JP2016135691A - Method and device for sterilization of charging nozzle - Google Patents

Abstract

PROBLEM TO BE SOLVED: To make it possible to easily perform management for sterilization treatment of a charging nozzle.SOLUTION: A method for sterilization of a charging nozzle by which hot water or a liquid agent is fed to a beverage supply system pipeline (7) for simultaneously feeding a beverage to plural charging nozzles (2a), the hot water or liquid agent is discharged from all of the charging nozzles (2a), and sterilization treatment of the interior of the charging nozzle (2a) is performed while detecting a flow quantity of the hot water or liquid agent in all of the charging nozzles (2a).SELECTED DRAWING: Figure 1

Description

  The present invention relates to a method and an apparatus for sterilizing a filling nozzle in a filler for filling a beverage such as a PET bottle.

  When a beverage is filled into a container such as a bottle using an aseptic filling device, the beverage itself must be sterilized to be in a sterile state, as well as the surge tank, liquid supply pipe, filler, filler in the aseptic filling device. The inside of the beverage supply system pipe including the filling nozzle and the like must also be washed in advance, sterilized and sterilized.

  Conventionally, the beverage supply system piping of an aseptic filling device has been subjected to CIP (Cleaning in Place) processing and SIP (Sterilizing in Place) processing (for example, periodically or when switching the type of beverage) (for example, Patent Documents 1, 2, and 3).

  In CIP, for example, after flowing a cleaning solution in which an alkaline agent such as caustic soda is added to water, a cleaning solution in which an acidic agent is added to water is supplied to the flow path from the inside of the beverage filling path to the filler filling nozzle. Is done. Thereby, the residue etc. of the last drink adhering in a drink filling path | route are removed (for example, refer patent document 1, 2, 3).

  SIP is a process for sterilizing the inside of the beverage supply system piping before entering a beverage filling operation. For example, SIP is performed by flowing heated steam or hot water through the beverage filling path cleaned with the CIP. Is called. Thereby, the inside of a drink filling path | route is sterilized and made into a sterilized state (for example, refer patent document 3, Paragraph 0003).

JP 2007-331801 A JP 2000-153245 A Japanese Patent Laid-Open No. 2007-22600

  Conventionally, when performing SIP, which is a sterilization process, on a beverage supply system pipe of an aseptic filling device, it is heated for 30 minutes at 130 ° C. Under these sterilization conditions, it is considered from experience that there is no problem in the sterilization effect. Specifically, the temperature of the beverage supply system piping is measured by temperature sensors arranged at various places where the temperature of the beverage supply system piping is difficult to rise while flowing steam or hot water through the beverage supply system piping. When the temperature reaches, the timer is activated, and the heating is terminated when the temperature can be maintained for 30 minutes without lowering to 130 ° C. or lower.

  In general, the beverage supply system pipe branches into a large number of fillers via manifolds in the filler, and the end of each branch pipe is connected to a filling nozzle. According to the experiment of the present inventor, it has been found that there is a variation in temperature between a large number of filling nozzles. Therefore, in order to optimize the SIP, it is desirable to attach temperature sensors to all the filling nozzles themselves and measure the F value for each filling nozzle in order to optimize and speed up the SIP. However, since the temperature sensor is expensive, for example, attaching a temperature sensor to each filling nozzle in a filler having 100 or more filling nozzles has a problem that the cost is considerably increased.

  An object of this invention is to provide the sterilization method and apparatus of the filling nozzle which can solve such a problem.

  The present invention employs the following configuration in order to solve the above problems.

  In addition, although the code | symbol of drawing is attached | subjected with a parenthesis in order to make this invention easy to understand, this invention is not limited to this.

That is, the invention according to claim 1 is provided with a two-stage rotary joint (21c) including an upper manifold (26a) and a lower manifold (26b) on a swiveling axis of a filler for filling a plurality of bottles with beverages. In order to simultaneously send beverages to the plurality of filling nozzles (2a), hot water or liquid medicine is sent to the upper manifold (26a) through the beverage supply system pipe (7), and the filling nozzle (2a) A method of sterilizing the filling nozzle (2a) for collecting the hot water or liquid medicine through the lower manifold (26b), while discharging the hot water or liquid medicine from all the filling nozzles (2a) The flow rate of hot water or liquid medicine in the filling nozzle (2a) is detected, and the hot water or liquid medicine on the upstream side or downstream side of at least one filling nozzle (2a) is detected. Table Temperature was measured, where the flow rate and the representative temperatures of the filling nozzles (2a) are both reached the target value, employing the method for sterilizing the filling nozzle to end the sterilization process.
Moreover, the invention which concerns on one Embodiment sends hot water or a liquid chemical | medical agent to the drink supply system piping (7) for sending a drink simultaneously to several filling nozzles (2a), and this hot water or a liquid chemical | medical agent is sent to all. Filling that detects the flow rate of hot water or liquid medicine in all the filling nozzles (2a) while discharging from the filling nozzle (2a), and judges the quality of the sterilization treatment in the filling nozzle (2a) based on the detection result Adopt the sterilization method of the nozzle.

As described in claim 2, in the sterilization method for a filling nozzle according to claim 1, an F value is calculated based on the representative temperature, and it is determined whether or not the F value has reached a target value. You may do it.
Moreover, in the invention which concerns on one Embodiment, while measuring the flow volume of the hot water or a liquid chemical | medical agent in each filling nozzle (2a), the hot water or liquid state in the upstream or downstream of at least 1 filling nozzle (2a) is measured. The quality of the sterilization treatment in the filling nozzle may be determined by measuring the representative temperature of the medicine.

  As described in claim 3, in the method for sterilizing a filling nozzle according to claim 3, when the flow rate of any of the filling nozzles (2a) is smaller than the flow rate required for sterilization, an alarm that the sterilization treatment is poor. It is also possible to emit.

  4. The filling nozzle sterilization method according to claim 1, wherein hot water or liquid medicine is discharged while discharging hot water or liquid or gaseous medicine from all filling nozzles (2a). It is also possible to sterilize the inside and outside of the filling nozzle (2a) at the same time by spraying to the outside of all the filling nozzles (2a).

  As described in claim 5, in the filling nozzle sterilization method according to claim 4, the inside and outside of the filling nozzle (2a) can be simultaneously cleaned with hot water or a liquid chemical.

The invention according to claim 6 has a two-stage rotary joint (21c) including an upper manifold (26a) and a lower manifold (26b) on a pivot axis of a filler for filling a plurality of bottles with a beverage, The hot water or liquid medicine is simultaneously sent to the plurality of filling nozzles (2a) via the upper manifold (26a), and the lower manifold (26b) of the filling nozzle (2a) collects the hot water or liquid medicine. A sterilization apparatus, wherein a flow rate sensor is provided for each of the plurality of filling nozzles (2a), and all the filling nozzles (2a) are discharged while the hot water or liquid medicine is discharged from all the filling nozzles (2a). The flow rate of the hot water or liquid medicine in each is detected by each flow sensor (10a), and the hot water or the upstream side of at least one filling nozzle (2a) is detected. Employs a filling nozzle sterilizer configured to terminate the sterilization process when the representative temperature of the liquid drug is measured by a temperature sensor and the flow rate of each filling nozzle (2a) and the representative temperature both reach the target value. To do.
Moreover, the present invention according to one embodiment is provided with a flow rate sensor (10a) for each of the plurality of filling nozzles (2a), and a beverage supply system pipe (for supplying beverages to these filling nozzles (2a) simultaneously ( The hot water or liquid medicine is sent to 7), and while the hot water or liquid medicine is discharged from all the filling nozzles (2a), the flow rate of the hot water or liquid medicine in all the filling nozzles (2a) A filling nozzle sterilization apparatus configured to detect the quality of the sterilization process in the filling nozzle (2a) based on the detection result is adopted.

  As described in claim 7, in the filling nozzle sterilization device according to claim 6, a beverage filling amount measuring sensor provided in each filling nozzle (2a) is used as the flow rate sensor (10a). Also good.

  The filling nozzle sterilizing apparatus according to claim 6 or 7, wherein the flow rate of hot water or liquid medicine at each filling nozzle is measured, and at least one filling nozzle is provided. It may be configured such that the quality of the sterilization treatment in the filling nozzle is judged by measuring the representative temperature of the hot water or the liquid chemical on the upstream side or downstream side of the liquid.

  As described in claim 9, in the sterilization apparatus for a filling nozzle according to claim 6, when the flow rate of any of the filling nozzles (2a) is smaller than the flow rate required for sterilization, an alarm for a sterilization treatment failure Can be used.

  As described in claim 10, in the filling nozzle sterilization apparatus according to claim 6, all the filling nozzles (2a) are integrally capable of swiveling motion, and during this swirling motion, hot water or liquid medicine is allowed to flow. As hot water or liquid or gaseous chemicals are sprayed from all the filling nozzles (2a) to the outside of all the filling nozzles (2a), the inside and outside of the filling nozzles (2a) are simultaneously sterilized. It can be made to be.

  As described in claim 11, in the filling nozzle sterilization apparatus according to claim 10, cleaning of the inside and outside of the filling nozzle can be performed simultaneously with hot water or a liquid chemical.

  According to the present invention, hot water or liquid medicine is sent to a beverage supply system pipe for simultaneously sending beverages to a plurality of filling nozzles, and the hot water or liquid medicine is discharged from all the filling nozzles. Since the filling nozzle (2a) sterilizes the filling nozzle (2a) while detecting the flow rate of hot water or liquid medicine in (2a), the flow sensor (10a) is used for monitoring the sterilization treatment of the filling nozzle (2a). Therefore, it is possible to manage the SIP of the filler (2) at a relatively low cost.

  Moreover, it is also possible to use a beverage filling amount measuring sensor provided in each filling nozzle (2a) as the flow sensor (10a), in which case not only the manufacturing cost of the filler (2) is reduced, Complicating the structure of the filler (2) can be prevented.

It is the schematic of the filler provided with the sterilizer of the filling nozzle which concerns on this invention, the right half shows the state in implementation of SIP, and the left half shows the state which is filling the drink. It is the schematic which shows other embodiment of this invention. It is the schematic which shows other embodiment of this invention. It is the graph which showed the heating method of the filler by the relationship between temperature and time.

  Embodiments of the present invention will be described below with reference to the drawings.

<Embodiment 1>
As shown in FIG. 1, a filler 2 is provided in the aseptic filling apparatus, and a number of filling nozzles 2a are provided in the filler 2 at a predetermined angular pitch in a predetermined horizontal plane.

  The aseptic filling device has a beverage preparation device (not shown), and the beverage is sent from the preparation device to the filler 2 through the manifold valve 8.

  The blending device is for blending beverages such as tea beverages and fruit beverages at a desired blending ratio, and is a known device, and therefore detailed description thereof is omitted.

  A beverage supply system pipe 7 is connected between the blending device and the filling nozzle 2 a in the filler 2. The beverage supply system pipe 7 is provided with a manifold valve 8 and a head tank 11 in order from the upstream side to the downstream side of the beverage flow in the flow path from the preparation device to the filler 2. The beverage supplied to the filler 2 through the beverage supply system piping 7 is filled in a bottle b as a container from each filling nozzle 2a.

  Further, the aseptic filling device is provided with a bottle conveyance path for conveying the bottle b to the filler 2 and conveying the bottle b filled with the beverage with the filler 2 to a capper (not shown). The bottle conveyance path is generally constituted by a plurality of rows of wheels, grippers 4 arranged around each wheel, and the like.

  The filler 2 is a filling machine that fills a large number of bottles b with a beverage at a high speed, and includes a wheel 5 that constitutes a part of the conveyance path of the bottles b as shown in FIG. This wheel 5 is attached to a portion of the support shaft 21 that stands vertically from the floor surface of the aseptic filling device and that becomes the turning shaft 21a. Around the wheel 5, grippers 4 that hold the neck of the bottle b are arranged at a constant pitch. The gripper 4 is integrated with the wheel 5 and can turn in one direction. A large number of filling nozzles 2 a are attached around the wheel 5 at the same pitch as the gripper 4.

  The upper part of the support shaft 21 whose rotation is stopped is fixed to the machine frame of the filler 2. A rotary joint 21b is provided on the upper portion of the turning shaft 21a at the fixed portion. An upper manifold 22 is provided below the rotary joint 21b in the turning shaft 21a. The portion from the upper portion of the support shaft 21 to the upper manifold 22 is hollow, and the beverage supply system pipe 7 is connected to the upper portion of the support shaft 21 in the hollow. The beverage supply system pipe 7 extends as a branch pipe 7b from the upper manifold 22 to each filling nozzle 2a.

  When the filler 2 is operated, the wheel 5 is swung at high speed, and when the bottle b gripped by the gripper 4 is conveyed at high speed in synchronization with this movement, it comes directly under the nozzle opening at the lower end of the filling nozzle 2a. Each bottle b is filled with a certain amount of beverage one after another. Since each filling nozzle 2a is provided with a beverage filling amount measuring sensor (not shown), the beverage is filled into each bottle b while being measured by the beverage filling amount measuring sensor.

  The filler 2 is filled in the aseptic chamber 3 as shown in FIG. 1 in order to fill the aseptically processed beverage so that foreign matter such as microorganisms does not enter the aseptically processed bottle b. The aseptic chamber 3 is provided with an inlet and an outlet of the bottle b on the upstream side and the downstream side of the conveyance path of the bottle b, but these are not shown.

  Prior to supplying the beverage into the beverage supply system pipe 7, SIP, which is a sterilization treatment, is performed by supplying hot water or a liquid medicine in the filler including the inside of the filling nozzle.

  As the chemical, hydrogen peroxide, peracetic acid, acetic acid, ozone water, sodium hypochlorite, sodium hydroxide, potassium hydroxide, acidic water, chlorine dioxide, or a single agent or a mixture thereof can be used. . Other than these, all liquids that can inactivate microorganisms can be used.

  In order to perform this SIP properly, the filler is provided with the following sterilizer.

  That is, the SIP cups 9 are arranged so as to be able to contact and separate from the nozzle openings of the filling nozzles 2a in the filler 2, respectively. Each cup 9 is connected to a drain pipe 20 made of a flexible pipe. When performing SIP, each cup 9 is covered with the nozzle opening at the tip of the filling nozzle 2a of the filler 2 by an actuator (not shown), so that the start end of the drainage pipe 20 is connected to the opening of the filling nozzle 2a.

  Further, in the above-described beverage supply system pipe 7, hot water or water is supplied at a predetermined location from the head tank 11 to the filler 2 when SIP, which is a sterilization process in the beverage supply system pipe 7, is performed. A temperature sensor 10 for detecting the temperature when the liquid medicine is supplied is disposed.

  Information on the temperature measured by the temperature sensor 10 is transmitted to a controller (not shown), whereby the representative temperature of the hot water or liquid medicine on the upstream side of at least one filling nozzle 2a can be monitored. As will be described later, this monitoring is performed by an F value calculated based on a representative temperature or the like. Although it is more efficient to save energy by using the F value, general temperature monitoring may be used.

  Each of the plurality of filling nozzles 2a in the filler 2 is provided with a flow rate sensor 10a. Hot water or liquid medicine is sent to the beverage supply system piping 7, and this hot water or liquid medicine is discharged from all the filling nozzles 2a. At that time, the flow rate of hot water or liquid medicine in all the filling nozzles 2a is detected by each flow rate sensor 10a, and each flow rate signal is sent to the controller. These flow signals are also used for SIP monitoring, as will be described later.

  The flow rate sensor 10a can be replaced with a beverage filling amount measuring sensor provided in each filling nozzle 2a. Each filling nozzle 2a is provided with a beverage filling amount measurement sensor for filling a predetermined amount of beverage supplied to the beverage supply system pipe 7 after SIP into the container. By replacing with a quantity measuring sensor, the flow rate of hot water or liquid medicine flowing through each filling nozzle 2a may be measured by the beverage filling quantity measuring sensor, and the measured value may be transmitted to the controller.

  Each of the cups 9 is connected to the lower manifold 24 by a drain pipe 20. The lower manifold 24 is attached to the swivel shaft 21a of the filler 2 and can swivel integrally with the wheel 5, the filling nozzle 2a, and the like.

  An intermittent coupling 25 is provided at a location where the drainage pipe 20 extends from the lower manifold 24 to the outside of the aseptic chamber 3. The joint 25 is connected during the SIP. In that case, the wheel 5, the filling nozzle 2a, etc. cannot turn. When the SIP is finished and the joint 25 is disconnected, the wheel 5, the filling nozzle 2a and the like can turn.

  A temperature sensor 10 b is also provided at a location where the drainage pipe 20 is drawn out of the aseptic chamber 3. Information on the temperature measured by the temperature sensor 10b is transmitted to the controller, whereby the representative temperature of the hot water or liquid medicine on the downstream side of the at least one filling nozzle 2a can be monitored. As will be described later, this monitoring is performed by an F value calculated based on a representative temperature or the like. Instead of monitoring by calculating the F value, general temperature monitoring may be performed.

  A return pipe 1 extends from the opposite side of the joint 25 to the drain pipe 20 to the manifold valve 8. A predetermined location of the return pipe 1 is provided with a hot water or medicine storage tank 19a, a pump 6, a heater 12, and the like. Water, hot water, or medicine is supplied from the supply source 19 to the storage tank 19a. The pump 6 and the heater 12 are not limited to the return pipe 1 and may be provided in other pipes such as the beverage supply system pipe 7.

  As a result, hot water or liquid medicine is heated to a predetermined temperature by the heater 12 while being pumped by the pump 6, and circulates in the annular flow path composed of the beverage supply system pipe 7, the drainage pipe 20 and the return pipe 1. And the inside of the filling nozzle 2a and the inside of the filler 2 is sterilized by hot water or a liquid chemical.

The controller uses the temperature information from the various temperature sensors 10, 10b to calculate the F value. Further, the representative temperature is compared with the reference temperature and a predetermined output is made. Further, a predetermined output is made based on the flow rate information from the flow rate sensor 10a. In addition to the manifold valve 8 and the actuator (not shown) provided in the beverage supply system piping 7, various switching valves, pumps, and the like are controlled by various outputs from the controller.

  Next, a method for sterilizing the filling nozzle 2a to the filler 2 will be described.

(1) When an operation button on the controller panel (not shown) is operated, the beverage supply path is blocked by the manifold valve 8, and the cup 9 is connected to the nozzle port of the filling nozzle 2a as shown in the right half of FIG. The drainage pipe 20 is connected to the filling nozzle 2a. Further, the return pipe 1 is connected to the joint 25.

(2) Subsequently, hot water or a liquid medicine is introduced into the annular flow path composed of the beverage supply system pipe 7, the drain pipe 20 and the return pipe 1 by the activation of the pump 6.

(3) When hot water or a liquid medicine flows through the annular channel, temperature information is sent from the temperature sensors 10 and 10b arranged at various places to the controller at regular time intervals.

  As shown in FIG. 4, when the temperature of each part such as the drain tube 20 heated by heating with hot water or liquid chemical reaches 121.1 ° C., the F value of each part is calculated by Is calculated by

  Of the calculated F values, the controller determines whether the minimum F value has reached the target value.

  The target value of the F value corresponds to the area of the hatched portion in FIG. 4 with respect to the temperature sensor 10 at a certain location.

  In this embodiment, since the pH of the beverage that is the product liquid to be filled in the bottle b is 4.6 or more, the reference temperature Tr is 121.1 ° C. and the Z value is 10 ° C.

  In the F value arithmetic expression, the reference temperatures Tr and Z values can be changed according to the type of beverage that is the product liquid.

  For example, when the pH of the product liquid is 4 to less than 4.6, the reference temperature Tr = 85 ° C. and the Z value = 7.8 ° C., and when the pH of the product liquid is less than 4, the reference temperature Tr = It can be set as 60 degreeC and Z value = 5 degreeC.

  Moreover, it is also possible to appropriately change the value to be substituted into the above arithmetic expression in accordance with the microbial growth characteristics of the product liquid, the distribution temperature, etc., such as hot pack products such as green tea beverages, mineral water and chilled beverages.

(4) Flow rate information is sent from the flow rate sensor 10a attached to each filling nozzle 2a to the controller at regular time intervals.

  The relationship between the flow rate of hot water or liquid medicine passing through each filling nozzle 2a and the sterilizing effect of each filling nozzle 2a is obtained experimentally in advance. Based on this experimental result, the controller determines whether or not the minimum flow rate among the flow rates of all the filling nozzles 2a has reached the target value. In general, if the flow rate is 1.5 m / sec or more per filling nozzle, a sufficient sterilizing effect can be ensured with either hot water or chemicals, but there may be no problem even with less than this depending on experimental data. .

(5) The controller monitors the flow rate of hot water or liquid medicine at each filling nozzle 2a based on flow rate information from each flow sensor 10a, and hot water at the upstream side or downstream side of at least one filling nozzle 2a or The representative temperature of the liquid medicine is monitored by the temperature information from the temperature sensors 10 and 10b, and when both the flow rate and the representative temperature reach the target values, a signal indicating that the sterilization process is finished is output.

  That is, when the minimum value of the F values based on the temperature information from the temperature sensors 10 and 10b reaches the target value, and the minimum value of the flow rates detected by the flow sensors 10a reaches the target value, the controller A signal indicating that the sterilization process in the filler 2 has been completed is issued.

  Thereby, the pump 6 is stopped and the cup 9 is removed from the nozzle opening of the filling nozzle 2a by an actuator (not shown). The joint 25 is also cut off.

  Further, when the flow rate of any of the filling nozzles 2a is smaller than the flow rate required for sterilization, an alarm that the sterilization treatment is defective may be issued from the controller. Based on this warning, the operator can make an adjustment such that the flow rate of hot water or the like increases for the corresponding filling nozzle 2a.

(6) When sterilization with the liquid chemical is the last, the pump 6 and the like are stopped after the inside of the filler 2 and the like is rinsed with washing water. And aseptic air is supplied in the head tank 11, and the whole drink supply system piping 7 is positively maintained.

(7) Thereafter, the operation of filling the beverage into the bottle b is started, and the beverage prepared by the preparation device reaches the filler 2 from the beverage supply system pipe 7 and is a container from the filler nozzle 2a of the filler 2. The bottle b is filled.

  The bottle b filled with the beverage is sent out of the filler 2 and then capped and sealed by a capper (not shown).

<Embodiment 2>
As shown in FIG. 2, in the second embodiment, a rotary shaft 21a is provided with a two-stage rotary joint 21c.

  In addition, a two-stage manifold 26 is provided below the rotary joint 21b in the turning shaft 21a.

  The portion from the upper part of the support shaft 21 to the upper manifold 26 a is hollow, and the beverage supply system pipe 7 is connected to the upper part of the support shaft 21. Moreover, the branch pipe 7b which comes from the drink supply system piping 7 is radially extended from the upper manifold 26a to each filling nozzle 2a.

  When the filler 2 is operated, the wheel 5 is swung at high speed, and when the bottle b gripped by the gripper 4 is conveyed at high speed in synchronization with this movement, it comes directly under the nozzle opening at the lower end of the filling nozzle 2a. Each bottle b is filled with a certain amount of beverage one after another.

  Prior to supplying the beverage into the beverage supply system pipe 7, the filler 2 including the filling nozzle 2a is subjected to SIP which is sterilization treatment by supplying hot water or a liquid medicine.

  In order to perform this SIP properly, the filler 2 is provided with the following sterilizer.

  That is, the SIP cups 9 are arranged so as to be able to contact and separate from the nozzle openings of the filling nozzles 2a in the filler 2, respectively. Each cup 9 is connected to a drain pipe 20 made of a flexible pipe. When performing the SIP, each cup 9 is covered with the nozzle opening at the tip of the filling nozzle 2a of the filler 2 by an actuator (not shown), so that the start end of the drainage pipe 20 can be connected to the opening of the filling nozzle 2a.

  Further, in the beverage supply system pipe 7, the portion that reaches the filler 2 via the head tank 11 is subjected to hot water or water when SIP that is a sterilization process in the beverage supply system pipe 7 is performed. A temperature sensor 10 for detecting the temperature when the liquid medicine is supplied is disposed.

  Since the rotary shaft 21a is provided with the rotary joint 21b as described above, the filling nozzle 2a and the like can rotate together with the rotary shaft 21a while hot water or liquid medicine flows through the annular flow path. . For this reason, as shown in FIG. 2, at the same time as performing SIP for the filling nozzle 2a, water, cleaning agent, hot water, liquid or gaseous sterilizing agent, etc. are supplied from the spray nozzle 27 installed in the chamber 3 at various places. By spraying, the inside of the chamber 3 including the outside of the filler 2 and the like can be efficiently subjected to COP (cleaning out of place) which is a cleaning process or SOP (Sterilizing out of place) which is a sterilization process. It is desirable to use a liquid or gaseous hydrogen peroxide component as the disinfectant, but in addition, acetic acid, peracetic acid, ozone, chlorine dioxide, sodium hypochlorite, sodium hydroxide, potassium hydroxide These components may be included.

  Information on the temperature measured by the temperature sensor 10 is transmitted to the controller, whereby the representative temperature of the hot water or liquid medicine on the upstream side of the at least one filling nozzle 2a can be monitored. Instead, general temperature monitoring may be performed.

  Each of the plurality of filling nozzles 2a in the filler 2 is provided with a flow rate sensor 10a. Hot water or liquid medicine is sent to the beverage supply system piping 7, and this hot water or liquid medicine is discharged from all the filling nozzles 2a. At that time, the flow rate of hot water or liquid medicine in all the filling nozzles 2a is detected by each flow rate sensor 10a, and each flow rate signal is sent to the controller. These flow signals are also used for SIP monitoring, as will be described later.

  The flow rate sensor 10a can be replaced with a beverage filling amount measuring sensor (not shown) provided in each filling nozzle 2a. Each filling nozzle 2a is provided with a beverage filling amount measuring sensor for filling a predetermined amount of the beverage b supplied to the beverage supply system pipe 7 after SIP into the bottle b which is a container. However, the flow rate of hot water or liquid medicine flowing through each filling nozzle 2a may be measured by the beverage filling amount measuring sensor, and the measured value may be transmitted to the controller.

  Each of the cups 9 is connected to a lower manifold 26 b by a drain pipe 20. The second manifold 26b is also attached to the turning shaft 21a of the filler 2, and can turn together with the wheel 5, the filling nozzle 2a and the like.

  A hollow portion is also formed in the portion of the support shaft 21 extending from the upper portion to the lower manifold 26b, and the return pipe 1 is connected to the hollow portion at the upper portion of the support shaft 21.

  A temperature sensor 10 b is also provided at a location where the return pipe 1 is pulled out of the support shaft 21. Information on the temperature measured by the temperature sensor 10b is transmitted to the controller, whereby the representative temperature of the hot water or liquid medicine on the downstream side of the at least one filling nozzle 2a can be monitored. As will be described later, this monitoring is performed by an F value calculated based on a representative temperature or the like. Instead of monitoring by calculating the F value, general temperature monitoring may be performed.

  The return pipe 1 extends to the manifold valve 8. A predetermined location of the return pipe 1 is provided with a water or medicine storage tank 19a, a pump 6, a heater 12, and the like. Water or medicine is supplied from the water or medicine supply source 19 to the storage tank 19a. The pump 6 and the heater 12 are not limited to the return pipe 1 and may be provided in other pipes such as the beverage supply system pipe 7.

  Thus, the water or liquid medicine is pumped by the pump 6 while being heated by the heater 12, and the beverage supply system pipe 7, the upper manifold 26a, the branch pipe 7b, the filling nozzle 2a, the drainage pipe 20, the lower manifold 26b, and the return The temperature is raised while circulating in the annular flow path composed of the tube 1. And the inside of the filling nozzle 2a and the inside of the filler 2 is sterilized by hot water or a liquid chemical.

  The controller calculates the F value based on the temperature information from the various temperature sensors 10 and 10b. Further, the representative temperature is compared with the reference temperature and a predetermined output is made. Further, a predetermined output is made based on the flow rate information from the flow rate sensor 10a. In addition to the manifold valve 8 and the actuator (not shown) provided in the beverage supply system piping 7, various switching valves, pumps, and the like are controlled by various outputs from the controller.

  Next, a method for sterilizing the filling nozzle 2a to the filler 2 will be described.

  (1) When an operation button on the controller panel (not shown) is operated, the beverage supply path is blocked by the manifold valve 8, and the cup 9 is connected to the nozzle port of the filling nozzle 2a as shown in the right half of FIG. The drainage pipe 20 is connected to the filling nozzle 2a.

  (2) Subsequently, water or a liquid medicine is introduced into the annular flow path by starting the pump 6.

  (3) When water or liquid medicine flows through the annular channel, temperature information is sent from the temperature sensors 10 and 10b arranged at various places to the controller at regular time intervals.

  The calculation of the F value at each location where the temperature sensors 10 and 10b are arranged is performed in the same manner as in the first embodiment.

  (4) Flow rate information is sent from the flow rate sensor 10a attached to each filling nozzle 2a to the controller at regular time intervals.

  The relationship between the flow rate of hot water or liquid medicine passing through each filling nozzle 2a and the sterilizing effect of each filling nozzle 2a is obtained experimentally in advance. Based on this experimental result, the controller determines whether or not the minimum flow rate among the flow rates of all the filling nozzles 2a has reached the target value.

  (5) The controller monitors the flow rate of hot water or liquid medicine at each filling nozzle 2a based on flow rate information from each flow sensor 10a, and hot water at the upstream side or downstream side of at least one filling nozzle 2a or The representative temperature of the liquid medicine is monitored by the temperature information from the temperature sensors 10 and 10b, and when both the flow rate and the representative temperature reach the target values, a signal indicating that the sterilization process is finished is output.

  That is, when the minimum value of the F values based on the temperature information from the temperature sensors 10 and 10b reaches the target value, and the minimum value of the flow rates detected by the flow sensors 10a reaches the target value, the controller A signal indicating that the sterilization process in the filler 2 has been completed is issued.

  Thereby, the pump 6 is stopped and the cup 9 is removed from the nozzle opening of the filling nozzle 2a by an actuator (not shown).

  Further, when the flow rate of any of the filling nozzles 2a is smaller than the flow rate required for sterilization, an alarm that the sterilization treatment is defective may be issued from the controller. Based on this warning, the operator can make an adjustment such that the flow rate of hot water or the like increases for the corresponding filling nozzle 2a.

  At the same time when SIP is performed on the filling nozzle 2a, water, cleaning agent, hot water, liquid or gaseous sterilizing agent, etc. are sprayed from the spray nozzle 27 installed in the chamber 3, so that the filler 2 etc. COP (cleaning out of place), which is a cleaning process, or SOP (Sterilizing out of place), which is a sterilization process, is performed on the inside of the chamber 3 including the outside.

  (6) When the sterilization with the liquid chemical is performed last, the pump 6 and the like are stopped after the filler 2 and the like are rinsed with the sterilized washing water. And aseptic air is supplied in the head tank 11, and all the inside of the drink supply system piping 7 is positively maintained.

  (7) Thereafter, the operation of filling the beverage into the bottle b is started, and the beverage prepared by the preparation device reaches the filler 2 from the beverage supply system pipe 7 and is a container from the filler nozzle 2a of the filler 2. The bottle b is filled. In the filler 2, the beverage flows through the upper manifold 26a and into the filling nozzle 2a.

  The bottle b filled with the beverage is sent out of the filler 2 and then capped and sealed by a capper (not shown).

<Embodiment 3>
In the third embodiment, as shown in FIG. 3, the upper rotary joint 21b is provided on the upper part of the pivot shaft 21a. However, unlike the first embodiment shown in FIG. A lower rotary joint 21c is provided.

  The lower manifold 24 has the same structure as the upper manifold 22, and the lower manifold 24 is electrically connected to the return pipe 1 via the lower rotary joint 21c.

  A hot water or medicine supply source 19 is connected to the beverage supply system pipe 7 via the manifold valve 8.

  Next, a method for sterilizing the filling nozzle 2a to the filler 2 will be described.

  (1) When an operation button on the controller panel (not shown) is operated, the beverage supply path is blocked by the manifold valve 8, and the cup 9 is connected to the nozzle port of the filling nozzle 2a as shown in the right half of FIG. The drainage pipe 20 is connected to the filling nozzle 2a.

  (2) Subsequently, the flow path from the hot water or liquid medicine supply source 19 is opened by the manifold valve 8, and when the pump 6 is started, the hot water or liquid medicine is returned to the beverage supply system pipe 7, the drain pipe 20, and the return pipe. It is introduced into an annular flow path consisting of the tube 1.

  Since the upper rotary joint 21b and the lower rotary joint 21c are provided at the upper and lower portions of the swivel shaft 21a, the filling nozzle 2a and the like together with the swivel shaft 21a while hot water or liquid chemical flows in the annular flow path. Rotational motion is possible. For this reason, as shown in FIG. 3, at the same time as performing SIP for the filling nozzle 2a, water, cleaning agent, hot water, liquid or gaseous sterilizing agent, etc. are supplied from the spray nozzles 27 installed in the chamber 3 everywhere. By injecting, COP or SOP can be performed on the inside of the chamber 3 including the outside of the filler 2 and the like. It is desirable to use a liquid or gaseous hydrogen peroxide component as the disinfectant, but in addition, acetic acid, peracetic acid, ozone, chlorine dioxide, sodium hypochlorite, sodium hydroxide, potassium hydroxide These components may be included.

  (3) When hot water or a liquid medicine flows through the annular channel, temperature information is sent from the temperature sensors 10 and 10b arranged at various places to the controller at regular time intervals.

  (4) Flow rate information is sent from the flow rate sensor 10a attached to each filling nozzle 2a to the controller at regular time intervals.

  The relationship between the flow rate of hot water or liquid medicine passing through each filling nozzle 2a and the sterilizing effect of each filling nozzle 2a is obtained experimentally in advance. Based on this experimental result, the controller determines whether or not the minimum flow rate among the flow rates of all the filling nozzles 2a has reached the target value.

  (5) The controller monitors the flow rate of hot water or liquid medicine at each filling nozzle 2a based on flow rate information from each flow sensor 10a, and hot water at the upstream side or downstream side of at least one filling nozzle 2a or The representative temperature of the liquid medicine is monitored by the temperature information from the temperature sensors 10 and 10b, and when both the flow rate and the representative temperature reach the target values, a signal indicating that the sterilization process is finished is output.

  That is, when the minimum value of the F values based on the temperature information from the temperature sensors 10 and 10b reaches the target value, and the minimum value of the flow rates detected by the flow sensors 10a reaches the target value, the controller A signal indicating that the sterilization process in the filler 2 has been completed is issued.

  Thus, the pump 6 is stopped, the conduit between the hot water or the liquid medicine supply source 19 is shut off by the manifold valve 8, and the cup 9 is removed from the nozzle opening of the filling nozzle 2a by an actuator (not shown).

  Further, when the flow rate of any of the filling nozzles 2a is smaller than the flow rate required for sterilization, an alarm that the sterilization treatment is defective may be issued from the controller. Based on this warning, the operator can make an adjustment such that the flow rate of hot water or the like increases for the corresponding filling nozzle 2a.

  At the same time when SIP is performed on the filling nozzle 2a, water, cleaning agent, hot water, liquid or gaseous sterilizing agent, etc. are sprayed from the spray nozzle 27 installed in the chamber 3, so that the filler 2 etc. The COP that is the cleaning process or the SOP that is the sterilization process is performed on the inside of the chamber 3 including the outside.

  (6) When the sterilization with the liquid chemical is the last, the pump 6 and the like are stopped after the filler 2 and the like are rinsed with the sterilized washing water. And aseptic air is supplied in the head tank 11, and the whole drink supply system piping 7 is positively maintained.

  (7) Thereafter, the operation of filling the beverage into the bottle b is started, and the beverage prepared by the preparation device reaches the filler 2 from the beverage supply system pipe 7 and is a container from the filler nozzle 2a of the filler 2. The bottle b is filled.

  The bottle b filled with the beverage is sent out of the filler 2 and then capped and sealed by a capper (not shown).

  Although the present invention is configured as described above, the present invention is not limited to the above-described embodiment, and various modifications can be made within the scope of the gist of the present invention.

2 ... Filler 2a ... Filling nozzle 7 ... Beverage supply system piping 10a ... Flow rate sensor

Claims (11)

A two-stage rotary joint including an upper manifold and a lower manifold is provided on the swivel axis of the filler for filling beverages into a plurality of bottles, and the beverage supply system piping is used to simultaneously send the beverages to the plurality of filling nozzles. A hot water or liquid medicine is sent to the upper manifold and the hot water or liquid medicine is recovered from the filling nozzle via the lower manifold,
While discharging the hot water or liquid medicine from all the filling nozzles, the flow rate of the hot water or liquid medicine in all the filling nozzles is detected, and the hot water or liquid medicine on the upstream side or downstream side of at least one filling nozzle. A sterilization method for a filling nozzle, characterized in that the sterilization process is terminated when the flow rate of each filling nozzle and the representative temperature both reach a target value.   2. The filling nozzle sterilizing method according to claim 1, wherein an F value is calculated based on the representative temperature, and it is determined whether or not the F value has reached a target value.   The method for sterilizing a filling nozzle according to claim 1, wherein a warning of sterilization treatment failure is issued when the flow rate of any of the filling nozzles is less than the flow rate required for sterilization. Sterilization method.   In the sterilization method for filling nozzles according to claim 1, by spraying hot water or liquid or gaseous medicine to the outside of all filling nozzles while discharging hot water or liquid medicine from all filling nozzles, A filling nozzle sterilizing method, wherein the inside and outside of the filling nozzle are sterilized simultaneously.   5. The method for sterilizing a filling nozzle according to claim 4, wherein the inside and outside of the filling nozzle are simultaneously cleaned with hot water or a liquid chemical. It has a two-stage rotary joint including an upper manifold and a lower manifold on the swivel axis of the filler that fills a plurality of bottles with beverages, and hot water or liquid is simultaneously supplied to a plurality of filling nozzles via the upper manifold. A filling nozzle sterilizing apparatus for sending medicine and collecting the hot water or liquid medicine through the lower manifold,
A flow rate sensor is provided for each of the plurality of filling nozzles, and the flow rate of the hot water or liquid medicine in all the filling nozzles is detected by each flow sensor while the hot water or liquid medicine is discharged from all the filling nozzles. The representative temperature of the hot water or liquid medicine upstream or downstream of the at least one filling nozzle is measured by the temperature sensor, and when the flow rate of each filling nozzle and the representative temperature both reach the target value, the sterilization treatment is performed. A filling nozzle sterilizer characterized by being configured to end.   7. The filling nozzle sterilizing apparatus according to claim 6, wherein a beverage filling amount measuring sensor provided in each filling nozzle is used as a flow rate sensor.   The sterilization apparatus for a filling nozzle according to claim 6, wherein the F value is calculated based on the representative temperature, and it is determined whether or not the F value has reached a target value. Sterilizer for filling nozzle.   The sterilization apparatus for a filling nozzle according to claim 6 or 7, wherein a warning that the sterilization treatment is defective is issued when the flow rate of any of the filling nozzles is smaller than the flow rate required for sterilization. Sterilizer for filling nozzle.   7. The filling nozzle sterilizing apparatus according to claim 6, wherein all the filling nozzles are capable of swiveling integrally, and during this swiveling movement, hot water or liquid medicine is discharged from all the filling nozzles simultaneously with hot water or A filling nozzle sterilizing apparatus characterized in that a liquid or gaseous medicine is sprayed to the outside of all filling nozzles so that the inside and outside of the filling nozzles are sterilized at the same time.   11. The filling nozzle sterilizing apparatus according to claim 10, wherein the inside and outside of the filling nozzle are simultaneously cleaned with hot water or a liquid chemical.

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