JP2016042198A - Resin-filled ferrite carrier core material for electrophotographic developer and ferrite carrier, and electrophotographic developer using ferrite carrier - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a resin-filled carrier core material for an electrophotographic developer and a ferrite carrier, in which high carrier strength is imparted to improve durability while maintaining advantages of a resin-filled ferrite carrier and charging characteristics in long-term printing is stabilized.SOLUTION: The resin-filled ferrite carrier core material for an electrophotographic developer is to be used for manufacturing a resin-filled ferrite carrier for an electrophotographic developer which shows a carrier strength of 3% or less after the carrier is filled with a resin. The resin-filled ferrite carrier core material for an electrophotographic developer comprises porous ferrite particles having an average compression strength of 100 mN or more and a variation coefficient of the compression strength of 50% or less.SELECTED DRAWING: None

Description

  INDUSTRIAL APPLICABILITY The present invention is used in a copying machine, a printer, etc., has a low true density and high carrier strength, so it has excellent durability and does not cause charge fluctuations during printing durability. The present invention relates to a core material, a ferrite carrier, and an electrophotographic developer using the ferrite carrier.

  The electrophotographic development method is a method in which toner particles in a developer are attached to an electrostatic latent image formed on a photoreceptor and developed, and the developer used in this method is composed of toner particles and carrier particles. The two-component developer and the one-component developer using only toner particles.

  Among these developers, as a developing method using a two-component developer composed of toner particles and carrier particles, the cascade method has been used in the past, but at present, the magnetic brush method using a magnet roll is the mainstream. It is.

  In the two-component developer, the carrier particles are agitated together with the toner particles in the developing box filled with the developer, thereby imparting a desired charge to the toner particles, and thus being charged. A carrier material for transporting toner particles to the surface of the photoreceptor to form a toner image on the photoreceptor. The carrier particles remaining on the developing roll holding the magnet are returned to the developing box from the developing roll, mixed and stirred with new toner particles, and used repeatedly for a certain period.

  Unlike the one-component developer, the two-component developer has the function of mixing and stirring the carrier particles with the toner particles, charging the toner particles, and further transporting the toner particles. Good controllability. Therefore, the two-component developer is suitable for a full-color developing device that requires high image quality and a device that performs high-speed printing that requires image maintenance reliability and durability.

  In the two-component developer used in this manner, image characteristics such as image density, fog, vitiligo, gradation, and resolving power show predetermined values from the initial stage, and these characteristics are in the printing life period. It needs to be kept stable without fluctuating inside. In order to maintain these characteristics stably, it is necessary that the characteristics of the carrier particles contained in the two-component developer are stable.

  Conventionally, various types of iron powder carriers, ferrite carriers, resin-coated ferrite carriers, magnetic powder-dispersed resin carriers, and the like have been used as carrier particles for forming a two-component developer.

  Recently, the networking of offices has progressed and evolved from the single-function copying machine to the multifunctional machine, and the service system has been changed from a system in which contracted service personnel regularly perform maintenance and replace developer etc. However, there has been a shift to the era of maintenance-free systems, and the demand for further extending the life of the developer is increasing from the market.

  Under such circumstances, for the purpose of reducing the weight of carrier particles and extending the developer life, Patent Document 1 (Japanese Patent Laid-Open No. 5-40367) discloses that fine magnetic fine particles are dispersed in a resin. Many magnetic powder dispersed carriers have also been proposed.

  Such a magnetic powder-dispersed carrier can reduce the true density by reducing the amount of magnetic fine particles, and can reduce stress due to stirring, so it can prevent the film from being scraped or peeled off, and is stable over a long period of time. Image characteristics can be obtained.

  However, the magnetic powder dispersion type carrier is obtained by solidifying magnetic fine particles with a binder resin, and the magnetic fine particles are detached due to agitation stress or impact in the developing machine, or the conventional iron powder carrier or ferrite carrier is used. In some cases, the mechanical strength may be inferior, or the carrier particles may be broken. The detached magnetic fine particles and broken carrier particles may adhere to the photoreceptor and cause image defects.

  Furthermore, since the magnetic powder-dispersed carrier uses fine magnetic fine particles, there are disadvantages that the residual magnetization and the coercive force are increased and the fluidity of the developer is deteriorated. In particular, when a magnetic brush is formed on a magnet roll, since the residual magnetization and coercive force are high, the ears of the magnetic brush become hard and it is difficult to obtain high image quality. In addition, even when the magnet roll is separated, the magnetic aggregation of the carrier is not loosened and the toner is not quickly mixed with the replenished toner, so that the charge amount rises poorly and causes image defects such as toner scattering and fogging. was there.

In addition to such a magnetic powder-dispersed carrier, there has been proposed a hollow carrier in which pores are formed inside the carrier core particle as a lighter carrier particle. For example, in Patent Document 2 (Japanese Patent Application Laid-Open No. 2008-310104), the core particle has at least one void of 20% or more and 65% or less on the basis of the sectional area, and further, the total porosity based on the sectional area Is 20% or more and 70% or less. Further, Patent Document 3 (JP 2009-244572), 0.1 when the outer diameter of the hollow portion was _{d 2} the outer diameter of the carrier core material _{d 1,} present in the inner core material _{<d 2} It is described that / d ₁ <0.9 is desirable.

  Although the carriers described in these documents are certainly lighter in weight, each has a very large hole, so the mechanical strength is still weaker than that of a conventional ferrite carrier that does not have a hollow shape. The carrier particles were crushed by the agitation stress and the impact in the developing machine, and the crushed particles adhered to the photoconductor, causing image defects. For this reason, it has not been satisfactory at all for the long service life that has recently been required.

  Furthermore, as an alternative to such a magnetic powder-dispersed carrier or hollow carrier, a resin-filled ferrite carrier in which a void is formed in a ferrite carrier core material using porous ferrite particles has been proposed.

  Patent Document 4 (Japanese Patent Laid-Open No. 2006-337579) discloses a resin-filled ferrite carrier in which a ferrite carrier core material having a porosity of 10 to 60% is filled with resin. 57943) proposes a resin-filled ferrite carrier having a three-dimensional laminated structure. Furthermore, Patent Document 6 (Japanese Patent Laid-Open No. 2009-175666) and Patent Document 7 (Japanese Patent Laid-Open No. 2009-244837) describe the pore volume of a ferrite carrier core material composed of porous ferrite particles filled with a resin, Resin-filled ferrite carrier with specified pore diameter and pore distribution characteristics, high dielectric breakdown voltage and improved fracture strength of carrier particles, and resin-filled type with fast charge rise and no charge fluctuation Ferrite carriers have also been proposed.

  In these resin-filled ferrite carriers, the resin is filled into the porous ferrite particles to form a three-dimensional laminated structure. In particular, in Patent Documents 6 and 7, since the pore distribution characteristics are controlled with higher accuracy, the variation in the degree of filling of the resin is reduced, and it is desirable to further apply a resin coating to the surface of the filled resin. As a result, although the weight reduction of the carrier particles is realized and the carrier strength is improved to a certain extent, it cannot be said that the carrier particles have sufficient carrier strength. Therefore, it was not satisfactory especially for the high durability required recently.

  On the other hand, Patent Document 8 (Japanese Patent Application Laid-Open No. 2007-271663) describes a ferrite carrier for an electrophotographic developer having a compressive fracture strength of 150 MPa or more and a compression change rate of 15.0% or more. It is said to be excellent in strength against stress when used.

  However, since the ferrite carrier (ferrite particles) used in Patent Document 8 is not porous and is not a resin-filled ferrite carrier using porous ferrite particles, the advantages of the resin-filled ferrite carrier such as weight reduction are obtained. Cannot be obtained.

  For this reason, a resin-filled ferrite carrier for an electrophotographic developer is desired in which the carrier strength is improved while achieving weight reduction in response to the demand for high durability and the charging characteristics are stabilized at the time of printing. ing.

JP-A-5-40367 JP 2008-310104 A JP 2009-244572 A JP 2006-337579 A JP 2007-57943 A JP 2009-175666 A JP 2009-244837 A JP 2007-271663 A

  Accordingly, an object of the present invention is to provide a resin for an electrophotographic developer that retains the advantages of a resin-filled ferrite carrier, imparts high carrier strength, improves durability, and stabilizes charging characteristics at the time of printing. It is an object to provide a coated ferrite carrier core material, a ferrite carrier, and an electrophotographic developer using the ferrite carrier.

  As a result of intensive studies to solve the above-described problems, the present inventors strictly control the temporary firing conditions, the pulverizing conditions, and the main firing conditions when manufacturing the ferrite carrier core material (porous ferrite particles). As a result, it was found that porous ferrite particles having a high compressive strength and a coefficient of variation of the compressive strength below a certain value can be obtained, and a high-strength ferrite carrier can be obtained by filling the porous ferrite particles with a resin. As a result, the inventors have found that the durability is improved and have reached the present invention.

  That is, the present invention is a resin-filled ferrite carrier core material for an electrophotographic developer used for the production of a resin-filled ferrite carrier for an electrophotographic developer having a carrier strength after resin filling of 3% or less. An object of the present invention is to provide a resin-filled ferrite carrier core material for an electrophotographic developer, which is porous ferrite particles having a compressive strength of 100 mN or more and a coefficient of variation of compressive strength of 50% or less.

  The resin-filled ferrite carrier core material for an electrophotographic developer according to the present invention has a pore volume of 0.04 to 0.10 ml / g, a peak pore size of 0.3 to 1.5 μm, and a pore size distribution as described below. It is desirable that the variation dv of the pore diameter represented by the formula is 1.5 or less.

  Further, the present invention is characterized in that 3-20 parts by weight of resin is filled in the voids of the above-described ferrite carrier core material with respect to 100 parts by weight of the carrier core material, and the surface thereof is further coated with the resin. A resin-filled ferrite carrier for an electrophotographic developer is provided.

The resin-filled ferrite carrier for an electrophotographic developer according to the present invention has a volume average particle size of 20 to 50 μm, a saturation magnetization of 30 to 80 Am ² / kg, and an apparent density of 1.0 to 2.2 g / cm ³ . It is desirable to be.

  The present invention also provides an electrophotographic developer comprising the resin-filled ferrite carrier and a toner.

  The electrophotographic developer according to the present invention is also used as a replenishment developer.

  The ferrite carrier in which the resin-filled ferrite carrier core material for an electrophotographic developer according to the present invention is filled with a resin has a low specific gravity and can be reduced in weight, so that it has excellent durability and can achieve a long service life. It has higher strength than carriers and does not crack, deform or melt due to heat or impact. Further, since it has high carrier strength, durability is improved, and stable charging characteristics are obtained at the time of printing.

Hereinafter, the best mode for carrying out the present invention will be described.
<Resin-filled ferrite carrier core material for electrophotographic developer and ferrite carrier according to the present invention>
The resin-filled ferrite carrier core material for an electrophotographic developer according to the present invention is for an electrophotographic developer used for producing a resin-filled ferrite carrier for an electrophotographic developer having a carrier strength of 3% or less after resin filling. A resin-filled ferrite carrier core material, characterized in that it is porous ferrite particles having an average compressive strength of 100 mN or more and a coefficient of variation of compressive strength of 50% or less. The average compressive strength of the resin-filled ferrite carrier core material for an electrophotographic developer is 100 mN or more, preferably 100 to 250 mN, and more preferably 120 to 250 mN. When the average compressive strength is less than 100 mN, when the resin is filled and used as a ferrite carrier, high carrier strength cannot be obtained and the durability is poor. Unless otherwise specified, the term “porous ferrite particles” as used in the present invention means an aggregate of individual porous ferrite particles, and the term “particles” simply refers to individual porous ferrite particles.

  The coefficient of variation of the compressive strength of the porous ferrite particles which are the resin-filled ferrite carrier core material for an electrophotographic developer according to the present invention is 50% or less, preferably 40% or less, more preferably 35% or less. It is. If the coefficient of variation of compressive strength exceeds 50%, the variation in compressive strength becomes too large, and even if the average compressive strength is in the desired range, the probability of existence of weak particles increases and high carrier strength cannot be obtained. Inferior in durability.

[Average compressive strength and coefficient of variation of compressive strength]
An ultra-fine indentation hardness tester ENT-1100a manufactured by Elionix Corporation was used. The porous ferrite particles dispersed on the glass plate were set in a testing machine and measured in an environment at 25 ° C. A flat indenter having a diameter of 50 μmφ was used for the test, and a load of 49 mN / s was applied to 490 mN. The selection of the particles is made of porous ferrite particles that are only one particle on the measurement screen (width 130 μm x height 100 μm) of the ultra-fine indentation hardness tester, and are spherical, and the software attached to ENT-1100a The average value of the major axis and the minor axis measured in step 1 is ± 2 μm of the carrier volume average particle size. When the slope of the load-displacement curve approached 0, the particle was broken, and the load at the inflection point was taken as the compressive strength. The compressive strength of 100 particles was measured, and 80 data obtained by removing 10 particles from each of the maximum value and the minimum value were adopted as data, and the average compressive strength was obtained.
The compressive strength variation coefficient was calculated from the following formula by calculating the above 80 standard deviations.

  The pore volume of the porous ferrite particles which are the resin-filled ferrite carrier core material for an electrophotographic developer according to the present invention is 0.04 to 0.10 ml / g, and the peak pore diameter is 0.3 to 1.5 μm. It is desirable.

  If the pore volume of the porous ferrite particles is less than 0.04 ml / g, it is not possible to reduce the weight because a sufficient amount of resin cannot be filled. If the pore volume of the porous ferrite particles exceeds 0.10 ml / g, the carrier strength cannot be maintained even if the resin is filled. Furthermore, the preferable range of the pore volume of the porous ferrite particles is 0.05 to 0.10 ml / g, more preferably 0.06 to 0.08 ml / g.

  If the peak pore size of the porous ferrite particles is 0.3 μm or more, the irregularities on the surface of the core material will be an appropriate size, so that the contact area of the toner will increase and friction charging with the toner will be performed efficiently. Therefore, the rising characteristics of charging are improved while the specific gravity is low. If the peak pore size of the porous ferrite particles is less than 0.3 μm, such an effect cannot be obtained, and the surface of the carrier after filling becomes smooth, so that a carrier having a low specific gravity has sufficient stress with the toner. It is not given, and the rising of charging is deteriorated. In addition, when the peak pore diameter of the porous ferrite particles exceeds 1.5 μm, the area where the resin exists is larger than the surface area of the particles, so that when the resin is filled, aggregation between particles is likely to occur. In the carrier particles after the resin is filled, there are many aggregated particles and irregular shaped particles. For this reason, the agglomerated particles are released by the stress in printing durability, which causes charging fluctuation. Furthermore, porous ferrite particles having a peak pore diameter exceeding 1.5 μm represent large irregularities on the particle surface, which means that the shape of the particles themselves is bad and the strength is also inferior. Therefore, the carrier particles themselves are cracked due to stress in printing durability, which causes charging fluctuation. Moreover, the more preferable range of the peak pore diameter of the porous ferrite particles is 0.4 to 1.2 μm, and most preferably 0.4 to 0.8 μm.

  Thus, when the pore volume and the peak pore diameter are in the above ranges, it is possible to obtain a resin-filled ferrite carrier that does not have the above-described problems and is appropriately reduced in weight.

[Pore diameter and pore volume of porous ferrite particles]
The measurement of the pore diameter and pore volume of the porous ferrite particles is performed as follows. That is, it measured using mercury porosimeter Pascal140 and Pascal240 (ThermoFisher Scientific company make). As the dilatometer, CD3P (for powder) was used, and the sample was placed in a commercially available gelatin capsule having a plurality of holes and placed in the dilatometer. After degassing with Pascal 140, it was filled with mercury and the low pressure region (0 to 400 Kpa) was measured to obtain 1st Run. Next, deaeration and measurement of the low pressure region (0 to 400 Kpa) were performed again to obtain 2nd Run. After 2nd Run, the combined weight of the dilatometer, mercury, capsule and sample was measured. Next, the high pressure region (0.1 Mpa to 200 Mpa) was measured with Pascal240. The pore volume, the pore size distribution, and the peak pore size of the porous ferrite particles were determined from the amount of mercury intrusion obtained by the measurement of the high pressure part. Further, when determining the pore diameter, the surface tension of mercury was 480 dyn / cm and the contact angle was 141.3 °.

  In the pore size distribution of the porous ferrite particles, the pore size variation dv is desirably 1.5 or less. Here, assuming that the total mercury intrusion amount in the high pressure region is 100%, the pore diameter calculated from the pressure applied to mercury when the indentation amount reaches 84% is d84, and the mercury when the indentation amount reaches 16%. The pore diameter calculated from the applied pressure was d16. The dv value was calculated by the following formula (1).

  When the variation dv of the pore diameter of the porous ferrite particles exceeds 1.5, it means that the unevenness between the particles and the variation of the core material shape become large. Therefore, when the dv value exceeds the desired range, inter-particle variation tends to occur with respect to rising of charge, charge fluctuation, particle shape and aggregation due to filling.

  The composition of the porous ferrite particles preferably includes at least one selected from Mn, Mg, Li, Ca, Sr, Cu, and Zn. Considering the recent trend of reducing environmental burdens including waste regulations, it is preferable not to include heavy metals such as Cu, Zn and Ni beyond the range of inevitable impurities (accompanying impurities).

  The resin-filled ferrite carrier for an electrophotographic developer according to the present invention is obtained by filling a resin in a void of a resin-filled ferrite carrier core material composed of the above-described porous ferrite particles. The filling amount of the resin is desirably 3 to 20 parts by weight, more desirably 4 to 15 parts by weight, and further desirably 5 to 12 parts by weight with respect to 100 parts by weight of the ferrite carrier core material. If the filling amount of the resin is less than 3 parts by weight, the ferrite carrier is insufficiently filled, and it becomes difficult to control the charging amount by the resin coating. On the other hand, when the filling amount of the resin exceeds 20 parts by weight, agglomerated particles are likely to be generated at the time of filling, resulting in charging fluctuation.

  The resin to be filled is not particularly limited and can be appropriately selected depending on the toner to be combined, the environment in which it is used, and the like. For example, fluorine resin, acrylic resin, epoxy resin, polyamide resin, polyamideimide resin, polyester resin, unsaturated polyester resin, urea resin, melamine resin, alkyd resin, phenol resin, fluorine acrylic resin, acrylic-styrene resin, silicone resin, Alternatively, modified silicone resins modified with resins such as acrylic resin, polyester resin, epoxy resin, polyamide resin, polyamideimide resin, alkyd resin, urethane resin, and fluororesin can be used. In view of the detachment of the resin due to mechanical stress during use, a thermosetting resin is preferably used. Specific examples of thermosetting resins include epoxy resins, phenol resins, silicone resins, unsaturated polyester resins, urea resins, melamine resins, alkyd resins, and resins containing them.

  A conductive agent can be added to the filled resin for the purpose of controlling the electrical resistance, charge amount, and charging speed of the carrier. Since the conductive agent itself has a low electric resistance, an excessive amount of the conductive agent tends to cause an abrupt charge leak. Therefore, the addition amount is 0.25 to 20.0% by weight, preferably 0.5 to 15.0% by weight, particularly preferably 1.0 to 10.0% by weight, based on the solid content of the filled resin. It is. Examples of the conductive agent include conductive carbon, oxides such as titanium oxide and tin oxide, and various organic conductive agents.

  In addition, the charge resin can contain a charge control agent. Examples of the charge control agent include various charge control agents generally used for toners and various silane coupling agents. This is because, when a large amount of resin is filled, the charge imparting ability may be lowered, but it can be controlled by adding various charge control agents and silane coupling agents. The types of charge control agents and coupling agents that can be used are not particularly limited, but charge control agents such as nigrosine dyes, quaternary ammonium salts, organometallic complexes, and metal-containing monoazo dyes, aminosilane coupling agents, and fluorine-based silane couplings. An agent or the like is preferable.

  The resin-filled ferrite carrier for an electrophotographic developer according to the present invention is preferably surface-coated with a coating resin. Carrier characteristics, particularly electrical characteristics such as charging characteristics, are often affected by materials and properties existing on the carrier surface. Therefore, the desired carrier characteristics can be adjusted with high accuracy by coating the surface with an appropriate resin.

  The coating resin is not particularly limited. For example, fluorine resin, acrylic resin, epoxy resin, polyamide resin, polyamideimide resin, polyester resin, unsaturated polyester resin, urea resin, melamine resin, alkyd resin, phenol resin, fluorine acrylic resin, acrylic-styrene resin, silicone resin, Alternatively, modified silicone resins modified with resins such as acrylic resin, polyester resin, epoxy resin, polyamide resin, polyamideimide resin, alkyd resin, urethane resin, and fluororesin can be used. In view of the detachment of the resin due to mechanical stress during use, a thermosetting resin is preferably used. Specific examples of thermosetting resins include epoxy resins, phenol resins, silicone resins, unsaturated polyester resins, urea resins, melamine resins, alkyd resins, and resins containing them. The coating amount of the resin is preferably 0.5 to 5.0 parts by weight with respect to 100 parts by weight of the filling type carrier (before resin coating).

  These coating resins can also contain a conductive agent and a charge control agent for the same purpose as described above. The kind and addition amount of the conductive agent and the charge control agent are the same as in the case of the above filling resin.

The volume average particle diameter (D ₅₀ ) of the resin-filled ferrite carrier for an electrophotographic developer according to the present invention is desirably 20 to ₅₀ μm, and carrier adhesion is prevented in this range, and good image quality is obtained. . An average particle size of less than 20 μm is not preferable because it causes carrier adhesion. On the other hand, if the average particle diameter exceeds 50 μm, it is not preferable because it causes image quality deterioration due to a decrease in charge imparting ability.

[Volume average particle size (Microtrack)]
This average particle diameter is measured as follows. That is, it is measured using a Nikkiso Co., Ltd. Microtrac particle size analyzer (Model 9320-X100). Water was used as the dispersion medium. Place 10 g of sample and 80 ml of water in a 100 ml beaker and add 2-3 drops of dispersant (sodium hexametaphosphate). Subsequently, using an ultrasonic homogenizer (UH-150 type manufactured by SMT Co Ltd), the output level was set to 4 and dispersion was performed for 20 seconds. Thereafter, bubbles formed on the beaker surface were removed, and the sample was put into the apparatus.

The saturation magnetization of the resin-filled ferrite carrier for an electrophotographic developer according to the present invention is preferably 30 to 80 Am ² / kg. If the saturation magnetization is less than 30 Am ² / kg, it is not desirable because it causes carrier adhesion. When the saturation magnetization exceeds 80 Am ² / kg, the ears of the magnetic brush become hard, and it is difficult to obtain good image quality.

[Saturation magnetization]
Here, the magnetization was measured using an integral BH tracer BHU-60 type (manufactured by Riken Denshi Co., Ltd.). A magnetic field measuring H coil and a magnetization measuring 4πI coil are placed between the electromagnets. In this case, the sample is placed in a 4πI coil. The outputs of the H coil and the 4πI coil whose magnetic field H is changed by changing the current of the electromagnet are respectively integrated, and the H output is drawn on the X axis, the output of the 4πI coil is drawn on the Y axis, and a hysteresis loop is drawn on the recording paper. As measurement conditions, sample filling amount: about 1 g, sample filling cell: inner diameter 7 mmφ ± 0.02 mm, height 10 mm ± 0.1 mm, 4πI coil: measured with 30 turns.

  The strength of the resin-filled ferrite carrier for an electrophotographic developer according to the present invention is desirably 3% or less, and more desirably 1.5% or less. When the carrier strength exceeds 3%, the carrier strength is weak, so that cracks due to impact with time occur, and the charging fluctuation with time is promoted.

[Carrier strength]
20 g of ferrite carrier was placed in a 50 cc glass bottle, and the glass bottle was stirred for 30 hours with a paint shaker. If the particles are cracked, scraped, or generated by stress due to stirring, the average particle size of the ferrite carrier after stirring becomes small. The lower the strength of the ferrite carrier, the smaller the average particle size and the smaller the particle size. Therefore, the rate of change of the average particle size before and after stirring was used as an index of carrier strength. The average particle diameter is the volume average particle diameter measured using the aforementioned Nikkiso Co., Ltd. Microtrac particle size analyzer (Model 9320-X100), and the rate of change in particle diameter and the criteria for determining the strength are as follows.

  The charge amount change rate of the resin-filled ferrite carrier for an electrophotographic developer according to the present invention is desirably 80% or more, and more desirably 85% or more. If the rate of change in charge amount is less than 80%, charging fluctuations with time occur, and image defects such as toner scattering, fogging, and carrier adhesion are promoted, and good image quality cannot be stably maintained.

(Charge amount change rate)
The charge amount was determined by measuring a mixture of carrier and toner with a suction charge amount measuring device (Epping q / m-meter, manufactured by PES-Laboratorium). The toner used is a commercially available negative polarity toner (cyan toner, for DocuPrint C3530 manufactured by Fuji Xerox Co., Ltd .; average particle size of about 5.8 μm) used in a full-color printer, with a developer amount of 10 g and a toner concentration of 10% by weight. Prepared. The prepared developer is put into a 50 cc glass bottle, and the glass bottle is stored and fixed in a cylindrical holder having a diameter of 130 mm and a height of 200 mm, and stirred for 30 minutes with a tumbler mixer manufactured by Shinmaru Enterprise Co., Ltd., 635M The amount of charge was measured using a net of
Using the same commercially available negative-polarity toner as the above-mentioned toner (cyan toner, for DocuPrint C3530 manufactured by Fuji Xerox Co., Ltd .; average particle size of about 5.8 μm), the developer amount is adjusted to 20 g, the toner concentration is adjusted to 10% by weight, The glass bottle was stirred for 30 hours with a paint shaker manufactured by Asada Iron Works. After the stirring, the developer was taken out, the toner was sucked using a 635M net, and only the carrier was taken out. The charge amount of the obtained carrier was measured by the above-described charge amount measurement method to obtain the charge amount after forced stirring.
Then, the charge amount change rate was calculated by the following formula.

The apparent density of the resin-filled ferrite carrier for an electrophotographic developer according to the present invention is desirably 1.0 to 2.2 g / cm ³ . If the apparent density is less than 1.0 g / cm ³ , the carrier is too light and the charge imparting ability tends to be lowered. When the apparent density exceeds 2.2 g / cm ³ , the weight of the carrier is not sufficient and the durability is inferior.

(Apparent density)
The apparent density is measured in accordance with JIS-Z2504 (Apparent density test method for metal powder).

<Resin-filled ferrite carrier core material for electrophotographic developer according to the present invention and method for producing ferrite carrier>
The resin-filled ferrite carrier core material for an electrophotographic developer according to the present invention and a method for producing the ferrite carrier will be described.

  In order to produce porous ferrite particles used as a resin-filled ferrite carrier core material for an electrophotographic developer according to the present invention, first, after weighing a suitable amount of raw materials, 0.5 hours or more in a ball mill or vibration mill, It is preferably pulverized and mixed for 1 to 20 hours. The raw material is not particularly limited.

  The pulverized product thus obtained is pelletized using a pressure molding machine or the like, and then calcined at a temperature of 700 to 1200 ° C.

  After calcination, the mixture is further pulverized by a ball mill or a vibration mill, and then water is added and fine pulverization is performed using a bead mill or the like. Next, if necessary, a dispersant, a binder, etc. are added, and after adjusting the viscosity, it is granulated with a spray dryer and granulated. When pulverizing after calcination, water may be added and pulverized by a wet ball mill, a wet vibration mill or the like.

  The above-mentioned ball mill, vibration mill, bead mill and other pulverizers are not particularly limited, but in order to disperse the raw materials effectively and uniformly, it is necessary to use fine beads having a particle diameter of 1 mm or less for the media to be used. preferable. Further, the degree of grinding can be controlled by adjusting the diameter, composition and grinding time of the beads used.

  Next, the obtained granulated product is heated at 400 to 800 ° C., and organic components such as added dispersant and binder are removed. If firing is performed with the dispersant and binder remaining, the oxygen concentration in the firing device is likely to fluctuate due to decomposition and oxidation of the organic components, greatly affecting the magnetic properties, making it difficult to produce stably. It is. Further, these organic components cause the control of the porosity, that is, the fluctuation of the crystal growth of ferrite.

  Thereafter, the obtained granulated product is held at a temperature of 800 to 1500 ° C. for 1 to 24 hours in an atmosphere in which the oxygen concentration is controlled to perform main firing. At that time, a rotary electric furnace, a batch electric furnace or a continuous electric furnace is used, and an atmosphere at the time of firing is oxygenated by implanting an inert gas such as nitrogen or a reducing gas such as hydrogen or carbon monoxide. The concentration may be controlled.

  The fired product thus obtained is pulverized and classified. As a classification method, the particle size is adjusted to a desired particle size using an existing air classification, mesh filtration method, sedimentation method, or the like.

  Then, if necessary, the surface can be heated at a low temperature to perform an oxide film treatment to adjust the electric resistance. The oxide film treatment can be performed by heat treatment at, for example, 300 to 700 ° C. using a general rotary electric furnace, batch electric furnace or the like. The thickness of the oxide film formed by this treatment is preferably 0.1 nm to 5 μm. If the thickness is less than 0.1 nm, the effect of the oxide film layer is small, and if it exceeds 5 μm, the magnetization decreases or the resistance becomes too high. Moreover, you may reduce | restore before an oxide film process as needed. In this way, porous ferrite particles (ferrite carrier core material) having an average compressive strength of a certain level or more and a coefficient of variation of the compressive strength of a level or less are prepared.

  In order to keep the average compressive strength of the porous ferrite particles above a certain level and the coefficient of variation of the compressive strength below a certain level, it is necessary to strictly control the temporary firing conditions, the pulverizing conditions, and the main firing conditions. More specifically, it is preferable that the calcination temperature is higher. If the raw material is ferritized at the pre-baking stage, the strain generated in the particles at the main baking stage can be reduced. As pulverization conditions, it is preferable that the pulverization time is long. By reducing the particle size of the slurry, the external stress applied to the porous ferrite particles is uniformly dispersed. As the main firing condition, a longer firing time is preferable. When the firing time is short, the fired product is uneven, and various physical properties including compressive strength vary.

  The resin is filled into the voids of the ferrite carrier core material made of the porous particles obtained in this way. Various methods can be used as the filling method. Examples of the method include a dry method, a spray drying method using a fluidized bed, a rotary drying method, an immersion drying method using a universal stirrer, and the like. The resin used here is as described above.

  In the step of filling the resin, it is preferable to fill the pores of the porous ferrite particles with the resin while mixing and stirring the porous ferrite particles and the filling resin under reduced pressure. By filling the resin under reduced pressure in this way, it is possible to efficiently fill the hole portion with the resin. The degree of decompression is preferably 10 to 700 mmHg. If it exceeds 700 mmHg, there is no effect of reducing the pressure, and if it is less than 10 mmHg, the resin solution tends to boil during the filling step, so that efficient filling cannot be performed.

  The step of filling the resin is preferably performed in a plurality of times. It is possible to fill the resin in a single filling step. There is no need to divide it multiple times. However, depending on the type of resin, when a large amount of resin is filled at once, particle aggregation may occur. When aggregation occurs, when it is used as a carrier in a developing machine, the aggregation may be released due to agitation stress of the developing device. The interface of the aggregated particles is not preferable because the charging characteristics are greatly different, and charging fluctuation occurs over time. In such a case, the filling can be performed without being excessive or deficient by preventing the agglomeration by filling in a plurality of times.

  After filling the resin, the resin is heated by various methods as necessary, and the filled resin is brought into close contact with the core material. The heating method may be either an external heating method or an internal heating method, and may be, for example, a fixed or fluid electric furnace, a rotary electric furnace, a burner furnace, or a microwave baking. The temperature varies depending on the resin to be filled, but a temperature higher than the melting point or glass transition point is necessary. With a thermosetting resin or a condensation-crosslinking resin, etc., it is resistant to impact by raising the temperature to a point where the curing proceeds sufficiently. A resin-filled ferrite carrier can be obtained.

  As described above, it is desirable to coat the surface with a resin after filling the porous ferrite particles with the resin. Carrier characteristics, particularly electrical characteristics such as charging characteristics, are often affected by materials and properties existing on the carrier surface. Therefore, the desired carrier characteristics can be adjusted with high accuracy by coating the surface with an appropriate resin. As a coating method, the coating can be performed by a known method such as a brush coating method, a dry method, a spray drying method using a fluidized bed, a rotary drying method, an immersion drying method using a universal stirrer, or the like. In order to improve the coverage, a fluidized bed method is preferred. In the case of baking after resin coating, either an external heating method or an internal heating method may be used. For example, a stationary or fluid electric furnace, a rotary electric furnace, a burner furnace, or microwave baking may be used. When a UV curable resin is used, a UV heater is used. Although the baking temperature varies depending on the resin to be used, a temperature equal to or higher than the melting point or the glass transition point is necessary. For a thermosetting resin or a condensation-crosslinking resin, it is necessary to raise the temperature to a point where the curing proceeds sufficiently.

<Electrophotographic developer according to the present invention>
Next, the electrophotographic developer according to the present invention will be described.
The electrophotographic developer according to the present invention comprises the above-described resin-filled ferrite carrier for an electrophotographic developer and a toner.

  The toner particles constituting the electrophotographic developer of the present invention include pulverized toner particles produced by a pulverization method and polymerized toner particles produced by a polymerization method. In the present invention, toner particles obtained by any method can be used.

  The pulverized toner particles are, for example, a binder resin, a charge control agent, and a colorant are sufficiently mixed with a mixer such as a Henschel mixer, then melt-kneaded with a twin screw extruder or the like, cooled, pulverized, classified, After adding the external additive, it can be obtained by mixing with a mixer or the like.

  The binder resin constituting the pulverized toner particles is not particularly limited, but polystyrene, chloropolystyrene, styrene-chlorostyrene copolymer, styrene-acrylic acid ester copolymer, styrene-methacrylic acid copolymer, Furthermore, rosin modified maleic acid resin, epoxy resin, polyester resin, polyurethane resin and the like can be mentioned. These may be used alone or in combination.

  Any charge control agent can be used. For example, nigrosine dyes and quaternary ammonium salts can be used for positively charged toners, and metal-containing monoazo dyes can be used for negatively charged toners.

  As the colorant (colorant), conventionally known dyes and pigments can be used. For example, carbon black, phthalocyanine blue, permanent red, chrome yellow, phthalocyanine green, etc. can be used. In addition, external additives such as silica powder and titania for improving the fluidity and aggregation resistance of the toner can be added according to the toner particles.

  The polymerized toner particles are toner particles produced by a known method such as a suspension polymerization method, an emulsion polymerization method, an emulsion aggregation method, an ester elongation polymerization method, or a phase inversion emulsification method. Such polymerized toner particles are prepared by, for example, mixing and stirring a colored dispersion in which a colorant is dispersed in water using a surfactant, a polymerizable monomer, a surfactant, and a polymerization initiator in an aqueous medium. Then, the polymerizable monomer is emulsified and dispersed in an aqueous medium, polymerized while stirring and mixing, and then a salting-out agent is added to salt out the polymer particles. Polymerized toner particles can be obtained by filtering, washing and drying the particles obtained by salting out. Thereafter, if necessary, an external additive is added to the dried toner particles.

  Further, in the production of the polymerized toner particles, in addition to the polymerizable monomer, the surfactant, the polymerization initiator, and the colorant, a fixability improving agent and a charge control agent can be blended and obtained. Various characteristics of the polymerized toner particles can be controlled and improved. A chain transfer agent can be used to improve the dispersibility of the polymerizable monomer in the aqueous medium and adjust the molecular weight of the resulting polymer.

  The polymerizable monomer used for the production of the polymerized toner particles is not particularly limited. For example, styrene and its derivatives, ethylene unsaturated monoolefins such as ethylene and propylene, vinyl halides such as vinyl chloride, Α-methylene aliphatic monocarboxylic acids such as vinyl esters such as vinyl acetate, methyl acrylate, ethyl acrylate, methyl methacrylate, ethyl methacrylate, 2-ethylhexyl methacrylate, dimethylamino acrylate and diethylaminoester methacrylate Examples include esters.

  Conventionally known dyes and pigments can be used as the colorant (coloring material) used in the preparation of the polymerized toner particles. For example, carbon black, phthalocyanine blue, permanent red, chrome yellow, phthalocyanine green, and the like can be used. Moreover, the surface of these colorants may be modified using a silane coupling agent, a titanium coupling agent, or the like.

  As the surfactant used in the production of the polymerized toner particles, an anionic surfactant, a cationic surfactant, an amphoteric surfactant and a nonionic surfactant can be used.

  Here, examples of the anionic surfactant include fatty acid salts such as sodium oleate and castor oil, alkyl sulfates such as sodium lauryl sulfate and ammonium lauryl sulfate, alkylbenzene sulfonates such as sodium dodecylbenzenesulfonate, and alkylnaphthalenesulfonic acid. Salt, alkyl phosphate ester salt, naphthalene sulfonic acid formalin condensate, polyoxyethylene alkyl sulfate ester salt and the like. Examples of the nonionic surfactant include polyoxyethylene alkyl ether, polyoxyethylene fatty acid ester, sorbitan fatty acid ester, polyoxyethylene alkylamine, glycerin, fatty acid ester, and oxyethylene-oxypropylene block polymer. . Furthermore, examples of the cationic surfactant include alkylamine salts such as laurylamine acetate, and quaternary ammonium salts such as lauryltrimethylammonium chloride and stearyltrimethylammonium chloride. Examples of amphoteric surfactants include aminocarboxylates and alkylamino acids.

  The surfactant as described above can be used usually in an amount in the range of 0.01 to 10% by weight with respect to the polymerizable monomer. The amount of such a surfactant used affects the dispersion stability of the monomer and also affects the environmental dependency of the obtained polymerized toner particles. It is preferably used in an amount within the above range that is ensured and does not exert an excessive influence on the environment dependency of the polymerized toner particles.

  For the production of polymerized toner particles, a polymerization initiator is usually used. The polymerization initiator includes a water-soluble polymerization initiator and an oil-soluble polymerization initiator, and any of them can be used in the present invention. Examples of the water-soluble polymerization initiator that can be used in the present invention include persulfates such as potassium persulfate and ammonium persulfate, water-soluble peroxide compounds, and oil-soluble polymerization initiators. Examples thereof include azo compounds such as azobisisobutyronitrile and oil-soluble peroxide compounds.

  When a chain transfer agent is used in the present invention, examples of the chain transfer agent include mercaptans such as octyl mercaptan, dodecyl mercaptan, tert-dodecyl mercaptan, and carbon tetrabromide.

  Further, when the polymerized toner particles used in the present invention contain a fixability improver, a natural wax such as carnauba wax, an olefin wax such as polypropylene or polyethylene can be used as the fixability improver. .

  Further, when the polymerized toner particles used in the present invention contain a charge control agent, the charge control agent to be used is not particularly limited, and nigrosine dyes, quaternary ammonium salts, organometallic complexes, metal-containing monoazo dyes, etc. Can be used.

  Examples of the external additive used for improving the fluidity of polymerized toner particles include silica, titanium oxide, barium titanate, fluororesin fine particles, and acrylic resin fine particles. Can be used in combination.

  Furthermore, examples of the salting-out agent used for separating the polymer particles from the aqueous medium include metal salts such as magnesium sulfate, aluminum sulfate, barium chloride, magnesium chloride, calcium chloride, and sodium chloride.

  The average particle size of the toner particles produced as described above is in the range of 2 to 15 μm, preferably 3 to 10 μm, and the polymerized toner particles have higher particle uniformity than the pulverized toner particles. If the toner particles are smaller than 2 μm, the charging ability is lowered and fog and toner scattering are liable to occur, and if it exceeds 15 μm, the image quality is deteriorated.

  An electrophotographic developer can be obtained by mixing the carrier and toner manufactured as described above. The mixing ratio of the carrier and the toner, that is, the toner concentration is preferably set to 3 to 15% by weight. If it is less than 3% by weight, it is difficult to obtain a desired image density. If it exceeds 15% by weight, toner scattering and fogging are likely to occur.

  A developer obtained by mixing the carrier and toner manufactured as described above can be used as a replenishment developer. In this case, the toner is mixed at a ratio of 2 to 50 parts by weight of the toner with respect to 1 part by weight of the carrier and toner.

The electrophotographic developer according to the present invention prepared as described above uses an electrostatic latent image formed on a latent image holding member having an organic photoconductor layer, while applying a bias electric field to the toner and the carrier. The present invention can be used in digital copiers, printers, fax machines, printers, and the like that use a developing method in which reversal development is performed using a two-component developer magnetic brush. Further, the present invention can also be applied to a full color machine using an alternating electric field, which is a method of superimposing an AC bias on a DC bias when a developing bias is applied from the magnetic brush to the electrostatic latent image side.
Hereinafter, the present invention will be specifically described based on examples and the like.

[Example 1]
MnO: 38mol%, MgO: 11mol %, Fe 2 O 3: 50.3mol% and SrO: materials were weighed so that 0.7 mol%, dry media mill (vibration mill, 1/8-inch diameter stainless steel The resulting pulverized product was formed into pellets of about 1 mm square by a roller compactor. Trimanganese tetraoxide was used as the MnO raw material, magnesium hydroxide was used as the MgO raw material, and strontium carbonate was used as the SrO raw material. After removing the coarse powder with a vibrating sieve having a mesh opening of 3 mm and then removing the fine powder with a vibrating sieve having a mesh opening of 0.5 mm, the pellets are heated in a rotary electric furnace at 1050 ° C. for 3 hours and pre-baked. Went.

Next, after pulverizing to an average particle size of about 4 μm using a dry media mill (vibration mill, 1/8 inch diameter stainless steel beads), water was added, and a wet media mill (vertical bead mill, 1/16) was added. Inch stainless steel beads) for 10 hours. The slurry particle size (primary particle diameter of the grinding) results measured at Microtrac, D ₅₀ was 1.4 [mu] m. In order to add an appropriate amount of a dispersant to this slurry and obtain an appropriate pore volume, 0.2% by weight of PVA (20% solution) as a binder is added to the solid content, and then granulated and dried by a spray dryer. Then, the particle size of the obtained particles (granulated product) was adjusted, and then heated in a rotary electric furnace at 700 ° C. for 2 hours to remove organic components such as a dispersant and a binder.

  Thereafter, it was held for 5 hours in a tunnel type electric furnace under a firing temperature of 1070 ° C. and an oxygen gas concentration of 1.1 vol%. At this time, the temperature rising rate was 150 ° C./hour and the temperature decreasing rate was 110 ° C./hour. Thereafter, the mixture was crushed, further classified to adjust the particle size, and the low-magnetic force product was separated by magnetic separation, so that a ferrite carrier core material composed of porous ferrite particles was obtained.

  25 parts by weight of the methylsilicone resin solution (5 parts by weight as the solid content because the resin solution concentration is 20%) and 25% by weight of titanium diisopropoxybis (ethyl acetoacetate) as the catalyst (3% by weight in terms of Ti atom) After addition, 3-aminopropyltriethoxysilane was added as an aminosilane coupling agent in an amount of 5% by weight based on the resin solid content to obtain a filled resin solution.

  This resin solution was mixed and stirred with 100 parts by weight of the porous ferrite particles at 60 ° C. under a reduced pressure of 6.7 kPa (about 50 mmHg), and the resin was permeated into the voids of the porous ferrite particles while volatilizing toluene. Filled. The inside of the container is returned to normal pressure, and toluene is almost completely removed while continuing stirring under normal pressure. Then, the toluene is taken out from the filling apparatus, placed in the container, placed in a hot air heating oven, and heated at 220 ° C. for 1.5 hours. The heat treatment was performed.

  Then, it cooled to room temperature, the ferrite particle | grains by which resin was hardened were taken out, the aggregation of particle | grains was released with the vibration sieve of 200M opening, and the nonmagnetic substance was removed using the magnetic separator. Thereafter, coarse particles were removed again with a vibrating sieve to obtain ferrite particles filled with resin.

  Next, a solid acrylic resin (product name: BR-73, manufactured by Mitsubishi Rayon Co., Ltd.) is prepared, 20 parts by weight of the acrylic resin is mixed with 80 parts by weight of toluene, the acrylic resin is dissolved in toluene, and a resin solution Was prepared. To this resin solution, 3% by weight of carbon black (product name: Mogul L, manufactured by Cabot) was added as a conductivity control agent to the acrylic resin to obtain a coating resin solution.

  The ferrite particles filled with the obtained resin were put into a universal mixing stirrer, the above acrylic resin solution was added, and the resin coating was performed by the immersion drying method. At this time, the acrylic resin was 2% by weight with respect to the weight of the ferrite particles after filling the resin. After the coating, the mixture was heated at 145 ° C. for 2 hours, and then the particles were agglomerated with a vibrating sieve having a 200-M aperture, and the non-magnetic material was removed using a magnetic separator. Thereafter, coarse particles were again removed with a vibrating sieve to obtain a resin-filled ferrite carrier having a resin coating on the surface.

[Example 2]
Porous ferrite particles (ferrite carrier core material) were obtained in the same manner as in Example 1 except that the firing temperature was 1055 ° C. and the oxygen concentration was 1.0 vol% as the main firing conditions.

  The porous ferrite particles were filled with a silicone resin in the same manner as in Example 1 and coated with an acrylic resin to obtain a resin-filled ferrite carrier.

[Example 3]
Porous ferrite particles (ferrite carrier core material) were obtained in the same manner as in Example 1 except that the firing temperature was 1085 ° C. and the oxygen concentration was 0.9 vol% as the main firing conditions.

  The porous ferrite particles were filled with a silicone resin in the same manner as in Example 1 and coated with an acrylic resin to obtain a resin-filled ferrite carrier.

[Example 4]
Porous ferrite particles (ferrite carrier core material) were obtained in the same manner as in Example 1 except that the oxygen concentration was 1.4 vol% as the main firing condition.

  The porous ferrite particles were filled with a silicone resin in the same manner as in Example 1 and coated with an acrylic resin to obtain a resin-filled ferrite carrier.

[Example 5]
Porous ferrite particles (ferrite carrier core material) were obtained in the same manner as in Example 1, except that the firing temperature was 1085 ° C. and the oxygen concentration was 0% by volume.

  The porous ferrite particles were filled with a silicone resin in the same manner as in Example 1 and coated with an acrylic resin to obtain a resin-filled ferrite carrier.

[Example 6]
Porous ferrite particles (ferrite carrier core material) were obtained in the same manner as in Example 1 except that the firing temperature was 1048 ° C. and the oxygen concentration was 0.9 vol% as the main firing conditions.

  The porous ferrite particles were filled with a silicone resin in the same manner as in Example 1 and coated with an acrylic resin to obtain a resin-filled ferrite carrier.

[Comparative Example 1]
Porous ferrite particles (ferrite carrier) were prepared in the same manner as in Example 1 except that the wet pulverization was 5 hr, the slurry particle size was 2.1 μm, the main firing conditions were a firing temperature of 1065 ° C., and the oxygen concentration was 1.7 vol%. A core material) was obtained.

  The porous ferrite particles were filled with a silicone resin in the same manner as in Example 1 and coated with an acrylic resin to obtain a resin-filled ferrite carrier.

[Comparative Example 2]
Porous ferrite particles (ferrite carrier core material) were obtained in the same manner as in Example 1 except that the pre-baking temperature was 1000 ° C., the main baking conditions were 1150 ° C., and the oxygen concentration was 0% by volume.

  The porous ferrite particles were filled with a silicone resin in the same manner as in Example 1 and coated with an acrylic resin to obtain a resin-filled ferrite carrier.

[Comparative Example 3]
Implementation was performed except that the oxygen concentration was 1.7% by volume as the main firing conditions, the firing temperature was 1090 ° C, the firing time was 3Hr, the heating rate was 300 ° C / hour, and the cooling rate was 200 ° C / hour. In the same manner as in Example 1, porous ferrite particles (ferrite carrier core material) were obtained.

  The porous ferrite particles were filled with a silicone resin in the same manner as in Example 1 and coated with an acrylic resin to obtain a resin-filled ferrite carrier.

  The porous ferrite particles were filled with a silicone resin in the same manner as in Example 1 and coated with an acrylic resin to obtain a resin-filled ferrite carrier. However, the filling amount of the silicone resin was 1% by weight with respect to the porous ferrite particles.

  Table 1 shows wet crushing, slurry particle size, main firing conditions (temperature, oxygen concentration, temperature lowering conditions) and resin filling amount, which are production conditions of Examples 1 to 6 and Comparative Examples 1 to 3. In addition, the properties of the obtained ferrite carrier core material (pore volume, peak pore size, pore size distribution, average compressive strength and coefficient of variation in compressive strength) and the properties of ferrite carrier (average particle size, saturation magnetization, carrier strength) , Charge amount change rate and apparent density) are shown in Table 2.

  As is clear from the results shown in Table 2, the ferrite carrier core materials shown in Examples 1 to 6 have an average compressive strength and a compressive strength variation coefficient in desired ranges.

  In contrast, the ferrite carrier core materials of Comparative Examples 1 and 2 are inferior in average compressive strength. Although the ferrite carrier core material of Comparative Example 3 has an average compressive strength in a desired range, the compressive strength variation coefficient shows a large value.

  Further, as shown in Table 2, the ferrite carriers shown in Examples 1 to 5 have all of the average particle diameter, saturation magnetization, carrier strength, charge amount change rate, and apparent density in a desired range.

  On the other hand, Comparative Examples 1 to 3 all show values with higher carrier strength and values with a lower charge amount change rate than Examples 1 to 6.

  The ferrite carrier in which the resin-filled ferrite carrier core material for an electrophotographic developer according to the present invention is filled with a resin is a resin-filled ferrite carrier, so it can be reduced in weight with a low specific gravity, so it has excellent durability and long life. In addition, the strength is higher than that of a magnetic powder-dispersed carrier, and there is no cracking, deformation, or melting due to heat or impact. Further, since it has a high carrier strength, the durability is further improved and it has a stable charging characteristic at the time of printing.

  Therefore, the resin-filled ferrite carrier core material and ferrite carrier for electrophotographic developer according to the present invention are used in the fields of full-color machines that require high image quality and high-speed machines that require image maintenance reliability and durability. Widely usable.

Claims (6)

  A resin-filled ferrite carrier core material for an electrophotographic developer used for producing a resin-filled ferrite carrier for an electrophotographic developer having a carrier strength of 3% or less after resin filling, wherein the average compressive strength is 100 mN or more, A resin-filled ferrite carrier core material for an electrophotographic developer, wherein the ferrite ferrite core material is a porous ferrite particle having a coefficient of variation in compressive strength of 50% or less. The pore volume is 0.04 to 0.10 ml / g, the peak pore diameter is 0.3 to 1.5 μm, and the pore diameter distribution dv of the pore diameter represented by the following formula is 1.5 or less. A resin-filled ferrite carrier core material for an electrophotographic developer, comprising the porous ferrite particles according to 1.

The gap of the ferrite carrier core material according to claim 1 or 2 is filled with 3 to 20 parts by weight of resin with respect to 100 parts by weight of the carrier core material, and the surface thereof is further covered with resin. Resin-filled ferrite carrier for electrophotographic developers. The resin-filled ferrite carrier for an electrophotographic developer according to claim ³ , having a volume average particle size of 20 to 50 µm, a saturation magnetization of 30 to 80 Am ² / kg, and an apparent density of 1.0 to 2.2 g / cm ^3. . An electrophotographic developer comprising the resin-filled ferrite carrier according to claim 4 and a toner. 6. The electrophotographic developer according to claim 5, which is used as a replenishing developer.