JP2016009173A - toner - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a toner that suppresses fogging more than a conventional toner, especially a toner that suppresses the dependence on a back contrast control.SOLUTION: A toner includes toner particles containing an organic silicon polymer and a resin A. The organic silicon polymer includes a specific partial structure. The toner particles contain 0.050 specific partial structures or more per 1.000 silicon atom contained in the organic silicon polymer. In X-ray photoelectron spectroscopic analysis of the surface of the toner particles, when the total of a concentration of carbon atoms dC, a concentration of oxygen atoms dO, and a concentration of silicon atoms dSi of the surface of the toner particles is set as 100.0 atomic%, the concentration of silicon atoms dSi is 1.0 atomic% or more. The resin A is a resin containing 0.1 mol% or more and 30.0 mol% or less of an isosorbide unit.

Description

  The present invention relates to a toner for developing an electrostatic image used in an image forming method such as electrophotography and electrostatic printing.

Typical examples of electrophotographic systems that use toner include laser printers and copiers. In recent years, there has been a rapid increase in color, and higher image quality has been demanded.
One of the problems of electrophotography using toner is fogging. In the electrophotographic system, it is a general principle that the electrostatic charge image carrier is charged to create a potential difference between the image portion and the non-image portion, and the toner is developed in the image portion. In this development process, the development of toner in non-image areas is called fogging. Usually, the toner on the developed electrostatic charge image bearing member is fixed to the transfer material by heat and pressure through a process of transferring to a transfer material such as paper or an intermediate transfer member and further transferring to the transfer material. The behavior of the toner developed on the non-image part is no exception, and it is almost fixed on the transfer material through the transfer process and the fixing process as described above. Therefore, a portion that should not have an image is colored, and is recognized as a deterioration in image quality.
It is considered very difficult to reduce the occurrence of fog, that is, to reduce the amount of toner that develops to a non-image area to zero. On the other hand, it is possible to reduce the fog to an invisible level. For this reason, various proposals have been made regarding fog prevention means, but these techniques are essentially means for reducing fog to an invisible level. There are two main ways to reduce fog. One is based on the potential control of the developing system, and the other is based on the toner charge amount control.

  First, the potential control of a general development system will be described. In the developing unit, the toner is carried on the toner carrying member in a positively or negatively charged state. Further, in the developing unit, whether the toner moves to the electrostatic charge image carrier or stays on the toner carrier is determined according to the potential of the electrostatic image carrier, the potential of the toner carrier, and the charge amount of the toner. Here, a difference is provided between the toner carrier potential and the electrostatic image carrier potential of the non-image portion, and control is performed so that the toner is not developed to the non-image portion as much as possible. These potential differences are expressed by various names such as fog removal potential, Vback potential, or back contrast. In this specification, it is expressed as back contrast. At present, finely setting back contrast control often makes it possible to achieve high image quality in various environments. However, there is a disadvantage that the various potential control devices are complicated.

Next, toner charge amount control will be described. The main cause of developing the toner in the non-image area is that there are particles having an insufficient charge amount in each toner particle and particles charged with a polarity opposite to the design concept. Toner with an insufficient charge amount has a low response to the back contrast, and moves to the non-image area stochastically or due to the action of adhesive force other than electrostatic force. The toner charged to the opposite polarity to the design concept is positively developed on the non-image area. Various toner technologies have been proposed in order to achieve a toner that suppresses these inconvenient particles as much as possible.
An example of charge amount control by toner is to adhere an external additive to the toner particle surface to ensure fluidity and to make the charge uniform. A typical example of the external additive is silica fine particles. Silica is composed of silicon dioxide and the chemical structure is SiO ₂ . The use of silica particles is one of the main purposes to impart fluidity, but it is well known that it is also effective for fog. Therefore, the present inventors considered not only the effect of improving fog due to fluidity but also the possibility that the compound incorporating silicon has some effect of improving fog. In particular, if the surface of the toner particles can be uniformly covered with a silicon compound, it has been considered that fogging can be suppressed more than ever.

As an example of the idea that the toner particle surface is covered with a silicon compound, a method for producing a polymerized toner characterized by adding a silane coupling agent to a reaction system is disclosed (see Patent Document 1). In this method, the amount of precipitation of the silane compound on the toner surface is probably insufficient, so that a great fog improving effect cannot be obtained.
Alternatively, a polymerized toner containing a silicon compound applied to the surface portion in the form of a continuous thin film is disclosed (see Patent Document 2). However, due to the change in chargeability under high temperature and high humidity, it was not possible to obtain a large fog improving effect.

Japanese Patent Laid-Open No. 03-089361 JP 09-179341 A

  An object of the present invention is to provide a toner that improves fog more than before. In particular, it is an object to provide a toner in which the degree of dependence on back contrast control is suppressed.

  As a result of intensive studies to solve the above problems, the present inventors have found the following toner. That is, a toner having toner particles containing an organosilicon polymer and a resin A, wherein the organosilicon polymer has a partial structure represented by the following formula (2): In the X-ray photoelectron spectroscopic analysis of the surface of the toner particle, the toner particle contains 0.050 or more of the partial structure represented by the formula (2) per 1.000 silicon atoms contained in the silicon polymer. When the total of the carbon atom concentration dC, oxygen atom concentration dO, and silicon atom concentration dSi is 100.0 atomic%, the silicon atom concentration dSi is 1.0 atomic% or more, Resin A is a toner having an isosorbide unit represented by the following formula (1) having a content of 0.1 mol% to 30.0 mol%.

Ｒ−ＳｉＯ_３／２ 式（２）

R-SiO _3/2 formula (2)

  According to the present invention, it is possible to provide a toner capable of suppressing fogging in a wide back contrast region in any of a low temperature and low humidity environment and a high temperature and high humidity environment.

Conceptual diagram that defines the surface layer thickness of a toner surface layer containing an organosilicon compound It is an example of NMR measurement of the organosilicon compound in the present invention. 1 is an example of an electrophotographic apparatus to which the present invention can be applied. It is an example showing the relationship between back contrast and fog in the present invention. It is an example showing the relationship between back contrast and fog in the present invention. It is an example showing the relationship between back contrast and fog in the present invention.

  Hereinafter, the present invention will be described in detail. The present invention is a toner having toner particles containing an organosilicon polymer and a resin A, wherein the organosilicon polymer has a partial structure represented by formula (2), and the toner particles are In the X-ray photoelectron spectroscopic analysis of the surface of the toner particle, 0.050 or more of the partial structure represented by the formula (2) is contained per 1.000 silicon atoms contained in the organosilicon polymer. When the total of the carbon atom concentration dC, oxygen atom concentration dO, and silicon atom concentration dSi on the surface of the particle is 100.0 atomic%, the silicon atom concentration dSi is 1.0 atomic% or more, The resin A relates to a toner, wherein the resin A is a resin having an isosorbide unit represented by the formula (1) in a range of 0.1 mol% to 30.0 mol%. The toner of the present invention can suppress fogging in a wide back contrast region.

First, the back contrast will be described. As described above, the back contrast is a potential difference between the non-image portion of the electrostatic charge image carrier and the toner carrier or developer carrier. Depending on the system, the back contrast is generally set between about 100V and about 200V. Further, since it is a control element that is very important for suppressing fog, it is usual to provide a control mechanism that detects the use environment and the number of sheets used and sets a back contrast that can achieve optimum fog suppression.
As the back contrast is reduced, fog increases rapidly, which is a normal phenomenon. This is because when the back contrast is reduced, the driving force for returning the toner that has come into contact with the electrostatic image carrier to the toner carrier is reduced. Therefore, a back contrast of a certain value or more is necessary.
On the other hand, as the back contrast is increased, the fog may gradually increase. In some cases, the fog may rapidly deteriorate when a certain value is exceeded. This is because there is toner in which the toner is charged with the opposite polarity to the design concept.

In general, it can be pointed out that when various developing parts and toner are deteriorated, the value of the back contrast capable of suppressing fogging is reduced to the extent that it is not recognized as a harmful effect. For example, in the initial stage of use, there is a system in which the fog is not visible when the back contrast is between 80V and 300V. However, when various components and toner deteriorate due to durability, a usable region is between 100V and 130V, and if the region is out of this region, it is recognized as a fogging problem. The degree depends on the situation, but in most cases, such narrowing of the optimum value of back contrast due to deterioration of durability (this phenomenon is expressed as reduction of fog latitude in this specification) is essentially inevitable. . Furthermore, when the deterioration has progressed until the back contrast that can suppress the fog cannot be set to the extent that it is not recognized as an adverse effect, it may be determined that the lifetime has been reached based on this adverse effect.
Also, the fog latitude may change depending on the environment used. In a low-humidity environment, the toner charge amount is broad and fog is likely to occur, so there are cases where the back contrast must be set within a narrow range. In high-humidity environments, low-electricity toner is inevitably generated, and there are cases where the optimum back contrast is limited. These characteristics are very common for an electrophotographic apparatus using toner.
If a toner capable of suppressing fogging in a wide back contrast region can be provided, it becomes easy to cope with simplification of the development control device, reduction of toner usage, simplification or elimination of the cleaning mechanism, and the like. Next, the reason why the toner of the present invention can suppress fogging in a wide back contrast region will be considered.

The toner of the present invention has a partial structure represented by R—SiO _3/2 (formula (2)). In the organosilicon polymer represented by the formula (2), for the four valences of Si atoms, one is bonded to an organic group represented by R, and the remaining three are bonded to O atoms. The O atom is an element constituting a state in which two valences are both bonded to Si, that is, a siloxane bond (Si—O—Si). Considering Si atoms and O atoms as an organosilicon polymer, two Si atoms and three O atoms are expressed as —SiO _3/2 . That is, it is a structure like the following formula (3).

The —SiO _3/2 structure of this organosilicon polymer is considered to have properties similar to silica (SiO ₂ ) composed of a number of siloxane structures. Therefore, it is considered that the toner of the present invention creates a situation similar to the case where silica is added. On the other hand, the inclusion of R is considered to have some action different from silica.
One feature of the toner of the present invention is that it contains a resin A having an isosorbide unit represented by the following formula (1). Therefore, it is considered that the inclusion of both the resin A and the organosilicon polymer is an important factor for exhibiting a wide range of fog latitude. Therefore, each role is considered.

According to the fogging principle, it is considered that the fog latitude is widened if there is little toner having a low charge amount and a toner charged to the opposite polarity, that is, if the toner charge amount distribution is sharper than before through durability and the environment. Thus, the charge amount distribution of the toner of the present invention on the toner carrier was measured. However, the amount of the low charge toner or the toner charged to the opposite polarity was not extremely small. Therefore, it is considered that there is a reason for the manifestation of effects other than the charge amount distribution. As a result of various investigations, it has been estimated that something specific occurs at the moment of development.
When the toner passes through the developing portion where the electrostatic charge image carrier and the toner carrier are closest, charge is exchanged with the toner. This is because even when the toner on the toner carrier passes through the development site and the toner is not developed and remains on the toner carrier, the charge amount is observed to change before and after the passage. The results of the toner of the present invention suggest that this change is very small. Since it is difficult to capture the moment before and after development due to the change in time until the charge amount is measured, the following mechanism is considered although it is not out of the estimation range.

First, an organosilicon polymer having a partial structure represented by R—SiO _3/2 is present on the toner particle surface. Due to the presence of R-, the charge density of the toner charge is probably less than that of the silica part because the oxygen density is lower than that of silica. On the other hand, the toner contains a resin A having an isosorbide unit represented by the formula (1). This is a unit having two ether bonds on a cyclic structure. Since it is cyclic, it may be considered that the relative positions of the two ether groups do not change. That is, oxygen in the organosilicon polymer having a partial structure represented by R—SiO _3/2 has a moderate density, and two ether groups whose relative positions do not change are present in the toner particles. It is presumed that toner charge exchange at the development site is suppressed.

  An estimation reason for suppressing fogging by suppressing charge exchange at the development site will be described. The toner whose charge amount changes before and after passing through the development site has many unclear points for details, but the fog latitude may be narrow. It has been suggested that the toner of the present invention has little change in the charge amount before and after passing through the development site. This will be considered together with the fog characteristics. When the toner charge amount changes greatly when passing through the development site and the fog latitude decreases, it is considered that reverse polarity toner or low charge amount toner is generated at the development site. This is because, even if the toner charge amount changes at the development site, it is considered that the fog latitude does not change greatly unless reverse polarity toner or low charge amount toner is generated. Therefore, if a state in which the toner charge amount distribution on the toner carrier is narrow to some extent and no change in toner charge amount at the development site can be achieved through durability, a wide state of fog latitude should be maintained. The present inventors consider that the toner of the present invention has achieved this.

The toner particles according to the present invention contain 0.050 or more of the partial structure represented by the formula (2) per 1.000 silicon atoms contained in the organosilicon polymer according to the present invention. is necessary. This means that 5.0% or more of silicon of the organosilicon polymer contained in the toner particles has a partial structure represented by —SiO _3/2 . The —SiO _3/2 skeleton is considered to be a necessary element for improving durability and optimizing the charge density, and it is interpreted that 5.0% or more of this structure needs to be contained. When the number of partial structures is less than 0.050, the effect of the present invention is hardly exhibited through durability.
For example, among the four valences of Si atoms, three bonds to oxygen and further oxygen bonds to Si atoms means -SiO _3/2 , but if one of them is SiOH The partial structure of silicon is represented by R—SiO _2/2 —OH. This structure is similar to a disubstituted silicone resin represented by dimethyl silicone. As estimated, if the structure of —SiO _3/2 is less than 5.0%, the resin-like properties become dominant, and if it is 5.0% or more, hard properties like silica begin to appear. . It is presumed that this is one of the reasons that the effect is not easily diminished even if it is durable.

On the other hand, when the structure such as SiO ₂ is dominant, it is considered that the hard property is dominant and the durability deterioration is effective. In this case, however, it is difficult to obtain a wide fog latitude because the oxygen density is probably high. Preferably, the number of partial structures represented by the above formula (2) is 0.400 or more per 1.000 silicon atoms contained in the toner particles. This is because the structure is further strengthened, and possibly charging stability is improved by optimizing the oxygen density. On the other hand, from the viewpoint of durability improvement and charge stability due to structural stabilization, the number of partial structures represented by the above formula (2) is 1.000 per 1.000 organosilicon atoms contained in the toner particles. The following is preferable. That is, it is most preferable to bring the number close to 1.000 by various means. The amount of the partial structure represented by the formula (2) per 1.000 silicon atoms can be controlled by the reaction temperature when forming the partial structure of the formula (2) and the pH during the reaction. .

In the X-ray photoelectron spectroscopic analysis of the surface of the toner particle of the present invention, when the total of the carbon atom concentration dC, the oxygen atom concentration dO, and the silicon atom concentration dSi on the surface of the toner particle is 100.0 atomic%. In addition, the silicon atom concentration dSi must be 1.0 atomic% or more. Since triboelectric charging occurs on the toner surface, the organosilicon compound of the present invention needs to be present on the surface, which is one of the necessary conditions for exhibiting the effects of the present invention. More preferably, it is 9.0 atomic% or more. On the other hand, the concentration dSi of the silicon atom is preferably 28.6 atomic% or less from the viewpoint of structural stability, and more preferably close to 28.6 atomic%.
Mainly considered main atoms of toner particles are carbon (C) and oxygen (O). In the present invention, when silicon (Si) atoms are present on the surface of the toner particles, O atoms are bonded to the Si atoms. There must be a part that is present. And the amount of -SiO _3/2 specified in the present invention should be present. Therefore, dSi within the above range represents the presence of the organosilicon polymer according to the present invention on the surface of the toner particles, which is considered to improve the above performance. The concentration dSi of silicon atoms on the surface of the toner particles can be controlled by the number of carbons of R in the formula (2), the reaction temperature when forming the partial structure of the formula (2), or the pH during the reaction. .

The toner particles of the present invention contain a resin A having an isosorbide unit represented by the formula (1) in a range of 0.1 mol% to 30.0 mol%. As described above, this unit has two ether bonds on the cyclic structure and is cyclic. Therefore, the relative position of the two ether groups does not change. ing. A resin in which an isosorbide unit represented by the formula (1) is incorporated in the resin in an amount of 0.1 mol% or more and 30.0 mol% or less in combination with the presence of the organosilicon polymer. Is to use.
When the isosorbide unit is 0.1 mol% or less, the presence ratio of the isosorbide unit in the polymer chain of the resin A is too small, and thus the characteristics contributing to the fog latitude maintaining effect are impaired. On the other hand, the isosorbide unit has a hygroscopic property. When the isosorbide unit exceeds 30.0 mol%, the moisture absorption property of the resin A is too strong, and the charge amount of the toner in a high humidity environment decreases. Presumably due to this hygroscopicity, when the amount of the isosorbide unit of the resin A exceeds 30.0 mol%, the fog latitude is lowered in a high humidity environment. The content of the isosorbide unit in the resin A is preferably 1.0 mol% or more and 15.0 mol% or less.

A further favorable condition when the organosilicon polymer is exposed on the surface of the toner particles is to form a surface layer on the toner particles with the organosilicon polymer. Specifically, it can be defined in cross-sectional observation of the toner particles using a transmission electron microscope (TEM), details of which will be described later. Average thickness Dav. Of the surface layer containing the organosilicon polymer. Is preferably 5.0 nm or more. By this surface layer, not only the effect of increasing the fog latitude, but also the toner particles can be protected from toner deterioration factors due to durability such as rubbing and pressure. Therefore, it is possible to further maintain a wide fog latitude. More preferably, the average thickness is 10.0 nm or more. On the other hand, the average thickness is preferably 150.0 nm or less, and more preferably 100.0 nm or less, from the viewpoint of fogging performance in a high humidity environment.

In the present invention, the ratio of the number of split axes in which the thickness of the surface layer of the toner particles containing the organosilicon polymer is 2.5 nm or less (hereinafter also referred to as the ratio of the thickness of the surface layer of 2.5 nm or less). Is preferably 20.0% or less, more preferably 10.0% or less.
In addition, since the ratio of the number of split axes in which the thickness of the toner surface layer containing the organosilicon polymer is 2.5 nm or less is 20.0% or less, it is excellent in a wide range of environments and severe usage. Toner having high durability can be obtained. This condition approximates that at least 80.0% or more of the area of the surface layer of the toner particles is composed of a surface layer containing an organosilicon polymer of 2.5 nm or more. Therefore, when this condition is satisfied, it is considered that high durability due to the -SiO _3/2 structure is strongly expressed, and coupled with the action of the resin A in the toner particles, the durability durability of the fog latitude is greatly improved.
Average thickness Dav. Of the toner particle surface layer containing the organosilicon polymer. And the ratio of the thickness of the surface layer of 2.5 nm or less is the production method of the toner particles during the formation of the organosilicon polymer, the hydrolysis during the formation of the organosilicon polymer, the reaction temperature during the polymerization, the reaction time, the reaction solvent and the pH. Can be controlled by. It can also be controlled by the content of the organosilicon polymer.

In the present invention, R in the formula (2) which is a partial structure of the organosilicon polymer is more preferably a methyl group or an ethyl group. Thereby, the effect of enlarging the fog latitude in the present invention is exerted more strongly. The present inventors presume that the oxygen density is in a favorable state for effect.
The organosilicon polymer used in the present invention is preferably an organosilicon polymer obtained by polymerizing an organosilicon compound having a structure represented by the following formula (4).

（式（４）中、Ｒ１は飽和炭化水素基又はアリール基を表し、Ｒ２、Ｒ３及びＲ４は、それぞれ独立して、ハロゲン原子、水酸基、アセトキシ基又はアルコキシ基を表す。）

(In Formula (4), R1 represents a saturated hydrocarbon group or an aryl group, and R2, R3, and R4 each independently represent a halogen atom, a hydroxyl group, an acetoxy group, or an alkoxy group.)

This is because R2, R3, and R4 undergo hydrolysis, addition polymerization, and condensation polymerization, so that a -Si-O-Si- structure is easily obtained and conditions are easily controlled. R2, R3 and R4 are preferably alkoxy groups from the viewpoint of controllability of polymerization conditions and ease of formation of a siloxane structure. From the viewpoints of precipitation of the organosilicon polymer on the toner particle surface and coverage, a methoxy group or an ethoxy group is more preferable. The hydrolysis, addition polymerization and condensation polymerization of R2 to R4 can be controlled by the reaction temperature, reaction time, reaction solvent and pH.
Moreover, as a saturated hydrocarbon group of R1, a C1-C6 alkyl group is mentioned, It is more preferable that they are a methyl group, an ethyl group, or a butyl group, and it is more preferable that they are a methyl group or an ethyl group. The aryl group for R1 is preferably a phenyl group. For example, by using an organosilicon compound in which R1 is a methyl group or an ethyl group, R in the formula (2) can be a methyl group or an ethyl group.

The resin A of the present invention is preferably a polyester resin. This is because in the polyester resin obtained by polycondensation of alcohol and acid, isosorbide units can be easily introduced into the resin by using isosorbide as the alcohol component.
Examples of dihydric alcohol components other than isosorbide include polyoxypropylene (2.2) -2,2-bis (4-hydroxyphenyl) propane, polyoxypropylene (3.3) -2,2-bis (4 -Hydroxyphenyl) propane, polyoxyethylene (2.0) -2,2-bis (4-hydroxyphenyl) propane, polyoxypropylene (2.
0) -polyoxyethylene (2.0) -2,2-bis (4-hydroxyphenyl) propane, bisphenol A such as polyoxypropylene (6) -2,2-bis (4-hydroxyphenyl) propane Alkylene oxide adduct; ethylene glycol, diethylene glycol, triethylene glycol, 1,2-propylene glycol, 1,3-propylene glycol, 1,4-butanediol, neopentyl glycol, 1,4-butenediol, 1,5- Aliphatic diols such as pentanediol, 1,6-hexanediol, 1,4-cyclohexanedimethanol, dipropylene glycol, polyethylene glycol, polypropylene glycol, polytetramethylene glycol; bisphenol A, hydrogenated bisphenol Bisphenol A, such as A and the like.

  Examples of the trivalent or higher alcohol component include sorbitol, 1,2,3,6-hexanetetrol, 1,4-sorbitan, pentaerythritol, dipentaerythritol, tripentaerythritol, 1,2,4-butanetriol. 1,2,5-pentanetriol, glycerol, 2-methylpropanetriol, 2-methyl-1,2,4-butanetriol, trimethylolethane, trimethylolpropane, 1,3,5-trihydroxymethylbenzene Can be mentioned.

Moreover, the following are mentioned as an acid component used in order to form a polyester resin.
Aromatic polyvalent carboxylic acids such as phthalic acid, isophthalic acid, terephthalic acid, trimellitic acid and pyromellitic acid; 1 to 1 carbon atoms such as fumaric acid, maleic acid, adipic acid, succinic acid, dodecenyl succinic acid, octenyl succinic acid Aliphatic polycarboxylic acids of succinic acid substituted with 20 alkyl groups or alkenyl groups of 2 to 20 carbon atoms; anhydrides of these acids and alkyl (1-8 carbon atoms) esters of these acids.
Among them, in particular, a polyester resin obtained by polycondensation using a bisphenol derivative as an alcohol component and a divalent or higher carboxylic acid or acid anhydride thereof or a lower alkyl ester thereof as an acid component can be preferably used. .
In the present invention, the content of the resin A is preferably 1.0 part by mass or more and 40.0 parts by mass or less with respect to 100.0 parts by mass of the resin in the toner particles.

  Specific examples of the organosilane compound for producing the organosilicon polymer in the present invention include the following. For example, methyltrimethoxysilane, methyltriethoxysilane, methyltrichlorosilane, ethyltrimethoxysilane, ethyltriethoxysilane, ethyltrichlorosilane, ethyltriacetoxysilane, propyltrimethoxysilane, propyltriethoxysilane, propyltrichlorosilane, butyl Examples include trimethoxysilane, butyltriethoxysilane, butyltrichlorosilane, butylmethoxydichlorosilane, butylethoxydichlorosilane, hexyltrimethoxysilane, hexyltriethoxysilane, phenyltrimethoxysilane, and phenyltriethoxysilane. The organosilicon compounds may be used alone or in combination of two or more.

In general, it is known that in the sol-gel reaction, the bonding state of siloxane bonds generated varies depending on the acidity of the reaction medium. Specifically, when the medium is acidic, hydrogen ions are electrophilically added to oxygen of one reactive group (for example, an alkoxy group-OR group). Next, the oxygen atom in the water molecule is coordinated to the silicon atom and becomes a hydrosilyl group by a substitution reaction. When water is sufficiently present, one oxygen atom in the reactive group (for example, an alkoxy group-OR group) is attacked by one H + atom. Therefore, when the content of H + in the medium is low, a substitution reaction with a hydroxy group is performed. Becomes slower. Therefore, a polycondensation reaction occurs before all of the reactive groups attached to the silane are hydrolyzed, and a one-dimensional linear polymer or a two-dimensional polymer is easily generated relatively easily.
On the other hand, when the medium is alkaline, hydroxide ions are added to silicon and go through a pentacoordinate intermediate. Therefore, all the reactive groups (for example, alkoxy group-OR group) are easily removed, and are easily substituted with silanol groups. In particular, when a silicon compound having three or more reactive groups on the same silane is used, hydrolysis and polycondensation occur three-dimensionally to form an organosilicon polymer having a large number of three-dimensional crosslinks. . The reaction is also completed in a short time.
Therefore, in order to form an organosilicon polymer, it is preferable to proceed with a sol-gel reaction under alkalinity. Specifically, when producing in an aqueous medium, the pH is 8.0 or higher, the reaction temperature is 90 ° C. or higher, It is preferable to proceed the reaction with a reaction time of 5 hours or longer. As a result, an organosilicon polymer having higher strength and superior durability can be formed.

  Next, the method for producing toner particles of the present invention will be described. As the other additives, the following resins can be used as long as the effects of the present invention are not affected. Styrene such as polystyrene and polyvinyltoluene, and homopolymers of substituted styrene; styrene-propylene copolymer, styrene-vinyltoluene copolymer, styrene-vinylnaphthalene copolymer, styrene-methyl acrylate copolymer, styrene -Ethyl acrylate copolymer, styrene-butyl acrylate copolymer, styrene-octyl acrylate copolymer, styrene-dimethylaminoethyl acrylate copolymer, styrene-methyl methacrylate copolymer, styrene-methacrylic acid Ethyl copolymer, styrene-butyl methacrylate copolymer, styrene-dimethyl methacrylate ethyl methacrylate copolymer, styrene-vinyl methyl ether copolymer, styrene-vinyl ethyl ether copolymer, styrene-vinyl methyl ketone copolymer Coalescence, styrene-pig Styrene copolymers such as ene copolymers, styrene-isoprene copolymers, styrene-maleic acid copolymers, styrene-maleic acid ester copolymers; polymethyl methacrylate, polybutyl methacrylate, polyvinyl acetate, polyethylene , Polypropylene, polyvinyl butyral, silicone resin, polyester resin, polyamide resin, epoxy resin, polyacrylic resin, rosin, modified rosin, terpene resin, phenol resin, aliphatic or alicyclic hydrocarbon resin, aromatic petroleum resin. These can be used alone or in combination.

Hereinafter, although the specific manufacturing method of the toner of the present invention will be described, it is not limited to these.
As the first production method, a polymerizable monomer composition containing a polymerizable monomer, a resin A, an organosilicon compound, and, if necessary, other additives such as a colorant is suspended and granulated in an aqueous medium. Then, the polymerizable monomer is polymerized to obtain the toner particles of the present invention. Since the toner particles are polymerized in a state where the organosilicon compound is deposited on the toner surface in the vicinity of the toner surface, a layer containing an organosilicon polymer can be formed on the toner particle surface. In addition, there is an advantage that the organosilicon compound is easily precipitated uniformly. On the other hand, the resin A is confined inside the particles rather than the organosilicon compound. Such a suspension polymerization method is the most preferable production method from the viewpoint of the uniformity of the layer containing the organosilicon polymer on the surface of the toner particles.

  The second production method is a method of forming a surface layer of an organosilicon polymer in an aqueous medium after obtaining a toner base. The toner base may be obtained by melt-kneading and pulverizing resin A, binder resin, and, if necessary, other additives such as a colorant, binder resin particles containing resin A, and if necessary. Colorant particles may be aggregated and associated in an aqueous medium. Alternatively, a binder resin containing resin A, a silane compound, and if necessary, other additives such as a colorant are dissolved in an organic solvent, and an organic phase dispersion is suspended in an aqueous medium, granulated, It may be obtained by removing the organic solvent after polymerization.

  As the third production method, an organic phase dispersion prepared by dissolving a resin A, a binder resin, an organosilicon compound, and, if necessary, other additives such as a colorant in an organic solvent, is suspended in an aqueous medium. In this method, toner particles are obtained by removing the organic solvent after granulation and polymerization. Also in this method, the polymerization is performed with the organosilicon compound deposited on the toner surface in the vicinity of the toner particle surface.

Examples of the preferable aqueous medium in the present invention include the following. Examples thereof include water, alcohols such as methanol, ethanol and propanol, and mixed solvents thereof.
Preferred examples of the polymerizable monomer in the suspension polymerization method include the following vinyl polymerizable monomers. Styrene; α-methylstyrene, β-methylstyrene, o-methylstyrene, m-methylstyrene, p-methylstyrene, 2,4-dimethylstyrene, pn-butylstyrene, p-tert-butylstyrene, p- styrene derivatives such as n-hexyl styrene, pn-octyl, pn-nonyl styrene, pn-decyl styrene, pn-dodecyl styrene, p-methoxy styrene, p-phenyl styrene; methyl acrylate, Ethyl acrylate, n-propyl acrylate, iso-propyl acrylate, n-butyl acrylate, iso-butyl acrylate, tert-butyl acrylate, n-amyl acrylate, n-hexyl acrylate, 2-ethylhexyl acrylate, n-octyl acrylate, n- Noni Acrylic polymerizable monomers such as methyl acrylate, cyclohexyl acrylate, benzyl acrylate, dimethyl phosphate ethyl acrylate, diethyl phosphate ethyl acrylate, dibutyl phosphate ethyl acrylate, 2-benzoyloxyethyl acrylate; methyl methacrylate, ethyl methacrylate, n-propyl methacrylate, iso-propyl methacrylate, n-butyl methacrylate, iso-butyl methacrylate, tert-butyl methacrylate, n-amyl methacrylate, n-hexyl methacrylate, 2-ethylhexyl methacrylate, n-octyl methacrylate, n-nonyl methacrylate, Diethyl phosphate ethyl methacrylate, dibutyl phosphate ethyl Methacrylic polymerizable monomers such as methacrylate; methylene aliphatic monocarboxylic esters; vinyl acetate, vinyl propionate, vinyl benzoate, vinyl butyrate, vinyl benzoate, vinyl formate; vinyl methyl ether Vinyl ethers such as vinyl ethyl ether and vinyl isobutyl ether; vinyl methyl ketone, vinyl hexyl ketone and vinyl isopropyl ketone.

  Moreover, the following are mentioned as a polymerization initiator used in the case of superposition | polymerization. 2,2′-azobis- (2,4-divaleronitrile), 2,2′-azobisisobutyronitrile, 1,1′-azobis (cyclohexane-1-carbonitrile), 2,2′-azobis Azo-based or diazo-based polymerization initiators such as -4-methoxy-2,4-dimethylvaleronitrile and azobisisobutyronitrile; benzoyl peroxide, methyl ethyl ketone peroxide, diisopropyloxycarbonate, cumene hydroperoxide, 2,4- Peroxide-based polymerization initiators such as dichlorobenzoyl peroxide and lauroyl peroxide. These polymerization initiators are preferably added in an amount of 0.5% by mass or more and 30.0% by mass or less with respect to the polymerizable monomer, and may be used alone or in combination.

  In order to control the molecular weight of the binder resin constituting the toner particles, a chain transfer agent may be added during the polymerization. A preferable addition amount is 0.001% by mass or more and 15.000% by mass or less of the polymerizable monomer.

On the other hand, in order to control the molecular weight of the binder resin constituting the toner particles, a crosslinking agent may be added during the polymerization. The following are mentioned as a crosslinkable monomer. Divinylbenzene, bis (4-acryloxypolyethoxyphenyl) propane, ethylene glycol diacrylate, 1,3-butylene glycol diacrylate, 1,4-butanediol diacrylate, 1,5-pentanediol diacrylate, 1,6 -Hexanediol diacrylate, neopentyl glycol diacrylate, diethylene glycol diacrylate, triethylene glycol diacrylate, tetraethylene glycol diacrylate, polyethylene glycol # 200, # 400, # 600 diacrylate, dipropylene glycol diacrylate, polypropylene Glycol diacrylate, polyester-type diacrylate (MANDA Nippon Kayaku), and the above acrylates replaced with methacrylate of.

  The following are mentioned as a polyfunctional crosslinking monomer. Pentaerythritol triacrylate, trimethylolethane triacrylate, trimethylolpropane triacrylate, tetramethylolmethane tetraacrylate, oligoester acrylate and methacrylate thereof, 2,2-bis (4-methacryloxy-polyethoxyphenyl) propane, diacrylphthalate, Triallyl cyanurate, triallyl isocyanurate, triallyl trimellitate, diaryl chlorendate. A preferable addition amount is 0.001% by mass or more and 15.000% by mass or less with respect to the polymerizable monomer.

When the medium used in the suspension polymerization is an aqueous medium, the following can be used as the dispersion stabilizer for the particles of the polymerizable monomer composition. Tricalcium phosphate, magnesium phosphate, zinc phosphate, aluminum phosphate, calcium carbonate, magnesium carbonate, calcium hydroxide, magnesium hydroxide, aluminum hydroxide, calcium metasilicate, calcium sulfate, barium sulfate, bentonite, silica, alumina . Examples of the organic dispersant include the following. Polyvinyl alcohol, gelatin, methyl cellulose, methyl hydroxypropyl cellulose, ethyl cellulose, carboxymethyl cellulose sodium salt, starch.
Commercially available nonionic, anionic and cationic surfactants can also be used. Examples of such surfactants include the following. Sodium dodecyl sulfate, sodium tetradecyl sulfate, sodium pentadecyl sulfate, sodium octyl sulfate, sodium oleate, sodium laurate, potassium stearate.

The colorant used in the toner of the present invention is not particularly limited, and known ones shown below can be used.
Examples of yellow pigments include yellow iron oxide, navel yellow, naphthol yellow S, hansa yellow G, hansa yellow 10G, benzidine yellow G, benzidine yellow GR, quinoline yellow lake, permanent yellow NCG, and tartrazine lake. Isoindolinone compounds, anthraquinone compounds, azo metal complexes, methine compounds, and allylamide compounds are used. Specific examples include the following. C. I. Pigment yellow 12, C.I. I. Pigment yellow 13, C.I. I. Pigment yellow 14, C.I. I. Pigment yellow 15, C.I. I. Pigment yellow 17, C.I. I. Pigment yellow 62, C.I. I. Pigment yellow 74, C.I. I. Pigment yellow 83, C.I. I. Pigment yellow 93, C.I. I. Pigment yellow 94, C.I. I. Pigment yellow 95, C.I. I. Pigment yellow 109, C.I. I. Pigment yellow 110, C.I. I. Pigment yellow 111, C.I. I. Pigment yellow 128, C.I. I. Pigment yellow 129, C.I. I. Pigment yellow 147, C.I. I. Pigment yellow 155, C.I. I. Pigment yellow 168, C.I. I. Pigment Yellow 180.

Examples of the orange pigment include the following. Permanent orange GTR, pyrazolone orange, Vulcan orange, benzidine orange G, indanthrene brilliant orange RK, indanthrene brilliant orange GK.
Red pigments include Bengala, Permanent Red 4R, Resol Red, Pyrazolone Red, Watching Red Calcium Salt, Lake Red C, Lake D, Brilliant Carmine 6B, Brilliant Carmine 3B, Eoxin Lake, Rhodamine Lake B, Alizarin Lake, etc. Examples thereof include azo compounds, diketopyrrolopyrrole compounds, anthraquinones, quinacridone compounds, basic dye lake compounds, naphthol compounds, benzimidazolone compounds, thioindigo compounds, and perylene compounds. Specific examples include the following. C. I. Pigment red 2, C.I. I. Pigment red 3, C.I. I. Pigment red 5, C.I. I. Pigment red 6, C.I. I. Pigment red 7, C.I. I. Pigment red 23, C.I. I. Pigment red 48: 2, C.I. I. Pigment red 48: 3, C.I. I. Pigment red 48: 4, C.I. I. Pigment red 57: 1, C.I. I. Pigment red 81: 1, C.I. I. Pigment red 122, C.I. I. Pigment red 144, C.I. I. Pigment red 146, C.I. I. Pigment red 166, C.I. I. Pigment red 169, C.I. I. Pigment red 177, C.I. I. Pigment red 184, C.I. I. Pigment red 185, C.I. I. Pigment red 202, C.I. I. Pigment red 206, C.I. I. Pigment red 220, C.I. I. Pigment red 221, C.I. I. Pigment Red 254.

Blue pigments include alkali blue lake, Victoria blue lake, phthalocyanine blue, metal-free phthalocyanine blue, phthalocyanine blue partial chloride, first sky blue, indanthrene blue BG and other copper phthalocyanine compounds and derivatives thereof, anthraquinone compounds, basic dyes Examples include lake compounds. Specific examples include the following. C. I. Pigment blue 1, C.I. I. Pigment blue 7, C.I. I. Pigment blue 15, C.I. I. Pigment blue 15: 1, C.I. I. Pigment blue 15: 2, C.I. I. Pigment blue 15: 3, C.I. I. Pigment blue 15: 4, C.I. I. Pigment blue 60, C.I. I. Pigment blue 62, C.I. I. Pigment Blue 66.
Examples of purple pigments include fast violet B and methyl violet lake.
Examples of the green pigment include Pigment Green B, Malachite Green Lake, and Final Yellow Green G. Examples of white pigments include zinc white, titanium oxide, antimony white, and zinc sulfide.
Examples of the black pigment include carbon black, aniline black, non-magnetic ferrite, magnetite, the above-described yellow colorant, red colorant, and blue colorant, and those that are toned in black. These colorants can be used alone or in combination and further in the form of a solid solution.
In addition, it is preferable that content of a coloring agent is 3.0 to 15.0 mass parts with respect to 100 mass parts of binder resin or a polymerizable monomer.

As the toner of the present invention, a charge control agent can be used at the time of toner production, and a known toner can be used. The addition amount of these charge control agents is preferably 0.01 parts by mass or more and 10.00 parts by mass or less with respect to 100 parts by mass of the binder resin or polymerizable monomer.
In the toner of the present invention, various organic or inorganic fine powders are externally added to the toner particles as necessary. The organic or inorganic fine powder preferably has a particle size of 1/10 or less of the weight average particle size of the toner particles in view of durability when added to the toner particles.

As organic or inorganic fine powder, the following are used, for example.
(1) Fluidity imparting agent: silica, alumina, titanium oxide, carbon black, and carbon fluoride.
(2) Abrasive: metal oxide (for example, strontium titanate, cerium oxide, alumina, magnesium oxide, chromium oxide), nitride (for example, silicon nitride), carbide (for example, silicon carbide), metal salt (for example, calcium sulfate, sulfuric acid) Barium, calcium carbonate).
(3) Lubricant: fluororesin powder (for example, vinylidene fluoride, polytetrafluoroethylene), fatty acid metal salt (for example, zinc stearate, calcium stearate).
(4) Charge controllable particles: metal oxide (for example, tin oxide, titanium oxide, zinc oxide, silica, alumina), carbon black.

The organic or inorganic fine powder can also treat the surface of the toner particles in order to improve the fluidity of the toner and to make the charge of the toner particles uniform. As the treatment agent for hydrophobic treatment of organic or inorganic fine powder, unmodified silicone varnish, various modified silicone varnishes, unmodified silicone oil, various modified silicone oils, silane compounds, silane coupling agents, other organosilicon compounds, An organic titanium compound is mentioned. These treatment agents may be used alone or in combination.
Hereinafter, various measurement methods related to the present invention will be described.

<NMR measurement method>
The measurement conditions and sample preparation method in the solid state NMR measurement are as follows.
"Measurement condition"
Device: JNM-EX400 manufactured by JEOL Ltd.
Probe: 6 mm CP / MAS probe Measurement temperature: Room temperature Reference material: Polydimethylsilane (PDMS) External standard: −34.0 ppm
Measurement nucleus: ²⁹ Si (resonance frequency 79.30 MHz)
Pulse mode: CP / MAS
Pulse width: 6.4 μsec
Repeat time: ACQTM = 25.6 msec PD = 15.0 sec
Data points: POINT = 4096 SAMPO = 1024
Contact time: 5msec
Spectrum width: 40 kHz
Sample rotation speed: 6 kHz
Integration count: 2000 times Sample: 200 mg of measurement sample (preparation method is described below) is put in a sample tube having a diameter of 6 mm.
Preparation of measurement sample: 10.0 g of toner particles are weighed, put into a cylindrical filter paper (No. 86R manufactured by Toyo Roshi), passed through a Soxhlet extractor, extracted for 20 hours using 200 ml of tetrahydrofuran (THF) as a solvent, and in a cylindrical filter paper. The filtrate obtained by vacuum drying at 40 ° C. for several hours is used as a sample for NMR measurement.

In the present invention, when the organic fine powder or inorganic fine powder is externally added to the toner, the organic fine powder or inorganic fine powder is removed by the following method to obtain toner particles.
160 g of sucrose (manufactured by Kishida Chemical Co., Ltd.) is added to 100 mL of ion-exchanged water, and dissolved with a water bath to prepare a sucrose concentrate. 31 g of the above sucrose concentrate in a centrifuge tube, and 10% by weight aqueous solution of neutral detergent for cleaning a precision measuring instrument having a pH of 7, comprising non-ionic surfactant, anionic surfactant and organic builder, 6 mL of Wako Pure Chemical Industries, Ltd.) is added to prepare a dispersion. To this dispersion, 1.0 g of toner is added, and the mass of toner is loosened with a spatula or the like.
The centrifuge tube is shaken with a shaker at 350 spm (strokes per min) for 20 min. After shaking, the solution is replaced with a glass tube for swing rotor (50 mL) and separated by a centrifuge at 3500 rpm for 30 min. By this operation, the toner particles are separated from the detached external additive. It is visually confirmed that the toner and the aqueous solution are sufficiently separated, and the toner separated in the uppermost layer is collected with a spatula or the like. The collected toner is filtered with a vacuum filter and then dried with a dryer for 1 hour or longer to obtain toner particles. Perform this operation multiple times to ensure the required amount.

After the above measurement, a plurality of silane components having different substituents and bonding groups of toner particles are peak-separated into the following Q1 structure, Q2 structure, Q3 structure, and Q4 structure by curve fitting. Calculate mol% of ingredients.
Curve fitting is a JNM-EX400 software EXcalibu made by JEOL Ltd.
r for Windows (registered trademark) version 4.2 (EX series) was used. Click “1D Pro” from the menu icon to read the measurement data.
Next, “Curve fitting functonon” was selected from “Command” on the menu bar, and curve fitting was performed. An example is shown in FIG. Peak splitting was performed so that the peak of the synthetic peak difference (a), which is the difference between the synthetic peak (b) and the measurement result (d), was the smallest.
The area of the Q1 structure, the area of the Q2 structure, the area of the Q3 structure, and the area of the Q4 structure were obtained, and SQ1, SQ2, SQ3, and SQ4 were obtained by the following equations.
Q1 structure: (Ri) (Rj) (Rk) SiO _1/2 formula (6)
Q2 structure: (Rg) (Rh) Si (O _1/2 ) ₂ formula (5)
Q3 structure: RfSi (O _1/2 ) Formula ₃ (8)
Q4 structure: Si (O _1/2 ) Formula ₄ (7)

（式（８）、（５）及び（６）中のＲｆ、Ｒｇ、Ｒｈ，Ｒｉ、Ｒｊ、及びＲｋはケイ素に結合している有機基、ハロゲン原子、水酸基又はアルコキシ基を示す。）

(Rf, Rg, Rh, Ri, Rj, and Rk in formulas (8), (5), and (6) represent an organic group, a halogen atom, a hydroxyl group, or an alkoxy group bonded to silicon.)

In the present invention, the silane monomer is specified by the chemical shift value, and the total of the area of the Q1 structure, the area of the Q2 structure, the area of the Q3 structure, and the area of the Q4 structure is calculated from the total peak area in the ²⁹ Si-NMR measurement of the toner particles. The total peak area of the organosilicon polymer was taken.
SQ1 + SQ2 + SQ3 + SQ4 = 1.000
SQ1 = {Area of Q1 structure / (Area of Q1 structure + Area of Q2 structure + Area of Q3 structure + Area of Q4 structure)}
SQ2 = {Area of Q2 structure / (Area of Q1 structure + Area of Q2 structure + Area of Q3 structure + Q4
Structure area)}
SQ3 = {Area of Q3 structure / (Area of Q1 structure + Area of Q2 structure + Area of Q3 structure + Area of Q4 structure)}
SQ4 = {Area of Q4 structure / (Area of Q1 structure + Area of Q2 structure + Area of Q3 structure + Area of Q4 structure)}
In the present invention, 0.050 or more of partial structures represented by the following formula (2) are contained per 1.000 organosilicon atoms contained in the toner particles. In this measurement method, the value indicating the —SiO _3/2 structure is SQ3. It is a condition of the present invention that this value is 0.050 or more.

R-SiO _3/2 formula (2)

[Method for confirming partial structure represented by formula (2)]
The presence or absence of the organic group represented by R in the formula (2) was confirmed by ¹³ C-NMR.
The detailed structure of the formula (2) was confirmed by ¹ H-NMR, ¹³ C-NMR and ²⁹ Si-NMR. The equipment and measurement conditions used are shown below.
"Measurement condition"
Device: AVANCE III 500 manufactured by BRUKER
Probe: 4mm MAS BB / 1H
Measurement temperature: room temperature Sample rotation speed: 6 kHz
Sample: 150 mg of a measurement sample (THF insoluble portion of the toner particles for NMR measurement) was placed in a sample tube having a diameter of 4 mm.
With this method, the presence or absence of an organic group represented by R in the formula (2) was confirmed. If the signal was confirmed, the structure of the formula (2) was determined to be “Yes”.

"Measurement conditions for ¹³ C-NMR (solid)"
Measurement nuclear frequency: 125.77 MHz
Reference substance: Glycine (external standard: 176.03 ppm)
Observation width: 37.88 kHz
Measurement method: CP / MAS
Contact time: 1.75 ms
Repeat time: 4s
Integration count: 2048 times LB value: 50 Hz

<Average thickness Dav. Of the surface layer of the toner particles measured by cross-sectional observation of the toner particles using a transmission electron microscope (TEM). And measuring method in which the thickness of the surface layer is 2.5 nm or less>
In the present invention, cross-sectional observation of toner particles is performed by the following method.
As a specific method for observing the cross section of the toner particles, the toner particles are sufficiently dispersed in a room temperature curable epoxy resin and then cured in an atmosphere of 40 ° C. for 2 days. A flaky sample is cut out from the obtained cured product using a microtome equipped with diamond teeth. This sample is magnified by a magnification of 10,000 to 100,000 times with a transmission electron microscope (Electron microscope Tecnai TF20XT manufactured by FEI) (TEM), and the cross section of the toner particles is observed.
In the present invention, the difference between the atomic weights of the resin used and the organosilicon compound is utilized, and the confirmation is performed utilizing the fact that the contrast becomes brighter when the atomic weight is large. Further, a ruthenium tetroxide staining method and an osmium tetroxide staining method are used in order to provide contrast between materials.
For the particles used for the measurement, the equivalent circle diameter Dtem was determined from the cross-section of the toner particles obtained from the TEM micrograph, and the value was ± 10% of the weight average particle diameter of the toner particles determined by the method described later. It was included in the width.
As described above, a bright field image of the cross section of the toner particles is obtained with an acceleration voltage of 200 kV using the FEI electron microscope Tecnai TF20XT. Next, using an EELS detector GIF Tridiem manufactured by Gatan, an EF mapping image at the Si-K end (99 eV) is obtained by the Three Window method, and it is confirmed that the organosilicon polymer is present in the surface layer.
Next, for one toner particle in which the equivalent circle diameter Dtem falls within the range of ± 10% of the weight average particle diameter of the toner particles, the major axis L that is the maximum diameter of the cross section of the toner particles and the center of the major axis L The toner particle cross section is divided into 16 equal parts around the intersection of the vertical axes L90 (see FIG. 1). That is, by drawing 16 straight lines that pass through the midpoint of the long axis L and cross the cross section so that the crossing angle at the midpoint is equal (crossing angle is 11.25 °), Thirty-two line segments are formed from the point to the surface of the toner particle. Next, a line segment (dividing axis) from the center to the surface layer of the toner particles is An (n = 1 to 32), a length of the line segment (dividing axis) is RAn, and toner particles containing an organosilicon polymer The thickness of the surface layer is FRAn.
The average thickness Dav. Of the surface layer of the toner particles containing the organosilicon polymer at 32 locations on the line segment (dividing axis) is obtained. Ask for. Further, the ratio of the number of line segments in which the thickness of the surface layer of the toner particles containing the organosilicon polymer on each of the 32 existing line segments is 2.5 nm or less is obtained.
In the present invention, in order to average, 10 toner particles were measured, and an average value per toner particle was calculated.

"Equivalent circle diameter (Dtem) determined from cross section of toner particles obtained from transmission electron microscope (TEM) photograph"
The equivalent circle diameter (Dtem) obtained from the cross section of the toner particles obtained from the TEM photograph is obtained by the following method. First, for one toner particle, a circle equivalent diameter Dtem obtained from a cross section of the toner particle obtained from the TEM photograph is obtained according to the following formula.
[Equivalent circle diameter (Dtem) obtained from cross section of toner particles obtained from TEM photograph] = (RA1 + RA2 + RA3 + RA4 + RA5 + RA6 + RA7 + RA8 + RA9 + RA10 + RA11 + RA12 + RA13 + RA14 + RA15 + RA16 + RA17 + RA18 + RA21 + RA22 + RA23 + RA24 + RA22 + RA24 + RA24 + RA24 + RA24 + RA24 + RA24 + RA24 +
The equivalent circle diameter of 10 toner particles is obtained, and the average value per one particle is calculated to obtain the equivalent circle diameter (Dtem) obtained from the cross section of the toner particles.

[Measurement of Average Thickness (Dav.) Of Surface Layer of Toner Particles]
The average thickness (Dav.) Of the surface layer of the toner particles is determined by the following method.
First, the average thickness D _(n) of the surface layer of one toner particle is determined by the following method.
D _(n) = (total of 32 thicknesses of the surface layer on the dividing axis) / 32
In order to average, the average thickness D _(n) (n = 1 to 10) of the surface layer of 10 toner particles is calculated, the average value per toner particle is calculated, and the average of the surface layer of the toner particles is calculated. Thickness (Dav.).
Dav. = {D ₍₁₎ + D ₍₂₎ + D ₍₃₎ + D ₍₄₎ + D ₍₅₎ + D ₍₆₎ + D ₍₇₎ + D ₍₈₎ + D ₍₉₎ + D ₍₁₀₎ } / 10

[Measurement of ratio of surface layer thickness of 2.5 nm or less]
[Ratio in which surface layer thickness (FRAn) is 2.5 nm or less] = [{number of split axes in which surface layer thickness (FRAn) is 2.5 nm or less} / 32] × 100
This calculation is performed for 10 toner particles, and the average value of the ratio of the obtained 10 surface layer thicknesses (FRAn) is 2.5 nm or less is obtained to obtain the surface layer thickness (FRAn) of the toner particles.
The ratio was 2.5 nm or less.

<Measurement method of weight average particle diameter (D4) and number average particle diameter (D1) of toner particles>
The weight average particle diameter (D4) and the number average particle diameter (D1) of the toner particles are determined by a fine particle size distribution measuring apparatus “Coulter Counter Multisizer 3” (registered trademark, Beckman) using a pore electric resistance method equipped with an aperture tube of 100 μm.・ The number of effective measurement channels is 25, using the special software “Beckman Coulter Multisizer 3 Version 3.51” (manufactured by Beckman Coulter) for setting measurement conditions and analyzing measurement data. Measure with 1000 channels, analyze the measurement data, and calculate.
As the electrolytic aqueous solution used for the measurement, special grade sodium chloride is dissolved in ion-exchanged water so as to have a concentration of about 1% by mass, for example, “ISOTON II” (manufactured by Beckman Coulter, Inc.) can be used.
Prior to measurement and analysis, the dedicated software is set as follows.
In the “Standard measurement method (SOM) change screen” of the dedicated software, set the total count in the control mode to 50000 particles, the number of measurements is 1 and the Kd value is “standard particles 10.0 μm” (Beckman Coulter Set the value obtained using The threshold and noise level are automatically set by pressing the threshold / noise level measurement button. Also, the current is set to 1600 μA, the gain is set to 2, the electrolyte is set to ISOTON II, and the aperture tube flash after measurement is checked.
In the “pulse to particle size conversion setting screen” of the dedicated software, the bin interval is set to logarithmic particle size, the particle size bin is set to 256 particle size bin, and the particle size range is set to 2 μm or more and 60 μm or less.

The specific measurement method is as follows.
(1) About 200 ml of the electrolytic solution is placed in a glass 250 ml round bottom beaker exclusively for Multisizer 3, set on a sample stand, and the stirrer rod is stirred counterclockwise at 24 rpm. Then, dirt and bubbles in the aperture tube are removed by the “aperture flush” function of the analysis software.
(2) About 30 ml of the electrolytic aqueous solution is put in a glass 100 ml flat bottom beaker, and "Contaminone N" (nonionic surfactant, anionic surfactant, organic builder pH 7 precision measurement is used as a dispersant therein. About 0.3 ml of a diluted solution obtained by diluting a 10% by weight aqueous solution of a neutral detergent for washing a vessel (made by Wako Pure Chemical Industries, Ltd.) 3 times with ion-exchanged water is added.
(3) Two oscillators with an oscillation frequency of 50 kHz are incorporated in a state where the phase is shifted by 180 degrees, and is placed in a water tank of an ultrasonic disperser “Ultrasonic Dispersion System Tetora 150” (manufactured by Nikka Ki Bios) with an electrical output of 120 W. A predetermined amount of ion-exchanged water is put, and about 2 ml of the above-mentioned Contaminone N is added to this water tank.
(4) The beaker of (2) is set in the beaker fixing hole of the ultrasonic disperser, and the ultrasonic disperser is operated. And the height position of a beaker is adjusted so that the resonance state of the liquid level of the electrolyte solution in a beaker may become the maximum.
(5) In a state where the electrolytic aqueous solution in the beaker of (4) is irradiated with ultrasonic waves, about 10 mg of toner particles are added to the electrolytic aqueous solution little by little and dispersed. Then, the ultrasonic dispersion process is continued for another 60 seconds. In ultrasonic dispersion, the temperature of the water tank is appropriately adjusted so as to be 10 ° C. or higher and 40 ° C. or lower.
(6) To the round bottom beaker (1) installed in the sample stand, the electrolytic solution (5) in which the toner particles are dispersed is dropped using a pipette, and the measurement concentration is adjusted to about 5%. To do. Measurement is performed until the number of measured particles reaches 50,000.
(7) The measurement data is analyzed with the dedicated software attached to the apparatus, and the weight average particle diameter (D4) is calculated. When the graph / volume% is set with the dedicated software, the “average diameter” on the analysis / volume statistics (arithmetic average) screen is the weight average particle size (D4), and the graph / number% is set with the dedicated software. The “average diameter” on the “analysis / number statistics (arithmetic average)” screen is the number average particle diameter (D1).

<Concentration of silicon atoms (atomic%) present on the surface of toner particles>
The concentration of silicon atoms [dSi] (atomic%), the concentration of carbon atoms [dC] (atomic%) and the concentration of oxygen atoms [dO] (atomic%) present on the surface of the toner particles are determined by X-ray photoelectron spectroscopy ( The surface composition analysis using ESCA (Electron Spectroscopy for Chemical Analysis) was performed.
In the present invention, the ESCA apparatus and measurement conditions are as follows.
Device used: Quantum2000 manufactured by ULVAC-PHI
X-ray photoelectron spectrometer measurement conditions: X-ray source Al Kα
X-ray: 100μm 25W 15kV
Raster: 300μm × 200μm
PassEnergy: 58.70 eV StepSize: 0.125 eV
Neutralizing electron gun: 20μA, 1V Ar ion gun: 7mA, 10V
Sweep number: Si 15 times, C 10 times O 10 times In the present invention, from the measured peak intensity of each element, the relative sensitivity factor provided by PHI is used to determine the amount of silicon atoms present in the surface layer of the toner particles. The concentration [dSi], the carbon atom concentration [dC], and the oxygen atom concentration [dO] (all atomic%) were calculated.
Then, the ratio (atomic%) of the silicon atom concentration dSi when the total of the carbon atom concentration dC, oxygen atom concentration dO and silicon atom concentration dSi (dC + dO + dSi) in the toner particle surface layer is 100.0 atomic%. )

  Hereinafter, the present invention will be described in more detail with specific production methods, examples, and comparative examples, but this does not limit the present invention in any way. In addition, all the parts in the following mixing | blending are a mass part.

(Production of Resin A-1)
100 parts by mass of a mixture prepared by mixing raw material monomers other than trimellitic anhydride in the amounts shown in Table 1, and 0.52 parts by mass of di (2-ethylhexanoic acid) tin as a catalyst were introduced into a nitrogen introduction line, a dehydration line, The mixture was placed in a polymerization tank equipped with a stirrer, and a polycondensation reaction was performed at 200 ° C. for 6 hours in a nitrogen atmosphere. Furthermore, the temperature was raised to 210 ° C., trimellitic anhydride was added, and a condensation reaction was performed under a reduced pressure of 40 kPa. This resin is designated as resin A-1.
In addition, isosorbide in the table is a compound having a structure of the following formula (9).

(Production of resins A-2 to 8)
Resins A-2 to 8 were produced in the same manner as Resin A-1 with the raw material monomer charge in Table 1.

<Example of production of polyester resin (1)>
・ Terephthalic acid: 11.0 mol ・ Bisphenol A-propylene oxide 2-mol adduct (PO-BPA): 10.9 mol
The above monomer is charged into an autoclave together with an esterification catalyst, and a decompression device, a water separation device, a nitrogen gas introduction device, a temperature measurement device and a stirring device are attached to the autoclave, and the pressure is reduced to 210 ° C. according to a conventional method while reducing the pressure in a nitrogen atmosphere. The reaction was carried out until Tg reached 68 ° C. to obtain a polyester resin (1). The weight average molecular weight (Mw) was 7,400, and the number average molecular weight (Mn) was 3,020.

<Example of production of polyester resin (2)>
(Synthesis of isocyanate group-containing prepolymer)
-Bisphenol A ethylene oxide 2 mol adduct 725 parts by mass-290 parts by mass of phthalic acid-3.0 parts by mass of dibutyltin oxide The above materials were stirred at 220 ° C for 7 hours and further reacted under reduced pressure for 5 hours. Then, it cooled to 80 degreeC and reacted with 190 mass parts of isophorone diisocyanate in ethyl acetate for 2 hours, and the isocyanate group containing polyester resin was obtained. 25 parts by mass of an isocyanate group-containing polyester resin and 1 part by mass of isophoronediamine were reacted at 50 ° C. for 2 hours to obtain a polyester-based resin (2) mainly composed of a polyester containing a urea group. The resulting polyester resin (2) had a weight average molecular weight (Mw) of 22,300, a number average molecular weight (Mn) of 2980, and a peak molecular weight of 7,200.

<Production Example of Toner Particle 1>
In a four-necked vessel equipped with a reflux tube, a stirrer, a thermometer, and a nitrogen introduction tube, 700 parts by mass of ion-exchanged water and 1000 parts by mass of a 0.1 mol / liter Na ₃ PO ₄ aqueous solution and 1.0 mol / liter 24.0 parts by mass of an aqueous HCl solution was added, and the mixture was kept at 60 ° C. while stirring at 12,000 rpm using a high-speed stirring device TK-homomixer. To this, 85 parts by mass of a 1.0 mol / liter CaCl ₂ aqueous solution was gradually added to prepare an aqueous dispersion medium containing a fine hardly water-soluble dispersion stabilizer Ca ₃ (PO ₄ ) ₂ . Thereafter, a polymerizable monomer composition was prepared using the following raw materials.
Styrene monomer 75.0 parts by mass n-butyl acrylate 25.0 parts by mass Divinylbenzene 0.1 part by mass Organosilicon compound (methyltriethoxysilane) 15.0 parts by mass Copper phthalocyanine pigment (Pigment Blue 15: 3) 6.5 parts by mass, resin A-1 6.0 parts by mass, charge control agent 0.5 part by mass (aluminum compound of 3,5-di-tert-butylsalicylic acid)
Mold release agent [behenyl behenate] 10.0 parts by mass The above raw materials were dispersed with an attritor (manufactured by Nippon Coke Kogyo Co., Ltd.) for 3 hours to obtain a polymerizable monomer composition. Next, this polymerizable monomer composition was transferred to another container and held at 60 ° C. for 20 minutes with stirring. Thereafter, 16.0 parts by mass of t-butyl peroxypivalate as a polymerization initiator (toluene) 50% solution) was added and held for 5 minutes with stirring. Next, the polymerizable monomer composition was put into an aqueous dispersion medium and granulated for 10 minutes while stirring with a high-speed stirring device. Thereafter, the high-speed stirrer was changed to a propeller stirrer, the internal temperature was raised to 72 ° C., and the reaction was allowed to proceed for 5 hours with slow stirring (reaction 1 step). The pH was 5.1. Next, 10.0 parts by mass of 1.0 N NaOH was added to adjust the pH to 8.0, and the temperature inside the container was raised to 90 ° C. and maintained for 8.0 hours (reaction 2 step). Thereafter, 4.0 parts by mass of 10% hydrochloric acid was added to 50 parts by mass of ion-exchanged water to adjust the pH to 5.1. Next, 300 parts by mass of ion-exchanged water was added, the reflux tube was removed, and a distillation apparatus was attached. Distillation at a temperature in the vessel of 100 ° C. was performed for 5 hours to remove residual monomers and toluene, thereby obtaining a polymer slurry (distillation step). Dilute hydrochloric acid was added to the container containing the polymer slurry after cooling to 30 ° C. to remove the dispersion stabilizer. Further, after fine filtration, washing and drying, fine coarse powder was cut by air classification to obtain toner particles 1. The formulation and production conditions of toner particles 1 are shown in Table 2, and the physical properties are shown in Table 3.

<Toner particles 2 to 14, toner particles 16 to 21>
According to the composition amount and production conditions of the polymerizable monomer composition shown in Table 2, and the type of the organosilicon compound shown in Table 3, otherwise, according to the production example of the toner particle 1, toner particles 2 to 14 In addition, toner particles 16 to 21 were obtained. Table 3 shows the physical properties of the obtained particles.

<Production Example of Comparative Toner Particle 1 and Comparative Toner Particles 3 and 4>
According to the composition amount and production conditions of the polymerizable monomer composition shown in Table 2, and the type of the organosilicon compound shown in Table 3, otherwise, according to the production example of the toner particle 1, comparative toner particles 1, Comparative toner particles 3 and 4 were obtained. Table 3 shows the physical properties of the obtained particles.

<Production Example of Comparative Toner Particle 2>
According to the composition amount and production conditions of the polymerizable monomer composition shown in Table 2 and the organosilicon compound shown in Table 3, the reaction was conducted without adding an aqueous NaOH solution in the two reaction steps. Comparative toner particles 2 were obtained according to the above production example of toner particles 1 except that hydrochloric acid addition after the completion of the two steps was not performed. Table 3 shows the physical properties of the obtained particles.

<Production Example of Toner Particle 15>
-Polyester resin (1) 60.0 parts by mass-Polyester resin (2) 40.0 parts by mass-Resin A-4 6.0 parts by mass-Copper phthalocyanine pigment (Pigment Blue 15: 3) 6.5 parts by mass -Organosilicon compound (methyltriethoxysilane) 15.0 parts by mass-Charge control agent 0.1 part by mass (aluminum compound of 3,5-di-tert-butylsalicylic acid)
Mold release agent [behenyl behenate] 10.0 parts by mass The above materials were dissolved in 400 parts by mass of toluene to obtain a solution.
In a four-necked vessel equipped with a Liebig reflux tube, 700 parts by mass of ion-exchanged water, 1000 parts by mass of a 0.1 mol / liter Na ₃ PO ₄ aqueous solution, and 24.0 parts by mass of a 1.0 mol / liter aqueous HCl solution were added. The mixture was added and kept at 60 ° C. while stirring at 12,000 rpm using a high-speed stirring device TK-homomixer. To this, 85 parts by mass of a 1.0 mol / liter CaCl ₂ aqueous solution was gradually added to prepare an aqueous dispersion medium containing a fine hardly water-soluble dispersion stabilizer Ca ₃ (PO ₄ ) ₂ .
Next, 100 parts by mass of the above solution was added while stirring at 12,000 rpm with a TK-homomixer and stirred for 5 minutes. The mixture was then held at 72 ° C. for 5 hours. The pH was 5.1. 1.0N-NaOH: 10.0 parts by mass was added to adjust the pH to 8.0. Next, it heated up to 90 degreeC and hold | maintained for 7.5 hours. Thereafter, 4.0% by mass of 10% hydrochloric acid and 50 parts by mass of ion-exchanged water were added to adjust the pH to 5.1. 300 parts by mass of ion-exchanged water was added, the reflux tube was removed, and a distillation apparatus was attached. Next, distillation at a temperature of 100 ° C. in the container was performed for 5 hours to obtain a polymer slurry. Dilute hydrochloric acid was added to the container containing the polymer slurry to remove the dispersion stabilizer. Further, fine particles were cut by filtration, washing, drying, and air classification to obtain toner particles 15. The physical properties are shown in Table 3.

<Example 1>
A tandem Canon laser beam printer LBP9510C having the configuration shown in FIG. 3 has been modified to enable printing only with the cyan station. In addition, it was modified so that the back contrast can be set arbitrarily. Using this LBP9510C toner cartridge, 200 g of toner particles 1 were filled. The toner cartridge is then cooled to low temperature and low humidity L / L (10 ° C./15% RH), normal temperature and normal humidity N / N (25 ° C./50% RH), high temperature and high humidity H /
It was allowed to stand for 24 hours in each environment of H (32.5 ° C./85% RH). After being left for 24 hours in each environment, the toner cartridge is attached to the LBP9510C, and an image with a printing ratio of 1.0% is printed out to 15,000 sheets in the A4 paper lateral direction. The latter was evaluated. The results are shown in Table 4.

<Evaluation of cab latitude>
Change the back contrast from 50V to 400V in 10V increments, print the entire white background image (image with 0% print ratio), and attach the amber filter to the “Reflectometer” (Tokyo Denshoku) The fog was measured. The work was performed at the initial stage and after printing 15,000 sheets. The measured value of fog is a fog density (%) obtained by subtracting the measured value of the entire white background image from the measured value of unused paper. Examples of measurement are shown in FIGS. 4, 5, and 6. The range in which the fog density is within 2.0% is defined as fog latitude. In general, when the fog density exceeds 3.5%, it tends to be recognized as an image defect. Therefore, it was determined that the fog control design advantage would be manifested when the fog latitude where the fog concentration falls within 2.0% exceeds 50V.

<Examples 2 to 21 and Comparative Examples 1 to 4>
The toner particles shown in Table 4 and Table 5 were evaluated for fog latitude in the same manner as in Example 1. The results are shown in Tables 4 and 5.

表中、ＴＰＡはテレフタル酸、ＩＰＡはイソフタル酸、ＴＭＡはトリメリット酸、ＢＰＡ（ＰＯ）はビスフェノールＡ−プロピレンオキシド２モル付加物、ＢＰＡ（ＥＯ）はビスフェノールＡ−エチレンオキシド２モル付加物を表す。

In the table, TPA represents terephthalic acid, IPA represents isophthalic acid, TMA represents trimellitic acid, BPA (PO) represents bisphenol A-propylene oxide 2-mole adduct, and BPA (EO) represents bisphenol A-ethylene oxide 2-mole adduct.

1: Photoconductor, 2: Developing roller, 3: Toner supply roller, 4: Toner, 5: Regulating blade, 6: Developing device, 7: Laser beam, 8: Charging device, 9: Cleaning device, 10: Charging for cleaning Device: 11: stirring blade, 12: driving roller, 13: transfer roller, 14: bias power source, 15: tension roller, 16: transfer conveying belt, 17: driven roller, 18: paper, 19: paper feeding roller, 20: Adsorption roller, 21: fixing device

Claims (4)

A toner having toner particles containing an organosilicon polymer and a resin A,
The organosilicon polymer has a partial structure represented by the following formula (2):
The toner particles contain 0.050 or more of the partial structure represented by the formula (2) per 1.000 silicon atoms contained in the organosilicon polymer,
In the X-ray photoelectron spectroscopic analysis of the surface of the toner particles, when the total of the carbon atom concentration dC, oxygen atom concentration dO, and silicon atom concentration dSi on the toner particle surface is 100.0 atomic%, The silicon atom concentration dSi is 1.0 atomic% or more;
The toner, wherein the resin A is a resin having an isosorbide unit represented by the following formula (1) in a range of 0.1 mol% to 30.0 mol%.

R-SiO _3/2 formula (2)
The toner particles are toner particles having a surface layer containing the organosilicon polymer;
In cross-sectional observation of the toner particles using a transmission electron microscope (TEM), the crossing angle at the midpoint passes through the midpoint of the long axis L which is the maximum diameter of the cross section of the toner particles (crossing angle). When 32 lines are formed from the midpoint to the surface of the toner particles by drawing 16 straight lines crossing the cross section so that the angle is 11.25 °, The average thickness Dav. Of the surface layer containing the organosilicon polymer. The toner according to claim 1, wherein the toner is 5.0 nm or more.   The toner according to claim 2, wherein a ratio of the number of the line segments in which the thickness of the surface layer containing the organosilicon polymer is 2.5 nm or less is 20.0% or less.   The toner according to claim 1, wherein R in the formula (2) is a methyl group or an ethyl group.

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