JP2016046941A - Rotor for rotary electric machine - Google Patents

Rotor for rotary electric machine Download PDF

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JP2016046941A
JP2016046941A JP2014170403A JP2014170403A JP2016046941A JP 2016046941 A JP2016046941 A JP 2016046941A JP 2014170403 A JP2014170403 A JP 2014170403A JP 2014170403 A JP2014170403 A JP 2014170403A JP 2016046941 A JP2016046941 A JP 2016046941A
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stator
output line
phase winding
connection terminal
rotating electrical
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JP6459301B2 (en
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真介 杉浦
Shinsuke Sugiura
真介 杉浦
俊博 武井
Toshihiro Takei
俊博 武井
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Denso Corp
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Denso Corp
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Abstract

PROBLEM TO BE SOLVED: To provide a stator for a rotary electric machine provided with a stator coil, the stator for the rotary electric machine being designed to reduce damage on a connection part (joint part) between a phase coil and an output line.SOLUTION: A stator 20 for a rotary electric machine 1 according to the present invention comprises: an annular stator iron core 30; and a stator coil 40 having a plurality of phase coils 43 inserted in a slot 31 and wound around the stator iron core, and also having a plurality of output lines 45 connecting the respective ends of the phase coils 43 and an external terminal. In the stator of the rotary electric machine, the respective ends of the phase coils and the respective ends of the output lines are joined to corresponding connection terminals 44 while their extending directions are kept in parallel. Each connection terminal includes: a phase-coil joint part 44A joining the ends of the phase coils while surround them; and an output-line joint part 44B joining the ends of the output lines while surround them.SELECTED DRAWING: Figure 2

Description

本発明は、回転電機の固定子に関し、詳しくは、固定子巻線の相巻線と出力線が接合された回転電機の固定子に関する。   The present invention relates to a stator of a rotating electrical machine, and more particularly to a stator of a rotating electrical machine in which a phase winding of a stator winding and an output line are joined.

従来、車両において使用される回転電機の固定子として、周方向に配列された複数のスロットを有する円環状の固定子鉄心と、スロットに挿入されて固定子鉄心に巻装された複数の相巻線と、相巻線の端部と外部端子とを接続する出力線と、を有する固定子巻線と、を備えたものが知られている。この固定子では、相巻線及び出力線は銅線よりなり、お互いの端部を溶接して接合(接続)している。   Conventionally, as a stator of a rotating electrical machine used in a vehicle, an annular stator core having a plurality of circumferentially arranged slots, and a plurality of phase windings inserted into the slots and wound around the stator core 2. Description of the Related Art There is known a stator winding having a wire and an output wire connecting an end portion of a phase winding and an external terminal. In this stator, the phase winding and the output line are made of copper wire, and their ends are welded (connected).

そして、近年では、固定子巻線を形成する導線を銅線に替えて、アルミニウム線を採用することの検討がすすめられている。具体的には、相巻線及び出力線の一方の線に銅線を採用し、他方の線にアルミニウム線を採用する場合が検討されている。   In recent years, studies have been made to adopt aluminum wires instead of copper wires as the conductors forming the stator windings. Specifically, a case where a copper wire is adopted as one of the phase winding and the output wire and an aluminum wire is adopted as the other wire has been studied.

たとえば、特許文献1には、ニッケルめっきしたアルミニウム板から形成されたターミナルに、アルミニウム線を熱カシメし、銅線をハンダ付け又は溶着して接合する技術が開示されている。   For example, Patent Document 1 discloses a technique in which an aluminum wire is thermally crimped and a copper wire is soldered or welded to a terminal formed from a nickel-plated aluminum plate.

特開2013−20983号公報JP 2013-20983 A

しかしながら、この場合には、両者の接合部(溶接部)に損傷を生じるおそれがあった。具体的には、回転電機を稼働させると、固定子巻線には大電流が流れ、固定子巻線が発熱する。銅とアルミニウムの熱膨張率には差があり、繰り返しの体積変化(熱膨張)により、異種金属の接合界面に応力が集中して界面の剥離(破損)が生じるおそれがある。なお、銅の熱膨張率は16.8×10−6/Kであり、アルミニウムは23×10−6/Kである。 However, in this case, there is a possibility that the joint (welded part) between the two may be damaged. Specifically, when the rotating electrical machine is operated, a large current flows through the stator winding, and the stator winding generates heat. There is a difference in the coefficient of thermal expansion between copper and aluminum, and repetitive volume changes (thermal expansion) may cause stress to concentrate on the bonding interface of dissimilar metals and cause separation (breakage) of the interface. In addition, the thermal expansion coefficient of copper is 16.8 × 10 −6 / K, and aluminum is 23 × 10 −6 / K.

さらに、車両に搭載される回転電機は、車両の振動も加わるため、この振動に起因する応力の集中も接合部に集中する。車両の振動は、接合部の界面に剥離(破損)が発生すると、その伸展を促進し、最終的に、接合部の破断を生じさせる。   Furthermore, since the rotating electrical machine mounted on the vehicle is also subjected to vibration of the vehicle, the concentration of stress due to this vibration is also concentrated on the joint. The vibration of the vehicle promotes the extension when peeling (breakage) occurs at the interface of the joint portion, and finally causes the joint portion to break.

本発明は上記実情に鑑みてなされたものであり、複数の導線を接続(接合)して形成された固定子巻線を備えた回転電機の固定子において、導線の接続部(接合部)での損傷が抑えられた回転電機の固定子を提供することを課題とする。   The present invention has been made in view of the above circumstances, and in a stator of a rotating electrical machine including a stator winding formed by connecting (joining) a plurality of conductors, a connection part (joint) of the conductors It is an object of the present invention to provide a stator for a rotating electrical machine in which damage to the motor is suppressed.

上記課題を解決するために本発明者らは、固定子巻線を形成する複数の導線を強固に接続(接合)する方法について検討を重ねた結果、本発明をなすに至った。   In order to solve the above-mentioned problems, the present inventors have studied the method for firmly connecting (joining) a plurality of conductive wires forming a stator winding, and as a result, have come to make the present invention.

本発明の回転電機の固定子は、周方向に配列された複数のスロットを有する円環状の固定子鉄心と、スロットに挿入されて固定子鉄心に巻装された複数の相巻線と、複数の相巻線のそれぞれの端部と外部端子とを接続する複数の出力線と、を有する固定子巻線と、を備えた回転電機の固定子において、相巻線の端部と出力線の端部は、その伸びる方向が平行な状態で、各端部のそれぞれが接続ターミナルに接合され、接続ターミナルは、相巻線の端部を囲包した状態で接合する相巻線接合部と、出力線の端部を囲包した状態で接合する出力線接合部と、を有することを特徴とする。   A stator of a rotating electrical machine according to the present invention includes an annular stator core having a plurality of slots arranged in the circumferential direction, a plurality of phase windings inserted into the slots and wound around the stator core, A stator winding having a plurality of output wires for connecting each end of each of the phase windings and an external terminal, and a stator of the rotating electrical machine, wherein the ends of the phase windings and the output wires The end portions are parallel to each other in the extending direction, and each end portion is joined to the connection terminal, and the connection terminal is joined in a state of surrounding the end portion of the phase winding, And an output line joint that joins the output line in a state of surrounding the end of the output line.

本発明の回転電機の固定子は、固定子巻線を構成する相巻線と出力線の端部のそれぞれを、囲包した状態で接合する二つの接合部を備えている接続ターミナルを有している。この構成によると、相巻線と出力線の端部は、相巻線接合部又は出力線接合部に囲包された状態、すなわち、広い面積で接続ターミナルに接合される。この結果、接合界面を広くすることができ、強固に接合することができる。   The stator of the rotating electrical machine of the present invention has a connection terminal including two joint portions that join each of the phase winding and the end portion of the output line constituting the stator winding in an enclosed state. ing. According to this configuration, the ends of the phase winding and the output line are joined to the connection terminal in a state surrounded by the phase winding joint or the output line joint, that is, in a wide area. As a result, the bonding interface can be widened and the bonding can be performed firmly.

また、固定子巻線を構成する相巻線と出力線の端部の伸びる方向が平行な方向となることで、各線が体積変化(熱膨張)を生じても、各線の体積変化(熱膨張)の方向も平行となる。この場合、二つの線の熱膨張率に差があっても、体積変化(熱膨張)を規制する方向に応力が加わり、接合部での破損を抑えることができる。   In addition, the phase winding of the stator winding and the direction in which the end of the output line extends are parallel to each other, so that even if each line undergoes a volume change (thermal expansion), the volume change (thermal expansion) of each line ) Direction is also parallel. In this case, even if there is a difference between the thermal expansion coefficients of the two lines, stress is applied in a direction that regulates volume change (thermal expansion), and breakage at the joint can be suppressed.

相巻線の端部と出力線の端部は、同じ方向に伸びていることが好ましい。この構成によると、熱膨張率に差があった場合に、熱膨張率の小さな方が、熱膨張率が大きな方がさらに体積変化しようとするときに、その体積変化を規制する。また、二つの線の端部が同じ方向に伸びることで、接続ターミナルを簡単に組み付けることができる。   The end of the phase winding and the end of the output line preferably extend in the same direction. According to this configuration, when there is a difference in the coefficient of thermal expansion, the smaller the coefficient of thermal expansion, when the larger coefficient of thermal expansion is going to change the volume, the volume change is regulated. In addition, since the end portions of the two lines extend in the same direction, the connection terminal can be easily assembled.

なお、本発明において、接続ターミナルの二つの接合部における「端部を囲包した状態」とは、少なくとも各線の端部の周方向の外周面と面接触している状態を示す。すなわち、各線の端部を柱状と見立てたときに、各線の端部と各接合部との接合が少なくとも周方向の長さをもつ状態でなされている状態を示す。ここで、各線の端部が角柱状をなす場合には、二つ以上の外周面で接合された状態を示す。   In the present invention, “the state in which the end portion is surrounded” in the two joint portions of the connection terminal indicates a state in which the end portion of each line is in surface contact with the outer peripheral surface in the circumferential direction. That is, when the end of each line is regarded as a columnar shape, the connection between the end of each line and each joint is in a state having at least a length in the circumferential direction. Here, when the edge part of each line | wire forms prismatic shape, the state joined by two or more outer peripheral surfaces is shown.

実施形態1の回転電機の構成を模式的に示す断面図である。FIG. 2 is a cross-sectional view schematically showing the configuration of the rotating electrical machine of the first embodiment. 実施形態1の回転電機の固定子の構成を模式的に示す斜視図である。FIG. 3 is a perspective view schematically showing a configuration of a stator of the rotating electrical machine according to the first embodiment. 実施形態1の回転電機の固定子のうち、相巻線と出力線の接合部の構成を模式的に示す斜視図である。It is a perspective view which shows typically the structure of the junction part of a phase winding and an output line among the stators of the rotary electric machine of Embodiment 1. FIG. 実施形態1の回転電機の固定子のうち、相巻線と出力線の接合部の構成を模式的に示す断面図である。It is sectional drawing which shows typically the structure of the junction part of a phase winding and an output line among the stators of the rotary electric machine of Embodiment 1. FIG. 実施形態1の回転電機の固定子のうち、相巻線と出力線の接合部の構成を絶縁被膜を有する状態で模式的に示す断面図である。It is sectional drawing which shows typically the structure of the junction part of a phase winding and an output line among the stators of the rotary electric machine of Embodiment 1 in the state which has an insulating film. 導線の構成を示す断面図である。It is sectional drawing which shows the structure of conducting wire. 導線の構成を示す断面図である。It is sectional drawing which shows the structure of conducting wire. 実施形態2の回転電機の固定子のうち、相巻線と出力線の接合部の構成を絶縁被膜を有する状態で模式的に示す断面図である。It is sectional drawing which shows typically the structure of the junction part of a phase winding and an output line among the stators of the rotary electric machine of Embodiment 2 in the state which has an insulating film. 実施形態2の回転電機の固定子のうち、相巻線と出力線の接合部の構成を絶縁被膜を有する状態で模式的に示す断面図である。It is sectional drawing which shows typically the structure of the junction part of a phase winding and an output line among the stators of the rotary electric machine of Embodiment 2 in the state which has an insulating film. 実施形態2において、相巻線と出力線の接合部に絶縁被膜を形成する工程を模式的に示す図である。In Embodiment 2, it is a figure which shows typically the process of forming an insulating film in the junction part of a phase winding and an output line. 実施形態3の回転電機の固定子の構成を模式的に示す斜視図である。FIG. 6 is a perspective view schematically showing a configuration of a stator of a rotating electric machine according to a third embodiment. 実施形態3の回転電機の固定子のうち、相巻線と出力線の接合部の構成を模式的に示す斜視図である。It is a perspective view which shows typically the structure of the junction part of a phase winding and an output line among the stators of the rotary electric machine of Embodiment 3. 変形形態1の回転電機の固定子のうち、相巻線と出力線の接合部の構成を模式的に示す断面図である。It is sectional drawing which shows typically the structure of the junction part of a phase winding and an output line among the stators of the rotary electric machine of the modification 1. 変形形態2の回転電機の固定子のうち、相巻線と出力線の接合部の構成を模式的に示す断面図である。It is sectional drawing which shows typically the structure of the junction part of a phase winding and an output line among the stators of the rotary electric machine of the modification 2. 変形形態3の回転電機の固定子のうち、相巻線と出力線の接合部の構成を模式的に示す断面図である。It is sectional drawing which shows typically the structure of the junction part of a phase winding and an output line among the stators of the rotary electric machine of the modification 3.

以下、本発明の回転電機の固定子の実施の形態を、図面に基づいて具体的に説明する。   Hereinafter, embodiments of a stator for a rotating electrical machine according to the present invention will be specifically described with reference to the drawings.

[実施形態1]
実施形態1の回転電機について図1〜図7を参照して説明する。
本形態の回転電機1は、車両用の電動機として使用される。回転電機1は、図1に示すように、有底筒状の一対のハウジング部材10a,10bが開口部同士で接合されてなるハウジング10と、ハウジング10に軸受け11,12を介して回転可能に支承された回転軸13と、回転軸13の外周に固定された回転子14と、回転子14を包囲する位置でハウジング10の内壁面に固定された固定子20と、を備えている。
[Embodiment 1]
The rotating electrical machine of Embodiment 1 will be described with reference to FIGS.
The rotating electrical machine 1 of this embodiment is used as a motor for a vehicle. As shown in FIG. 1, the rotating electrical machine 1 is configured such that a pair of bottomed cylindrical housing members 10 a and 10 b are joined at openings, and the housing 10 is rotatable via bearings 11 and 12. The rotary shaft 13 is supported, the rotor 14 is fixed to the outer periphery of the rotary shaft 13, and the stator 20 is fixed to the inner wall surface of the housing 10 at a position surrounding the rotor 14.

回転子14は、固定子20の内周側と径方向に対向した外周側に、周方向に所定距離を隔てて配置された複数の永久磁石を有し、これら永久磁石により周方向に極性が交互に異なる複数の磁極が形成されている。回転子14の磁極の数は、回転電機により異なるため限定されるものではない。本形態においては、8極(N極:4、S極:4)の回転子が用いられている。   The rotor 14 has a plurality of permanent magnets arranged at a predetermined distance in the circumferential direction on the outer circumferential side opposed to the inner circumferential side of the stator 20 in the radial direction, and these permanent magnets are polar in the circumferential direction. A plurality of alternately different magnetic poles are formed. The number of magnetic poles of the rotor 14 is not limited because it varies depending on the rotating electrical machine. In this embodiment, an 8-pole (N-pole: 4, S-pole: 4) rotor is used.

固定子20は、図2に示すように、円環状に形成されて回転子14の径方向外側に対向して配置された固定子鉄心30と、固定子鉄心30に巻装された複数の相巻線よりなる三相の固定子巻線40と、を備えている。固定子鉄心30は、所定の円環形状に形成された複数の電磁鋼板を固定子鉄心30の軸方向に積層してかしめ固定することにより形成されている。なお、積層された電磁鋼板の間には、絶縁薄膜が配置されている。また、固定子鉄心30は、電磁鋼板の積層体からだけでなく、従来公知の金属薄板及び絶縁薄膜を用いて形成してもよい。   As shown in FIG. 2, the stator 20 includes a stator core 30 that is formed in an annular shape so as to face the outer side in the radial direction of the rotor 14, and a plurality of phases wound around the stator core 30. And a three-phase stator winding 40 composed of windings. The stator core 30 is formed by laminating and fixing a plurality of electromagnetic steel plates formed in a predetermined annular shape in the axial direction of the stator core 30. An insulating thin film is disposed between the laminated electrical steel sheets. Further, the stator core 30 may be formed not only from a laminated body of electromagnetic steel sheets but also using a conventionally known metal thin plate and insulating thin film.

固定子鉄心30は、図2に示すように、その内周部に沿って周方向に等間隔に配列された複数のスロット31を有する。スロット31は、その深さ方向が径方向と一致するように形成されている。固定子鉄心30に形成されたスロット31の数は、回転子14の磁極数(8磁極)に対し、固定子巻線40の一相あたり2個の割合で形成されている。本形態では、8×3×2=48より、スロット数は48個となっている。   As shown in FIG. 2, the stator core 30 has a plurality of slots 31 arranged at equal intervals in the circumferential direction along the inner peripheral portion thereof. The slot 31 is formed so that the depth direction thereof coincides with the radial direction. The number of slots 31 formed in the stator core 30 is two per one phase of the stator winding 40 with respect to the number of magnetic poles (eight magnetic poles) of the rotor 14. In this embodiment, since 8 × 3 × 2 = 48, the number of slots is 48.

固定子巻線40は、複数の導線50を所定の巻回方法で巻回して固定子鉄心30に巻装されてなる。固定子巻線40を構成する導線50は、図6に示すように、電気伝導性を有する導電体製の矩形断面の導体51と、導体51の外周を覆い導体51を絶縁する内層52a及び外層52bよりなる絶縁被膜52とから形成され、絶縁被膜付き平角線が採用されている。   The stator winding 40 is wound around the stator core 30 by winding a plurality of conductors 50 by a predetermined winding method. As shown in FIG. 6, the conducting wire 50 constituting the stator winding 40 includes a conductor 51 having a rectangular cross section made of a conductive material having electrical conductivity, an inner layer 52 a that covers the outer periphery of the conductor 51, and insulates the conductor 51. It is formed from an insulating film 52 made of 52b, and a rectangular wire with an insulating film is employed.

導体51は、電気伝導性を有する導電体(導電性材料)であるアルミニウムで形成される。なお、導体51は、アルミニウム以外の銅等の導電性の金属を用いてもよい。   The conductor 51 is formed of aluminum, which is a conductor (conductive material) having electrical conductivity. The conductor 51 may use a conductive metal such as copper other than aluminum.

内層52a及び外層52bを合わせた絶縁被膜52の厚みは、100μm〜200μmの間に設定されている。このように、内層52a及び外層52bからなる絶縁被膜52の厚みが厚いので、導線50同士を絶縁するために導線50同士の間に絶縁紙等を挟み込む必要がなくなっているが、導線50同士の間あるいは固定子鉄心30と固定子巻線40との間に絶縁紙を配設してもよい。   The thickness of the insulating coating 52 including the inner layer 52a and the outer layer 52b is set between 100 μm and 200 μm. Thus, since the thickness of the insulating film 52 composed of the inner layer 52a and the outer layer 52b is thick, it is not necessary to sandwich an insulating paper or the like between the conductors 50 in order to insulate the conductors 50 from each other. An insulating paper may be disposed between the stator core 30 and the stator winding 40.

外層52bはナイロン等の絶縁材で形成され、内層52aは外層52bよりもガラス転移温度の高い熱可塑性樹脂又はポリアミドイミド等の絶縁材で形成されている。これにより、回転電機に発生する熱により外層52bは内層52aよりも早く軟化するため、同じスロット31に収容されている複数の導線50が一体化し導線50同士が剛体化するので、スロット31内の導線50の機械的強度が向上する。また、過剰な振動が発生しても、内層52aと導体51の接着箇所よりも内層52aと外層52bとの接着箇所が先に剥離するので、内層52aと導体51との接着を維持し絶縁を確保することができる。   The outer layer 52b is formed of an insulating material such as nylon, and the inner layer 52a is formed of an insulating material such as a thermoplastic resin or a polyamideimide having a glass transition temperature higher than that of the outer layer 52b. As a result, the outer layer 52b softens faster than the inner layer 52a due to the heat generated in the rotating electrical machine, so that the plurality of conductors 50 accommodated in the same slot 31 are integrated and the conductors 50 are rigidized. The mechanical strength of the conducting wire 50 is improved. In addition, even if excessive vibration occurs, the adhesion portion between the inner layer 52a and the outer layer 52b is peeled off before the adhesion portion between the inner layer 52a and the conductor 51, so that the adhesion between the inner layer 52a and the conductor 51 is maintained and insulation is maintained. Can be secured.

さらに、導線50は、図7に示すように、内層52a及び外層52bからなる絶縁被膜52の外周をエポキシ樹脂等からなる融着材53で被覆してもよい。これにより、融着材53は、回転電機に発生する熱により絶縁被膜52よりも早く溶融するので、同じスロット31に収容されている複数の導線50同士が融着材53同士により熱接着する。その結果、同じスロット31に収容されている複数の導線50が一体化し導線50同士が剛体化することで、スロット31内の導線50の機械的強度が向上する。なお、絶縁被膜52の外層52bには、ポリフェニレンサルファイド(PPS)よりなる被膜を用いてもよい。   Furthermore, as shown in FIG. 7, the conductor 50 may coat the outer periphery of the insulating coating 52 made of the inner layer 52a and the outer layer 52b with a fusion material 53 made of epoxy resin or the like. As a result, the fusion material 53 is melted faster than the insulating coating 52 by the heat generated in the rotating electrical machine, so that the plurality of conductors 50 accommodated in the same slot 31 are thermally bonded by the fusion material 53. As a result, the plurality of conductors 50 accommodated in the same slot 31 are integrated to make the conductors 50 rigid, so that the mechanical strength of the conductors 50 in the slot 31 is improved. A film made of polyphenylene sulfide (PPS) may be used for the outer layer 52b of the insulating film 52.

また、固定子巻線40を構成する導線50は、固定子鉄心30の内周側でスロット31に挿入されて周方向に沿って波巻きされた形状に成形されている。即ち、導線50は、固定子鉄心30の異なるスロット31に収容される直線状のスロット収容部と、隣り合ったスロット収容部同士をスロット31の外部で接続するターン部とを備えている。   The conducting wire 50 constituting the stator winding 40 is formed into a shape that is inserted into the slot 31 on the inner peripheral side of the stator core 30 and waved along the circumferential direction. That is, the conducting wire 50 includes a linear slot accommodating portion accommodated in different slots 31 of the stator core 30 and a turn portion that connects adjacent slot accommodating portions to each other outside the slot 31.

この場合、各導線50のスロット収容部は、所定のスロット数(3相×2個(倍スロット)=6個)ごとのスロット31に収容され、ターン部は、固定子鉄心30の軸方向端面から突出している。これにより、図1に示すように、固定子巻線40の軸方向一端側(図1の右側,軸受け12側)には、多数のターン部の集合体よりなる円環状の第1コイルエンド41が形成されている。また、固定子巻線40の軸方向他端側(図1の左側,軸受け11側)には、多数のターン部の集合体よりなる円環状の第2コイルエンド42が形成されている。   In this case, the slot accommodating portion of each conducting wire 50 is accommodated in the slot 31 for each predetermined number of slots (3 phases × 2 (double slots) = 6), and the turn portion is the axial end surface of the stator core 30. Protruding from. As a result, as shown in FIG. 1, an annular first coil end 41 formed of an assembly of a large number of turn portions is provided on one end side in the axial direction of the stator winding 40 (right side in FIG. 1, bearing 12 side). Is formed. Further, an annular second coil end 42 formed of an assembly of a large number of turn portions is formed on the other axial end side of the stator winding 40 (left side in FIG. 1, bearing 11 side).

固定子巻線40は、三相(U相,V相,W相)の固定子巻線を形成できるように導線50を巻回して形成される。なお、本発明及び本形態においては、固定子巻線40の導線50の巻回方法(結線の方法)が限定されるものではない。また、本発明を示す各図においては、具体的な導線50の巻回の形態は省略し、固定子巻線40を外形のみで示す。   The stator winding 40 is formed by winding a conducting wire 50 so that a three-phase (U-phase, V-phase, W-phase) stator winding can be formed. In the present invention and the present embodiment, the winding method (connection method) of the conductive wire 50 of the stator winding 40 is not limited. Moreover, in each figure which shows this invention, the specific form of winding of the conducting wire 50 is abbreviate | omitted, and the stator winding | coil 40 is shown only by the external shape.

固定子巻線40は、導線50により形成される各相の相巻線43の出力側の端部が、図2〜5に示すように、接続ターミナル44を介して、出力線45に接続(接合)される。出力線45は、接続ターミナル44に接合されていない端部が、固定子巻線40の外部端子に接続される(又は、外部端子を形成する)。接合部を図3に拡大斜視図で示した。なお、図2〜4では、説明のために絶縁被膜46を図示せず省略する。   The stator winding 40 is connected to the output line 45 via the connection terminal 44 at the output side end of the phase winding 43 of each phase formed by the conducting wire 50 (see FIGS. 2 to 5). Joined). The output line 45 has an end portion that is not joined to the connection terminal 44 connected to an external terminal of the stator winding 40 (or forms an external terminal). The joint portion is shown in an enlarged perspective view in FIG. 2 to 4, the insulating coating 46 is not shown for the sake of explanation.

相巻線43は、図2に示すように、その端部が、コイルエンド41,42の軸方向の端面から突出して形成される。相巻線43の端部は、後述の図5に示したように、先端部では絶縁被膜52が形成されていない、導体51が露出して形成されている。さらに、本形態では、3本の相巻線43,43,43のすべての端部が、コイルエンド41の軸方向の端面から、軸方向に沿って突出した状態で形成される。   As shown in FIG. 2, the phase winding 43 is formed so that its end protrudes from the axial end surfaces of the coil ends 41 and 42. As shown in FIG. 5 to be described later, the end of the phase winding 43 is formed by exposing the conductor 51, in which the insulating coating 52 is not formed at the tip. Furthermore, in this embodiment, all the end portions of the three phase windings 43, 43, 43 are formed in a state protruding from the axial end surface of the coil end 41 along the axial direction.

出力線45は、図2に示すように、相巻線43と接合される端部が、コイルエンド41,42の軸方向の端面から突出して配される。本形態では、出力線45は、コイルエンド41の軸方向の端面に沿って伸び、相巻線43に隣接(近接)した位置で、相巻線43の伸びる方向と平行な方向である軸方向に沿って伸びるように曲成する。相巻線43と出力線45は、図3に示したように、各線43,45の先端(先端面)が、コイルエンド41(固定子鉄心30)の端面からの距離が同じ(突出高さが同じ)状態で配されている。   As shown in FIG. 2, the output wire 45 is arranged such that the end joined to the phase winding 43 protrudes from the end surfaces in the axial direction of the coil ends 41 and 42. In the present embodiment, the output line 45 extends along the axial end surface of the coil end 41 and is adjacent to (close to) the phase winding 43 in an axial direction that is parallel to the direction in which the phase winding 43 extends. Curve to stretch along. As shown in FIG. 3, the phase winding 43 and the output wire 45 have the same distance from the end surface of the coil end 41 (stator core 30) at the tip (tip surface) of each wire 43, 45 (projection height). Are the same).

出力線45も、相巻線43の導線50と同様に、導体51’と、絶縁被膜52’と、から形成される。出力線45の導体51’は、導線50の導体51と同じ材質よりなっても、異なる材質よりなってもいずれでもよく、本形態では異なる材質(銅)よりなる。   Similarly to the conducting wire 50 of the phase winding 43, the output line 45 is also formed of a conductor 51 'and an insulating film 52'. The conductor 51 'of the output line 45 may be made of the same material as that of the conductor 51 of the conducting wire 50, or may be made of a different material. In this embodiment, the conductor 51' is made of a different material (copper).

接続ターミナル44は、図4に軸方向に垂直な断面図で示したように、相巻線43を囲包した状態で接合する相巻線接合部44Aと出力線45を囲包した状態で接合する出力線接合部44Bと、を備えている。相巻線接合部44Aと出力線接合部44Bは、各線43,45のそれぞれの導体51が露出した状態で接合する。   As shown in the cross-sectional view perpendicular to the axial direction in FIG. 4, the connection terminal 44 is joined with the phase winding joint 44 </ b> A joined in a state of surrounding the phase winding 43 and the output line 45. Output line connecting portion 44B. The phase winding joint 44A and the output line joint 44B are joined in a state where the conductors 51 of the wires 43 and 45 are exposed.

接続ターミナル44は、帯状の金属を略S字形状(クランク形状)に曲成して形成される。接続ターミナル44は、略S字形状(クランク形状)で区画される一方の空間に相巻線接合部44Aが、他方に出力線接合部44Bが、それぞれ形成される。接続ターミナル44を形成する材質は、限定されるものではないが、各線43,45のいずれかの導体51,51’と同じ材質であることが好ましい。本形態では、相巻線43の導体51と同じ材質であるアルミニウムが用いられる。   The connection terminal 44 is formed by bending a band-shaped metal into a substantially S shape (crank shape). The connection terminal 44 is formed with a phase winding joint 44A in one space partitioned by a substantially S-shape (crank shape) and an output line joint 44B in the other. Although the material which forms the connection terminal 44 is not limited, It is preferable that it is the same material as the conductors 51 and 51 'of each of the lines 43 and 45. In this embodiment, aluminum which is the same material as the conductor 51 of the phase winding 43 is used.

接続ターミナル44を形成する帯状の金属は、その大きさは限定されない。長手方向の長さは、各接合部44A,44Bを形成できる長さであればよい。長手方向に垂直な幅方向の長さについても、接合したときに各線43,45を固定できる幅があればよい。   The size of the band-shaped metal forming the connection terminal 44 is not limited. The length in the longitudinal direction may be a length that can form the joint portions 44A and 44B. Regarding the length in the width direction perpendicular to the longitudinal direction, it is sufficient if there is a width that can fix the lines 43 and 45 when they are joined.

各線43,45の接続ターミナル44を介しての接合は、加熱する溶接であっても、接続ターミナル44が各線43,45を囲包した状態でカシメても、両者を併用しても、いずれでもよい。本形態では、接続ターミナル44が各線43,45の端部を囲包した状態でカシメを行い、その後、溶接して接合される。
各線43,45の接合部は、図5に模式図で示したように、絶縁樹脂よりなる絶縁被膜46で被覆されている。
The connection of the wires 43 and 45 via the connection terminal 44 may be either welding to be heated, caulking with the connection terminal 44 surrounding the wires 43 or 45, or using both together. Good. In this embodiment, crimping is performed in a state in which the connection terminal 44 surrounds the ends of the wires 43 and 45, and thereafter, the welding is performed by welding.
As shown in the schematic diagram of FIG. 5, the joint portions of the wires 43 and 45 are covered with an insulating film 46 made of an insulating resin.

絶縁被膜46は、各線43,45の端部及び接続ターミナル44を覆うように形成される。また、絶縁被膜46は、各線43,45の導体51,51’が露出した部分だけでなく、絶縁被膜52,52’の一部も覆う(絶縁被膜52,52’も被覆する)ように形成される。   The insulating film 46 is formed so as to cover the end portions of the wires 43 and 45 and the connection terminal 44. The insulating coating 46 is formed so as to cover not only the exposed portions of the conductors 51 and 51 ′ of the wires 43 and 45 but also a part of the insulating coatings 52 and 52 ′ (also covers the insulating coatings 52 and 52 ′). Is done.

本形態での絶縁被膜46は、熱収縮樹脂から形成される。各線43,45の端部と接続ターミナル44の接合部を、熱収縮樹脂シート(フィルム)で被覆し、その後加熱して収縮することで形成される。   The insulating coating 46 in this embodiment is formed from a heat shrink resin. It forms by covering the edge part of each line 43 and 45 and the junction part of the connection terminal 44 with a heat-shrink resin sheet (film), and then shrink | contracting by heating.

(本形態の作用効果)
本形態の回転電機1は、相巻線43の端部と出力線45の端部は、その伸びる方向が平行な状態で、各端部のそれぞれが接続ターミナル44に接合されている。そして、接続ターミナル44は、相巻線43の端部を囲包した状態で接合する相巻線接合部44Aと、出力線45の端部を囲包した状態で接合する出力線接合部44Bと、を有する。
(Function and effect of this embodiment)
In the rotating electrical machine 1 of the present embodiment, the end of the phase winding 43 and the end of the output line 45 are joined to the connection terminal 44 with the extending directions thereof being parallel to each other. The connection terminal 44 includes a phase winding joint 44A that is joined in a state of surrounding the end of the phase winding 43, and an output line joint 44B that is joined in a state of surrounding the end of the output line 45. Have.

この構成によると、相巻線43と出力線45の端部は、相巻線接合部44A又は出力線接合部44Bに囲包された状態、すなわち、各線43,45の端部と接続ターミナル44とは、広い面積で接合される。この結果、接合面積を広くすることができ、各線43,45のそれぞれを接続ターミナル44に強固に接合することができる。   According to this configuration, the ends of the phase winding 43 and the output line 45 are surrounded by the phase winding joint 44A or the output line joint 44B, that is, the ends of the wires 43 and 45 and the connection terminal 44. Are joined in a wide area. As a result, the bonding area can be increased, and each of the wires 43 and 45 can be firmly bonded to the connection terminal 44.

さらに、本形態では、相巻線43の端部と出力線45の接合部が、接続ターミナル44により、広い表面積を備える。この構成によると、相巻線43の端部と出力線45の接合部の放熱性が高まり、固定子20(固定子巻線40)の放熱性が向上する。   Furthermore, in this embodiment, the end portion of the phase winding 43 and the joint portion of the output line 45 have a large surface area due to the connection terminal 44. According to this configuration, the heat dissipation of the end portion of the phase winding 43 and the joint portion of the output line 45 is enhanced, and the heat dissipation of the stator 20 (stator winding 40) is improved.

本形態では、略S字形状(クランク形状)の一方の空間に相巻線接合部44Aが、他方に出力線接合部44Bが、それぞれ形成されており、相巻線43が3面という広い面積で接合されている(出力線45も同等)。すなわち、各線43,45のそれぞれをより強固に接合される。   In this embodiment, a phase winding joint 44A is formed in one space of a substantially S-shape (crank shape), and an output line joint 44B is formed in the other, and the phase winding 43 has a large area of three surfaces. (The output line 45 is also equivalent). That is, each of the lines 43 and 45 is joined more firmly.

さらに、接続ターミナル44が略S字形状(クランク形状)をなすことで、二つの接合部44A,44Bが帯状の金属の一部を共用する。この構成では、二つの接合部44A,44Bの接合を同時に行うことができるだけでなく、相巻線43の端部と出力線45の端部間の距離を短くでき、電気抵抗によるロスを抑えることができる。   Furthermore, since the connection terminal 44 is substantially S-shaped (crank shape), the two joint portions 44A and 44B share a part of the band-shaped metal. In this configuration, not only the two joints 44A and 44B can be joined simultaneously, but also the distance between the end of the phase winding 43 and the end of the output line 45 can be shortened, and loss due to electrical resistance can be suppressed. Can do.

固定子巻線40を構成する相巻線43と出力線45の端部の伸びる方向が平行な方向となることで、各線43,45が体積変化(熱膨張)を生じても、各線43,45の体積変化(熱膨張)の方向も平行となる。この場合、二つの線の熱膨張率に差があっても、熱膨張率の大きい線(アルミニウムよりなる相巻線43)が体積変化を伸びる方向に生じようとしても、熱膨張率の小さい線(銅よりなる出力線45)が熱膨張の差により体積変化(熱膨張)を規制するように働く。そして、接合部での破損が抑えられる。   Even if the lines 43 and 45 change in volume (thermal expansion) because the extending direction of the end portions of the phase winding 43 and the output line 45 constituting the stator winding 40 are parallel to each other, The direction of volume change (thermal expansion) of 45 is also parallel. In this case, even if there is a difference between the thermal expansion coefficients of the two wires, even if a line with a large thermal expansion coefficient (phase winding 43 made of aluminum) is generated in the direction in which the volume change extends, a line with a small thermal expansion coefficient is obtained. (Output line 45 made of copper) works to regulate volume change (thermal expansion) due to a difference in thermal expansion. And the damage in a junction part is suppressed.

本形態では、特に、相巻線43と出力線45の端部の伸びる方向が同一方向に伸びているため、体積変化(熱膨張)の方向が同一方向となる。この場合、二つの線の熱膨張率の差から、接合部に加わる応力をより小さくすることができ、より損傷を抑えることができる。   In this embodiment, in particular, since the extending direction of the end portions of the phase winding 43 and the output line 45 extends in the same direction, the direction of volume change (thermal expansion) is the same direction. In this case, the stress applied to the joint can be further reduced from the difference in thermal expansion coefficient between the two lines, and damage can be further suppressed.

なお、相巻線43と出力線45の端部は、その伸びる方向が平行であればよく、反対方向に伸びていてもよい。この場合には、相巻線43の伸び(膨張)を、出力線45の伸び(膨張)が抑える方向に応力が加わる。この場合、上記した端部の伸びる方向が同一方向である場合と比較して、相巻線43により大きな応力を加えて伸びを規制できる。   Note that the ends of the phase winding 43 and the output line 45 may be extended in the opposite direction as long as the extending directions are parallel to each other. In this case, stress is applied in a direction in which the elongation (expansion) of the phase winding 43 is suppressed by the expansion (expansion) of the output line 45. In this case, it is possible to regulate the elongation by applying a larger stress to the phase winding 43 than in the case where the extending direction of the end portion is the same direction.

本形態では、相巻線43と出力線45の接合部は、熱収縮樹脂から形成された絶縁被膜46が被覆している。絶縁被膜46を有することで、接合部の電気絶縁性が確保される。さらに、絶縁被膜46が熱収縮樹脂から形成されることで、簡単に所定の範囲で絶縁被膜46を形成できる。   In this embodiment, the joint between the phase winding 43 and the output line 45 is covered with an insulating coating 46 formed from a heat-shrinkable resin. By having the insulating coating 46, the electrical insulation of the joint is ensured. Furthermore, since the insulating coating 46 is formed from a heat-shrinkable resin, the insulating coating 46 can be easily formed in a predetermined range.

また、絶縁被膜46が各線43,45の絶縁被膜52,52’も被覆するように形成されることで、導体51,51’が露出しなくなり、より電気絶縁性が確保できる。   Further, since the insulating film 46 is formed so as to cover the insulating films 52 and 52 ′ of the wires 43 and 45, the conductors 51 and 51 ′ are not exposed, and electrical insulation can be further ensured.

[実施形態2]
本形態は、固定子巻線40の絶縁被膜46が異なること以外は、実施形態1の回転電機1と同様な構成の回転電機である。本形態の相巻線43と出力線45の接合部近傍の構成を、図8に模式図で示した。
[Embodiment 2]
The present embodiment is a rotating electrical machine having the same configuration as that of the rotating electrical machine 1 of the first embodiment except that the insulating coating 46 of the stator winding 40 is different. The configuration in the vicinity of the junction between the phase winding 43 and the output line 45 of this embodiment is schematically shown in FIG.

本形態では、実施形態1と同様にして、相巻線43と出力線45とが接続ターミナル44を介して接合される。そして、この接合部を覆うように絶縁被膜46’が形成される。   In this embodiment, the phase winding 43 and the output line 45 are joined via the connection terminal 44 in the same manner as in the first embodiment. Then, an insulating film 46 ′ is formed so as to cover the joint portion.

本形態での絶縁被膜46’は、流動性を持つ状態の絶縁樹脂から形成される。各線43,45を接続ターミナル44を介して接合した接合部を加熱された状態のまま、絶縁樹脂を付着させ、冷却して形成される。   The insulating coating 46 ′ in this embodiment is formed from an insulating resin that has fluidity. Insulating resin is adhered and cooled while the joined portion where the wires 43 and 45 are joined via the connection terminal 44 is heated.

本形態では、絶縁被膜46’は、粉末状の絶縁樹脂から形成される。粉末状の絶縁樹脂は、各線43,45の接合部の周囲に簡単に配することができ、絶縁被膜46’を簡単に形成できる。   In this embodiment, the insulating coating 46 'is formed from a powdery insulating resin. The powdery insulating resin can be easily disposed around the joint between the wires 43 and 45, and the insulating coating 46 'can be easily formed.

さらに、粉末状の絶縁樹脂は流動性を備えており、各線43,45の接合部に付着させたときに、絶縁樹脂自身の流動性により隙間を生じさせることなく、絶縁被膜46’を簡単に形成できる。   Further, the powdered insulating resin has fluidity, and when attached to the joints of the wires 43 and 45, the insulating coating 46 'can be easily formed without causing a gap due to the fluidity of the insulating resin itself. Can be formed.

特に、相巻線43と出力線45とを接続ターミナル44に接合するときに、各線43,45の絶縁被膜52,52’に変形(図9に示した、先端が開く方向での変形)を生じている場合に、粉末状の絶縁樹脂が流入して充填することができ、絶縁被膜46’を隙間無く形成できる。この構成では、絶縁被膜46’により、より長い沿面距離を確保でき、より高い電気絶縁性を得られる。   In particular, when the phase winding 43 and the output line 45 are joined to the connection terminal 44, the insulation films 52 and 52 ′ of the wires 43 and 45 are deformed (deformation in the direction in which the tip is opened as shown in FIG. 9). When this occurs, the powdery insulating resin can flow in and fill, and the insulating coating 46 'can be formed without any gaps. In this configuration, a longer creepage distance can be secured by the insulating coating 46 ′, and higher electrical insulation can be obtained.

本形態では、相巻線43の端部と出力線45の端部が、コイルエンド41(固定子鉄心30)の端面からの距離が同じ(突出高さが同じ)状態で配されている。この構成によると、図10に示したように、粉末状の絶縁樹脂をガス(空気)とともに槽状の容器(粉末樹脂槽)に配しておき、各線43,45の接合部を所定の深さで浸漬(挿入)することで、すべての接合部を同じ浸漬深さで浸漬(挿入)できる。これにより、各接合部に同じ絶縁被膜46’を簡単に形成できる。このとき、粉末状の絶縁樹脂は、加熱溶融した状態や分散媒に溶解した状態等の溶液状であってもよい。また、絶縁樹脂粉末を、各線43,45の端部と接続ターミナル44の接合部に吹き付けて付着させて、絶縁被膜46を形成してもよい。
その他、本形態でも、実施形態1の時と同様の効果を発揮できる。
In this embodiment, the end of the phase winding 43 and the end of the output line 45 are arranged in a state where the distance from the end surface of the coil end 41 (stator core 30) is the same (the projection height is the same). According to this configuration, as shown in FIG. 10, the powdered insulating resin is placed in a tank-like container (powder resin tank) together with the gas (air), and the joints of the wires 43 and 45 have a predetermined depth. By immersing (inserting), all joints can be immersed (inserted) at the same immersion depth. Thereby, the same insulating film 46 'can be easily formed at each joint. At this time, the powdered insulating resin may be in the form of a solution such as a state melted by heating or a state dissolved in a dispersion medium. Alternatively, the insulating coating 46 may be formed by spraying and attaching insulating resin powder to the ends of the wires 43 and 45 and the joints of the connection terminals 44.
In addition, the present embodiment can exhibit the same effects as those of the first embodiment.

[実施形態3]
本形態は、相巻線43と出力線45の接合部近傍の構成が異なること以外は、実施形態1の回転電機1と同様な構成の回転電機である。本形態の相巻線43と出力線45の接合部近傍の構成を示すために、本形態の固定子20を斜視図で図11に示した。図11は、上記した図2と同様に図示した図である。また、相巻線43と出力線45の接合部近傍の構成を拡大図として図12で示した。
[Embodiment 3]
The present embodiment is a rotating electrical machine having a configuration similar to that of the rotating electrical machine 1 of the first embodiment except that the configuration in the vicinity of the joint between the phase winding 43 and the output line 45 is different. FIG. 11 is a perspective view of the stator 20 of the present embodiment in order to show the configuration in the vicinity of the joint between the phase winding 43 and the output line 45 of the present embodiment. FIG. 11 is a view similar to FIG. 2 described above. Further, the configuration in the vicinity of the joint between the phase winding 43 and the output line 45 is shown in FIG. 12 as an enlarged view.

本形態では、相巻線43と出力線45は、その端部が、コイルエンド41の端面から軸方向に伸びた後、径方向外方に向かって伸びるように更に曲成されている。
本形態でも、実施形態1の時と同様の効果を発揮できる。
In this embodiment, the phase winding 43 and the output line 45 are further bent so that the ends thereof extend in the axial direction from the end surface of the coil end 41 and then extend radially outward.
Also in this embodiment, the same effect as in the first embodiment can be exhibited.

本形態では、相巻線43と出力線45の接合部の、コイルエンド41の端面からの突出高さを短くすることができる。すなわち、本形態は、固定子30の軸方向長さを短くすることができ、回転電機の全体の体格(軸方向長さ)を小型化できる。   In this embodiment, it is possible to shorten the protruding height from the end face of the coil end 41 at the joint between the phase winding 43 and the output line 45. That is, this form can shorten the axial direction length of the stator 30, and can reduce the whole physique (axial direction length) of a rotary electric machine.

[変形形態]
上記した各形態では、接続ターミナル44が帯状の金属を略S字形状(クランク形状)に曲成して形成されているが、二つの接合部44A,44Bを有する形状であればこの形状に限定されない。
[Deformation]
In each of the embodiments described above, the connection terminal 44 is formed by bending a band-shaped metal into a substantially S shape (crank shape), but is limited to this shape as long as it has two joint portions 44A and 44B. Not.

(変形形態1)
本形態の接続ターミナル44は、図13にその構成を断面図で示した接続ターミナル44である。
本形態の接続ターミナル44は、図13に示したように、二つの接合部44A,44Bが背向する方向に開口した断面略H字形状を有する。
本形態でも、上記した各形態と同様な効果を発揮できる。
(Modification 1)
The connection terminal 44 of this embodiment is the connection terminal 44 whose structure is shown in a sectional view in FIG.
As shown in FIG. 13, the connection terminal 44 of this embodiment has a substantially H-shaped cross section that is open in the direction in which the two joint portions 44 </ b> A and 44 </ b> B are facing away.
Even in this embodiment, the same effects as the above-described embodiments can be exhibited.

(変形形態2)
本形態の接続ターミナル44は、図14にその構成を断面図で示した接続ターミナル44である。
本形態の接続ターミナル44は、図14に示したように、二つの接合部44A,44Bが同一方向で開口した断面略E字形状を有する。
本形態でも、上記した各形態と同様な効果を発揮できる。
(Modification 2)
The connection terminal 44 of this embodiment is the connection terminal 44 whose structure is shown in a sectional view in FIG.
As shown in FIG. 14, the connection terminal 44 of this embodiment has a substantially E-shaped cross section in which two joint portions 44A and 44B are opened in the same direction.
Even in this embodiment, the same effects as the above-described embodiments can be exhibited.

(変形形態3)
本形態の接続ターミナル44は、図15にその構成を断面図で示した接続ターミナル44である。
本形態の接続ターミナル44は、図15に示したように、二つの接合部44A,44Bが同一方向で開口した断面略W字形状を有する。
(Modification 3)
The connection terminal 44 of this embodiment is the connection terminal 44 whose structure is shown in a sectional view in FIG.
As shown in FIG. 15, the connection terminal 44 of this embodiment has a substantially W-shaped cross section in which two joint portions 44 </ b> A and 44 </ b> B are opened in the same direction.

本形態では、二つの接合部44A,44Bが接続部44Cで接続された形状となっている。この構成によると、二つの接合部44A,44Bが位置のずれを生じても、接続部44Cがその応力を緩和する。すなわち、相巻線43と出力線45の接合部における応力の集中を抑えることができ、損傷の発生をより抑えることができる。
さらに、上記した各形態と同様な効果を発揮できる。
In this embodiment, the two joint portions 44A and 44B are connected by the connection portion 44C. According to this configuration, even if the two joint portions 44A and 44B are displaced, the connection portion 44C relieves the stress. That is, the concentration of stress at the joint between the phase winding 43 and the output line 45 can be suppressed, and the occurrence of damage can be further suppressed.
Furthermore, the same effects as the above-described embodiments can be exhibited.

1:回転電機
10:ハウジング 11,12:軸受け
13:回転軸 14:回転子
20:固定子
30:固定子鉄心 31:スロット
40:固定子巻線 41,42:コイルエンド
43:相巻線 44:接続ターミナル
45:出力線 46:絶縁被膜
50:導線 51,51’:導体
52,52’:絶縁被膜 53:融着材
1: rotating electric machine 10: housing 11, 12: bearing 13: rotating shaft 14: rotor 20: stator 30: stator core 31: slot 40: stator winding 41, 42: coil end 43: phase winding 44 : Connection terminal 45: Output line 46: Insulating coating 50: Conductor 51, 51 ': Conductor 52, 52': Insulating coating 53: Fusion material

Claims (10)

周方向に配列された複数のスロット(31)を有する円環状の固定子鉄心(30)と、
該スロットに挿入されて該固定子鉄心に巻装された複数の相巻線(43,43,43)と、複数の該相巻線のそれぞれの端部と外部端子とを接続する複数の出力線(45,45,45)と、を有する固定子巻線(40)と、
を備えた回転電機の固定子(20)において、
該相巻線の端部と該出力線の端部は、その伸びる方向が平行な状態で、各端部のそれぞれが接続ターミナル(44)に接合され、
該接続ターミナルは、該相巻線の端部を囲包した状態で接合する相巻線接合部(44A)と、該出力線の端部を囲包した状態で接合する出力線接合部(44B)と、を有することを特徴とする回転電機の固定子。
An annular stator core (30) having a plurality of slots (31) arranged in the circumferential direction;
A plurality of phase windings (43, 43, 43) inserted in the slot and wound around the stator core, and a plurality of outputs for connecting respective end portions of the plurality of phase windings and external terminals A stator winding (40) having wires (45, 45, 45);
In the stator (20) of the rotating electrical machine provided with
Each end of the phase winding and the end of the output line are joined to the connection terminal (44) in a state in which the extending direction is parallel,
The connection terminal includes a phase winding joint (44A) that joins the end of the phase winding in an enclosed state, and an output line joint (44B) that joins the end of the output line in an enclosed state. And a stator for a rotating electric machine.
前記相巻線の端部と前記出力線の端部は、同じ方向に伸びている請求項1記載の回転電機の固定子。   The stator of the rotating electrical machine according to claim 1, wherein an end portion of the phase winding and an end portion of the output line extend in the same direction. 前記接続ターミナルは、前記相巻線の端部と前記出力線の端部の伸びる方向に垂直な断面がクランク形状をなす請求項1〜2のいずれか1項に記載の回転電機の固定子。   The stator of the rotating electrical machine according to any one of claims 1 to 2, wherein the connection terminal has a crank shape in a cross section perpendicular to a direction in which an end portion of the phase winding and an end portion of the output line extend. 前記接続ターミナルは、前記相巻線の端部と前記出力線の端部の伸びる方向に垂直な断面がS字形状をなす請求項1〜3のいずれか1項に記載の回転電機の固定子。   The stator of the rotating electrical machine according to any one of claims 1 to 3, wherein the connection terminal has an S-shaped cross section perpendicular to a direction in which an end of the phase winding and an end of the output line extend. . 前記接続ターミナルは、前記相巻線と前記出力線のいずれかと同じ材質により形成される請求項1〜4のいずれか1項に記載の回転電機の固定子。   The stator of a rotating electrical machine according to any one of claims 1 to 4, wherein the connection terminal is formed of the same material as any of the phase winding and the output line. 前記接続ターミナル及び前記相巻線はアルミニウムよりなり、前記出力線は銅よりなる請求項1〜5のいずれか1項に記載の回転電機の固定子。   The stator for a rotating electric machine according to any one of claims 1 to 5, wherein the connection terminal and the phase winding are made of aluminum, and the output line is made of copper. 前記相巻線と前記出力線の接合部は、絶縁被膜(46)が形成される請求項1〜6のいずれか1項に記載の回転電機の固定子。   The stator of the rotating electrical machine according to any one of claims 1 to 6, wherein an insulating coating (46) is formed at a joint portion between the phase winding and the output line. 前記絶縁被膜は、熱収縮樹脂で形成される請求項7記載の回転電機の固定子。   The stator for a rotating electric machine according to claim 7, wherein the insulating coating is formed of a heat shrink resin. 前記絶縁被膜は、粉末状または溶液状の絶縁樹脂を付着して形成される請求項7記載の回転電機の固定子。   The stator for a rotating electrical machine according to claim 7, wherein the insulating coating is formed by adhering a powdery or solution-like insulating resin. 前記相巻線の端部と前記出力線の端部は、前記固定子鉄心の軸方向の端面から外方に向かって同じ高さに位置して形成される請求項1〜9のいずれか1項に記載の回転電機の固定子。   The end of the phase winding and the end of the output line are formed at the same height from the axial end surface of the stator core toward the outside. The stator of the rotating electrical machine according to the item.
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