JP2016106531A - Production method of instant hot-wind dried noodle, and instant hot-wind dried noodle - Google Patents

Production method of instant hot-wind dried noodle, and instant hot-wind dried noodle Download PDF

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JP2016106531A
JP2016106531A JP2014243961A JP2014243961A JP2016106531A JP 2016106531 A JP2016106531 A JP 2016106531A JP 2014243961 A JP2014243961 A JP 2014243961A JP 2014243961 A JP2014243961 A JP 2014243961A JP 2016106531 A JP2016106531 A JP 2016106531A
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superheated steam
air
noodle
noodles
mixed gas
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JP6463958B2 (en
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夏希 野口
Natsuki Noguchi
夏希 野口
俊男 吉沼
Toshio Yoshinuma
俊男 吉沼
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Nissin Foods Holdings Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To produce instant noodles having little drying irregularity and little swelling irregularity, well disentangling at the repast time, and having texture like raw noodles, by facilitating condition adjustment of a swelling treatment, which is a problem in the swelling treatment by superheated steam.SOLUTION: A swelling treatment by mixed gas formed by mixing superheated steam with air is applied to noodle lines obtained by drying noodles pregelatinized by cooking and/or boiling, up to a moisture content of 5-17 wt% by hot wind.SELECTED DRAWING: None

Description

本発明は、即席熱風乾燥麺の製造方法に関する。   The present invention relates to a method for producing instant hot-air dried noodles.

即席麺の製造方法としては、フライ(油揚げ)麺とノンフライ麺に大別することができる。フライ麺は、α化処理した麺を150℃前後の油でフライ処理して乾燥させた麺である。一方、ノンフライ麺とは、α化処理した麺を、油で揚げる以外の乾燥方法により乾燥させた麺であり、幾つか方法があるが、70〜100℃程度で風速5m/s以下程度の熱風を当てて30分から90分程度乾燥させる熱風乾燥方法が一般的である。   Instant noodle production methods can be broadly classified into fried (fried) noodles and non-fried noodles. The fried noodles are noodles obtained by frying the gelatinized noodles with oil at about 150 ° C. and drying them. On the other hand, non-fried noodles are noodles obtained by drying a gelatinized noodle by a drying method other than frying with oil, and there are several methods, but hot air with a wind speed of about 5 m / s or less at about 70 to 100 ° C. A hot air drying method is generally used in which the air is dried for about 30 minutes to 90 minutes.

熱風乾燥によるノンフライ麺は、フライ麺よりも麺線が緻密であり、より弾力のある食感を有する反面、熱湯や鍋炊き調理等による復元がフライ麺よりも時間がかかるといった課題があった。また、蒸煮等により麺が十分α化されているため、麺に透明感があり、一部の麺(例えばスパゲティーなど)を除き、生麺的な外観とは異なっていた。また、食感に関しても表面が張ったような固い食感であり、表面が柔らかく、中心部が固めで弾力のあるいわゆる生麺的な食感とは異なっていた。 Non-fried noodles by hot air drying have a more dense noodle line than fried noodles and have a more elastic texture, but there is a problem that restoration by hot water or cooking in a pot takes more time than fried noodles. Moreover, since the noodles were sufficiently α-treated by steaming or the like, the noodles had a transparent feeling, and the appearance was different from that of raw noodles except for some noodles (for example, spaghetti). Also, the texture is a hard texture with a stretched surface, which is different from a so-called raw noodle-like texture that has a soft surface, a hard central portion, and elasticity.

これらの問題を解決すべく、特許文献1では、蒸煮及び/又はボイルによってα化処理した麺を、熱風によって水分含量5〜17%まで乾燥した麺線に対し、高温高風速による処理、高温高風速及び飽和蒸気を併用した処理、又は過熱蒸気による処理による膨化処理を施すことを特徴とする即席熱風乾燥麺の製造方法が記載されている。   In order to solve these problems, in Patent Document 1, noodles processed by steaming and / or boiling are dried with hot air to a moisture content of 5 to 17%. There is described a method for producing instant hot air dried noodles characterized by performing a treatment using a combination of wind speed and saturated steam, or a swelling process by a process using superheated steam.

しかしながら、文献1における過熱蒸気による膨化処理方法では、過熱蒸気は非常にエネルギーが高く熱伝導性が高いため、膨化度のコントロールが難しく、僅かな調整で麺質が変化するといった課題があった。
また、良好な食感を得るために過熱蒸気処理の条件を強くした場合には、膨化ムラや乾燥ムラができたり、過熱蒸気処理初期に麺線に結露した水分の影響で麺線が軟化し、一度固まった麺塊の形状が変化したり、麺線同志が結着したり、その後の乾燥において麺塊が収縮して喫食時のほぐれが悪くなったりするなどの問題が生じたり、その逆に膨化ムラやほぐれ改善等のために過熱処理条件を弱くした場合には、喫食時のほぐれは悪化しないが、膨化度が弱く、復元性や食感の面で満足のいくものが得られにくくなるなど、膨化処理条件を調整し、膨化ムラ、乾燥ムラなく、良好な喫食時のほぐれや食感を有する即席熱風乾燥麺を得るための手段として、未だ課題があった。
However, in the expansion method using superheated steam in Document 1, since superheated steam has very high energy and high thermal conductivity, there is a problem that the degree of expansion is difficult to control, and the noodle quality changes with a slight adjustment.
In addition, if the conditions of superheated steam treatment are strengthened to obtain a good texture, uneven swelling and drying may occur, and the noodle strings soften due to the influence of moisture condensed on the noodle strings at the beginning of the superheated steam treatment. , Once the noodle mass is solidified, the noodles are bound, and the noodle mass shrinks during subsequent drying, resulting in poor loosening during eating, and vice versa If the heat treatment conditions are weakened to improve swelling unevenness and loosening, etc., the loosening at the time of eating will not deteriorate, but the degree of swelling will be weak and it will be difficult to obtain a satisfactory one in terms of resilience and texture. For example, there was still a problem as a means for adjusting the conditions for the expansion treatment to obtain instant hot-air dried noodles that have good unraveling and texture at the time of eating without uneven expansion and drying unevenness.

特開2012−60999JP2012-60999

本発明は、過熱蒸気による膨化処理において課題であった膨化処理の条件調整を容易化し、乾燥ムラ、膨化ムラが少なく、喫食時のほぐれがよく、生麺的な食感を有する即席麺を製造することを目的とする。   The present invention makes it easy to adjust the conditions of the expansion process, which was a problem in the expansion process with superheated steam, and produces instant noodles that have little unevenness in drying and expansion, are easily loosened during eating, and have a texture like raw noodles. The purpose is to do.

発明者らは、鋭意研究した結果、蒸煮及び/又はボイルによってα化処理した麺を、熱風によって水分含量5〜17重量%まで乾燥した麺線に対して、過熱蒸気と空気を混合した気体により過熱蒸気処理を施すことにより、膨化処理の条件調整を容易化することができ、乾燥ムラ、膨化ムラが少なく、喫食時のほぐれがよく、生麺的な食感を有する即席麺を製造できることを見出し本発明に至った。   As a result of diligent research, the inventors have made noodles that have been pregelatinized by steaming and / or boiling to a noodle string dried to a moisture content of 5 to 17% by hot air with a mixture of superheated steam and air. By applying the superheated steam treatment, it is possible to easily adjust the conditions for the expansion treatment, there is little unevenness in drying and expansion, and the instant noodles that have a raw texture like raw noodles can be produced. The headline has led to the present invention.

すなわち本発明は、蒸煮又は/及びボイルによりα化処理した麺線を水分5〜17重量%となるように熱風により乾燥した後、過熱蒸気と空気の混合気体で膨化処理することを特徴とする乾燥麺の製造方法である。   That is, the present invention is characterized in that the noodle strings subjected to steaming and / or boiling are dried with hot air so as to have a moisture content of 5 to 17% by weight, and then expanded with a mixed gas of superheated steam and air. It is a manufacturing method of dry noodles.

また、本発明における過熱蒸気と空気の混合気体における空気の混合割合が13〜60%であることが好ましい。   Moreover, it is preferable that the mixing ratio of the air in the mixed gas of superheated steam and air in the present invention is 13 to 60%.

また、本発明における過熱蒸気と空気の混合気体の温度は、105〜220℃であることが好ましい。   Moreover, it is preferable that the temperature of the mixed gas of superheated steam and air in this invention is 105-220 degreeC.

また、本発明における過熱蒸気と空気の混合気体による加熱処理時間は、10〜120秒であることが好ましい。   Moreover, it is preferable that the heat processing time by the mixed gas of superheated steam and air in this invention is 10 to 120 seconds.

本発明によれば、過熱蒸気による膨化処理において課題であった膨化処理の条件調整が容易化され、乾燥ムラ、膨化ムラが少なく、喫食時のほぐれがよく、生麺的な食感を有する即席麺を製造することができる。   According to the present invention, adjustment of conditions for the expansion process, which was a problem in the expansion process using superheated steam, is facilitated, drying unevenness and expansion unevenness are small, loosening during eating, and instant noodle-like texture. Noodles can be produced.

以下、本発明について詳細に説明する。ただし、本発明は以下の記載に限定されるものではない。
なお、本発明において製造する即席熱風乾燥麺の種類は、特に限定されず、通常、当技術分野で知られるいかなるものであってもよい。例えば、うどん、そば、中華麺、パスタ等が挙げられる。
Hereinafter, the present invention will be described in detail. However, the present invention is not limited to the following description.
In addition, the kind of instant hot-air dry noodles manufactured in this invention is not specifically limited, Usually, what is known in this technical field may be used. For example, udon, soba, Chinese noodles, pasta and the like can be mentioned.

1.原料配合
本発明に係る即席熱風乾燥麺には、通常の即席麺の原料が使用できる。すなわち、原料粉としては、小麦粉、そば粉、及び米粉等の穀粉、並びに馬鈴薯澱粉、タピオカ澱粉、コーンスターチ等の各種澱粉を単独で使用しても、または混合して使用してもよい。前記澱粉として、生澱粉、α化澱粉、エーテル化澱粉等の加工澱粉等を使用することもできる。また、本発明では、これら原料粉に対して即席麺の製造において一般に使用されている食塩やアルカリ剤、各種増粘剤、麺質改良剤、カロチン色素等の各種色素及び保存料等を添加することができる。これらは、原料粉と一緒に粉体で添加しても、練り水に溶かすか懸濁させて添加してもよい。
1. Ingredient Formulations For instant hot air dried noodles according to the present invention, ordinary instant noodle ingredients can be used. That is, as the raw material powder, flour such as wheat flour, buckwheat flour, and rice flour, and various starches such as potato starch, tapioca starch, and corn starch may be used alone or in combination. As the starch, processed starch such as raw starch, pregelatinized starch, and etherified starch can be used. Further, in the present invention, salt and alkali agents generally used in the production of instant noodles, various thickeners, noodle quality improvers, various pigments such as carotene pigments, preservatives and the like are added to these raw material powders. be able to. These may be added together with the raw material powder as a powder, or dissolved or suspended in kneading water and added.

2.混捏、圧延、及び切り出し
即席麺を製造する常法に従って、前記即席麺原料を混練することによって麺生地を製造する。より具体的には、前記原料粉に練り水を加え、ついでミキサーを用いて各種材料が均一に混ざるように良く混練して麺生地を製造する。上述のようにして麺生地を製造した後に、前記麺生地を複合機で圧延して麺帯を製造し、前記麺帯を圧延して、切刃を用いて切り出す事によって生麺線を製造する。この時、複数の麺帯を複合して多層の麺帯を製造してから圧延、切り出しを行って麺線を製造してもよい。
2. The noodle dough is produced by kneading the instant noodle raw material according to a conventional method for producing kneaded, rolled, and cut instant noodles. More specifically, kneading water is added to the raw material powder, and then kneaded using a mixer so that various materials are uniformly mixed to prepare a noodle dough. After producing the noodle dough as described above, the noodle dough is rolled with a compound machine to produce a noodle strip, and the noodle strip is rolled and cut with a cutting blade to produce a raw noodle strip. . At this time, a plurality of noodle strips may be combined to produce a multilayer noodle strip, and then rolled and cut out to produce the noodle strings.

3.α化工程
次いで得られた生麺線を、常法により蒸煮及び/又はボイルによってα化処理する。蒸煮の方法としては、飽和水蒸気による加熱だけでなく、過熱水蒸気により加熱することもできる。過熱蒸気による加熱の場合には、生麺的な食感を得やすく好ましい。過熱蒸気による加熱方法としては、例えば特許4438969のよるに過熱蒸気による加熱処理と水分補給工程を繰り返すことにより、麺線のα化を促進する技術が挙げられる。
3. Alpha process The raw noodle strings obtained are then alpha-treated by steaming and / or boiling in a conventional manner. As a method of cooking, not only heating with saturated steam but also heating with superheated steam can be performed. In the case of heating with superheated steam, a raw noodle-like texture is easily obtained, which is preferable. As a heating method using superheated steam, for example, as disclosed in Japanese Patent No. 4438969, there is a technique for promoting the conversion of noodle strings into α by repeating a heating process using superheated steam and a water supply process.

4.着味工程
本発明においては、このようにしてα化処理した麺線にスプレーや浸漬等により調味液(着液)を付着させ味付けを行うこともできる。また、麺線同士の結着防止のため、乳化剤や増粘多糖類などの麺線に付着させることもできる。着味工程は必ずしも行う必要はなく、省略しても構わない。
4). Seasoning process In the present invention, seasoning can also be carried out by attaching a seasoning liquid (a landing liquid) to the noodle strings thus pregelatinized by spraying or dipping. Moreover, in order to prevent binding between noodle strings, they can be attached to noodle strings such as emulsifiers and thickening polysaccharides. The seasoning process is not necessarily performed and may be omitted.

5.カット及び投入
次いで、麺線を1食分20〜50cmにカットする。カットした麺線は、リテーナと呼ばれる乾燥器具に投入する。
5. Cutting and charging Next, the noodle strings are cut into 20 to 50 cm servings. The cut noodle strings are put into a drying device called a retainer.

6.熱風乾燥工程
リテーナに充填した麺線を熱風により5〜17重量%になるように乾燥する。熱風の条件は特に問わないが50〜100℃程度に乾燥することが好ましい。熱風乾燥工程後の麺線の好ましい水分は、麺線の太さ、幅などの形状により異なるが、低すぎると後述する高温高風速熱風処理工程で膨化が進まず、高すぎると膨化が進み過ぎ良好な食感が得られにくい。好ましくは水分6〜14.5重量%、特に好ましくは、8〜12.5重量%程度に乾燥することが望ましい。ここにおける水分とは、麺塊全体を粉砕して均質化したものの水分をいう。 水分(重量%)の測定については、常圧加熱乾燥法によって行えばよい。具体的には、105℃の乾熱庫で4時間乾燥した後、常温まで冷却し、乾燥前の重量と、乾燥後の重量との差より算出すればいい。
6). Hot air drying process
The noodle strings filled in the retainer are dried with hot air to 5 to 17% by weight. The hot air condition is not particularly limited, but it is preferably dried to about 50 to 100 ° C. The preferred moisture content of the noodle strings after the hot air drying process varies depending on the shape of the noodle strings, such as the thickness and width, but if it is too low, expansion will not proceed in the high temperature high wind speed hot air treatment process described later, and if it is too high, expansion will proceed excessively. It is difficult to obtain a good texture. It is preferable to dry to a moisture content of 6 to 14.5% by weight, particularly preferably about 8 to 12.5% by weight. The water | moisture content here means the water | moisture content of what grind | pulverized and homogenized the whole noodle lump. The measurement of moisture (% by weight) may be performed by a normal pressure heating drying method. Specifically, after drying for 4 hours in a dry heat oven at 105 ° C., cooling to room temperature and calculating from the difference between the weight before drying and the weight after drying.

7.過熱蒸気処理工程
熱風乾燥工程で乾燥した麺塊に対して過熱蒸気と空気の混合気体を用いて膨化処理する。過熱蒸気とは、飽和水蒸気を大気圧下で100℃よりも高い温度に過熱したものをいうが、本発明においては、過熱蒸気に空気を混合した混合気体を過熱蒸気処理に用いる。
7). Superheated steam treatment process The noodle mass dried in the hot air drying process is expanded using a mixed gas of superheated steam and air. The superheated steam is obtained by heating saturated steam to a temperature higher than 100 ° C. under atmospheric pressure, but in the present invention, a mixed gas obtained by mixing air with superheated steam is used for the superheated steam treatment.

過熱蒸気に空気を混合しない場合には、膨化度合を調整するため処理する過熱蒸気の使用量を多くすると、麺線同志の結着や麺塊の収縮により喫食事のほぐれが著しく悪くなり、食感に関しては、表面の膨化が進みすぎ、表面が柔らかくなり過ぎたり、膨化ムラ、乾燥ムラに起因する食感ムラが目立つ。それに対し、過熱蒸気と空気の混合気体を用いることにより、処理する混合気体の流量を多くしても、麺線同志の結着や麺塊の収縮が著しく悪くなることはなく、膨化ムラ、食感ムラも少なく膨化および食感の調整が容易となる。   If air is not mixed with superheated steam, increasing the amount of superheated steam to be processed to adjust the degree of expansion will significantly reduce the looseness of the meal due to the binding of noodle strings and the shrinkage of the noodle mass. Regarding the feeling, the surface is excessively expanded, and the surface becomes too soft, or uneven texture due to uneven expansion and drying unevenness is conspicuous. On the other hand, by using a mixed gas of superheated steam and air, even if the flow rate of the mixed gas to be processed is increased, the binding between noodle strings and the shrinkage of the noodle chunks are not significantly deteriorated, and uneven swelling, There is little unevenness of feeling, and it becomes easy to adjust the texture and texture.

本発明において過熱蒸気と空気の混合割合とは、実際に過熱蒸気が乾燥した麺線に接触する際の過熱蒸気を空気の混合割合をいい、具体的には、実際に麺線がさらされる付近の温度t(℃)ならびに絶対湿度w(g/m)を測定することにより、理想気体の状態方程式より算出される。なお、絶対湿度、温度の測定機器は、rotronic社製の型番HP22−Aで行った。また、本発明に使用した蒸気庫内は、コンベアが通った開放系であるため、常圧下であるが、常圧下でない密閉系で行う場合には、圧力を加味して計算する必要があるため、別途圧力を測定する必要がある。 In the present invention, the mixing ratio of superheated steam and air refers to the mixing ratio of air to superheated steam when the superheated steam actually comes into contact with the dried noodle strings, specifically, the vicinity where the noodle strings are actually exposed. The temperature t (° C.) and the absolute humidity w (g / m 3 ) are measured from the ideal gas equation of state. The absolute humidity and temperature measuring equipment was model number HP22-A manufactured by rotronic. In addition, since the inside of the steam chamber used in the present invention is an open system through which a conveyor passes, it is under normal pressure, but when performing in a closed system that is not under normal pressure, it is necessary to calculate taking into account the pressure. It is necessary to measure the pressure separately.

具体的には、下記のように算出すればよい。以下に理想気体の状態方程式を示す。   Specifically, it may be calculated as follows. The equation of state of the ideal gas is shown below.

Figure 2016106531
Figure 2016106531

本発明においてPは、過熱蒸気と空気の混合気体の全圧であり、Tは、過熱蒸気と空気の混合気体の絶対温度(273℃+過熱蒸気と空気の混合気体温度(t))であり、1m(1000L)当たりの過熱蒸気と空気の混合気体のモル数(N)は下記のように求められる。ちなみに常圧下においては、P=1atmであるため、PはNを求める式に関係なく計算できる。
In the present invention, P is the total pressure of the mixed gas of superheated steam and air, and T is the absolute temperature of the mixed gas of superheated steam and air (273 ° C. + mixed gas temperature of superheated steam and air (t)). The number of moles (N) of the mixed gas of superheated steam and air per 1 m 3 (1000 L) is determined as follows. Incidentally, since P = 1 atm under normal pressure, P can be calculated regardless of the equation for obtaining N.

Figure 2016106531
Figure 2016106531

空気の混合割合は、過熱蒸気と空気の混合気体のモル数(N)に対する空気のモル数(A)で表すことができ、具体的には下記の式で求められる。
The mixing ratio of air can be represented by the number of moles of air (A) with respect to the number of moles of mixed gas of superheated steam and air (N), and is specifically determined by the following equation.

Figure 2016106531
Figure 2016106531

本発明において、空気の混合割合は、13〜60%が好ましい。空気の混合割合が13%未満であると麺線同志の結着や麺塊の収縮により喫食事のほぐれが悪くなり、食感に関しては表面の膨化が進み表面が柔らかくなり、芯に調理感が出るが、膨化ムラ、乾燥ムラに起因する食感ムラが目立つ。逆に空気の混合比が60%を超えると麺線の結着や麺塊の収縮はほとんど見られず、ほぐれは良好になるものの、食感に関しては、表面の乾燥が進み過ぎ、表面が硬く芯に調理感がなく、食感的に好ましくなくなる。より好ましい空気の混合割合は、20〜50%、さらに好ましくは、20〜40%である。   In the present invention, the mixing ratio of air is preferably 13 to 60%. If the mixing ratio of air is less than 13%, the noodle strings will bind together and the noodle mass will shrink, resulting in a loosening of the food. Although it appears, texture unevenness due to swelling unevenness and drying unevenness is conspicuous. On the other hand, when the air mixing ratio exceeds 60%, there is almost no noodle string binding or noodle mass shrinkage, and the loosening is good, but with regard to the texture, the surface is too dry and the surface is hard. There is no cooking feeling in the core, and the texture becomes unpreferable. A more preferable mixing ratio of air is 20 to 50%, and further preferably 20 to 40%.

過熱蒸気処理工程における混合気体の温度については、過熱蒸気に空気を含有することにより、特許文献1よりも幅広い範囲での調整が可能となる。過熱蒸気処理工程における混合気体の温度は、麺線がさらされる温度として105〜220℃が好ましい。105℃未満では、膨化度が弱く、また、結露した水分の蒸発が遅く、生麺な自然な外観が得られにくく、食感、ほぐれも共に好ましくない。逆に220℃を越えると麺線が褐変し、好ましくない。より好ましい温度としては、120〜180℃ さらに好ましくは、120〜140℃が好ましい。   About the temperature of the mixed gas in a superheated steam processing process, adjustment in the range wider than patent document 1 is attained by containing air in superheated steam. The temperature of the mixed gas in the superheated steam treatment step is preferably 105 to 220 ° C. as the temperature at which the noodle strings are exposed. If it is less than 105 ° C., the degree of expansion is weak, the evaporation of condensed water is slow, the natural appearance of raw noodles is difficult to obtain, and both the texture and loosening are not preferable. Conversely, if it exceeds 220 ° C., the noodle strings will turn brown, which is not preferable. More preferably, the temperature is 120 to 180 ° C, more preferably 120 to 140 ° C.

過熱蒸気処理工程における混合気体の処理時間についても、過熱蒸気に空気を含有することにより、特許文献1よりも幅広い範囲での調整が可能となる。過熱蒸気処理工程における混合気体の処理時間としては、10〜120秒が好ましい。10秒未満では、充分な膨化処理効果が得られず、120秒以上では、麺線が褐変する。
好ましい処理時間としては30〜80秒、さらに好ましくは30〜60秒が好ましい。
Regarding the treatment time of the mixed gas in the superheated steam treatment step, adjustment in a wider range than that of Patent Document 1 is possible by including air in the superheated steam. The treatment time of the mixed gas in the superheated steam treatment step is preferably 10 to 120 seconds. If it is less than 10 seconds, a sufficient expansion effect cannot be obtained, and if it is 120 seconds or more, the noodle strings are browned.
A preferable treatment time is 30 to 80 seconds, more preferably 30 to 60 seconds.

以上のように、蒸煮及び/又はボイルによってα化処理した麺を、熱風によって水分含量5〜17重量%まで乾燥した麺線に対して、過熱蒸気と空気を混合した気体により膨化処理を施すことにより、過熱蒸気による膨化処理において課題であった膨化処理の条件調整が容易化され、乾燥ムラ、膨化ムラが少なく、喫食時のほぐれがよく、生麺的な食感を有する即席麺を製造することができることがわかる。   As described above, the noodles that have been pregelatinized by steaming and / or boiling are subjected to a puffing treatment with a gas that is a mixture of superheated steam and air with respect to the noodle strings dried with hot air to a moisture content of 5 to 17% by weight. Makes it easy to adjust the conditions of the expansion process, which is a problem in the expansion process with superheated steam, and produces instant noodles that have little unevenness in drying and expansion, are easily loosened during eating, and have a texture like raw noodles. You can see that

以下に実施例を挙げて本実施形態をさらに詳細に説明する。
(実験1)
<空気含有による効果>
(実施例1−1)
小麦粉750g、澱粉250gを粉体混合し、これに食塩20g、かんすい9.75g、重合リン酸塩1g、リン酸ナトリウム1.5gを溶解した練水410mlを加え、常圧ミキサーで15分間混練して麺生地(ドウ)を得た。
Hereinafter, the present embodiment will be described in more detail with reference to examples.
(Experiment 1)
<Effects by containing air>
(Example 1-1)
750 g of wheat flour and 250 g of starch are mixed with powder, and to this is added 20 g of salt, 9.75 g of potassium, 1 g of polymerized phosphate, and 410 ml of kneaded water in which 1.5 g of sodium phosphate is dissolved, and the mixture is kneaded with an atmospheric mixer for 15 minutes. A noodle dough was obtained.

得られた麺生地を整形、複合して麺帯化し、圧延を繰り返して最終麺厚1.55mmとした後、切刃16番角で麺線を切り出した。   The obtained noodle dough was shaped and combined to form a noodle band, and rolling was repeated until the final noodle thickness was 1.55 mm.

切り出された麺線をただちに2分間にわたって蒸煮処理した後、1L当り食塩10g、を溶解した着味液に6秒間浸漬した後、引き延ばして約40cmとなるように麺線をカットした。   The cut noodle strings were immediately steamed for 2 minutes, then dipped in a seasoning solution in which 10 g of salt per liter was dissolved, and then stretched to cut the noodle strings to about 40 cm.

カットした麺線155gをリテーナに充填して90℃で18分乾燥した後、温度を85℃にしてさらに20分熱風乾燥した。この時の水分が12.5%であった。   After filling the retainer with 155 g of the cut noodle strings and drying at 90 ° C. for 18 minutes, the temperature was raised to 85 ° C. and further hot-air drying for 20 minutes. The moisture at this time was 12.5%.

180℃の過熱蒸気(80kg/h)と、圧縮空気(50L/min)を混合した混合気体を蒸気庫内で乾燥した麺線に噴射し、30秒間過熱蒸気処理を行い即席麺サンプルを製造した。このときの麺線がさらされる付近の蒸気庫内の絶対湿度は、460g/mであり、温度は140℃であった。 A mixed gas mixture of 180 ° C. superheated steam (80 kg / h) and compressed air (50 L / min) was sprayed onto the noodle strings dried in the steam cabinet, and the superheated steam treatment was performed for 30 seconds to produce an instant noodle sample. . At this time, the absolute humidity in the steam chamber near the noodle strings was 460 g / m 3 and the temperature was 140 ° C.

ここで空気の混合割合(Z)は、数式2及び数式3より下記に求められる。
混合気体のモル数(N)は数式2より、1 x 1000 / (0.082 x (273 +140))=29.5(mol)と求められる。
次に混合気体の絶対湿度が460g/mであることから1000L当たりの水蒸気のモル数は、460/18=25.6(mol)となる。
したがって混合気体における空気の混合割合は、(29.5−25.6)/29.5 x 100=13(%)となる
Here, the mixing ratio (Z) of air is obtained as follows from Equations 2 and 3.
The number of moles (N) of the mixed gas can be obtained from Equation 2 as 1 × 1000 / (0.082 × (273 + 140)) = 29.5 (mol).
Next, since the absolute humidity of the mixed gas is 460 g / m 3 , the number of moles of water vapor per 1000 L is 460/18 = 25.6 (mol).
Therefore, the mixing ratio of air in the mixed gas is (29.5-25.6) /29.5×100=13 (%).

上記の結果より麺線がさらされる状態における実施例1−1の過熱蒸気と空気の混合気体は、空気の混合割合が13%で、温度が140℃であることがわかる。   From the above results, it can be seen that the mixed gas of superheated steam and air of Example 1-1 in the state where the noodle strings are exposed has a mixing ratio of air of 13% and a temperature of 140 ° C.

(実施例1−2)
180℃の過熱蒸気(80kg/h)と、圧縮空気(100L/min)を混合した混合気体を蒸気庫内で乾燥した麺線に噴射する以外は、実施例1−1と同様に即席麺サンプルを製造した。このときの麺線がさらされる付近の蒸気庫内の絶対湿度は、435g/mであり、温度は140℃であった。
(Example 1-2)
Instant noodle sample in the same manner as in Example 1-1, except that a mixed gas obtained by mixing 180 ° C. superheated steam (80 kg / h) and compressed air (100 L / min) is sprayed onto the noodle strings dried in the steam chamber. Manufactured. The absolute humidity in the steambox near the noodle strings exposed at this time was 435 g / m 3 and the temperature was 140 ° C.

実施例1と同様に算出すると、麺線がさらされる状態における実施例1−2の過熱蒸気と空気の混合気体は、空気の混合割合が18%で、温度が140℃であることがわかる。   When calculated in the same manner as in Example 1, it can be seen that the mixed gas of superheated steam and air in Example 1-2 in a state where the noodle strings are exposed has an air mixing ratio of 18% and a temperature of 140 ° C.

(実施例1−3)
180℃の過熱蒸気(80kg/h)と、圧縮空気(190L/min)を混合した混合気体を蒸気庫内で乾燥した麺線に噴射する以外は、実施例1−1と同様に即席麺サンプルを製造した。このときの麺線がさらされる付近の蒸気庫内の絶対湿度は、335g/mであり、温度は140℃であった。
(Example 1-3)
Instant noodle sample as in Example 1-1, except that a mixture of 180 ° C. superheated steam (80 kg / h) and compressed air (190 L / min) is mixed and sprayed onto the noodle strings dried in the steam chamber. Manufactured. The absolute humidity in the steam chamber near the noodle strings at this time was 335 g / m 3 and the temperature was 140 ° C.

実施例1と同様に算出すると、麺線がさらされる状態における実施例1−3の過熱蒸気と空気の混合気体は、空気の混合割合が37%で、温度が140℃であることがわかる。   When calculated in the same manner as in Example 1, it can be seen that the mixed gas of superheated steam and air in Example 1-3 in a state where the noodle strings are exposed has a mixing ratio of air of 37% and a temperature of 140 ° C.

(実施例1−4)
180℃の過熱蒸気(80kg/h)と、圧縮空気(415L/min)を混合した混合気体を蒸気庫内で乾燥した麺線に噴射する以外は、実施例1−1と同様に即席麺サンプルを製造した。このときの麺線がさらされる付近の蒸気庫内の絶対湿度は、275g/mであり、温度は140℃であった。
(Example 1-4)
Instant noodle sample as in Example 1-1, except that a mixed gas obtained by mixing 180 ° C. superheated steam (80 kg / h) and compressed air (415 L / min) is sprayed onto the noodle strings dried in the steam chamber. Manufactured. At this time, the absolute humidity in the steam chamber near the noodle strings was 275 g / m 3 and the temperature was 140 ° C.

実施例1と同様に算出すると、麺線がさらされる状態における実施例1−4の過熱蒸気と空気の混合気体は、空気の混合割合が48%で、温度が140℃であることがわかる。   When calculated in the same manner as in Example 1, it can be seen that the mixed gas of superheated steam and air in Example 1-4 in a state where the noodle strings are exposed has a mixing ratio of air of 48% and a temperature of 140 ° C.

(実施例1−5)
180℃の過熱蒸気(80kg/h)と、圧縮空気(830L/min)を混合した混合気体を蒸気庫内で乾燥した麺線に噴射する以外は、実施例1−1と同様に即席麺サンプルを製造した。このときの麺線がさらされる付近の蒸気庫内の絶対湿度は、215g/mであり、温度は140℃であった。
(Example 1-5)
Instant noodle sample in the same manner as in Example 1-1 except that a mixed gas obtained by mixing 180 ° C. superheated steam (80 kg / h) and compressed air (830 L / min) is sprayed onto the noodle strings dried in the steam chamber. Manufactured. The absolute humidity in the steambox near the noodle strings at this time was 215 g / m 3 and the temperature was 140 ° C.

実施例1と同様に算出すると、麺線がさらされる状態における実施例1−5の過熱蒸気と空気の混合気体は、空気の混合割合が60%で、温度が140℃であることがわかる。   When calculated in the same manner as in Example 1, it can be seen that the mixed gas of superheated steam and air in Example 1-5 in the state where the noodle strings are exposed has a mixing ratio of 60% and a temperature of 140 ° C.

(実施例1−6)
180℃の過熱蒸気(120kg/h)と、圧縮空気(415L/min)を混合した混合気体を蒸気庫内で乾燥した麺線に噴射する以外は、実施例1−1と同様に即席麺サンプルを製造した。このときの麺線がさらされる付近の蒸気庫内の絶対湿度は、340g/mであり、温度は140℃であった。
(Example 1-6)
Instant noodle sample as in Example 1-1, except that a mixture of 180 ° C. superheated steam (120 kg / h) and compressed air (415 L / min) is mixed and sprayed onto the dried noodle strings. Manufactured. The absolute humidity in the steambox near the noodle strings at this time was 340 g / m 3 and the temperature was 140 ° C.

実施例1と同様に算出すると、麺線がさらされる状態における実施例1−6の過熱蒸気と空気の混合気体は、空気の混合割合が36%で、温度が140℃であることがわかる。   When calculated in the same manner as in Example 1, it can be seen that the mixed gas of superheated steam and air in Example 1-6 in a state where the noodle strings are exposed has a mixing ratio of air of 36% and a temperature of 140 ° C.

(比較例1−1)
圧縮空気を混合しない以外は、実施例1−1と同様に即席麺サンプルを製造した。
このときの麺線がさらされる付近の温度は、140℃であった。
(Comparative Example 1-1)
An instant noodle sample was produced in the same manner as Example 1-1 except that compressed air was not mixed.
The temperature in the vicinity where the noodle strings were exposed was 140 ° C.

(比較例1−2)
190℃の過熱蒸気(40kg/h)で処理する以外は、比較例1−1と同様に即席麺サンプルを製造した。
このときの麺線がさらされる付近の温度は、140℃であった。
(Comparative Example 1-2)
An instant noodle sample was produced in the same manner as in Comparative Example 1-1 except that it was treated with superheated steam (40 kg / h) at 190 ° C.
The temperature in the vicinity where the noodle strings were exposed was 140 ° C.

(比較例1−3)
180℃の過熱蒸気(120kg/h)で処理する以外は、比較例1−1と同様に即席麺サンプルを製造した。
このときの麺線がさらされる付近の温度は、140℃であった。
(Comparative Example 1-3)
An instant noodle sample was produced in the same manner as in Comparative Example 1-1 except that it was treated with superheated steam (120 kg / h) at 180 ° C.
The temperature in the vicinity where the noodle strings were exposed was 140 ° C.

これらのサンプルをポリスチレン製の容器に入れて500mlの熱湯を注加し、蓋をして4分放置して復元し、喫食した。喫食時の評価方法は、ベテランのパネラー5人によって官能評価を行い、喫食時のほぐれ、膨化ムラ、乾燥ムラの有無、生麺的な食感について総合的評価を行った。
官能評価は、非常に良好なものを5点、良好なものを4点、普通(可)なものを3点、悪いものを2点、著しく悪いものを1点とした。
These samples were put in a polystyrene container, 500 ml of hot water was poured, the lid was put on, left for 4 minutes to restore and eaten. As for the evaluation method at the time of eating, sensory evaluation was performed by five experienced panelists, and comprehensive evaluation was made on the looseness at the time of eating, the presence of swelling unevenness, the presence of dry unevenness, and the texture of raw noodles.
The sensory evaluation was 5 points for very good, 4 points for good, 3 points for normal (good), 2 for bad, and 1 for extremely bad.

実験1の官能評価結果を表1に示す。   The sensory evaluation results of Experiment 1 are shown in Table 1.

Figure 2016106531
Figure 2016106531

比較例1−1〜1−3で示すように過熱蒸気に空気を混合しない場合には、良好な食感をえるために過熱蒸気の蒸気流量が高く(加熱を強く)すると、喫食時のほぐれの悪化や膨化ムラ、乾燥ムラが発生し、その結果、食感にもムラがでるため、蒸気流量を弱くせざるをえず、膨化による食感を調整することは困難となる。   When air is not mixed with superheated steam as shown in Comparative Examples 1-1 to 1-3, if the steam flow rate of superheated steam is high (stronger heating) in order to obtain a good texture, loosening during eating will occur. Deterioration, swelling unevenness, and drying unevenness occur, and as a result, the texture is also uneven. Therefore, it is difficult to adjust the texture due to expansion because the steam flow must be reduced.

それに対し、実施例1−1〜1−5で示すように過熱蒸気に空気を混合することで、過熱蒸気流量を比較例1−1と同様にした場合でも、喫食時のほぐれや膨化ムラ、乾燥ムラが改善し、良好な食感の即席乾燥麺が得られることがわかる。しかしながら、実施例1−1〜1−3で示すように、空気の混合割合の増加による膨化ムラ、乾燥ムラ改善に伴い、食感は、よくなっていくが、実施例1−4、実施例1−5で示すように空気の混合割合が高くなりすぎると逆に、表面の張りが増し、芯の粘りが弱くなることがわかる。   On the other hand, as shown in Examples 1-1 to 1-5, by mixing air with superheated steam, even when the superheated steam flow rate is the same as that of Comparative Example 1-1, loosening and swelling unevenness during eating, It can be seen that drying unevenness is improved and instant dry noodles having a good texture can be obtained. However, as shown in Examples 1-1 to 1-3, the texture is improved with improvement of uneven expansion and drying unevenness due to an increase in the mixing ratio of air. As indicated by 1-5, it can be seen that when the air mixing ratio becomes too high, the surface tension increases and the core becomes less viscous.

実施例1−6は、実施例1−3とほぼ同様の空気の混合割合で過熱蒸気の流量を高くした試験区であるが、過熱蒸気の流量を高くしたにも関わらず、喫食時のほぐれや膨化ムラ、乾燥ムラは悪化せず、食感は、実施例1−3よりも芯の粘りが増し良好となった。上記の結果より、過熱蒸気の流量を強くした場合にでも喫食時のほぐれや膨化ムラ、乾燥ムラは悪化せず、食感を調整できることがわかる。   Example 1-6 is a test section in which the flow rate of superheated steam was increased at substantially the same air mixing ratio as in Example 1-3, but loosening during eating despite the increased flow rate of superheated steam. The swelling unevenness and the drying unevenness were not deteriorated, and the texture was better due to the increase in the stickiness of the core than in Example 1-3. From the above results, it can be seen that even when the flow rate of the superheated steam is increased, the looseness, swelling unevenness and drying unevenness at the time of eating do not deteriorate and the texture can be adjusted.

上記の結果より、過熱蒸気に空気を混合することで喫食時のほぐれがよく、膨化ムラ、乾燥ムラの少ない、食感の良好な麺を得ることが出来ることがわかる。また、過熱蒸気の流量を高く(加熱を強く)した場合でも、喫食時のほぐれや膨化ムラ、乾燥ムラは悪化せずに食感の調整を調整できることがわかる。   From the above results, it can be seen that by mixing air with superheated steam, it is possible to obtain noodles with good texture that are easily loosened at the time of eating and have little swelling unevenness and drying unevenness. It can also be seen that even when the flow rate of superheated steam is increased (heating is increased), the texture can be adjusted without exacerbation of loosening, swelling unevenness and drying unevenness during eating.

(実験2)
<温度による効果>
(実施例2−1)
130℃の過熱蒸気(80kg/h)と、圧縮空気(190L/min)を混合した混合気体を蒸気庫内で乾燥した麺線に噴射し、30秒間過熱蒸気処理を行う以外は実施例1−1と同様に即席麺サンプルを製造した。このときの麺線がさらされる付近の蒸気庫内の絶対湿度は、400g/mであり、温度は105℃であった。
(Experiment 2)
<Effect by temperature>
(Example 2-1)
Example 1 except that a mixed gas obtained by mixing superheated steam (80 kg / h) at 130 ° C. and compressed air (190 L / min) is sprayed onto a noodle string dried in a steamhouse and subjected to superheated steam treatment for 30 seconds. Instant noodle samples were produced as in 1. The absolute humidity in the steambox near the noodle strings at this time was 400 g / m 3 and the temperature was 105 ° C.

実施例1−1と同様に算出すると、麺線がさらされる状態における実施例2−1の過熱蒸気と空気の混合気体は、空気の混合割合が31%で、温度が105℃であることがわかる。   When calculated in the same manner as in Example 1-1, the mixed gas of superheated steam and air in Example 2-1 in the state where the noodle strings are exposed has an air mixing ratio of 31% and a temperature of 105 ° C. Recognize.

(実施例2−2)
150℃の過熱蒸気(80kg/h)と、圧縮空気(190L/min)を混合した混合気体を蒸気庫内で乾燥した麺線に噴射し、30秒間過熱蒸気処理を行う以外は実施例1−1と同様に即席麺サンプルを製造した。このときの麺線がさらされる付近の蒸気庫内の絶対湿度は、370g/mであり、温度は120℃であった。
(Example 2-2)
Example 1 except that a mixed gas obtained by mixing 150 ° C. superheated steam (80 kg / h) and compressed air (190 L / min) is sprayed onto a noodle string dried in a steamhouse and subjected to superheated steam treatment for 30 seconds. Instant noodle samples were produced as in 1. The absolute humidity in the steambox near the noodle strings exposed at this time was 370 g / m 3 and the temperature was 120 ° C.

実施例1−1と同様に算出すると、麺線がさらされる状態における実施例2−1の過熱蒸気と空気の混合気体は、空気の混合割合が33%で、温度が120℃であることがわかる。   When calculated in the same manner as in Example 1-1, the mixed gas of superheated steam and air in Example 2-1 in the state where the noodle strings are exposed is such that the mixing ratio of air is 33% and the temperature is 120 ° C. Recognize.

(実施例2−3)
260℃の過熱蒸気(80kg/h)と、圧縮空気(190L/min)を混合した混合気体を蒸気庫内で乾燥した麺線に噴射し、30秒間過熱蒸気処理を行う以外は実施例1−1と同様に即席麺サンプルを製造した。このときの麺線がさらされる付近の蒸気庫内の絶対湿度は、310g/mであり、温度は180℃であった。
(Example 2-3)
Example 1 except that a mixed gas obtained by mixing 260 ° C. superheated steam (80 kg / h) and compressed air (190 L / min) is sprayed onto a noodle string dried in a steamhouse and subjected to superheated steam treatment for 30 seconds. Instant noodle samples were produced as in 1. The absolute humidity in the steambox near the noodle strings at this time was 310 g / m 3 and the temperature was 180 ° C.

実施例1−1と同様に算出すると、麺線がさらされる状態における実施例2−3の過熱蒸気と空気の混合気体は、空気の混合割合が36%で、温度が180℃であることがわかる。   When calculated in the same manner as in Example 1-1, the mixed gas of superheated steam and air in Example 2-3 in the state where the noodle strings are exposed is such that the mixing ratio of air is 36% and the temperature is 180 ° C. Recognize.

(実施例2−4)
220℃の過熱蒸気(80kg/h)と、圧縮空気(190L/min)を混合した混合気体を蒸気庫内で乾燥した麺線に噴射し、30秒間過熱蒸気処理を行う以外は実施例1−1と同様に即席麺サンプルを製造した。このときの麺線がさらされる付近の蒸気庫内の温度は220℃であった。絶対湿度については、検出機器の温度限界を超えているため測定できなかった。
(Example 2-4)
Example 1 except that a mixed gas obtained by mixing superheated steam (80 kg / h) at 220 ° C. and compressed air (190 L / min) is sprayed onto a noodle string dried in a steamhouse and subjected to superheated steam treatment for 30 seconds. Instant noodle samples were produced as in 1. The temperature in the steambox near the noodle strings exposed at this time was 220 ° C. Absolute humidity could not be measured because it exceeded the temperature limit of the detection equipment.

絶対湿度は不明であるが、実施例2−1〜2−3の測定結果から考えて、空気の混合割合は、30〜40%程度であと推測する。実施例2−4の過熱蒸気と空気の混合気体は、空気の混合割合は不明だが、温度が220℃であることがわかる。   Although the absolute humidity is unknown, the mixing ratio of air is estimated to be about 30 to 40% in view of the measurement results of Examples 2-1 to 2-3. The mixed gas of superheated steam and air in Example 2-4 has an unknown air mixing ratio, but it can be seen that the temperature is 220 ° C.

これらのサンプルをポリスチレン製の容器に入れて500mlの熱湯を注加し、蓋をして4分放置して復元し、喫食した。喫食時の評価方法は、ベテランのパネラー5人によって官能評価を行い、喫食時のほぐれ、膨化ムラ、乾燥ムラの有無、生麺的な食感について総合的評価を行った。
官能評価は、非常に良好なものを5点、良好なものを4点、普通(可)なものを3点、悪いものを2点、著しく悪いものを1点とした。
These samples were put in a polystyrene container, 500 ml of hot water was poured, the lid was put on, left for 4 minutes to restore and eaten. As for the evaluation method at the time of eating, sensory evaluation was performed by five experienced panelists, and comprehensive evaluation was made on the looseness at the time of eating, the presence of swelling unevenness, the presence of dry unevenness, and the texture of raw noodles.
The sensory evaluation was 5 points for very good, 4 points for good, 3 points for normal (good), 2 for bad, and 1 for extremely bad.

実験2の官能評価結果を表2に示す。   The sensory evaluation results of Experiment 2 are shown in Table 2.

Figure 2016106531
Figure 2016106531

実施例2−1では、喫食時のほぐれや膨化ムラ・乾燥ムラが少なく良好であるが、混合気体の温度が低いため、膨化度合が若干弱く、食感はやや表面が硬めであった。実施例2−2、実施例1−3、実施例2−3では、喫食時のほぐれ、膨化ムラ、乾燥ムラが少なく、良好であり、食感についても適度に膨化しており、良好であった。実施例2−3では、実施例1−3と比較し、やや膨化が強く、食感としてやや柔らかかった。実施例2−4では、喫食時のほぐれや膨化ムラ・乾燥ムラが少なく良好であるが、混合気体の温度が低いため、膨化度合が若干高く、食感はやや表面が柔らかった。また、麺塊に若干の変色が認められた。
(実験3)
<処理による効果>
(実施例3−1)
過熱蒸気と空気を混合した混合気体を蒸気庫内で乾燥した麺線に10秒間過熱蒸気処理を行う以外は実施例1−3と同様に即席麺サンプルを製造した。
In Example 2-1, it was good with little loosening, uneven expansion and dry unevenness during eating, but the temperature of the mixed gas was low, so the degree of expansion was slightly weak and the texture was slightly hard. In Example 2-2, Example 1-3, and Example 2-3, there are few loosenings, swelling unevenness, and drying unevenness at the time of eating, which is good, and the texture is also appropriately swollen and good. It was. In Example 2-3, as compared with Example 1-3, the swelling was slightly strong and the texture was slightly soft. In Example 2-4, there were few loosening, swelling unevenness, and drying unevenness during eating, which was good, but since the temperature of the mixed gas was low, the degree of swelling was slightly high and the texture was slightly soft. Some discoloration was observed in the noodle mass.
(Experiment 3)
<Effects of treatment>
(Example 3-1)
An instant noodle sample was produced in the same manner as in Example 1-3, except that a mixed gas obtained by mixing superheated steam and air was subjected to superheated steam treatment for 10 seconds on a noodle string dried in a steam chamber.

(実施例3−2)
過熱蒸気と空気を混合した混合気体を蒸気庫内で乾燥した麺線に60秒間過熱蒸気処理を行う以外は実施例1−3と同様に即席麺サンプルを製造した。
(Example 3-2)
An instant noodle sample was produced in the same manner as in Example 1-3, except that a mixed gas obtained by mixing superheated steam and air was subjected to a superheated steam treatment for 60 seconds on a noodle string dried in a steamhouse.

(実施例3−3)
過熱蒸気と空気を混合した混合気体を蒸気庫内で乾燥した麺線に80秒間過熱蒸気処理を行う以外は実施例1−3と同様に即席麺サンプルを製造した。
(Example 3-3)
An instant noodle sample was produced in the same manner as in Example 1-3, except that a mixed gas obtained by mixing superheated steam and air was subjected to superheated steam treatment for 80 seconds on a noodle string dried in a steam chamber.

(実施例3−4)
過熱蒸気と空気を混合した混合気体を蒸気庫内で乾燥した麺線に120秒間過熱蒸気処理を行う以外は実施例1−3と同様に即席麺サンプルを製造した。
(Example 3-4)
An instant noodle sample was produced in the same manner as in Example 1-3, except that a mixed gas obtained by mixing superheated steam and air was subjected to a superheated steam treatment for 120 seconds on a noodle string dried in a steam chamber.

これらのサンプルをポリスチレン製の容器に入れて500mlの熱湯を注加し、蓋をして4分放置して復元し、喫食した。喫食時の評価方法は、ベテランのパネラー5人によって官能評価を行い、喫食時のほぐれ、乾燥した麺塊の膨化ムラ、乾燥ムラの有無、生麺的な食感について総合的評価を行った。
官能評価は、非常に良好なものを5点、良好なものを4点、普通(可)なものを3点、悪いものを2点、著しく悪いものを1点とした。
These samples were put in a polystyrene container, 500 ml of hot water was poured, the lid was put on, left for 4 minutes to restore and eaten. The evaluation method at the time of eating performed sensory evaluation by five veteran panelists, and comprehensive evaluation was carried out regarding loosening at the time of eating, swelling unevenness of dried noodle masses, presence or absence of drying unevenness, and texture of raw noodles.
The sensory evaluation was 5 points for very good, 4 points for good, 3 points for normal (good), 2 for bad, and 1 for extremely bad.

実験3の官能評価結果を表3に示す。   The sensory evaluation results of Experiment 3 are shown in Table 3.

Figure 2016106531
Figure 2016106531

実施例3−1では、処理時間が短く、膨化度合が低いため、食感は実施例1−3と比較して表面がやや硬めであったが、喫食時のほぐれや膨化ムラ、乾燥ムラに関しては、良好であった。また、実施例3−3、実施例3−4では、若干麺全体が実施例1−3と比較して全体的に弾性が強くなり、実施例3−4では、若干の変色が認められた。   In Example 3-1, because the treatment time was short and the degree of expansion was low, the texture was slightly hard compared to Example 1-3, but with regard to loosening, expansion unevenness, and drying unevenness during eating Was good. Further, in Example 3-3 and Example 3-4, the whole noodles were slightly more elastic as a whole than Example 1-3, and in Example 3-4, a slight discoloration was observed. .

以上より、鋭意研究した結果、蒸煮及び/又はボイルによってα化処理した麺を、熱風によって水分含量5〜17重量%まで乾燥した麺線に対して、過熱蒸気と空気を混合した気体により過熱蒸気処理を施すことにより、過熱蒸気による膨化処理において課題であった膨化処理の条件調整が容易化され、乾燥ムラ、膨化ムラが少なく、喫食時のほぐれがよく、生麺的な食感を有する即席麺を製造することができることがわかる。   As described above, as a result of earnest research, noodles that have been pregelatinized by steaming and / or boiling are heated to a noodle wire dried with hot air to a moisture content of 5 to 17% by weight with a mixture of superheated steam and air. By applying the treatment, the adjustment of the conditions of the expansion process, which was a problem in the expansion process with superheated steam, is facilitated, there is little unevenness in drying and expansion, and there is good loosening at the time of eating, and instant texture with a raw noodle texture It can be seen that noodles can be produced.

Claims (5)

蒸煮又は/及びボイルによりα化処理した麺線を水分5〜17重量%となるように熱風により乾燥した後、過熱蒸気と空気の混合気体で膨化処理することを特徴とする乾燥麺の製造方法。   A method for producing dried noodles characterized by drying noodle strings that have been gelatinized by steaming and / or boiling with hot air so that the moisture content is 5 to 17% by weight and then expanding them with a mixed gas of superheated steam and air . 前記過熱蒸気と空気の混合気体における空気の混合割合が13〜60%であることを特徴とする請求項1記載の乾燥麺の製造方法。   The method for producing dry noodles according to claim 1, wherein a mixing ratio of air in the mixed gas of superheated steam and air is 13 to 60%. 前記過熱蒸気と空気の混合気体の温度が105〜220℃であることを特徴とする請求項1または2何れか一項記載の乾燥麺の製造方法。   The method for producing dry noodles according to any one of claims 1 and 2, wherein the temperature of the gas mixture of superheated steam and air is 105 to 220 ° C. 前記過熱蒸気と空気の混合気体による加熱処理時間が10〜120秒であることを特徴とする請求項1〜3何れか一項記載の即席乾燥麺の製造方法。   The method for producing instant dried noodles according to any one of claims 1 to 3, wherein a heat treatment time with the mixed gas of superheated steam and air is 10 to 120 seconds. 請求項1〜4記載の製造方法によって製造された乾燥麺。   Dried noodles produced by the production method according to claim 1.
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