention method for adding the same (for example, see Patent Document 1) )It has been known. Further, a polymerization inhibitor for vinyl monomers containing an N-oxyl compound as an active ingredient and a method for preventing polymerization of vinyl monomers (for example, see Patent Document 2) are known. Furthermore, in the method for producing a (meth) acrylic acid ester by transesterification, tetramethyl titanate is used as a catalyst, and N-oxyl compound and / or cyclohexane-1-spiro-2 ′-(4 ′) is used as a polymerization inhibitor. It is known to use -oxoimidazolidine-1'-oxyl) -5'-spiro-1 "-cyclohexane (for example, see Patent Document 3).

特開2004−300031号公報JP 2004-300031 A 特開2001−106708号公報JP 2001-106708 A 特開2001−39925号公報JP 2001-39925 A

しかしながら、特許文献1〜3に開示の重合禁止剤は、一般に、TEMPO(2,2,6,6−tetramethylpiperidine 1−oxyl)と呼ばれる化合物の誘導体(以下、「TEMPO誘導体」と記す場合がある)であり、その高沸点化を目的とする誘導体に関するものである。このTEMPO誘導体は、高い重合禁止性能を示す。しかしながら、その重合禁止性能は、持続性を有しない等の重大な欠点がある。又、価格も比較的高価であることから、重合禁止剤の使用が必要な全ての状況や場面で用いることができるというものではない。   However, the polymerization inhibitors disclosed in Patent Documents 1 to 3 are generally derivatives of a compound called TEMPO (2,2,6,6-tetramethylpiperidine 1-oxyl) (hereinafter sometimes referred to as “TEMPO derivative”). And relates to a derivative intended to increase the boiling point thereof. This TEMPO derivative exhibits high polymerization inhibition performance. However, the polymerization inhibition performance has serious drawbacks such as lack of durability. In addition, since the price is relatively high, it cannot be used in all situations and situations where the use of a polymerization inhibitor is necessary.

又、TEMPO誘導体以外に、一般式(I)で表される化合物のR1及びR2がいずれも水素原子である化合物も知られているが、下記の通り、高温の蒸留精製時において、高沸点ビニル系単量体とともに、少量であるが留出してしまう場合がある。そのため、高温で蒸留精製する場合には、目的のビニル系単量体中に上記重合禁止剤が混入し、製品としての価値を下げてしまう。   In addition to the TEMPO derivatives, there are also known compounds in which R1 and R2 of the compound represented by the general formula (I) are both hydrogen atoms. A small amount may be distilled off with the monomer. Therefore, when distillation purification is performed at a high temperature, the polymerization inhibitor is mixed in the target vinyl monomer, and the value as a product is lowered.

本発明は、このような従来技術の有する問題点に鑑みてなされたものである。本発明の高温蒸留用重合禁止剤は、フェノチアジンの特定位(3−、及び7−)に、特定の置換基(R1及びR2)を有する化合物(一般式(I)で表される化合物)を含有する。この化合物の基礎となる化合物であるフェノチアジン(一般式(I)で表される化合物のR1及びR2がいずれも水素原子である化合物)は、ビニル系単量体の蒸留精製時に用いられている汎用的な重合禁止剤である。しかし、本発明者は、従来の汎用的な重合禁止剤が、沸点が高いビニル系単量体(以下、「高沸点ビニル系単量体」と記す場合がある)の蒸留精製時において、高沸点ビニル系単量体とともに留出し、目的のビニル系単量体中に重合禁止剤が混入し、製品としての価値を下げてしまうという問題に着目した。   The present invention has been made in view of such problems of the prior art. The polymerization inhibitor for high-temperature distillation of the present invention comprises a compound having a specific substituent (R1 and R2) at a specific position (3- and 7-) of phenothiazine (a compound represented by the general formula (I)). contains. Phenothiazine (a compound in which R1 and R2 of the compound represented by the general formula (I) are both hydrogen atoms), which is a compound serving as a basis of this compound, is a general-purpose compound used for the purification of vinyl monomers by distillation. Polymerization inhibitor. However, the present inventor found that a conventional general-purpose polymerization inhibitor is highly purified during distillation purification of a vinyl monomer having a high boiling point (hereinafter sometimes referred to as “high-boiling vinyl monomer”). Attention was paid to the problem of distilling together with the boiling point vinyl monomer and mixing the polymerization inhibitor into the target vinyl monomer, thereby reducing the value of the product.

そして、鋭意研究を重ねた結果、無数に存在する化合物の中から、一般式(I)で表される化合物によれば、高沸点ビニル系単量体の蒸留精製時にも優れた重合禁止性能を発揮し、しかも重合禁止性能は持続性を有することを見出した。   As a result of extensive research, the compound represented by the general formula (I) among the innumerable compounds has excellent polymerization inhibition performance even during distillation purification of high-boiling vinyl monomers. In addition, it has been found that the polymerization inhibition performance has durability.

即ち、フェノチアジンの特定位(3−、及び7−)に、特定の置換基(R1及びR2)を導入させたフェノチアジン(一般式(I)で表される化合物)によれば、上記問題の解決に極めて効果的であることを見出した。つまり、上記化合物は、高温蒸留精製時においても重合禁止性能を損なうことなく、又、気化し始める温度が高い。そのため、高沸点ビニル系単量体の蒸留精製時に用いても、高沸点ビニル系単量体とともに留出することがないことを見出し、本発明を完成するに至ったものである。   That is, according to phenothiazine (compound represented by the general formula (I)) in which specific substituents (R1 and R2) are introduced at specific positions (3- and 7-) of phenothiazine, the above-mentioned problem is solved. It was found to be extremely effective. That is, the above compound does not impair the polymerization inhibition performance even during high-temperature distillation purification and has a high temperature at which vaporization starts. For this reason, it has been found that even when used for distillation purification of a high-boiling vinyl monomer, it is not distilled together with the high-boiling vinyl monomer, and the present invention has been completed.

本発明によれば、以下に示す高温蒸留用重合禁止剤及び重合禁止方法が提供される。   According to the present invention, the following high temperature distillation polymerization inhibitor and polymerization inhibition method are provided.

[1]下記一般式(I)で表される化合物を含有し、蒸留精製時の蒸留温度が高いビニル系単量体を蒸留精製する際に用いる高温蒸留用重合禁止剤。 [1] A polymerization inhibitor for high-temperature distillation used for distillation purification of a vinyl monomer containing a compound represented by the following general formula (I) and having a high distillation temperature during distillation purification.

Figure 2016199632
(一般式(I)中、R1は、炭素原子数4〜9のアルキル基、又はアリール基、R2は、水素原子、又は炭素原子数4〜9のアルキル基、若しくはアリール基である。)
Figure 2016199632
(In general formula (I), R1 is an alkyl group having 4 to 9 carbon atoms or an aryl group, and R2 is a hydrogen atom, an alkyl group having 4 to 9 carbon atoms, or an aryl group.)

[2]前記一般式(I)中のR1、R2が共にオクチル基、又はR1、R2が共にクミル基である前記[1]に記載の高温蒸留用重合禁止剤。 [2] The polymerization inhibitor for high-temperature distillation according to [1], wherein R1 and R2 in the general formula (I) are both octyl groups, or R1 and R2 are both cumyl groups.

[3]蒸留精製時の蒸留温度が高いビニル系単量体を含む蒸留精製前のビニル系単量体含有液に、前記[1]又は[2]に記載の高温蒸留用重合禁止剤を配合して混合物を得て、得られた前記混合物から前記ビニル系単量体を精製し、その際における前記ビニル系単量体の重合反応を前記高温蒸留用重合禁止剤によって禁止するビニル系単量体の重合禁止方法。 [3] The polymerization inhibitor for high-temperature distillation according to [1] or [2] above is blended with a vinyl monomer-containing liquid before distillation purification containing a vinyl monomer having a high distillation temperature during distillation purification. A vinyl monomer that purifies the vinyl monomer from the obtained mixture and inhibits the polymerization reaction of the vinyl monomer by the polymerization inhibitor for high-temperature distillation. How to inhibit body polymerization.

[4]前記ビニル系単量体が、アクリル酸、アクリル酸誘導体、メタクリル酸、又はメタクリル酸誘導体である前記[3]に記載の重合禁止方法。 [4] The polymerization inhibition method according to [3], wherein the vinyl monomer is acrylic acid, an acrylic acid derivative, methacrylic acid, or a methacrylic acid derivative.

[5]アクリル酸誘導体とメタクリル酸誘導体は、それぞれ、常圧で沸点180℃以上の化合物である前記[3]又は[4]に記載の重合禁止方法。 [5] The method for inhibiting polymerization according to [3] or [4], wherein each of the acrylic acid derivative and the methacrylic acid derivative is a compound having a boiling point of 180 ° C. or higher at normal pressure.

[6]アクリル酸誘導体とメタクリル酸誘導体は、それぞれ、常圧で沸点250℃以上の化合物である前記[3]〜[5]に記載の重合禁止方法。 [6] The method for inhibiting polymerization according to [3] to [5], wherein each of the acrylic acid derivative and the methacrylic acid derivative is a compound having a boiling point of 250 ° C. or higher at normal pressure.

本発明の高温蒸留用重合禁止剤は、一般式(I)で表される化合物を含有するものであるため、ビニル系単量体を高温蒸留精製した場合であっても、高温蒸留用重合禁止剤がビニル系単量体とともに留出し難い。又、精製したビニル系単量体が着色してしまうことを防止できる。更に、蒸留精製時におけるビニル系単量体の重合を良好に禁止することができる。   Since the polymerization inhibitor for high-temperature distillation of the present invention contains the compound represented by the general formula (I), the polymerization for high-temperature distillation is prohibited even when the vinyl monomer is purified by high-temperature distillation. The agent is difficult to distill with the vinyl monomer. Further, the purified vinyl monomer can be prevented from being colored. Furthermore, the polymerization of the vinyl monomer during distillation purification can be effectively inhibited.

又、本発明の高温蒸留用重合禁止剤は、一般式(I)で表される化合物が工業的に入手し易く安価であるため、ビニル系単量体の蒸留精製によるコストを低くすることができる。   The polymerization inhibitor for high-temperature distillation of the present invention can reduce the cost of distillation purification of vinyl monomers because the compound represented by the general formula (I) is industrially easily available and inexpensive. it can.

本発明の重合禁止方法は、ビニル系単量体を高温蒸留精製した場合であっても、高温蒸留用重合禁止剤がビニル系単量体とともに留出し難く、精製したビニル系単量体が着色してしまうことを防止でき、蒸留精製時におけるビニル系単量体の重合を良好に禁止することができる。   In the polymerization inhibition method of the present invention, even when the vinyl monomer is purified by distillation at high temperature, the polymerization inhibitor for high temperature distillation is difficult to distill together with the vinyl monomer, and the purified vinyl monomer is colored. Can be prevented, and polymerization of the vinyl monomer during distillation purification can be effectively inhibited.

又、本発明の重合禁止方法は、本発明方法に用いる高温蒸留用重合禁止剤が、工業的に入手し易く安価であるため、ビニル系単量体の蒸留精製によるコストを低くすることができる。   Further, the polymerization inhibiting method of the present invention can reduce the cost of distillation purification of vinyl monomers because the polymerization inhibitor for high temperature distillation used in the method of the present invention is industrially available and inexpensive. .

以下、本発明を実施するための形態について説明するが、本発明は以下の実施の形態に限定されるものではない。即ち、本発明の趣旨を逸脱しない範囲で、当業者の通常の知識に基づいて、以下の実施の形態に対し適宜変更、改良等が加えられたものも本発明の範囲に属することが理解されるべきである。   Hereinafter, although the form for implementing this invention is demonstrated, this invention is not limited to the following embodiment. That is, it is understood that modifications and improvements as appropriate to the following embodiments are also within the scope of the present invention based on ordinary knowledge of those skilled in the art without departing from the spirit of the present invention. Should be.

[1]高温蒸留用重合禁止剤:
本発明の高温蒸留用重合禁止剤は、上記一般式(I)で表される化合物を含有する。このような高温蒸留用重合禁止剤は、蒸留精製時の蒸留温度が高いビニル系単量体の重合反応を有効に禁止することができる。そして、本発明の高温蒸留用重合禁止剤に含まれる一般式(I)で表される化合物は、高沸点であることから高温蒸留精製時において、ビニル系単量体とともに留出し難い。そのため、本発明の高温蒸留用重合禁止剤を用いると、ビニル系単量体の重合反応を良好に禁止し、ビニル系単量体の高温(180℃程度以上)蒸留精製に際して良好に分留ができる。そして、この高温蒸留用重合禁止剤は、蒸留精製後のビニル系単量体に含まれ難いことから、高温蒸留用重合禁止剤が着色していたとしてもこの高温蒸留用重合禁止剤に起因してビニル系単量体が着色してしまうことが防止できる。
[1] Polymerization inhibitor for high temperature distillation:
The polymerization inhibitor for high-temperature distillation of the present invention contains a compound represented by the above general formula (I). Such a polymerization inhibitor for high-temperature distillation can effectively inhibit the polymerization reaction of a vinyl monomer having a high distillation temperature during distillation purification. And since the compound represented with general formula (I) contained in the polymerization inhibitor for high temperature distillation of this invention is a high boiling point, it is hard to distill with a vinyl-type monomer at the time of high temperature distillation refinement | purification. Therefore, when the polymerization inhibitor for high temperature distillation of the present invention is used, the polymerization reaction of the vinyl monomer is effectively inhibited, and the fractionation is favorably performed during the high temperature (about 180 ° C. or higher) distillation purification of the vinyl monomer. it can. And since this polymerization inhibitor for high-temperature distillation is difficult to be included in the vinyl monomer after distillation purification, even if the polymerization inhibitor for high-temperature distillation is colored, it is attributed to this polymerization inhibitor for high-temperature distillation. Thus, the vinyl monomer can be prevented from being colored.

又、高分子量化されたTEMPO誘導体等の重合禁止剤は、高価であり、工業的に用いるには現実的でないという問題があるが、本発明の高温蒸留用重合禁止剤は、工業的に入手可能であるため、ビニル系単量体の工業的な蒸留精製に十分使用可能である。   Further, polymerization inhibitors such as high molecular weight TEMPO derivatives are expensive and unrealistic for industrial use. However, the polymerization inhibitor for high-temperature distillation of the present invention is commercially available. Therefore, it can be sufficiently used for industrial distillation purification of vinyl monomers.

一方、従来の重合禁止剤であるフェノチアジンは、蒸留精製時の蒸留温度が高いビニル系単量体を蒸留精製する場合、ビニル系単量体とともに留出してしまう場合がある。そのため、蒸留精製で得られたビニル系単量体の製品価値を下げてしまうことがある。又、TEMPO誘導体は、ある分野では、高い重合禁止性能を示すが、汎用的なものではない。しかも、高分子量化されたTEMPO誘導体は、高価であり、工業的に用いるには現実的でない。   On the other hand, phenothiazine, which is a conventional polymerization inhibitor, sometimes distills together with a vinyl monomer when a vinyl monomer having a high distillation temperature during distillation purification is purified by distillation. Therefore, the product value of the vinyl monomer obtained by distillation purification may be lowered. TEMPO derivatives show high polymerization inhibition performance in some fields, but are not general purpose. Moreover, the high molecular weight TEMPO derivative is expensive and unrealistic for industrial use.

このように、本発明の高温蒸留用重合禁止剤は、蒸留精製時の蒸留温度が高いビニル系単量体を蒸留精製する際に、従来の重合禁止剤にはない優れた重合禁止効果を発揮する。これは、特に、一般式(I)で表される化合物によるものであり、一般式(I)で表される化合物中のR1及びR2を所定の置換基とすることにより、蒸留精製時の蒸留温度が高いビニル系単量体を蒸留精製する場合に、上記の優れた重合禁止効果が発揮される。   As described above, the polymerization inhibitor for high-temperature distillation of the present invention exhibits an excellent polymerization inhibition effect not found in conventional polymerization inhibitors when distillation-purifying vinyl monomers having a high distillation temperature during distillation purification. To do. This is particularly due to the compound represented by the general formula (I), and by using R1 and R2 in the compound represented by the general formula (I) as predetermined substituents, distillation during the distillation purification is performed. When the vinyl monomer having a high temperature is purified by distillation, the above excellent polymerization inhibition effect is exhibited.

[1−1]一般式(I)で表される化合物:
一般式(I)中、R1は、炭素原子数4〜9のアルキル基、又はアリール基から選択される基である。R2は、水素原子、又は炭素原子数4〜9のアルキル基、若しくはアリール基から選択される基である。R1、R2で示される炭素原子数4〜9のアルキル基は、飽和、又は不飽和のいずれであってもよく、又、直鎖状、分岐鎖状、又は環状のいずれであってもよい。
[1-1] Compound represented by general formula (I):
In general formula (I), R1 is a group selected from an alkyl group having 4 to 9 carbon atoms or an aryl group. R2 is a group selected from a hydrogen atom, an alkyl group having 4 to 9 carbon atoms, or an aryl group. The alkyl group having 4 to 9 carbon atoms represented by R1 and R2 may be either saturated or unsaturated, and may be linear, branched, or cyclic.

更に、炭素原子数4〜9のアルキル基、又はアリール基は、水素原子の一部、又は全部がハロゲン原子やアルキル基、アルコキシ基、アルケニル基、アミノ基等の有機基で置換されていてもよい。   Furthermore, in the alkyl group having 4 to 9 carbon atoms or the aryl group, a part or all of the hydrogen atoms may be substituted with an organic group such as a halogen atom, an alkyl group, an alkoxy group, an alkenyl group, or an amino group. Good.

R1、R2で示される炭素原子数4〜9のアルキル基としては、例えば、ブチル基、ペンチル基、ヘキシル基、ヘプチル基、オクチル基、ノニル基、シクロブチル基、シクロペンチル基、シクロヘキシル基、シクロヘプチル基、シクロオクチル基、シクロノニル基、1−ブテニル基、2−ブテニル基、2−ペンテニル基、クロロブチル基、クロロペンチル基、2−エチルヘキシル基、2−メトキシブチル基、クロロシクロブチル基、クロロシクロペンチル基等が挙げられる。   Examples of the alkyl group having 4 to 9 carbon atoms represented by R1 and R2 include a butyl group, a pentyl group, a hexyl group, a heptyl group, an octyl group, a nonyl group, a cyclobutyl group, a cyclopentyl group, a cyclohexyl group, and a cycloheptyl group. , Cyclooctyl group, cyclononyl group, 1-butenyl group, 2-butenyl group, 2-pentenyl group, chlorobutyl group, chloropentyl group, 2-ethylhexyl group, 2-methoxybutyl group, chlorocyclobutyl group, chlorocyclopentyl group, etc. Is mentioned.

R1、R2で示される炭素原子数4〜9のアリール基としては、例えば、フェニル基、トリル基、キシリル基、クミル基、ベンジル基、フェネシル基、シナミル基、シクロアリール基、ヘテロアリール基、モノクロロベンジル基、ジクロロベンジル基、モノメチルベンジル基等が挙げられる。   Examples of the aryl group having 4 to 9 carbon atoms represented by R1 and R2 include phenyl group, tolyl group, xylyl group, cumyl group, benzyl group, phenesyl group, sinamyl group, cycloaryl group, heteroaryl group, monochloro group, and the like. A benzyl group, a dichlorobenzyl group, a monomethylbenzyl group, etc. are mentioned.

R1、R2で示されるアルキル基、又はアリール基は、いずれも、炭素原子数が4〜9であることが必須である。一方、R1、R2が、炭素原子数3以下であると、高沸点のビニル系単量体の高温蒸留において、ビニル系単量体とともに留出し、高温蒸留精製時の重合禁止剤としての効果を得ることが難しい。又、R1、R2が、炭素原子数10以上であると、重合禁止特性を有するが、製造上、現実的でない。   It is essential that the alkyl group or aryl group represented by R1 or R2 has 4 to 9 carbon atoms. On the other hand, when R1 and R2 are 3 or less carbon atoms, in high temperature distillation of a high boiling point vinyl monomer, it is distilled together with the vinyl monomer and is effective as a polymerization inhibitor during high temperature distillation purification. Difficult to get. Further, when R1 and R2 have 10 or more carbon atoms, polymerization inhibition properties are obtained, but this is not practical in production.

これらのうちでも、R1、R2が共にオクチル基であるか、又はR1、R2が共にクミル基であることが好ましい。このように、R1、R2が、共にオクチル基であるか、又はR1、R2が共にクミル基である化合物は、沸点が高いことから、高沸点ビニル系単量体の高温蒸留精製時において、ビニル系単量体とともに留出することがない。そのため、ビニル系単量体の重合を確実、かつ有効に禁止して蒸留精製によりほぼ完全にビニル系単量体を単離、精製すること(分留)ができる。そして、重合禁止剤が蒸留精製後のビニル系単量体に含まれるようなことがないことから、重合禁止剤が混入することに起因して蒸留精製後のビニル系単量体(蒸留精製されたビニル系単量体)が着色してしまうことを防止できる。   Among these, it is preferable that R1 and R2 are both octyl groups, or R1 and R2 are both cumyl groups. As described above, since R1 and R2 are both octyl groups or R1 and R2 are both cumyl groups, the compounds have high boiling points. There is no distilling with the monomer. Therefore, it is possible to reliably and effectively inhibit the polymerization of the vinyl monomer and to isolate and purify the vinyl monomer almost completely by distillation purification (fractional distillation). In addition, since the polymerization inhibitor is not contained in the vinyl monomer after purification by distillation, the vinyl monomer after distillation purification (which has been purified by distillation) due to the mixing of the polymerization inhibitor. It is possible to prevent the vinyl monomer) from being colored.

なお、R1、R2は、同一であっても異なっていてもよい。   R1 and R2 may be the same or different.

又、R1、R2の置換位置は、3−位、及び7−位である。このように置換位置を3−位、及び7−位とすることにより、ビニル系単量体の高温蒸留精製時における重合禁止剤としての効果を確実に得ることができる。   The substitution positions of R1 and R2 are the 3-position and the 7-position. Thus, by making the substitution position into the 3-position and the 7-position, the effect as a polymerization inhibitor at the time of high-temperature distillation purification of the vinyl monomer can be surely obtained.

一般式(I)で示される化合物としては、具体的には、3,7−ジブチルフェノチアジン、3,7−ジペンチルフェノチアジン、3,7−ジヘキシルフェノチアジン、3,7−ジヘプチルフェノチアジン、3,7−ジオクチルフェノチアジン、3,7−ジノニルフェノチアジン、3,7−ジシクロブチルフェノチアジン、3,7−ジシクロペンチルフェノチアジン、3,7−ジシクロヘキシルフェノチアジン、3,7−ジシクロヘプチルフェノチアジン、3,7−ジシクロオクチルフェノチアジン、3,7−ジシクロノニルフェノチアジン、ジ(2−エチルヘキシル)フェノチアジン、3,7−ジフェニルフェノチアジン、3,7−ジトリルフェノチアジン、3,7−ジキシリルフェノチアジン、3,7−ジクミルフェノチアジン、3,7−ジベンジルフェノチアジン、3,7−ジフェネシルフェノチアジン、3,7−ジシナミルフェノチアジン等が挙げられる。   Specific examples of the compound represented by the general formula (I) include 3,7-dibutylphenothiazine, 3,7-dipentylphenothiazine, 3,7-dihexylphenothiazine, 3,7-diheptylphenothiazine, 3,7- Dioctylphenothiazine, 3,7-dinonylphenothiazine, 3,7-dicyclobutylphenothiazine, 3,7-dicyclopentylphenothiazine, 3,7-dicyclohexylphenothiazine, 3,7-dicycloheptylphenothiazine, 3,7-dicyclo Octylphenothiazine, 3,7-dicyclononylphenothiazine, di (2-ethylhexyl) phenothiazine, 3,7-diphenylphenothiazine, 3,7-ditolylphenothiazine, 3,7-dixylphenothiazine, 3,7-dicumylphenothiazine 3,7- Benzyl phenothiazine, 3,7-di-Fe farnesyl phenothiazine, 3,7-di-cinnamyl phenothiazine and the like.

これらのうちでも、3,7−ジオクチルフェノチアジン、3,7−ジクミルフェノチアジンが好ましく、これらは、高沸点ビニル系単量体を高温蒸留精製する際に使用する重合禁止剤の成分として有効である。   Among these, 3,7-dioctylphenothiazine and 3,7-dicumylphenothiazine are preferable, and these are effective as a component of a polymerization inhibitor used when high-boiling vinyl monomers are purified by distillation at high temperature. .

[1−2]その他の成分:
本発明の重合禁止剤は、一般式(I)で表される化合物以外に、その他の成分を更に含有していてもよい。その他の成分としては、例えば、2,6−ジ(t−ブチル)−4−メチルフェノール(BHT)、t−ブチルカテコール、ハイドロキノン、4−メトキシフェノール、2−メチルハイドロキノン、t−ブチルハイドロキノン、2,5−ジ−t−ブチルハイドロキノン、4−ベンゾキノン、2,2’−メチレンビス(6−t−ブチル−4−メチルフェノール)、2,2’−メチレンビス(6−t−ブチル−4−エチルフェノール)、2,2’−メチレンビス[6−(1−メチルシクロヘキシル)−4−メチルフェノール]、ジフェニルアミン、N−ニトロソジフェニルアミン、N−ニトロソ−N−シクロヘキシルアニリン、4−アミノジフェニルアミン、4−オキシジフェニルアミン、4−フェニレンジアミン、N−イソプロピル−N’−フェニル−4−フェニレンジアミン、N−(1,3−ジメチルブチル)−N’−フェニル−4−フェニレンジアミン、N,N’−ジフェニル−4−フェニレンジアミン、フェノチアジン、ジエチルヒドロキシルアミンに代表されるジアルキルヒドロキシルアミン、4−ヒドロシキ−2,2,6,6−テトラメチルピペリジニルオキシ化合物に代表される2,2,6,6−テトラメチルピペリジニルオキシ化合物、2,4−ジニトロフェノール、2,4−ジニトロクレゾール、2,4−ジニトロ−t−ブチルフェノール、N−ニトロソフェニルヒドロキシルアミン塩等を挙げることができる。
[1-2] Other components:
The polymerization inhibitor of the present invention may further contain other components in addition to the compound represented by the general formula (I). Examples of other components include 2,6-di (t-butyl) -4-methylphenol (BHT), t-butylcatechol, hydroquinone, 4-methoxyphenol, 2-methylhydroquinone, t-butylhydroquinone, 2 , 5-di-t-butylhydroquinone, 4-benzoquinone, 2,2'-methylenebis (6-t-butyl-4-methylphenol), 2,2'-methylenebis (6-t-butyl-4-ethylphenol) ), 2,2′-methylenebis [6- (1-methylcyclohexyl) -4-methylphenol], diphenylamine, N-nitrosodiphenylamine, N-nitroso-N-cyclohexylaniline, 4-aminodiphenylamine, 4-oxydiphenylamine, 4-phenylenediamine, N-isopropyl-N′-phenyl- Dialkylhydroxylamine represented by 4-phenylenediamine, N- (1,3-dimethylbutyl) -N′-phenyl-4-phenylenediamine, N, N′-diphenyl-4-phenylenediamine, phenothiazine, diethylhydroxylamine 2,2,6,6-tetramethylpiperidinyloxy compounds represented by 4-hydroxy-2,2,6,6-tetramethylpiperidinyloxy compounds, 2,4-dinitrophenol, 2,4 -Dinitrocresol, 2,4-dinitro-t-butylphenol, N-nitrosophenylhydroxylamine salt and the like.

その他の成分の含有割合は、0〜90質量%であることが好ましい。即ち、一般式(I)で表される化合物の含有割合が、10〜100質量%であることが好ましい。   It is preferable that the content rate of another component is 0-90 mass%. That is, it is preferable that the content rate of the compound represented by general formula (I) is 10-100 mass%.

[2]一般式(I)で表される化合物の製造方法:
一般式(I)で示される化合物は、公知の製造方法によりフェノチアジンを製造し、その後、製造したフェノチアジンに、炭素原子数4〜9のアルキル基、又はアリール基を導入する方法、あるいはイオウとアルキル化ジフェニルアミン又はアリール化ジフェニルアミンとを、触媒の存在下で反応させる方法で得ることができる。
[2] Method for producing compound represented by general formula (I):
The compound represented by the general formula (I) is a method of producing phenothiazine by a known production method and then introducing an alkyl group having 4 to 9 carbon atoms or an aryl group into the produced phenothiazine, or sulfur and alkyl. Diphenylamine or arylated diphenylamine can be obtained by reacting in the presence of a catalyst.

[3]重合禁止方法:
本発明の重合禁止方法は、蒸留精製時の蒸留精製温度が高いビニル系単量体(高沸点ビニル系単量体)を含む蒸留精製前のビニル系単量体含有液に、本発明の高温蒸留用重合禁止剤を配合して混合物を得て、得られた混合物からビニル系単量体を蒸留精製し、その際におけるビニル系単量体の重合反応を上記高温蒸留用重合禁止剤によって禁止する方法である。
[3] Polymerization inhibition method:
The polymerization inhibition method of the present invention is applied to a vinyl monomer-containing liquid before distillation purification containing a vinyl monomer (high boiling point vinyl monomer) having a high distillation purification temperature during distillation purification. A polymerization inhibitor for distillation is blended to obtain a mixture, and the vinyl monomer is purified by distillation from the resulting mixture, and the polymerization reaction of the vinyl monomer at that time is prohibited by the polymerization inhibitor for high temperature distillation. It is a method to do.

このような重合禁止方法によれば、ビニル系単量体を高温蒸留精製した場合であっても、高温蒸留用重合禁止剤がビニル系単量体とともに留出し難い。即ち、蒸留精製時の蒸留温度が高いビニル系単量体を良好に蒸留精製することができる。近年、ビニル系単量体を原料とする重合体の用途の拡大により、高沸点の新たなビニル系単量体が使用されているが、このような高沸点のビニル系単量体を良好に蒸留精製することができる。   According to such a polymerization inhibition method, the polymerization inhibitor for high temperature distillation is difficult to distill together with the vinyl monomer even when the vinyl monomer is purified by high temperature distillation. That is, a vinyl monomer having a high distillation temperature at the time of distillation purification can be favorably distilled and purified. In recent years, new high-boiling vinyl monomers have been used due to expansion of the use of polymers based on vinyl monomers, but these high-boiling vinyl monomers have been successfully improved. It can be purified by distillation.

更に、高温蒸留用重合禁止剤は着色していることがあるが、このような着色した高温蒸留用重合禁止剤が混入することに起因して、蒸留精製したビニル系単量体が着色してしまうことを防止できる。   Furthermore, although the polymerization inhibitor for high temperature distillation may be colored, the distillation-purified vinyl monomer is colored due to the mixing of such a colored high temperature distillation polymerization inhibitor. Can be prevented.

又、蒸留精製時におけるビニル系単量体の重合を確実に禁止することができる。即ち、蒸留精製によりビニル系単量体を良好に分留することができる。   Further, the polymerization of the vinyl monomer during distillation purification can be surely prohibited. That is, the vinyl monomer can be fractionated favorably by distillation purification.

そして、高分子量化されたTEMPO誘導体等の重合禁止剤は、高価であるため工業的に用いるには現実的でないという問題があるが、本方法に用いられる高温蒸留用重合禁止剤は、工業的に入手可能であるため上記の問題が生じ難い。   A polymerization inhibitor such as a high molecular weight TEMPO derivative is expensive and therefore unrealistic for industrial use. However, the polymerization inhibitor for high-temperature distillation used in this method is industrial. Therefore, the above-mentioned problems are unlikely to occur.

ここで、本明細書において「ビニル系単量体の重合反応を禁止する」とは、ビニル系単量体が、熱や光等を契機に互いに反応して意図せずに重合体を形成してしまうことを防止することを意味する。   Here, in this specification, “inhibiting the polymerization reaction of vinyl monomers” means that vinyl monomers react with each other by heat or light to form a polymer unintentionally. It means to prevent it.

本発明の重合防止方法においては、ビニル系単量体含有液に、上述の高温蒸留用重合禁止剤を配合して混合物を得る。これは、例えば、予めビニル系単量体の原料成分中に、上述の高温蒸留用重合禁止剤を含有させておき、ビニル系単量体(ビニル系単量体含有液)が製造されたと同時に混合物が得られる場合を含む。又は、ビニル系単量体(ビニル系単量体含有液)が製造された後、このビニル系単量体含有液に重合禁止剤を添加して混合物を得る場合を含む。   In the polymerization prevention method of the present invention, a mixture is obtained by blending the above-mentioned polymerization inhibitor for high-temperature distillation into the vinyl monomer-containing liquid. This is because, for example, the above-mentioned polymerization inhibitor for high temperature distillation is previously contained in the raw material component of the vinyl monomer, and the vinyl monomer (vinyl monomer-containing liquid) is produced at the same time. Including the case where a mixture is obtained. Or the case where a polymerization inhibitor is added to this vinyl monomer containing liquid after a vinyl monomer (vinyl monomer containing liquid) is manufactured is included.

ビニル系単量体としては、例えば、アクリル酸、アクリル酸メチル、アクリル酸エチル、アクリル酸プロピル、アクリル酸ブチル、アクリル酸ペンチル、アクリル酸ヘキシル、アクリル酸シクロヘキシル、アクリル酸ヘプチル、アクリル酸オクチル、アクリル酸−2−エチルヘキシル、アクリル酸フェニル、アクリル酸ベンジル、アクリル酸−2−メトキシエチル、アクリル酸−3−メトキシブチル、アクリル酸−2−ヒドロキシエチル、アクリル酸−2−ヒドロキシプロピル、アクリル酸ステアリル、アクリル酸グリシジル、アクリル酸2−アミノエチル、アクリル酸トリフルオロメチルメチル、アクリル酸2−パーフルオロエチルエチル、アクリル酸イソボニル、アクリル酸アダマンチル及びその誘導体、アクリル酸ビシクロヘキシル及びその誘導体等のアクリル酸誘導体が挙げられる。   Examples of vinyl monomers include acrylic acid, methyl acrylate, ethyl acrylate, propyl acrylate, butyl acrylate, pentyl acrylate, hexyl acrylate, cyclohexyl acrylate, heptyl acrylate, octyl acrylate, and acrylic. 2-ethylhexyl acid, phenyl acrylate, benzyl acrylate, 2-methoxyethyl acrylate, 3-methoxybutyl acrylate, 2-hydroxyethyl acrylate, 2-hydroxypropyl acrylate, stearyl acrylate, Glycidyl acrylate, 2-aminoethyl acrylate, trifluoromethyl methyl acrylate, 2-perfluoroethyl ethyl acrylate, isobornyl acrylate, adamantyl acrylate and its derivatives, bicyclohexyl acrylate and Acrylic acid derivatives such as derivatives thereof.

又、ビニル系単量体としては、例えば、メタクリル酸、メタクリル酸メチル、メタクリル酸エチル、メタクリル酸プロピル、メタクリル酸ブチル、メタクリル酸ペンチル、メタクリル酸ヘキシル、メタクリル酸シクロヘキシル、メタクリル酸ヘプチル、メタクリル酸オクチル、メタクリル酸−2−エチルヘキシル、メタクリル酸フェニル、メタクリル酸ベンジル、メタクリル酸−2−メトキシエチル、メタクリル酸−3−メトキシブチル、メタクリル酸−2−ヒドロキシエチル、メタクリル酸−2−ヒドロキシプロピル、メタクリル酸ステアリル、メタクリル酸グリシジル、メタクリル酸2−アミノエチル、メタクリル酸トリフルオロメチルメチル、メタクリル酸2−パーフルオロエチルエチル、メタクリル酸イソボルニル、メタクリル酸アダマンチル及びその誘導体、メタクリル酸ビシクロヘキシル及びその誘導体等のメタクリル酸誘導体が挙げられる。   Examples of the vinyl monomer include methacrylic acid, methyl methacrylate, ethyl methacrylate, propyl methacrylate, butyl methacrylate, pentyl methacrylate, hexyl methacrylate, cyclohexyl methacrylate, heptyl methacrylate, octyl methacrylate. , 2-ethylhexyl methacrylate, phenyl methacrylate, benzyl methacrylate, 2-methoxyethyl methacrylate, 3-methoxybutyl methacrylate, 2-hydroxyethyl methacrylate, 2-hydroxypropyl methacrylate, methacrylic acid Stearyl, glycidyl methacrylate, 2-aminoethyl methacrylate, trifluoromethyl methyl methacrylate, 2-perfluoroethyl ethyl methacrylate, isobornyl methacrylate, methacrylic acid Manchiru and its derivatives, methacrylic acid derivatives such as methacrylic acid bicyclohexyl and derivatives thereof.

更に、ビニル系単量体としては、例えば、スチレン、ビニルトルエン、α−メチルスチレン、クロロスチレン、スチレンスルホン酸等の芳香族ビニル系単量体、パーフルオロエチレン、パーフルオロプロピレン、フッ化ビニリデン等のフッ素含有ビニル系単量体、ビニルトリメトキシシラン、ビニルトリエトキシシラン等のビニル基含有シラン類、無水マレイン酸、マレイン酸、マレイン酸のモノアルキルエステル、ジアルキルエステル、フマル酸、フマル酸のモノアルキルエステル、ジアルキルエステル、マレイミド、メチルマレイミド、エチルマレイミド、プロピルマレイミド、ブチルマレイミド、ヘキシルマレイミド、オクチルマレイミド、ドデシルマレイミド、ステアリルマレイミド、フェニルマレイミド、シクロヘキシルマレイミド、アクリロニトリル、メタクリロニトリル等のアクリロニトリル系単量体、アクリルアミド、メタクリルアミド等のアミド基含有ビニル系単量体;酢酸ビニル、プロピオン酸ビニル、ピバリン酸ビニル、安息香酸ビニル、桂皮酸ビニル等のビニルエステル類、ブタジエン、イソプレン等の共役ジエン類、塩化ビニル、塩化ビニリデン、塩化アリル、アリルアルコール等が挙げられる。   Furthermore, examples of the vinyl monomer include aromatic vinyl monomers such as styrene, vinyl toluene, α-methyl styrene, chlorostyrene, styrene sulfonic acid, perfluoroethylene, perfluoropropylene, vinylidene fluoride, and the like. Fluorine-containing vinyl monomers, vinyl group-containing silanes such as vinyltrimethoxysilane and vinyltriethoxysilane, maleic anhydride, maleic acid, monoalkyl esters of maleic acid, dialkyl esters, fumaric acid, and fumaric acid mono Alkyl ester, dialkyl ester, maleimide, methyl maleimide, ethyl maleimide, propyl maleimide, butyl maleimide, hexyl maleimide, octyl maleimide, dodecyl maleimide, stearyl maleimide, phenyl maleimide, cyclohexyl maleimi , Acrylonitrile monomers such as acrylonitrile and methacrylonitrile, amide group-containing vinyl monomers such as acrylamide and methacrylamide; vinyl such as vinyl acetate, vinyl propionate, vinyl pivalate, vinyl benzoate, vinyl cinnamate Examples include esters, conjugated dienes such as butadiene and isoprene, vinyl chloride, vinylidene chloride, allyl chloride, and allyl alcohol.

本発明によれば、高沸点ビニル系単量体の中でも、アクリル酸誘導体、又はメタクリル酸誘導体を高温蒸留精製する際の重合反応を良好に禁止することができる。   According to the present invention, among the high-boiling vinyl monomers, it is possible to satisfactorily inhibit the polymerization reaction when the acrylic acid derivative or methacrylic acid derivative is purified by distillation at high temperature.

更に、アクリル酸誘導体及びメタクリル酸誘導体の中でも、常圧での沸点が180℃以上であるもの(以下、「第1高沸点誘導体」と記す場合がある)が好ましく、常圧での沸点が250℃以上であるもの(以下、「第2高沸点誘導体」と記す場合がある)が更に好ましい。本発明によれば、このような化合物における高温蒸留精製の際の重合反応を良好に禁止することができる。   Furthermore, among acrylic acid derivatives and methacrylic acid derivatives, those having a boiling point of 180 ° C. or higher at normal pressure (hereinafter sometimes referred to as “first high-boiling derivative”) are preferable, and boiling point of 250 at normal pressure is 250. Those having a temperature not lower than ° C. (hereinafter may be referred to as “second high-boiling point derivative”) are more preferable. According to the present invention, the polymerization reaction at the time of high-temperature distillation purification in such a compound can be effectively inhibited.

なお、上記条件を満たすアクリル酸誘導体又はメタクリル酸誘導体を原料とする樹脂は、透明性、耐候性、耐薬品性、光学特性、成形性、電気的特性等に優れ、各種の用途において使用することができる。   Resins made from acrylic acid derivatives or methacrylic acid derivatives that satisfy the above conditions are excellent in transparency, weather resistance, chemical resistance, optical properties, moldability, electrical properties, etc., and should be used in various applications. Can do.

上記第1高沸点誘導体としては、例えば、アクリル酸−2−エチルヘキシル(213℃)、メタクリル酸−2−エチルヘキシル(229℃)、メタクリル酸グリシジル(189℃)、メタクリル酸ヒドロキシエチル(205℃)等を挙げることができる。   Examples of the first high-boiling derivative include 2-ethylhexyl acrylate (213 ° C.), 2-ethylhexyl methacrylate (229 ° C.), glycidyl methacrylate (189 ° C.), hydroxyethyl methacrylate (205 ° C.) and the like. Can be mentioned.

上記第2高沸点誘導体としては、例えば、メタクリル酸イソボルニル(129℃/15mmHg、2−メチルアダマンチルメタクリレート(80℃/0.17mmHg)、2−エチルアダマンチルメタクリレート(89℃/0.04mmHg)、メタクリル酸ステアリル(235℃/10mmHg)等を挙げることができる。   Examples of the second high-boiling derivative include isobornyl methacrylate (129 ° C./15 mmHg, 2-methyladamantyl methacrylate (80 ° C./0.17 mmHg), 2-ethyladamantyl methacrylate (89 ° C./0.04 mmHg), and methacrylic acid. Stearyl (235 ° C./10 mmHg) and the like can be mentioned.

本発明の重合禁止方法においては、混合物中の高温蒸留用重合禁止剤の濃度を10〜5000ppmとすることが好ましく、10〜300ppmとすることが更に好ましい。上記範囲にすると、ビニル系単量体中に発生したラジカルを高温蒸留用重合禁止剤が捕捉するのに十分である。そのため、良好にビニル系単量体の重合反応を禁止することができる。高温蒸留用重合禁止剤の濃度が10ppm未満であると、ビニル系単量体に対する高温蒸留用重合禁止剤の割合が小さくなるため、十分な重合禁止効果が得られないおそれがある。一方、高温蒸留用重合禁止剤の濃度が5000ppm超であると、得られる効果に対して、発生する費用が大きくなり過ぎることがある。即ち、使用量に対して重合禁止効果が十分に向上しないためコストが高くなる傾向がある。   In the polymerization inhibition method of the present invention, the concentration of the polymerization inhibitor for high-temperature distillation in the mixture is preferably 10 to 5000 ppm, more preferably 10 to 300 ppm. The above range is sufficient for the high temperature distillation polymerization inhibitor to capture the radicals generated in the vinyl monomer. Therefore, the polymerization reaction of the vinyl monomer can be effectively inhibited. If the concentration of the polymerization inhibitor for high-temperature distillation is less than 10 ppm, the ratio of the polymerization inhibitor for high-temperature distillation to the vinyl monomer becomes small, so that a sufficient polymerization inhibition effect may not be obtained. On the other hand, if the concentration of the polymerization inhibitor for high-temperature distillation is more than 5000 ppm, the cost to be generated may become too large for the obtained effect. That is, since the polymerization inhibition effect is not sufficiently improved with respect to the amount used, the cost tends to increase.

以下、本発明を実施例に基づいて具体的に説明するが、本発明はこれらの実施例に限定されるものではない。   EXAMPLES Hereinafter, although this invention is demonstrated concretely based on an Example, this invention is not limited to these Examples.

(実施例1)
<重合禁止性能>
市販のアクリル酸2−エチルへキシルを、10%NaOH水溶液30mlで3回洗浄して抽出した。洗浄後、イオン交換水で3回洗浄してpHが中性になるのを確認した。確認後、無水硫酸マグネシウムを加え均一に混合し、ついで濾過を行った。市販のアクリル酸エステルに、重合禁止剤として添加されている4−メトキシフェノールを除去し、アクリル酸エステル調整液とした。
Example 1
<Polymerization prohibition performance>
Commercially available 2-ethylhexyl acrylate was extracted by washing with 30 ml of 10% NaOH aqueous solution three times. After washing, it was washed 3 times with ion exchange water, and it was confirmed that the pH became neutral. After confirmation, anhydrous magnesium sulfate was added and mixed uniformly, followed by filtration. 4-Methoxyphenol added as a polymerization inhibitor to a commercially available acrylic ester was removed to prepare an acrylic ester adjusting solution.

高温蒸留用重合禁止剤として、3,7−ジオクチルフェノチアジン10mgを量り、10mlメスフラスコに入れ調整液でメスアップした。この溶液0.1mlをマイクロピペットで量り10mlメスフラスコに入れ調整液でメスアップし、高温蒸留用重合禁止剤10ppm試験溶液とした。この試験溶液をTG−DTA装置測定用の試料容器に入れ、所定温度で保ちDTA(熱示差分析)の発熱ピークの立ち上がりまでの時間を観察し、この時間を誘導時間とした。高温蒸留用重合禁止剤について、発熱ピークの立ち上がりまでの時間を下記の表1に示した。この誘導時間が長い(発熱ピークが現れるまでの時間が遅い)ほど、重合禁止剤としての効果が高いことを示す。   As a polymerization inhibitor for high-temperature distillation, 3,7-dioctylphenothiazine (10 mg) was weighed and placed in a 10 ml volumetric flask and diluted with an adjustment solution. 0.1 ml of this solution was weighed with a micropipette, placed in a 10 ml volumetric flask and made up with a conditioning solution, and a 10 ppm test solution for a polymerization inhibitor for high temperature distillation was used. This test solution was put in a sample container for measuring a TG-DTA apparatus, kept at a predetermined temperature, and observed until the rise of the exothermic peak of DTA (thermal differential analysis), and this time was taken as an induction time. Table 1 below shows the time to rise of the exothermic peak for the polymerization inhibitor for high temperature distillation. The longer the induction time (the slower the time until the exothermic peak appears), the higher the effect as a polymerization inhibitor.

(実施例2)
高温蒸留用重合禁止剤として、実施例1と同量の3,7−ジクミルフェノチアジンを使用した以外は、実施例1と同様にして誘導時間を観察した。その結果を下記の表1に示した。
(Example 2)
The induction time was observed in the same manner as in Example 1 except that the same amount of 3,7-dicumylphenothiazine as in Example 1 was used as the polymerization inhibitor for high temperature distillation. The results are shown in Table 1 below.

(比較例1)
重合禁止剤を全く使用しなかったこと以外は、実施例1と同様にして誘導時間を観察した。その結果を下記の表1に示した。
(Comparative Example 1)
The induction time was observed in the same manner as in Example 1 except that no polymerization inhibitor was used. The results are shown in Table 1 below.

(比較例2)
重合禁止剤として、実施例1と同量の従来の重合禁止剤であるフェノチアジンを使用した以外は、実施例1と同様にして誘導時間を観察した。その結果を下記の表1に示した。
(Comparative Example 2)
The induction time was observed in the same manner as in Example 1 except that the same amount of phenothiazine as a conventional polymerization inhibitor was used as the polymerization inhibitor. The results are shown in Table 1 below.

Figure 2016199632
Figure 2016199632

表1から、3,7−ジオクチルフェノチアジン、3,7−ジクミルフェノチアジンは、フェノチアジンと同様に、蒸留精製時の重合禁止剤として十分な重合禁止性能を有することが分かる。   From Table 1, it can be seen that 3,7-dioctylphenothiazine and 3,7-dicumylphenothiazine have sufficient polymerization inhibition performance as a polymerization inhibitor during distillation purification, similarly to phenothiazine.

<重量減少開始温度の測定>
(実施例3)
高温蒸留用重合禁止剤として、3,7−ジオクチルフェノチアジンを使用し、TG−DTA装置(リガク TG 8120(型番))を用い、温度に対する重量減少を測定した。即ち、重量減少が観測され始める温度を調べた。その結果を下記の表2に示した。
<Measurement of weight loss start temperature>
Example 3
As a polymerization inhibitor for high-temperature distillation, 3,7-dioctylphenothiazine was used, and weight loss with respect to temperature was measured using a TG-DTA apparatus (Rigaku TG 8120 (model number)). That is, the temperature at which weight loss began to be observed was examined. The results are shown in Table 2 below.

(実施例4)
高温蒸留用重合禁止剤として、3,7−ジクミルフェノチアジンを使用し、実施例3と同様にTG−DTA装置(リガク TG 8120(型番))を用い、温度に対する重量減少を測定した。即ち、重量減少が観測され始める温度を調べた。その結果を下記の表2に示した。
Example 4
As a polymerization inhibitor for high-temperature distillation, 3,7-dicumylphenothiazine was used, and a weight loss with respect to temperature was measured using a TG-DTA apparatus (Rigaku TG 8120 (model number)) in the same manner as in Example 3. That is, the temperature at which weight loss began to be observed was examined. The results are shown in Table 2 below.

(比較例3)
重合禁止剤として、従来の重合禁止剤であるフェノチアジンを使用し、実施例3と同様にTG−DTA装置(リガク TG 8120(型番))を用い、温度に対する重量減少を測定した。即ち、重量減少が観測され始める温度を調べた。その結果を下記の表2に示した。
(Comparative Example 3)
As a polymerization inhibitor, phenothiazine, which is a conventional polymerization inhibitor, was used, and a weight loss with respect to temperature was measured using a TG-DTA apparatus (Rigaku TG 8120 (model number)) in the same manner as in Example 3. That is, the temperature at which weight loss began to be observed was examined. The results are shown in Table 2 below.

Figure 2016199632
Figure 2016199632

表2から、3,7−ジオクチルフェノチアジン、3,7−ジクミルフェノチアジンは、精製時の蒸留温度が高いビニル系単量体の重合禁止剤として用いた場合、良好な重合禁止性能を発揮することが分かった。即ち、実施例3,4では、比較例3のフェノチアジンよりも高い温度であるか、或いは低い減圧度であっても、留分側への留出がない状態で蒸留精製を行うことができた。   From Table 2, 3,7-dioctylphenothiazine and 3,7-dicumylphenothiazine exhibit good polymerization inhibition performance when used as a polymerization inhibitor for vinyl monomers having a high distillation temperature during purification. I understood. That is, in Examples 3 and 4, distillation purification could be performed without distilling to the fraction side even at a temperature higher than that of phenothiazine of Comparative Example 3 or even at a low degree of vacuum. .

表1及び表2から明らかなように、本発明の「ビニル系単量体の高温蒸留用重合禁止剤」は、従来の重合禁止剤であるフェノチアジンと同様に、ビニル系重合体(アクリル酸エステル等)の重合反応を禁止することができることが確認できた。又、本発明の「ビニル系単量体の高温蒸留用重合禁止剤」は、精製時の蒸留温度が高いビニル系重合体の蒸留精製においても析出し難いものであることが確認できた。   As is apparent from Tables 1 and 2, the “polymerization inhibitor for high-temperature distillation of vinyl monomers” of the present invention is a vinyl polymer (acrylate ester) as in the case of phenothiazine which is a conventional polymerization inhibitor. It was confirmed that the polymerization reaction of Further, it was confirmed that the “polymerization inhibitor for high-temperature distillation of vinyl monomers” of the present invention hardly precipitates even during distillation purification of vinyl polymers having a high distillation temperature during purification.

本発明の重合禁止剤は、蒸留精製時の蒸留温度が高いビニル系単量体の蒸留精製時における重合禁止剤として好適である。又、本発明の重合禁止方法は、蒸留精製時の蒸留温度が高いビニル系単量体の蒸留精製時における重合反応を禁止する方法として好適に採用することができる。   The polymerization inhibitor of the present invention is suitable as a polymerization inhibitor during distillation purification of vinyl monomers having a high distillation temperature during distillation purification. The polymerization inhibition method of the present invention can be suitably employed as a method for inhibiting the polymerization reaction during distillation purification of vinyl monomers having a high distillation temperature during distillation purification.

Claims (6)

下記一般式(I)で表される化合物を含有し、蒸留精製時の蒸留温度が高いビニル系単量体を蒸留精製する際に用いる高温蒸留用重合禁止剤。
Figure 2016199632
(一般式(I)中、R1は、炭素原子数4〜9のアルキル基、又はアリール基、R2は、水素原子、又は炭素原子数4〜9のアルキル基、若しくはアリール基である。)
A polymerization inhibitor for high-temperature distillation, which is used for distillation-purifying a vinyl monomer containing a compound represented by the following general formula (I) and having a high distillation temperature during distillation purification.
Figure 2016199632
(In general formula (I), R1 is an alkyl group having 4 to 9 carbon atoms or an aryl group, and R2 is a hydrogen atom, an alkyl group having 4 to 9 carbon atoms, or an aryl group.)
前記一般式(I)中のR1、R2が共にオクチル基、又はR1、R2が共にクミル基である請求項1に記載の高温蒸留用重合禁止剤。   The polymerization inhibitor for high temperature distillation according to claim 1, wherein R1 and R2 in the general formula (I) are both octyl groups, or R1 and R2 are both cumyl groups. 蒸留精製時の蒸留精製温度が高いビニル系単量体を含む蒸留精製前のビニル系単量体含有液に、請求項1又は2に記載の高温蒸留用重合禁止剤を配合して混合物を得て、得られた前記混合物から前記ビニル系単量体を蒸留精製し、その際における前記ビニル系単量体の重合反応を前記高温蒸留用重合禁止剤によって禁止するビニル系単量体の重合禁止方法。   The polymerization inhibitor for high temperature distillation according to claim 1 or 2 is blended with a vinyl monomer-containing liquid before distillation purification containing a vinyl monomer having a high distillation purification temperature during distillation purification to obtain a mixture. The vinyl monomer is purified by distillation from the obtained mixture, and the polymerization reaction of the vinyl monomer at that time is prohibited by the polymerization inhibitor for high temperature distillation. Method. 前記ビニル系単量体が、アクリル酸、アクリル酸誘導体、メタクリル酸、又はメタクリル酸誘導体である請求項3に記載の重合禁止方法。   The polymerization inhibition method according to claim 3, wherein the vinyl monomer is acrylic acid, an acrylic acid derivative, methacrylic acid, or a methacrylic acid derivative. アクリル酸誘導体とメタクリル酸誘導体は、それぞれ、常圧で沸点180℃以上の化合物である請求項3又は4に記載の重合禁止方法。   The method for inhibiting polymerization according to claim 3 or 4, wherein each of the acrylic acid derivative and the methacrylic acid derivative is a compound having a boiling point of 180 ° C or higher at normal pressure. アクリル酸誘導体とメタクリル酸誘導体は、それぞれ、常圧で沸点250℃以上の化合物である請求項3〜5のいずれか一項に記載の重合禁止方法。   The method for inhibiting polymerization according to any one of claims 3 to 5, wherein each of the acrylic acid derivative and the methacrylic acid derivative is a compound having a boiling point of 250 ° C or higher at normal pressure.
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