JP2016132232A - Metal mold cooling structure - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a metal mold cooling structure suppressing pressure loss of cooling water when manufacturing a molding by a molding die, increasing cooling efficiency to shorten a molding cycle, and suppressing contamination of impurities into the cooling water.SOLUTION: A metal mold cooling structure includes a main cooling water passage 3 provided in a metal mold 1, and a plurality of sub cooling water passages 4 orthogonal to the main cooling water passage 3 and having a tip protruded so as to reach the vicinity of a cavity, and is configured by dividing the sub cooling water passage 4 into an approach route 4a and a return path 4b by a partition plate 6. The main cooling water passage 3 is communicated to the central part in the lengthwise direction of the sub cooling water passage 4 so as to suppress pressure loss of cooling water and increase cooling efficiency. Furthermore, a circular plate-like suppression plate 10 which suppresses impurities from being contaminated at a communication part side with the main cooling water passage 3 from a base part 4c side of the sub cooling water passage 4 is mounted in the intermediate part in the lengthwise direction of the partition plate 6.SELECTED DRAWING: Figure 1

Description

  The present invention relates to a mold cooling structure for cooling a mold during molding.

  In the case where a molded product having a desired shape is obtained by cooling the mold after filling the cavity of the molding mold with a molten resin, conventionally, for example, as described in Patent Document 1 and Patent Document 2 The main cooling water passage is bored in the mold so as to be substantially parallel to the die-matching surface, and the base end portion communicates with the main cooling water passage so as to be orthogonal to each other, and the tip portion is formed as described above. A mold cooling structure in which sub-cooling water passages arranged so as to reach the vicinity of the cavity are provided at regular intervals in the length direction of the main cooling water passage is employed.

  And according to the metal mold cooling structure comprised in this way, the cooling water supplied from the upstream (one side part) of the main cooling water channel | path is the sub cooling water channel | path provided in several places of this main cooling water channel | path The mold is cooled while circulating through the inside. At this time, since the tip of the sub cooling water passage is provided to reach a position near the cavity, the sub cooling water passage is divided into a forward passage and a return passage from the main cooling water passage by a partition plate. The molded product in the cavity can be cooled while flowing in the forward path from the base end side to the tip end side and then flowing in the return path from the tip end side to the base end side.

  In the mold cooling structure configured as described above, as a mounting structure for the partition plate that divides the sub-cooling water passage into an outward path and a return path, in Patent Document 1, a plug is provided at the base end of the partition plate. The partition plate is inserted into the sub-cooling water passage with a structure in which the members are integrally provided, and the plug member is screwed into the screw hole at the base end portion of the sub-cooling water passage that opens outward from the bottom of the mold. On the other hand, in Patent Document 2, the partition plate and the plug member are separated, and first, the partition plate can be partitioned into the sub-cooling water passage and the sub-cooling water passage can be divided into the forward path and the return path. After being inserted in such a manner, the plug member is screwed into a screw hole in the base end portion of the sub-cooling passage that opens from the bottom of the mold toward the outside.

Japanese Patent Laid-Open No. 9-155871 JP 2004-195686 A

  However, in each of the mold cooling structures, since the main cooling water passage is communicated with the base end portion of the sub cooling water passage, the partition plate for the cooling water flowing into the sub cooling water passage from the main cooling water passage In addition to increasing the distance of the flow path that flows in the forward path along the forward path and increasing the pressure loss, the cooling water flows from the proximal end side toward the distal end side in the forward path of the sub-cooling water path. When cooling is started from the bottom side of the mold away from the cavity, the heat exchange rate with the cavity portion decreases, and furthermore, the cooling water cools the cavity while sequentially flowing through the sub cooling water passage. Until the cooling temperature difference between one side and the other side of the cavity becomes relatively large and the molded product may be deformed or contracted, and the molten resin in the cavity becomes a molded product of stable quality. Long cooling cycle for cooling There is a problem that it is difficult to efficiently produce high-quality molded articles me.

  Further, in the mold cooling structure, when the cooling water flows from the main cooling water passage to the sub cooling water passage, a stagnation portion where the cooling water does not flow is provided in the base end portion of the sub cooling water passage. Thus, impurities generated from the sealing material of the plug member and the like are mixed in the stagnation part, and impurities are also mixed in the cooling water flowing from the stagnation part through the sub cooling water passage to contaminate the cooling water. There is a problem that cleaning and maintenance must be performed frequently.

  The present invention has been made in view of such problems, and the object of the present invention is to improve the quality of a molded product by reducing a cooling temperature difference when producing a molded product with a molding die. In addition to reducing the pressure loss of cooling water and increasing the cooling efficiency, the molding cycle can be shortened, and the frequency of cleaning and maintenance on the cooling equipment side by suppressing the entry of impurities into the cooling water It is an object of the present invention to provide a mold cooling structure capable of reducing the above.

  In order to achieve the above object, a mold cooling structure according to the present invention includes a main cooling water passage formed in the mold substantially parallel to the mold fitting surface, and a mold, as described in claim 1. A plurality of sub-cooling water passages drilled from the bottom of the mold perpendicular to the main cooling water passage until the tip reaches the vicinity of the cavity, and a base end of the sub-cooling water passage that opens to the outside from the bottom of the mold A partition plate that is inserted into the sub-cooling water passage from the opening and partitions the sub-cooling water passage into the forward path and the return path of the cooling water, and a plug member that seals the base end opening of the sub-cooling water path The main cooling water passage is communicated with the central portion of the sub-cooling water passage in the length direction or the portion closer to the tip side from the central portion, while the lower vicinity portion of the communication portion. To the partition plate portion located at the end of the sub cooling water passage from the plug member side. Characterized in that wearing the blocking plate of the disc-shaped to prevent the impurities from entering the section side.

  In the mold cooling structure configured as described above, the invention according to claim 2 is such that the main cooling water passage and the sub cooling water passage have the same diameter as the main cooling water passage and the sub cooling water provided in the conventional substantially same mold. It is characterized by having a larger diameter than the water passage.

  Furthermore, in the invention according to claim 3, the main cooling water passage is arranged in a passage portion located within a range of 45% to 80% of the length of the sub cooling water passage from the base end to the tip end of the sub cooling water passage. It is characterized by communication.

  According to a fourth aspect of the present invention, the partition plate and the plug member are formed separately, and a protruding edge portion that presses against the inner peripheral surface of the base end portion of the sub cooling water passage is provided on both side edges of the base end portion of the partition plate. It is characterized by being.

  According to the first aspect of the present invention, the main cooling water passage formed in the mold substantially parallel to the mold fitting surface, and the tip portion orthogonal to the main cooling water passage from the bottom of the mold. A plurality of sub-cooling water passages drilled to reach the vicinity of the cavity, a partition plate that divides the cooling water in the sub-cooling water passage into the forward path and the return path, and the base end opening of the sub-cooling water path are sealed. In a mold cooling structure including a stopper member that is stopped, the main cooling water passage communicates with the central portion in the length direction of the sub cooling water passage or in a perpendicular state from the central portion to a portion closer to the tip side. Therefore, the forward path in which the cooling water flowing into the sub cooling water passage from the main cooling water passage communicates with the main cooling water passage at the central portion in the length direction of the sub cooling water passage or at a portion closer to the front end side from the central portion. To the front end of the forward path, and further from the front end in the sub cooling water passage. The cavity can be cooled while flowing in the passage, the length of the sub cooling water passage for flowing the cooling water along the partition plate can be shortened, the pressure loss can be reduced, and the sub cooling water passage can be circulated. Between the cooling water flowing through the sub cooling water passage communicating with the upstream side of the main cooling water passage and the cooling water flowing through the sub cooling water passage communicating with the downstream side. The temperature difference can be reduced.

  Accordingly, the difference in cooling temperature between the one side portion and the other side portion of the cavity can be reduced, and a high-quality molded product can be manufactured, and the heat exchange rate of cooling water for cooling the cavity can be improved and The cooling cycle for cooling the molten resin to a stable quality molded product can be shortened, and a high quality molded product can be efficiently manufactured.

  Further, the partition plate portion located near the lower portion of the communication portion in which the main cooling water passage and the sub cooling water passage communicate in an orthogonal state is connected to the communication portion side through the base portion of the sub cooling water passage from the plug member side. Since a disc-shaped blocking plate that prevents impurities and the like from entering is attached to the cooling water flowing through the auxiliary cooling water passage, impurities from the plug member side can be prevented from entering the cooling water. By flowing clean cooling water, the frequency of cleaning and maintenance on the cooling equipment side can be reduced.

  According to the invention of claim 2, the diameters of the main cooling water passage and the sub cooling water passage are formed larger than those of the main cooling water passage and the sub cooling water passage provided in the conventional substantially same mold. Therefore, a large amount of cooling water necessary for cooling can be circulated in a short time, and the molding cycle can be shortened and the production cost can be reduced.

  The position where the main cooling water passage and the sub cooling water passage communicate in an orthogonal state is the sub cooling water passage from the base end to the tip end of the sub cooling water passage as described in claim 3. It is desirable to communicate with a passage portion located within a range of 45% to 80% of the length of the main cooling water passage, and to connect the main cooling water passage to a communication portion located at least 45% of the length of the sub cooling water passage. If this is done, the flow path to the tip of the sub-cooling water passage is shortened, pressure loss can be suppressed, and the heat exchange rate is increased. If the communication is made, the flow length of the cooling water flowing through the sub cooling water passage can be secured, the amount of cooling water for cooling the molten resin in the cavity can be reduced, and the cooling cycle can be shortened. Can also main cooling water Without road is too close to the cavity, the main cooling water passage can be easily formed.

  According to the invention of claim 4, the partition plate disposed in the sub-cooling water passage and the plug member sealing the proximal end opening of the sub-cooling water passage are formed separately, and the partition Since the projecting edge part which press-contacts the base end part inner peripheral surface of a subcooling water passage is provided in the both ends edge of the base end part of a board, a partition plate is arranged so that one side of it may face a main cooling water passage at right angles Inserting while adjusting, the protruding edges provided on both side edges of the base end portion of the partition plate are brought into pressure contact with the inner peripheral surface of the base end portion of the sub cooling water passage so that the inside of the sub cooling water passage partitioned by the partition plate It can be inserted and fixed in a state where the forward path is oriented upstream of the main cooling water passage and the return path is accurately oriented downstream of the main cooling water passage, and the plug member is attached to the proximal end opening of the sub cooling water passage. Even if it is sealed by screwing or the like, it is possible to form a cooling water flow passage with high accuracy by preventing the plug member from being rotated. Kill.

The vertical side view of a mold cooling structure. The enlarged vertical front view of the sub-cooling water passage. The simplified top view which shows the arrangement | positioning state of the main cooling water channel | path. The perspective view of the partition plate equipped with the stagnation prevention member.

  Next, a specific embodiment of the present invention will be described with reference to the drawings. FIG. 1 shows mold cooling provided in a movable mold 1 in an injection mold composed of a movable mold 1 and a fixed mold 2. This structure shows the structure, and this mold cooling structure is formed in the movable mold 1 so as to be substantially parallel to the mold mating surface (parting line) between the movable mold 1 and the fixed mold 2. In the vicinity of the main cooling water passage 3 and the cavity 5 formed between the opposed surfaces of the movable die 1 and the stationary die 2 at the tip perpendicular to the main cooling water passage 3 from the bottom surface of the movable die 1 The sub-cooling water passage 4 drilled to reach the section, the forward passage 4a communicating with the upstream side of the main cooling water passage 3 in the sub-cooling water passage 4, and the return passage 4b communicating with the downstream side of the main cooling water passage 3 And a base plate opening of the sub-cooling water passage 4 opened to the outside from the bottom surface of the movable mold 1 And a plug member 7 that seals the portion.

  As shown in FIG. 3, the main cooling water passage 3 has a cooling water inlet 3a and an outlet 3b opened from one side surface of the movable mold 1 to the outlet 3a. The flow path of the main cooling water passage 3 reaching 3b is formed as a flow path bent in a zigzag shape in the horizontal direction from the inlet 3a toward the outlet 3b in the movable mold 1. The main cooling water passage 3 formed in this way is provided with one to a plurality of (three in the drawing) depending on the size of the mold, and a cooling water supply pipe (not shown) is connected to the inlet 3a. A discharge pipe (not shown) is connected to each of the outlets 3b so that the cooling water flows through the main cooling water passage 3.

  Further, the main cooling water passage 3 is parallel to the die-mating surface inside the die-mating surface vicinity portion of the movable mold 1 so as to communicate with the central portion in the length direction of the sub-cooling water passage 4 in an orthogonal state. However, it may be communicated in an orthogonal state from the central portion to the tip side portion. Specifically, the main cooling water passage 3 is a portion reaching the position of 80% from the portion reaching the position of 45% of the length of the sub cooling water passage 4 from the base end to the tip of the sub cooling water passage 4. It is preferably provided so as to communicate with the passage portion of the sub-cooling water passage 4 therebetween in an orthogonal state.

  When the main cooling water passage 3 is communicated from the base end of the sub cooling water passage 4 to a passage portion at a position of 45% or more of the length of the sub cooling water passage 4, the main cooling water passage 3 is connected to the sub cooling water passage. The length (height) up to the tip of 4 can be shortened, pressure loss can be suppressed and the heat exchange rate can be increased, so that the main cooling water passage 3 extends from the base end of the sub cooling water passage 4 to the sub cooling water. When communicating with a passage portion equal to or less than 80% of the length of the passage 4, the cooling water passage length through the sub cooling water passage is secured, and cooling for cooling the molten resin in the cavity is performed. The amount of water can be reduced, the cooling cycle can be shortened, and the main cooling water passage can be easily formed without the main cooling water passage being too close to the cavity.

  Further, the diameters of the main cooling water passage 3 and the auxiliary cooling water passage 4 are set so that the main cooling water passage provided in the conventional substantially same mold and the main cooling water passage communicate with each other in the orthogonal state to the base end side. Each of the cooling water passages has a diameter larger than that of the cooling water passage, and the flow rate of the cooling water flowing in the main cooling water passage 3 and the sub cooling water passage 4 necessary for the cooling cycle is secured. The main cooling water passage 3 is formed to have a slightly smaller diameter than the sub cooling water passage 4.

  In the sub-cooling water passage 4, as described above, the partition plate 6 is divided into the forward path 4 a communicating with the upstream side of the main cooling water path 3 and the return path 4 b communicating with the downstream side of the main cooling water path 3. It is arranged. The partition plate 6 is made of a vertically long rectangular plate having a length shorter than the length of the sub-cooling water passage 4, and is sub-cooled from the base end opening of the sub-cooling water passage 4 that opens at the bottom surface of the movable mold 1. It is inserted in the water passage 4 and fixed in a state where both flat surfaces thereof face each other so as to be orthogonal to the main cooling water passage 3 communicating with the sub cooling water passage 4.

  The partition plate 6 has a width that is slightly smaller than the diameter dimension of the sub-cooling water passage 4 except for the base end so that the partition plate 6 can be easily attached to and detached from the sub-cooling water passage 4. Preferably, a gap of about 0.5 mm or less is provided between the cooling water passage 4 and the hole wall. Further, the width of the base end portion of the partition plate 6 is made wider than that of the tip end side, and narrow projecting edge portions 6a and 6a are formed at both end edges, and the width between the end surfaces of the projecting edge portions 6a and 6a. Is set to be equal to the inner diameter of the sub-cooling water passage 4 and the partition plate 6 is inserted so as to be driven into the sub-cooling water passage 4 so that the end surfaces of the projecting edges 6a and 6a are in the base end of the sub-cooling water passage 4. The partition plate 6 is pressed against the peripheral surface (hole wall) to prevent the partition plate 6 from rotating unexpectedly in the circumferential direction of the sub-cooling water passage 4, and the sub-plate is faced at right angles to the main cooling water passage 3. The cooling water passage 4 is fixed.

  The plug member 7 that seals the base end opening of the sub-cooling water passage 4 is formed separately from the partition plate 6, and a screw portion 8 that is engraved on the outer peripheral surface of the plug member 7. Is attached to the base end opening of the sub-cooling water passage 4 by being screwed into a screw hole 9 formed on the inner peripheral surface of the base end opening of the sub-cooling water passage 4. The screwed portion between the screw portion 8 of the plug member 7 and the screw hole portion 9 of the base end opening of the sub-cooling water passage 4 is sealed with an appropriate sealing material.

  Furthermore, the intermediate portion of the partition plate 6 in the longitudinal direction is brought close to the lower portion of the communicating portion of the auxiliary cooling water passage 4 communicating with the main cooling water passage 3 in the orthogonal state, and the auxiliary cooling portion below the communicating portion is provided. A disk shape that divides the base 4c of the water passage 4 so as to partition the communication portion and prevents impurities and the like from entering the communication portion side through the base 4c of the sub-cooling water passage 4 from the plug member side. The blocking plate 10 is installed.

  The blocking plate 10 is formed by dividing a disc having a diameter equal to the width of the partition plate 6 into two semi-circular plate pieces and fixing the divided end faces of these plate pieces to both sides of the partition plate 6 respectively. Therefore, a slight gap (preferably a gap of 0.5 mm or less) is formed between the outer peripheral end face and the inner wall of the sub cooling water passage 4, and the cooling water passes through the gap inside the base portion of the sub cooling water passage 4. The base 4c stays in 4c and becomes a stagnation part of the cooling water, but the diameter of the blocking plate 10 is equal to the inner diameter of the sub-cooling water passage 4 and its outer peripheral end face is brought into close contact with the inner wall of the sub-cooling water passage 4 It may be configured. In the figure, 11 is a sprue provided on the fixed mold 2 side for filling the cavity 5 with molten resin.

  With the above configuration, when cooling the molten resin filled in the cavity 5 through the sprue 11 during the injection molding, when the cooling water is supplied to the main cooling water passage 3, first, the main cooling water passage 3, cooling water flows into the forward path 4a of the sub-cooling water passage 4 arranged on the most upstream side, and flows in the forward path 4a along the partition plate 4 toward the cavity 5 side. While passing over the front end portion of the plate 6, the flow from the front end portion of the sub-cooling water passage 4 is returned to the main cooling water passage 3 while cooling the cavity 5 while cooling the cavity 5, and the next sub-cooling from the main cooling passage portion. It flows into the water passage 4 and flows in the return path 4b from the forward path 4a in the sub-cooling water path 4 and returns to the main cooling water path 3 again as described above. As described above, the cooling water is sequentially recirculated in a zigzag manner to the plurality of sub cooling water passages 4 provided at predetermined intervals in the length direction of the main cooling water passage 3 through the main cooling water passage 3 to cool the cavity 5. To do.

  At this time, since the main cooling water passage 3 communicates with the central portion in the length direction of the sub cooling water passage in an orthogonal state, the main cooling water passage 3 flows into the forward path 4a of the sub cooling water passage 4 from the main cooling water passage 3. The distance in which the forward path 4a in the sub-cooling water passage 4 flows along the partition plate 6 to the tip of the sub-cooling water passage 4 is shortened, so that not only the pressure loss can be reduced, but also the sub-cooling water passage 4 The cooling water flowing inside can be concentratedly applied to the mold part in the vicinity of the cavity 5 to improve the heat exchange rate and to shorten the cooling cycle for cooling the molten resin in the cavity 5. The temperature difference between the cooling water flowing in the upstream side sub-cooling water passage 4 and the cooling water flowing in the downstream side sub-cooling water passage 4 can be reduced, and a high-quality molded product is efficiently manufactured. can do.

  In addition, the base portion of the sub cooling water passage from the plug member side to the intermediate portion of the partition plate 6 located in the lower vicinity of the communicating portion that intersects the main cooling water passage 3 and the sub cooling water passage 4 at a right angle. Since a disc-shaped blocking plate that prevents impurities and the like from entering the communicating portion side through the inside is mounted, during the cooling cycle, the cooling water is transferred from the main cooling water passage 3 to the sub cooling water passage 4. Further, the sub-cooling water passage 4 is smoothly returned to the downstream main cooling water passage 3 through the forward path 4a and the return path 4b partitioned by the partition plate 6 protruding from the blocking plate toward the front end side. In addition, the cooling water stays in the base 4c of the auxiliary cooling water passage 4 through the gap between the cooling water flow blocking plate 10 and the inner wall of the auxiliary cooling water passage 4 to cause stagnation. Fragment or grease-like sealant that seals the plug Even if the impurities are mixed, the blocking piece can prevent the main cooling water passage 3 and the sub cooling water passage 4 from entering the communicating portion between the main cooling water passage 3 and the sub cooling water passage 4 from the base portion 4c of the sub cooling water passage 4. Cooling water can be circulated to reduce the frequency of cleaning and maintenance on the cooling facility side.

1 Movable mold 2 Fixed mold 3 Main cooling water passage 4 Sub cooling water passage
4a Outbound
4b Return
4c In the base of the sub cooling water passage 5 Cavity 6 Partition plate 7 Plug member
10 Cooling water flow prevention plate

Claims (4)

  A main cooling water passage drilled substantially parallel to the mold-matching surface inside the mold, and drilled from the bottom of the mold perpendicular to the main cooling water passage until the tip reaches the vicinity of the cavity. A plurality of sub-cooling water passages, and a sub-cooling water passage that is inserted into the sub-cooling water passage from the base end opening of the sub-cooling water passage that opens to the outside from the bottom of the mold, and the cooling water forward and return passages. In the mold cooling structure provided with a partition plate partitioned into two and a plug member sealing the base end opening of the sub cooling water passage, the main cooling water passage is arranged in the length direction of the sub cooling water passage. While communicating with the central portion or a portion closer to the front end side from the central portion, the communicating portion passes through the base portion of the sub-cooling water passage from the plug member side to the partition plate portion located near the lower portion of the communicating portion. A disc-shaped blocking plate that prevents impurities from entering the side Mold cooling structure for the butterflies.   The diameters of the main cooling water passage and the sub cooling water passage are formed larger than those of the main cooling water passage and the sub cooling water passage provided in the conventional substantially same mold. The mold cooling structure described in 1.   The main cooling water passage is communicated with a portion reaching 450% to 80% of the length of the sub cooling water passage from the base end to the tip of the sub cooling water passage. Mold cooling structure.   The partition plate and the plug member are formed separately, and projecting edge portions are provided on both side edges of the base end portion of the partition plate so as to be pressed against the inner peripheral surface of the base end portion of the sub-cooling water passage. The mold cooling structure according to 1.

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