JP2016056940A - Fastening tool, hammer rod and fastening tool fixing method - Google Patents

Fastening tool, hammer rod and fastening tool fixing method Download PDF

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JP2016056940A
JP2016056940A JP2014195773A JP2014195773A JP2016056940A JP 2016056940 A JP2016056940 A JP 2016056940A JP 2014195773 A JP2014195773 A JP 2014195773A JP 2014195773 A JP2014195773 A JP 2014195773A JP 2016056940 A JP2016056940 A JP 2016056940A
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sheet metal
main body
fixing tool
hole
central axis
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廣志 赤羽
Hiroshi Akaha
廣志 赤羽
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Abstract

PROBLEM TO BE SOLVED: To provide a fastening tool, a hammer rod and a fastening tool fixing method in which a productivity at the time of mass-production when the fastening tool is fixed to a sheet metal having a thickness of 0.3 mm or less is improved.SOLUTION: This invention is constituted in such a way that a lower hole 8 of a sheet metal 7 is put into a caulking part 4 and the sheet plate 7 is placed on a main body 2 of a fastening tool 1. A hammer 20 is inserted from an insertion part 22 into an open hole 6 of the caulking part 4 of the fastening tool 1, the caulking part 4 is pressed by the insertion part 22 from above on the central axis, expanded in a peripheral region and subsequently the caulking part 4 is formed by a forming part 23 around the lower hole 8 of the sheet metal 7 and caulked. Subsequently, the hammer 20 is pulled out of the caulking part 4 of the fastening tool 1, its caulking operation is finished and the caulking part 4 of the fastening tool 1 is caulked around the lower hole 8 of the sheet metal 7 and fixed there.SELECTED DRAWING: Figure 4

Description

この発明は、例えば携帯電話機等に用いられる薄板の板金に固定する固着具と打ち棒と固着具の固定方法に関する。  The present invention relates to a fixing tool, a striking rod and a fixing method for fixing to a thin metal plate used in, for example, a cellular phone.

従来、引張荷重とトルク負荷に耐えて薄板(板金)との接合を確実に行って圧入するインサート(ファスナー)とも呼ばれるナット状の金属製固着具が実用化されている。このようなナット状の金属製固着具を取り付けると緩んだり落ちたりする心配がなくなる。
このような固着具が薄板の予め設けられた孔に圧入されて充分な強度で固定されるよう、固着具に設けられる突出部(実際に薄板に圧入される部分)の外側周面にローレット状その他の凹凸条を設けて薄板に圧入する方法が提案されている(例えば特許文献1)。
Conventionally, nut-shaped metal fasteners called inserts (fasteners) that can withstand tensile loads and torque loads and reliably press-fit with thin plates (sheet metal) have been put into practical use. When such a nut-like metal fastener is attached, there is no risk of loosening or dropping.
A knurled shape is formed on the outer peripheral surface of the protruding portion (the portion that is actually press-fitted into the thin plate) provided in the fixture so that such a fastener is press-fitted into a hole provided in advance in the thin plate and fixed with sufficient strength. There has been proposed a method of providing other uneven strips and press-fitting into a thin plate (for example, Patent Document 1).

近年、例えば携帯電話機等の筐体においては「軽薄短小」と形容されるように筐体を軽くし、また薄くするような設計需要が増えてきている。このような需要に対応するためには、薄板(板金)そのものを薄くし、さらに固着具の全長を短くしなければならない。
これに対して、従来の固着具の突出部を板金に埋め込むためには板金の厚さがある程度必要であり、従来、板金の最小板厚はほぼ0.5mmが限界の厚さであった。そのため、0.5mm未満の板厚の板金には対応できないでいたが本発明者はこれを解決し、0.3mm未満の板厚でも可能とした(例えば特許文献2)。
In recent years, for example, in the case of a mobile phone or the like, there has been an increasing demand for design that makes the case lighter and thinner so that it is described as “light thin and short”. In order to meet such a demand, it is necessary to make the sheet (sheet metal) itself thin and further shorten the overall length of the fixing tool.
On the other hand, in order to embed the protruding portion of the conventional fixing tool in the sheet metal, a certain thickness of the sheet metal is necessary. Conventionally, the minimum sheet thickness of the sheet metal is about 0.5 mm. For this reason, the inventor has not been able to cope with a sheet metal having a thickness of less than 0.5 mm, but the present inventor has solved this problem and made it possible even with a sheet thickness of less than 0.3 mm (for example, Patent Document 2).

しかしながら、0.3mm未満の板厚の板金に対応する際、例えば板金素材がアルミニウムのような比較的柔らかい素材の場合、打ち棒で固定する際に受け側の冶具をタイミング良く受けさせなければならず量産時における生産性が悪いという課題があった。  However, when dealing with a sheet metal having a sheet thickness of less than 0.3 mm, for example, if the sheet metal material is a relatively soft material such as aluminum, the jig on the receiving side must be received in a timely manner when fixed with a striking rod. There was a problem of poor productivity during mass production.

特開平8−291815号公報  JP-A-8-291815 特開2014−126203号公報  JP 2014-126203 A

上記したように、携帯電話機等の筐体内において、軽く薄くするような設計需要に対応するためには板金そのものを薄くし、0.3mm未満の板厚の板金に対応する際、特に板金素材が比較的柔らかい素材の場合、打ち棒で固定する際に受け側の冶具をタイミング良く受けさせなければならず量産時における生産性が悪いという課題があった。
この発明の目的は、0.3mm未満の板厚の板金に固定する際の量産時における生産性を向上させた固着具と打ち棒と固着具の固定方法を提供することである。
As described above, in order to respond to design demands such as lightening and thinning in a casing of a mobile phone or the like, when the sheet metal itself is thinned, and the sheet metal having a thickness of less than 0.3 mm is handled, the sheet metal material is particularly used. In the case of a relatively soft material, the jig on the receiving side must be received in a timely manner when fixed with a striking rod, and there is a problem that productivity in mass production is poor.
An object of the present invention is to provide a fixing tool, a striking rod, and a fixing method of the fixing tool which are improved in productivity at the time of mass production when fixing to a sheet metal having a thickness of less than 0.3 mm.

そこで、本発明は、0.3mm未満で0.1mm以上の板厚の板金に設けられた当該板金の表裏に突起がない下孔に固定される雌ねじが設けられた固着具であって、上記固着具は、円柱状の本体と、この本体に隣接して前記本体の外径より小径で外側周面に多数の凹凸条を有するかしめ部とを一体且つ同一中心軸上に有し、前記本体の前記同一中心軸を貫通した上記雌ねじと、この雌ねじに接して前記かしめ部に前記同一中心軸を貫通した貫通孔とを有するようにしたものである。
また、本発明は、0.3mm未満で0.1mm以上の板厚の板金に設けられた当該板金の表裏に突起がない下孔に固定される雌ねじが設けられた固着具であって、この固着具は、円柱状の本体と、この本体に隣接して前記本体の外径より小径で外側周面に多数の凹凸条を有する押圧部とを一体且つ同一中心軸上に有し、前記本体の前記同一中心軸を貫通して有効ねじ山数が確保された上記雌ねじと、この雌ねじに接して前記押圧部に前記同一中心軸を貫通した貫通孔とを有し、前記貫通孔と前記雌ねじとの間に溝を有するようにしたものである。
Therefore, the present invention is a fixing tool provided with a female screw that is fixed to a lower hole that has no protrusion on the front and back of the sheet metal provided on a sheet metal having a thickness of less than 0.3 mm and 0.1 mm or more. The fixing tool has a columnar main body and a caulking portion adjacent to the main body and having a smaller diameter than the outer diameter of the main body and having a large number of irregularities on the outer peripheral surface on the same central axis. The female screw penetrating the same central axis and the through hole penetrating the same central axis in the caulking portion in contact with the female screw are provided.
Further, the present invention is a fixing tool provided with a female screw that is fixed to a lower hole having no protrusion on the front and back of the sheet metal provided on a sheet metal of less than 0.3 mm and 0.1 mm or more in thickness. The fixing tool has a cylindrical main body and a pressing portion adjacent to the main body and having a smaller diameter than the outer diameter of the main body and having a large number of irregularities on the outer peripheral surface on the same central axis. The internal thread of which the effective screw thread number is secured through the same central axis, and the through hole which is in contact with the internal thread and penetrates the same central axis in the pressing portion, the through hole and the internal thread With a groove between the two.

本発明は、0.3mm未満の板厚の板金に固定する際の量産時における生産性を向上させた固着具と打ち棒と固着具の固定方法を提供することが可能となる。  The present invention can provide a fixing tool, a striking rod, and a fixing method of the fixing tool that improve productivity in mass production when fixing to a sheet metal having a thickness of less than 0.3 mm.

本発明の第1の実施形態が適用可能な固着具の一例を示す片側断面図。1 is a half sectional view showing an example of a fixing tool to which a first embodiment of the present invention can be applied. 固着具をかしめて固定する板金の一例を示す断面図。Sectional drawing which shows an example of the sheet metal which crimps and fixes a fixing tool. 固着具をかしめるためのハンマー(打ち棒)の外観を示す図。The figure which shows the external appearance of the hammer (striking stick) for caulking a fixing tool. 固着具上に板金を下孔にかしめ部を通して本体上に置いたかしめ前の状態を示す図。The figure which shows the state before crimping which puts a sheet metal on a fixing tool through a caulking part to a lower hole on a main body. 板金に固着具をかしめて固定した後の状態を示す図。The figure which shows the state after crimping and fixing a fixing tool to a sheet metal. 本発明の第2の実施形態が適用可能な固着具の一例を示す片側断面図。The half sectional view which shows an example of the fixing tool which can apply the 2nd Embodiment of this invention. 固着具を押圧して固定する板金の一例を示す断面図。Sectional drawing which shows an example of the sheet metal which presses and fixes a fixing tool. 固着具を押圧するためのハンマー(押圧棒)の外観を示す図。The figure which shows the external appearance of the hammer (pressing bar) for pressing a fixing tool. 固着具上に板金を下孔に押圧部を通して本体上に置いた押圧前の状態を示す図。The figure which shows the state before the press which put the sheet metal on the fixing tool through the press part to the lower hole on the main body. 板金に固着具を押圧して固定した後の状態を示す図。The figure which shows the state after pressing and fixing a fixing tool to a sheet metal.

以下、図面を参照して、この発明の第1の実施形態について詳細に説明する。
図1は、この発明に係るインサートと呼ばれる固着具1を示す片側断面図である。すなわち、この固着具1は、円柱状の本体2と、この本体2に隣接して本体2の外径より小径のかしめ部4とが一体且つ同一中心軸上に設けられている。
The first embodiment of the present invention will be described below in detail with reference to the drawings.
FIG. 1 is a half sectional view showing a fixing tool 1 called an insert according to the present invention. That is, in the fixing tool 1, a columnar main body 2 and a caulking portion 4 having a diameter smaller than the outer diameter of the main body 2 adjacent to the main body 2 are integrally provided on the same central axis.

また、本体2の基端面a側から他端側に貫通した雌ねじ5が設けられている。さらにかしめ部4には、後述するかしめ加工のために雌ねじ5に接して上記同一中心軸上に貫通孔6が設けられている。なお、貫通孔6には、基端面aに対する他端面の内面に面取りがされている。また、かしめ部4の外側周面bにはローレット(凹凸条)の加工が施されている。なお、かしめ部4の外径および凹凸条の形状は、板金の材質等に応じて変えられる。  Further, a female screw 5 penetrating from the base end surface a side of the main body 2 to the other end side is provided. Further, the caulking portion 4 is provided with a through hole 6 on the same central axis in contact with the female screw 5 for caulking processing described later. The through hole 6 is chamfered on the inner surface of the other end surface with respect to the base end surface a. Further, the outer peripheral surface b of the caulking portion 4 is knurled. In addition, the outer diameter of the caulking part 4 and the shape of the uneven stripes can be changed according to the material of the sheet metal.

図2は、固着具1がかしめられる板金7を示す断面図である。図2において板金7には、固着具1のかしめ部4を入れる下孔8(図2に示すように、当該板金の表裏に突起がない下孔)が予め設けられている。また、この下孔8は、板金7がディンプル(窪み)加工された窪み9のほぼ中心に設けられている。ディンプル(窪み)加工は、円形、楕円形、六角形等で窪み部分に下孔8が設けられれば良い。  FIG. 2 is a cross-sectional view showing the sheet metal 7 on which the fixing tool 1 is caulked. In FIG. 2, a sheet metal 7 is previously provided with a pilot hole 8 (a pilot hole having no protrusions on the front and back of the sheet metal) into which the caulking portion 4 of the fixing tool 1 is inserted. The lower hole 8 is provided substantially at the center of a recess 9 in which the sheet metal 7 is dimpled (recessed). The dimple (recess) processing may be circular, elliptical, hexagonal, or the like as long as the lower hole 8 is provided in the recess.

また、詳しくは後述するが板金7の窪み9は、板金7の表面cから固着具1のかしめ加工したあとのかしめ部4が飛び出さない深さになっている。
本第1の実施形態において、例えば板金7の材質はアルミニウムであり、固着具1の材質は黄銅である。
Further, as will be described in detail later, the recess 9 of the sheet metal 7 has a depth that prevents the caulking portion 4 after the caulking processing of the fixing tool 1 from the surface c of the sheet metal 7 from jumping out.
In the first embodiment, for example, the material of the sheet metal 7 is aluminum, and the material of the fixing tool 1 is brass.

また、本実施形態の固着具1は、1/100mm単位で切削加工されている。
例えば、固着具1の寸法は、全長(基端面aから他端面まで)が2.00mm、本体2の外径が2.60mmで柱方向の長さが1.20mm、かしめ部4の外径が2.40mmで柱方向の長さが0.8mm、雌ねじ5はM1.2、かしめ部4の貫通孔6の内径は1.90mmで切削加工されている。
板金7の寸法は、例えば、板厚が0.2mm±0.05mmであり、下孔8の孔径が2.5mmである。
また、固着具1は、本実施形態では黄銅を用いているが、板金(軟鋼、ステンレス鋼、アルミニウム、亜鉛等)の材質に対応して炭素鋼、軟鋼、ステンレス鋼、アルミニウム、亜鉛等の金属を用いても良い。
Moreover, the fixing tool 1 of the present embodiment is cut in units of 1/100 mm.
For example, the dimensions of the fastener 1 are 2.00 mm in total length (from the base end surface a to the other end surface), the outer diameter of the main body 2 is 2.60 mm, the length in the column direction is 1.20 mm, and the outer diameter of the caulking portion 4. Is 2.40 mm, the length in the column direction is 0.8 mm, the female screw 5 is M1.2, and the inner diameter of the through hole 6 of the caulking portion 4 is 1.90 mm.
The dimensions of the sheet metal 7 are, for example, a plate thickness of 0.2 mm ± 0.05 mm and a hole diameter of the lower hole 8 of 2.5 mm.
Moreover, although the fixing tool 1 uses brass in the present embodiment, it corresponds to the material of the sheet metal (soft steel, stainless steel, aluminum, zinc, etc.), such as carbon steel, mild steel, stainless steel, aluminum, zinc, etc. May be used.

図3は、固着具1を板金7にかしめるためのハンマー(打ち棒)20の外観を示す図である。例えば、ハンマー20は、先端に固着具1のかしめ部4の貫通孔6に挿入されてかしめて固定するための先端部21が設けられている。
先端部21には、固着具1のかしめ部4の貫通孔6に挿入される挿入部22と、この挿入部がかしめ部4を押圧して周囲に拡げた後にかしめ部4を成形する成形部23とが設けられている。挿入部22は、軸方向に凹曲線形テーパで形成される略円錐形である。
例えば、ハンマー20の寸法は、長さ40mmで外径6.0mmである。また、先端部21は、外径5.00mmで柱方向の長さ3.50mmで加工されている。
FIG. 3 is a view showing an appearance of a hammer (striking rod) 20 for caulking the fixing tool 1 to the sheet metal 7. For example, the hammer 20 is provided with a tip portion 21 for inserting and fixing the hammer 20 into the through hole 6 of the caulking portion 4 of the fixing tool 1 at the tip.
The distal end portion 21 includes an insertion portion 22 that is inserted into the through hole 6 of the caulking portion 4 of the fixing tool 1 and a molding portion that molds the caulking portion 4 after the insertion portion presses the caulking portion 4 and expands to the periphery. 23. The insertion portion 22 has a substantially conical shape formed with a concave curved taper in the axial direction.
For example, the hammer 20 has a length of 40 mm and an outer diameter of 6.0 mm. The tip 21 is machined with an outer diameter of 5.00 mm and a length in the column direction of 3.50 mm.

次に、このような構成において、板金7に固着具1をかしめて固定する動作について図4、図5を用いて説明する。
図4に示すように、まず、板金7の下孔8がかしめ部4に嵌められ、板金7が固着具1の本体2上に置かれる。なお、固着具1の本体2は冶具を用いないので平坦な固定台(例えば、鉄盤)の上に置かれる。
Next, the operation for caulking and fixing the fixing tool 1 to the sheet metal 7 in such a configuration will be described with reference to FIGS.
As shown in FIG. 4, first, the lower hole 8 of the sheet metal 7 is fitted into the caulking portion 4, and the sheet metal 7 is placed on the main body 2 of the fixing tool 1. In addition, since the main body 2 of the fixing tool 1 does not use a jig, it is placed on a flat fixing base (for example, an iron board).

続いて、図4上の固着具1のかしめ部4の貫通孔6に図上の上部からハンマー20が挿入部22から挿入され、かしめ部4が中心軸上の上部から挿入部22により押圧され周囲に拡げられる。続いて、かしめ部4は成形部23により板金7の下孔8の周囲に成形されてかしめられる。
このあと、固着具1のかしめ部4からハンマー20が抜かれることによりかしめ動作が終了する。
Subsequently, a hammer 20 is inserted from the upper part of the figure into the through hole 6 of the caulking part 4 of the fixing tool 1 in FIG. 4 from the upper part in the figure, and the caulking part 4 is pressed by the insertion part 22 from the upper part on the central axis. It is spread around. Subsequently, the caulking part 4 is molded around the lower hole 8 of the sheet metal 7 by the molding part 23 and caulked.
Thereafter, the caulking operation is completed by removing the hammer 20 from the caulking portion 4 of the fixing tool 1.

図5は、かしめ動作が終了して板金7に固着具1が固定された状態を示すもので、固着具1のかしめ部4が板金7の下孔8の周囲にかしめられて固定されている。この結果、かしめ部4に施されたローレット(凹凸条:図4、図5に示すb部)により板金7に強固に固定され、固着具1と板金7との間に必要とされる固定強度を得ることができる。
また、板金7の下孔8が窪み9内にあるので、かしめられたあとのかしめ部4が板金7の面cから飛び出すのを防いでいる。
FIG. 5 shows a state in which the caulking operation is completed and the fixing tool 1 is fixed to the sheet metal 7. The caulking portion 4 of the fixing tool 1 is caulked around the lower hole 8 of the sheet metal 7 and fixed. . As a result, the fixing strength required between the fixing tool 1 and the sheet metal 7 is firmly fixed to the sheet metal 7 by the knurls (concave and convex portions: b section shown in FIGS. 4 and 5) applied to the caulking part 4. Can be obtained.
Further, since the lower hole 8 of the sheet metal 7 is in the recess 9, the caulking portion 4 after being caulked is prevented from jumping out from the surface c of the sheet metal 7.

なお、本第1の実施形態では板金の板厚を0.2mmとしたが、本実施形態に基づいた固着具、ハンマー(打ち棒)、固定方法を用いることにより、薄板となる板金の板厚が0.3mm未満であっても固着具を固定することが可能となる。
また、0.3mm未満の板厚とは、例えば、0.25mm±0.05mm、0.2mm±0.05mm、0.15mm±0.05mm、0.1mm±0.05mm等の規格の板厚が含まれるものである。本固着具1は、0.3mm未満で0.1mm以上の板金に適用できる。
In the first embodiment, the sheet thickness of the sheet metal is 0.2 mm. However, the thickness of the sheet metal that becomes a thin sheet by using a fixing tool, a hammer (striking rod), and a fixing method based on the present embodiment. Even if is less than 0.3 mm, the fixing tool can be fixed.
The plate thickness of less than 0.3 mm is a standard plate such as 0.25 mm ± 0.05 mm, 0.2 mm ± 0.05 mm, 0.15 mm ± 0.05 mm, 0.1 mm ± 0.05 mm, etc. Thickness is included. The fixing tool 1 can be applied to a sheet metal of less than 0.3 mm and 0.1 mm or more.

以上説明したように上記第1の実施形態によれば、0.3mm未満の板厚の板金に固定する際の量産時における生産性を向上させた固着具と打ち棒と固着具の固定方法を提供することができる。  As described above, according to the first embodiment, there is provided a fixing tool, a hitting rod, and a fixing method for fixing the fixing tool, which improve productivity in mass production when fixing to a sheet metal having a thickness of less than 0.3 mm. Can be provided.

次に、この発明の第2の実施形態について詳細に説明する。
図6は、この発明の第2の実施形態に係るインサートと呼ばれる固着具31を示す片側断面図である。すなわち、この固着具31は、円柱状の本体32と、この本体32に隣接して本体32の外径より小径の押圧部34とが一体且つ同一中心軸上に設けられている。
また、本体32の基端面d側から他端側に貫通した雌ねじ35が設けられている。この雌ねじ35は、詳しくは後述するが有効ねじ山数を確保するように所定の長さが確保されている。本第2の実施形態では、有効ねじ山数として7山を確保している。
Next, a second embodiment of the present invention will be described in detail.
FIG. 6 is a half sectional view showing a fixing tool 31 called an insert according to the second embodiment of the present invention. That is, in the fixing tool 31, a columnar main body 32 and a pressing portion 34 having a diameter smaller than the outer diameter of the main body 32 adjacent to the main body 32 are integrally provided on the same central axis.
Further, a female screw 35 penetrating from the base end surface d side of the main body 32 to the other end side is provided. As will be described in detail later, the female screw 35 has a predetermined length so as to ensure the number of effective threads. In the second embodiment, seven threads are secured as the number of effective threads.

また、押圧部34の外側周面eにはローレット(凹凸条)の加工が施されている。さらに押圧部34には、後述する押圧加工のために雌ねじ35に接して上記同一中心軸上に貫通孔36が設けられている。この貫通孔36と雌ねじ35との間には溝fが設けられている。この溝fにより、詳しくは後述するが押圧部34が押圧加工された際に雌ねじ35のねじ山が変形されることを防いでいる。
なお、押圧部34の外径と貫通孔と溝および凹凸条の形状は、板金の材質等に応じて変えられる。
Further, the outer peripheral surface e of the pressing portion 34 is knurled. Further, the pressing portion 34 is provided with a through hole 36 on the same central axis in contact with the female screw 35 for the pressing process described later. A groove f is provided between the through hole 36 and the female screw 35. Although described later in detail, the groove f prevents the thread of the female screw 35 from being deformed when the pressing portion 34 is pressed.
In addition, the outer diameter of the pressing part 34, the shape of the through hole, the groove, and the ridges and the like can be changed according to the material of the sheet metal.

図7は、固着具31が固定される板金37を示す断面図である。図7において板金37には、固着具31の押圧部34を入れる下孔38(図7に示すように、当該板金の表裏に突起がない下孔)が予め設けられている。また、この下孔38は、板金37がディンプル(窪み)加工された窪み39のほぼ中心に設けられている。ディンプル(窪み)加工は、円形、楕円形、六角形等で窪み部分に下孔38が設けられれば良い。
なお、詳しくは後述するが板金37の窪み39は、板金37の表面gから固着具31を押圧加工したあとの押圧部34が飛び出さない深さになっている。
本第2の実施形態において、例えば板金37の材質はアルミニウムであり、固着具31の材質は黄銅である。
FIG. 7 is a cross-sectional view showing a sheet metal 37 to which the fixing tool 31 is fixed. In FIG. 7, the sheet metal 37 is previously provided with a lower hole 38 (a lower hole having no protrusions on the front and back of the sheet metal) into which the pressing portion 34 of the fixing tool 31 is inserted. The lower hole 38 is provided substantially at the center of a recess 39 in which a sheet metal 37 is dimpled (recessed). The dimple (dimple) process may be circular, elliptical, hexagonal, or the like, as long as the lower hole 38 is provided in the depressed portion.
In addition, although mentioned later in detail, the dent 39 of the sheet metal 37 has such a depth that the pressing portion 34 after pressing the fixing tool 31 from the surface g of the sheet metal 37 does not protrude.
In the second embodiment, for example, the material of the sheet metal 37 is aluminum, and the material of the fixing tool 31 is brass.

また、本実施形態の固着具1は、1/100mm単位で切削加工されている。
例えば、固着具31の寸法は、全長(基端面dから他端面まで)が3.57mm、本体32の外径が2.00mmで柱方向の長さが1.57mm、押圧部34の外径が2.60mmで柱方向の長さが本体32から2.00m、雌ねじ35はM1.2、押圧部34の貫通孔36の内径は2.10mmで切削加工されている。
なお、雌ねじ35は、有効ねじ山数の7山を確保するため基端面dから柱方向に1.87mmの寸法を確保している。そのため、図6に示すように本体32の柱方向の長さより長くなっている。そこで、押圧部34の押圧加工時に雌ねじ35のねじ山の変形を防ぐために押圧部34と貫通孔36との間に溝fが設けられている。
Moreover, the fixing tool 1 of the present embodiment is cut in units of 1/100 mm.
For example, the dimensions of the fixing tool 31 are 3.57 mm in total length (from the base end face d to the other end face), the outer diameter of the main body 32 is 2.00 mm, the length in the column direction is 1.57 mm, and the outer diameter of the pressing portion 34. Is 2.60 mm, the length in the column direction is 2.00 m from the main body 32, the internal thread 35 is M1.2, and the inner diameter of the through hole 36 of the pressing portion 34 is 2.10 mm.
The female screw 35 has a dimension of 1.87 mm in the column direction from the base end face d in order to ensure seven effective screw threads. Therefore, as shown in FIG. 6, it is longer than the length of the main body 32 in the column direction. Therefore, a groove f is provided between the pressing portion 34 and the through hole 36 in order to prevent deformation of the thread of the female screw 35 during pressing of the pressing portion 34.

押圧部34の溝fは、本体32に設けられた雌ねじ35の基端面dと反対面から深さ0.30mmで幅0.35mmに切削加工されている。なお、溝fの深さと幅は、固着具31の材質に応じて変えられる。
板金37の寸法は、板厚が0.20mm、下孔38の孔径が2.70mmである。なお、板金37の板厚は、0.20mm±0.05mmの範囲内である。
また、固着具31は、本実施形態では黄銅を用いているが、板金(軟鋼、ステンレス鋼、アルミニウム、亜鉛等)の材質に対応して炭素鋼、軟鋼、ステンレス鋼、アルミニウム、亜鉛等の金属を用いても良い。要は、板金の材質より固着具の材質のほうが固い金属であれば良い。
The groove f of the pressing portion 34 is cut to a depth of 0.30 mm and a width of 0.35 mm from the surface opposite to the base end surface d of the female screw 35 provided in the main body 32. The depth and width of the groove f can be changed according to the material of the fixing tool 31.
The sheet metal 37 has a thickness of 0.20 mm and a diameter of the lower hole 38 of 2.70 mm. The plate thickness of the sheet metal 37 is in the range of 0.20 mm ± 0.05 mm.
Moreover, although the fixing tool 31 uses brass in this embodiment, a metal such as carbon steel, mild steel, stainless steel, aluminum, zinc or the like corresponding to the material of the sheet metal (soft steel, stainless steel, aluminum, zinc, etc.). May be used. In short, it is sufficient if the material of the fixing tool is harder than the material of the sheet metal.

図8は、固着具31を板金37に押込むためのハンマー(押圧棒、打ち棒)40の外観を示す図である。ハンマー40は、先端に凹部41を有して固着具31の押圧部34を押圧して固着具31を板金37に固定する。
例えば、ハンマー40の寸法は、長さ40mmで外径4.80mmの円柱で先端に有する凹部41は内径4.00mmで深さ0.40mmである。
このハンマー40の凹部41は、板金37の窪み39に固着具31の押圧部34が押圧加工される際、押圧部34を押圧成形すると共に板金37の表面gから押し潰された押圧部34が飛び出さないように押圧するものである。
FIG. 8 is a view showing the appearance of a hammer (pressing bar, striking bar) 40 for pushing the fixing tool 31 into the sheet metal 37. The hammer 40 has a concave portion 41 at the tip and presses the pressing portion 34 of the fixing tool 31 to fix the fixing tool 31 to the sheet metal 37.
For example, the dimension of the hammer 40 is a cylinder having a length of 40 mm and an outer diameter of 4.80 mm, and the recess 41 at the tip has an inner diameter of 4.00 mm and a depth of 0.40 mm.
The concave portion 41 of the hammer 40 has a pressing portion 34 that is formed by pressing the pressing portion 34 and pressed from the surface g of the metal plate 37 when the pressing portion 34 of the fixing tool 31 is pressed into the depression 39 of the metal plate 37. It is pressed so as not to jump out.

例えば、板金37の窪み39の深さが0.50mmの場合、凹部21の深さは0.40mmとする。また、板金37の窪み39の深さが0.30mmの場合、凹部41の深さは0.25mmとする。すなわち、板金37の窪み39の深さとハンマー40の凹部41の深さとは相関関係にあり、押圧加工後の仕上がり具合によってそれぞれの深さが決められる。
さらに、ハンマー40の先端(凹部41に対して凸部となる部分)は、板金37の下孔38の周囲を押さえつけて押圧加工時の板金37の下孔38の周囲の変形を防いでいる。
For example, when the depth of the recess 39 of the sheet metal 37 is 0.50 mm, the depth of the recess 21 is 0.40 mm. Further, when the depth of the recess 39 of the sheet metal 37 is 0.30 mm, the depth of the recess 41 is 0.25 mm. That is, the depth of the recess 39 of the sheet metal 37 and the depth of the recess 41 of the hammer 40 have a correlation, and the respective depths are determined according to the finished condition after pressing.
Furthermore, the tip of the hammer 40 (the portion that is a convex portion with respect to the concave portion 41) presses the periphery of the lower hole 38 of the sheet metal 37 to prevent deformation of the periphery of the lower hole 38 of the sheet metal 37 during pressing.

次に、このような構成において、板金37に固着具31を押圧して固定する動作について図9、図10を用いて説明する。
図9に示すように、まず、板金37の下孔38が押圧部34に嵌められて板金37が固着具31の上に置かれる。なお、固着具31の本体32は冶具を用いないので平坦な固定台(例えば、鉄盤)の上に置かれる。
Next, in such a configuration, an operation of pressing and fixing the fixing tool 31 to the sheet metal 37 will be described with reference to FIGS.
As shown in FIG. 9, first, the lower hole 38 of the sheet metal 37 is fitted into the pressing portion 34, and the sheet metal 37 is placed on the fixing tool 31. Since the main body 32 of the fixing tool 31 does not use a jig, it is placed on a flat fixing base (for example, an iron board).

続いて、図9上の固着具31の押圧部34が図上上部からのハンマー40の押圧により押し潰される。その際、押圧部34は、ローレット(凹凸条)周面が周囲に膨張しながら押圧方向に平面状に押し潰される。その結果、押圧部34は、押圧部34の周面eに施されているローレット(凹凸条)が板金37の下孔38の周囲に凹凸条に喰い込んで押圧方向に平面状に押し潰されて成形される。
なお、押圧部34が平面状に押し潰される際、溝fが設けられているので雌ねじ35のねじ山が変形されることを防いでいる。
このあと、ハンマー40が固着具1の押圧部34から図上上方に戻されることにより押圧動作が終了する。
Subsequently, the pressing portion 34 of the fixing tool 31 in FIG. 9 is crushed by pressing the hammer 40 from the upper part in the drawing. At that time, the pressing portion 34 is crushed flat in the pressing direction while the circumferential surface of the knurl (uneven surface) expands around. As a result, the knurls (concave and convex) provided on the peripheral surface e of the pressing portion 34 bite into the concavo-convex ridge around the lower hole 38 of the sheet metal 37 and are crushed flat in the pressing direction. To be molded.
In addition, since the groove | channel f is provided when the press part 34 is crushed flat, the thread of the internal thread 35 is prevented from being deformed.
Thereafter, the hammer 40 is returned from the pressing portion 34 of the fixing tool 1 to the upper side in the figure, thereby completing the pressing operation.

図10は、押圧動作が終了して板金37に固着具31が固定された状態を示すもので、固着具31の押圧部34が板金37の下孔38の周囲に押圧されて固定されている。すなわち、押圧部34の周囲eに施されたローレット(凹凸条)により、板金37の下孔38の周囲hが凹凸条に押圧成形されて固着具31が板金37に固定される。その結果、固着具31と板金37との間に必要とされる固定強度、特にトルク負荷を得ることができる。
また、固着具31は、板金37の下孔38が窪み39内にあるので、板金37に固定されたあとの押圧部34が板金37の面gから飛び出すのを防いでいる。
FIG. 10 shows a state in which the pressing operation is completed and the fixing tool 31 is fixed to the sheet metal 37, and the pressing portion 34 of the fixing tool 31 is pressed and fixed around the lower hole 38 of the sheet metal 37. . That is, the periphery h of the lower hole 38 of the sheet metal 37 is press-formed into the concavo-convex line by the knurling (uneven line) provided around the pressing portion 34, and the fixing tool 31 is fixed to the sheet metal 37. As a result, it is possible to obtain the required fixing strength, particularly the torque load, between the fixing tool 31 and the sheet metal 37.
Further, since the lower hole 38 of the sheet metal 37 is in the recess 39, the fixing tool 31 prevents the pressing portion 34 after being fixed to the sheet metal 37 from jumping out from the surface g of the sheet metal 37.

なお、本第2の実施形態では板金の板厚を0.2mmとしたが、本実施形態に基づいた固着具、ハンマー(押圧棒)、固定方法を用いることにより、薄板となる板金の板厚が0.3mm未満であっても固着具を固定することが可能となる。
なお、0.3mm未満の板厚とは、例えば、0.25mm±0.05mm、0.2mm±0.05mm、0.15mm±0.05mm、0.1mm±0.05mm等の規格の板厚が含まれるものである。本固着具31は、0.3mm未満で0.1mm以上の板金に適用できる。
Although the sheet thickness of the sheet metal is 0.2 mm in the second embodiment, the sheet thickness of the sheet metal that becomes a thin sheet by using the fixing tool, the hammer (pressing bar), and the fixing method based on the present embodiment. Even if is less than 0.3 mm, the fixing tool can be fixed.
The plate thickness of less than 0.3 mm is a standard plate such as 0.25 mm ± 0.05 mm, 0.2 mm ± 0.05 mm, 0.15 mm ± 0.05 mm, 0.1 mm ± 0.05 mm, etc. Thickness is included. The fixing tool 31 can be applied to a sheet metal of less than 0.3 mm and 0.1 mm or more.

以上説明したように上記第2の実施形態によれば、0.3mm未満の板厚の板金に固定する際の量産時における生産性を向上させた固着具と打ち棒と固着具の固定方法を提供することができる。  As described above, according to the second embodiment, the fixing tool, the hitting rod, and the fixing method for improving the productivity in mass production when fixing to a sheet metal having a thickness of less than 0.3 mm. Can be provided.

なお、本願発明は、上記実施形態に限定されるものではなく、実施段階ではその要旨を逸脱しない範囲で種々に変形することが可能である。また、実施形態は可能な限り適宜組み合わせて実施してもよく、その場合組み合わせた効果が得られる。さらに、上記実施形態には種々の段階の発明が含まれており、開示される複数の構成要件における適宜な組み合わせにより種々の発明が抽出され得る。例えば、実施形態に示される全構成要件から幾つかの構成要件が削除されても、発明が解決しようとする課題の欄で述べた課題が解決でき、発明の効果の欄で述べられている効果が得られる場合には、この構成要件が削除された構成が発明として抽出され得る。  Note that the present invention is not limited to the above-described embodiment, and various modifications can be made without departing from the scope of the invention in the implementation stage. In addition, the embodiments may be combined as appropriate as possible, and in that case, the combined effect can be obtained. Furthermore, the above embodiments include inventions at various stages, and various inventions can be extracted by appropriately combining a plurality of disclosed constituent elements. For example, even if some constituent requirements are deleted from all the constituent requirements shown in the embodiment, the problem described in the column of the problem to be solved by the invention can be solved, and the effect described in the column of the effect of the invention Can be obtained as an invention.

1,31…固着具、2,32…本体、4…かしめ部、5,35…雌ねじ、6,36…貫通孔、7,37…板金、8,38…下孔、9,39…窪み、20,40…ハンマー、21…先端部、22…挿入部、23…成形部、34…押圧部、41…凹部。  DESCRIPTION OF SYMBOLS 1,31 ... Fixing tool, 2,32 ... Main body, 4 ... Caulking part, 5,35 ... Female screw, 6,36 ... Through-hole, 7, 37 ... Sheet metal, 8,38 ... Pilot hole, 9,39 ... Depression, 20, 40 ... hammer, 21 ... tip part, 22 ... insertion part, 23 ... molding part, 34 ... pressing part, 41 ... concave part.

Claims (6)

0.3mm未満で0.1mm以上の板厚の板金に設けられた当該板金の表裏に突起がない下孔に固定される雌ねじが設けられた固着具であって、
上記固着具は、円柱状の本体と、この本体に隣接して前記本体の外径より小径で外側周面に多数の凹凸条を有するかしめ部とを一体且つ同一中心軸上に有し、
前記本体の前記同一中心軸を貫通した上記雌ねじと、この雌ねじに接して前記かしめ部に前記同一中心軸を貫通した貫通孔とを有することを特徴とする固着具。
A fixing tool provided with a female screw that is fixed to a lower hole having no projection on the front and back of the sheet metal provided on a sheet metal having a thickness of less than 0.3 mm and 0.1 mm or more,
The fixing tool has a columnar main body and a caulking portion adjacent to the main body and smaller in diameter than the outer diameter of the main body and having a large number of irregularities on the outer peripheral surface on the same central axis,
The fixing tool comprising: the female screw penetrating the same central axis of the main body; and a through-hole penetrating the same central axis in the caulking portion in contact with the female screw.
0.3mm未満で0.1mm以上の板厚の板金に設けられた当該板金の表裏に突起がない下孔に固定される雌ねじが設けられた固着具と打ち棒であって、
上記固着具は、円柱状の本体と、この本体に隣接して前記本体の外径より小径で外側周面に多数の凹凸条を有するかしめ部とを一体且つ同一中心軸上に有し、前記本体の前記同一中心軸を貫通した上記雌ねじと、この雌ねじに接して前記かしめ部に前記同一中心軸を貫通した貫通孔とを有し、
上記打ち棒は、前記本体の外径より大きい円柱状の本体の先端に前記固着具のかしめ部に設けられた貫通孔に挿入される軸方向に凹曲線形テーパで形成される略円錐形の挿入部とかしめ部を成形する成形部とを有し、
前記かしめ部の貫通孔に前記打ち棒の先端の挿入部が挿入され、この打ち棒の挿入部に押圧されることにより前記かしめ部が前記板金の下孔の周囲に拡げられ、この板金の下孔の周囲に拡げられたかしめ部がさらに前記打ち棒の成形部に押圧されることにより成形されてかしめられることを特徴とする固着具と打ち棒。
A fixing tool and a striking rod provided with a female screw that is fixed to a pilot hole provided with no projection on the front and back of the sheet metal provided on a sheet metal having a thickness of 0.1 mm or more and less than 0.3 mm,
The fixing tool has a cylindrical main body and a caulking portion adjacent to the main body and smaller in diameter than the outer diameter of the main body and having a large number of irregularities on the outer peripheral surface on the same central axis, The internal thread that penetrates the same central axis of the main body, and a through-hole that penetrates the same central axis in the caulking portion in contact with the female thread,
The hitting rod has a substantially conical shape formed by a concavely curved taper in an axial direction inserted into a through hole provided in a caulking portion of the fixing tool at a tip of a cylindrical main body larger than an outer diameter of the main body. A molding part for molding the insertion part and the caulking part;
The insertion portion at the tip of the hitting rod is inserted into the through hole of the caulking portion, and the crimping portion is expanded around the lower hole of the sheet metal by being pressed by the insertion portion of the hitting rod. A fixing tool and a striking rod, wherein a caulking portion expanded around a hole is further crimped by being pressed by a molding portion of the striking rod.
0.3mm未満で0.1mm以上の板厚の板金に設けられた当該板金の表裏に突起がない下孔に固定される雌ねじが設けられた固着具の固定方法であって、
上記固着具は、円柱状の本体と、この本体に隣接して前記本体の外径より小径で外側周面に多数の凹凸条を有するかしめ部とを一体且つ同一中心軸上に有し、前記本体の前記同一中心軸を貫通した上記雌ねじと、この雌ねじに接して前記かしめ部に前記同一中心軸を貫通した貫通孔とを有し、
上記板金は、前記かしめ部の外径より大きく前記本体より小さい内径の上記下孔を有し、
上記打ち棒は、前記大径部の外径より大きい円柱状の本体の先端に前記固着具のかしめ部に設けられた貫通孔に挿入される軸方向に凹曲線形テーパで形成される略円錐形の挿入部とかしめ部を成形する成形部とを有し、
前記固着具のかしめ部に前記板金の下孔が嵌められて前記かしめ部の外側周面に接する前記本体の面に前記板金が接した状態になった際、前記かしめ部の貫通孔に前記打ち棒の先端の挿入部が挿入され、この打ち棒の挿入部に押圧されることにより前記かしめ部が前記板金の下孔の周囲に拡げられ、この板金の下孔の周囲に拡げられたかしめ部がさらに前記打ち棒の成形部に押圧されることにより成形されてかしめられ、当該成形されたかしめ部が有する多数の凹凸条により前記固着具が前記板金に固定されることを特徴とする固着具の固定方法。
A fixing method of a fixing tool provided with a female screw that is fixed to a lower hole having no projection on the front and back of the sheet metal provided on a sheet metal having a thickness of less than 0.3 mm and 0.1 mm or more,
The fixing tool has a cylindrical main body and a caulking portion adjacent to the main body and smaller in diameter than the outer diameter of the main body and having a large number of irregularities on the outer peripheral surface on the same central axis, The internal thread that penetrates the same central axis of the main body, and a through-hole that penetrates the same central axis in the caulking portion in contact with the female thread,
The sheet metal has the prepared hole having an inner diameter larger than the outer diameter of the caulking portion and smaller than the main body,
The hitting rod has a substantially conical shape formed by a concavely curved taper in an axial direction inserted into a through hole provided in a caulking portion of the fixing tool at a tip of a cylindrical body larger than an outer diameter of the large diameter portion. Having a shape insertion part and a molding part for molding the caulking part,
When the sheet metal is in contact with the surface of the main body, which is in contact with the outer peripheral surface of the caulking part, by fitting the pilot hole of the sheet metal into the caulking part of the fixing tool, the through hole of the caulking part is subjected to the hammering. The insertion part at the tip of the bar is inserted, and the crimping part is expanded around the lower hole of the sheet metal by being pressed by the insertion part of the hitting bar, and the crimped part is expanded around the lower hole of the sheet metal Is fixed by being pressed against the forming part of the hitting rod, and the fixing tool is fixed to the sheet metal by a large number of concave and convex strips of the molded crimping part. Fixing method.
0.3mm未満で0.1mm以上の板厚の板金に設けられた当該板金の表裏に突起がない下孔に固定される雌ねじが設けられた固着具であって、
この固着具は、円柱状の本体と、この本体に隣接して前記本体の外径より小径で外側周面に多数の凹凸条を有する押圧部とを一体且つ同一中心軸上に有し、
前記本体の前記同一中心軸を貫通して有効ねじ山数が確保された上記雌ねじと、この雌ねじに接して前記押圧部に前記同一中心軸を貫通した貫通孔とを有し、
前記貫通孔と前記雌ねじとの間に溝を有することを特徴とする固着具。
A fixing tool provided with a female screw that is fixed to a lower hole having no projection on the front and back of the sheet metal provided on a sheet metal having a thickness of less than 0.3 mm and 0.1 mm or more,
This fixing tool has a cylindrical main body and a pressing portion adjacent to the main body and having a large diameter on the outer peripheral surface that is smaller than the outer diameter of the main body on the same central axis.
The internal thread in which the number of effective threads is secured through the same central axis of the main body, and a through hole that is in contact with the female thread and penetrates the same central axis in the pressing portion,
A fixing tool having a groove between the through hole and the female screw.
0.3mm未満で0.1mm以上の板厚の板金に設けられた当該板金の表裏に突起がない下孔に固定される雌ねじが設けられた固着具と押圧棒であって、
上記固着具は、円柱状の本体と、この本体に隣接して前記本体の外径より小径で外側周面に多数の凹凸条を有する押圧部とを一体且つ同一中心軸上に有し、また、前記本体の前記同一中心軸を貫通して有効ねじ山数が確保された上記雌ねじと、この雌ねじに接して前記押圧部に前記同一中心軸を貫通した貫通孔とを有し、さらに前記貫通孔と前記雌ねじとの間に溝を有し、
上記押圧棒は、前記大径部の外径より大きい円柱状で先端に凹部を有し、
前記押圧部が前記押圧棒により押圧され、前記押圧部が外側周面に膨張しながら上記押圧方向に平面状に押し潰されることを特徴とする固着具と押圧棒。
A fixing tool and a pressing rod provided with a female screw that is fixed to a lower hole having no projection on the front and back of the sheet metal provided on a sheet metal having a thickness of less than 0.3 mm and 0.1 mm or more,
The fixing tool has a cylindrical main body and a pressing portion adjacent to the main body and having a smaller diameter than the outer diameter of the main body and having a large number of irregularities on the outer peripheral surface on the same central axis. The internal thread of the main body passing through the same central axis and having an effective number of threads secured, and a through-hole passing through the same central axis in the pressing portion in contact with the female thread, Having a groove between the hole and the female thread,
The pressing rod has a cylindrical shape larger than the outer diameter of the large-diameter portion and has a recess at the tip,
A fixing tool and a pressing rod, wherein the pressing portion is pressed by the pressing rod, and the pressing portion is crushed flatly in the pressing direction while expanding to the outer peripheral surface.
0.3mm未満で0.1mm以上の板厚の板金に設けられた当該板金の表裏に突起がない下孔に固定される雌ねじが設けられた固着具の固定方法であって、
上記固着具は、円柱状の本体と、この本体に隣接して前記本体の外径より小径で外側周面に多数の凹凸条を有する押圧部とを一体且つ同一中心軸上に有し、また、前記本体の前記同一中心軸を貫通して有効ねじ山数が確保された上記雌ねじと、この雌ねじに接して前記押圧部に前記同一中心軸を貫通した貫通孔とを有し、さらに前記貫通孔と前記雌ねじとの間に溝を有し、
上記板金は、前記押圧部の外径より大きく前記本体より小さい内径の上記下孔を有し、
上記押圧棒は、前記本体の外径より大きい円柱状で先端に凹部を有し、
前記固着具の押圧部に前記板金の下孔が嵌められて前記押圧部の外側周面に接する前記本体の面に前記板金が接した状態になった際、前記押圧部が前記押圧棒により押圧され、前記押圧部が外側周面に膨張しながら上記押圧方向に平面状に押し潰されることにより前記固着具が前記板金に固定されることを特徴とする固着具の固定方法。
A fixing method of a fixing tool provided with a female screw that is fixed to a lower hole having no projection on the front and back of the sheet metal provided on a sheet metal having a thickness of less than 0.3 mm and 0.1 mm or more,
The fixing tool has a cylindrical main body and a pressing portion adjacent to the main body and having a smaller diameter than the outer diameter of the main body and having a large number of irregularities on the outer peripheral surface on the same central axis. The internal thread of the main body passing through the same central axis and having an effective number of threads secured, and a through-hole passing through the same central axis in the pressing portion in contact with the female thread, Having a groove between the hole and the female thread,
The sheet metal has the prepared hole having an inner diameter larger than the outer diameter of the pressing portion and smaller than the main body,
The pressing rod has a cylindrical shape larger than the outer diameter of the main body and has a recess at the tip,
When the sheet metal is in contact with the surface of the main body that is in contact with the outer peripheral surface of the pressing portion by fitting the pilot hole of the sheet metal into the pressing portion of the fixing tool, the pressing portion is pressed by the pressing rod. The fixing device is fixed to the sheet metal by being crushed in a flat shape in the pressing direction while the pressing portion expands to the outer peripheral surface.
JP2014195773A 2014-09-08 2014-09-08 Fastening tool, hammer rod and fastening tool fixing method Pending JP2016056940A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPWO2022004890A1 (en) * 2020-07-03 2022-01-06

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPWO2022004890A1 (en) * 2020-07-03 2022-01-06
WO2022004890A1 (en) * 2020-07-03 2022-01-06 日本製鉄株式会社 Fastening member, method for manufacturing joint, joint, and automotive component
JP7332966B2 (en) 2020-07-03 2023-08-24 日本製鉄株式会社 Joint manufacturing method, joint, and automobile part

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