JP2016186168A - Exterior structure - Google Patents

Exterior structure Download PDF

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JP2016186168A
JP2016186168A JP2015066534A JP2015066534A JP2016186168A JP 2016186168 A JP2016186168 A JP 2016186168A JP 2015066534 A JP2015066534 A JP 2015066534A JP 2015066534 A JP2015066534 A JP 2015066534A JP 2016186168 A JP2016186168 A JP 2016186168A
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decorative surface
piece
tip
fitting
exterior
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眞田耕一郎
Koichiro Sanada
鈴木晃太
Kota Suzuki
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IG Kogyo Co Ltd
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IG Kogyo Co Ltd
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Priority to JP2015066534A priority Critical patent/JP2016186168A/en
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Abstract

PURPOSE: To provide an exterior structure to be used as a roof structure or external wall structure having an improved construction function, water-proof function, etc.CONSTITUTION: An exterior structure Y including male-female connection structures formed at its upper and lower ends includes an exterior material Y fixed on a substrate α by fixation using male-female connection and a fastener β. The exterior material Y includes: a decorative surface K that is in an approximately vertical plane state; a projecting fitting female part M and back board piece W at the decorative surface K's lower end, where the projecting fitting female part M is formed using a step decorative surface DK bent to the indoor side and a lower edge E formed by folding the step decorative surface DK's tip upwards and the back board piece W is formed using a downward piece L formed by bending the lower edge E's tip to the indoor side and an insertion piece S formed by bending the downward piece L's tip upwards; and a fitting male part O and fitting groove part t at the decorative surface K's upper end that are formed by bending the upper end to the outdoor side and vertically lowering the upper end's tip downwards.SELECTED DRAWING: Figure 1

Description

本発明は、施工機能、防水機能、等を向上した屋根構造あるいは外壁構造として使用される外装構造に係るものである。 The present invention relates to an exterior structure used as a roof structure or an outer wall structure with improved construction function, waterproof function, and the like.

一般に、金属製板材をロール成形、プレス成形等して加工した屋根材は数多く上市されている。(例えば、特許文献1参照)。 In general, a large number of roofing materials obtained by processing metal plate materials by roll molding, press molding, or the like are on the market. (For example, refer to Patent Document 1).

特開2008−95415JP2008-95415

特許文献1は裏面に断熱材を形成し、上下端部には雄雌連結構造を形成した横葺き金属製外装材である。しかしながら、例えば特許文献1では、段葺きのような形状を形成するために下端雌部が厚みのある箱折状に折られており、施工時に外装材を加工する際ハサミで切りづらい形状であった。一方、段の低い平葺きのような形状では、嵌合部での水分やゴミやほこりの滞留、嵌合内側への水の回り込み、毛細管現象による嵌合内側への水の侵入等の恐れがあった。 Patent Document 1 is a horizontal metal exterior material in which a heat insulating material is formed on the back surface and a male-female connection structure is formed on the upper and lower ends. However, in Patent Document 1, for example, the lower end female part is folded into a thick box fold in order to form a stepped shape, and it is difficult to cut with scissors when processing the exterior material during construction. It was. On the other hand, in the shape of a flat step with a low step, there is a risk of moisture, dust and dust remaining in the fitting part, water flowing inside the fitting, water intrusion inside the fitting due to capillary phenomenon, etc. there were.

本発明はこのような欠点を解決するために、上下端に雄雌連結構造を形成した外装構造において、略鉛直平面状の化粧面と、化粧面の下端には屋内側に屈曲させた段差化粧面と、段差化粧面先端を上方に折り返した下縁とから突出嵌合雌部を形成し、下縁の先端を屋内側に屈曲した立下げ片と、立下げ片の先端を上方に屈曲した差込片とから水返し片を形成し、化粧面の上端には屋外側へ屈曲すると共に先端を下方に垂下して嵌合雄部と嵌合溝部を形成した外装材を、その雄雌連結と固定具による固定により下地に固定した外装構造を提供するものである。 In order to solve such drawbacks, the present invention provides an exterior structure in which a male-female connection structure is formed at the upper and lower ends, and a substantially vertical flat decorative surface, and a stepped makeup bent at the lower end of the decorative surface to the indoor side. A projecting fitting female part is formed from the lower edge of the surface and the front edge of the stepped decorative surface folded upward, a falling piece with the lower edge tip bent to the indoor side, and the tip of the falling piece bent upward A water return piece is formed from the insertion piece, and the exterior material which is bent to the outdoor side at the upper end of the decorative surface and hangs down the tip downward to form a fitting male part and a fitting groove part is connected to the male and female. And an exterior structure fixed to a base by fixing with a fixing tool.

本発明に係る外装構造によれば下記のような効果を発揮出来る。(1)外装材に形成した突出嵌合雌部により外装材下端部の水切れが良くなり、水分やゴミやほこりの滞留が防止されるために、外装材の劣化防止と外装材の防水性が向上する。(2)外装材の突出嵌合雌部と水返し片により、水が回り込みにくい形状となるため、嵌合内側への水の回り込みが防止される。(3)外装材の嵌合内側に空隙を設けたことで、毛細管現象による浸水が防止される。(4)外装材の突出嵌合雌部により外装材下端部をハサミで切りやすくなり、施工時の加工が容易になり、施工性が向上する。等の特徴・効果がある。 The exterior structure according to the present invention can exhibit the following effects. (1) The protrusion fitting female part formed on the exterior material improves the drainage of the lower end of the exterior material, and prevents moisture, dust and dust from staying. Therefore, the exterior material is prevented from deteriorating and the exterior material is waterproof. improves. (2) Since the protruding fitting female portion of the exterior material and the water return piece have a shape in which water does not easily flow around, water is prevented from flowing into the fitting inside. (3) By providing a gap inside the fitting of the exterior material, water infiltration due to capillary action is prevented. (4) The projecting fitting female portion of the exterior material makes it easier to cut the lower end of the exterior material with scissors, facilitates processing during construction, and improves workability. There are features and effects.

本発明に係る外装構造の一例を示す断面図である。It is sectional drawing which shows an example of the exterior structure which concerns on this invention. 本発明に係る外装構造に使用する外装材の一例を示す断面図である。It is sectional drawing which shows an example of the exterior material used for the exterior structure which concerns on this invention. 本発明に係る外装構造に使用する外装材の嵌合状態を示す図である。It is a figure which shows the fitting state of the exterior material used for the exterior structure which concerns on this invention. 本発明に係る外装構造に使用する外装材の一例を示す参考斜視図である。It is a reference perspective view which shows an example of the exterior material used for the exterior structure which concerns on this invention. 本発明に係る外装構造に使用する外装材のその他の実施例示す断面図である。It is sectional drawing which shows the other Example of the exterior material used for the exterior structure which concerns on this invention.

以下に図面を用いて本発明に係る外装構造について詳細に説明する。図1は外装材Yを屋根材として利用した際の嵌合状態を示す断面図、図2は金属製板材Iと断熱材D、裏面材Rよりなる長尺状の外装材Yの断面を示すものである。図3は金属製板材Iよりなる外装材Y2、図4は外装材Yの参考斜視図である。 Hereinafter, an exterior structure according to the present invention will be described in detail with reference to the drawings. FIG. 1 is a cross-sectional view showing a fitting state when the exterior material Y is used as a roofing material, and FIG. 2 shows a cross section of a long exterior material Y composed of a metal plate material I, a heat insulating material D, and a back surface material R. Is. 3 is an exterior material Y2 made of a metal plate I, and FIG. 4 is a reference perspective view of the exterior material Y. FIG.

本発明に係る外装構造の代表的な例としては、図2のような金属製板材Iと断熱材D、裏面材Rよりなる外装材Yや、図3のような金属製板材Iよりなる外装材Y2が考えられる。これらは長尺状または短尺状のものである。 As a typical example of the exterior structure according to the present invention, an exterior material Y made of a metal plate material I and a heat insulating material D and a back surface material R as shown in FIG. 2, and an exterior material made of a metal plate material I as shown in FIG. Material Y2 is conceivable. These are long or short.

金属製板材Iは、例えば金属板(カラー鋼板、銅板、アルミニウム板、チタン板、ステンレス板、サンドイッチ鋼板、クラッド鋼板等)等をロール成形、プレス成形、押出成形、等によって形成したものである。 The metal plate material I is formed, for example, by roll forming, press forming, extrusion forming, or the like of a metal plate (color steel plate, copper plate, aluminum plate, titanium plate, stainless steel plate, sandwich steel plate, clad steel plate, etc.).

断熱材Dは防水材、断熱材、補強材、嵩上げ材、遮音材、吸音材、緩衝材、防火材、結露防止材、等として機能するものであり、主には、合成樹脂発泡体を使用するものである。その素材としては、スチレンフォーム、ポリウレタンフォーム、ポリイソシアヌレートフォーム、フェノールフォーム、塩化ビニルフォーム、ポリエチレンフォーム、ポリスチレンフォーム、ユリアフォーム等、の合成樹脂発泡体からなる。 The heat insulating material D functions as a waterproof material, a heat insulating material, a reinforcing material, a raising material, a sound insulating material, a sound absorbing material, a shock absorbing material, a fireproofing material, a dew condensation preventing material, etc., and mainly uses a synthetic resin foam. To do. The material is a synthetic resin foam such as styrene foam, polyurethane foam, polyisocyanurate foam, phenol foam, vinyl chloride foam, polyethylene foam, polystyrene foam, urea foam and the like.

また、断熱材D中には各種難燃材として軽量骨材(パーライト粒、ガラスビーズ、石膏スラグ、タルク石、シラスバルーン、水酸化アルミニウム等)、繊維状物(グラスウール、ロックウール、カーボン繊維、グラファイト等)を混在させ、耐火性、防火性を向上させることも出来る。 In addition, in the heat insulating material D, lightweight aggregates (perlite grains, glass beads, gypsum slag, talc stone, shirasu balloon, aluminum hydroxide, etc.), fibrous materials (glass wool, rock wool, carbon fiber, Graphite and the like) can be mixed to improve fire resistance and fire resistance.

裏面材Rはクラフト紙、アルミ蒸着紙、アスファルトフェルト、金属箔(Al、Fe、Pb、Cu)、合成樹脂シート、ゴムシート、布シート、石膏紙、水酸化アルミ紙、ガラス繊維不織布等の1種、または2種以上をラミネートしたもの、あるいは防水処理、難燃処理されたシート等からなるものである。 Back material R is 1 such as kraft paper, aluminum evaporated paper, asphalt felt, metal foil (Al, Fe, Pb, Cu), synthetic resin sheet, rubber sheet, cloth sheet, gypsum paper, aluminum hydroxide paper, glass fiber nonwoven fabric, etc. It is composed of a seed, or a laminate of two or more kinds, or a sheet subjected to waterproof treatment or flame retardant treatment.

さらに説明すると、外装材Yは図2に示すように化粧面Kの下端部を外装材Y屋内側に屈曲させ段差化粧面DKを形成し、段差化粧面DKの先端を上方に折り返し下縁Eを形成する。これにより、化粧面K、段差化粧面DK、下縁Eからなる突出嵌合雌部Mを形成する。さらに下縁Eの先端を屋内側に屈曲して立下げ片Lを形成し、立下げ片Lの先端を上方に屈曲して差込片Sを形成し、これにより立下げ片Lと差込片Sからなる水返し片Wを形成する。さらに、差込片S先端を屋内側に屈曲すると共に下方に折り返して折返し片Uを形成する。 More specifically, as shown in FIG. 2, the exterior material Y bends the lower end portion of the decorative surface K toward the interior of the exterior material Y to form the stepped decorative surface DK, and the tip of the stepped decorative surface DK is folded upward to lower the lower edge E. Form. Thereby, the protrusion fitting female part M which consists of the decorative surface K, the level | step difference decorative surface DK, and the lower edge E is formed. Further, the tip of the lower edge E is bent to the indoor side to form a falling piece L, and the tip of the falling piece L is bent upward to form the insertion piece S. A water return piece W made of the piece S is formed. Further, the tip of the insertion piece S is bent indoors and folded downward to form a folded piece U.

さらに、化粧面Kの上端部を屋外側へ屈曲して立上げ片Tを形成し、立上げ片Tの先端を下方に屈曲し、その先を屋外側へ屈曲すると共に先端を上方に折り返すことで嵌合雄部Oを形成し、その先を立上げ片Tに沿わせる形で曲げおろし、その先を外装材Yの化粧面Kと同じ面になるように上方に屈曲して突出させ釘打ち部Gを形成し、釘打ち部Gの先端部を屋外側へ屈曲すると共に先端を下方に折り返して舌片Zを形成したものである。なお、tは化粧面Kと立上げ片Tと嵌合雄部Oよりなる嵌合溝部である。 Further, the upper end portion of the decorative surface K is bent to the outdoor side to form the rising piece T, the tip of the rising piece T is bent downward, the tip is bent to the outdoor side, and the tip is folded back upward. The fitting male part O is formed by bending the tip part along the rising piece T, and the tip part is bent upward and protruded so as to be the same surface as the decorative face K of the exterior material Y. The punching portion G is formed, the tip of the nail driving portion G is bent outward, and the tip is folded downward to form the tongue piece Z. In addition, t is a fitting groove part which consists of the decorative surface K, the starting piece T, and the fitting male part O.

段差化粧面DKから差込片S先端までの長さをm、嵌合雄部O先端から嵌合溝部tの最奥までの長さをnとすると、m≒nである。このために、図1に示すように、雄雌を連結させると、差込片Sが立上げ片Tにぶつかることで、水返し片Wと立上げ片Tとの間に空隙Cが形成される。   When the length from the stepped decorative surface DK to the tip of the insertion piece S is m, and the length from the tip of the fitting male portion O to the innermost end of the fitting groove t is n, m≈n. For this reason, as shown in FIG. 1, when the male and female are connected, the insertion piece S collides with the rising piece T, so that a gap C is formed between the water return piece W and the rising piece T. The

さらに、図1に示すように、雄雌を連結させた際、突出嵌合雌部Mは連結下側の外装材Yの化粧面Kから高さがあり、下側には空間も空いているため、連結上側の外装材Yの下端部においては、屋根表面を伝って流れてきた水が良く切れ、水分やゴミやほこりの滞留が防止される。 Furthermore, as shown in FIG. 1, when the male and female are connected, the protruding fitting female portion M has a height from the decorative surface K of the lower exterior packaging material Y, and there is also a space on the lower side. Therefore, at the lower end portion of the upper exterior material Y, the water that has flowed along the roof surface cuts well, and the retention of moisture, dust, and dust is prevented.

この突出嵌合雌部Mの作用で水切れが良いことにプラスして、立下げ片L、差込片Sからなる水返し片Wがあることで、切れずに伝ってきた水や、軒側から吹き上げてきた水の嵌合内側への回り込みも防止される。 In addition to the good drainage due to the action of the protruding fitting female part M, the water return piece W composed of the falling piece L and the insertion piece S provides the water that has been transmitted without breaking, and the eaves side. It is also possible to prevent the water blown up from the inside of the fitting.

また、立下げ片Lと、差込片Sと、立上げ片Tとによって嵌合内側に空隙Cが形成されることで、毛細管現象による浸水も防止される。 Further, since the gap C is formed inside the fitting by the rising piece L, the insertion piece S, and the rising piece T, water infiltration due to capillary action is also prevented.

化粧面Kと下縁E間の幅m1、嵌合雄部Oの幅をn1とするとm1≒n1かつm1>n1の関係である。このために、嵌合後もガタ付き無く施工出来るものである。 When the width m1 between the decorative surface K and the lower edge E and the width of the fitting male portion O are n1, the relationship is m1≈n1 and m1> n1. For this reason, it can be constructed without play even after fitting.

また、下端を突出嵌合雌部Mと水返し片Wにて形成したことで、突出嵌合雌部Mは厚さが薄く一段出っ張った形状となり、ハサミで切りやすい。このため、外装材Yの下端部は段葺き状の高さを確保しつつもハサミで切りやすいので施工時の加工が容易になる。 In addition, since the lower end is formed by the protruding fitting female portion M and the water return piece W, the protruding fitting female portion M is thin and has a protruding shape, and is easily cut with scissors. For this reason, the lower end portion of the exterior material Y is easy to cut with scissors while ensuring a stepped height, so that processing during construction is facilitated.

下地αは、一般的には垂木、野地板、防水シートから構成した木造下地を示したものである。すなわち、垂木上に野地板を敷設し、野地板上に防水シート(アスファルトルーフィング等)を配設した構造の下地αである。また、下地αとしてH形鋼、I形鋼、ミゾ形鋼、軽量ミゾ形鋼、リップ溝形鋼、等辺山形鋼、不等辺山形鋼、角形鋼(角パイプ)、円形鋼(円形パイプ)、等を使用した鉄骨下地でもよい。勿論、既存の屋根を残して改修する屋根の際には、これら既存屋根の下地上に金属横葺き屋根、金属瓦棒葺き屋根、新生瓦(コロニアル)、瓦屋根、等が形成された構造が下地αとなる。勿論、防水シートを形成しない下地αも考えられる。 The base α generally indicates a wooden base composed of a rafter, a field board, and a waterproof sheet. That is, the base α has a structure in which a base plate is laid on the rafter and a waterproof sheet (asphal roofing or the like) is disposed on the base plate. In addition, as base α, H-shaped steel, I-shaped steel, grooved steel, lightweight grooved steel, lip groove shaped steel, equilateral angled steel, unequal angled angled steel, square steel (square pipe), round steel (circular pipe), It may be a steel substrate using etc. Of course, in the case of roofs that are to be repaired while leaving the existing roofs, there is a structure in which a metal side roof, a metal roof tile roof, a new roof tile (colonial), a tile roof, etc. are formed under the existing roof. It becomes the ground α. Of course, a base α that does not form a waterproof sheet is also conceivable.

以上説明したのは、本発明に係る外装構造の一実施例にすぎず、図5(a)〜(c)に示すように外装材Yを形成することが出来る。   What has been described above is only one example of the exterior structure according to the present invention, and the exterior material Y can be formed as shown in FIGS.

α 下地
β 固定具
Y 外装材
Y2 外装材
I 金属製板材
K 化粧面
R 裏面材
D 断熱材
O 嵌合雄部
G 釘打ち部
T 立上げ片
t 嵌合溝部
Z 舌片
M 突出嵌合雌部
DK 段差化粧面
E 下縁
L 立下げ片
S 差込片
U 折返し片
W 水返し片
C 空隙



α Base β Fixture Y Exterior material Y2 Exterior material I Metal plate material K Cosmetic surface R Back surface material D Thermal insulation material O Fitting male part G Nailing part T Rising piece t Fitting groove part Z Tongue piece M Projection fitting female part DK Stepped decorative surface E Lower edge L Falling piece S Insert piece U Folding piece W Water turning piece C Gap



Claims (1)

上下端に雄雌連結構造を形成した外装構造において、略鉛直平面状の化粧面と、該化粧面の下端には屋内側に屈曲させた段差化粧面と、段差化粧面先端を上方に折り返した下縁とから突出嵌合雌部を形成し、下縁の先端を屋内側に屈曲した立下げ片と、立下げ片の先端を上方に屈曲した差込片とから水返し片を形成し、化粧面の上端には屋外側へ屈曲すると共に先端を下方に垂下して嵌合雄部と嵌合溝部を形成した外装材を、その雄雌連結と固定具による固定により下地に固定したことを特徴とする外装構造。

In an exterior structure in which a male-female connection structure is formed at the upper and lower ends, a substantially vertical flat decorative surface, a stepped decorative surface bent to the indoor side at the lower end of the decorative surface, and a tip of the stepped decorative surface folded upward A projecting fitting female part is formed from the lower edge, and a water return piece is formed from a falling piece in which the tip of the lower edge is bent indoors, and an insertion piece in which the tip of the falling piece is bent upward, The exterior material that bent to the outdoor side at the upper end of the decorative surface and suspended the tip downward to form a fitting male part and a fitting groove part was fixed to the ground by its male-female connection and fixing by a fixture. Characteristic exterior structure.

JP2015066534A 2015-03-27 2015-03-27 Exterior structure Pending JP2016186168A (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS561929U (en) * 1979-06-18 1981-01-09
JPS5994526U (en) * 1982-12-15 1984-06-27 大同鋼板株式会社 Roof board connection structure
JPH0667651U (en) * 1993-03-04 1994-09-22 株式会社かな和工業 Roof-roof joint structure
JP2016180277A (en) * 2015-03-25 2016-10-13 アイジー工業株式会社 External facing material

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS561929U (en) * 1979-06-18 1981-01-09
JPS5994526U (en) * 1982-12-15 1984-06-27 大同鋼板株式会社 Roof board connection structure
JPH0667651U (en) * 1993-03-04 1994-09-22 株式会社かな和工業 Roof-roof joint structure
JP2016180277A (en) * 2015-03-25 2016-10-13 アイジー工業株式会社 External facing material

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