JP2016073007A - Stator for motor, motor, and air conditioner - Google Patents

Stator for motor, motor, and air conditioner Download PDF

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Publication number
JP2016073007A
JP2016073007A JP2014196926A JP2014196926A JP2016073007A JP 2016073007 A JP2016073007 A JP 2016073007A JP 2014196926 A JP2014196926 A JP 2014196926A JP 2014196926 A JP2014196926 A JP 2014196926A JP 2016073007 A JP2016073007 A JP 2016073007A
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core
stator
insulating
partial
electric motor
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Inventor
山本 峰雄
Mineo Yamamoto
峰雄 山本
及川 智明
Tomoaki Oikawa
智明 及川
石井 博幸
Hiroyuki Ishii
博幸 石井
洋樹 麻生
Hiroki Aso
洋樹 麻生
隼一郎 尾屋
Junichiro Oya
隼一郎 尾屋
優人 浦辺
Yuto Urabe
優人 浦辺
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Mitsubishi Electric Corp
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Mitsubishi Electric Corp
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Abstract

PROBLEM TO BE SOLVED: To provide a stator for a motor which reduces man-hours for assembly, improves assemblability of an insulation part, and is capable of improving quality by preventing a half-assembled state of the insulation part.SOLUTION: The stator for the motor includes: a stator core 1; an insulation part 8 formed from divided parts 8a and 8b which are bisected in an axial direction of the stator core 1; and a coil which is wound around a plurality of teeth 5 via the insulation part 8. The divided part 8a includes a plurality of insulation components 10 which are assembled with a plurality of partial cores 2 and connected by a connection part 11. The divided part 8b includes a plurality of insulation components 20 which are assembled with the partial cores 2 and connected by a connection part 21. The partial core 2 includes a groove 6 axial extending within a range where an end face of the partial core 2 in an axial direction is not reached, on a surface of a core back 4 opposite to the teeth 5. The insulation component 10 includes a lock part 14a which is locked to one end portion of the groove 6 of the partial core 2, and the insulation component 20 includes a lock part 24a which is locked to another end portion of the groove 6 of the partial core 2.SELECTED DRAWING: Figure 1

Description

本発明は、電動機の固定子、電動機、及び空気調和機に関し、特に、電動機の固定子コアに施される絶縁部の構造に関する。   The present invention relates to a stator of an electric motor, an electric motor, and an air conditioner, and more particularly to a structure of an insulating portion applied to a stator core of the electric motor.

電動機の固定子は、複数のティースが設けられた固定子コアと、複数のティースに施される絶縁部と、絶縁部を介して複数のティースに巻回されるコイルとを備える。絶縁部は、固定子コアと一体に樹脂で成形され又は成形後に固定子コアに組付けられる。   The stator of the electric motor includes a stator core provided with a plurality of teeth, an insulating portion applied to the plurality of teeth, and a coil wound around the plurality of teeth via the insulating portion. The insulating part is molded with resin integrally with the stator core, or is assembled to the stator core after molding.

絶縁部の形状は、各ティースに対して同一の形状ではなく、ティース毎に異なり得る。絶縁部には例えば端子を組付けるための穴のように絶縁以外の機能が設けられるからである。   The shape of the insulating portion is not the same shape for each tooth, and may be different for each tooth. This is because the insulating portion is provided with a function other than insulation, such as a hole for assembling a terminal.

このように、絶縁部の形状はティース毎に異なり得る一方で、形状の差異は比較的小さい。そのため、絶縁部をティース毎に分離した絶縁部品で構成した場合には、部品点数が増大する一方で、絶縁部品間で形状の差異が比較的小さいことから、絶縁部品をティースに組付ける際に、組付け間違いが発生しやすい。組付け間違いが発生すると、不良品が発生し、生産性が低下する。また、部品点数が多いと、組付け工数が増加して組付け性も低下し、コストも増大する。   As described above, the shape of the insulating portion can be different for each tooth, while the difference in shape is relatively small. For this reason, when the insulating part is composed of insulating parts separated for each tooth, the number of parts increases, but the difference in shape between the insulating parts is relatively small. , Easy to make assembly mistakes. If an assembly error occurs, defective products are generated and productivity is lowered. In addition, when the number of parts is large, the number of assembling steps increases, the assembling property decreases, and the cost also increases.

これに対し、特許文献1では、絶縁部を軸方向に分割された二部材で構成すると共に、これらの二部材をそれぞれ連結部で一体とした構成が記載されている。これにより、絶縁部をティース毎に作製する必要がなく、部品点数が削減され、組付け工数も減少することが記載されている。   On the other hand, Patent Document 1 describes a configuration in which the insulating portion is constituted by two members divided in the axial direction, and these two members are respectively integrated by a connecting portion. Thus, it is described that it is not necessary to produce an insulating portion for each tooth, the number of parts is reduced, and the number of assembling steps is also reduced.

特開2007−288852号公報JP 2007-288852 A

しかしながら、特許文献1では、絶縁部の半組付け状態を防止し、あるいは、絶縁部の脱落を防ぐ構造については記載されていない。そのため、特許文献1に記載された従来技術によれば、絶縁部が半組付け状態となり、固定子の品質が低下する可能性がある。   However, Patent Document 1 does not describe a structure that prevents the insulating part from being semi-assembled or prevents the insulating part from falling off. Therefore, according to the prior art described in Patent Document 1, the insulating portion is in a semi-assembled state, and the quality of the stator may be deteriorated.

本発明は、上記に鑑みてなされたものであって、組付け工数が削減され、絶縁部の組付け性もよく、絶縁部の半組付け状態を防止して品質の向上を図ることが可能な電動機の固定子を提供することを目的とする。   The present invention has been made in view of the above, and the number of assembling steps is reduced, the assembling property of the insulating part is good, and the quality of the insulating part can be improved by preventing the semi-assembled state of the insulating part. An object of the present invention is to provide a stator for an electric motor.

上述した課題を解決し、目的を達成するために、本発明に係る電動機の固定子は、帯状に連結されコアバック及び当該コアバックから突出したティースを有する複数の部分コアが複数のティースを内側にして部分コア間で折り曲げられて円環状に構成された固定子コアと、前記固定子コアの軸方向に分割された第1及び第2の分割部で構成され、前記固定子コアに組付けられた絶縁部と、前記複数のティースに前記絶縁部を介して巻回されたコイルと、を備え、前記第1の分割部は、前記複数の部分コアに組付けられると共に少なくとも一部が連結された複数の第1の絶縁部品を備え、前記第2の分割部は、前記複数の部分コアに組付けられると共に少なくとも一部が連結された複数の第2の絶縁部品を備え、前記各部分コアは、当該各部分コアのコアバックのティース側と逆側の面に当該各部分コアの軸方向の各端面に達しない範囲で前記軸方向に伸びる溝を備え、前記各第1の絶縁部品は、前記各部分コアの前記溝の一端部に係止めされる第1の係止め部を備え、前記各第2の絶縁部品は、前記各部分コアの前記溝の他端部に係止めされる第2の係止め部を備える。   In order to solve the above-described problems and achieve the object, the stator of the electric motor according to the present invention includes a core back and a plurality of partial cores each having a core back and teeth protruding from the core back. A stator core that is bent between the partial cores and configured in an annular shape, and first and second divided portions that are divided in the axial direction of the stator core, and is assembled to the stator core. And a coil wound around the plurality of teeth via the insulating portion, and the first divided portion is assembled to the plurality of partial cores and at least partially connected thereto A plurality of first insulation components, and the second divided portion includes a plurality of second insulation components assembled to the plurality of partial cores and connected at least partially, The core is each part A groove extending in the axial direction in a range not reaching each end face in the axial direction of each of the partial cores on a surface opposite to the teeth side of the core back of each of the core backs; Each of the second insulating parts is locked to the other end of the groove of each of the partial cores. A part.

本発明によれば、組付け工数が削減され、絶縁部の組付け性もよく、絶縁部の半組付け状態を防止して品質の向上を図ることが可能になる、という効果を奏する。   According to the present invention, it is possible to reduce the number of assembling steps, improve the assembling property of the insulating portion, prevent the semi-assembled state of the insulating portion, and improve the quality.

固定子コアへの絶縁部の組付け図Assembly drawing of insulation part on stator core 絶縁部を介してコイルが巻回された固定子コアの斜視図The perspective view of the stator core by which the coil was wound through the insulation part 固定子の縦断面図Vertical section of stator 電動機の固定子の斜視図Perspective view of stator of electric motor 固定子組立の斜視図Perspective view of stator assembly モールド固定子の斜視図Perspective view of mold stator 電動機の縦断面図Vertical section of electric motor 空気調和機の構成図Air conditioner configuration diagram

以下に、本発明の実施の形態に係る電動機の固定子、電動機、及び空気調和機を図面に基づいて詳細に説明する。なお、この実施の形態によりこの発明が限定されるものではない。   Below, the stator of the electric motor which concerns on embodiment of this invention, an electric motor, and an air conditioner are demonstrated in detail based on drawing. Note that the present invention is not limited to the embodiments.

実施の形態1.
図1は、固定子コアへの絶縁部の組付け図、図2は、絶縁部を介してコイルが巻回された固定子コアの斜視図、図3は、固定子の縦断面図、図4は、本実施の形態に係る電動機の固定子の斜視図である。図1では、環状に構成する前の帯状の固定子コアが示され、図2では、環状に構成する前の帯状の固定子が示されている。
Embodiment 1 FIG.
FIG. 1 is an assembly diagram of an insulating part to a stator core, FIG. 2 is a perspective view of a stator core around which a coil is wound via the insulating part, and FIG. 3 is a longitudinal sectional view of the stator. 4 is a perspective view of the stator of the electric motor according to the present embodiment. FIG. 1 shows a band-shaped stator core before being configured in a ring shape, and FIG. 2 shows a band-shaped stator before being configured in a ring shape.

固定子コア1は、複数の部分コア2と、隣接する部分コア2間を連結する連結部3とを備える。図示例では、9個の部分コア2が8個の連結部3で帯状に連結されている。ただし、部分コア2の個数は図示例に限定されない。固定子コア1は、電磁鋼板を帯状に打ち抜き、打ち抜かれた電磁鋼板をかしめ、溶接、又は接着により複数枚積層して形成される。   Stator core 1 includes a plurality of partial cores 2 and a connecting portion 3 that connects adjacent partial cores 2. In the illustrated example, nine partial cores 2 are connected in a band shape by eight connecting portions 3. However, the number of partial cores 2 is not limited to the illustrated example. The stator core 1 is formed by punching electromagnetic steel sheets into a strip shape, caulking the punched electromagnetic steel sheets, and laminating a plurality of sheets by welding or bonding.

部分コア2は、コアバック4と、コアバック4から突出したティース5とを備える。ティース5は、コアバック4から垂直に伸びるティース本体部5aとティース本体部5aよりも幅広でコアバック4と同方向に伸びるティース先端部5bとを備える。ティース5は、平面視でT字状である。   The partial core 2 includes a core back 4 and teeth 5 protruding from the core back 4. The teeth 5 include a teeth main body portion 5a that extends vertically from the core back 4 and a teeth tip portion 5b that is wider than the teeth main body portion 5a and extends in the same direction as the core back 4. The teeth 5 are T-shaped in plan view.

コアバック4のティース5側と逆側の面には、軸方向に伸びる溝6が形成されている。なお、軸方向は、固定子コア1の軸方向であり、電磁鋼板の積層方向である。溝6は、固定子コア1の軸方向の各端面にそれぞれ達しない範囲で形成されている。すなわち、固定子コア1の軸方向の一端面から軸方向に一定の長さはコアバック4に溝6が形成されず、固定子コア1の軸方向の他端面から軸方向に一定の長さはコアバック4に溝6が形成されない。図示例では、溝6の一端部と当該一端部側の固定子コア1の一端面との間の軸方向の長さは、溝6の他端部と当該他端部側の固定子コア1の他端面との間の軸方向の長さに等しい。ただし、これらの軸方向の長さを互いに異なるようにしてもよい。   A groove 6 extending in the axial direction is formed on the surface of the core back 4 opposite to the teeth 5 side. The axial direction is the axial direction of the stator core 1 and the lamination direction of the electromagnetic steel sheets. The groove 6 is formed in a range that does not reach each end face in the axial direction of the stator core 1. That is, the groove 6 is not formed in the core back 4 from the one axial end surface of the stator core 1 to the axial direction, and the axial length from the axial other end surface of the stator core 1 is constant. No groove 6 is formed in the core back 4. In the illustrated example, the axial length between one end of the groove 6 and one end face of the stator core 1 on the one end side is the same as the other end of the groove 6 and the stator core 1 on the other end side. Is equal to the length in the axial direction between the other end face of However, these axial lengths may be different from each other.

連結部3は、コアバック4よりも薄肉に形成され、可撓性を有して折り曲げが自在である。固定子コア1を円環状に構成する際には、複数のティース5を内側にして部分コア2間の連結部3で折り曲げ、帯状の固定子コア1の一端面を成すコアバック4の一面である突合せ面7aと帯状の固定子コア1の他端面を成すコアバック4の一面である突合せ面7bとを突合せて接合する。接合は例えば溶接によりなされる。固定子コア1を円環状に構成した後は、コアバック4は外側に配置され、溝6はコアバック4の外周面に配置されることとなる。   The connecting portion 3 is formed thinner than the core back 4, has flexibility, and can be bent freely. When the stator core 1 is formed in an annular shape, the stator core 1 is bent at the connecting portion 3 between the partial cores 2 with the plurality of teeth 5 inside, and is formed on one surface of the core back 4 forming one end surface of the band-shaped stator core 1. A certain abutting surface 7a and a butting surface 7b which is one surface of the core back 4 forming the other end surface of the band-shaped stator core 1 are abutted and joined. The joining is performed by welding, for example. After the stator core 1 is configured in an annular shape, the core back 4 is disposed on the outer side, and the groove 6 is disposed on the outer peripheral surface of the core back 4.

固定子コア1に組付けられる絶縁部8は、軸方向に二分割され、分割部8a,8bにより構成される。分割部8aは第1の分割部であり、分割部8bは第2の分割部である。分割部8a,8bは、それぞれ樹脂成形品である。   The insulating part 8 assembled to the stator core 1 is divided into two parts in the axial direction, and is constituted by divided parts 8a and 8b. The dividing unit 8a is a first dividing unit, and the dividing unit 8b is a second dividing unit. Each of the divided portions 8a and 8b is a resin molded product.

分割部8aは、複数の部分コア2にそれぞれ組付けられる複数の絶縁部品10を備える。絶縁部品10は第1の絶縁部品である。図示例では、絶縁部品10の個数は、部分コア2と同数の9個である。絶縁部品10は、固定子コア1の軸方向の一端側から他端側へ部分コア2に組付けられ、ティース本体部5aの当該一端側を覆う。絶縁部品10は、部分コア2のティース先端部5b側に配置される第1の内壁である内壁12aと、部分コア2のコアバック4側に配置される第1の外壁である外壁13aと、内壁12aと外壁13aとの間に配置され、ティース本体部5aの上記一端側を覆う第1の被覆部である被覆部22aとを備える。外壁13aは、コアバック4の軸方向の一端面上に起立するよう配置される。   The dividing portion 8a includes a plurality of insulating components 10 that are assembled to the plurality of partial cores 2, respectively. The insulating component 10 is a first insulating component. In the illustrated example, the number of insulating components 10 is nine, which is the same as the number of partial cores 2. The insulating component 10 is assembled to the partial core 2 from one end side in the axial direction of the stator core 1 to the other end side, and covers the one end side of the tooth main body 5a. The insulating component 10 includes an inner wall 12a that is a first inner wall disposed on the tooth tip 5b side of the partial core 2, an outer wall 13a that is a first outer wall disposed on the core back 4 side of the partial core 2, and It is arrange | positioned between the inner wall 12a and the outer wall 13a, and is provided with the coating | coated part 22a which is a 1st coating | coated part which covers the said one end side of the teeth main-body part 5a. The outer wall 13a is disposed so as to stand on one end face of the core back 4 in the axial direction.

分割部8aは、絶縁部品10間を連結する連結部11により一体に連結されている。詳細には、分割部8aは、隣り合う絶縁部品10の外壁13a間を連結する連結部11により帯状に連結されている。連結部11は、内壁12a及び外壁13aよりも軸方向に薄肉であり、可撓性を有して折り曲げが自在である。連結部11は、例えば円弧状又はコの字状であり、外壁13aから内壁12a側と逆側に張り出している。   The division part 8a is integrally connected by the connection part 11 which connects between the insulation components 10. FIG. In detail, the division | segmentation part 8a is connected with the strip | belt shape by the connection part 11 which connects between the outer walls 13a of the adjacent insulation components 10. FIG. The connecting portion 11 is thinner in the axial direction than the inner wall 12a and the outer wall 13a, has flexibility, and can be bent freely. The connecting portion 11 has, for example, an arc shape or a U shape, and projects from the outer wall 13a to the side opposite to the inner wall 12a side.

連結部11は、複数の絶縁部品10と一体に樹脂で成形することができる。この際、図示しない樹脂の注入口は、連結部11に設けることができる。   The connecting portion 11 can be molded integrally with a plurality of insulating components 10 with resin. At this time, a resin injection port (not shown) can be provided in the connecting portion 11.

絶縁部品10は、外壁13aから突出し外壁13aの起立方向と逆方向に伸びる足14を備えている。足14は、縦断面が例えばL字状である。図3に示すように、足14の先端部には溝6の一端部に係止めされる第1の係止め部である係止め部14aが設けられている。詳細には、絶縁部品10を固定子コア1の一端側から他端側へ向かって組付ける際に、足14の係止め部14aがコアバック4の溝6の形成されていない部分の外周面に接触している間は足14は根元を中心に弾性変形して反り返り、絶縁部品10が部分コア2に組付け終えた状態では、足14は弾性変形から回復し、係止め部14aが溝6に嵌り込むと共に溝6の軸方向の一端面に係り止めされる。これにより、絶縁部品10は、部分コア2に固定されることとなる。   The insulating component 10 includes a foot 14 that protrudes from the outer wall 13a and extends in a direction opposite to the standing direction of the outer wall 13a. The foot 14 has an L-shaped longitudinal section, for example. As shown in FIG. 3, a locking portion 14 a that is a first locking portion that is locked to one end portion of the groove 6 is provided at the distal end portion of the foot 14. Specifically, when the insulating component 10 is assembled from one end side to the other end side of the stator core 1, the outer peripheral surface of the portion where the locking portion 14 a of the foot 14 is not formed with the groove 6 of the core back 4. The foot 14 is elastically deformed around the root and warps while being in contact with the base 14, and the foot 14 recovers from the elastic deformation in a state where the insulating part 10 has been assembled to the partial core 2, and the locking portion 14 a is grooved. 6 and is engaged with one end surface of the groove 6 in the axial direction. Thereby, the insulating component 10 is fixed to the partial core 2.

分割部8aは、後述するように、基板側に配置される。すなわち、分割部8aは、結線側の絶縁部となる。そのため、分割部8aには、中性点端子16が挿入される挿入穴15及び3個の電源端子17が挿入される3個の挿入穴18が形成されている。なお、図1では、中性点端子16及び電源端子17の挿入方向を矢印で示している。更に、分割部8aには、複数のピン19が形成されている。中性点端子16、電源端子17、及びピン19は、それぞれ絶縁部品10のうちのいずれかに形成されている。また、後述するように、部分コア2には絶縁部8を介してコイル25が巻回されるが、コイル25間を断線させることなく渡り線(図示せず)で連続させ、かつ、渡り線同士を接触させないため、渡り線は軸方向に高さを変えて外壁13aに配線される。そのため、外壁13aに渡り線の入口及び出口の高さを個別に持たせるため、外壁13aは形状を互いに異にする。このように、絶縁部品10には絶縁以外の機能が設けられることが一般的であり、このような付加的な機能のため、絶縁部品10の形状は互いに異なる。   The division part 8a is arrange | positioned at the board | substrate side so that it may mention later. That is, the dividing part 8a becomes an insulating part on the connection side. Therefore, the dividing portion 8a is formed with an insertion hole 15 into which the neutral point terminal 16 is inserted and three insertion holes 18 into which the three power supply terminals 17 are inserted. In FIG. 1, the insertion direction of the neutral point terminal 16 and the power supply terminal 17 is indicated by arrows. Furthermore, a plurality of pins 19 are formed in the dividing portion 8a. The neutral point terminal 16, the power supply terminal 17, and the pin 19 are each formed on any one of the insulating components 10. Further, as will be described later, the coil 25 is wound around the partial core 2 via the insulating portion 8. However, the connecting wire (not shown) is continued without breaking between the coils 25, and the connecting wire In order not to contact each other, the connecting wire is wired to the outer wall 13a with the height changed in the axial direction. Therefore, the outer wall 13a has different shapes so that the outer wall 13a is individually provided with the height of the entrance and exit of the crossover. As described above, the insulating component 10 is generally provided with a function other than the insulation, and the shape of the insulating component 10 is different from each other due to such an additional function.

分割部8bは、複数の部分コア2にそれぞれ組付けられる複数の絶縁部品20を備える。絶縁部品20は第2の絶縁部品である。図示例では、絶縁部品20の個数は、部分コア2と同数の9個である。絶縁部品20は、固定子コア1の軸方向の他端側から一端側へ部分コア2に組付けられ、ティース本体部5aの当該他端側を覆う。従って、ティース本体部5aは、絶縁部品10,20により全体が覆われる。絶縁部品20は、部分コア2のティース先端部5b側に配置される第2の内壁である内壁12bと、部分コア2のコアバック4側に配置される第2の外壁である外壁13bと、内壁12bと外壁13bとの間に配置され、ティース本体部5aの上記他端側を覆う第2の被覆部である被覆部22bとを備える。外壁13bは、コアバック4の軸方向の他端面上に起立するよう配置される。   The dividing portion 8b includes a plurality of insulating components 20 that are assembled to the plurality of partial cores 2, respectively. The insulating component 20 is a second insulating component. In the illustrated example, the number of insulating components 20 is nine, which is the same as the number of partial cores 2. The insulating component 20 is assembled to the partial core 2 from the other end side in the axial direction of the stator core 1 to one end side, and covers the other end side of the tooth main body 5a. Therefore, the teeth body 5a is entirely covered with the insulating components 10 and 20. The insulating component 20 includes an inner wall 12b that is a second inner wall disposed on the tooth tip 5b side of the partial core 2, an outer wall 13b that is a second outer wall disposed on the core back 4 side of the partial core 2, and It is arrange | positioned between the inner wall 12b and the outer wall 13b, and is provided with the coating | coated part 22b which is a 2nd coating | coated part which covers the said other end side of the teeth main-body part 5a. The outer wall 13b is disposed so as to stand on the other end surface of the core back 4 in the axial direction.

分割部8bは、絶縁部品20間を連結する連結部21により一体に連結されている。詳細には、分割部8bは、隣り合う絶縁部品20の外壁13b間を連結する連結部21により帯状に連結されている。連結部21は、内壁12b及び外壁13bよりも軸方向に薄肉であり、可撓性を有して折り曲げが自在である。連結部21は、例えば円弧状又はコの字状であり、外壁13bから内壁12b側と逆側に張り出している。   The division part 8b is integrally connected by the connection part 21 which connects between the insulation components 20. FIG. In detail, the division | segmentation part 8b is connected with the strip | belt shape by the connection part 21 which connects between the outer walls 13b of the adjacent insulation components 20. FIG. The connecting portion 21 is thinner in the axial direction than the inner wall 12b and the outer wall 13b, has flexibility, and can be bent. The connecting portion 21 has, for example, an arc shape or a U shape, and projects from the outer wall 13b to the side opposite to the inner wall 12b side.

連結部21は、複数の絶縁部品20と一体に樹脂で成形することができる。この際、図示しない樹脂の注入口は、連結部21に設けることができる。   The connecting portion 21 can be molded integrally with a plurality of insulating components 20 from resin. At this time, a resin injection port (not shown) can be provided in the connecting portion 21.

絶縁部品20は、外壁13bから突出し外壁13bの起立方向と逆方向に伸びる足24を備えている。足24は、縦断面が例えばL字状である。図3に示すように、足24の先端部には溝6の他端部に係止めされる第2の係止め部である係止め部24aが設けられている。詳細には、絶縁部品20を固定子コア1の他端側から一端側へ向かって組付ける際に、足24の係止め部24aがコアバック4の溝6の形成されていない部分の外周面に接触している間は足24は根元を中心に弾性変形して反り返り、絶縁部品20が部分コア2に組付け終えた状態では、足24は弾性変形から回復し、係止め部24aが溝6に嵌り込むと共に溝6の軸方向の他端面に係り止めされる。これにより、絶縁部品20は、部分コア2に固定されることとなる。   The insulating component 20 includes a foot 24 that protrudes from the outer wall 13b and extends in a direction opposite to the standing direction of the outer wall 13b. The foot 24 has an L-shaped longitudinal section, for example. As shown in FIG. 3, a locking portion 24 a that is a second locking portion that is locked to the other end portion of the groove 6 is provided at the distal end portion of the foot 24. Specifically, when the insulating component 20 is assembled from the other end side to the one end side of the stator core 1, the outer peripheral surface of the portion where the locking portion 24 a of the foot 24 is not formed with the groove 6 of the core back 4. The foot 24 is elastically deformed around the base and warps while being in contact with the base 24. In a state where the insulating part 20 has been assembled to the partial core 2, the foot 24 recovers from the elastic deformation, and the locking portion 24a has a groove. 6 and is engaged with the other end surface of the groove 6 in the axial direction. Thereby, the insulating component 20 is fixed to the partial core 2.

図1に示すように、帯状の固定子コア1に分割部8a,8bを互いに逆側から組付け、分割部8aの挿入穴15に中性点端子16を挿入し、分割部8aの挿入穴18に電源端子17を挿入する。更に、図2に示すように、絶縁部8が組付けられた帯状の固定子コア1に絶縁部8を介してマグネットワイヤを巻付けてコイル25を形成する。この際、連結部11,21が邪魔になる場合には、巻付けを開始する前に連結部11,21を切断することができる。連結部11,21が邪魔にならない場合には、連結部11,21は残したままで巻付けをする。これにより加工工程の削減が可能となり、コストの低減も図れる。マグネットワイヤの一方の端末は中性点端子16に、他方の端末は電源端子17に、ヒュージング又は半田付けで接合される。   As shown in FIG. 1, the divided portions 8a and 8b are assembled to the belt-shaped stator core 1 from the opposite sides, the neutral point terminal 16 is inserted into the insertion hole 15 of the divided portion 8a, and the insertion hole of the divided portion 8a is inserted. The power terminal 17 is inserted into 18. Further, as shown in FIG. 2, a coil 25 is formed by winding a magnet wire through the insulating portion 8 around the band-shaped stator core 1 to which the insulating portion 8 is assembled. At this time, if the connecting portions 11 and 21 are in the way, the connecting portions 11 and 21 can be cut before starting winding. When the connecting portions 11 and 21 do not get in the way, the winding is performed with the connecting portions 11 and 21 remaining. As a result, processing steps can be reduced, and costs can be reduced. One end of the magnet wire is joined to the neutral point terminal 16 and the other end is joined to the power supply terminal 17 by fusing or soldering.

更に、図2に示す固定子コア1を円環状に構成し、突合せ面7a,7bを接合することで図4に示す固定子30が形成される。この際、連結部11,21の長さは固定子コア1の折り曲げに支障がないように確保しておく。内壁12a,12bは内径側に、外壁13a,13bは外径側に配置される。また、連結部11は、外壁13aから外径側に張り出して絶縁部品10間を連結している。同様に、連結部21は、外壁13bから外径側に張り出して絶縁部品20間を連結している。また、固定子コア1の溝6が形成された面は外周面となる。   Further, the stator core 1 shown in FIG. 2 is formed in an annular shape, and the abutting surfaces 7a and 7b are joined to form the stator 30 shown in FIG. At this time, the lengths of the connecting portions 11 and 21 are ensured so as not to hinder the bending of the stator core 1. The inner walls 12a and 12b are disposed on the inner diameter side, and the outer walls 13a and 13b are disposed on the outer diameter side. Moreover, the connection part 11 protrudes from the outer wall 13a to the outer diameter side, and connects between the insulation components 10. Similarly, the connection part 21 protrudes from the outer wall 13b to the outer diameter side and connects the insulating parts 20 to each other. Further, the surface of the stator core 1 on which the groove 6 is formed is an outer peripheral surface.

図5は、固定子組立の斜視図である。なお、図5では、図1から図4に示された構成要素と同一の構成要素には同一の符号を付している。   FIG. 5 is a perspective view of the stator assembly. In FIG. 5, the same components as those shown in FIGS. 1 to 4 are denoted by the same reference numerals.

図5に示すように、固定子組立31は、固定子30と、固定子30の軸方向の一端に組付けられるセンサ基板32と、センサ基板32に組付けられ、センサ基板32の固定子側と逆側の面を押える基板押え部品44と、センサ基板32の固定子側と逆側の面に組付けられた電源リード線用ボードインコネクタ38と、電源リード線用ボードインコネクタ38と同様にセンサ基板32の固定子側と逆側の面に組付けられたセンサリード線用ボードインコネクタ39と、電源リード線用ボードインコネクタ38に接続された電源リード線33と、センサリード線用ボードインコネクタ39に接続されたセンサリード線34と、電源リード線33及びセンサリード線34を口出しするリード線口出し部品36と、センサ基板32及びリード線口出し部品36に組付けられ、リード線口出し部品36と共に電源リード線33を保持する電源リード線保持部品35と、電源リード線保持部品35に組付けられ、リード線口出し部品36と共にセンサリード線34を保持するセンサリード線保持部品37とを備える。   As shown in FIG. 5, the stator assembly 31 includes a stator 30, a sensor board 32 assembled to one end of the stator 30 in the axial direction, a sensor board 32, and a stator side of the sensor board 32. The same as the board holding part 44 for holding the opposite side surface, the board lead-in connector 38 for the power supply lead wire assembled to the face opposite to the stator side of the sensor board 32, and the board lead-in connector 38 for the power supply lead wire. A sensor lead wire board-in connector 39 assembled on the surface opposite to the stator side of the sensor board 32, a power lead wire 33 connected to the power lead wire board in connector 38, and a sensor lead wire A sensor lead wire 34 connected to the board-in connector 39, a lead wire lead-out component 36 that leads out the power supply lead wire 33 and the sensor lead wire 34, and a sensor substrate 32 and lead wire lead-out. The power supply lead wire holding component 35 that holds the power supply lead wire 33 together with the lead wire lead-out component 36 and the sensor lead wire 34 together with the lead wire lead-out component 36 are assembled. And a sensor lead wire holding component 37 for holding.

図5に示すように、電源リード線33及びセンサリード線34が組付けられたセンサ基板32が固定子30に組付けられる。この際、絶縁部8に設けられた3個のピン19が、センサ基板32及び基板押え部品44にそれぞれ設けられたピン通し穴に通されることによって組付けられ、位置決めされる。また、センサ基板32の設置に合わせて、絶縁部8に組付けられた電源端子17が、センサ基板32の端子通し穴に通される。基板押え部品44から表出するピン19が熱溶着され、センサ基板32から表出する電源端子17に半田が施されることで、センサ基板32が組付けられる。   As shown in FIG. 5, the sensor substrate 32 to which the power supply lead 33 and the sensor lead 34 are assembled is assembled to the stator 30. At this time, the three pins 19 provided in the insulating portion 8 are assembled and positioned by passing through the pin through holes provided in the sensor substrate 32 and the substrate pressing component 44, respectively. Further, in accordance with the installation of the sensor substrate 32, the power supply terminal 17 assembled in the insulating portion 8 is passed through the terminal through hole of the sensor substrate 32. The pin 19 exposed from the board holding component 44 is thermally welded, and the power supply terminal 17 exposed from the sensor board 32 is soldered, whereby the sensor board 32 is assembled.

図6は、モールド固定子40の斜視図である。モールド固定子40は、モールド樹脂部41を備える。モールド固定子40は、固定子組立31を金型に設置し、例えばBMC(Bulk Molding Compound)であるモールド樹脂でモールド成形して得られる。モールド成形時に、連結部11,21がモールド樹脂部41から表出しない限りは切除する必要はないため、工程数が低減され、コストも低減される。   FIG. 6 is a perspective view of the mold stator 40. The mold stator 40 includes a mold resin portion 41. The mold stator 40 is obtained by placing the stator assembly 31 in a mold and molding it with a mold resin such as BMC (Bulk Molding Compound). At the time of molding, it is not necessary to cut out unless the connecting portions 11 and 21 are exposed from the mold resin portion 41. Therefore, the number of steps is reduced and the cost is also reduced.

図7は、本実施の形態に係る電動機の縦断面図である。本実施の形態に係る電動機50は、モールド固定子40と、モールド固定子40の内側に配置された回転子51と、回転子51のシャフト52に組付けられた軸受け53a,53bと、モールド固定子40に圧入されるブラケット54とを備えている。なお、図7は電動機の構成の一例を示したものであり、図示例に限定されない。   FIG. 7 is a longitudinal sectional view of the electric motor according to the present embodiment. The electric motor 50 according to the present embodiment includes a mold stator 40, a rotor 51 disposed inside the mold stator 40, bearings 53a and 53b assembled to a shaft 52 of the rotor 51, and mold fixing. And a bracket 54 press-fitted into the child 40. FIG. 7 shows an example of the configuration of the electric motor, and is not limited to the illustrated example.

図1から図4を参照して説明したように、分割部8aを構成する絶縁部品10の形状は、ティース5毎に異なる。これは、分割部8aに絶縁以外の機能が付加されているからである。図示例では、分割部8bについては、絶縁部品20の形状は互いに同一であるが、分割部8aと同様に何らかの機能を付加することにより、絶縁部品20の形状がティース5毎に異なることはあり得る。   As described with reference to FIGS. 1 to 4, the shape of the insulating component 10 constituting the dividing portion 8 a is different for each tooth 5. This is because functions other than insulation are added to the dividing portion 8a. In the illustrated example, the shape of the insulating component 20 is the same for the dividing portion 8b, but the shape of the insulating component 20 may be different for each tooth 5 by adding some function as in the dividing portion 8a. obtain.

このように、絶縁部品10,20の形状はティース5毎に異なり得る一方で、形状の差異は比較的小さい。そのため、絶縁部品10,20をティース5毎に分離して構成した場合には、部品点数が増大する一方で、絶縁部品10,20間で形状の差異が比較的小さいことから、絶縁部品10,20をティース5に組付ける際に、組付け間違いが発生しやすい。組付け間違いが発生すると、不良品が発生し、生産性が低下する。また、部品点数が多いと、組付け工数が増加して組付け性も低下し、コストも増大する。   As described above, the shape of the insulating components 10 and 20 can be different for each tooth 5, while the difference in shape is relatively small. Therefore, when the insulating parts 10 and 20 are configured separately for each tooth 5, the number of parts is increased, but the difference in shape between the insulating parts 10 and 20 is relatively small. When assembling 20 to the teeth 5, an assembly error is likely to occur. If an assembly error occurs, defective products are generated and productivity is lowered. In addition, when the number of parts is large, the number of assembling steps increases, the assembling property decreases, and the cost also increases.

そこで、本実施の形態では、隣り合う絶縁部品10間を連結部11で連結し、分割部8aを帯状に一体で構成している。これにより、部品点数が削減されるので、組付け工数が削減されて、コストも低減され、組付け間違いの発生も抑制されて、品質も向上する。同様に、隣り合う絶縁部品20間を連結部21で連結し、分割部8bを帯状に一体で構成している。この場合も、同様の効果を奏する。   Therefore, in the present embodiment, the adjacent insulating components 10 are connected by the connecting portion 11, and the dividing portion 8a is integrally formed in a strip shape. Thereby, since the number of parts is reduced, the assembly man-hour is reduced, the cost is reduced, the occurrence of an assembly error is suppressed, and the quality is improved. Similarly, the adjacent insulating components 20 are connected by a connecting portion 21, and the dividing portion 8b is integrally formed in a strip shape. In this case, the same effect can be obtained.

なお、本実施の形態では、複数の絶縁部品10のすべてが連結部11で一体に連結されるが、すべての絶縁部品10のうちの一部が連結部11で一体に連結される構成も可能である。この場合でも、部品点数が削減されるので、組付け性の向上、コストの低減、及び品質の向上の効果を奏する。絶縁部品20についても同様であり、すべての絶縁部品20のうちの一部が連結部21で一体に連結される構成も可能であり、同様の効果を奏する。   In the present embodiment, all of the plurality of insulating components 10 are integrally connected by the connecting portion 11, but a configuration in which some of all the insulating components 10 are integrally connected by the connecting portion 11 is also possible. It is. Even in this case, since the number of parts is reduced, it is possible to improve the assembling property, reduce the cost, and improve the quality. The same applies to the insulating component 20, and a configuration in which a part of all the insulating components 20 are integrally connected by the connecting portion 21 is possible, and the same effect is achieved.

また、本実施の形態では、分割部8aの連結部11は外壁13a間を連結する円弧状又はコの字状とされている。これにより、固定子コア1への分割部8aの組付けが容易になる。固定子コア1では、ティース5間のピッチが僅かながらずれることがあり、又はティース5が僅かながら湾曲してティース5が互いに平行になっていないことがある。また、分割部8aは、成形によるばらつき、製品ロット毎のばらつき、又は気温の変化による伸縮により、製品毎に大きさ及び形状が僅かながら異なることがある。そのため、連結部11を仮に直線状とし、外壁13a間を直線的に連結した場合、固定子コア1への分割部8aの組付けが困難となる場合がある。これに対し、連結部11を円弧状又はコの字状とすることで、連結部11は容易に変形が可能なことから、複数の絶縁部品10を固定子コア1のそれぞれのティース5に倣いながら容易に組付けることが可能となる。このため、組付け性が向上し、それに伴うコスト低減が図れる。分割部8bの連結部21の形状についても同様である。   Moreover, in this Embodiment, the connection part 11 of the division part 8a is made into the circular arc shape or U-shape which connects between the outer walls 13a. Thereby, the assembly | attachment of the division part 8a to the stator core 1 becomes easy. In the stator core 1, the pitch between the teeth 5 may be slightly shifted, or the teeth 5 may be slightly bent and the teeth 5 may not be parallel to each other. In addition, the size and shape of the dividing unit 8a may slightly differ from product to product due to variations due to molding, variations among product lots, or expansion and contraction due to changes in temperature. Therefore, if the connecting portion 11 is linear and the outer walls 13a are linearly connected, it may be difficult to assemble the divided portion 8a to the stator core 1. On the other hand, since the connecting portion 11 can be easily deformed by forming the connecting portion 11 in an arc shape or a U-shape, the plurality of insulating components 10 are copied to the respective teeth 5 of the stator core 1. However, it can be easily assembled. For this reason, assemblability improves and the cost reduction accompanying it can be aimed at. The same applies to the shape of the connecting portion 21 of the dividing portion 8b.

なお、連結部11,21を円弧状又はコの字状以外の形状とし、また、絶縁部品10,20を外壁13a,13b間以外の部分で連結する構成も可能である。   It is also possible to adopt a configuration in which the connecting portions 11 and 21 have a shape other than an arc shape or a U-shape, and the insulating parts 10 and 20 are connected at portions other than between the outer walls 13a and 13b.

本実施の形態では、部分コア2は、部分コア2のコアバック4の外周面に部分コア2の軸方向の各端面に達しない範囲で軸方向に伸びる溝6を備えている。更に、絶縁部品10は、部分コア2の溝6の一端部に係止めされる係止め部14aを備え、絶縁部品20は、部分コア2の溝6の他端部に係止めされる係止め部24aを備えている。これにより、絶縁部品10,20の半組付け状態の防止及び組付け後の脱落防止が可能となり、固定子30の品質の向上を図ることができる。特に、外壁13aに設けられたL字状の足14の先端部に係止め部14aを設け、外壁13bに設けられたL字状の足24の先端部に係止め部24aを設け、係止め部14a,24aをそれぞれ溝6の各端部に係止めさせることにより、簡素な構造でありながら絶縁部品10,20を確実に部分コア2に固定することができる。   In the present embodiment, the partial core 2 is provided with grooves 6 extending in the axial direction on the outer peripheral surface of the core back 4 of the partial core 2 in a range that does not reach the end surfaces in the axial direction of the partial core 2. Furthermore, the insulating component 10 includes a locking portion 14 a that is locked to one end of the groove 6 of the partial core 2, and the insulating component 20 is locked to the other end of the groove 6 of the partial core 2. A portion 24a is provided. As a result, it is possible to prevent the insulating parts 10 and 20 from being semi-assembled and to prevent the insulation parts 10 and 20 from falling off, and to improve the quality of the stator 30. In particular, the locking portion 14a is provided at the tip of the L-shaped foot 14 provided on the outer wall 13a, and the locking portion 24a is provided at the tip of the L-shaped foot 24 provided on the outer wall 13b. By engaging the portions 14a and 24a with the respective end portions of the groove 6, the insulating components 10 and 20 can be reliably fixed to the partial core 2 with a simple structure.

また、絶縁部8にマグネットワイヤを巻付けてコイル25を形成する際、あるいは、固定子コア1を円環状に折り曲げる際に、連結部11,21が邪魔になる場合には、連結部11,21を切断する必要もあるが、連結部11,21を切断した場合でも、絶縁部品10,20はそれぞれ係止め部14a,24aで部分コア2に係止めされているので、絶縁部品10,20の脱落が防止され、製造上の品質の確保が可能となり、品質の向上が図れる。   Further, when the connecting portions 11 and 21 are obstructed when the coil 25 is formed by winding the magnet wire around the insulating portion 8 or when the stator core 1 is bent into an annular shape, 21, it is necessary to cut the connecting parts 11 and 21, but the insulating parts 10 and 20 are locked to the partial core 2 by the locking parts 14 a and 24 a, respectively. Can be prevented from falling off, making it possible to ensure manufacturing quality and improve quality.

また、本実施の形態では、分割部8aを樹脂で成形する際の樹脂の注入口を連結部11に設けている。この場合、樹脂は連結部11を介して二手に分かれて連結部11で連結される絶縁部品10に注入されることとなる。樹脂の注入口を各連結部11に設ける構成では、樹脂の注入口を各絶縁部品10に設ける構成に比べて、注入口の個数が少なくなるので、ランナーの低減が可能となり、ランナーを廃却する場合には廃却量が低減可能となり、コストの低減が図れる。連結部21に樹脂の注入口を設ける場合も同様の効果を奏する。   Moreover, in this Embodiment, the injection port of the resin at the time of shape | molding the division part 8a with resin is provided in the connection part 11. FIG. In this case, the resin is divided into two hands via the connecting portion 11 and injected into the insulating component 10 connected by the connecting portion 11. In the configuration in which the resin injection port is provided in each connecting portion 11, since the number of injection ports is smaller than in the configuration in which the resin injection port is provided in each insulating component 10, the number of runners can be reduced, and the runner is discarded. In this case, the amount of waste can be reduced and the cost can be reduced. The same effect can be obtained when a resin inlet is provided in the connecting portion 21.

実施の形態2.
図8は、本実施の形態に係る空気調和機の構成図である。本実施の形態に係る空気調和機80は、室内機81と、室内機81に接続される室外機82とを備える。室内機81は、電動機50aを搭載した送風機を備えている。室外機82は、電動機50bを搭載した送風機と、圧縮機83とを備えている。電動機50a,50bは、いずれも実施の形態1で説明した電動機50である。また、圧縮機83も図示しない電動機を備え、当該電動機を実施の形態1で説明した電動機50とすることができる。本実施の形態によれば、低コストで品質のよい電動機を適用することで、空気調和機80の低コスト化と品質の向上が図れる。
Embodiment 2. FIG.
FIG. 8 is a configuration diagram of the air conditioner according to the present embodiment. The air conditioner 80 according to the present embodiment includes an indoor unit 81 and an outdoor unit 82 connected to the indoor unit 81. The indoor unit 81 includes a blower on which the electric motor 50a is mounted. The outdoor unit 82 includes a blower on which the electric motor 50 b is mounted and a compressor 83. Electric motors 50a and 50b are both electric motors 50 described in the first embodiment. The compressor 83 also includes an electric motor (not shown), and the electric motor can be the electric motor 50 described in the first embodiment. According to the present embodiment, it is possible to reduce the cost and improve the quality of the air conditioner 80 by applying a low-cost and high-quality electric motor.

なお、図8は、空気調和機の構成の一例を示したものであり、図示例に限定されない。また、実施の形態1に係る電動機は、空気調和機以外の電気機器に搭載することもでき、この場合も、本実施の形態と同様の効果を得ることができる。   In addition, FIG. 8 shows an example of the configuration of the air conditioner, and is not limited to the illustrated example. In addition, the electric motor according to the first embodiment can be mounted on an electric device other than the air conditioner, and in this case, the same effect as that of the present embodiment can be obtained.

以上の実施の形態に示した構成は、本発明の内容の一例を示すものであり、別の公知の技術と組み合わせることも可能であるし、本発明の要旨を逸脱しない範囲で、構成の一部を省略、変更することも可能である。   The configuration described in the above embodiment shows an example of the contents of the present invention, and can be combined with another known technique, and can be combined with other configurations without departing from the gist of the present invention. It is also possible to omit or change the part.

1 固定子コア、2 部分コア、3,11,21 連結部、4 コアバック、5 ティース、5a ティース本体部、5b ティース先端部、6 溝、7a,7b 突合せ面、8 絶縁部、8a,8b 分割部、10,20 絶縁部品、12a,12b 内壁、13a,13b 外壁、14,24 足、14a,24a 係止め部、15,18 挿入穴、16 中性点端子、17 電源端子、19 ピン、22a,22b 被覆部、25 コイル、30 固定子、31 固定子組立、32 センサ基板、33 電源リード線、34 センサリード線、35 電源リード線保持部品、36 リード線口出し部品、37 センサリード線保持部品、38 電源リード線用ボードインコネクタ、39 センサリード線用ボードインコネクタ、40 モールド固定子、41 モールド樹脂部、44 基板押え部品、50,50a,50b 電動機、51 回転子、52 シャフト、53a,53b 軸受、54 ブラケット、80 空気調和機、81 室内機、82 室外機、83 圧縮機。   DESCRIPTION OF SYMBOLS 1 Stator core, 2 partial core, 3,11,21 connection part, 4 core back, 5 teeth, 5a teeth main-body part, 5b teeth front-end | tip part, 6 groove | channel, 7a, 7b butting surface, 8 insulation part, 8a, 8b Dividing part 10, 20 Insulating part, 12a, 12b inner wall, 13a, 13b outer wall, 14, 24 feet, 14a, 24a locking part, 15, 18 insertion hole, 16 neutral point terminal, 17 power terminal, 19 pin, 22a, 22b Cover, 25 coils, 30 stator, 31 stator assembly, 32 sensor board, 33 power supply lead wire, 34 sensor lead wire, 35 power supply lead wire holding component, 36 lead wire lead-out component, 37 sensor lead wire holding Parts, 38 Board-in connector for power supply lead wire, 39 Board-in connector for sensor lead wire, 40 Mold stator, 41 Rudo resin portion, 44 substrate pressing parts, 50, 50a, 50b electric motors, 51 rotor, 52 shaft, 53a, 53b bearing, 54 bracket, 80 air conditioners, 81 indoor unit 82 outdoor unit, 83 compressor.

Claims (7)

帯状に連結されコアバック及び当該コアバックから突出したティースを有する複数の部分コアが複数のティースを内側にして部分コア間で折り曲げられて円環状に構成された固定子コアと、
前記固定子コアの軸方向に分割された第1及び第2の分割部で構成され、前記固定子コアに組付けられた絶縁部と、
前記複数のティースに前記絶縁部を介して巻回されたコイルと、
を備え、
前記第1の分割部は、前記複数の部分コアに組付けられると共に少なくとも一部が連結された複数の第1の絶縁部品を備え、
前記第2の分割部は、前記複数の部分コアに組付けられると共に少なくとも一部が連結された複数の第2の絶縁部品を備え、
前記各部分コアは、当該各部分コアのコアバックのティース側と逆側の面に当該各部分コアの軸方向の各端面に達しない範囲で前記軸方向に伸びる溝を備え、
前記各第1の絶縁部品は、前記各部分コアの前記溝の一端部に係止めされる第1の係止め部を備え、
前記各第2の絶縁部品は、前記各部分コアの前記溝の他端部に係止めされる第2の係止め部を備える電動機の固定子。
A stator core configured in an annular shape by a plurality of partial cores having a core back and teeth projecting from the core back being bent in a plurality of teeth and being bent between the partial cores;
An insulating portion that is composed of first and second divided portions divided in the axial direction of the stator core, and is assembled to the stator core;
A coil wound around the plurality of teeth via the insulating portion;
With
The first divided portion includes a plurality of first insulating components that are assembled to the plurality of partial cores and at least partially connected to each other.
The second divided portion includes a plurality of second insulating parts assembled to the plurality of partial cores and connected at least partially.
Each partial core includes a groove extending in the axial direction in a range not reaching each end face in the axial direction of each partial core on a surface opposite to the teeth side of the core back of each partial core,
Each of the first insulating components includes a first locking portion that is locked to one end of the groove of each of the partial cores,
Each said 2nd insulation component is a stator of an electric motor provided with the 2nd latching | locking part latched by the other end part of the said groove | channel of each said partial core.
前記第1の分割部は、第1の絶縁部品間を連結する第1の連結部により帯状に一体に形成され、
前記第2の分割部は、第2の絶縁部品間を連結する第2の連結部により帯状に一体に形成される請求項1に記載の電動機の固定子。
The first divided portion is integrally formed in a band shape by a first connecting portion that connects the first insulating components,
The stator of an electric motor according to claim 1, wherein the second divided portion is integrally formed in a band shape by a second connecting portion that connects the second insulating components.
前記各第1の絶縁部品は、当該各第1の絶縁部品が組付けられた前記部分コアのティース先端部側に配置される第1の内壁と、当該部分コアのコアバック側に配置される第1の外壁とを備え、
前記各第2の絶縁部品は、当該各第2の絶縁部品が組付けられた前記部分コアのティース先端部側に配置される第2の内壁と、当該部分コアのコアバック側に配置される第2の外壁とを備え、
前記第1の連結部は、隣接する第1の外壁間を連結すると共に円弧状又はコの字状であり、
前記第2の連結部は、隣接する第2の外壁間を連結すると共に円弧状又はコの字状である請求項2に記載の電動機の固定子。
Each of the first insulating components is disposed on a first inner wall disposed on the tooth tip side of the partial core to which the first insulating component is assembled, and on the core back side of the partial core. A first outer wall,
Each said 2nd insulation component is arrange | positioned at the core back side of the said 2nd inner wall arrange | positioned at the teeth front-end | tip part side of the said partial core in which each said 2nd insulation component was assembled | attached. A second outer wall,
The first connecting portion connects between adjacent first outer walls and has an arc shape or a U-shape,
The stator for an electric motor according to claim 2, wherein the second connecting portion connects between adjacent second outer walls and has an arc shape or a U shape.
前記第1の係止め部は、前記第1の外壁に設けられたL字状の足の先端部に設けられ、
前記第2の係止め部は、前記第2の外壁に設けられたL字状の足の先端部に設けられる請求項3に記載の電動機の固定子。
The first locking portion is provided at a tip portion of an L-shaped foot provided on the first outer wall,
The electric motor stator according to claim 3, wherein the second locking portion is provided at a distal end portion of an L-shaped foot provided on the second outer wall.
前記第1の連結部に、前記第1の分割部を樹脂で成形する際の樹脂の注入口が設けられ、
前記第2の連結部に、前記第2の分割部を樹脂で成形する際の樹脂の注入口が設けられる請求項2から4のいずれか1項に記載の電動機の固定子。
The first connecting portion is provided with a resin inlet when the first divided portion is molded with resin,
The stator of the electric motor according to any one of claims 2 to 4, wherein a resin injection port for molding the second divided portion with resin is provided in the second connecting portion.
請求項1から5のいずれか1項に記載の電動機の固定子を備えた電動機。   The electric motor provided with the stator of the electric motor of any one of Claim 1 to 5. 請求項6に記載の電動機を備えた空気調和機。   An air conditioner comprising the electric motor according to claim 6.
JP2014196926A 2014-09-26 2014-09-26 Stator for motor, motor, and air conditioner Pending JP2016073007A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109510362A (en) * 2018-12-12 2019-03-22 东昌电机(深圳)有限公司 A kind of stator module

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109510362A (en) * 2018-12-12 2019-03-22 东昌电机(深圳)有限公司 A kind of stator module
CN109510362B (en) * 2018-12-12 2024-01-26 东兴昌科技(深圳)有限公司 Stator assembly

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