JP2016166583A - Clogging warning device for particle oxidizing catalyst - Google Patents

Clogging warning device for particle oxidizing catalyst Download PDF

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JP2016166583A
JP2016166583A JP2015047318A JP2015047318A JP2016166583A JP 2016166583 A JP2016166583 A JP 2016166583A JP 2015047318 A JP2015047318 A JP 2015047318A JP 2015047318 A JP2015047318 A JP 2015047318A JP 2016166583 A JP2016166583 A JP 2016166583A
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oxidation catalyst
particle oxidation
particle
clogging
exhaust gas
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芽 松尾
Mei Matsuo
芽 松尾
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Isuzu Motors Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a clogging warning device for particle oxidizing catalyst that notifies an operator of an indication that particle oxidizing catalyst clogs up, to prevent clogging of the particle oxidizing catalyst and prevent melting of the particle oxidizing catalyst.SOLUTION: A clogging warning device 100 for particle oxidizing catalyst includes: a calculation unit 118 configured to calculate a low load operation integration period by regarding periods in which temperature of exhaust flowing into a particle oxidizing catalyst 112 is low as positive, and integrating the periods: and a warning unit 119 configured to warn an operator of clogging of the particle oxidizing catalyst 112 when the low load operation integration period exceeds a threshold value.SELECTED DRAWING: Figure 1

Description

本発明は、粒子酸化触媒用目詰警告装置に関する。   The present invention relates to a clogging warning device for a particle oxidation catalyst.

粒子酸化触媒(POC)は、例えば、ディーゼル酸化触媒(DOC)と共に排気管の途中に設置されており、ディーゼル機関から排気管を通じて大気中に排出される排気に含まれている粒子状物質(PM)を捕集すると共に粒子状物質と二酸化窒素とを反応させて粒子状物質を酸化除去する簡易排気浄化装置である。   The particulate oxidation catalyst (POC) is installed in the middle of an exhaust pipe together with, for example, a diesel oxidation catalyst (DOC), and particulate matter (PM) contained in exhaust discharged from the diesel engine into the atmosphere through the exhaust pipe. ) And the particulate matter and nitrogen dioxide are reacted to oxidize and remove the particulate matter.

特開2001−020794号公報JP 2001-020794 A

ところで、ディーゼル微粒子捕集フィルタ(DPF)においては、排気管噴射等で意図的に排気の温度を昇温させることで粒子状物質の堆積による目詰が能動的に解消されるが、粒子酸化触媒においては、高負荷運転時(例えば、高速走行時)に高温の排気が流入することで粒子状物質の堆積による目詰が受動的に解消される。   By the way, in a diesel particulate filter (DPF), clogging due to accumulation of particulate matter is actively eliminated by intentionally raising the temperature of exhaust gas by exhaust pipe injection or the like. In, clogging due to the accumulation of particulate matter is passively eliminated by the flow of high-temperature exhaust during high-load operation (for example, during high-speed running).

そのため、高負荷運転が長期間に亘り行われていない場合、粒子酸化触媒に高温の排気が流入しないことから、粒子状物質の堆積による目詰が解消されず、粒子酸化触媒における排気浄化率が低下するという課題がある。   Therefore, when high-load operation is not performed for a long period of time, high-temperature exhaust does not flow into the particle oxidation catalyst, so clogging due to accumulation of particulate matter is not eliminated, and the exhaust gas purification rate in the particle oxidation catalyst is high. There is a problem of lowering.

また、高負荷運転が長期間に亘り行われておらず、粒子酸化触媒における粒子状物質の堆積量が非常に多い状態で粒子酸化触媒に高温の排気が流入すると、粒子状物質の燃焼熱による粒子酸化触媒の溶損が発生するという課題がある。   In addition, if high-temperature exhaust gas flows into the particle oxidation catalyst when the high-load operation has not been performed for a long period of time and the amount of particulate matter deposited on the particle oxidation catalyst is very large, There is a problem that the particle oxidation catalyst is melted.

そこで、本発明の目的は、粒子酸化触媒が目詰する兆候を運転者等に知らせて粒子酸化触媒の目詰を事前に防止すると共に粒子酸化触媒の溶損を防止する粒子酸化触媒用目詰警告装置を提供することにある。   Accordingly, an object of the present invention is to provide a particle oxidation catalyst clogging that notifies a driver or the like of signs that the particle oxidation catalyst is clogged to prevent the particle oxidation catalyst from being clogged in advance and prevent the particle oxidation catalyst from being melted. It is to provide a warning device.

この目的を達成するために創案された本発明は、粒子酸化触媒に流入している排気の温度が低温である期間を正として積算して低負荷運転積算期間を演算する演算部と、低負荷運転積算期間が閾値以上である時に粒子酸化触媒の目詰を警告する警告部と、を備えている粒子酸化触媒用目詰警告装置である。   The present invention, which has been created to achieve this object, includes a calculation unit that calculates a low load operation integration period by adding a positive period when the temperature of the exhaust gas flowing into the particle oxidation catalyst is low, and a low load A particle oxidation catalyst clogging warning device comprising: a warning unit that warns of clogging of the particle oxidation catalyst when the operation integration period is equal to or greater than a threshold value.

前記演算部は、粒子酸化触媒に流入している排気の温度が低温である期間を正として積算するのに加えて粒子酸化触媒に流入している排気の温度が高温である期間を負として積算して低負荷運転積算期間を演算することが好ましい。   In addition to accumulating the period when the temperature of the exhaust gas flowing into the particle oxidation catalyst is low as a positive value, the calculation unit adds up the period when the temperature of the exhaust gas flowing into the particle oxidation catalyst is high as a negative value. Thus, it is preferable to calculate the low load operation integration period.

本発明によれば、粒子酸化触媒が目詰する兆候を運転者等に知らせて粒子酸化触媒の目詰を事前に防止すると共に粒子酸化触媒の溶損を防止する粒子酸化触媒用目詰警告装置を提供することができる。   According to the present invention, a clogging warning device for a particle oxidation catalyst that notifies a driver or the like of signs of clogging of the particle oxidation catalyst to prevent the particle oxidation catalyst from being clogged in advance and to prevent the particle oxidation catalyst from being damaged. Can be provided.

本発明に係る粒子酸化触媒用目詰警告装置を示す概略図である。It is the schematic which shows the clogging warning apparatus for particle | grain oxidation catalysts which concern on this invention.

以下、本発明の好適な実施の形態を添付図面に順って説明する。   DESCRIPTION OF EXEMPLARY EMBODIMENTS Hereinafter, preferred embodiments of the invention will be described with reference to the accompanying drawings.

図1に示すように、本発明の好適な実施の形態に係る粒子酸化触媒用目詰警告装置100は、ディーゼル機関等の内燃機関101が搭載されている自動車102に搭載されている。   As shown in FIG. 1, a particle oxidation catalyst clogging warning device 100 according to a preferred embodiment of the present invention is mounted on an automobile 102 on which an internal combustion engine 101 such as a diesel engine is mounted.

内燃機関101は、吸気管103に接続されると共に吸気管103を通じて内燃機関101に導入される吸気を内燃機関101の各燃焼室に分岐させる吸気多岐管104と、排気管105に接続されると共に内燃機関101の各燃焼室から排出される排気を排気管105に合流させる排気多岐管106と、を備えている。   The internal combustion engine 101 is connected to an intake pipe 103 and is connected to an intake manifold 104 that branches intake air introduced into the internal combustion engine 101 through the intake pipe 103 into each combustion chamber of the internal combustion engine 101, and an exhaust pipe 105. And an exhaust manifold 106 that joins exhaust discharged from the combustion chambers of the internal combustion engine 101 to the exhaust pipe 105.

吸気多岐管104と排気多岐管106は、排気再循環(EGR)管107を通じて連通されているため、内燃機関101から排出される排気が再び内燃機関101に導入される吸気として環流される。このとき、排気再循環管107に設置された排気再循環冷却器108を介して排気が冷却されて吸気として環流される。   Since the intake manifold 104 and the exhaust manifold 106 are communicated with each other through an exhaust gas recirculation (EGR) pipe 107, the exhaust gas exhausted from the internal combustion engine 101 is circulated as the intake air introduced into the internal combustion engine 101 again. At this time, the exhaust gas is cooled through the exhaust gas recirculation cooler 108 installed in the exhaust gas recirculation pipe 107 and circulated as intake air.

内燃機関101においては、吸気管103を通じて内燃機関101に吸気が導入されると共に燃焼行程を経て排気管105を通じて内燃機関101から排気が排出される。このとき、吸気管103に設置された吸気浄化装置109を介して内燃機関101に導入される吸気が浄化されると共に排気管105に設置された排気浄化装置110を介して大気中に排出される排気が浄化される。   In the internal combustion engine 101, intake air is introduced into the internal combustion engine 101 through the intake pipe 103, and exhaust gas is discharged from the internal combustion engine 101 through the exhaust pipe 105 through a combustion stroke. At this time, the intake air introduced into the internal combustion engine 101 is purified through the intake air purification device 109 installed in the intake pipe 103 and exhausted to the atmosphere through the exhaust gas purification device 110 installed in the exhaust pipe 105. The exhaust is purified.

排気浄化装置110は、排気管105を通じて大気中に排出される排気に含まれている粒子状物質中の可溶性有機(SOF)成分や排気管105を通じて大気中に排出される排気中の一酸化窒素を酸化させるディーゼル酸化触媒111と、ディーゼル酸化触媒111の排気下流側に設置されていると共に内燃機関101から排気管105を通じて大気中に排出される排気に含まれている粒子状物質を捕集すると共に粒子状物質と二酸化窒素とを反応させて粒子状物質を酸化除去する粒子酸化触媒112と、を備えており、ディーゼル酸化触媒111と粒子酸化触媒112との間に粒子酸化触媒112の温度(即ち、粒子酸化触媒112の入口における排気の温度)を検出する排気温度検出器113が設置されている。   The exhaust emission control device 110 includes a soluble organic (SOF) component in particulate matter contained in the exhaust gas discharged into the atmosphere through the exhaust pipe 105 and nitrogen monoxide in the exhaust gas discharged into the atmosphere through the exhaust pipe 105. The diesel oxidation catalyst 111 that oxidizes the catalyst and the particulate matter contained in the exhaust gas that is installed on the exhaust downstream side of the diesel oxidation catalyst 111 and exhausted into the atmosphere from the internal combustion engine 101 through the exhaust pipe 105 is collected. And a particulate oxidation catalyst 112 that oxidizes and removes particulate matter by reacting particulate matter with nitrogen dioxide, and the temperature of the particulate oxidation catalyst 112 between the diesel oxidation catalyst 111 and the particulate oxidation catalyst 112 ( That is, an exhaust gas temperature detector 113 for detecting the exhaust gas temperature at the inlet of the particle oxidation catalyst 112 is installed.

なお、自動車102においては、吸気管103と排気管105との間に過給機114が設置されているため、排気管105に設置された過給機114の原動機115が内燃機関101から排出される排気で駆動されることにより、吸気管103に設置された過給機114の圧縮機116が駆動されて吸気管103を通じて内燃機関101に導入される吸気が過給される。   In the automobile 102, since the supercharger 114 is installed between the intake pipe 103 and the exhaust pipe 105, the prime mover 115 of the supercharger 114 installed in the exhaust pipe 105 is discharged from the internal combustion engine 101. By being driven by exhaust gas, the compressor 116 of the supercharger 114 installed in the intake pipe 103 is driven, and the intake air introduced into the internal combustion engine 101 through the intake pipe 103 is supercharged.

さて、本発明の好適な実施の形態に係る粒子酸化触媒用目詰警告装置100は、プログラムやハードウェア等で実現されると共に内燃機関制御装置(ECU)117に実装されており、粒子酸化触媒112に流入している排気の温度が低温である期間を正として積算して低負荷運転積算期間を演算する演算部118と、低負荷運転積算期間が閾値以上である時に粒子酸化触媒112の目詰を警告する警告部119と、を備えている。   A particle oxidation catalyst clogging warning device 100 according to a preferred embodiment of the present invention is realized by a program, hardware, and the like, and is mounted on an internal combustion engine control device (ECU) 117. The calculation unit 118 calculates the low load operation integration period by adding the periods when the temperature of the exhaust gas flowing into the engine 112 is low as positive, and the particle oxidation catalyst 112 when the low load operation integration period is greater than or equal to the threshold value. A warning unit 119 for warning clogging.

演算部118は、排気温度検出器113で検出される粒子酸化触媒112の入口における排気の温度が粒子酸化触媒112の活性温度以下である時に低温であると判断すると共に排気温度検出器113で検出される粒子酸化触媒112の入口における排気の温度が粒子酸化触媒112の活性温度以下である期間を正として積算して低負荷運転積算期間を演算する。   The calculation unit 118 determines that the temperature of the exhaust gas at the inlet of the particle oxidation catalyst 112 detected by the exhaust gas temperature detector 113 is low when the temperature of the exhaust gas is equal to or lower than the activation temperature of the particle oxidation catalyst 112 and detects the temperature by the exhaust gas temperature detector 113. The low load operation integration period is calculated by integrating the period in which the temperature of the exhaust gas at the inlet of the particle oxidation catalyst 112 is equal to or lower than the activation temperature of the particle oxidation catalyst 112 as positive.

ここで、低負荷運転積算期間は、粒子酸化触媒112が排気浄化機能を発揮していない期間の合計であるから、粒子酸化触媒112における粒子状物質の堆積量に換算することができる。   Here, since the low load operation integration period is the total of the period during which the particle oxidation catalyst 112 does not exhibit the exhaust purification function, it can be converted into the amount of particulate matter deposited on the particle oxidation catalyst 112.

例えば、低負荷運転積算期間が長い場合は粒子酸化触媒112における粒子状物質の堆積量が多いと考えられるし、低負荷運転積算期間が短い場合は粒子酸化触媒112における粒子状物質の堆積量が少ないと考えられる。   For example, when the low load operation integration period is long, it is considered that the amount of particulate matter accumulated in the particle oxidation catalyst 112 is large. When the low load operation integration period is short, the amount of particulate matter accumulation in the particle oxidation catalyst 112 is large. It is thought that there are few.

即ち、低負荷運転積算期間と粒子酸化触媒112における粒子状物質の堆積量との関係を予め実験等により求めておき、その実験の結果に基づいて低負荷運転積算期間から粒子酸化触媒112における粒子状物質の堆積量を推定することができる。   That is, the relationship between the low load operation integration period and the amount of particulate matter deposited on the particle oxidation catalyst 112 is obtained in advance by experiments or the like, and the particles in the particle oxidation catalyst 112 are measured from the low load operation integration period based on the results of the experiment. It is possible to estimate the amount of deposits of particulate matter.

そのため、粒子酸化触媒112における粒子状物質の堆積量が許容できる最大値になる時の期間を閾値とし、低負荷運転積算期間がその閾値以上である時に警告部119が警告灯120等を介して粒子酸化触媒112の目詰を警告することにより、運転者等に高負荷運転による粒子酸化触媒112の目詰の解消を促すことが可能となる。   Therefore, the period when the amount of particulate matter accumulated in the particle oxidation catalyst 112 reaches an allowable maximum value is set as a threshold, and the warning unit 119 passes the warning lamp 120 or the like when the low load operation integration period is equal to or greater than the threshold. By warning about clogging of the particle oxidation catalyst 112, it becomes possible to prompt the driver or the like to eliminate clogging of the particle oxidation catalyst 112 due to high-load operation.

従って、閾値を適切に設定することにより、粒子酸化触媒112が目詰する兆候を運転者等に知らせて粒子酸化触媒112の目詰を事前に防止すると共に粒子酸化触媒112の溶損を防止することが可能となる。   Therefore, by appropriately setting the threshold value, the driver is notified of signs that the particle oxidation catalyst 112 is clogged to prevent the particle oxidation catalyst 112 from being clogged in advance and prevent the particle oxidation catalyst 112 from being damaged. It becomes possible.

なお、本実施の形態では、演算部118は、粒子酸化触媒112に流入している排気の温度が低温である期間を正として積算して低負荷運転積算期間を演算しているが、演算部118は、粒子酸化触媒112に流入している排気の温度が低温である期間を正として積算するのに加えて粒子酸化触媒112に流入している排気の温度が高温である期間を負として積算して低負荷運転積算期間を演算しても構わない。   In the present embodiment, the calculation unit 118 calculates the low load operation integration period by adding the periods when the temperature of the exhaust gas flowing into the particle oxidation catalyst 112 is low as a positive value. In addition to accumulating a period in which the temperature of the exhaust gas flowing into the particle oxidation catalyst 112 is low as a positive value, 118 is accumulated as a negative period in which the temperature of the exhaust gas flowing into the particle oxidation catalyst 112 is a high temperature. Then, the low load operation integration period may be calculated.

前述の通り、前者の形態では、低負荷運転積算期間は、粒子酸化触媒112に高温の排気が流入していない期間の合計を意味しており、これを粒子酸化触媒112における粒子状物質の堆積量に換算することができるが、粒子酸化触媒112に高温の排気が流入している期間は粒子酸化触媒112に堆積している粒子状物質が除去されるため、本来は、その分の堆積量を減算する必要がある。   As described above, in the former form, the low load operation integration period means the total period during which high-temperature exhaust gas does not flow into the particle oxidation catalyst 112, and this is the accumulation of particulate matter in the particle oxidation catalyst 112. Although the particulate matter accumulated on the particle oxidation catalyst 112 is removed during the period when the high-temperature exhaust gas flows into the particle oxidation catalyst 112, the amount of accumulation is originally reduced. Need to be subtracted.

そのため、粒子酸化触媒112に流入している排気の温度が低温である期間を正として積算するのに加えて粒子酸化触媒112に流入している排気の温度が高温である期間を負として積算して低負荷運転積算期間を演算することにより、低温時における粒子状物質の堆積と高温時における粒子状物質の除去とを考慮して正確な警告が可能となる。   For this reason, in addition to integrating the period when the temperature of the exhaust gas flowing into the particle oxidation catalyst 112 is low as a positive, the period when the temperature of the exhaust gas flowing into the particle oxidation catalyst 112 is high is integrated as a negative. By calculating the low load operation integration period, it is possible to give an accurate warning in consideration of the accumulation of particulate matter at low temperatures and the removal of particulate matter at high temperatures.

100 粒子酸化触媒用目詰警告装置
101 内燃機関
102 自動車
103 吸気管
104 吸気多岐管
105 排気管
106 排気多岐管
107 排気再循環管
108 排気再循環冷却器
109 吸気浄化装置
110 排気浄化装置
111 ディーゼル酸化触媒
112 粒子酸化触媒
113 排気温度検出器
114 過給機
115 原動機
116 圧縮機
117 内燃機関制御装置
118 演算部
119 警告部
120 警告灯
100 Clogging Warning Device for Particle Oxidation Catalyst 101 Internal Combustion Engine 102 Car 103 Intake Pipe 104 Intake Manifold 105 Exhaust Pipe 106 Exhaust Manifold 107 Exhaust Recirculation Pipe 108 Exhaust Recirculation Cooler 109 Intake Purification Unit 110 Exhaust Purification Unit 111 Diesel Oxidation Catalyst 112 Particle oxidation catalyst 113 Exhaust temperature detector 114 Supercharger 115 Primer 116 Compressor 117 Internal combustion engine controller 118 Calculation unit 119 Warning unit 120 Warning light

Claims (2)

粒子酸化触媒に流入している排気の温度が低温である期間を正として積算して低負荷運転積算期間を演算する演算部と、
低負荷運転積算期間が閾値以上である時に粒子酸化触媒の目詰を警告する警告部と、
を備えていることを特徴とする粒子酸化触媒用目詰警告装置。
A calculation unit for calculating a low load operation integration period by integrating the period when the temperature of the exhaust gas flowing into the particle oxidation catalyst is low as a positive value;
A warning section that warns of clogging of the particle oxidation catalyst when the low load operation integration period is equal to or greater than a threshold;
A clogging warning device for a particle oxidation catalyst.
前記演算部は、粒子酸化触媒に流入している排気の温度が低温である期間を正として積算するのに加えて粒子酸化触媒に流入している排気の温度が高温である期間を負として積算して低負荷運転積算期間を演算する請求項1に記載の粒子酸化触媒用目詰警告装置。   In addition to accumulating the period when the temperature of the exhaust gas flowing into the particle oxidation catalyst is low as a positive value, the calculation unit adds up the period when the temperature of the exhaust gas flowing into the particle oxidation catalyst is high as a negative value. The clogging warning device for a particle oxidation catalyst according to claim 1, wherein the low load operation integration period is calculated.
JP2015047318A 2015-03-10 2015-03-10 Clogging warning device for particle oxidizing catalyst Pending JP2016166583A (en)

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