JP2016155296A - Method for injecting chemical into timber, method for manufacturing fireproof timber, method for manufacturing aseptic/ant-proof timber, and method for manufacturing resin-impregnated timber - Google Patents
Method for injecting chemical into timber, method for manufacturing fireproof timber, method for manufacturing aseptic/ant-proof timber, and method for manufacturing resin-impregnated timber Download PDFInfo
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Abstract
Description
本発明は、木材への薬剤注入方法、並びにそれを利用した防火木材の製造方法、防腐・防蟻木材の製造方法及び樹脂含浸木材の製造方法に関する。 The present invention relates to a method for injecting chemicals into wood, a method for producing fireproof wood using the method, a method for producing antiseptic and antproof wood, and a method for producing resin-impregnated wood.
従来、この種の木材への薬剤注入方法として、例えば特許文献1に示されるように、胴体部の外周に押込み刃が設けられた1対のインサイジング刃物をそれぞれ木材の表裏面に押し付けて複数の微小孔を形成し、この微小孔から防腐・防蟻薬剤等の薬剤を木材の内部に注入する方法は一般に知られている。 Conventionally, as a method for injecting chemicals into wood of this type, for example, as shown in Patent Document 1, a plurality of insizing blades each provided with a pushing blade on the outer periphery of a body portion are pressed against the front and back surfaces of the wood. In general, a method of forming a micropore and injecting a chemical such as an antiseptic / anticidal agent into the interior of the wood from the micropore is generally known.
ところで、上記特許文献1のものでは、木材の表裏面に薬剤注入用の微小孔を形成するので、木材の内部まで薬剤を注入することができるが、その木材の例えば表面を化粧面としようとしても、微小孔が形成されているので、化粧面に不向きである。すなわち、表面が化粧面となる木材に対しては特許文献1の技術適用することが困難である。仮に、薬剤を化粧面とならない裏面のみから注入した場合には、表面まで薬剤が浸透しないので、薬剤の浸透ムラに至るという問題が生じることとなる。 By the way, in the thing of the said patent document 1, since the micropore for chemical | medical agent injection | pouring is formed in the front and back of wood, a chemical | medical agent can be inject | poured into the inside of wood, but trying to make the surface of the wood, for example, the decorative surface However, since the micropores are formed, it is not suitable for the decorative surface. That is, it is difficult to apply the technique of Patent Document 1 to wood whose surface is a decorative surface. If the medicine is injected only from the back surface that does not become a decorative surface, the medicine does not penetrate to the surface, which causes a problem of uneven penetration of the medicine.
本発明は斯かる点に鑑みてなされたもので、その目的は、木材に対する薬剤の注入方法に工夫を凝らすことにより、表面が化粧面となる木材であっても、薬剤を木材の内部にムラなく浸透するようにして、その注入の均一性を高めることにある。 The present invention has been made in view of such a point, and its object is to devise a method for injecting a drug into wood, so that even if the surface has a decorative surface, the drug is unevenly distributed inside the wood. It is intended to improve the uniformity of the injection by allowing it to penetrate completely.
上記の目的の達成のため、この発明では、表面が化粧面となる木材に対し、その表面以外の面に薬剤注入用の傷部を形成する一方、表面側については、目視で見える亀裂が生じない程度に加圧して圧縮し、その状態で薬剤に浸して減圧加圧注入処理することで、表面側を圧縮状態から復元させて薬剤を吸入させるようにした。 In order to achieve the above object, the present invention forms a wound for injecting a drug on a surface other than the surface of the wood whose surface is a decorative surface, while the surface side has a visible crack. By compressing by compressing to a certain extent and then immersing in the drug in that state and performing a pressure-and-pressure injection treatment, the surface side was restored from the compressed state and the drug was inhaled.
具体的には、第1の発明は木材への薬剤注入方法であり、この方法は、表面が化粧面となる木材の該表面以外の面に、表面に至らない深さの多数の薬剤注入用傷部を形成する工程と、上記薬剤注入用傷部が形成された木材の表面側を、硬質ロールを有するロールプレス装置により、該硬質ロールが木材の表面に接触した状態で木材の厚さが圧縮前の厚さの95〜50%となりかつ木材の表面に目視で見える亀裂が生じないように加圧圧締することにより、木材の表面側に圧縮部を形成する工程と、上記加圧された木材を減圧加圧釜内で薬剤に浸し、その状態で圧縮部を加圧前の元の状態に近付くように復元させながら減圧加圧注入処理する減圧加圧注入処理工程とを備えたことを特徴とする。 Specifically, the first invention is a method for injecting chemicals into wood, and this method is for injecting a large number of chemicals at a depth that does not reach the surface on the surface other than the surface of the wood whose surface is a decorative surface. The thickness of the timber is adjusted so that the hard roll is in contact with the surface of the wood by a roll press device having a hard roll on the surface side of the wood on which the wound portion for drug injection is formed and the step of forming the wound portion. A step of forming a compression part on the surface side of the wood by pressing and pressing so that the thickness of the wood before compression is 95 to 50% and no visible cracks are formed on the surface of the wood; It is characterized in that it comprises a reduced pressure injection process step in which wood is immersed in a chemical in a reduced pressure pressurization pot and in that state the compressed part is restored so as to approach the original state before pressurization. And
この第1の発明では、最初に、表面が化粧面となる木材の該表面以外の面に、表面に至らない深さの多数の薬剤注入用傷部が形成される。次の工程では、木材の表面側がロールプレス装置により、その硬質ロールが木材の表面に接触した状態で木材の厚さが圧縮前の厚さの95〜50%となりかつ木材の表面に目視で見える亀裂が生じないように加圧圧締され、この加圧圧締によって木材の表面側に圧縮部が形成される。そのとき、木材の表面側が硬質ロールによって加圧されて表面側に圧縮部が形成されても、木材の表面に目視で見える亀裂は生じないので、木材の表面を化粧面とする際に問題が生じることはない。 In the first aspect of the invention, first, a large number of wounds for drug injection having a depth not reaching the surface are formed on a surface other than the surface of the wood whose surface is a decorative surface. In the next step, the thickness of the wood is 95 to 50% of the thickness before compression, and the surface of the wood is visible on the surface of the wood with a roll press device on the surface side of the wood. Pressurization is performed so as not to cause cracks, and a compression portion is formed on the surface side of the wood by the pressurization. At that time, even if the surface side of the wood is pressed by the hard roll and the compression part is formed on the surface side, there is no visible crack on the surface of the wood, so there is a problem when making the surface of the wood a decorative surface. It does not occur.
この後、減圧加圧注入処理工程において、上記加圧により圧縮部が形成された木材が減圧加圧釜内で薬剤に浸され、その状態で圧縮部が加圧前の状態に近付くように復元されながら減圧加圧注入処理される。この減圧加圧注入処理により、木材の表面側では圧縮部が復元されるのに伴って薬剤が吸入され、その薬剤が木材に表面側から含浸される一方、木材の表面以外の面に形成された薬剤注入用傷部からも薬剤が木材内に含浸される。このことで木材の表面側及びそれ以外の面の双方から薬剤が含浸されることとなり、その薬剤が木材の内部にムラなく浸透して、その注入の均一性を高めることができる。 Thereafter, in the pressure-reducing and pressure-injecting treatment step, the wood in which the compression portion is formed by the above-described pressurization is immersed in the medicine in the pressure-reduction and pressure pot, and in that state, the compression portion is restored so as to approach the state before pressurization. Under reduced pressure and pressure injection treatment. By this decompression and pressure injection treatment, the medicine is inhaled as the compression part is restored on the surface side of the wood, and the medicine is impregnated from the surface side on the other hand, while it is formed on the surface other than the surface of the wood. The drug is also impregnated into the wood from the wound for injecting the drug. By this, the chemical | medical agent will be impregnated from both the surface side of a timber and the surface other than that, the chemical | medical agent osmose | permeates the inside of a timber uniformly, and can improve the uniformity of the injection | pouring.
第2の発明も木材への薬剤注入方法であり、この方法は、表面が化粧面となる木材の該表面以外の面に、表面に至らない深さの多数の薬剤注入用傷部を形成しながら、木材の表面側を、硬質ロールを有するロールプレス装置により、該硬質ロールが木材の表面に接触した状態で木材の厚さが圧縮前の厚さの95〜50%となりかつ木材の表面に目視で見える亀裂が生じないように加圧圧締することにより、木材の表面側に圧縮部を形成する工程と、上記加圧された木材を減圧加圧釜内で薬剤に浸し、その状態で圧縮部を加圧前の元の状態に近付くように復元させながら減圧加圧注入処理する減圧加圧注入処理工程とを備えたことを特徴とする。 The second invention is also a method for injecting medicine into wood, and this method forms a large number of wounds for injecting medicine into a surface other than the surface of the wood whose surface is a decorative surface. However, on the surface side of the wood, the thickness of the wood becomes 95 to 50% of the thickness before compression in a state where the hard roll is in contact with the surface of the wood by a roll press device having a hard roll, and the surface of the wood is A step of forming a compression part on the surface side of the wood by pressurizing and pressing so as not to cause a visible crack, and the compressed wood is immersed in a medicine in a vacuum pressurizing pot, and the compression part in that state And a decompression / pressure infusion treatment process for decompressing / injecting under pressure while restoring the pressure so as to approach the original state before pressurization.
すなわち、この第2の発明は第1の発明において、木材に対し薬剤注入用傷部を形成することと、木材の表面側を加圧して圧縮部を形成することとを同時に行っており、第1の発明と同様の効果が得られるとともに、2つの工程をまとめることができるので、工程の簡略化を図ることができる利点が得られる。 That is, in the first invention, the second invention simultaneously forms a wound for injecting chemicals on wood and pressurizes the surface side of the wood to form a compression part. The same effect as that of the first aspect of the invention can be obtained, and the two steps can be combined, so that an advantage that the steps can be simplified can be obtained.
第3の発明は、第1又は第2の発明において、木材の表面側を加圧して圧縮部を形成する工程では、木材の裏面側に硬質ロールよりも大径の送りロール、又は送り平板を当接させることを特徴とする。 3rd invention is 1st or 2nd invention. WHEREIN: In the process of pressurizing the surface side of a timber and forming a compression part, the feed roll or feed flat plate larger in diameter than a hard roll is formed in the back surface side of timber. It makes it contact | abut.
この第3の発明では、木材の表面側を硬質ロールで加圧して圧縮部を形成するとき、木材の裏面側には硬質ロールよりも大径の送りロール、又は平板からなる送り平板が当接し、その状態で木材の表面側が硬質ロールで加圧される。この木材に対する硬質ロールと送りロール又は送り平板との曲率半径の差により、木材の表面側に裏面側よりも大きい線圧が加えられるようになり、木材の表面部が集中的に加圧されて、その表面部に圧縮部を容易に形成することができる。 In the third aspect of the invention, when the compressed surface is formed by pressing the front side of the wood with a hard roll, a feed roll having a diameter larger than that of the hard roll or a feed flat plate made of a flat plate comes into contact with the back side of the wood. In this state, the surface side of the wood is pressed with a hard roll. Due to the difference in the radius of curvature between the hard roll and the feed roll or feed plate for the wood, a greater linear pressure is applied to the front side of the wood than to the back side, and the surface of the wood is intensively pressurized. The compression part can be easily formed on the surface part.
第4の発明は、第1〜第3の発明のいずれか1つにおいて、木材の表面側を加圧して圧縮部を形成する工程では、木材の裏面側又は該裏面側が当接する送りロールもしくは送り平板の少なくとも一方に滑り止め加工を施すことを特徴とする。 According to a fourth aspect of the invention, in any one of the first to third aspects of the invention, in the step of pressurizing the front side of the wood to form the compression portion, the back side of the wood or the feed roll or feed that comes into contact with the back side Anti-slip processing is performed on at least one of the flat plates.
この第4の発明では、木材の裏面側又は送りロールもしくは送り平板の少なくとも一方に滑り止め加工が施されているので、木材の表面側を加圧して圧縮部を形成するとき、木材は裏面が滑らずかつ裏面に亀裂が入らないように加圧される。このことで、木材が厚さ方向のみに限定されて選択的に加圧されて、その表面部に圧縮部を容易に形成することができる。 In the fourth aspect of the invention, since at least one of the back side of the wood or the feed roll or the feed flat plate is subjected to anti-slip processing, when the compression side is formed by pressurizing the front side of the wood, the back side of the wood is Pressure is applied so that it does not slip and does not crack on the back. This allows the wood to be selectively pressurized only in the thickness direction, and the compression portion to be easily formed on the surface portion.
第5の発明は、第1〜第4の発明のいずれか1つにおいて、木材の表面以外の面に薬剤注入用傷部を形成する工程では、薬剤注入用傷部を木材の繊維が切断されるように形成し、減圧加圧注入処理工程では、薬剤注入用傷部から注入された薬剤を木材内に繊維に沿って浸透させることを特徴とする。 According to a fifth invention, in any one of the first to fourth inventions, in the step of forming the drug injection wound on a surface other than the surface of the wood, the fiber of the wood is cut from the drug injection wound. In the reduced pressure and pressure injection treatment step, the medicine injected from the wound for injecting medicine is infiltrated into the wood along the fiber.
この第5の発明では、木材に薬剤注入用傷部を形成する工程では、薬剤注入用傷部により木材の繊維が切断により短く分断される。そのため、減圧加圧注入処理工程で木材内に薬剤を含浸させるとき、各薬剤注入用傷部から注入された薬剤は該薬剤注入用傷部から木材内に短い繊維に沿って浸透し、このことで薬剤を木材の繊維方向にスムーズに浸透させることができる。 In the fifth aspect of the invention, in the step of forming the wound for drug injection on the wood, the fibers of the wood are cut short by cutting by the wound for drug injection. Therefore, when the drug is impregnated into the wood in the pressure and pressure injecting treatment process, the medicine injected from each wound for injecting the drug permeates along the short fiber from the wound for injecting the drug into the wood. With this, the drug can be smoothly penetrated in the fiber direction of the wood.
第6の発明は、第1〜第5の発明のいずれか1つの木材への薬剤注入方法により防火木材を製造する方法であって、薬剤が水系の防火薬剤であり、この防火薬剤を注入した減圧加圧注入処理工程の後に木材を乾燥させる乾燥工程を備えたことを特徴とする。 6th invention is a method of manufacturing fire prevention wood by the chemical | medical agent injection | pouring method to the wood of any one of 1st-5th invention, Comprising: The chemical | medical agent is a water-system fireproof chemical | drug | medicine, and this fireproof chemical | medical agent was inject | poured It is characterized by comprising a drying step for drying the wood after the reduced pressure and pressure injection treatment step.
この第6の発明では、薬剤としての水系の防火薬剤が注入された後、その木材が乾燥される。このことで、防火薬剤が木材にムラなく含浸された防火木材が容易に得られる。 In the sixth aspect of the invention, the water-based fireproofing agent as the agent is injected, and then the wood is dried. This makes it easy to obtain fireproof wood in which fireproofing agents are uniformly impregnated into the wood.
第7の発明は、第1〜第5の発明のいずれか1つの木材への薬剤注入方法により防腐・防蟻木材を製造する方法であって、薬剤が水系の防腐・防蟻薬剤であり、その防腐・防蟻薬剤を注入した減圧加圧注入処理工程の後に木材を乾燥させる乾燥工程を備えたことを特徴とする。 The seventh invention is a method for producing antiseptic / anticidal wood by the method of injecting chemicals into any one of the first to fifth inventions, wherein the chemical is an aqueous antiseptic / anticidal chemical, The present invention is characterized in that a drying step for drying the wood is provided after the pressure and pressure injection treatment step in which the antiseptic / anticidal agent is injected.
この第7の発明では、薬剤としての水系の防腐・防蟻薬剤が注入された後、その木材が乾燥される。このことで、防腐・防蟻薬剤が木材にムラなく含浸された防腐・防蟻木材が容易に得られる。 In the seventh aspect of the invention, after the water-based antiseptic / anticidal agent as a medicine is injected, the wood is dried. This makes it possible to easily obtain an antiseptic / anticidal wood in which the antiseptic / anticidal agent is uniformly impregnated into the wood.
第8の発明は、第1〜第5の発明のいずれか1つの木材への薬剤注入方法により樹脂含浸木材を製造する方法であって、薬剤が樹脂であり、その樹脂を注入した減圧加圧注入処理工程の後に木材の樹脂を固化させる固化工程を備えたことを特徴とする。 The eighth invention is a method for producing a resin-impregnated wood by the method of injecting chemicals into any one of the first to fifth inventions, wherein the chemical is a resin, and the pressure is reduced by injecting the resin. It is characterized by having a solidification step of solidifying the resin of wood after the injection treatment step.
この第8発明では、薬剤としての樹脂が注入された後、その木材の樹脂が固化される。このことで、樹脂が木材にムラなく含浸された樹脂含浸木材が容易に得られる。 In the eighth invention, after the resin as the medicine is injected, the resin of the wood is solidified. Thus, a resin-impregnated wood in which the resin is uniformly impregnated into the wood can be easily obtained.
以上説明した如く、本発明によると、表面が化粧面となる木材の該表面以外の面に、表面に至らない深さの薬剤注入用傷部を形成するとともに、木材の表面側をロールプレス装置により木材の表面を目視で見える亀裂が生じないように加圧圧締して表面側に圧縮部を形成し、木材を減圧加圧釜内で薬剤に浸して圧縮部を復元させながら減圧加圧注入処理することにより、化粧面とされる表面を有する木材であっても、その木材の表面側及びそれ以外の面の双方から薬剤を木材の内部にムラなく浸透させて、その注入の均一性を高めることができる。 As described above, according to the present invention, the surface of the wood is roll-pressed while forming the wound portion for injecting the drug into the surface other than the surface of the wood whose surface is a decorative surface and having a depth that does not reach the surface. To compress the pressure on the surface of the wood so that no visible cracks occur, forming a compression part on the surface side, and immersing the wood in the chemical in a vacuum pressurizing pot to restore the compression part and decompressing the pressure injection process By doing so, even if the wood has a surface to be used as a decorative surface, the drug is uniformly permeated into the interior of the wood from both the surface side of the wood and other surfaces, thereby improving the uniformity of the injection. be able to.
以下、本発明の実施形態を図面に基づいて詳細に説明する。以下の実施形態の説明は、本質的に例示に過ぎず、本発明、その適用物或いはその用途を制限することを意図するものでは全くない。 Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. The following description of the embodiments is merely illustrative in nature and is not intended to limit the present invention, its application, or its use at all.
図1(a)は、本発明の実施形態に係る木材への薬剤注入方法の工程を概略的に示し、この方法は木材の内部に薬剤を注入する方法であり、傷部形成工程P1、圧縮部形成工程P2及び減圧加圧注入処理工程P3を備えている。 FIG. 1 (a) schematically shows the steps of a method for injecting medicine into wood according to an embodiment of the present invention. This method is a method for injecting medicine into the wood, and a wound formation step P1, compression A part forming process P2 and a reduced pressure injection process P3 are provided.
(木材)
図4は、実施形態に係る薬剤注入方法によって薬剤が注入された木材1を示し、この木材1は、表面(図4では上面)が化粧面となる例えば断面矩形状の長尺板材等であり、例えばスギやマツ、ヒノキ等からなる。
(wood)
FIG. 4 shows a wood 1 into which a medicine has been injected by the medicine injection method according to the embodiment. The wood 1 is a long plate having a rectangular cross section, for example, whose surface (upper surface in FIG. 4) is a decorative surface. For example, cedar, pine, cypress, etc.
(傷部形成工程)
傷部形成工程P1はインサイジング工程であり、この工程P1では、上記木材1の表面以外の面である例えば裏面(図4では下面)に、表面に至らない深さの多数の薬剤注入用傷部2,2,…を形成する。
(Scratch formation process)
The wound formation process P1 is an insizing process. In this process P1, for example, the back surface (the lower surface in FIG. 4), which is a surface other than the surface of the wood 1, has a depth that does not reach the surface. .. Are formed.
すなわち、図2は木材1を長さ方向に沿って図で右側から左側に搬送する搬送路を示している。この搬送路には水平方向の回転軸心を持つ複数の搬送ロール16,16,…が上下に対向して配設され、これら上下の搬送ロール16,16間を木材1が表面を上側にし裏面を下側にして長さ方向に搬送されるようになっている。 That is, FIG. 2 shows a conveyance path for conveying the wood 1 from the right side to the left side in the drawing along the length direction. In this conveying path, a plurality of conveying rolls 16, 16,... Having a horizontal rotation axis are arranged vertically opposite to each other, and the wood 1 is on the upper surface between the upper and lower conveying rolls 16, 16, and the back surface. Is conveyed in the length direction.
搬送路の上流側(図2の右側部分)には、傷部形成工程P1で使用される傷部形成装置8が設置されている。この傷部形成装置8は、水平方向の回転軸心を有する下側の刃物ロール9と、この刃物ロール9の真上に対向して配置され、水平方向の回転軸心を有する上側の押さえロール13とを備え、これらロール9,13の間に木材1の搬送路が形成されている。 On the upstream side of the conveyance path (the right side portion in FIG. 2), a wound portion forming apparatus 8 used in the wound portion forming step P1 is installed. The scratch forming device 8 includes a lower cutter roll 9 having a horizontal rotation axis, and an upper pressing roll having a horizontal rotation axis that is disposed directly opposite the cutter roll 9. 13, and a conveying path for the wood 1 is formed between the rolls 9 and 13.
上記刃物ロール9は、ロール本体10と、その外周面に周方向に間隔をあけて突設された多数の刃部11,11,…とを有し、各刃部11は、例えば先端が尖ったやや幅広の形状であり、刃部11,11,…の各々の突出高さhは互いに同じで木材1の表裏面間の厚さtよりも小さく設定されている(h<t)。このことで、木材1を刃物ロール9と押さえロール13との間で搬送するときに、押さえロール13で木材1を刃物ロール9に押し付けて、刃物ロール9の刃部11,11,…により木材1の裏面に、表面に至らない深さの多数の薬剤注入用傷部2,2,…を形成する。 The blade roll 9 has a roll body 10 and a large number of blade portions 11, 11,... Projecting on the outer peripheral surface thereof at intervals in the circumferential direction, and each blade portion 11 has a pointed tip, for example. It has a slightly wide shape, and the protruding heights h of the blade portions 11, 11,... Are the same as each other and are set smaller than the thickness t between the front and back surfaces of the wood 1 (h <t). Thus, when the wood 1 is transported between the blade roll 9 and the pressing roll 13, the wood 1 is pressed against the blade roll 9 by the pressing roll 13, and the blades 11, 11,. A large number of wounds 2, 2,... For drug injection having a depth that does not reach the surface are formed on the back surface of 1.
上記刃物ロール9は、各刃部11の向きが互いに異なる例えば2種類のものが用意されている(尚、刃部11,11,…の向きは2種類に限定されない)。すなわち、各刃部11が、その幅方向をロール本体10の周方向に沿う方向にして配置されているものと、ロール本体10の周方向と交差する方向(例えばロール本体10の回転中心と平行な方向)に沿う方向に配置されているものとの2種類である。前者のように、刃部11の幅方向がロール本体10の周方向に沿う方向であると、図3(a)に示すように、木材1の裏面には、木材1の長さ方向(図3(a)の左右方向)に沿った並んだ多数の薬剤注入用傷部2,2,…が形成される。この薬剤注入用傷部2,2,…の方向は木材1の繊維方向(木材1の長さ方向)に沿った方向であるので、その繊維は刃部11,11,…によって切断されない。この場合、木材の裏面1において薬剤注入用傷部2,2,…は目立ち難くなる。 For example, two types of blade rolls 9 are prepared in which the directions of the blade portions 11 are different from each other (note that the directions of the blade portions 11, 11,... Are not limited to two types). That is, each blade portion 11 is arranged with its width direction along the circumferential direction of the roll body 10 and a direction intersecting the circumferential direction of the roll body 10 (for example, parallel to the rotation center of the roll body 10). 2) and those arranged in a direction along the direction. When the width direction of the blade portion 11 is the direction along the circumferential direction of the roll body 10 as in the former, the length direction of the wood 1 (see FIG. A large number of wounds 2, 2,... For drug injection are formed along the horizontal direction 3 (a). The direction of the drug injection wounds 2, 2,... Is the direction along the fiber direction of the wood 1 (the length direction of the wood 1), so that the fibers are not cut by the blades 11, 11,. In this case, the chemical injection wounds 2, 2,...
一方、後者のように、刃部11の幅方向がロール本体10の周方向と交差する方向に沿う方向であって、ロール本体10の回転中心と平行な方向であると、図3(b)に示すように、木材1の裏面には、木材1の長さ方向(図3(b)の左右方向)と直交する方向に沿った並んだ多数の薬剤注入用傷部2,2,…が形成される。この薬剤注入用傷部2,2,…の方向は木材1の繊維方向と交差する方向であり、その繊維は刃部11,11,…によって切断される。すなわち、この場合は、木材1の裏面に薬剤注入用傷部2,2,…を木材1の繊維が切断されるように形成することとなる。 On the other hand, when the width direction of the blade portion 11 is a direction along the direction intersecting the circumferential direction of the roll body 10 as in the latter, and is a direction parallel to the rotation center of the roll body 10, FIG. As shown in FIG. 3, on the back surface of the wood 1, there are a large number of wounds 2, 2,... For drug injection arranged in a direction perpendicular to the length direction of the wood 1 (left and right direction in FIG. 3B). It is formed. The direction of the wounds for drug injection 2, 2,... Is a direction intersecting the fiber direction of the wood 1, and the fibers are cut by the blades 11, 11,. That is, in this case, wounds 2, 2,... For drug injection are formed on the back surface of the wood 1 so that the fibers of the wood 1 are cut.
尚、上記傷部形成装置8の下流側に位置する下側の搬送ロール16,16,…は、刃物ロール9により傷部2,2,…が形成された木材1の裏面を押さえ込んでその一部が傷部2,2,…によってめくれるのを防止する役割を有する。 The lower conveying rolls 16, 16,... Located on the downstream side of the scratched part forming device 8 press down the back surface of the wood 1 on which the scratched parts 2, 2. It has a role to prevent the part from being turned up by the wound parts 2, 2,.
(圧縮部形成工程)
圧縮部形成工程P2はロールプレス工程であり、この工程P2では、上記薬剤注入用傷部2,2,…が形成された木材1の表面側を加圧圧締して表面側に圧縮部4を形成する。
(Compression part forming process)
The compression part forming process P2 is a roll press process. In this process P2, the surface side of the wood 1 on which the wound parts 2, 2,... Form.
上記図2に示す搬送路の下流側(図2の左側部分)には、圧縮部形成工程P2で使用されるロールプレス装置18が設置されている。このロールプレス装置18は、水平方向の回転軸心を有する上側の硬質ロール19と、この硬質ロール19の真下に対向して配置され、硬質ロールよりも大径で水平方向の回転軸心を有する下側の送りロール20とを備え、これらの間に木材1の搬送路が形成されている。 On the downstream side of the conveyance path shown in FIG. 2 (the left portion in FIG. 2), a roll press device 18 used in the compression portion forming process P2 is installed. This roll press device 18 is arranged to face an upper hard roll 19 having a horizontal rotation axis and directly below the hard roll 19, and has a horizontal rotation axis having a larger diameter than the hard roll. A lower feed roll 20 is provided, and a conveying path for the wood 1 is formed between them.
送りロール20は、円柱状又は円筒状の鉄心ロール20aの外周面にゴム等のライニング樹脂材20bをライニングしたもので、その上面に木材1の裏面を当接させた状態で硬質ロール19からの加圧力を受けるようになっている。一方、硬質ロール19は、円柱状又は円筒状のものであり、その外周面は例えば鉄等の硬質材料からなっている。そして、ロールプレス装置18の硬質ロール19と送りロール20との間の搬送路に、上記薬剤注入用傷部2,2,…が形成された木材1を、その表面が硬質ロール19に、また裏面が送りロール20にそれぞれ当接させて搬送する。この搬送に伴い、木材1の表面側をロールプレス装置18により、その硬質ロール19が木材1の表面に接触した状態で加圧圧締し、そのときに木材1の厚さが圧縮前の厚さの95〜50%となりかつ木材1の表面に目視で見える亀裂が生じないように加圧圧締し、このことにより木材1の表面側に木材1の一部が潰れた圧縮部4を形成する。 The feed roll 20 is formed by lining a rubber resin or other lining resin material 20b on the outer peripheral surface of a columnar or cylindrical iron core roll 20a. It is designed to receive pressure. On the other hand, the hard roll 19 has a columnar shape or a cylindrical shape, and its outer peripheral surface is made of a hard material such as iron. And in the conveyance path between the hard roll 19 and the feed roll 20 of the roll press device 18, the surface of the wood 1 having the above-mentioned wounds 2, 2. The back surface is conveyed in contact with the feed roll 20. Along with this conveyance, the surface side of the wood 1 is pressed and pressed by the roll press device 18 in a state where the hard roll 19 is in contact with the surface of the wood 1, and the thickness of the wood 1 is the thickness before compression. Thus, the compression part 4 in which a part of the timber 1 is crushed is formed on the surface side of the timber 1 by pressing and pressing so as not to cause a visible crack on the surface of the timber 1.
そのとき、木材1の表面側に硬質ロール19(表面側送りロール)を、また裏面側に硬質ロール19よりも大径の送りロール20(裏面側送りロール)をそれぞれ当接させることにより、硬質ロール19が当たる木材1の表面側に、送りロール20が当たる裏面側よりも大きい線圧が加えられて表面側に圧縮部4が形成されるようにしている。すなわち、木材1に対する硬質ロール19と送りロール20との曲率半径の差により、木材1の表面側に裏面側よりも大きい線圧が加えられるようになるので、木材1の表面部が集中的に加圧されて、その表面部に圧縮部4を容易に形成することができる。 At that time, the hard roll 19 (front-side feed roll) is brought into contact with the front surface side of the wood 1 and the feed roll 20 (back-side feed roll) having a larger diameter than the hard roll 19 is brought into contact with the rear surface side. A larger linear pressure is applied to the surface side of the wood 1 to which the roll 19 hits than to the back side to which the feed roll 20 hits, so that the compression portion 4 is formed on the surface side. That is, since the linear pressure larger than the back surface side is applied to the surface side of the wood 1 due to the difference in curvature radius between the hard roll 19 and the feed roll 20 with respect to the wood 1, the surface portion of the wood 1 is concentrated. The compression part 4 can be easily formed in the surface part by being pressurized.
また、木材1の表面側が硬質ロール19によって加圧されて表面側に圧縮部4が形成されても、木材1の表面は目視で見える亀裂が生じないように加圧されるので、木材1の表面を化粧面とする際に亀裂による問題が生じることはない。 Moreover, even if the surface side of the wood 1 is pressed by the hard roll 19 and the compression part 4 is formed on the surface side, the surface of the wood 1 is pressed so as not to cause a visible crack. There is no problem with cracks when the surface is a decorative surface.
上記木材1の加圧後の木材1の厚さに対する圧縮前の厚さの比率は、95%よりも大きいと、圧縮部4を十分に形成できず、表面側への薬剤の注入量が不足する一方、50%よりも小さいと、表面側が過度に圧縮されて木材1の表面に亀裂が生じる可能性が高くなることから、95〜50%とするのが好ましい。 If the ratio of the thickness before compression of the wood 1 to the thickness of the wood 1 before compression is greater than 95%, the compression portion 4 cannot be formed sufficiently, and the amount of drug injected into the surface side is insufficient. On the other hand, if it is less than 50%, the surface side is excessively compressed and there is a high possibility that cracks will occur on the surface of the wood 1, so 95 to 50% is preferable.
また、上記送りロール20に代えて、平らな上面を有する板状の送り平板を設け、この送り平板を木材1の裏面側に当接(摺接)させることもできる。その場合も、木材1の表面側に裏面側よりも大きい線圧を加えて表面側に圧縮部4を形成することができる。 Moreover, it can replace with the said feed roll 20 and can provide the plate-shaped feed flat plate which has a flat upper surface, and can contact | abut (slidably contact) this feed flat plate with the back surface side of the timber 1. FIG. Also in that case, the compression part 4 can be formed in the surface side by applying a larger linear pressure to the front surface side of the wood 1 than on the back surface side.
上記において、さらに、表面側送りロールと裏面側送りロールとの硬度を変えて、木材1の表面側をより選択的に圧縮するのが好ましい。具体的には、表面側送りロールの硬度を裏面側送りロールの硬度よりも硬くなるように設定することにより、表面側送りロールにより選択的に木材1表面を圧縮する。 In the above, it is preferable to further selectively compress the surface side of the wood 1 by changing the hardness of the front side feed roll and the back side feed roll. Specifically, the surface of the wood 1 is selectively compressed by the front-side feed roll by setting the hardness of the front-side feed roll to be higher than the hardness of the back-side feed roll.
圧縮部形成工程P2では、木材1の裏面が当接する上記送りロール20に、木材1の裏面が送りロール20に対し滑らないようにする滑り止め加工を施すようにしてもよい。この滑り止め加工は、表面微細エッジング加工、表面エッジング加工、摩耗紙の貼り付け等によって粗面とするか、金属や硬質プラスチック、弾性ゴム、弾性樹脂等を一体化するかして行うことができる。このような滑り止め加工により、木材1が表面から加圧されたときに木材1の裏面が滑らずかつ裏面に亀裂が入らないようにして、木材1を厚さ方向に選択的に加圧することができる。尚、送りロール20ではなく、木材1の裏面に滑り止め加工を施してもよく、或いは送りロール20及び木材1の裏面の双方に滑り止め加工を施すこともできる。 In the compression part forming step P <b> 2, the feed roll 20 with which the back surface of the wood 1 abuts may be subjected to a non-slip process so that the back surface of the wood 1 does not slip with respect to the feed roll 20. This anti-slip process can be performed by roughening the surface by fine surface edging, surface edging, wearing paper, etc., or by integrating metal, hard plastic, elastic rubber, elastic resin, etc. . By such anti-slip processing, the wood 1 is selectively pressed in the thickness direction so that the back surface of the wood 1 does not slip and cracks do not enter when the wood 1 is pressed from the surface. Can do. Note that the anti-slip process may be applied to the back surface of the wood 1 instead of the feed roll 20, or the anti-slip process may be applied to both the feed roll 20 and the back surface of the wood 1.
(減圧加圧注入処理工程)
減圧加圧注入処理工程P3は図2に示す搬送路外で行われるものであり、この減圧加圧注入処理工程P3では、上記圧縮部4が形成された木材1を減圧加圧釜(図示せず)内で薬剤に浸し、その状態で、潰されている圧縮部4を加圧前の元の状態に近付くように復元させながら減圧加圧注入処理する。このことで、木材1の表面側において、圧縮部4が復元されるのに伴って薬剤が吸入され、その薬剤は木材1に表面側から含浸される。一方、木材1の裏面においては、該裏面の薬剤注入用傷部2,2,…から薬剤が木材1内に含浸される。
(Pressure and pressure injection treatment process)
The decompression / pressure injection processing step P3 is performed outside the conveying path shown in FIG. 2, and in the decompression / pressure injection processing step P3, the wood 1 on which the compression section 4 is formed is decompressed and pressurized (not shown). ) Is immersed in the medicine, and in that state, the decompressed and pressurized injection process is performed while restoring the crushed compression part 4 so as to approach the original state before pressurization. Thus, on the surface side of the wood 1, the medicine is inhaled as the compression part 4 is restored, and the medicine 1 is impregnated into the wood 1 from the surface side. On the other hand, on the back surface of the wood 1, the drug is impregnated in the wood 1 from the drug injection wounds 2, 2.
このように、木材1の表面側では圧縮部4の復元に伴って薬剤が吸入され、その薬剤が木材1の表面側に含浸される一方、木材1の裏面では、薬剤注入用傷部2,2,…からも薬剤が木材1内に含浸されるので、木材1内に表面側及び裏面側の双方から薬剤が含浸されることとなり、その薬剤が木材1の内部にムラなく浸透して、その注入の均一性を高めることができる。 Thus, on the surface side of the wood 1, the medicine is inhaled along with the restoration of the compression portion 4, and the medicine is impregnated on the surface side of the wood 1, while on the back surface of the wood 1, the wound portion 2 for injecting medicine 2 2 and so on, since the medicine is impregnated in the wood 1, the medicine is impregnated from both the front side and the back side in the wood 1, and the medicine penetrates the inside of the wood 1 evenly, The uniformity of the injection can be improved.
上記薬剤としては防火薬剤、防腐・防蟻薬剤、防かび剤、樹脂等が挙げられる。防火薬剤には、例えばリン酸系難燃剤、リン窒素系難燃剤、ホウ素系難燃剤、ハロゲン化合物系難燃剤、ケイ酸系難燃剤等がある。水系の防火薬剤が用いられる場合には、図1(b)に示すように、防火薬剤(薬剤)を注入した減圧加圧注入処理工程の後に、木材1を乾燥させる乾燥工程P4を設けることが望ましい。こうすれば、水系の防火薬剤が注入された後に木材1が乾燥されるので、防火薬剤が木材1にムラなく含浸された防火木材が容易に得られる。 Examples of the agent include fireproofing agents, antiseptic / anticidal agents, fungicides, and resins. Examples of fireproofing agents include phosphoric acid flame retardants, phosphorous nitrogen flame retardants, boron flame retardants, halogen compound flame retardants, and silicic acid flame retardants. When an aqueous fireproofing agent is used, as shown in FIG. 1 (b), a drying step P4 for drying the wood 1 may be provided after the decompression and pressure injecting treatment step of injecting the fireproofing agent (medicine). desirable. In this way, since the wood 1 is dried after the water-based fireproofing agent is injected, fireproofing wood in which the fireproofing agent is uniformly impregnated in the wood 1 can be easily obtained.
また、上記防腐・防蟻薬剤には、水溶性のものとして、例えばフッ化物系薬剤、ヒ素化合物系薬剤、クロム化合物系薬剤、銅化合物系薬剤、フェノール系薬剤、アミン系薬剤等がある。油溶性の防腐・防蟻薬剤として、ペンタクロルフェノール、トリクロルフェノール、ニトロフェノール等がある。水系の防腐・防蟻薬剤が用いられる場合には、防火薬剤の場合と同様に、図1(b)に示す如く、その薬剤を注入した減圧加圧注入処理工程の後に乾燥工程P4を設けることが望ましい。こうすれば、水系の防腐・防蟻薬剤が注入された後に木材1が乾燥されるので、防腐・防蟻薬剤が木材1にムラなく含浸された防腐・防蟻木材が容易に得られる。 Examples of the antiseptic / anticidal agents include water-soluble fluoride agents, arsenic compound agents, chromium compound agents, copper compound agents, phenol agents, amine agents, and the like. Examples of oil-soluble antiseptic / anticidal agents include pentachlorophenol, trichlorophenol, and nitrophenol. When the water-based antiseptic / anticidal agent is used, as in the case of the fire-preventing agent, as shown in FIG. 1 (b), a drying step P4 is provided after the pressure-injection processing step of injecting the agent. Is desirable. In this way, the wood 1 is dried after the water-based antiseptic / anticidal agent is injected, so that the antiseptic / anticidal wood in which the antiseptic / anticidal agent is uniformly impregnated in the wood 1 can be easily obtained.
また、防かび剤としては、一般的なものが用いられる。 Moreover, a general thing is used as a fungicide.
さらに、樹脂としては、例えばフェノール系樹脂、メラミン系樹脂、ユリヤ系樹脂、エポキシ系樹脂、ウレタン系樹脂、ポリエステル樹脂、アルキド樹脂、塩化ビニール系樹脂、アクリレート系樹脂等の合成樹脂等がある。これらの樹脂は、必要に応じて重合開始剤を添加しておき、図1(c)に示すように、その薬剤を注入した減圧加圧注入処理工程の後、加熱、UV照射、電子線照射等によって固化(硬化)させる固化工程P5を設けることが望ましい。こうすれば、薬剤としての樹脂が注入された後、その木材1の樹脂が固化されるので、樹脂が木材1にムラなく含浸された樹脂含浸木材が容易に得られる。 Furthermore, examples of the resin include synthetic resins such as phenolic resins, melamine resins, urea resins, epoxy resins, urethane resins, polyester resins, alkyd resins, vinyl chloride resins, and acrylate resins. For these resins, a polymerization initiator is added as required, and as shown in FIG. 1 (c), heating, UV irradiation, electron beam irradiation are performed after the pressure-and-pressure injection process step in which the chemical is injected. It is desirable to provide a solidification step P5 that is solidified (cured) by, for example. In this way, after the resin as the medicine is injected, the resin of the wood 1 is solidified, so that the resin-impregnated wood in which the resin is uniformly impregnated into the wood 1 can be easily obtained.
上記傷部形成工程P1において、木材1の裏面に、図3(b)に示すように木材1の長さ方向と直交する方向に沿った並んだ多数の薬剤注入用傷部2,2,…が形成されている場合、木材1の繊維が刃部11,11,…による切断により短く分断されているので、減圧加圧注入処理工程P3で木材1内に薬剤を含浸させると、薬剤注入用傷部2,2,…の各々から注入された薬剤が木材1内に繊維方向に沿って浸透する。このことで薬剤を木材1の繊維方向にもスムーズに浸透させることができる。 In the scratch formation step P1, on the back surface of the wood 1, as shown in FIG. 3B, a number of wounds 2, 2,... For drug injection arranged along the direction orthogonal to the length direction of the wood 1. Is formed, the fibers of the wood 1 are cut short by cutting with the blade portions 11, 11,..., So that when the medicine is impregnated in the wood 1 in the pressure-and-pressure injection treatment process P3, The drug injected from each of the wounds 2, 2,... Penetrates into the wood 1 along the fiber direction. This allows the drug to smoothly penetrate into the fiber direction of the wood 1.
このようにして得られた木材1は、内部に薬剤がムラなく含浸され、薬剤の注入の均一性が向上したものとなる。 The wood 1 obtained in this manner is impregnated with the drug evenly therein, and the uniformity of drug injection is improved.
[その他の実施形態]
上記実施形態において、傷部形成工程P1と圧縮部形成工程P2とを同時に行ってもよい。すなわち、傷部形成装置8において、その押さえロール13をロールプレス装置18の硬質ロール19に置き換えて、ロールプレス装置18自体は省略するか、或いは逆に、ロールプレス装置18において、その硬質ロール19を傷部形成装置8の押さえロール13に、また送りロール20を刃物ロール9にそれぞれ置き換え、傷部形成装置8自体は省略すればよい。こうすることで、木材1に対し薬剤注入用傷部2,2,…を形成することと、木材1の表面側を加圧して圧縮部4を形成することとが同時に行われ、2つの工程がまとめられるので、工程の簡略化を図ることができる。
[Other Embodiments]
In the embodiment described above, the flaw formation process P1 and the compression part formation process P2 may be performed simultaneously. That is, in the scratch forming apparatus 8, the pressing roll 13 is replaced with the hard roll 19 of the roll press apparatus 18, and the roll press apparatus 18 itself is omitted, or conversely, in the roll press apparatus 18, the hard roll 19 May be replaced with the pressing roll 13 of the wound part forming apparatus 8, and the feed roll 20 may be replaced with the blade roll 9, and the wound part forming apparatus 8 itself may be omitted. By doing so, forming the wound portions 2, 2,... For drug injection on the wood 1 and forming the compression portion 4 by pressing the surface side of the wood 1 are performed at the same time. Therefore, the process can be simplified.
また、上記実施形態では、木材1の裏面に薬剤注入用傷部2,2,…を形成しているが、薬剤注入用傷部2は木材1の表面以外の面に形成すればよく、側面であってもよい。 Moreover, in the said embodiment, although the wound part 2,2, ... for chemical | medical agent injection | pouring is formed in the back surface of the timber 1, the chemical | medical agent wound part 2 should just be formed in surfaces other than the surface of the timber 1. It may be.
次に、具体的に実施した実施例について説明する。 Next, specific examples will be described.
(実施例)
図5に示すように、木材として、厚さ15.5mmのスギ板材を用いた。そのスギ板材の裏面に刃物ロールによって幅1〜2mm、深さ7〜10mmの複数の傷部(刺し傷)を8mm程度の間隔をあけて形成した。傷部の幅方向はスギ板材の繊維方向とした(図3(a)参照)。
(Example)
As shown in FIG. 5, a cedar board material having a thickness of 15.5 mm was used as the wood. A plurality of flaws (stab wounds) having a width of 1 to 2 mm and a depth of 7 to 10 mm were formed on the back surface of the cedar plate material at intervals of about 8 mm with a blade roll. The width direction of the scratch was the fiber direction of the cedar board (see FIG. 3A).
次に、厚さ2mmの鉄板上に厚さ2mmのゴム板を敷き、その上に上記スギ板材を載せて総厚さが19.5mmの積層体とし、この積層体を常温の雰囲気中でロールプレス装置の上下の鉄製ロール(硬質ロール)間で加圧圧締した。上下の鉄製ロール間の間隔は16.5mmであった。この加圧により、木材の厚さは13.0mmになり、これは圧縮前の厚さの83.9%となった。 Next, a rubber plate having a thickness of 2 mm is laid on an iron plate having a thickness of 2 mm, and the cedar plate material is placed thereon to form a laminate having a total thickness of 19.5 mm. This laminate is rolled in an atmosphere at room temperature. Pressure pressing was performed between the upper and lower iron rolls (hard rolls) of the press device. The distance between the upper and lower iron rolls was 16.5 mm. By this pressurization, the thickness of the wood became 13.0 mm, which was 83.9% of the thickness before compression.
このスギ板材から11cm角の試験片を切り取り、その木口をエポキシ系接着剤でシールし、減圧加圧釜内で薬剤(防火薬剤)として染料(トルイジンブルー0.1%)を添加したリン窒素系難燃剤(丸菱油化工業(株)製の商品名「ノンネンW−200」、濃度30%の水溶液)に浸漬させて、減圧加圧注入処理した。減圧条件は−0.085MPaで1時間であり、加圧条件は1.0MPaで1時間であった。その後、ドライヤーにより通風して60℃で1時間乾燥させた。 An 11 cm square test piece was cut out from this cedar board, and its end was sealed with an epoxy adhesive, and a dye (toluidine blue 0.1%) was added as a chemical (fireproofing agent) in a vacuum and pressure pot. It was immersed in a flame retardant (trade name “Nonen W-200” manufactured by Maruhishi Oil Chemical Co., Ltd., an aqueous solution with a concentration of 30%), and subjected to a pressure and pressure injection treatment. The decompression condition was -0.085 MPa for 1 hour, and the pressurization condition was 1.0 MPa for 1 hour. Then, it ventilated with the dryer and dried at 60 degreeC for 1 hour.
(比較例1)
実施例において、刃物ロールによる裏面への傷部の形成とロールプレス装置による加圧とのみを除いた無処理の例であり、その他は実施例と同じである(図5参照)。
(Comparative Example 1)
In an Example, it is an unprocessed example except only the formation of the damage | wound part to the back surface by a cutter roll, and the pressurization by a roll press apparatus, and others are the same as an Example (refer FIG. 5).
(比較例2)
実施例において、ロールプレス装置による加圧のみを除き、刃物ロールによる裏面への傷部の形成を行ったインサイジングのみの例であり、その他は実施例と同じである(図5参照)。
(Comparative Example 2)
In an Example, it is an example of only the insizing which performed the formation of the damage | wound part to the back surface with a blade roll except the pressurization by a roll press apparatus, and others are the same as an Example (refer FIG. 5).
(比較例3)
実施例において、刃物ロールによる裏面への傷部の形成のみを除き、ロールプレス装置による加圧を行ったロールプレスのみの例であり、その他は実施例と同じである(図5参照)。
(Comparative Example 3)
In an Example, it is an example of only the roll press which performed the pressurization by a roll press apparatus except only formation of the damage | wound part to the back surface by a cutter roll, and others are the same as an Example (refer FIG. 5).
(注入均一性確認試験)
実施例及び各比較例の試験片を半分に切断し、断面において薬剤の染料による着色部分から薬剤の注入均一性を観察した。その結果を図6に示す。図6では、試験片の断面における黒い部分は、薬剤の染料による着色部分(実際は染料の青色)であって薬剤が注入されて部分を示し、白い部分は薬剤が注入されていないために着色されていないことを示している。また、薬剤の注入量を測定し、その結果を図5に示す。
(Injection uniformity confirmation test)
The test pieces of Examples and Comparative Examples were cut in half, and the injection uniformity of the drug was observed from the colored portion of the drug dyed in the cross section. The result is shown in FIG. In FIG. 6, the black part in the cross section of the test piece is a part colored by the dye of the drug (actually the blue color of the dye) and the part injected with the drug, and the white part is colored because the drug is not injected Indicates that it is not. Moreover, the injection amount of the medicine was measured, and the result is shown in FIG.
この図6を考察すると、比較例1(無処理)、比較例2(インサイジングのみ)及び比較例3(ロールプレスのみ)では、いずれも薬剤が注入されていない部分(未着色部分)があって注入ムラが生じているのに対し、実施例では裏面のインサイジングと表面のロールプレスによる圧縮部の形成とにより、試験片の断面全体に着色による薬剤の注入が確認されており、薬剤の注入の均一性が向上していることが明らかである。 Considering this FIG. 6, in Comparative Example 1 (no treatment), Comparative Example 2 (only insizing), and Comparative Example 3 (only roll press), there was a portion where no drug was injected (uncolored portion). In the examples, the injection of the drug by coloring was confirmed over the entire cross section of the test piece by the insizing of the back surface and the formation of the compressed part by the roll press on the front surface. It is clear that the uniformity of implantation is improved.
尚、図5に示すように、インサイジングのみの比較例2では、実施例に比べて薬剤注入量が増加しているが、これは注入された薬剤が木材の裏面側に溜まって偏在しているために薬剤注入量が多くなっていると推測され、薬剤の注入の均一性には何等寄与していない。 In addition, as shown in FIG. 5, in Comparative Example 2 in which only insizing is performed, the amount of medicine injected is increased as compared to the Example, but this is because the injected medicine accumulates on the back side of the wood and is unevenly distributed. Therefore, it is presumed that the amount of drug injection is increased, and it does not contribute to the uniformity of drug injection.
また、実施例1について、上記防火薬剤の注入に伴う防火性能を確認した。薬剤の注入量は難燃剤固形分で119kg/m3であり、表面に不燃塗料を塗布したものをサンプルとして、コーンカロリーメータによる発熱試験を行い、その20分の総発熱量を測定したところ、3.4MJ/m2が得られ、不燃材料として建築基準法の規格上要求されている8.0MJ/m2以下をクリアできることが確認できた。 Moreover, about Example 1, the fireproof performance accompanying injection | pouring of the said fireproofing agent was confirmed. The injection amount of the drug is 119 kg / m 3 in terms of solid content of the flame retardant, and the exothermic test with a cone calorimeter was performed using a sample coated with a non-combustible paint on the surface, and the total calorific value for 20 minutes was measured. 3.4 MJ / m 2 was obtained, and it was confirmed that 8.0 MJ / m 2 or less required as a non-combustible material in the standards of the Building Standard Law could be cleared.
本発明は、化粧面となる表面を有する木材であっても、その内部に薬剤をムラなく浸透させて、その注入の均一性を高めることができるので、極めて有用である。 The present invention is extremely useful because even if it is a wood having a surface to be a decorative surface, the medicine can be uniformly permeated into the wood and the uniformity of the injection can be improved.
P1 傷部形成工程
P2 圧縮部形成工程
P3 減圧加圧注入処理工程
P4 乾燥工程
P5 固化工程
1 木材
2 薬剤注入用傷部
4 圧縮部
8 傷部形成装置
9 刃物ロール
11 刃部
13 押さえロール
18 ロールプレス装置
19 硬質ロール
20 送り平板
P1 wound part formation process P2 compression part formation process P3 decompression pressure injection treatment process P4 drying process P5 solidification process 1 wood 2 drug injection wound part 4 compression part 8 wound part forming device 9 blade part 11 blade part 13 presser roll 18 roll Press device 19 Hard roll 20 Feeding plate
Claims (8)
上記薬剤注入用傷部が形成された木材の表面側を、硬質ロールを有するロールプレス装置により、該硬質ロールが木材の表面に接触した状態で木材の厚さが圧縮前の厚さの95〜50%となりかつ木材の表面に目視で見える亀裂が生じないように加圧圧締することにより、木材の表面側に圧縮部を形成する工程と、
上記圧縮部が形成された木材を減圧加圧釜内で薬剤に浸し、その状態で圧縮部を加圧前の状態に近付くように復元させながら減圧加圧注入処理する減圧加圧注入処理工程とを備えたことを特徴とする木材への薬剤注入方法。 Forming a number of wounds for drug injection at a depth not reaching the surface on a surface other than the surface of the wood whose surface is a decorative surface;
The thickness of the wood before compression is 95 to 95 mm in a state where the hard roll is in contact with the surface of the wood by a roll press device having a hard roll on the surface side of the wood on which the wound for drug injection is formed. Forming a compression part on the surface side of the wood by pressing and pressing so that 50% and visible cracks on the surface of the wood do not occur;
A vacuum pressure injection treatment step of immersing the wood in which the compression portion is formed in a chemical in a vacuum pressure vessel and restoring the compression portion so as to approach the state before pressurization in that state. A method for injecting chemicals into wood, comprising:
上記圧縮部が形成された木材を減圧加圧釜内で薬剤に浸し、その状態で圧縮部を加圧前の状態に近付くように復元させながら減圧加圧注入処理する減圧加圧注入処理工程とを備えたことを特徴とする木材への薬剤注入方法。 While forming a large number of wounds for injecting a drug having a depth not reaching the surface on a surface other than the surface of the wood whose surface is a decorative surface, the surface side of the wood is By pressing and pressing so that the hard roll is in contact with the surface of the wood, the thickness of the wood is 95 to 50% of the thickness before compression and no visible cracks are formed on the surface of the wood. Forming a compression portion on the surface side;
A vacuum pressure injection treatment step of immersing the wood in which the compression portion is formed in a chemical in a vacuum pressure vessel and restoring the compression portion so as to approach the state before pressurization in that state. A method for injecting chemicals into wood, comprising:
木材の表面側を加圧して圧縮部を形成する工程では、木材の裏面側に硬質ロールよりも大径の送りロール、又は送り平板を当接させることを特徴とする木材への薬剤注入方法。 In claim 1 or 2,
A method of injecting a chemical into wood, wherein in the step of forming a compression portion by pressurizing the surface side of the wood, a feed roll or feed plate having a diameter larger than that of the hard roll is brought into contact with the back side of the wood.
木材の表面側を加圧して圧縮部を形成する工程では、木材の裏面側又は該裏面側が当接する送りロールもしくは送り平板の少なくとも一方に滑り止め加工を施すことを特徴とする木材への薬剤注入方法。 In any one of Claims 1-3,
In the step of pressurizing the surface side of the wood to form the compression portion, the chemical injection into the wood is characterized in that at least one of the back side of the wood or the feed roll or the feed flat plate with which the back side abuts is subjected to anti-slip processing Method.
木材の表面以外の面に薬剤注入用傷部を形成する工程では、該薬剤注入用傷部を木材の繊維が切断されるように形成し、
減圧加圧注入処理工程では、薬剤注入用傷部から注入された薬剤を木材内に繊維に沿って浸透させることを特徴とする木材への薬剤注入方法。 In any one of Claims 1-4,
In the step of forming a wound for drug injection on a surface other than the surface of the wood, the wound for drug injection is formed so that the fibers of the wood are cut,
A method of injecting medicine into wood, wherein the medicine injected from the wound for injecting medicine is infiltrated into the wood along the fibers in the reduced pressure injection treatment step.
薬剤が水系の防火薬剤であり、
上記防火薬剤を注入した減圧加圧注入処理工程の後に木材を乾燥させる乾燥工程を備えたことを特徴とする防火木材の製造方法。 A method for producing fire-proof wood by a method for injecting chemicals into any one of the woods according to claim 1,
The chemical is a water-based fire prevention chemical,
A method for producing fireproof wood, comprising a drying step of drying the wood after the pressure-reducing and pressure-injecting treatment step in which the fireproofing agent is injected.
薬剤が水系の防腐・防蟻薬剤であり、
上記防腐・防蟻薬剤を注入した減圧加圧注入処理工程の後に木材を乾燥させる乾燥工程を備えたことを特徴とする防腐・防蟻木材の製造方法。 A method for producing antiseptic and ant timber by a method of injecting chemicals into any one of the woods according to claim 1,
The drug is a water-based antiseptic / anticidal drug,
A method for producing antiseptic / anticidal timber, comprising a drying step of drying the timber after the decompression / pressure injecting step of injecting the antiseptic / anticidal agent.
薬剤が樹脂であり、
上記樹脂を注入した減圧加圧注入処理工程の後に木材の樹脂を固化させる固化工程を備えたことを特徴とする樹脂含浸木材の製造方法。 A method for producing a resin-impregnated wood by a method for injecting chemicals into any one of the woods according to claim 1,
The drug is a resin,
A method for producing a resin-impregnated wood, comprising: a solidification step of solidifying a resin of wood after the pressure-and-pressure injection treatment step of injecting the resin.
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JP2007022023A (en) * | 2005-07-21 | 2007-02-01 | Sasaki Mokuzai Bofu Kk | Method for injecting chemicals in timber, and timber injected with chemicals |
JP2013028178A (en) * | 2012-10-04 | 2013-02-07 | Wood One:Kk | Method for hardening surface of woody material |
JP2014162198A (en) * | 2013-02-27 | 2014-09-08 | Tendo Mokko:Kk | Method for consolidating and molding needle-leaved tree and furniture manufactured by this method |
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JPH08197510A (en) * | 1995-01-24 | 1996-08-06 | Daiken Trade & Ind Co Ltd | Manufacture of modified ligneous material |
JP2007022023A (en) * | 2005-07-21 | 2007-02-01 | Sasaki Mokuzai Bofu Kk | Method for injecting chemicals in timber, and timber injected with chemicals |
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JP2014162198A (en) * | 2013-02-27 | 2014-09-08 | Tendo Mokko:Kk | Method for consolidating and molding needle-leaved tree and furniture manufactured by this method |
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