JP2016070264A - Drainage pump - Google Patents

Drainage pump Download PDF

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JP2016070264A
JP2016070264A JP2015014008A JP2015014008A JP2016070264A JP 2016070264 A JP2016070264 A JP 2016070264A JP 2015014008 A JP2015014008 A JP 2015014008A JP 2015014008 A JP2015014008 A JP 2015014008A JP 2016070264 A JP2016070264 A JP 2016070264A
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edge
blade
water
diameter
scraping
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JP6427428B2 (en
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克司 佐藤
Katsushi Sato
克司 佐藤
健治 山開
Kenji Yamakai
健治 山開
友也 加藤
Tomoya Kato
友也 加藤
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Fujikoki Corp
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Fujikoki Corp
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Abstract

PROBLEM TO BE SOLVED: To provide a drainage pump in which quietness at the time of its operation is further improved.SOLUTION: A rotary blade 50 used in a drainage pump 1 comprises large-diameter blades 60 having a plurality of water scraping surfaces 110 formed into plates extending in a radial direction from a shaft part 52 connected to an output shaft of a motor; a plurality of plate-like small-diameter blades 54 connected to lower end edges of the large-diameter blades 60; and auxiliary blades 68 provided with water scraping surfaces 111 and arranged between the adjoining large-diameter blades 60. Upper end edge parts and outer end edge parts of the large-diameter blades 60 and the auxiliary blades 68 are provided with steps 72, 74 and 82, 84 for guiding water flow agitated by the blades toward the upper side and outer side of the blades. Upper end edge water scraping surfaces 75 and 76 are formed to be inclined by a prescribed angle with respect to the water scraping surfaces 110, 111, thereby an incident angle of flowing water with respect to the water scraping surfaces 110, 111 and an incident angle of flowing water with respect to the upper end edge water scraping surfaces 75 and 76 and outer end edge water scraping surfaces 85, 86 are set to be substantially same to each other.SELECTED DRAWING: Figure 1

Description

本発明は、空気調和機の室内熱交換器で凝縮した水を受け入れるドレンパン内のドレン水を室外に排水する排水ポンプに関する。   The present invention relates to a drainage pump that drains drain water in a drain pan that receives water condensed by an indoor heat exchanger of an air conditioner to the outside.

従来、室内の天井に埋込む形式の空気調和機においては、空気調和機の室内熱交換器の表面で凝縮したドレン水を受けるドレンパンが装備されている。このドレンパン内のドレン水を室外へ排水するためには、排水ポンプ(ドレンポンプ)が用いられている。   2. Description of the Related Art Conventionally, an air conditioner embedded in a ceiling of a room is equipped with a drain pan that receives drain water condensed on the surface of the indoor heat exchanger of the air conditioner. In order to drain the drain water in the drain pan to the outside, a drain pump (drain pump) is used.

以下、本願出願人が既に出願し公開されている空気調和機に用いられる排水ポンプ(特許文献2)に関連して本願発明を説明する。図11は、特許文献2において従来技術として説明されている排水ポンプの一部を破断して示す正面図であり、図12(a)は、図11に示す排水ポンプに用いる回転羽根の一例の平面図、図12(b)は、図12(a)に示す回転羽根の正面図である。   Hereinafter, the present invention will be described in relation to a drainage pump (Patent Document 2) used in an air conditioner already filed and published by the applicant of the present application. FIG. 11 is a front view showing a part of the drainage pump described as the prior art in Patent Document 2, and FIG. 12A is an example of a rotary blade used in the drainage pump shown in FIG. FIG. 12B is a plan view of the rotary blade shown in FIG.

以下の説明においては、原則として、本願発明と共通する部品に対しては、特許文献2で使用している符号と同一符号を用いて説明する。また、本願明細書において「上側」「下側」及び「内側」「外側」等との用語は、説明の理解の容易さのために、図面に示す位置関係を基準として相互の相対的関係を規定しているものであり、絶対的な方向としての意味合いを持つものではない。   In the following description, in principle, parts common to the present invention will be described using the same reference numerals as those used in Patent Document 2. In addition, the terms “upper side”, “lower side”, “inner side”, “outer side” and the like in the present specification are relative to each other based on the positional relationship shown in the drawings for easy understanding of the description. It is defined and does not have an implication as an absolute direction.

全体を符号1で示す排水ポンプは、モータ10と、モータ10にブラケット20を介して取り付けられるポンプ本体30とを有する。ポンプ本体30はプラスチック製であって、上部が開口したハウジング40と、ハウジング40の上部開口を覆うカバー32とを備えている。ハウジング40は、下端部に開口部43を有するパイプ状の吸込口42、内部に形成されているポンプ室44、及び側方に向かって突出する吐出口46を有している。カバー32は、ブラケット20と一体的に形成されており、ハウジング40との間にシール部材34を挟みこんだ状態でハウジング40と連結されている。   The drainage pump generally indicated by reference numeral 1 includes a motor 10 and a pump main body 30 attached to the motor 10 via a bracket 20. The pump main body 30 is made of plastic, and includes a housing 40 having an upper opening and a cover 32 that covers the upper opening of the housing 40. The housing 40 has a pipe-like suction port 42 having an opening 43 at the lower end, a pump chamber 44 formed inside, and a discharge port 46 protruding toward the side. The cover 32 is formed integrally with the bracket 20, and is connected to the housing 40 with a seal member 34 sandwiched between the cover 32 and the housing 40.

ハウジング40のポンプ室44内には、モータ10によって回転する回転羽根50が収容される。回転羽根50は、軸部52と、軸部52の外周部から放射方向に延びる複数(図示の例では4枚)の平板状の大径羽根60と、各大径羽根60の下端縁部に連結されるとともに吸込口42に挿入される複数(大径羽根60と同数の4枚)の平板状の小径羽根54とを有している。   A rotating blade 50 that is rotated by the motor 10 is accommodated in the pump chamber 44 of the housing 40. The rotary blade 50 includes a shaft portion 52, a plurality of (four in the illustrated example) flat large-diameter blades 60 that extend radially from the outer periphery of the shaft portion 52, and a lower edge of each large-diameter blade 60. A plurality of (four as many large-diameter blades 60) flat plate-like small-diameter blades 54 that are connected and inserted into the suction port 42 are provided.

軸部52は、カバー32の中央に形成された貫通孔36を貫通してモータ10側へ突出しており、軸部52の中心軸に沿って設けた穴53にモータ10の駆動軸12が挿入されて固定されている。軸部52の上面には、水切円板14が取り付けられており、この水切円板14は、カバー32の貫通孔36からドレン水が噴出したとしても、モータ10側へ飛散するのを防止する。   The shaft portion 52 passes through a through hole 36 formed in the center of the cover 32 and protrudes toward the motor 10. The drive shaft 12 of the motor 10 is inserted into a hole 53 provided along the central axis of the shaft portion 52. Has been fixed. A draining disc 14 is attached to the upper surface of the shaft portion 52, and this draining disc 14 prevents the drain water from being ejected from the through hole 36 of the cover 32 to the motor 10 side. .

各大径羽根60の下端縁部は、内径側に下傾斜するテーパ状に形成されており、この各下端縁部は、中央に開口部63を有する円盤状の環状部材62により連結されている。また、隣り合う大径羽根60,60の間には、補助羽根68(図12(a)、図示の例では4枚)が環状部材62から立設して設けられており、この補助羽根68と大径羽根60とによりポンプの揚程を確保することができる。各大径羽根60と各補助羽根68の外側縁部はリング状壁部材64によって連結されている。リング状壁部材64の上端縁部の位置は、大径羽根60と補助羽根68の上端縁部の位置より低くされている。   The lower end edge of each large-diameter blade 60 is formed in a tapered shape that is inclined downward toward the inner diameter side, and each lower end edge is connected by a disc-shaped annular member 62 having an opening 63 at the center. . Further, between the adjacent large-diameter blades 60, 60, auxiliary blades 68 (FIG. 12A, four in the illustrated example) are provided upright from the annular member 62, and the auxiliary blades 68 are provided. And the large-diameter blade 60 can secure the head of the pump. The outer edges of each large-diameter blade 60 and each auxiliary blade 68 are connected by a ring-shaped wall member 64. The position of the upper edge of the ring-shaped wall member 64 is set lower than the positions of the upper edges of the large-diameter blade 60 and the auxiliary blade 68.

以上のように構成された回転羽根50によれば、大径羽根60の回転により攪乱されてドレン水内から発生した気泡を含んだ水流は、リング状壁部材64を乗り越えて吐出口46へスムーズに流れるので、カバー32の底面35への気泡の衝突が緩和され、騒音が減少する効果が期待されていた。また、このような構成により、排水ポンプ1が停止したときに、吐出口46からハウジング40のポンプ室44へ戻る水は、リング状壁部材64に突き当たり、リング状壁部材64への緩衝により徐々に拡散されるので、戻り水に起因する騒音の低減も期待されていた。   According to the rotary blade 50 configured as described above, the water flow including bubbles generated from the drain water disturbed by the rotation of the large-diameter blade 60 passes over the ring-shaped wall member 64 and smoothly flows to the discharge port 46. Therefore, the impact of bubbles on the bottom surface 35 of the cover 32 was alleviated, and the effect of reducing noise was expected. Further, with such a configuration, when the drainage pump 1 is stopped, the water returning from the discharge port 46 to the pump chamber 44 of the housing 40 strikes the ring-shaped wall member 64 and is gradually buffered by the ring-shaped wall member 64. Therefore, the reduction of noise caused by the return water was also expected.

このように、本願出願人は、既に、排水ポンプからの騒音の低下を可能とする構成に関する特許を出願し開示している。
特許文献1では、空気調和機に装備される排水ポンプの水かき音の低減を図ることを課題としている。回転羽根は軸部を有し、軸部の有底穴に電動モータの出力軸が挿入される。軸部から放射方向に延びる板状の大径羽根は、外周側が円筒状のリング部材に接続される。実施例の回転羽根にあっては、リング部材の上端部は薄肉部に形成され、連結部を介して皿状部材に連結される。
As described above, the applicant of the present application has already applied for and disclosed a patent relating to a configuration that enables reduction of noise from the drainage pump.
In patent document 1, it makes it the subject to aim at reduction of the watering noise of the drainage pump with which an air conditioner is equipped. The rotary blade has a shaft portion, and the output shaft of the electric motor is inserted into the bottomed hole of the shaft portion. The plate-shaped large-diameter blade extending in the radial direction from the shaft portion has an outer peripheral side connected to a cylindrical ring member. In the rotary blade of the embodiment, the upper end portion of the ring member is formed in a thin portion and is connected to the dish-like member via the connecting portion.

特許文献2は、特許文献1に示す回転羽根を更に改良したものである。特許文献2では、排水ポンプに用いられる回転羽根は、モータの出力軸に連結される軸部から放射方向に延びる複数の板状の大径羽根と、大径羽根の下端縁部に連結される複数の板状の小径羽根と、隣り合う大径羽根間に設けられた補助羽根とを有している。大径羽根及び補助羽根の外周には、羽根がかき回す水流を羽根の外側に向けて案内する段部が設けられている。これらの段部によって、羽根の後方の空間にドレン水が流入するのを抑制できるので、吐出能力を向上させても振動や騒音を抑制することができる。   Patent Document 2 is a further improvement of the rotary blade shown in Patent Document 1. In Patent Document 2, a rotary blade used in a drainage pump is connected to a plurality of plate-shaped large-diameter blades extending in a radial direction from a shaft portion connected to an output shaft of a motor and a lower edge of the large-diameter blade. It has a plurality of plate-shaped small-diameter blades and auxiliary blades provided between adjacent large-diameter blades. On the outer periphery of the large-diameter blade and the auxiliary blade, a step portion for guiding the water flow swirled by the blade toward the outside of the blade is provided. Since these step portions can suppress the drain water from flowing into the space behind the blades, vibration and noise can be suppressed even when the discharge capacity is improved.

特開2006−29214号公報JP 2006-29214 A 特開2013−64396号公報JP2013-64396A

上記各特許文献の排水ポンプにおいては、排水ポンプの静音性に対する一定の効果が確認できている。特に、特許文献2に記載された発明を再検証すると、案内部としての段部を設けることによる効果は十分に奏するものである。そして、本願発明は、案内部としての段部を備えることを前提としながら、更なる改良技術を追求するものである。   In the drainage pumps of the above patent documents, a certain effect on the silence of the drainage pump has been confirmed. In particular, when the invention described in Patent Document 2 is re-verified, the effect of providing a step portion as a guide portion is sufficiently exhibited. And this invention pursues the further improvement technique on the premise of providing the step part as a guide part.

特許文献2に記載されたように、回転羽根50に上側端縁部と外側端縁部に段部を形成した発明を再検証すると、図6及び図7に示すように、大径羽根60及び補助羽根68の夫々の上側端縁部(71及び73)と外側端縁部(81及び83)に段状の案内部(72,74及び82,84)を設けた構成である。この際、大径羽根60及び補助羽根68がドレン水を掻き回して水流を発生させるが、その際の大径羽根60及び補助羽根68の回転によりドレン水を掻く面を「水掻き面」として以下説明する。つまり、大径羽根60は、水掻き面110、上側端縁部水掻き面75、及び外側端縁部水掻き面85を形成し、補助羽根68は、水掻き面111、上端縁部水掻き面76、及び外側縁部水掻き面86を形成している。   As described in Patent Document 2, when the invention in which the stepped portion is formed on the upper end edge and the outer end edge of the rotary blade 50 is re-verified, as shown in FIGS. 6 and 7, the large-diameter blade 60 and In this configuration, stepped guide portions (72, 74 and 82, 84) are provided on the upper edge portions (71 and 73) and the outer edge portions (81 and 83) of the auxiliary blades 68, respectively. At this time, the large-diameter blade 60 and the auxiliary blade 68 stir the drain water to generate a water flow. The surface that scrapes the drain water by the rotation of the large-diameter blade 60 and the auxiliary blade 68 at that time is referred to as a “water scraping surface”. To do. In other words, the large-diameter blade 60 forms the water scraping surface 110, the upper edge edge water scraping surface 75, and the outer edge edge water scraping surface 85, and the auxiliary blade 68 is the water scraping surface 111, the upper edge edge water scraping surface 76, and the outer surface. An edge watering surface 86 is formed.

回転羽根50の回転駆動により、ドレン水は小径羽根54により汲み上げられ、大径羽根60及び補助羽根68によって更なる遠心力が与えられ、環状平坦面164を超えて吐出口46から吐出される。その際に、大径羽根60の水掻き面110及び補助羽根68の水掻き面111が水を掻くことによって相対的な流水Fa1が発生する(図7)。図7において、矢印で表す流水Fa1,Fa2は、回転羽根50の各水掻き面に対して、その回転により掻かれる相対的な水の流入の方向(入射角)と流速を示している。そして、大径羽根60及び補助羽根68の段部72,74は、ドレン水を上方に撥ね上げて上外方に案内する作用を奏する。つまり、大径羽根60及び補助羽根68の段部72,74は、流水F(図7(a)の一点鎖線)で示す如く、ドレン水を回転羽根50の上方向に案内する作用を奏する。また、段部82,84は、大径羽根60の及び補助羽根68の外側端縁部81,83に形成されている。それにより、段部82,84は、ドレン水を回転羽根50の径方向外方に案内する作用を奏する。   By rotating the rotary blade 50, the drain water is pumped up by the small-diameter blade 54, further centrifugal force is given by the large-diameter blade 60 and the auxiliary blade 68, and is discharged from the discharge port 46 beyond the annular flat surface 164. At that time, relative running water Fa1 is generated by the water scraping surface 110 of the large-diameter blade 60 and the water scraping surface 111 of the auxiliary blade 68 scuffing water (FIG. 7). In FIG. 7, flowing water Fa1 and Fa2 represented by arrows indicate relative water inflow directions (incident angles) and flow velocities that are scratched by the rotation with respect to the respective scraping surfaces of the rotary blades 50. And the step parts 72 and 74 of the large diameter blade | wing 60 and the auxiliary blade | wing 68 play the effect | action which repels drain water upwards and guides it upwards and outwards. That is, the stepped portions 72 and 74 of the large-diameter blade 60 and the auxiliary blade 68 have an effect of guiding the drain water upward as indicated by the flowing water F (the dashed line in FIG. 7A). The step portions 82 and 84 are formed on the outer edge portions 81 and 83 of the large-diameter blade 60 and the auxiliary blade 68. Accordingly, the step portions 82 and 84 have an effect of guiding the drain water outward in the radial direction of the rotary blade 50.

このように、大径羽根60及び補助羽根68の段部72,74,82及び84の相乗作用により、水流が上方向に膨らんで流れることにより、ドレン水の気液境界面の状態が従来の状態から外側にドーム状に膨らんだ状態となり、大径羽根の外側端部に掛かる程度になるので、水流が次の大径羽根又は補助羽根の上流の空間に流れ込みにくくなり、気泡が混流することで生じる振動と騒音を低減することができるものである。   Thus, the synergistic action of the step portions 72, 74, 82, and 84 of the large-diameter blade 60 and the auxiliary blade 68 causes the water flow to swell upward and flow, so that the state of the gas-liquid boundary surface of the drain water is conventional. Since it is in a state of bulging outward from the state and hangs on the outer edge of the large-diameter blade, it is difficult for the water flow to flow into the space upstream of the next large-diameter blade or auxiliary blade, and bubbles are mixed The vibration and noise generated in the can be reduced.

以上の構成によって、静音効果において相当の効果を奏するものであるが、特許文献2の発明においては、回転羽根(大径羽根60の及び補助羽根68)の水掻き面(大径羽根60の水掻き面110及び補助羽根68の水掻き面111)と、案内部としての段部(72,82及び74,84)の水掻き面(後述の75,85及び76,86)とでは相対的な流水の入射角度が異なることから、水流に乱れが生じ、周囲の空気が気泡となって混流してしまい、これが破裂することによって僅かな振動や騒音は生じることがある。   With the above configuration, a considerable effect is achieved in the noise reduction effect. However, in the invention of Patent Document 2, the scraping surface (the scraping surface of the large diameter blade 60) of the rotary blade (the large diameter blade 60 and the auxiliary blade 68). 110 and the drainage surface 111 of the auxiliary blade 68) and the incident surface of the stepped portions (72, 82 and 74, 84) as guide portions (75, 85 and 76, 86 to be described later) are incident angles of relative flowing water. Therefore, the water flow is disturbed, the surrounding air becomes bubbles and mixed, and when this bursts, slight vibration and noise may occur.

本発明は上記問題点に鑑みてなされたものであって、その目的は、回転羽根の水掻き面と、段部(案内部)の水掻き面とでの相対的な流水の入射角度を等しくすることによって、水流の乱れを抑制し水流への気泡の混流を防止し、更なる運転時の静粛性を図った排水ポンプを提供することにある。   The present invention has been made in view of the above-mentioned problems, and its object is to make the incident angles of the relative flowing water equal to the watering surface of the rotary blade and the watering surface of the stepped portion (guide portion). Accordingly, it is an object of the present invention to provide a drainage pump that suppresses the disturbance of the water flow, prevents the mixed flow of bubbles into the water flow, and achieves quietness during further operation.

上記の課題を解決するため、本発明による排水ポンプは、下端部に吸込口が設けられると共に側部に吐出口が設けられたハウジング内に回転自在に支承された回転羽根を収容した排水ポンプであって、前記回転羽根は、複数の放射状の小径羽根と、当該小径羽根の上方に連続して形成された複数の大径羽根を備えており、前記大径羽根の水掻き面側には段状に上側端縁部水掻き面又は外側端縁部水掻き面を形成しており、前記大径羽根の水掻き面に当たる流水の入射角と前記上側端縁部水掻き面又は外側端縁部水掻き面に当たる流水の入射角とを等しくなるように構成したことを特徴としている。   In order to solve the above-mentioned problems, the drainage pump according to the present invention is a drainage pump that houses a rotary blade that is rotatably supported in a housing having a suction port at a lower end and a discharge port at a side. The rotary vane includes a plurality of radial small-diameter vanes and a plurality of large-diameter vanes formed continuously above the small-diameter vanes, and a stepped shape is formed on the scuff surface side of the large-diameter vanes. Forming an upper edge scuffing surface or an outer edge scuffing surface, an incident angle of flowing water hitting the scuffing surface of the large-diameter blade, and a flowing water hitting the upper edge scuffing surface or the outer edge scuffing surface. It is characterized in that the incident angle is made equal.

また、本発明による排水ポンプは、前記大径羽根の水掻き面側には、段状に上側端縁部水掻き面及び外側端縁部水掻き面を形成したことを特徴としている。   Further, the drainage pump according to the present invention is characterized in that an upper end edge watering surface and an outer end edge watering surface are formed stepwise on the watering surface side of the large-diameter blade.

更に、本発明による排水ポンプは、前記上側端縁部水掻き面又は外側端縁部水掻き面に当たる流水の入射角を、前記大径羽根の水掻き面に当たる流水の入射角と同じになるように構成したことを特徴としている。   Further, the drainage pump according to the present invention is configured such that the incident angle of the flowing water hitting the upper edge watering surface or the outer edge watering surface becomes the same as the incident angle of the flowing water hitting the watering surface of the large-diameter blade. It is characterized by that.

また、本発明による排水ポンプは、前記大径羽根の水掻き面側に段状に形成した前記上側端縁部水掻き面は円周方向に複数の水掻き面によって構成されていることを特徴としている。   Further, the drainage pump according to the present invention is characterized in that the upper edge edge water scraping surface formed stepwise on the water scraping surface side of the large-diameter blade is constituted by a plurality of water scraping surfaces in the circumferential direction.

更に、本発明による排水ポンプは、前記大径羽根の水掻き面と上側端縁部水掻き面又は外側端縁部水掻き面を、所定の曲率をもって連続した曲面で形成したことを特徴としている。   Furthermore, the drainage pump according to the present invention is characterized in that the scooping surface of the large-diameter blade and the upper end edge scooping surface or the outer end scuffing surface are formed by a continuous curved surface with a predetermined curvature.

本発明の排水ポンプによれば、大径羽根が掻き回す水が、回転羽根の水掻き面にぶつかった後、回転羽根に対して相対的な水流となって上側端縁部水掻き面及び外側端縁部水掻き面に案内されるが、この上側端縁部水掻き面及び外側端縁部水掻き面への流水の入射方向を回転羽根の水掻き面への流水の入射角と略同一の角度とすることができる。これによって回転羽根の段状に形成された案内部の前後における相対的な水流が均一となり、乱流の発生を軽減し、水流への気泡の混流を抑止し、騒音の発生をより抑制することが可能となる。また、その際に、大径羽根の水掻き面と上側端縁部水掻き面又は外側端縁部水掻き面を、所定の曲率をもって連続した曲面で形成することにより、羽根の角部が丸みを帯び、流れの剥離を抑制することにより気泡の発生を抑えて騒音の発生を更に低減し、より均一な相対的水流を達成することが可能である。   According to the drainage pump of the present invention, the water swirled by the large-diameter blades collides with the scraping surface of the rotating blades, and then becomes a water flow relative to the rotating blades to become the upper edge edge scraping surface and the outer edge portion. Although guided by the scooping surface, the incident direction of the flowing water to the upper edge watering surface and the outer edge watering surface can be set to be substantially the same as the incident angle of the flowing water to the watering surface of the rotary blade. . As a result, the relative water flow before and after the guide part formed in the step shape of the rotary blade becomes uniform, the generation of turbulence is reduced, the mixed flow of bubbles into the water flow is suppressed, and the generation of noise is further suppressed. Is possible. In addition, at that time, the corners of the blades are rounded by forming the scraping surface of the large-diameter blade and the upper edge edge scraping surface or the outer edge edge scraping surface with a continuous curved surface with a predetermined curvature, By suppressing flow separation, it is possible to suppress the generation of bubbles and further reduce the generation of noise, thereby achieving a more uniform relative water flow.

本発明の第1実施例における排水ポンプに用いられる回転羽根の構成を示す斜視図である。It is a perspective view which shows the structure of the rotary blade used for the drainage pump in 1st Example of this invention. 図1に示す回転羽根の平面図である。It is a top view of the rotary blade shown in FIG. 図1に示す回転羽根の正面図である。It is a front view of the rotary blade shown in FIG. 図1に示す回転羽根の底面図である。It is a bottom view of the rotary blade shown in FIG. 本発明の第1実施例における排水ポンプに用いられる回転羽根の大径羽根の詳細構造を説明するために、一枚の大径羽根のみの拡大平面図である。It is an enlarged plan view of only one large-diameter blade in order to explain the detailed structure of the large-diameter blade of the rotary blade used in the drainage pump in the first embodiment of the present invention. 本願発明の前提となる案内部を形成した回転羽根を備えた排水ポンプを本願発明と比較説明するための斜視図である。It is a perspective view for comparing and explaining the drainage pump provided with the rotary blade which formed the guide part used as the premise of the present invention with this invention. 本願発明の前提となる案内部を形成した回転羽根を備えた排水ポンプに用いられる回転羽根の大径羽根の詳細構造を説明するために、一枚の大径羽根のみの拡大図である。It is an enlarged view of only one large-diameter blade in order to explain the detailed structure of the large-diameter blade of the rotary blade used in the drainage pump provided with the rotary blade formed with the guide portion as a premise of the present invention. 本願発明の前提となる案内部を形成した回転羽根と、本発明の第1実施例における排水ポンプに用いられる回転羽根との水流を比較する説明図である。It is explanatory drawing which compares the water flow of the rotary blade which formed the guide part used as the premise of this invention, and the rotary blade used for the drainage pump in 1st Example of this invention. 本願発明の第2実施例における排水ポンプに用いられる回転羽根の大径羽根の詳細構造を説明するために、一枚の大径羽根のみの拡大平面図である。It is an enlarged plan view of only one large diameter blade in order to explain the detailed structure of the large diameter blade of the rotary blade used in the drainage pump in the second embodiment of the present invention. 従来例と第1実施例における排水ポンプに用いられる回転羽根との周波数帯毎の騒音(音圧レベル)の大きさを比較したグラフである。It is the graph which compared the magnitude | size of the noise (sound pressure level) for every frequency band with the rotary blade used for the drainage pump in a prior art example and 1st Example. 従来の排水ポンプの一例を示す概略構成図である。It is a schematic block diagram which shows an example of the conventional drainage pump. 従来の排水ポンプに用いられる回転羽根を示す図であって、(a)は平面図、(b)は正面図である。It is a figure which shows the rotary blade used for the conventional drainage pump, Comprising: (a) is a top view, (b) is a front view. 本願発明の第3実施例における排水ポンプに用いられる回転羽根の構成を示す平面図である。It is a top view which shows the structure of the rotary blade used for the drainage pump in 3rd Example of this invention. 本願発明の第3実施例における排水ポンプに用いられる回転羽根の構成を示す斜視図である。It is a perspective view which shows the structure of the rotary blade used for the drainage pump in 3rd Example of this invention. 本願発明の第3実施例における排水ポンプに用いられる回転羽根の構成を示す要部断面図であり、(a)図13のA−A面における断面図、(b)図14のB−B面における断面図である。It is principal part sectional drawing which shows the structure of the rotary blade used for the drainage pump in 3rd Example of this invention, (a) Sectional drawing in the AA surface of FIG. 13, (b) BB surface of FIG. FIG.

以下、添付した図面に基づいて、本発明による排水ポンプの実施例を説明する。図1乃至図5及び図8(b),図9,図13乃至図15は本発明の実施例を示している。なお、図11及び図12は従来例の回転羽根の構造を示し、図6,図7及び図8(a)は、本発明の前提としての案内部を備えた回転羽根の構造を示している。以下の説明においては、従来の回転羽根或いは案内部を備えた回転羽根と共通する部分には同一の符号を付してある。   Hereinafter, embodiments of a drainage pump according to the present invention will be described with reference to the accompanying drawings. 1 to 5 and FIG. 8B, FIG. 9, and FIG. 13 to FIG. 15 show an embodiment of the present invention. 11 and 12 show the structure of a conventional rotating blade, and FIGS. 6, 7 and 8A show the structure of a rotating blade provided with a guide as a premise of the present invention. . In the following description, the same reference numerals are assigned to parts common to conventional rotary vanes or rotary vanes equipped with guide portions.

(第1実施例)
図1乃至図5は、本発明における排水ポンプに用いられる回転羽根の第1実施例を示す図であり、図1は、回転羽根の全体を示す斜視図、図2は、図1に示す回転羽根の平面図、図3は、図1に示す回転羽根の正面図、図4は、図1に示す回転羽根の底面図、図5は回転羽根の内の1枚の大径羽根の詳細構造を示す平面図である。本発明の実施例の説明において、本発明が前提とする案内部を備えた回転羽根(図6及び図7)に示す従来の回転羽根と共通する構造については同じ符号を付すことで、再度の詳細な説明を省略する。
(First embodiment)
1 to 5 are views showing a first embodiment of a rotary blade used in a drainage pump according to the present invention, FIG. 1 is a perspective view showing the whole rotary blade, and FIG. 2 is a rotation shown in FIG. FIG. 3 is a front view of the rotating blade shown in FIG. 1, FIG. 4 is a bottom view of the rotating blade shown in FIG. 1, and FIG. 5 is a detailed structure of one large-diameter blade of the rotating blade. FIG. In the description of the embodiments of the present invention, the same reference numerals are given to the structures common to the conventional rotating blades shown in the rotating blades (FIG. 6 and FIG. 7) provided with the guide portion assumed by the present invention, and Detailed description is omitted.

図1に示す排水ポンプ1の回転羽根50には、ドレンパン内のドレン水を排水する複数枚の小径羽根54に連続した大径羽根60が設けられ、この大径羽根60は、その回転方向前面に、円盤状の環状部材62の環状平坦面164を超えてドレン水を掻きだすための水掻き面110を形成しており、大径羽根60の縁部の上側端縁部71には段部72が形成され、外側端縁部81には段部82が設けられている。これにより、段部72から上側端縁部71へ立ち上がる壁面として上側端縁部水掻き面75A,75Bが形成されている。また、段部82から外側端縁部81の方向へ立ち上がる壁面として外側端縁部水掻き面85が形成されている。本第1実施例においては、不連続な2つの面から成る上側端縁部水掻き面75A,75Bが形成されている。この上側端縁部水掻き面75A,75Bの詳細な構成及び機能は後述する。   A rotary blade 50 of the drainage pump 1 shown in FIG. 1 is provided with a large-diameter blade 60 that is continuous with a plurality of small-diameter blades 54 that drains the drain water in the drain pan. Further, a scraping surface 110 for scooping out drain water is formed beyond the annular flat surface 164 of the disc-shaped annular member 62, and a stepped portion 72 is formed on the upper end edge portion 71 of the edge portion of the large-diameter blade 60. The outer end edge 81 is provided with a stepped portion 82. As a result, upper edge edge scraping surfaces 75A and 75B are formed as wall surfaces rising from the stepped part 72 to the upper edge part 71. Further, an outer edge scooping surface 85 is formed as a wall surface rising from the step portion 82 toward the outer edge 81. In the first embodiment, upper edge scooping surfaces 75A and 75B composed of two discontinuous surfaces are formed. The detailed configuration and functions of the upper edge edge scraping surfaces 75A and 75B will be described later.

また、第1実施例においては、大径羽根60だけではなく、補助羽根68においても、回転方向前面に水掻き面111を形成しており、その上側端縁部73には段部74が形成され、外側端縁部83には段部84が形成されている。また、段部74から上側端縁部73へ立ち上がる壁面として上側端縁部水掻き面76が形成され、段部84から外側端縁部83へ立ち上がる壁面として外側端縁部水掻き面86が形成されている。   Further, in the first embodiment, not only the large-diameter blade 60 but also the auxiliary blade 68 is formed with a scraping surface 111 on the front surface in the rotational direction, and a stepped portion 74 is formed on the upper edge 73 thereof. A stepped portion 84 is formed on the outer edge 83. Further, an upper edge edge scraping surface 76 is formed as a wall surface rising from the step portion 74 to the upper edge portion 73, and an outer edge edge water scraping surface 86 is formed as a wall surface rising from the step portion 84 to the outer edge portion 83. Yes.

第1実施例において、段部72,74は、各大径羽根60及び各補助羽根68の上側端縁部71,73の全長に亘って形成されている。それにより、段部72,74は、ドレン水の水流を上方に撥ね上げて各大径羽根60及び各補助羽根68の上外方に案内する作用を奏する。また、段部82,84は、各大径羽根60及び各補助羽根68の外側端縁部81,83の全長に亘って形成されている。それにより、段部82,84は、ドレン水の水流を外方に撥ね上げて各大径羽根60及び各補助羽根68の外方に案内する作用を奏する。以降、本第1実施例については、大径羽根60に関連して説明するが、言うまでも無く同様の構成は補助羽根68の構成としても適用可能である。   In the first embodiment, the step portions 72 and 74 are formed over the entire length of the upper end edge portions 71 and 73 of the large-diameter blades 60 and the auxiliary blades 68. As a result, the stepped portions 72 and 74 have an effect of repelling the drain water flow upward and guiding it upward and outward from each large-diameter blade 60 and each auxiliary blade 68. Further, the step portions 82 and 84 are formed over the entire length of the outer end edge portions 81 and 83 of the large-diameter blades 60 and the auxiliary blades 68. Accordingly, the step portions 82 and 84 have an effect of repelling the flow of drain water outward and guiding it outward of each large-diameter blade 60 and each auxiliary blade 68. Hereinafter, the first embodiment will be described in relation to the large-diameter blade 60, but it goes without saying that the same configuration can be applied as the configuration of the auxiliary blade 68.

図5は、第1実施例の図1に示す回転羽根50の1枚の大径羽根60の詳細構造を示す拡大平面図である。従来、回転羽根50は、その製造工程や耐久性を鑑みて、大径羽根60及び補助羽根68を相応の厚みを持つように形成し、その中央部分を軸部52の回転の中心たる中心軸Oからの中心線X1が通るように構成するのが通常である(図12,図7(b)及び図8(a))。これにより、上側端縁部71と段部72とは、回転羽根60の外側端縁部において径方向の板厚(t1,t2)を略等幅に形成することができる(図5及び図7(b))。つまり、「段部72の板厚t1」≒「上側端縁部71の板厚t2」の関係にすることにより、大径羽根60及び補助羽根68の中央部分を軸部52の回転の中心たる中心軸Oからの中心線X1が通るように構成するのが一般的である。   FIG. 5 is an enlarged plan view showing a detailed structure of one large-diameter blade 60 of the rotary blade 50 shown in FIG. 1 of the first embodiment. Conventionally, the rotary blade 50 has a large-diameter blade 60 and an auxiliary blade 68 formed with appropriate thicknesses in view of the manufacturing process and durability, and a central portion of the rotary blade 50 is a central axis that is the center of rotation of the shaft portion 52. It is usual that the center line X1 from O passes through (FIG. 12, FIG. 7 (b) and FIG. 8 (a)). As a result, the upper edge 71 and the step 72 can be formed with substantially equal widths (t1, t2) in the radial direction at the outer edge of the rotary blade 60 (FIGS. 5 and 7). (B)). That is, by setting the relationship “plate thickness t1 of the stepped portion 72” ≈ “plate thickness t2 of the upper end edge portion 71”, the central portion of the large-diameter blade 60 and the auxiliary blade 68 is the center of rotation of the shaft portion 52. In general, the center line X1 from the center axis O passes through.

このような回転羽根50をドレン水を掻きだすために回転させると、小径羽根54により汲み上げられ、更に大径羽根60の水掻き面110では、ドレン水に遠心力が与えられて水流となり、円盤状の環状部材62の環状平坦面164を超えて回転羽根50の径方向外方に水流が押し出される。尚、本第1実施例においては、不連続な2つの上側端縁部水掻き面75A、75Bの各々を大径羽根60の水掻き面110に対して所定の角度傾けて形成しており、これによって水掻き面110に対する相対的流水Fb1の平面上の入射角度と、上側端縁部水掻き面75A、75Bに対する相対的流水Fb2の平面上の入射角度とが略同一となるように構成している(図5及び図8(b))。   When such a rotating blade 50 is rotated to sweep out drain water, it is pumped up by the small-diameter blade 54, and further, centrifugal force is applied to the drain water on the scraping surface 110 of the large-diameter blade 60 to form a water flow. A water flow is pushed out in the radial direction of the rotary blade 50 beyond the annular flat surface 164 of the annular member 62. In the first embodiment, each of the two discontinuous upper edge edge water scraping surfaces 75A and 75B is inclined at a predetermined angle with respect to the water scraping surface 110 of the large-diameter blade 60, thereby The incident angle on the plane of the relative flowing water Fb1 with respect to the water scraping surface 110 and the incident angle on the plane of the relative flowing water Fb2 with respect to the upper edge edge scraping surfaces 75A and 75B are configured to be substantially the same (FIG. 5 and FIG. 8 (b)).

ここで、図7及び図8(a)(b)を用いて、図6に示す本発明が前提とする案内部を備えた回転羽根50の大径羽根60と、本発明の第1実施例における大径羽根60とにおける水流発生の相違を比較・説明する。図7(a)及び(b)は、本発明が前提とする案内部を備えた大径羽根60の水掻き面110及び上側端縁部水掻き面75に対するドレン水の流水の入射角の方向を矢印Fa1,Fa2により示している。また、図8(a)と(b)は、本発明が前提とする案内部を備えた大径羽根60の水流の発生と、本発明の第1実施例における大径羽根60における水流の発生の相違を説明するための説明図である。   Here, using FIG. 7 and FIGS. 8A and 8B, the large-diameter blade 60 of the rotary blade 50 provided with the guide portion assumed in the present invention shown in FIG. 6 and the first embodiment of the present invention. The difference in water flow generation between the large-diameter blade 60 and the large-diameter blade 60 is compared and explained. 7 (a) and 7 (b) show the direction of the incident angle of the flowing water of the drain water with respect to the scuffing surface 110 and the upper edge scuffing surface 75 of the large-diameter blade 60 provided with the guide portion assumed in the present invention. This is indicated by Fa1 and Fa2. 8 (a) and 8 (b) show the generation of water flow in the large-diameter blade 60 provided with the guide portion assumed by the present invention and the generation of water flow in the large-diameter blade 60 in the first embodiment of the present invention. It is explanatory drawing for demonstrating the difference of these.

まず、図7(a)に示すような相対的な流水F(一点鎖線)において、図7(b)に示すような水掻き面110と上側端縁部水掻き面75とが平行に形成された大径羽根60を用いた場合を考える。ここで、全体の水流は一点鎖線で流水Fとして表示し、大径羽根60の水掻き面110に当たる水流は流水Fa1、大径羽根60の上側端縁部水掻き面75に当たる水流は流水Fa2として表示している。この場合の各流水Fa1,Fa2の入射角について詳細に検討する。   First, in the relative flowing water F (one-dot chain line) as shown in FIG. 7A, the water scraping surface 110 and the upper edge edge water scraping surface 75 as shown in FIG. 7B are formed in parallel. Consider the case where the diameter blade 60 is used. Here, the entire water flow is displayed as a running water F with a one-dot chain line, the water flow that hits the scraping surface 110 of the large-diameter blade 60 is displayed as the flowing water Fa1, and the water flow that hits the upper edge scuffing surface 75 of the large-diameter blade 60 is displayed as the flowing water Fa2. ing. The incident angle of each flowing water Fa1, Fa2 in this case will be examined in detail.

大径羽根60は、軸52の中心Oを中心として回動するために、それにより掻かれた流水Fは図8の点線で示す円周状に流れることになる。すると、図8(a)に示すように、大径羽根60の上側端縁部水掻き面75に対する流水Fa2の流水入射角βは、上側端縁部水掻き面75が軸52の中心Oを中心とした中心線X1を含む平面上にあるために略90度である。しかし、大径羽根60の水掻き面110に対する流水Fa1の流水入射角αは、軸52の中心Oを中心とした中心線X3を含む平面に対しては略直角となるが、大径羽根60の水掻き面110に対する相対的なドレン水の入射角は流水入射角αとなり、流水Fa2の入射角βとは相違するものとなる。具体的には、中心線X1を含む面上にある上側端縁部水掻き面75に対して前方に迫り出した水掻き面110に対する流水入角αは、上側端縁部水掻き面75に対する流水入角βよりも鋭角となっている。つまり、「流水Fa1の流水入射角α」<「流水Fa2の流水入射角β」の関係にある。この時、大径羽根60の段部72上に掻き出された流水Fは、さらに上側端縁部71から上に掻き出される際に、流水Fの水掻き面への入射角が相違することから、流水Fのベクトルが変わることで乱流が発生し、これによって気泡が混流し騒音の一因ともなっていた。   Since the large-diameter blade 60 rotates about the center O of the shaft 52, the running water F scraped thereby flows in a circumferential shape indicated by a dotted line in FIG. Then, as shown in FIG. 8A, the flowing water incident angle β of the flowing water Fa <b> 2 with respect to the upper edge edge water scraping surface 75 of the large-diameter blade 60 is such that the upper edge edge water scraping surface 75 is centered on the center O of the shaft 52. The angle is approximately 90 degrees because it is on the plane including the center line X1. However, the flowing water incident angle α of the flowing water Fa1 with respect to the scraping surface 110 of the large-diameter blade 60 is substantially perpendicular to a plane including the center line X3 centering on the center O of the shaft 52. The incident angle of the drain water relative to the water scraping surface 110 is the flowing water incident angle α, which is different from the incident angle β of the flowing water Fa2. Specifically, the flowing water entrance angle α with respect to the scooping surface 110 that protrudes forward relative to the upper edge edge scooping surface 75 on the surface including the center line X1 is the flowing water entrance angle with respect to the upper edge scooping surface 75. The angle is sharper than β. That is, the relationship of “flowing water incident angle α of flowing water Fa1” <“flowing water incident angle β of flowing water Fa2” is satisfied. At this time, when the running water F scraped onto the stepped portion 72 of the large-diameter blade 60 is further scraped upward from the upper end edge portion 71, the incident angle of the running water F on the scraping surface is different. The turbulent flow is generated by changing the vector of the flowing water F, which causes bubbles to mix and contributes to noise.

このような案内部(段部)の作用効果を前提として、本発明の第1実施例における大径羽根60の構成とその作用効果を図8(b)により説明する。図8(b)に示す第1実施例の大径羽根60は、その板厚の中心が、軸52の中心Oを中心とした中心線X1を含む面上に来るように構成されている。その理由は、回転羽根50の回転の均一性である。そして、図8(a)で示した流水Fの乱れを生じさせないために、本発明の第1実施例においては、「流水Fa1の流水入射角α」≒「流水Fa2の流水入射角β」の関係を達成するために、流水Fに対する上側端縁部水掻き面75(75A,75B)の角度を僅かに傾斜させている。このように、水掻き面110B対して所定の角度傾けた上側端縁部水掻き面75を形成することによって、水掻き面110に対する相対的な流水入射角Fb2と上側端縁部水掻き面75に対する相対的な流水入射角Fb1とを略同一の入射角にすることが可能となる。これによって段部72から上側端縁部71へと掻き出されるドレン水の流水Fは乱されずにその流れの方向を維持することができ、乱流の発生を抑制して気泡が水流に混流することを低減させることができる。   Based on such a function and effect of the guide section (step section), the configuration and function of the large-diameter blade 60 in the first embodiment of the present invention will be described with reference to FIG. The large-diameter blade 60 of the first embodiment shown in FIG. 8B is configured such that the center of the plate thickness is on a plane including the center line X1 with the center O of the shaft 52 as the center. The reason is the rotation uniformity of the rotary blade 50. In order to prevent the running water F shown in FIG. 8A from being disturbed, in the first embodiment of the present invention, “flowing water incident angle α of flowing water Fa1” ≈ “flowing water incident angle β of running water Fa2”. In order to achieve the relationship, the angle of the upper edge edge scraping surface 75 (75A, 75B) with respect to the running water F is slightly inclined. In this manner, by forming the upper edge edge scraping surface 75 inclined by a predetermined angle with respect to the water scraping surface 110B, the relative flowing water incident angle Fb2 with respect to the water scraping surface 110 and the relative relative to the upper edge edge scraping surface 75. The flowing water incident angle Fb1 can be made substantially the same incident angle. As a result, the flowing water F drained from the stepped portion 72 to the upper edge portion 71 can be maintained in the direction of the flow without being disturbed, and the generation of the turbulent flow is suppressed and the bubbles are mixed into the water flow. Can be reduced.

図10は、本発明の第1実施例における回転羽根を用いた排水ポンプと、従来の回転羽根を用いた排水ポンプとの騒音(音圧レベル)を比較したグラフである。グラフは横軸に回転数を縦軸に騒音レベルをとったもので、破線は従来のものを示し、実線は本発明のものを示す。このグラフが示す通り、低周波騒音域及び高周波騒音域において騒音の低減効果が顕著に現れることが確認された。   FIG. 10 is a graph comparing noise (sound pressure level) between the drainage pump using the rotary blades in the first embodiment of the present invention and the drainage pump using the conventional rotary blades. In the graph, the horizontal axis represents the number of rotations and the vertical axis represents the noise level. The broken line represents the conventional one, and the solid line represents the present invention. As shown in this graph, it was confirmed that the noise reduction effect appears remarkably in the low frequency noise region and the high frequency noise region.

なお、本発明の第1実施例において、軸52の中心Oを中心とした中心線X1を含む面に対して構成される上側端縁部水掻き面75の数(即ち、第一実施例においては75A及び75Bの2つ)及びその上側端縁部水掻き面75を傾ける角度等は、各回転羽根(大径羽根60及び補助羽根68)の径方向の寸法及び厚さに応じて適宜変更する必要がある。例えば、図2の上面図が示すように、本発明の第1実施例における大径羽根60の上側端縁部水掻き面75は、大径羽根60の中央部近傍において周方向に向かって2段(75A,75B)に形成しているが、これは夫々の上側端縁部水掻き面75A,75Bを一つの上側端縁部水掻き面75により同一平面として形成した場合には、外周から中央部に向うにつれて、図8(b)に示した大径羽根60の水掻き面110を超える板厚が必要となり、大径羽根60全体としては相当の厚みを有するように形成する必要があるからである。これでは回転羽根の動作としても、製造コストの観点からも好ましくない。そこで、上側端縁部水掻き面75を傾斜させるにしても、上側端縁部水掻き面75を適宜分割(75A,75B)して形成することで、回転羽根60の全体の厚みを抑制することができる。   In the first embodiment of the present invention, the number of the upper edge edge scraping surfaces 75 formed on the surface including the center line X1 centered on the center O of the shaft 52 (that is, in the first embodiment, Two of 75A and 75B) and the angle at which the upper edge edge scraping surface 75 is inclined must be appropriately changed according to the radial size and thickness of each rotary blade (large-diameter blade 60 and auxiliary blade 68). There is. For example, as shown in the top view of FIG. 2, the upper edge scraping surface 75 of the large-diameter blade 60 in the first embodiment of the present invention has two steps in the circumferential direction in the vicinity of the central portion of the large-diameter blade 60. (75A, 75B), but when the upper edge edge scraping surfaces 75A, 75B are formed on the same plane by the one upper edge edge scraping surface 75, the outer periphery is shifted to the center. This is because, as it goes, a plate thickness that exceeds the water scraping surface 110 of the large-diameter blade 60 shown in FIG. 8B is required, and the large-diameter blade 60 as a whole needs to have a considerable thickness. This is not preferable from the viewpoint of manufacturing cost as the operation of the rotary blade. Therefore, even if the upper edge edge scraping surface 75 is inclined, the entire thickness of the rotary blade 60 can be suppressed by forming the upper edge edge scraping surface 75 by appropriately dividing (75A, 75B). it can.

なお、図8(b)に示した大径羽根60の水掻き面110への相対的な流水Fb1の入射角(流水入射角α)に合わせて、上側端縁部水掻き面75Aへの流水Fb2の入射角(流水入射角α)を等しくするためには、大径羽根60の水掻き面110が、軸52の中心Oを中心とした中心線X1よりも段差75Aの板厚t1分だけ迫り出した状態に置かれていることから、上側端縁部水掻き面75Aにおいても軸52の中心Oを中心とした中心線X2よりもt1(水掻き面110の迫り出し分)だけ迫り出した状態に置く必要がある。この関係を満たすように上側端縁部水掻き面75面を形成することにより、上側端縁部水掻き面75(75A,75B)の傾斜角が決められる。この場合、上側端縁部水掻き面75(75A,75B)を軸52の中心Oを中心とした中心線X2と平行な面上に形成すれば、上側端縁部水掻き面75(75A,75B)は、中心線X2に平行でt1だけ前方に進んだ位置に配置されることになる。上側端縁部水掻き面75A,75Bを2段により形成した場合には、上側端縁部水掻き面75Bについても同様である。通常は、夫々の上側端縁部水掻き面75A,75Bは平行な面として形成されるものであり、さらに、回転羽根50の径の寸法に応じて1乃至複数段の上側端縁部水掻き面を適宜形成しても良い。   In addition, according to the incident angle (flowing water incident angle (alpha)) of the flowing water Fb1 with respect to the scraping surface 110 of the large diameter blade | wing 60 shown in FIG.8 (b), flowing water Fb2 to the upper edge edge scraping surface 75A of FIG. In order to equalize the incident angle (running water incident angle α), the scraping surface 110 of the large-diameter blade 60 protrudes by the plate thickness t1 of the step 75A from the center line X1 centering on the center O of the shaft 52. Since it is placed in the state, it is necessary to place the upper edge edge scraping surface 75A in a state where it protrudes by t1 (the amount of protrusion of the scraping surface 110) from the center line X2 centering on the center O of the shaft 52. There is. By forming the upper edge edge water scraping surface 75 so as to satisfy this relationship, the inclination angle of the upper edge edge water scraping surface 75 (75A, 75B) is determined. In this case, if the upper edge edge scraping surface 75 (75A, 75B) is formed on a plane parallel to the center line X2 centered on the center O of the shaft 52, the upper edge edge scraping surface 75 (75A, 75B). Is arranged at a position parallel to the center line X2 and advanced forward by t1. In the case where the upper edge edge water-cleaning surfaces 75A and 75B are formed in two stages, the same applies to the upper edge edge water-raising surface 75B. Normally, each of the upper edge edge scraping surfaces 75A and 75B is formed as a parallel surface. Further, depending on the diameter of the rotary blade 50, one or a plurality of upper edge edge scraping surfaces are provided. You may form suitably.

この上側端縁部水掻き面75Aの傾斜は、外側端縁部水掻き面85にも一つの傾斜面として連続して形成されている。また補助羽根68の上側端縁部水掻き面76及び外側端縁部水掻き面86についても同様の考え方で傾斜面が形成されている。   The inclination of the upper edge edge watering surface 75 </ b> A is continuously formed as one inclined surface on the outer edge edge watering surface 85. In addition, inclined surfaces are formed in the same way with respect to the upper edge edge watering surface 76 and the outer edge edge watering surface 86 of the auxiliary blade 68.

(第2実施例)
図9は、本発明の排水ポンプ1に用いられる回転羽根50の第2実施例の一枚の大径羽根60を一部拡大した平面図である。第1実施例では、水掻き面110に対する流水Fb1の入射角に、上側端縁部水掻き面75に対する流水Fb2の入射角を合わせるために、水掻き面110に対して上側端縁部水掻き面75A及び75Bを傾けて形成した。しかし、第2実施例においては、逆に、上側端縁部水掻き面75に対する流水Fb2の入射角と水掻き面110に対する流水Fb1の入射角とを合わせるために、軸52の回転中心Oを中心とした中心線X1を含み回転羽根50の回転中心軸線を含む面上に、上側端縁部水掻き面75が位置するように構成すると同様に、水掻き面110を複数の水掻き面110A,110Bにより構成し、夫々の水掻き面110A,110Bを傾けて構成する。そしてその際、夫々の水掻き面110A,110Bが、軸52の中心Oを中心とした中心線X4又はX5を含む面上に存在するように構成した。これによって、第1実施例と同様に、水掻き面110A,Bと上側端縁部水掻き面75とで相対的な流水の入角を同一とすることができ、第1実施例と同一の効果を奏することが可能となる。この第2実施例の場合は、水掻き面110A,B及び上側端縁部水掻き面75は、軸52の中心Oを中心とした中心線(X1,X4,X5)を含む面上にあるために、何れの面においても相対的な流水Fc1及びFc2の入射角は略直角となるように構成することができる。
(Second embodiment)
FIG. 9 is a partially enlarged plan view of one large-diameter blade 60 of the second embodiment of the rotary blade 50 used in the drainage pump 1 of the present invention. In the first embodiment, in order to match the incident angle of the flowing water Fb2 with respect to the upper edge edge scraping surface 75 to the incident angle of the flowing water Fb1 with respect to the scraping surface 110, the upper edge edge scraping surfaces 75A and 75B with respect to the scraping surface 110. Tilt to form. However, in the second embodiment, conversely, in order to match the incident angle of the flowing water Fb2 with respect to the upper edge edge scraping surface 75 and the incident angle of the flowing water Fb1 with respect to the scraping surface 110, the rotation center O of the shaft 52 is set as the center. In the same manner that the upper edge edge water scraping surface 75 is positioned on the surface including the center line X1 including the rotation center axis of the rotary blade 50, the water scraping surface 110 is composed of a plurality of water scraping surfaces 110A and 110B. Each of the water scraping surfaces 110A and 110B is tilted. At that time, each of the scuffing surfaces 110A and 110B is configured to exist on a surface including the center line X4 or X5 with the center O of the shaft 52 as the center. As a result, similar to the first embodiment, the relative angle of the flowing water can be made the same between the water scraping surfaces 110A and 110B and the upper edge edge water scraping surface 75, and the same effect as the first embodiment can be obtained. It becomes possible to play. In the case of the second embodiment, the water scraping surfaces 110A, B and the upper edge edge water scraping surface 75 are on the surface including the center line (X1, X4, X5) centered on the center O of the shaft 52. In any plane, the relative incident angles of the flowing water Fc1 and Fc2 can be configured to be substantially perpendicular.

(第3実施例)
図13は、本発明の排水ポンプに用いられる回転羽根50の第3実施例を示す平面図である。図13に示すように、大径羽根60の外周側に設けられた段部である案内部82、外縁端部81、及び補助羽根68の外周側に設けられた段部である案内部84、外縁端部83は、所定の曲率を持って丸みを帯びるように形成される。即ち、第3実施例が示す回転羽根50は、水掻き面110、111から案内部82,84を経て外縁端部81、83までの大径羽根60と補助羽根68の表面が、実施例1及び実施例2と比較してなだらかとなるよう形成されたものである。
(Third embodiment)
FIG. 13 is a plan view showing a third embodiment of the rotary blade 50 used in the drainage pump of the present invention. As shown in FIG. 13, a guide portion 82 that is a step portion provided on the outer peripheral side of the large-diameter blade 60, an outer edge end portion 81, and a guide portion 84 that is a step portion provided on the outer peripheral side of the auxiliary blade 68, The outer edge 83 is formed to be rounded with a predetermined curvature. That is, in the rotary blade 50 shown in the third embodiment, the surfaces of the large-diameter blade 60 and the auxiliary blade 68 from the scraping surfaces 110 and 111 through the guide portions 82 and 84 to the outer edge ends 81 and 83 are the same as those in the first embodiment. Compared with Example 2, it is formed so as to be gentle.

図15(a)は、図13に示す大径羽根60であって、A−A面における断面図である。上述した案内部82及び外縁端部81と同様に、水掻き面110から段部72を経て上側端縁部71に達するまでの形状についても、所定の曲率R1,R2をもってなだらかに形成されている。特に図示はしないが、補助羽根68についても同様に所定の曲率R1,R2をもってなだらかに形成される。また、大径羽根60の上側端縁部71には所定の曲率での湾曲が形成されていないが、この部分においても、同様に所定の曲率R3をもってなだらかに形成することも可能である。   Fig.15 (a) is the large diameter blade | wing 60 shown in FIG. 13, Comprising: It is sectional drawing in an AA surface. Similar to the guide part 82 and the outer edge part 81 described above, the shape from the water scraping surface 110 to the upper edge part 71 via the stepped part 72 is also gently formed with a predetermined curvature R1, R2. Although not specifically illustrated, the auxiliary blade 68 is also gently formed with predetermined curvatures R1 and R2. In addition, the upper edge 71 of the large-diameter blade 60 is not formed with a curve with a predetermined curvature. However, it is also possible to form a gentle curve with a predetermined curvature R3 in this portion as well.

このような構成によって角部(エッヂ)が丸みを帯びるので、これにより角部で生じる水流の剥離を抑制することができる。従って、水掻き面や案内部、外縁端部にて起こる剥離流れにて生じる気泡の発生を抑制し、騒音を低減することができる。   With such a configuration, the corners (edges) are rounded, so that it is possible to suppress separation of the water flow generated at the corners. Accordingly, it is possible to suppress the generation of bubbles generated by the separation flow that occurs at the scraping surface, the guide portion, and the outer edge, and to reduce noise.

なお、上側端縁部水掻き面75A,75Bとの境界75Cは、図13から明らかなように、平面視した際に、環状部材62の円形開口63に沿って形成されている。つまり、境界75Cは円形開口部63と、平面視した際に重なるよう形成される。更に、境界75C及び上側端縁部水掻き面75Bは所定の曲率を持って連続的な表面となるよう形成される。これによって、境界75C近傍において上側端縁部水掻き面75Aによって掻き出された水流の入射角をなだらかに変更することができる。   Note that the boundary 75C between the upper edge edge scraping surfaces 75A and 75B is formed along the circular opening 63 of the annular member 62 when viewed in plan, as is apparent from FIG. That is, the boundary 75C is formed so as to overlap the circular opening 63 when viewed in plan. Further, the boundary 75C and the upper edge edge scraping surface 75B are formed to have a continuous surface with a predetermined curvature. Thereby, the incident angle of the water flow scraped by the upper edge edge scraping surface 75A in the vicinity of the boundary 75C can be changed gently.

図15(b)は、図14に示す回転羽根50の、B−B面における小径羽根54の断面図である。小径羽根54も上記大径羽根60や補助羽根68と同様に所定の曲率をもってなだらかに形成することで、その水流の剥離で生じる気泡の発生を抑制し、騒音を低減することができる。   FIG.15 (b) is sectional drawing of the small diameter blade | wing 54 in the BB surface of the rotary blade 50 shown in FIG. Similarly to the large-diameter blade 60 and the auxiliary blade 68, the small-diameter blade 54 is gently formed with a predetermined curvature, thereby suppressing the generation of bubbles caused by the separation of the water flow and reducing noise.

なお、本発明は上記の各実施例に限定されるものではなく、種々の変形が可能である。例えば、上記第1、第2及び第3実施例では、大径羽根と補助羽根の両方に案内部を設けることを前提としているが、大径羽根にのみ本発明を実施した案内部を設けるようにしてもよい。その他にも、大径羽根60の水掻き面110に対する流水の入射角と大径羽根60の上側端縁部水掻き面75に対する流水の入射角とが実質的に略同一の入射角となるように、何れかを所望の角度傾斜させるとした本発明の要旨を逸脱しない範囲で上記の各実施例に種々の変形が可能であることは言うまでもない。   In addition, this invention is not limited to said each Example, A various deformation | transformation is possible. For example, in the first, second, and third embodiments, it is assumed that guide portions are provided on both large-diameter blades and auxiliary blades. However, only the large-diameter blades are provided with guide portions that implement the present invention. It may be. In addition, the incident angle of the flowing water with respect to the scraping surface 110 of the large diameter blade 60 and the incident angle of the flowing water with respect to the upper edge edge scraping surface 75 of the large diameter blade 60 are substantially the same incident angle. It goes without saying that various modifications can be made to the above-described embodiments without departing from the gist of the present invention in which one of them is inclined at a desired angle.

10 モータ
12 駆動軸
40 ハウジング
42 吸込口
46 吐出口
52 軸部
54 小径羽根
60 大径羽根
62 環状部材
68 補助羽根
50 回転羽根
72,82 段部(案内部)(大径羽根)
75,75A,75B,76 上側端縁部水掻き面
74,84 段部(案内部)(補助羽根)
85,86 外側端縁部水掻き面
110,110A,110B 水掻き面(大径羽根)
111 水掻き面(補助羽根)
164 環状平坦面
DESCRIPTION OF SYMBOLS 10 Motor 12 Drive shaft 40 Housing 42 Suction port 46 Discharge port 52 Shaft part 54 Small diameter blade 60 Large diameter blade 62 Annular member 68 Auxiliary blade 50 Rotary blade 72, 82 Step part (guide part) (large diameter blade)
75, 75A, 75B, 76 Upper edge edge scraping surface 74, 84 Stepped portion (guide portion) (auxiliary blade)
85,86 Outer edge edge scraping surface 110, 110A, 110B water scraping surface (large diameter blade)
111 Watering surface (auxiliary blade)
164 annular flat surface

Claims (5)

下端部に吸込口が設けられると共に側部に吐出口が設けられたハウジング内に回転自在に支承された回転羽根を収容した排水ポンプであって、
前記回転羽根は、複数の放射状の小径羽根と、当該小径羽根の上方に連続して形成された複数の大径羽根を備えており、前記大径羽根の水掻き面側には段状に上側端縁部水掻き面又は外側端縁部水掻き面を形成しており、前記大径羽根の水掻き面に当たる流水の入射角と前記上側端縁部水掻き面又は外側端縁部水掻き面に当たる流水の入射角とを等しくなるように構成したことを特徴とする排水ポンプ。
A drainage pump containing a rotary vane rotatably supported in a housing having a suction port at a lower end and a discharge port at a side,
The rotary blade includes a plurality of radial small-diameter blades and a plurality of large-diameter blades formed continuously above the small-diameter blade, and the upper end of the large-diameter blade has a stepped upper end. Forming an edge scooping surface or an outer edge scuffing surface, an incident angle of flowing water hitting the scuffing surface of the large-diameter blade, and an incident angle of flowing water hitting the upper edge scuffing surface or the outer edge scuffing surface; A drainage pump characterized by being configured to be equal to each other.
前記大径羽根の水掻き面側には、段状に上側端縁部水掻き面及び外側端縁部水掻き面を形成したことを特徴とする請求項1記載の排水ポンプ。   The drainage pump according to claim 1, wherein an upper edge edge scraping surface and an outer edge edge scraping surface are formed stepwise on the scraping surface side of the large-diameter blade. 前記上側端縁部水掻き面又は外側端縁部水掻き面に当たる流水の入射角を、前記大径羽根の水掻き面に当たる流水の入射角と同じになるように構成したことを特徴とする請求項1又は2記載の排水ポンプ。   The incident angle of flowing water hitting the upper edge edge watering surface or the outer edge edge watering surface is configured to be the same as the incident angle of flowing water hitting the watering surface of the large-diameter blades. 2. The drainage pump according to 2. 前記大径羽根の水掻き面側に段状に形成した前記上側端縁部水掻き面は円周方向に複数の水掻き面によって構成されていることを特徴とする請求項3記載の排水ポンプ。   The drainage pump according to claim 3, wherein the upper edge edge scraping surface formed stepwise on the scraping surface side of the large-diameter blade is constituted by a plurality of scraping surfaces in the circumferential direction. 前記大径羽根の水掻き面と上側端縁部水掻き面又は外側端縁部水掻き面を、所定の曲率をもって連続した曲面で形成したことを特徴とする請求項1乃至4の何れか一項に記載の排水ポンプ。   5. The water scraping surface of the large-diameter blade and the upper edge edge scraping surface or the outer edge scraping surface are formed as a continuous curved surface with a predetermined curvature. 6. Drainage pump.
JP2015014008A 2014-09-26 2015-01-28 Drainage pump Active JP6427428B2 (en)

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JP2014211098A (en) * 2013-04-17 2014-11-13 株式会社不二工機 Drainage pump

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JP2002005083A (en) * 2000-06-21 2002-01-09 Saginomiya Seisakusho Inc Drain discharge pump
US20140193260A1 (en) * 2011-06-22 2014-07-10 E.G.O. Elektro-Geraetebau Gmbh Methods and apparatuses for a pump
JP2013064396A (en) * 2011-08-30 2013-04-11 Fuji Koki Corp Drain pump
JP2013245569A (en) * 2012-05-23 2013-12-09 Denso Corp Pump
JP2014211098A (en) * 2013-04-17 2014-11-13 株式会社不二工機 Drainage pump

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