JP2016198831A - Pressure air measurement device and machine tool system using the same - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a pressure measurement device which can accurately measure a state of pressure air, in the pressure air measurement device which detects the clogging of a spindle flow passage which is arranged at a spindle, and blows out pressure air for cleaning an attachment/detachment part of a processing tool which is attachable and detachable to/from the spindle of a machine tool.SOLUTION: A space for accommodating electric/electronic components such as a sensor, a wiring member, a power source, and a control circuit board is formed in a pressure air measurement device, and a gas permeation member which allows a gas to enter and leave from a space in which an outside air detection side of the sensor and the outside is arranged at a box body which protects the component from a scatter of a coolant and chips.SELECTED DRAWING: Figure 2

Description

  The present invention is on the main shaft side for cleaning the flange end face portion of the detachable portion that comes into contact with the main shaft by blowing out pressure air when a machining tool including a member for holding a drill or the like is mounted on the main shaft of the machine tool. The present invention relates to a pressure air measuring device that detects clogging of an air path.

  In general, a machine tool such as a machining center has a mechanism for holding a machining tool via a member held on the inner peripheral surface of a spindle, and the machining tool is provided with an attachment / detachment portion that can be attached and detached. A required tool is selected by an automatic transfer device from a magazine in which a plurality of tools for processing are arranged, and is mounted on the main shaft for processing.

  With the introduction of such automatic tools such as an auto tool changer at the machining center, the automation of machining has progressed dramatically, and the frequency of exchanging machining tools to the spindle has increased significantly. It is very important that the flange end face part of the detachable part that contacts the spindle during automatic replacement is cleaned with pressure air blown from the spindle side when the machining tool is replaced, and there is no adhesion of foreign matter. is there.

  If there is a clogging in the pressure air spindle flow path provided in the spindle of such a machine tool, or if the pressure air supply source is obstructed, the cleaning of the spindle and the machining tool will not be performed sufficiently. There is a possibility that foreign matter may be present between them, causing an error in the holding posture dimension of the machining tool, and affecting the machining accuracy.

  Conventionally, Patent Document 1 is disclosed for the purpose of detecting clogging of the main flow path of this pressure air. There, the pressure or flow rate of the air supplied from the pressure air supply source to the air supply flow path is measured to determine whether or not the machining tool is mounted, and the spindle shank for detachment is clamped. The pressure or flow rate of the pressure air blown out from the flow path is measured, and the presence or absence of mounting failure is determined by comparing the value with a good mounting state measured in advance.

Japanese Patent No. 4896580

  However, in the case of detecting clogging of the flow path of the pressure air provided on the spindle of the machine tool disclosed in Patent Document 1, the state of the pressure can be constantly monitored because the measurement of the air pressure and flow rate is performed on the spindle side. However, since the structure is complicated and an auxiliary device that is not the purpose of the original processing is attached, there are problems such as cost increase due to a complicated mechanism and complicated maintenance work. In addition, in order to determine the presence or absence of clogging, it is necessary to set a condition for the determination reference value, and fine adjustments such as a delay timing for measuring air pressure and flow rate are required.

  On the other hand, as shown in FIGS. 9 and 10, a conventional pressure air measuring device that has a detachable portion similar to a machining tool and is attached to a spindle 100 of a machine tool to visually detect clogging of a spindle flow path. Is known and used. FIG. 9 is a structural perspective view of a conventional pressure air measuring device and a main shaft, and FIG. 10 schematically shows a conventional pressure air measuring device after measuring pressure air. A conventional pressure air measuring device has a flow path in the housing 41 connected to the holder portion 2 at a position corresponding to the main shaft flow path 101 for blowing out pressure air provided on the main shaft 100, and the cylinder 42 and its cylinder interior. 45 is connected to a piston 43 which can slide. The pressure air supplied from the pressure air supply source on the main shaft side to the main shaft flow path reaches the inside of the cylinder from the main shaft 100 side, pushes out the slidable piston 43, and the pressure at the movement or distance moved by the piston 43 at that time The state of air can be detected.

  In order to detect clogging of the main shaft flow path with such a mechanism, the slidable piston is a mechanical type and there are a plurality of pistons, so there are variations due to sliding resistance, and the cylinder needs to have a certain length. There are many problems such as bending easily, pistons that have been air-injected once do not return stretched, and frequent cleaning of the flow path, pistons and cylinders. I couldn't use it. Therefore, it was necessary to stop the machine tool and confirm the movement of the piston and the amount of movement stroke by visually operating the machine tool.

  Therefore, the present inventors are developing a pressure measuring device (see FIGS. 11 and 12) in which the mechanical part for measuring the pressure is replaced with a sensor 5 capable of electrical output. There was a case where a problem occurred.

  The sensor 5 used in the pressure measuring device under development by the present inventors is a so-called barometric pressure sensor, and includes a first measuring unit 5a that detects the pressure of a space to be measured and a second pressure that detects atmospheric pressure. It has the measurement part 5b, detects the differential pressure | voltage, and measures a pressure. The first measurement unit 51 of the sensor 5 is inserted in close contact with the first measurement space 205 provided in the housing 4a, while the side that detects atmospheric pressure, that is, the second measurement unit 52 is the second measurement unit 52. 2 facing the measurement space 30. Since this pressure measuring device 1 is used in an environment where coolant and chips are scattered, it is important to seal the second measurement space 30 in which electronic components and a power source are mounted to protect from these environments. It is.

  However, if the object to be measured is air at a very high pressure, there may be a slight air leak from the first measurement space 205 via the sensor 5 depending on the structure of the sensor 5. In some cases, the internal pressure of the second measurement space 30 increases due to the gradual accumulation in the second measurement space 30 facing the second measurement unit 52. Furthermore, in the case of a spindle having a large number of pressure air outlets (spindle channel 101), this tendency tends to become more prominent when the number of channels to be measured increases and the number of sensors 5 increases.

  Furthermore, the pressure air measurement device 1 shown in FIGS. 13 and 14 is different from the pressure air measurement device 1 shown in FIGS. 11 and 12 in which the second measurement space 30 on which electronic components and a power source are mounted is relatively large. If the axial direction is shortened, the second measurement space 30 in which the electronic components and the power supply are mounted becomes smaller. Therefore, the air pressure of the second measurement space 30 tends to increase easily due to variations in air leakage of the sensor 5. It was seen. Therefore, when the pressure on the atmospheric pressure side of the sensor 5 gradually increases from the initial state, there is a problem that the measured value drifts and an accurate value cannot be measured.

  An object of the present invention is to provide a pressure air measuring device that compensates for the above-described drawbacks and prevents a drift in measured values of pressure air due to a change in internal pressure in a space in which the atmospheric pressure side portion of the sensor is arranged.

The pressure air measuring device according to the present invention is
A pressure air measuring device that can be attached to and detached from a spindle for measuring a state of pressure air blown from a spindle passage provided on a spindle of a machine tool to which a machining tool can be attached and detached,
A sensor having a first measurement unit and a second measurement unit for measuring at least one of pressure and flow rate of pressure air;
A housing in which a sensor is arranged and is connected to a blow-off channel of the main shaft to form a first measurement space facing the first measurement unit of the sensor and a second measurement space facing the second measurement unit of the sensor. Body,
And a gas permeable member provided in the housing so as to freely allow gas to enter and exit from the second measurement space and the outside.

  It is preferable that the second measurement space is substantially atmospheric pressure, and the sensor outputs the pressure value of the pressure air based on the difference between the pressure applied to the first measurement unit and the pressure applied to the second measurement unit.

It is preferable that at least one of an electric / electronic component, a wiring member, and a power source that are electrically connected to the sensor is arranged in the second measurement space.

  A machine tool system according to the present invention includes a machine tool provided with a first flow path in a main shaft for blowing pressure air to an attaching / detaching portion of the processing tool when a processing tool detachable from the main shaft is attached to or detached from the main shaft. The pressure air measuring device is mounted on the main shaft.

  With this configuration, the atmospheric pressure measurement that is part of the sensor is applied to the casing that protects part of the sensor of the pressure air measurement device, electrical components such as wiring members, power supply, and control circuit board from the scattering of coolant and chips. Pressure air measurement device that prevents drift of measured values due to pressure changes in the space where the atmospheric pressure measurement side of the sensor is arranged by providing a gas permeable member that allows gas to enter and exit from the space facing the outside and the outside Can be realized.

FIG. 1 is an external perspective view showing a main part of a pressure air measuring device and a machine tool showing a first embodiment of the present invention. Sectional drawing of the pressure air measuring apparatus which shows the 1st Embodiment of this invention FIG. 2 is an enlarged detailed cross-sectional view of the vicinity of the sensor of the pressure air measuring device showing the first embodiment of the present invention External appearance perspective view of the pressure air measuring device which shows the 2nd Embodiment of this invention Sectional drawing of the pressure air measuring apparatus which shows the 2nd Embodiment of this invention External perspective view of a pressure air measuring device showing a third embodiment of the present invention Sectional drawing of the pressure air measuring device which shows the 3rd Embodiment of this invention 1 is a perspective configuration diagram of a machine tool system showing an embodiment of the present invention. Configuration perspective view of conventional pressure measuring device and spindle Configuration perspective view of conventional pressure measuring device and spindle Configuration perspective view of a pressure measuring device which is the basis of the third embodiment of the present invention Sectional drawing of the pressure measuring device used as the basis of the 3rd Embodiment of this invention Configuration perspective view of a pressure measuring device on which the first and second embodiments of the present invention are based Sectional drawing of the pressure measuring device which became the basis of the 1st and 2nd embodiment of this invention

Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.

  FIG. 1 is an external perspective view showing an approximate positional relationship between a pressure air measuring device and a main spindle of a machine tool showing a first embodiment of the present invention. FIG. 2 is a cross-sectional view of the pressure air measuring device 1 cut at the center. FIG. 3 is an enlarged detailed cross-sectional view of part A of FIG. A first embodiment of a pressure air measuring device 1 of the present invention will be described with reference to FIGS.

  The holder part 2 is composed of a taper shank 2a and a flange 2b, and the pressure air measuring device 1 can be attached to and detached from the spindle 100 of the machine tool via the holder part 2 similar to the attaching / detaching part of the machining tool. is there.

  The taper shank 2a is drawn into the main shaft 100 as in the conventional pressure measuring device shown in FIGS. 9 and 10, and the main shaft 100 is constrained by two surfaces, the taper surface of the taper shank 2a and the flange end surface 2d of the flange end 2c. It is restrained by. In this embodiment, a two-surface constrained modular taper holder according to JIS B 6065-1 and 2 standards is used, but other two-surface constrained holders can also be implemented.

  The flange 2b has a flange end 2c in contact with the mounting surface 102 of the main shaft 100 and is connected to the tapered shank 2a. This holder portion 2 is the same as that in the processing tool stored in the tool magazine in the auto tool changer selected and replaced according to the desired processing content of the machining center, and the pressure air of the present invention. The measuring apparatus 1 also has this.

  The portion of the flange 2b that contacts the main shaft 100 is the flange end 2c, and an elastic member 2e is provided at the surface facing the main shaft 100, and the surface in contact with the main shaft 100 is the flange end surface 2d. The elastic member 2e in the present embodiment uses two arc-shaped nitrile rubber flat plates. The elastic member 2e is fixed by a screw 10 to form a flange end 2c, and a part of the second flow path 202 corresponding to the main shaft flow path 101 of the main shaft 100 is provided. The elastic member 2e only needs to have all or part of elasticity such as the rubber described above, and a configuration in which outsert molding or insert molding of a metal plate is also possible. Further, the shape can be appropriately modified depending on the number of flow paths of the pressure air.

  The housing 4a is connected to the holder portion 2 via a connecting member 13 described later, has eight air flow paths, and houses members for detecting pressure air and the like. The housing 4a has, for example, a cup shape and is made of an aluminum alloy A6061 to prevent corrosion due to coolant or the like. In FIG. 2, only two channel cross sections are shown among the eight channels, but all the eight channels have the same shape and are formed radially around the central axis of the cup-shaped housing 4a. ing.

  Starting from the flange end surface 2d, a second flow path 202 is provided in the axial direction corresponding to each of the eight main shaft flow paths 101. The second flow path 202 is linear and is provided in communication.

  The holder part 2 and the housing 4a are fixed with bolts via an intermediate connection member 13, and the connection part is hermetically sealed. The connection member 13 is a disk-shaped plate made of an elastic body such as rubber, and is provided with a hole for connecting the second flow path 202 of the holder portion 2 and the third flow path 203 of the housing 4a. The elastic body plays the role of packing and is kept airtight. In the present embodiment, a series of flow paths in which the flange 2b including the elastic member 2e and the connection member 13 are communicated with each other are used as the second flow path 202. On the other hand, the third flow path 203 is linear and has a flow path shape that changes direction and goes obliquely with respect to the axial direction.

  The first measurement space 205 intersects with and branches from the third flow path 203 and is provided toward the axial center direction of the housing 4a, and the first measurement unit 5a of the sensor 5 respectively performs the first measurement. Based on a signal that is disposed in the space 205 and is output from the sensor 5, the control circuit board 9 described later calculates the pressure value and flow rate value of the pressure air.

  The fourth flow path 204 is connected to the third flow path 203, further extends in the direction of the extension of the third flow path 203, and is provided to open to the outside in a straight line shape. Therefore, the third flow path 203 and the fourth flow path 204 are linearly arranged in series.

  The housing 4b has a disc shape and is provided to face the housing 4a so as to cover the members inside the pressure air measuring device 1, and a second combination of the housing 4a and the housing 4b is used. A measurement space 30 is formed. Since the pressure air measuring device 1 is used in a machine tool such as a machining center, it is an environment in which coolant and chips are scattered, and it is necessary to protect an electric circuit and the like from these environments. Therefore, the second measurement space 30 is sealed by sandwiching the O-ring 8 between the housing 4a and the housing 4b and screwing.

  The sensor 5 includes a first measurement unit 5a and a second measurement unit 5b, and the first measurement unit 5a of the sensor 5 is not shown in a first measurement space 205 provided in the housing 4a. The seal material is closely inserted and arranged. The first measurement unit 51 of the sensor 5 has a columnar shape and is inserted in close contact with the wall surface of the first measurement space 205 to measure the pressure in the first measurement space 205. On the other hand, the second measurement unit 5 b of the sensor 5 is on the second measurement space 30 side and measures the pressure in the second measurement space 30. Therefore, the sensor 5 has the first measurement unit 51 on the first measurement space 205 side and the second measurement unit 52 on the second measurement space 30 side, and the first measurement is performed with the sensor 5 interposed therebetween. The space 205 and the second measurement space 30 are separated from each other.

  In actual measurement, the second measurement unit 52 of the sensor 5 needs to face the atmospheric pressure, and the first measurement unit 51 of the sensor 5 has a first pressure due to a differential pressure between the pressure measured by the first measurement unit 51 and the atmospheric pressure. The pressure in the measurement space 205 can be measured. In this embodiment, an analog atmospheric pressure sensor manufactured by Metrodyne Microsystem is used. Since the housing 4a has eight air flow paths, a total of eight sensors 5 are provided for each path.

  The wiring member 6 is a substrate for performing input / output wiring of the eight sensors 5, and is individually fixed to the housing 4a. The sensor 5 is mounted on this board, and the electric power wiring for driving the sensor 5 and the output voltage of the pressure detection are made. The sensor 5 is connected to a control circuit board 9 to be described later by a connector and a wire cable (not shown). Yes. Moreover, the wiring member 6 may be a flexible wiring board affixed on a rigid base material, and the connection wiring part with the control circuit board 9 may be constituted by an extension part of this flexible wiring board.

  The power source 7 supplies power to the sensor 5 and the control circuit board 9 by means of electrical connection such as an unillustrated electric cable or conductive metal plate. In the present embodiment, a rechargeable secondary battery is used, which is a nickel metal hydride battery. The type of the power source 7 is appropriately selected in consideration of the power consumption of the sensor 5 and the control circuit board 9 and the continuous use time required for the pressure air measuring device 1.

  The control circuit board 9 supplies electric power for driving to the sensor 5, receives the voltage output obtained by the sensor 5, calculates the pressure value of the pressure air and the flow rate value based on the pressure value, Then, the measurement value information of the pressure air state is generated, this signal is A / D converted, and transmitted to the outside by radio. A signal transmitted wirelessly is received and demodulated by a dedicated receiver, a personal computer having a receiver, a machine tool having a receiver, or a personal computer having a receiver connected to a machine tool, and a measured value. Is stored in the data. Therefore, with such a configuration, it is possible to set a threshold value for the measured value in advance, and to make a warning sound or stop the machine tool if the measured value is below the threshold value. Furthermore, the voltage and impedance of the power supply 7 are sampled at a predetermined time interval to monitor the remaining amount of the power supply 7, and when the remaining amount of the power supply 7 falls below a predetermined value, a warning signal indicating insufficient remaining power is wirelessly transmitted. It also has a function for prompting charging.

  The gas permeable member 20 is attached to the housing 4b, and allows air to freely enter and exit the second measurement space 30 in which the sensor 5, the wiring member 6, the power source 7, and the control circuit board 9 are stored. This is a member having a film to be used. This membrane is a membrane filter having a structure that is air permeable and impervious to water and dust, and is made of, for example, a porous material of tetrafluoroethylene resin. Therefore, the second measurement space 30 can be maintained at a substantially atmospheric pressure, and a pressure air measurement device that prevents a rise in pressure in the second measurement space 30 and prevents a measurement value from drifting can be realized. Since the second measuring section 52 of the sensor 5 only needs to face at least the second measuring space 30, the wiring member 6, the power source 7, the control circuit board 9 and the like may be arranged in another space. By arranging these in the second measurement space 30, it is possible to protect the coolant and chips from being scattered and to facilitate assembly wiring.

  FIG. 4 is an external perspective view of a pressure air measuring device showing a second embodiment of the present invention. FIG. 5 is a cross-sectional view of a pressure air measuring device 1 showing a second embodiment of the present invention cut at the center. Since the basic configuration of the second embodiment of the present invention is the same as that of the first embodiment, only the differences will be described.

  In the first embodiment of the present invention, the gas permeable member 20 is attached to the housing 4b. However, in the second embodiment of the present invention, the gas permeable member 20 is attached to the outer periphery of the housing 4a. Since the housing 4a also forms the second measurement space 30, the gas permeable member 20 can be attached to the housing 4a.

  FIG. 6 is an external perspective view of a pressure air measuring device showing a third embodiment of the present invention. FIG. 7 is a cross-sectional view of a pressure air measuring device 1 showing a third embodiment of the present invention cut at the center. Since the basic configuration of the third embodiment of the present invention is the same as that of the first and second embodiments, only the differences will be described.

  Compared with the first and second embodiments, the third embodiment has a smaller diameter of the housing 4a and the housing 4b, and its axial length is longer, and the pressure air measuring device 1 The function is appropriately selected according to the function required and the specification of the machine tool to be used.

  The second flow path 202 of the holder portion 2 and the third flow path 203 of the housing 4a are connected via the O-ring 11, and the first flow path is bent at a right angle from the third flow path 203 of the housing 4a. There is a measurement space 205. Finally, the pressure air is discharged to the outside through the fourth flow path 204.

  The housing 4a and the housing 4c are tightened via the O-ring 8 by screws provided on both sides to form the second measurement space 30, and the sensor 5, the wiring member 6, the power source 7, the control circuit board 9 and the like are provided. It is stored in the second measurement space 30. The sensor 5 is directly mounted on an annular wiring member 6, and the wiring member 6 is connected to the control circuit board 9 by a connector or an electric cable (not shown). Therefore, the second measurement unit 52 of the sensor 5 is in the second measurement space 30, and gas can enter and exit by the gas permeable member 20 attached to the housing 4c, and the atmospheric pressure is maintained. Protects against splashing of certain coolants and chips.

  FIG. 8 is a perspective configuration diagram of an embodiment of a machine tool system using the pressure air measuring device of the present invention. The pressure air measuring device 1 is mounted on a magazine in the machine tool 500, and is used for cleaning that is taken out of the magazine by an auto tool changer and mounted on the spindle 100 at a timing when pressure air is desired to be measured and blown out from the spindle 100. Pressure value measurement value information is transmitted wirelessly. The personal computer 503 has receiving means for receiving pressure air measurement value information, a judgment means for judging whether or not to stop the machine tool from the received pressure air measurement value information, and a machine tool by this judgment means. Command means for instructing the control unit 502 of the machine 500 to stop.

  Similarly, the personal computer 503 also receives the remaining amount information of the power supply 7 and determines whether or not to stop the machine tool, and a command for instructing the control unit 502 of the machine tool 500 to stop using this determination means. Have means. Further, a warning can be displayed on the screen of the personal computer 503, and a warning sound can be emitted. The control unit 502 of the machine tool 500 can receive and execute a machine tool stop command from the personal computer 503, and can also issue a warning with the operation screen 501 or a warning sound.

  Further, as a modification of the present embodiment, what functions as the personal computer 503 may be incorporated in the control unit 502. Accordingly, the control unit 502 of the machine tool 500 directly receives the measurement value information of the pressure air of the main spindle 100 and the remaining amount information of the power source 7 from the pressure air measuring device 1 and determines the stop of the machine tool 500. Can be issued, and a warning can be issued by the operation screen 501 or a warning sound.

  According to the present invention, while forming a space that protects electrical and electronic components such as sensors, wiring members, power supplies, and control circuit boards from splashing liquid coolant and swarf, only gas in and out of this space and the outside can be formed. By providing a gas permeable member that can freely adjust the pressure, it is possible to prevent pressure fluctuations in this space and realize a highly accurate pressure air measuring device.

  Furthermore, since the machine tool system according to the present invention can reduce the drift of the measurement value of the pressure air, it is possible to measure the pressure air with high accuracy, and the erroneous measurement result is generated despite the normal state. Reduction of confirmation time can be realized.

  As an application example of the present invention, it can be applied as a maintenance tool of a machine tool such as a machining center.

DESCRIPTION OF SYMBOLS 1 Pressure air measuring device 2 Holder part 2a Tapered shank 2b Flange 2c Flange end 2d Flange end surface 2e Elastic member 4a, 4b Case 5 Sensor 5a 1st measurement part (sensor)
5b Second measurement unit (sensor)
6 Wiring member 7 Power supply 8 O-ring 9 Control circuit board 13 Connection member 20 Gas permeable member 30 Second measurement space (sealed space)
41 Housing 42 Cylinder 43 Piston 100 Main shaft 101 Main shaft flow path 102 Mounting surface 202 Second flow path 203 Third flow path 204 Fourth flow path 205 First measurement space 500 Machine tool 501 Operation screen 502 Control section 503 Personal computer 504 Machine tool system

Claims (4)

A pressure air measuring device detachably attached to the spindle for measuring a state of pressure air blown from a spindle flow path provided on a spindle of a machine tool to which a machining tool can be attached and detached,
A sensor having a first measurement unit and a second measurement unit to measure at least one of the pressure and the flow rate of the pressure air;
The sensor is disposed and connected to the blowing channel of the main shaft, the first measurement space facing the first measurement unit of the sensor and the second measurement unit facing the second measurement unit of the sensor A housing forming a measurement space;
A gas permeable member provided in the casing so as to freely allow gas to enter and exit from the second measurement space and the outside;
A pressure air measuring device comprising:   The second measurement space is substantially atmospheric pressure, and the sensor outputs a pressure value of the pressure air based on a difference between a pressure applied to the first measurement unit and a pressure applied to the second measurement unit. The pressure air measuring device according to claim 1, wherein:   3. The pressure air according to claim 1, wherein at least one of an electric / electronic component, a wiring member, and a power source that are electrically connected to the sensor is disposed in the second measurement space. 4. measuring device. A machine tool provided with a spindle flow path in the spindle for blowing pressure air to the attachment / detachment part of the machining tool when attaching / detaching the machining tool detachable to the spindle;
The pressure air measurement device according to any one of claims 1 to 3, wherein the pressure air measurement device is attached to the main shaft;
A machine tool system comprising: