JP2016099011A - Heating boiler - Google Patents

Abstract

PROBLEM TO BE SOLVED: To protect a flame rod improving monitoring capability on combustion state against dew condensation water at a heating boiler provided with a hollow cylindrical heat exchanging boiler.SOLUTION: A heating boiler comprises a hot burner 1 for igniting fuel; a hollow cylindrical heat exchanging boiler 31 mounted in a vertical direction and formed with an inner cylinder 33 in which combustion gas from the pot burner 1 passes, an outer cylinder 34 arranged outside the inner cylinder 33, formed with a space 37 for receiving heat medium between the inner cylinder 33 and the outer cylinder 34; and a flame rod 16 for sensing a flame from the pot burner 1. The heat exchanging boiler 31 is provided with an inlet 35 into which heat medium from a radiator flows and an outlet 36 from which the heat medium flows out toward the radiator, the flame rod 16 is mounted at a peripheral direction position different from just below the inlet 35 of the heat exchanging boiler 31 and further covered by a protection metal fitting against dropping of dew condensation water from above.SELECTED DRAWING: Figure 2

Description

  The present invention relates to a heating boiler.

2. Description of the Related Art A heating boiler that heats a heat medium such as hot water or antifreeze and circulates the heat medium to a radiator such as a floor heating panel installed in a room is known.
For example, Patent Document 1 includes a hollow cylindrical heat exchange can body (heat exchanger) composed of an inner cylinder and an outer cylinder, and the combustion gas of the burner passes through the inside of the inner cylinder of the heat exchange can body. And a heating boiler that heats a heat medium in the heat exchange can and circulates it in a radiator.

Japanese Patent No. 3120738

By the way, in a heating boiler having a hollow cylindrical heat exchange can body, the heat medium returning from the radiator to the heat exchange can body has a relatively low temperature, so that the combustion gas is rapidly cooled by the heat exchange can body. As a result, condensation may occur on the surface of the heat exchange can body. Since the amount of dew condensation water generated on the surface of such a heat exchange can body is very small and directly falls on the burner and evaporates, there has been no particular problem in the past.

On the other hand, for example, it is desirable to have a combustion state monitoring capability so that abnormal combustion of the burner can be quickly grasped. For this reason, it is conceivable to install a flame rod for detecting the flame of the burner in the heating boiler.

However, since the frame rod is installed on the lower side of the heat exchange can body having a hollow cylindrical shape from the necessity of detecting the flame of the burner, the dew condensation water generated on the surface of the heat exchange can body is There is a possibility of falling on or near the rod. In this case, the dew condensation water travels along the surface of the frame rod insulator and reaches the housing, which may cause an error due to a short circuit between the detection rod portion of the frame rod and the housing to which the frame rod is attached. Moreover, if the condensed water adheres to the insulator of the frame rod or the detection rod part and evaporates frequently, the flame detection function may be deteriorated due to deterioration of the material of the frame rod.

This invention is made | formed in view of an above described situation, and makes it a subject to improve the monitoring capability of a combustion state in the heating boiler provided with a hollow cylindrical heat exchange can body.

In order to solve the above problems, an invention according to claim 1 includes a burner that burns fuel, an inner cylinder through which combustion gas of the burner passes, and an outer cylinder that is disposed outside the inner cylinder. A space for receiving a heat medium is formed between the inner cylinder and the outer cylinder, and a hollow cylindrical heat exchange can body installed in a vertical direction, and a frame rod for detecting the flame of the burner, The heat exchange can body is provided with an inflow port through which a heat medium from a radiator flows in and an outflow port through which the heat medium flows out toward the heat radiator, and the frame rod includes the heat exchange can body The heating boiler is characterized in that it is installed at a circumferential position different from the position directly below the inlet, and is further covered with a protective metal fitting that protects the condensed water from dripping from above.

The present inventors have found through tests that the amount of condensed water generated on the surface of the heat exchange can body is particularly large near the inlet of the heat exchange can body. This is because the heat medium returning from the radiator to the heat exchange can body becomes cooler at the inlet before heat exchange, and the vicinity of the inlet is another part of the heat exchange can body (cylindrical part) As a result of the small cross-sectional area of the flow path and the increase in the flow velocity of the heat medium, the amount of heat exchange between the heat medium and the heat exchange can body increases, and the temperature of the heat exchange can body decreases. This is thought to be because dew condensation water is likely to be generated.
In the present invention, since the circumferential position of the frame rod is set so as to deviate from the vicinity of the particularly large inlet of the condensed water, even if condensed water is generated near the inlet of the heat exchange can body, the condensed water is Without falling on or near the frame rod, it falls directly on the burner and evaporates.
Therefore, the detection rod part of the frame rod and the housing to which the frame rod is attached are short-circuited by condensed water, resulting in an error, or the flame rod deteriorates due to repeated deposition and evaporation of condensed water, and the flame detection function is lowered. Can be prevented from occurring.
Moreover, even if condensed water falls from another part (cylindrical part) of the heat exchange can body, the frame rod is protected by the protective metal fitting, and is prevented from being in direct contact with the condensed water.
That is, according to the present invention, in a heating boiler including a hollow cylindrical heat exchange can body,
The ability to monitor the combustion state can be enhanced.

Invention of Claim 2 is the boiler for heating of Claim 1, Comprising: The said frame rod is installed in the circumferential direction position different from the direct downward of the said outflow port of the said heat exchange can body. It is characterized by.

The present inventors have found through tests that the amount of condensed water generated on the surface of the heat exchange can body is relatively large even near the outlet of the heat exchange can body. This is because in the vicinity of the outlet, the cross-sectional area of the flow path is small and the flow velocity is high compared to other locations (cylindrical portions) of the heat exchange can body, resulting in an increase in the amount of heat exchange between the heat medium and the heat exchange can body. This is because the temperature of the heat exchange can body is lowered, so that dew condensation water is more likely to be generated than in other places.
In the configuration described above, the circumferential position of the frame rod is set to be deviated from the vicinity of the relatively large outlet of the condensed water, so even if condensed water is generated near the outlet of the heat exchange can body, the condensed water Evaporates by falling directly on the burner without falling on or near the frame rod. Therefore, in the heating boiler provided with the hollow cylindrical heat exchange can body, the monitoring ability of the combustion state can be further enhanced.

The invention according to claim 3 is the heating boiler according to claim 1 or claim 2, wherein the burner is a pot burner formed in a bottomed cylindrical shape, and a tip of the frame rod is Close to the peripheral wall of the pot burner, it is suspended in the pot burner.

According to such a structure, since the front-end | tip of a frame rod is arrange | positioned in the surrounding wall vicinity of a pot burner, a frame rod will be located below the inner cylinder of a heat exchange can body. However, since the circumferential position of the frame rod is set so as to deviate from the location where there is a large amount of condensed water, the condensed water generated at the location where there is a large amount of condensed water has flowed down along the surface of the inner cylinder of the heat exchange can body. Even so, it will not fall into or near the frame rod.

  The invention according to claim 4 is the heating boiler according to claim 1, wherein the protective metal fitting is wider than the diameter of the frame rod, and in a plan view from the attachment portion of the frame rod to the tip portion, It is characterized in that a draining piece bent downward is formed at an end portion extending in a left-right direction at the tip.

  According to such a configuration, even if condensed water falls from another part (cylindrical part) of the heat exchange can body, the frame rod is protected by the protective metal fitting, and is sure to be in direct contact with the condensed water. Condensed water that has fallen on the protective fittings is immediately evaporated by the combustion heat of the burner, but even if it goes to the tip without evaporating, the tip is far away from the left and right flame rods. There is also a drain piece to prevent the frame rod from being reliably applied.

ADVANTAGE OF THE INVENTION According to this invention, the monitoring capability of a combustion state can be improved in a heating boiler provided with a hollow cylindrical heat exchange can body.

It is a schematic structure figure of a boiler for heating concerning one embodiment of the present invention. It is sectional drawing which follows the AA line of FIG. The rear perspective view of the frame rod periphery provided with the same protective metal fitting. The front perspective view of the frame rod periphery provided with the same protective metal fitting. The front view of the protection metal fitting. The side view of the protection metal fitting. The top view of the protection metal fitting.

Embodiments of the present invention will be described in detail with reference to the drawings as appropriate.
Note that, in the drawings shown below, the same members or corresponding members are denoted by the same reference numerals, and redundant description is omitted as appropriate. In addition, the size and shape of the member may be schematically represented by being modified or exaggerated for convenience of explanation.

FIG. 1 is a schematic configuration diagram of a heating boiler 100 according to an embodiment of the present invention.
The heating boiler 100 according to this embodiment heats a heat medium such as hot water or antifreeze and circulates the heat medium to a radiator 20 such as a floor heating panel or a panel convector installed in the room for heating. It is a boiler.

As shown in FIG. 1, a heating boiler 100 according to the present embodiment includes a pot-type combustor 101 that burns fuel oil to generate combustion gas, and a heat medium that circulates the combustion gas and the indoor radiator 20. And a heat exchange device 102 for performing heat exchange.

The pot-type combustor 101 includes a pot burner 1 formed in a bottomed cylindrical shape as a burner for burning fuel, and an electromagnetic pump 11 as a fuel supply unit that supplies fuel to the pot burner 1.
A supply pipe 12 and an injection pipe 13, an ignition heater 7 for preheating and igniting fuel oil,
And a combustion fan 18 for supplying air to the pot burner 1.

The pot burner 1 is formed in a bottomed cylindrical shape, and a plurality of primary air holes 2 and secondary air holes 3 that are circular through holes are formed in the peripheral wall. The outer periphery of the pot burner 1 is surrounded by an outer cylinder 5,
An air chamber 4 is formed between them. A flame adjusting cylinder 6 is fixed to the center of the pot burner 1, and the flame adjusting cylinder 6 promotes mixing of vaporized gas and combustion air. Pot burner 1
The vaporized mami 8 is fixed to the center of the bottom of the glass, and the vaporized mami 8 is formed by folding a heat-resistant stainless steel fine wire so as to generate a capillary phenomenon.

The ignition heater 7 is composed of a rod-shaped ceramic heater, and protrudes from the peripheral wall of the pot burner 1 toward the upper side of the vaporization chamber 8. The ignition heater 7 has both a function of preheating and vaporizing the fuel oil and a function of igniting the vaporized fuel oil. The injection pipe 13 is configured by a small-diameter pipe inclined downward toward the inside of the pot burner 1, and when the fuel oil is supplied, the fuel oil is injected toward the vaporization chamber 8. The protective cylinder 14 is formed in a cylindrical shape that covers the periphery of the injection pipe 13. One end of the protective cylinder 14 is fixed to the outer cylinder 5 and the other end penetrates the side wall of the pot burner 1 and is exposed inside.

The pot type combustor 101 has an oil leveler 9, and when the fuel oil is supplied from a fuel oil tank (not shown), the oil leveler 9 keeps the oil level at a certain level. The upper lid 10 covers the upper surface of the oil leveler 9. The electromagnetic pump 11 is fixed to the upper lid 10 and supplies the fuel oil in the oil leveler 9 into the pot burner 1 through the supply pipe 12 and the injection pipe 13. The suction pump 15 is fixed on the upper lid 10 in parallel with the electromagnetic pump 11, and is interposed between the electromagnetic pump 11 and the supply pipe 12. The suction pump 15 sucks the fuel oil remaining in the supply pipe 12 and the injection pipe 13 and returns it to the oil leveler 9 in order to shorten the fire extinguishing time during fire extinguishing.

The pot-type combustor 101 has a frame rod 16 that detects the flame of the pot burner 1, and the frame rod 16 approaches the peripheral wall of the pot burner 1 so as to be positioned in the combustion flame during combustion. Then, it is suspended in the pot burner 1. The flame rod 16 is inserted into the combustion flame and detects a combustion state such as ignition, misfire, abnormal combustion, etc. by detecting a flame voltage with the pot burner 1 by applying voltage by energization.
The frame rod 16 includes a detection rod portion 16a to which a voltage is applied, and the frame rod 1
6 has a lever 16b that electrically insulates the housing 17 and the detection rod portion 16a. The combustion fan 18 supplies air into the pot burner 1 through the air chamber 4 through the primary and secondary air holes 2 and 3.

The heat exchanging device 102 is arranged above the pot-type combustor 101 and heat exchanging can 31 for heating the heat medium, and arranged above the heat exchanging can 31 and the heat medium by the heat exchanging can 31. And a heat exchanger 32 for further heating after heating. Here, the heat exchanger 32 is connected in series with the heat exchange can body 31, and is located downstream of the heat medium flow with respect to the heat exchange can body 31.

The heat exchange can 31 includes an inner cylinder 33 through which the combustion gas of the pot burner 1 passes radially inward and the inner cylinder 3.
3 is a hollow cylindrical heat exchange can body having an outer cylinder 34 disposed on the outer side in the radial direction. The heat exchange can 31 is installed in the vertical direction and is heated by the combustion gas of the pot burner 1. A space 37 for receiving a heat medium is provided between the inner cylinder 33 and the outer cylinder 34.
Is formed.

The heat exchange can 31 is provided with an inlet 35 through which the heat medium from the radiator 20 flows in and an outlet 36 through which the heat medium flows toward the radiator 20. The inflow port 35 and the outflow port 36 are formed on the outer peripheral surface of the outer cylinder 34 of the heat exchange can 31.

A baffle 38 is provided to hang from above in the hollow portion at the center of the heat exchange can 31. The baffle 38 is heated red by the combustion heat of the pot burner 1 and can heat the heat exchange can 31 better.

2 is a cross-sectional view taken along line AA in FIG.
In FIG. 2, members other than the heat exchange can 31, the frame rod 16, and the pot burner 1 are not shown for easy understanding.

As shown in FIG. 2, the inflow port 35 and the outflow port 36 have an angular position on the circumference around the axis CL of the heat exchange can 31, that is, a circumferential position that is opposite by 180 degrees. is set up. In other words, the heat medium flowing in from the inflow port 35 is divided into left and right as indicated by arrows in FIG. 2, merges on the opposite side in the circumferential direction, and flows out from the outflow port 36.

The above-described frame rod 16 is displayed below the upstream inlet 35 for convenience of explanation in FIG. 1, but actually differs from the position directly below the inlet 35 of the heat exchange can 31 as shown in FIG. It is installed at a circumferential position. This means that the frame rod 16 does not exist even in a part of the angle region α in which the inflow port 35 exists in the circumferential direction around the axis CL of the heat exchange can 31. To do. However, it is more desirable that the frame rod 16 does not exist even in a part within ± 20 degrees on both sides in the circumferential direction including the angle region α.

In addition, the frame rod 16 is installed at a different circumferential position from directly below the outlet 36 of the heat exchange can 31. This means that the frame rod 16 does not exist even in a part of the angle region β where the inflow port 35 exists in the circumferential direction around the axis CL of the heat exchange can 31. To do. However, it is more preferable that the frame rod 16 does not exist even in a part within ± 20 degrees on both sides in the circumferential direction including the angle region β.

Returning to the description of FIG. 1, the heat exchanger 32 includes a heat receiving pipe 41 formed meandering, and the heat receiving pipe 41.
And a fin 42 attached in close contact with the surface. The inlet of the heat receiving pipe 41 is connected to the outlet 36 of the heat exchange can 31, and the outlet of the heat receiving pipe 41 absorbs the expansion of the heat medium into the pipe 51 connected to the radiator 20 installed indoors. The expansion tank 53 and the circulation pump 54 that circulates the heat medium are connected to each other. A pipe 52 is connected to the radiator 20, and the pipe 52 is connected to the inlet 35 of the heat exchange can 31. Heat exchange device 1
In the upper part of 02, an exhaust port 43 is provided.

  3 to 7 are provided with a protective metal fitting 55 for protecting the frame rod 16 from the direct hit of the condensation water, and the position where the frame rod 16 does not fall the condensation water in the circumferential direction of the heat exchange can 31. It is not necessarily said that the water is attached to the frame rod 16, and it is intended to protect the condensed water in the event of the fall of the condensed water. The protective metal fitting 55 is fixed to the housing 17 near the frame rod 16. The rising portion 56, which is wider than the diameter of the frame rod 16 and covers the fixed portion of the frame rod 16, is raised in an R shape, and the tip portion of the frame rod 16 suspended in the pot burner 1 has a wing shape. The expanded portion 57 that spreads to the left and right has a T-shape in plan view as a whole, and a draining piece 58 that is bent downward is formed at the left and right ends of the expanded portion 57.

Next, the operation of the heating boiler 100 configured as described above will be described.
The fuel sent from the outside is kept at a certain level in the oil leveler 9,
It is supplied into the pot burner 1 by an electromagnetic pump 11. The supplied fuel oil is ignited by the ignition heater 7 in the pot burner 1 and continues to be combusted by the combustion air sent by the combustion fan 18. At this time, the flame rod 16 detects a combustion state such as ignition, misfire, and abnormal combustion.

The combustion gas is discharged to the outside through the exhaust port 43 while exchanging heat with the heat medium in the heat exchange can 31 and the heat exchanger 32. Further, the heat medium warmed by the heat exchange is sent out to the radiator 20 installed indoors by the circulation pump 54 via the expansion tank 53.

Here, since the heat medium returning to the heat exchange can 31 through the pipe 52 from the radiator 20 installed in the room has a relatively low temperature, the combustion gas is rapidly cooled by the heat exchange 31. In addition, condensation may occur on the surface of the heat exchange can 31.

The present inventors have found through tests that the amount of condensed water generated on the surface of the heat exchange can body 31 is particularly large near the inlet 35 of the heat exchange can body 31. This is because the heat medium returning from the radiator 20 to the heat exchange can 31 becomes lower in temperature at the inlet 35 before heat exchange, and therefore from the other part (cylindrical portion) of the heat exchange can 31. It is thought that dew condensation water easily occurs.
Further, in the vicinity of the inflow port 35, the flow passage cross-sectional area is smaller than other portions (cylindrical portions) of the heat exchange can 31, and the flow rate of the heat medium is locally increased. And in the location where the flow velocity of the heat medium is high, the heat exchange amount between the heat medium and the heat exchange can body 31 is increased, and the temperature of the heat exchange can body 31 is lowered. Therefore, it is considered that condensed water is more likely to be generated near the inflow port 35 than at other locations.

In the present embodiment, since the circumferential position of the frame rod 16 is set so as to deviate from the vicinity of the particularly large inlet 35 of the condensed water, even if condensed water is generated near the inlet 35 of the heat exchange can 31, This condensed water falls directly on the pot burner 1 and evaporates without falling on the frame rod 16 or the vicinity thereof. Therefore, the detection rod portion 16a of the frame rod 16 and the housing 17 to which the frame rod 16 is attached are short-circuited by condensed water, causing an error, or the frame rod 16 is deteriorated due to repeated adhesion and evaporation of condensed water, thereby detecting flames. Occurrence of a situation in which the function is reduced can be suppressed.
That is, according to the present embodiment, the heating boiler 1 including the hollow cylindrical heat exchange can body 31.
At 00, the ability to monitor the combustion state can be increased.

In addition, the inventors of the present invention have determined that the amount of dew condensation water generated on the surface of the heat exchange can body 31 is the same as
It has been found by tests that the number is relatively large even in the vicinity of the outlet 36. This is because, in the vicinity of the outflow port 36, as in the vicinity of the inflow port 35, the flow passage cross-sectional area is smaller and the flow velocity is higher than the other portion (cylindrical portion) of the heat exchange can 31. It is considered that the amount of heat exchange with the exchange can body 31 is increased and the temperature of the heat exchange can body 31 is lowered, so that dew condensation water is more likely to be generated than in other places.
In the present embodiment, the circumferential position of the frame rod is set so as to deviate from the vicinity of the relatively large outlet of the condensed water. Therefore, even if condensed water is generated near the outlet of the heat exchange can body, this condensed water Is directly dropped onto the pot burner 1 and evaporated without falling onto the frame rod or the vicinity thereof. Therefore, in the heating boiler 100 provided with the hollow cylindrical heat exchange can body 31, the monitoring ability of the combustion state can be further enhanced.

Further, in the present embodiment, since the tip of the frame rod 16 is disposed in the vicinity of the peripheral wall of the pot burner 1, the frame rod 16 is positioned below the inner cylinder 33 of the heat exchange can 31. However, since the circumferential position of the frame rod 16 is set so as to deviate from the location with a large amount of condensed water, the condensed water generated at the location with a large amount of condensed water travels along the surface of the inner cylinder 33 of the heat exchange can 31. Even if it flows down, it does not fall to the frame rod 16 or its vicinity.

  Furthermore, in this embodiment, since the protective metal fitting 55 covering the frame rod 16 is provided, it can be said that the frame rod 16 is attached at a position where the condensed water does not fall in the circumferential direction of the heat exchange can 31. In the unlikely event that condensed water falls, this protective metal fitting 55 protects the frame rod 16 from direct contact with condensed water, and the R-shaped rising portion 56 has fallen. Condensed water is smoothly guided to the outside of the pot burner 1. The expansion part 57 that spreads left and right guides the condensed water that has fallen to the left and right away from the frame rod 16, and drains water at both left and right ends. The piece 58 is surely dropped on the pot burner 1 to evaporate, and even if condensed water falls, the frame rod 16 is protected and the frame rod 16 is damaged or abnormal. It is intended to reliably prevent the knowledge.

As mentioned above, although this invention was demonstrated based on embodiment, this invention is not limited to the structure described in the said embodiment, The combination thru | or selecting suitably the structure described in the said embodiment is included. The configuration can be changed as appropriate without departing from the spirit of the invention. In addition, a part of the configuration of the embodiment can be added, deleted, and replaced.

For example, in the above-described embodiment, the case where the heating boiler 100 that circulates to the radiator 20 such as a floor heating panel and performs heating is used alone as a heating device, but is not limited thereto. . For example, the present invention can also be applied to a case where the common oil leveler 9 is used and the heating boiler 100 and the stove having the separate pot burner are used as a heating apparatus accommodated in a common casing.

In the above-described embodiment, the heat exchanger 32 of the heat exchange device 102 is a type of heat exchanger having the heat receiving pipe 41 and the fins 42, but may be another type of heat exchanger.

1 Pot burner (burner)
DESCRIPTION OF SYMBOLS 7 Ignition heater 9 Oil leveler 11 Electromagnetic pump 12 Supply pipe 13 Injection pipe 16 Frame rod 18 Combustion fan 20 Radiator 31 Heat exchange can body 32 Heat exchanger 33 Inner cylinder 34 Outer cylinder 35 Inlet 36 Outlet 37 Space 54 Circulation pump 55 Protective metal fitting 56 Start-up part 57 Expansion part 58 Drain piece 100 Heating boiler 101 Pot-type combustor 102 Heat exchange device

Claims (4)

A burner that burns fuel;
An inner cylinder through which the combustion gas of the burner passes and an outer cylinder disposed outside the inner cylinder, a space for receiving a heat medium is formed between the inner cylinder and the outer cylinder, and the vertical A hollow cylindrical heat exchange can body installed in a direction;
A flame rod for detecting the flame of the burner,
The heat exchange can body is provided with an inlet through which a heat medium from a radiator flows in, and an outlet through which the heat medium flows out toward the radiator,
The frame rod is installed at a circumferential position different from a position directly below the inlet of the heat exchange can body, and is further covered with a protective metal fitting that protects the condensed water from falling from above. Boiler for heating. 2. The heating boiler according to claim 1, wherein the frame rod is installed at a circumferential position different from a position directly below the outlet of the heat exchange can body. The burner is a pot burner formed in a bottomed cylindrical shape,
The heating boiler according to claim 1 or 2, wherein a tip end of the frame rod is suspended in the pot burner by approaching a peripheral wall of the pot burner.   The protective metal fitting is wider than the diameter of the frame rod, and in a plan view from the mounting portion of the frame rod toward the tip portion, a T-shaped end portion extending left and right at the tip is formed with a water piece that is bent downward. The heating boiler according to claim 1, wherein the boiler is a heating boiler.

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