JP2016145567A - Structure of main body case related to back-up function at compressed water discharging pump unit - Google Patents

Structure of main body case related to back-up function at compressed water discharging pump unit Download PDF

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JP2016145567A
JP2016145567A JP2015035815A JP2015035815A JP2016145567A JP 2016145567 A JP2016145567 A JP 2016145567A JP 2015035815 A JP2015035815 A JP 2015035815A JP 2015035815 A JP2015035815 A JP 2015035815A JP 2016145567 A JP2016145567 A JP 2016145567A
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water discharging
main body
body case
pump unit
drainage
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Japanese (ja)
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利一 池谷
Riichi Iketani
利一 池谷
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Smart Pump Japan Co Ltd
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Smart Pump Japan Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a back-up function enabling a water discharging function to be continued without any artificial inclusion even if a water discharging pump is troubled at a small-sized compressed water discharging pump unit at a compressed water discharging system in this invention.SOLUTION: This invention provides a back-up function for continuing a water discharging function without any artificial inclusion even if a water discharging pump unit is troubled by a system in which more than two water discharging pump units 6 having a combined assembly of a submerged pump 6a and a switch unit 6b for controlling an operation start and stop of the submerged pump 6a upon detection of the discharged water flowed into a main body case 1 are stored in the main body case 1, a partition wall 3 installed inside the main body case 1 to partition each of the discharge water pump units, a recess 4 arranged at the upper end of the partition wall 3 as required and there is provided a height adjustment flap 5.SELECTED DRAWING: Figure 1

Description

この発明は、圧送排水システムを構成する機器部材のうち圧送排水ポンプユニットにおいて、バックアップ機能を提供するための本体構造に関するものである。The present invention relates to a main body structure for providing a backup function in a pumping / draining pump unit among equipment members constituting a pumping / draining system.

従来の排水システムでは、こう配を設けた排水管を用いて重力により排水を流下させるために40〜75mm程度の排水管を使用する必要がある。このため、既存の住宅において水まわりの移設や増設する際に排水管を敷設することが困難となる場合があった。In a conventional drainage system, it is necessary to use a drainage pipe of about 40 to 75 mm in order to cause the drainage to flow down by gravity using a drainage pipe provided with a gradient. For this reason, it may be difficult to install a drain pipe when moving around or adding water around an existing house.

圧送排水システムは、小型の圧送排水ポンプユニットを用いることで、以降の排水管を20〜25mm程度の小口径の排水管とすることができ、かつ、こう配を不要とすることができる。これにより、直床など床下に空間がない場合でも壁内や天井裏の空間を利用して排水することができるため、近年では日本国内でも普及してきている。By using a small pumping / drainage pump unit, the pumping / draining system can make subsequent drainage pipes a small-diameter drainage pipe with a diameter of about 20 to 25 mm and eliminate the need for a gradient. As a result, even when there is no space under the floor such as a direct floor, it can be drained using the space in the wall or behind the ceiling, and in recent years it has become popular in Japan.

この小型の圧送排水ポンプユニットは、図2に示すような構造で、小型の水中ポンプ6aと水位を検知しモーターの運転・停止を感知するスイッチ6bとをケース内に収めて一体にし、取り扱いをしやすくしたものである。This small pressure drain pump unit has a structure as shown in FIG. 2, and a small submersible pump 6a and a switch 6b for detecting the water level and detecting the operation / stop of the motor are housed in a case and integrated. It is easy to do.

小型の圧送排水ポンプユニットにおいて故障した場合には、本体ケース1の上部に設けられた蓋2を開けて内部の排水ポンプユニット6を交換するなどの修理することはできたが、故障発生してから修理が完了するまでは、排水することができないという欠点があった。In the case of a failure in a small pumping drainage pump unit, it was possible to repair it by opening the lid 2 provided on the upper part of the main body case 1 and replacing the drainage pump unit 6 inside. Until the repair was completed, there was a drawback that it was not possible to drain.

また、ひとつの本体ケース内に2つの排水ポンプユニット6を内蔵し、平常時は自動交互運転する製品も市販されている。水中ポンプは共通の制御部に接続されており、自動交互運転するほか、一方の排水ポンプユニット6が故障した場合には、もう一方の排水ポンプユニット6で排水することができる。しかし、制御部はひとつであるがために、多量の排水が流入した際には、2台同時運転に対応できる利点がある一方で、制御部分が故障した際には排水することができなくなるという欠点があった。In addition, a product in which two drainage pump units 6 are built in one main body case and are automatically operated alternately during normal times is also commercially available. The submersible pumps are connected to a common control unit and are automatically operated alternately. When one drainage pump unit 6 breaks down, the other drainage pump unit 6 can drain the water. However, because there is only one control unit, when a large amount of wastewater flows in, there is an advantage that it can handle two units at the same time, but when the control part breaks down, it can not be drained. There were drawbacks.

さらに、2つの排水ポンプユニット6の運転時間は、ほぼ同程度に使用されるため、使用することによる劣化も同程度で進み、一方の排水ポンプユニットが故障すると、さほど時間を空けずに、もう一方の排水ポンプユニットも交換時期を迎える。Furthermore, since the operation time of the two drainage pump units 6 is used at approximately the same level, the deterioration due to use proceeds at the same level, and if one drainage pump unit breaks down, the time is not increased so much. One drainage pump unit is about to be replaced.

本体ケース1内に2以上の排水ポンプユニット6を有し、それぞれを仕切るように隔壁3を設けて、本体ケース1内部のポンプ室を分割し、少なくとも1つのポンプ室には排水が流入するための流入口10を設ける。Since there are two or more drainage pump units 6 in the main body case 1, a partition wall 3 is provided so as to partition each, and the pump chamber inside the main body case 1 is divided so that drainage flows into at least one pump chamber. Inflow port 10 is provided.

この隔壁3の高さは、水中ポンプの運転水位よりも高くする。また、この隔壁3には、高さを調整するため機能として、隔壁3の上端部に切り欠き4やフラップ5を設けておいてもよい。The height of the partition wall 3 is set higher than the operating water level of the submersible pump. In addition, the partition wall 3 may be provided with a notch 4 or a flap 5 at the upper end of the partition wall 3 as a function for adjusting the height.

排水ポンプユニット6は、水中ポンプ6aと、水位を検知しモーターの運転・停止を感知するスイッチ6bとをそれぞれ組み合わせたものとし、制御部を別にして独立して駆動する構造とする。The drainage pump unit 6 is a combination of a submersible pump 6a and a switch 6b that detects the water level and senses the operation / stop of the motor, and is configured to be driven independently with a separate control unit.

本体ケース1内部に隔壁3を設けたことにより、低い水位の時には隣のポンプ室に流入しない。平常時は、排水が流入すると流入側のポンプ室内の水位のみが上昇し、運転水位に達すると排水ポンプユニット6により排出される。異物による詰まりなどの故障によって排水ポンプユニット6が動かない場合には、流入した排水は、隔壁を超えて隣室のポンプ室に流入することができ、運転水位に達すると排水ポンプユニット6’により排出される。つまり、流入側の排水ポンプユニット6が故障した際には、排水は流入側のポンプ室からバックアップ側のポンプ室へとオーバーフローし、排水ポンプユニット6’が自動的にバックアップ運転を開始する。使用者は、故障発生時でも故障を意識することなく、平常時と同様に排水することができる。By providing the partition wall 3 inside the main body case 1, it does not flow into the adjacent pump chamber when the water level is low. In normal times, when drainage flows, only the water level in the pump chamber on the inflow side rises, and when it reaches the operating level, it is discharged by the drainage pump unit 6. If the drainage pump unit 6 does not move due to a clogging due to a foreign matter, the drained water can flow into the adjacent pump chamber through the partition wall, and is discharged by the drainage pump unit 6 ′ when the operating water level is reached. Is done. That is, when the inflow-side drain pump unit 6 breaks down, the drainage overflows from the inflow-side pump chamber to the backup-side pump chamber, and the drainage pump unit 6 'automatically starts a backup operation. Even when a failure occurs, the user can drain the water in the same manner as normal without being aware of the failure.

故障の発生は、電極棒などのセンサーを用いて、排水ポンプユニット6が故障したこと、または、流入側のポンプ室の水位が異常水位に達したこと、もしくは、オーバーフローが発生したことを検知し、信号を警報盤などに接続して表示灯やブザーなどにより使用者に通知すればよい。The occurrence of a failure is detected by detecting that the drainage pump unit 6 has failed, the water level in the pump chamber on the inflow side has reached an abnormal level, or that an overflow has occurred using a sensor such as an electrode rod. The signal may be connected to an alarm panel or the like to notify the user by an indicator light or a buzzer.

警報の通知を受けた際には、点検や修理を行う必要があるが、修理が完了するまでは、バックアップ用の排水ポンプユニット6’により排水することができるため、メインの排水ポンプユニット6の修理が完了するまでの時間的な猶予が得られる。Upon receiving the alarm notification, it is necessary to perform inspections and repairs. However, since the drainage can be performed by the backup drainage pump unit 6 ′ until the repair is completed, the main drainage pump unit 6 Allow time to complete repairs.

通常は、バックアップ側のポンプ室には排水が流入しないため、バックアップ用の排水ポンプユニット6’は、平常時には排水に触れることはなく、汚れることもない。このことは、使用することで生じる劣化や故障の可能性を抑えることができる利点がある。別の見方をすればバックアップ側のポンプ室は、予備の交換用排水ポンプユニットの格納場所を確保しているとも見なすことができる。交換用の排水ポンプユニットがすぐに入手できなくても、排水ポンプユニット6’を排水ポンプユニット6と交換して復旧しておけば、通常使用には問題ない状態に修理ができる。その後、交換用の排水ポンプユニットを入手することができたらバックアップ側の排水ポンプユニット6’の位置に収納すればよく、制御部も含めて独立している排水ポンプユニットの場合には、排水ポンプユニット6を停止することなくバックアップ機能を復旧することもできる。Usually, since the drainage does not flow into the pump chamber on the backup side, the drainage pump unit 6 ′ for backup does not come into contact with the drainage at normal times and does not get dirty. This has an advantage that the possibility of deterioration or failure caused by use can be suppressed. From another point of view, it can be considered that the backup pump room secures a storage space for a spare replacement drainage pump unit. Even if a replacement drainage pump unit cannot be obtained immediately, if the drainage pump unit 6 'is replaced with the drainage pump unit 6 and restored, it can be repaired in a state where there is no problem for normal use. After that, if a replacement drain pump unit can be obtained, it can be stored in the position of the drain pump unit 6 'on the backup side. In the case of an independent drain pump unit including the control unit, the drain pump The backup function can be restored without stopping the unit 6.

隔壁3の上端に設けた、例えば切り欠き4は、高さを調整できる機能を提供するもので、排水器具から溢れる前に、バックアップ側のポンプ室にオーバーフローするよう調整できるようにするためのものである。特に、グリス阻集器などの排水器具の溢れ縁が低い排水器具と接続した際、通常よりも低い水位でバックアップ側のポンプ室へオーバーフローさせる必要がある際に、設置後にも柔軟に対応する。For example, the notch 4 provided at the upper end of the partition wall 3 provides a function capable of adjusting the height, so that it can be adjusted to overflow into the pump chamber on the backup side before overflowing from the drainage device. It is. In particular, when connected to a drainage device with a low overflow edge of a drainage device such as a grease interceptor, it is possible to respond flexibly even after installation when it is necessary to overflow the pump chamber on the backup side at a lower water level than usual.

本発明の使用状態を示す斜視図である。It is a perspective view which shows the use condition of this invention. 小型の圧送排水ユニットの構造を示す断面図である。It is sectional drawing which shows the structure of a small pumping drainage unit. 本発明の実施形態を示す図で、フラップを用いた例である。It is a figure which shows embodiment of this invention, and is the example using a flap. 本発明の実施形態を示す図で、スライド式のゲートを用いた例である。It is a figure which shows embodiment of this invention, and is an example using the slide type gate. 本発明の実施形態を示す図で、型押し溝の例である。It is a figure which shows embodiment of this invention and is an example of an embossing groove | channel.

以下、本発明の実施の形態について説明する。
(イ).本体ケース1内に2以上の水中ポンプを有し、それぞれを仕切るように隔壁3を設ける。
(ロ).本体ケース1の流入側には、排水管を接続するための流入口10を設ける。
(ハ).隔壁3の上端には、オーバーフローの高さ調整用の切り欠き4を設けてもよい。
(ニ).隔壁3の上端に設けた切り欠き4には、オーバーフローの高さ調整用のフラップ5を設けてもよい。
(ホ).隔壁3の上端の切り欠き4は、型押し溝9により離脱可能としてもよい。
Embodiments of the present invention will be described below.
(I). The main body case 1 has two or more submersible pumps, and a partition wall 3 is provided so as to partition each of them.
(B). An inflow port 10 for connecting a drain pipe is provided on the inflow side of the main body case 1.
(C). A cutout 4 for adjusting the height of overflow may be provided at the upper end of the partition wall 3.
(D). A flap 5 for adjusting the height of the overflow may be provided in the notch 4 provided at the upper end of the partition wall 3.
(E). The notch 4 at the upper end of the partition wall 3 may be detachable by the embossed groove 9.

1 本体ケース
2 ケース蓋
3 隔壁
4 切り欠き
5 フラップ
6 排水ポンプユニット
6a 水中ポンプ
6b スイッチユニット
6’ バックアップ用排水ポンプユニット
7 固定用ナット
8 スライドゲート
9 型押し溝
10 流入口
DESCRIPTION OF SYMBOLS 1 Main body case 2 Case cover 3 Bulkhead 4 Notch 5 Flap 6 Drain pump unit 6a Submersible pump 6b Switch unit 6 'Backup drain pump unit 7 Fixing nut 8 Slide gate 9 Mold groove 10 Inlet

Claims (4)

2以上の排水ポンプを有し、それぞれを仕切るように隔壁を設けた排水ポンプユニットの本体ケースBody case of a drainage pump unit with two or more drainage pumps and a partition to separate each 請求項1の本体ケース内に、制御がそれぞれ独立した排水ポンプを有する排水ポンプユニットA drainage pump unit having drain pumps independently controlled in the main body case of claim 1 隔壁の上端に切り欠き部を有し、可動式のフラップにより、オーバーフローの高さを調整ができる、請求項1の本体ケース。The main body case according to claim 1, further comprising a notch at an upper end of the partition wall, wherein the height of the overflow can be adjusted by a movable flap. 切り欠き部が、型押し溝により離脱可能に設けられている請求項1の本体ケース。The main body case according to claim 1, wherein the notch is detachably provided by the embossed groove.
JP2015035815A 2015-02-06 2015-02-06 Structure of main body case related to back-up function at compressed water discharging pump unit Pending JP2016145567A (en)

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS63181675U (en) * 1987-05-15 1988-11-24
JPH0346577U (en) * 1989-09-12 1991-04-30
JPH0522096U (en) * 1991-09-09 1993-03-23 ダイワ化成株式会社 Flow rate adjustment mechanism for combined urine septic tank
JP2000126725A (en) * 1998-10-28 2000-05-09 Seirei Ind Co Ltd Overflow adjusting mechanism for garbage treatment machine
JP2002266399A (en) * 2001-03-06 2002-09-18 Toto Ltd Force-feeding device
JP2007032239A (en) * 2005-07-22 2007-02-08 B & L:Kk Drainage system for basement having dry area
JP2007175391A (en) * 2005-12-28 2007-07-12 Mehaadaddo Haajan Drainage system and unit-type shower booth equipped with the same
JP2009131926A (en) * 2007-11-29 2009-06-18 Mitsubishi Electric Corp Electrical discharge machining device and electrical discharge machining preparation method

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS63181675U (en) * 1987-05-15 1988-11-24
JPH0346577U (en) * 1989-09-12 1991-04-30
JPH0522096U (en) * 1991-09-09 1993-03-23 ダイワ化成株式会社 Flow rate adjustment mechanism for combined urine septic tank
JP2000126725A (en) * 1998-10-28 2000-05-09 Seirei Ind Co Ltd Overflow adjusting mechanism for garbage treatment machine
JP2002266399A (en) * 2001-03-06 2002-09-18 Toto Ltd Force-feeding device
JP2007032239A (en) * 2005-07-22 2007-02-08 B & L:Kk Drainage system for basement having dry area
JP2007175391A (en) * 2005-12-28 2007-07-12 Mehaadaddo Haajan Drainage system and unit-type shower booth equipped with the same
JP2009131926A (en) * 2007-11-29 2009-06-18 Mitsubishi Electric Corp Electrical discharge machining device and electrical discharge machining preparation method

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