JP2015214379A - Roller with built-in motor, power transmission member, and manufacturing method of roller with built-in motor - Google Patents

Roller with built-in motor, power transmission member, and manufacturing method of roller with built-in motor Download PDF

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JP2015214379A
JP2015214379A JP2014096108A JP2014096108A JP2015214379A JP 2015214379 A JP2015214379 A JP 2015214379A JP 2014096108 A JP2014096108 A JP 2014096108A JP 2014096108 A JP2014096108 A JP 2014096108A JP 2015214379 A JP2015214379 A JP 2015214379A
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elastic ring
roller
power transmission
roller body
transmission member
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JP6432078B2 (en
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伊東 一夫
Kazuo Ito
一夫 伊東
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Ito Denki Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a power transmission member and a roller with built-in motor which can be securely fixed to a roller body even if the roller body has manufacturing variations.SOLUTION: A roller 1 with built-in motor has a built-in power transmission member 2 which transmits torque of a power unit to a roller body 11. The power transmission member 2 is constituted of an elastic ring 5 and an engaging member 6, in which the engaging member 6 is installed to the elastic ring 5. An outer diameter A of the elastic ring 5 in a natural state is smaller than an inner diameter B of the roller body 11. A circumscribed circle C of the opening 7 of the elastic ring 5 is smaller than a circumscribed circle D of the engaging member 6. When the engaging member 6 is inserted into the opening 7, the outer diameter of the elastic ring 5 is expanded and swollen, and the outer diameter A of the elastic ring 5 becomes larger than the inner diameter B of the roller body 11.

Description

本発明は、動力伝達部材を備えたモータ内蔵ローラに関するものである。また本発明はモータ内蔵ローラを構成する部品の一つに関し、モータの動力をローラに伝達する動力伝達部材に関するものである。また本発明は、モータ内蔵ローラの製造方法に関するものである。   The present invention relates to a motor built-in roller provided with a power transmission member. The present invention also relates to one of the components constituting the motor built-in roller, and to a power transmission member that transmits the power of the motor to the roller. The present invention also relates to a method for manufacturing a roller with a built-in motor.

ローラコンベア装置の構成部品として、モータ内蔵ローラが知られている。モータ内蔵ローラは、ローラ本体内にモータと減速機とが内蔵され、内部のモータを駆動することによって、外側のローラ本体が回転するものである。より詳細には、モータ内蔵ローラは、モータの動力をローラ本体に伝動する動力伝達部材が備えられており、その動力伝達部材を介して、モータの回転力がローラ本体に伝達される構成となっている。   A motor built-in roller is known as a component of a roller conveyor device. In the motor built-in roller, a motor and a speed reducer are built in a roller body, and an outer roller body is rotated by driving an internal motor. More specifically, the motor built-in roller is provided with a power transmission member that transmits the power of the motor to the roller body, and the rotational force of the motor is transmitted to the roller body through the power transmission member. ing.

ところで、このローラ本体に動力を伝達する動力伝達部材には、従来より、様々な形式のものが知られている。動力伝達部材は、動力の伝達効率や部品の加工容易性等の観点から、ローラ本体の内壁に一体的に固定する構造のものが多用されている(例えば特許文献1)。そして従来より、動力伝達部材をローラ本体に固定する方法としては、以下に示す方法が一般化している。   By the way, various types of power transmission members for transmitting power to the roller body have been known. A power transmission member having a structure in which the power transmission member is integrally fixed to the inner wall of the roller main body is often used from the viewpoint of power transmission efficiency, ease of processing of parts, and the like (for example, Patent Document 1). Conventionally, as a method for fixing the power transmission member to the roller body, the following method has been generalized.

即ち動力伝達部材として、動力伝達部材をローラ本体に圧入して固定する圧入固定式のものが知られている。また動力伝達部材をローラ本体内に配してピン等を介して固定する他部材介入固定式のものもある。さらに動力伝達部材をローラ本体内に配してローラ本体の一部を内側にかしめて固定するかしめ固定式のものもある。さらには圧入固定式と他部材介入固定式とかしめ固定式のいずれかを組み合わせた複合固定式がある。   That is, as a power transmission member, a press-fitting type that press-fits and fixes the power transmission member to the roller body is known. In addition, there is an other member intervention fixed type in which the power transmission member is disposed in the roller body and fixed through a pin or the like. Further, there is a caulking fixing type in which a power transmission member is arranged in the roller body and a part of the roller body is caulked and fixed inside. Furthermore, there is a composite fixing type that combines any one of the press-fit fixing type, the other member intervention fixing type, and the caulking fixing type.

特開2002−145438号公報JP 2002-145438 A 米国特許7207433号公報US Pat. No. 7,207,433 米国特許8381901号公報US Pat. No. 8,381,901

上記した方法の中で、圧入固定式の動力伝達部材は、構造が単純であり且つ組み立ても容易である。
しかしながら圧入固定式の動力伝達部材は、ローラ本体の製造上のばらつき、特にローラ本体の内径のばらつきにより、動力伝達部材がローラ本体に固定できない場合や、ローラ本体への動力伝達能力が不十分となることがある。
即ちローラ本体の内径が幾分大きい場合は、ローラ本体と動力伝達部材との接触力が不十分となり、動力伝達部材がローラ本体内で空回りしてしまう。
一方、ローラ本体の内径が幾分小さい場合は、動力伝達部材をローラ本体に圧入することができない。特に、ローラ本体の内径が幾分小さい場合は、取っ掛かりの部分が入り難く、無理に押し込むと動力伝達部材が傷つく。
Among the methods described above, the press-fitted and fixed power transmission member has a simple structure and is easy to assemble.
However, the press-fitted and fixed power transmission member has a problem in that the power transmission member cannot be fixed to the roller body due to variations in manufacturing of the roller body, particularly the inner diameter of the roller body, or the power transmission capacity to the roller body is insufficient. May be.
That is, when the inner diameter of the roller body is somewhat large, the contact force between the roller body and the power transmission member becomes insufficient, and the power transmission member is idled in the roller body.
On the other hand, when the inner diameter of the roller body is somewhat small, the power transmission member cannot be press-fitted into the roller body. In particular, when the inner diameter of the roller main body is somewhat small, it is difficult for the handle portion to enter, and the power transmission member is damaged when it is forced into the roller body.

そこで本発明は、従来技術の問題点に鑑み、ローラ本体に製造上のばらつきがあったとしても、ローラ本体に確実に固定でき、さらには製造時における作業の高効率化を図ることができる動力伝達部材、並びに、モータ内蔵ローラを提供することを課題とする。またモータ内蔵ローラの好ましい製造方法を提供することを課題とする。   Accordingly, in view of the problems of the prior art, the present invention provides a power that can be securely fixed to the roller body even if there are variations in the production of the roller body, and that can increase the efficiency of work during the manufacturing. An object is to provide a transmission member and a roller with a built-in motor. It is another object of the present invention to provide a preferable method for manufacturing a motor built-in roller.

上記課題を解決するべく提供される態様は、中空のローラ本体と、モータを含む動力部と、動力伝達部材とを有し、ローラ本体に動力部と動力伝達部材が内蔵され、動力部の回転力が動力伝達部材を介してローラ本体に伝達されるモータ内蔵ローラにおいて、動力伝達部材は、弾性リングと、係合部材とを有し、弾性リングは拡縮可能であって中央部に開口を有し、当該開口にはリング側係合部があり、自然状態又は円形に近似させたにおける弾性リングの外接円の直径は、前記ローラ本体の内径よりも小さく、係合部材は、外側係合部と内側係合部を有し、前記係合部材は弾性リングの開口に装着されていて外側係合部がリング側係合部と係合し、前記係合部材が装着された状態における弾性リングの外接円の直径は、前記ローラ本体の内径よりも大きく、前記ローラ本体の内部において動力部が係合部材の内側係合部と係合し、弾性リングの外周面がローラ本体の内周面と接していることを特徴とするモータ内蔵ローラである。   An aspect provided to solve the above problems includes a hollow roller body, a power unit including a motor, and a power transmission member. The power unit and the power transmission member are incorporated in the roller body, and the power unit rotates. In the motor built-in roller in which the force is transmitted to the roller body through the power transmission member, the power transmission member has an elastic ring and an engagement member, and the elastic ring can be expanded and contracted and has an opening at the center. The opening has a ring-side engaging portion, and the diameter of the circumscribed circle of the elastic ring approximated to a natural state or a circle is smaller than the inner diameter of the roller body, and the engaging member is an outer engaging portion. And the inner engagement portion, and the engagement member is attached to the opening of the elastic ring, the outer engagement portion is engaged with the ring-side engagement portion, and the elastic ring in a state where the engagement member is attached The circumscribed circle diameter of the roller body A roller with a built-in motor, wherein the power portion engages with the inner engagement portion of the engagement member inside the roller main body, and the outer peripheral surface of the elastic ring is in contact with the inner peripheral surface of the roller main body. It is.

本態様で採用する動力伝達部材は、弾性リングと、係合部材とを有する。弾性リングの自然状態又は円形に近似させた状態における外接円の直径は、ローラ本体の内径よりも小さい。ここで「円形に近似させた状態」とは例えば弾性リングが柔らかく、自然状態では定型性を維持することができない場合や、自然状態においては楕円形等であるがローラ本体に挿入されればローラ本体の内側形状に沿ったものとなる様な物への適用を想定している。この様な物を弾性リングとして採用する場合には、ローラ本体に挿入された場合の形状を想定し、その外接円の直径と、ローラ本体の内径とを比較する。
いずれにしても、弾性リングの外接円は、ローラ本体の内径よりも小さく、弾性リングを自然状態等とするとローラ本体の中に容易に挿入することができる。
そして弾性リングの一部又は全部をローラ本体内に挿入した状態で、係合部材を弾性リングの開口に装着する。その結果、弾性リングが拡径し、ローラ本体に密接する。
そして必要に応じて動力伝達部材をローラ本体の所定の位置に移動させる。また係合部材の内側係合部に動力部を係合させる。
動力部のモータが回転すると、当該回転力が係合部材に伝動され、係合部材が回転する。また係合部材の外側係合部がリング側係合部と係合しているから、係合部材と共に弾性リングが回転する。さらに弾性リングはローラ本体の内周面に接しており、弾性リングの回転がローラ本体に伝動される。
本態様によると、ローラ本体の大きさに製造上のばらつきがあったとしても、動力伝達部材の取り付けを容易且つ確実に行うことができる。
The power transmission member employed in this aspect includes an elastic ring and an engagement member. The diameter of the circumscribed circle in the natural state of the elastic ring or the state approximated to a circle is smaller than the inner diameter of the roller body. Here, “a state approximated to a circle” is, for example, a case where the elastic ring is soft and the regularity cannot be maintained in a natural state, or an elliptical shape or the like in a natural state but is inserted into a roller body. It is assumed to be applied to objects that conform to the inner shape of the main body. When such an object is employed as an elastic ring, the shape when inserted into the roller body is assumed, and the diameter of the circumscribed circle is compared with the inner diameter of the roller body.
In any case, the circumscribed circle of the elastic ring is smaller than the inner diameter of the roller body, and can be easily inserted into the roller body when the elastic ring is in a natural state or the like.
Then, with the part or all of the elastic ring inserted into the roller body, the engaging member is attached to the opening of the elastic ring. As a result, the elastic ring expands in diameter and comes into close contact with the roller body.
And a power transmission member is moved to the predetermined position of a roller main body as needed. Further, the power portion is engaged with the inner engagement portion of the engagement member.
When the motor of the power unit rotates, the rotational force is transmitted to the engaging member, and the engaging member rotates. Further, since the outer engagement portion of the engagement member is engaged with the ring side engagement portion, the elastic ring rotates together with the engagement member. Further, the elastic ring is in contact with the inner peripheral surface of the roller body, and the rotation of the elastic ring is transmitted to the roller body.
According to this aspect, even if there is a manufacturing variation in the size of the roller body, the power transmission member can be easily and reliably attached.

またもう一つの態様は、中空のローラ本体と、モータを含む動力部と、動力伝達部材とを有し、ローラ本体に動力部と動力伝達部材が内蔵され、動力部の回転力が動力伝達部材を介してローラ本体に伝達されるモータ内蔵ローラにおいて、動力伝達部材は、弾性リングと、係合部材とを有し、弾性リングは拡縮可能であって中央部に開口を有し、当該開口にはリング側係合部があり、弾性リングの外接円の直径は、前記ローラ本体内に容易に挿入できる程度の大きさであり、係合部材は、外側係合部と内側係合部を有し、前記係合部材は弾性リングの開口に装着されていて外側係合部がリング側係合部と係合し、前記係合部材が装着された状態における弾性リングの外接円の直径は、前記ローラ本体の内径よりも大きく、前記ローラ本体の内部において動力部が係合部材の内側係合部と係合し、弾性リングの外周面がローラ本体の内周面と接していることを特徴とするモータ内蔵ローラである。   Another aspect includes a hollow roller body, a power unit including a motor, and a power transmission member. The power unit and the power transmission member are built in the roller body, and the rotational force of the power unit is a power transmission member. In the motor built-in roller that is transmitted to the roller body via the power transmission member, the power transmission member has an elastic ring and an engagement member, and the elastic ring can be expanded and contracted, and has an opening in the center. Has a ring-side engaging portion, and the diameter of the circumscribed circle of the elastic ring is large enough to be easily inserted into the roller body, and the engaging member has an outer engaging portion and an inner engaging portion. The engagement member is attached to the opening of the elastic ring, the outer engagement portion is engaged with the ring-side engagement portion, and the diameter of the circumscribed circle of the elastic ring in the state where the engagement member is attached is The inner diameter of the roller body is larger than the inner diameter of the roller body. Power unit is engaged with the inner engaging portion of the engaging member is a motorized roller, wherein the outer peripheral surface of the elastic ring is in contact with the inner peripheral surface of the roller body in.

本態様のモータ内蔵ローラでは、弾性リングの外接円の直径は、ローラ本体内に容易に挿入できる程度の大きさである。ここで「容易に挿入できる」とは、油圧機器や空気圧機器等を使用しなくても「挿入できる」という意味である。
弾性リングの外接円の直径がローラ本体の内径よりも小さい場合は、明らかに「容易に挿入できる」。また外接円の直径がローラ本体の内径と同一である場合や、外接円の直径がローラ本体の内径よりもわずかに大きくても、弾性リングが柔らかい場合には、「容易に挿入できる」と言える場合がある。
In the motor built-in roller of this aspect, the diameter of the circumscribed circle of the elastic ring is large enough to be easily inserted into the roller body. Here, “easy to insert” means “can be inserted” without using a hydraulic device or a pneumatic device.
If the diameter of the circumscribed circle of the elastic ring is smaller than the inner diameter of the roller body, it is clearly “easy to insert”. Also, if the diameter of the circumscribed circle is the same as the inner diameter of the roller body, or if the elastic ring is soft even if the diameter of the circumscribed circle is slightly larger than the inner diameter of the roller body, it can be said that it can be easily inserted. There is a case.

モータ内蔵ローラの製造方法に関する態様は、前記したモータ内蔵ローラを製造する方法において、ローラ本体内に自然状態又は円形に近似させたの弾性リングの一部または全部を挿入し、この状態において弾性リングの開口に係合部材を挿入して動力伝達部材を組み立てる工程を有することを特徴とするモータ内蔵ローラの製造方法である。   An aspect relating to a method for manufacturing a motor built-in roller is the above-described method for manufacturing a motor built-in roller, wherein a part or all of an elastic ring approximated to a natural state or a circle is inserted into the roller body, and in this state the elastic ring A method for manufacturing a roller with a built-in motor, comprising the step of assembling a power transmission member by inserting an engaging member into the opening.

本発明においては、弾性リングを自然状態又は円形に近似させた状態にしてローラ本体内に挿入するが、挿入の程度は、弾性リングの全体であっても一部であってもよい。
弾性リングの全体を予めローラ本体内に挿入する場合は、動力伝達部材を組み立てた後に、動力伝達部材を移動させる工程を省略することができる。その反面、弾性リングの開口に係合部材を挿入しにくいという欠点がある。
弾性リングの一部だけをローラ本体内に挿入する場合は、動力伝達部材を組み立てた後に、動力伝達部材を移動させる必要が生じる。その反面、弾性リングの開口に係合部材を挿入させやすいという利点がある。
また、弾性リングの一部を挿入することにより、ローラ本体に対する取っ掛かりができるから、係合部材を開口に挿入して弾性リングを拡径させた状態であっても、ローラ本体内で動力伝達部材を移動させることができる。
また弾性リングの全体をローラ本体内に挿入して動力伝達部材を組み立てる場合、弾性リングの位置は、完成品のモータ内蔵ローラにおける弾性リングの位置(最終位置)であってもよい。逆に弾性リングの位置は、最終位置でなくても良い。例えばローラ本体の開口近傍であってもよく、最終位置の近傍であってもよい。
In the present invention, the elastic ring is inserted into the roller body in a natural state or a state approximated to a circle, but the degree of insertion may be the whole or a part of the elastic ring.
When the entire elastic ring is inserted into the roller body in advance, the step of moving the power transmission member after assembling the power transmission member can be omitted. On the other hand, there is a drawback that it is difficult to insert the engaging member into the opening of the elastic ring.
When only a part of the elastic ring is inserted into the roller body, it is necessary to move the power transmission member after assembling the power transmission member. On the other hand, there is an advantage that the engaging member can be easily inserted into the opening of the elastic ring.
In addition, since a part of the elastic ring can be inserted into the roller body, power can be transmitted within the roller body even when the engagement member is inserted into the opening and the diameter of the elastic ring is expanded. The member can be moved.
When the power transmission member is assembled by inserting the entire elastic ring into the roller body, the position of the elastic ring may be the position (final position) of the elastic ring in the motor built-in roller. Conversely, the position of the elastic ring does not have to be the final position. For example, it may be near the opening of the roller body or near the final position.

モータ内蔵ローラの製造方法は、組み立てられた動力伝達部材に軸方向の外力を加えてローラ本体内で軸方向に移動させる工程を有するものであってもよい。   The manufacturing method of the motor built-in roller may include a step of applying an external force in the axial direction to the assembled power transmission member and moving it in the axial direction within the roller body.

動力伝達部材を軸方向に移動させる際に、移動に要する力を測定することが望ましい。   When the power transmission member is moved in the axial direction, it is desirable to measure the force required for the movement.

本発明によると、動力伝達部材とローラ本体との接合力を検査することができる。   According to the present invention, the joining force between the power transmission member and the roller body can be inspected.

また動力伝達部材に関する態様は、モータ内蔵ローラの中空のローラ本体に内蔵される動力伝達部材であって、当該動力伝達部材は、ローラ本体内に配されたモータを含む動力部の出力軸から出力される回転力を、ローラ本体に伝動するものであり、弾性リングと、係合部材とを有し、弾性リングは拡縮可能であって中央部に開口を有し、当該開口にはリング側係合部があり、自然状態又は円形に近似させたにおける弾性リングの外接円の直径は、前記ローラ本体の内径よりも小さく、係合部材は、外側係合部と内側係合部を有し、前記係合部材は弾性リングの開口に装着されていて外側係合部がリング側係合部と係合し、前記係合部材が装着された状態における弾性リングの外接円の直径は、前記ローラ本体の内径よりも大きく、前記ローラ本体の内部において動力部が係合部材の内側係合部と係合し、弾性リングの外周面がローラ本体の内周面と接することを特徴とする動力伝達部材である。   An aspect relating to the power transmission member is a power transmission member built in the hollow roller body of the motor built-in roller, and the power transmission member is output from the output shaft of the power unit including the motor disposed in the roller body. The rotating force is transmitted to the roller body, and has an elastic ring and an engaging member. The elastic ring is expandable / contractable and has an opening in the central portion. The diameter of the circumscribed circle of the elastic ring in a natural state or approximated to a circular shape is smaller than the inner diameter of the roller body, and the engaging member has an outer engaging portion and an inner engaging portion. The engagement member is attached to the opening of the elastic ring, the outer engagement portion engages with the ring-side engagement portion, and the diameter of the circumscribed circle of the elastic ring when the engagement member is attached is the roller Larger than the inner diameter of the body, Power unit is engaged with the inner engaging portion of the engaging member in the main body, a power transmission member outer peripheral surface of the elastic ring, characterized in that the contact with the inner peripheral surface of the roller body.

本態様の動力伝達部材は、ローラ本体の大きさに製造のばらつきによる差異があったとしても、ローラ本体の内周面に弾性リングを確実に押し付けることができる。   The power transmission member of this aspect can reliably press the elastic ring against the inner peripheral surface of the roller body even if there is a difference in the size of the roller body due to manufacturing variations.

本発明のモータ内蔵ローラは、ローラ本体の大きさに製造上のばらつきがあったとしても、動力伝達部材のローラ本体への取り付けを確実且つ容易にすることが可能である。また、本発明では、ローラ本体内に弾性リングの一部または全部を配してから、弾性リングを拡径して弾性リングをローラ本体の内周面に押し付けることができるため、モータ内蔵ローラの製造における作業効率を飛躍的に向上させることが可能である。   The roller with a built-in motor of the present invention can reliably and easily attach the power transmission member to the roller body even if the size of the roller body varies in manufacturing. Further, in the present invention, since part or all of the elastic ring is disposed in the roller body, the elastic ring can be expanded to press the elastic ring against the inner peripheral surface of the roller body. It is possible to dramatically improve work efficiency in manufacturing.

本発明の実施形態に係るモータ内蔵ローラを示す正面図である。It is a front view which shows the motor built-in roller which concerns on embodiment of this invention. 図1のモータ内蔵ローラの断面図である。It is sectional drawing of the roller with a built-in motor of FIG. 図1のモータ内蔵ローラの分解斜視図である。It is a disassembled perspective view of the roller with a built-in motor of FIG. 図1のモータ内蔵ローラに内蔵されたモータユニットの断面図である。It is sectional drawing of the motor unit incorporated in the roller with a built-in motor of FIG. 動力伝達部材の斜視図である。It is a perspective view of a power transmission member. 動力伝達部材の分解斜視図である。It is a disassembled perspective view of a power transmission member. (a)(b)は、動力伝達部材とローラ本体との大きさの関係を示す断面図である。(A) (b) is sectional drawing which shows the relationship of the magnitude | size of a power transmission member and a roller main body. (a)乃至(d)は、本発明の実施形態の一つであり、ローラ本体に動力伝達部材を設置する工程を説明する断面図である。(A) thru | or (d) is one of the embodiment of this invention, and is sectional drawing explaining the process of installing a power transmission member in a roller main body. ローラ本体内におけるモータユニットと動力伝達部材との関係を概念的に説明する説明図である。It is explanatory drawing which illustrates notionally the relationship between the motor unit in a roller main body, and a power transmission member. (a)乃至(c)は、ローラ本体に動力伝達部材を設置する手順を詳細に説明する断面図である。(A) thru | or (c) is sectional drawing explaining in detail the procedure which installs a power transmission member in a roller main body. (a)乃至(c)は、ローラ本体に動力伝達部材を設置する手順を詳細に説明する断面図であり、図10に続く手順を示す。(A) thru | or (c) is sectional drawing explaining in detail the procedure which installs a power transmission member in a roller main body, and shows the procedure following FIG. (a)乃至(d)は、本発明の他の実施形態であり、ローラ本体に動力伝達部材を設置する工程を説明する断面図である。(A) thru | or (d) is other embodiment of this invention, and is sectional drawing explaining the process of installing a power transmission member in a roller main body. (a)乃至(d)は、本発明のさらに他の実施形態であり、ローラ本体に動力伝達部材を設置する工程を説明する断面図である。(A) thru | or (d) is other embodiment of this invention, and is sectional drawing explaining the process of installing a power transmission member in a roller main body. (a)乃至(d)は、本発明のさらに他の実施形態であり、ローラ本体に動力伝達部材を設置する工程を説明する断面図である。(A) thru | or (d) is other embodiment of this invention, and is sectional drawing explaining the process of installing a power transmission member in a roller main body. 係合部材の変形例の正面図である。It is a front view of the modification of an engaging member. 係合部材の他の変形例の正面図である。It is a front view of the other modification of an engaging member. 係合部材のさらに他の変形例の正面図である。It is a front view of the other modification of an engaging member. 弾性リングの変形例の正面図である。It is a front view of the modification of an elastic ring. 弾性リングの他の変形例の正面図である。It is a front view of the other modification of an elastic ring.

以下、本発明の実施形態に係るモータ内蔵ローラについて説明する。
本実施形態のモータ内蔵ローラ1は、モータ12の駆動力をローラ本体11に伝達する動力伝達部材2に特徴があり、その他の基本構造に関しては、従来公知のそれと同様である。最初にモータ内蔵ローラ1の基本構造について簡単に説明する。
The motor built-in roller according to the embodiment of the present invention will be described below.
The roller 1 with a built-in motor according to this embodiment is characterized by a power transmission member 2 that transmits the driving force of the motor 12 to the roller body 11, and other basic structures are the same as those conventionally known. First, the basic structure of the motor built-in roller 1 will be briefly described.

モータ内蔵ローラ1の基本構造は、図1〜3に示すように、円筒形であって中空のローラ本体11と、蓋部材41、42を有し、その内部にモータ12と減速機13からなる動力部22が内蔵された構成である。ただし、本実施形態ではモータ12、減速機13及び回路基板43がユニット化されて一組のモータユニット3を構成しており、このモータユニット3がローラ本体11に内蔵された構成となっている。本実施形態では、モータユニット3の一部が動力部22を構成している。   As shown in FIGS. 1 to 3, the basic structure of the motor built-in roller 1 has a cylindrical and hollow roller body 11 and lid members 41 and 42, and includes a motor 12 and a speed reducer 13 therein. The power unit 22 is built in. However, in this embodiment, the motor 12, the speed reducer 13, and the circuit board 43 are unitized to form a set of motor units 3, and the motor unit 3 is built in the roller body 11. . In the present embodiment, a part of the motor unit 3 constitutes the power unit 22.

ローラ本体11は、両端が開口した円筒である。そして、ローラ本体11の両端を閉塞するように、蓋部材41、42が装着されている。
一方(図2の左側)の蓋部材41は、図2に示すように、円筒状のローラ本体嵌合部材52と、軸受け54及び本体側軸部材53が一体化されたものである。また、他方(図2の右側)の蓋部材42は、ローラ本体嵌合部材55と、軸受け56が一体化されたものである。なお、本体側軸部材53は、一部又は全部の断面形状が円形ではない。本実施形態では、断面形状がほぼ六角形を呈している。
The roller body 11 is a cylinder having both ends opened. Lid members 41 and 42 are attached so as to close both ends of the roller body 11.
As shown in FIG. 2, the cover member 41 on the one side (left side in FIG. 2) is formed by integrating a cylindrical roller body fitting member 52, a bearing 54, and a body side shaft member 53. The other (right side in FIG. 2) lid member 42 is obtained by integrating a roller body fitting member 55 and a bearing 56. In addition, the main body side shaft member 53 is not partially or entirely circular in cross section. In this embodiment, the cross-sectional shape is substantially hexagonal.

モータユニット3は、図2〜4に示すように、円筒形のケース44を有し、その内部にモータ12、減速機13及び回路基板43が内蔵された構成である。また、ケース44には、軸線方向一方の端部から外方向に向けて突出する固定側軸45と、軸線方向他方の端部から外方向に向けて突出する駆動側軸(出力軸)46が設けられている。   As shown in FIGS. 2 to 4, the motor unit 3 includes a cylindrical case 44, and the motor 12, the speed reducer 13, and the circuit board 43 are built therein. Further, the case 44 has a fixed side shaft 45 projecting outward from one end in the axial direction and a drive side shaft (output shaft) 46 projecting outward from the other end in the axial direction. Is provided.

固定側軸45は、モータユニット3をローラ本体11内に配置した状態で、他方の蓋部材42の軸受け56に挿通される軸であり、ローラ本体11の1つの本体側軸部材として機能する部分である。
駆動側軸46は、モータユニット3をローラ本体11内に配置した状態で、後述する動力伝達部材2に接続される軸であり、動力部22の動力をローラ本体11に出力する回転軸である。
なお、固定側軸45及び駆動側軸46はいずれも、断面形状がほぼ六角形を呈している。
The fixed side shaft 45 is a shaft that is inserted into the bearing 56 of the other lid member 42 in a state where the motor unit 3 is disposed in the roller main body 11, and functions as one main body side shaft member of the roller main body 11. It is.
The drive side shaft 46 is a shaft connected to a power transmission member 2 described later in a state where the motor unit 3 is disposed in the roller body 11, and is a rotation shaft that outputs the power of the power unit 22 to the roller body 11. .
Note that the fixed side shaft 45 and the drive side shaft 46 both have a substantially hexagonal cross-sectional shape.

次に、本発明の特徴的構成たる動力伝達部材2について説明する。
本実施形態の動力伝達部材2は、モータ内蔵ローラ1において、ローラ本体11内に配され、モータ12の動力をローラ本体11に伝達する部材である。そして、その機能を果たすべく、動力伝達部材2は、図5、6に示すように、弾性リング5と、係合部材6によって構成されている。
Next, the power transmission member 2 which is a characteristic configuration of the present invention will be described.
The power transmission member 2 of the present embodiment is a member that is disposed in the roller main body 11 in the motor built-in roller 1 and transmits the power of the motor 12 to the roller main body 11. And in order to fulfill | perform the function, the power transmission member 2 is comprised by the elastic ring 5 and the engaging member 6, as shown to FIG.

弾性リング5は、ゴム等の弾性を備えた部材によって形成された短尺の円筒体である。弾性リング5は、図6に示すように、正面視した形状が環状を呈している。即ち弾性リング5は、中央に開口7が設けられている。開口7の形状は、図6の様に星型である。本実施形態では、開口7は、複数の凹凸を有し、リング側係合部8が形成されている。
弾性リング5は、外力を与えて拡径することができる。また外力を取り除くと縮径する。
The elastic ring 5 is a short cylindrical body formed of a member having elasticity such as rubber. As shown in FIG. 6, the elastic ring 5 has an annular shape when viewed from the front. That is, the elastic ring 5 is provided with an opening 7 in the center. The shape of the opening 7 is a star shape as shown in FIG. In the present embodiment, the opening 7 has a plurality of projections and depressions, and the ring-side engagement portion 8 is formed.
The elastic ring 5 can be expanded in diameter by applying an external force. When the external force is removed, the diameter is reduced.

係合部材6は、鋼や亜鉛、アルミ等の金属によって作られたものである。係合部材6はの断面形状は、前記した弾性リング5の開口7と相似形である。大きさを比較すると、係合部材6の方が弾性リング5の開口7よりも大きい。
詳細に説明すると、係合部材6は、断面形状が星型をしている。即ち係合部材6の外郭形状は、複数の凹凸を有し、外側係合部15を構成している。係合部材6の外縁には、大きく面取りされ、傾斜面27が形成されている。
また係合部材6には、中心に貫通孔16が設けられている。貫通孔16の断面形状は、六角であり、当該六角形状によって内側係合部17が構成されている。
The engaging member 6 is made of a metal such as steel, zinc, or aluminum. The cross-sectional shape of the engaging member 6 is similar to the opening 7 of the elastic ring 5 described above. When the sizes are compared, the engaging member 6 is larger than the opening 7 of the elastic ring 5.
More specifically, the engaging member 6 has a star shape in cross section. That is, the outer shape of the engaging member 6 has a plurality of irregularities and constitutes the outer engaging portion 15. A large chamfered and inclined surface 27 is formed on the outer edge of the engaging member 6.
The engagement member 6 is provided with a through hole 16 at the center. The cross-sectional shape of the through hole 16 is a hexagon, and the inner engagement portion 17 is configured by the hexagonal shape.

動力伝達部材2は、図5の様に弾性リング5に係合部材6が装着されて成るものである。即ち動力伝達部材2は、係合部材6は、弾性リング5の開口7に装着されていて係合部材6の外側係合部15が弾性リング5のリング側係合部8と物理的に係合している。   The power transmission member 2 is formed by mounting an engagement member 6 on an elastic ring 5 as shown in FIG. That is, in the power transmission member 2, the engaging member 6 is attached to the opening 7 of the elastic ring 5, and the outer engaging portion 15 of the engaging member 6 is physically engaged with the ring-side engaging portion 8 of the elastic ring 5. Match.

次に、図7を参照しつつ、動力伝達部材2の各部の大きさと、ローラ本体11の内径Bとの関係を説明する。
図7(a)に示す様に、自然状態における動力伝達部材2の弾性リング5の外接円の直径Aは、ローラ本体11の内径Bよりも小さい。なお弾性リング5の断面形状は円形であるから、弾性リング5の外接円の直径Aは、弾性リング5の外径Aそのものである。
即ち何らの外力を加えない状態にあっては、弾性リング5の外径Aは、ローラ本体11の内径Bよりも小さい。
また前記した様に係合部材6は、弾性リング5の開口7よりも大きいので、弾性リング5の開口7の外接円Cは、係合部材6の外接円Dよりも小さい。
Next, the relationship between the size of each part of the power transmission member 2 and the inner diameter B of the roller body 11 will be described with reference to FIG.
As shown in FIG. 7A, the diameter A of the circumscribed circle of the elastic ring 5 of the power transmission member 2 in the natural state is smaller than the inner diameter B of the roller body 11. Since the cross-sectional shape of the elastic ring 5 is circular, the diameter A of the circumscribed circle of the elastic ring 5 is the outer diameter A of the elastic ring 5 itself.
In other words, in the state where no external force is applied, the outer diameter A of the elastic ring 5 is smaller than the inner diameter B of the roller body 11.
Since the engaging member 6 is larger than the opening 7 of the elastic ring 5 as described above, the circumscribed circle C of the opening 7 of the elastic ring 5 is smaller than the circumscribed circle D of the engaging member 6.

弾性リング5に係合部材6が装着された状態における弾性リング5の外径Aは、ローラ本体11の内径Bよりも大きい。即ち弾性リング5の開口7の外接円Cは、係合部材6の外接円Dよりも小さいので、開口7に係合部材6が挿入されると、弾性リング5の外径Aが拡張されて膨らむ。その結果、弾性リング5の外径Aがローラ本体11の内径Bよりも大きくなる。   The outer diameter A of the elastic ring 5 in a state where the engaging member 6 is attached to the elastic ring 5 is larger than the inner diameter B of the roller body 11. That is, since the circumscribed circle C of the opening 7 of the elastic ring 5 is smaller than the circumscribed circle D of the engaging member 6, when the engaging member 6 is inserted into the opening 7, the outer diameter A of the elastic ring 5 is expanded. Swell. As a result, the outer diameter A of the elastic ring 5 is larger than the inner diameter B of the roller body 11.

動力伝達部材2は図8に示す工程を経てローラ本体11内の所定の位置に設置される。即ち最初の工程として、自然状態の弾性リング5をローラ本体11内に挿入し、弾性リング5を所定の位置に置く(図8b)。図8に示す実施形態では、モータ内蔵ローラ1が完成された状態において、弾性リング5が配置されるべき位置に弾性リング5が置かれる。即ち図8に示す実施形態では、弾性リング5を最終位置に置く。
前記した様に、自然状態の弾性リング5の外径Aは、ローラ本体11の内径Bよりも小さいので、何の抵抗もなく、弾性リング5をローラ本体11内に挿入し、弾性リング5を所定の位置に置くことができる。即ちローラ本体11内に弾性リング5を容易に挿入することができる。
The power transmission member 2 is installed at a predetermined position in the roller body 11 through the process shown in FIG. That is, as a first step, the elastic ring 5 in a natural state is inserted into the roller body 11 and the elastic ring 5 is placed at a predetermined position (FIG. 8b). In the embodiment shown in FIG. 8, the elastic ring 5 is placed at a position where the elastic ring 5 is to be placed in the state where the roller with built-in motor 1 is completed. That is, in the embodiment shown in FIG. 8, the elastic ring 5 is placed in the final position.
As described above, since the outer diameter A of the elastic ring 5 in the natural state is smaller than the inner diameter B of the roller body 11, the elastic ring 5 is inserted into the roller body 11 without any resistance. It can be placed in place. That is, the elastic ring 5 can be easily inserted into the roller body 11.

続いて図8(c)の様に、ローラ本体11に設置されている弾性リング5に、係合部材6を押し込む。その結果、弾性リング5が拡径し、図8(d)の様に弾性リング5の外周部が、ローラ本体11の内面に密着し、弾性リング5の反発力でローラ本体11を押圧する。
その結果、動力伝達部材2は、実質的にローラ本体11と一体化する。
その後、図9の様に、ローラ本体11内にモータユニット3が挿入され、駆動側軸(出力軸)46が、係合部材6の貫通孔16に挿入され、六角形の駆動側軸46が、係合部材6の内側係合部17と係合される。
Subsequently, as shown in FIG. 8C, the engaging member 6 is pushed into the elastic ring 5 installed in the roller body 11. As a result, the diameter of the elastic ring 5 is expanded, and the outer peripheral portion of the elastic ring 5 is in close contact with the inner surface of the roller body 11 as shown in FIG. 8D, and the roller body 11 is pressed by the repulsive force of the elastic ring 5.
As a result, the power transmission member 2 is substantially integrated with the roller body 11.
Thereafter, as shown in FIG. 9, the motor unit 3 is inserted into the roller body 11, the driving side shaft (output shaft) 46 is inserted into the through hole 16 of the engaging member 6, and the hexagonal driving side shaft 46 is The inner engagement portion 17 of the engagement member 6 is engaged.

動力伝達部材2をローラ本体11に設置する手順をより詳細に説明すると次の通りである。
即ち図10(a)の様に、ローラ本体11の中に、円筒形の押さえ治具23を挿入する。そしてこの状態で図10(b)の様に、ローラ本体11の中に、自然状態の弾性リング5を挿入する。
続いて図10(c)の様な棒状の引っ張り治具18を使用して押さえ治具23の反対側から係合部材6を弾性リング5の開口7に引き入れる。
引っ張り治具18は、図10(c)の様に棒体部20の先端に拡径部21が設けられたものである。棒体部20の径は、係合部材6の貫通孔16の径よりも僅かに小さい。一方、拡径部21は、係合部材6の貫通孔16の径よりも大きい。
The procedure for installing the power transmission member 2 on the roller body 11 will be described in more detail as follows.
That is, as shown in FIG. 10A, a cylindrical holding jig 23 is inserted into the roller body 11. In this state, the natural elastic ring 5 is inserted into the roller body 11 as shown in FIG.
Subsequently, the engaging member 6 is pulled into the opening 7 of the elastic ring 5 from the opposite side of the pressing jig 23 using a rod-shaped pulling jig 18 as shown in FIG.
As shown in FIG. 10C, the pulling jig 18 is provided with an enlarged diameter portion 21 at the tip of the rod body portion 20. The diameter of the rod body portion 20 is slightly smaller than the diameter of the through hole 16 of the engagement member 6. On the other hand, the enlarged diameter portion 21 is larger than the diameter of the through hole 16 of the engagement member 6.

引っ張り治具18の棒体部20を係合部材6の貫通孔16に挿通した状態で、棒体部20をローラ本体11の中に挿入し、図10(c)の様に棒体部20の先端側をさらに弾性リング5の開口7に挿通する。そして図11(a)の様に、引っ張り治具18の先端側を引っ張って係合部材6を弾性リング5側に引き寄せる。さらに図11(b)の様に、引っ張り治具18の先端側を引っ張って係合部材6を弾性リング5の開口7に引き込む。このとき、弾性リング5の図面右側は、押さえ治具23をが当接しているから、弾性リング5の図面右側への移動は規制されている。そのため係合部材6の端部は、弾性リング5の開口7の開口に強く押し当てられる。また係合部材6の端部は傾斜面27となっているから、係合部材6の端部は弾性リング5の開口7に入りやすい。そして引き続き、引っ張り治具18を引っ張ることによって図11(b)の様に、係合部材6の全体が弾性リング5の開口7に入る。   The rod body portion 20 is inserted into the roller body 11 in a state where the rod body portion 20 of the pulling jig 18 is inserted into the through hole 16 of the engaging member 6, and the rod body portion 20 as shown in FIG. Is further inserted through the opening 7 of the elastic ring 5. Then, as shown in FIG. 11A, the front end side of the pulling jig 18 is pulled to draw the engaging member 6 toward the elastic ring 5 side. Further, as shown in FIG. 11B, the front end side of the pulling jig 18 is pulled to pull the engaging member 6 into the opening 7 of the elastic ring 5. At this time, since the holding jig 23 is in contact with the right side of the elastic ring 5 in the drawing, the movement of the elastic ring 5 to the right side of the drawing is restricted. Therefore, the end portion of the engagement member 6 is strongly pressed against the opening of the opening 7 of the elastic ring 5. Further, since the end portion of the engagement member 6 is an inclined surface 27, the end portion of the engagement member 6 easily enters the opening 7 of the elastic ring 5. Subsequently, by pulling the pulling jig 18, the entire engaging member 6 enters the opening 7 of the elastic ring 5 as shown in FIG.

その後、図11(c)の様に、引っ張り治具18、押さえ治具23をローラ本体11から抜き去る。
その結果、係合部材6が弾性リング5の開口7に装着された状態の動力伝達部材2だけが、ローラ本体11内の所定の位置に残る。
Thereafter, the pulling jig 18 and the holding jig 23 are removed from the roller body 11 as shown in FIG.
As a result, only the power transmission member 2 in a state where the engaging member 6 is mounted in the opening 7 of the elastic ring 5 remains at a predetermined position in the roller body 11.

以上説明した動力伝達部材2の設置方法は、自然状態の弾性リング5をローラ本体11内に挿入して所定の位置(最終位置)に置き、その場で弾性リング5の開口7に係合部材6を押し込んで動力伝達部材2を組み立てるものであるが、弾性リング5をローラ本体11の開口近傍に置いた状態で弾性リング5の開口7に係合部材6を入れてもよい。
例えば、図12(b)の様に、弾性リング5の全体をローラ本体11内に挿入し、ローラ本体11の開口近傍に置く。続いてローラ本体11の開口近傍で弾性リング5の開口7に係合部材6を押し込んで動力伝達部材2を完成させる。
In the method for installing the power transmission member 2 described above, the elastic ring 5 in a natural state is inserted into the roller body 11 and placed at a predetermined position (final position), and the engaging member is engaged with the opening 7 of the elastic ring 5 on the spot. 6, the power transmission member 2 is assembled, but the engaging member 6 may be inserted into the opening 7 of the elastic ring 5 in a state where the elastic ring 5 is placed in the vicinity of the opening of the roller body 11.
For example, as shown in FIG. 12B, the entire elastic ring 5 is inserted into the roller body 11 and placed near the opening of the roller body 11. Subsequently, the engaging member 6 is pushed into the opening 7 of the elastic ring 5 in the vicinity of the opening of the roller body 11 to complete the power transmission member 2.

そしてローラ本体11内に押圧治具25を挿入し、押圧治具25で動力伝達部材2を押し動かし、動力伝達部材2を所定の位置に移動させる。
また押圧治具25には、押圧力を検知するセンサー26が設けられており、動力伝達部材2が直線移動する際、または移動を開始する際の押圧力が検知される。即ち動力伝達部材2の移動に要する力が測定される。この押圧力は、動力伝達部材2とローラ本体11との結合力や伝達可能トルクと相関するものである。押圧治具25で動力伝達部材2を移動させる際の押圧力が小さくて足る場合は、伝達可能トルクが小さく、不良品であるとして除去する。
本方法による場合は、弾性リング5をローラ本体11の開口近傍にある状態で弾性リング5の開口7に係合部材6を入れるので、作業性が高い。
And the press jig | tool 25 is inserted in the roller main body 11, the power transmission member 2 is pushed and moved with the press jig 25, and the power transmission member 2 is moved to a predetermined position.
The pressing jig 25 is provided with a sensor 26 that detects the pressing force, and detects the pressing force when the power transmission member 2 linearly moves or starts moving. That is, the force required to move the power transmission member 2 is measured. This pressing force correlates with the coupling force between the power transmission member 2 and the roller body 11 and the transmittable torque. If the pressing force at the time of moving the power transmission member 2 with the pressing jig 25 is small enough, the torque that can be transmitted is small and it is removed as a defective product.
In the case of this method, since the engaging member 6 is inserted into the opening 7 of the elastic ring 5 in a state where the elastic ring 5 is in the vicinity of the opening of the roller body 11, workability is high.

また弾性リング5の全体をローラ本体11内に挿入して弾性リング5の開口7に係合部材6を押し込む際の位置は、最終的に弾性リング5を設置する位置(最終位置)の近傍であってもよい。
即ち図13(b)の様に、弾性リング5の全体をローラ本体11内に挿入し、弾性リング5を最終位置の近傍に置く。具体的に説明すると、最終的には二点鎖線で記載されたモータユニット3に動力伝達部材2が装着されるから、その位置の近傍に弾性リング5を置く。続いて当該位置でローラ本体11内の弾性リング5に係合部材6を押し込んで動力伝達部材2を完成させる。
The position when the entire elastic ring 5 is inserted into the roller body 11 and the engaging member 6 is pushed into the opening 7 of the elastic ring 5 is in the vicinity of the position (final position) where the elastic ring 5 is finally installed. There may be.
That is, as shown in FIG. 13B, the entire elastic ring 5 is inserted into the roller body 11, and the elastic ring 5 is placed near the final position. Specifically, since the power transmission member 2 is finally mounted on the motor unit 3 indicated by a two-dot chain line, the elastic ring 5 is placed in the vicinity of the position. Subsequently, the engaging member 6 is pushed into the elastic ring 5 in the roller body 11 at the position to complete the power transmission member 2.

また図14の様に、弾性リング5の先端側だけをローラ本体11内に挿入し、その状態で弾性リング5の開口7に係合部材6を押し込んで動力伝達部材2を完成させてもよい。そして押圧治具25で動力伝達部材2を押し動かし、動力伝達部材2を所定の位置に移動させる。この場合についても、動力伝達部材2が直線移動する際、または移動を開始する際の押圧力をセンサー26で検知し、押圧治具25で動力伝達部材2を移動させる際の押圧力が小さくて足る場合は、不良品であるとして除去する。   Further, as shown in FIG. 14, only the distal end side of the elastic ring 5 may be inserted into the roller body 11, and the engaging member 6 may be pushed into the opening 7 of the elastic ring 5 in this state to complete the power transmission member 2. . Then, the power transmission member 2 is pushed and moved by the pressing jig 25 to move the power transmission member 2 to a predetermined position. Also in this case, the pressing force when the power transmission member 2 moves linearly or starts moving is detected by the sensor 26, and the pressing force when the power transmission member 2 is moved by the pressing jig 25 is small. If it is sufficient, it is removed as a defective product.

以上説明した実施形態では、弾性リング5の開口形状と、係合部材6の外形形状を共に星型としたが、本発明はこの構成に限定されるものではない。例えば図15の六角形の様な多角形状であったり、図16の様な係合突起28が複数設けられたものであってもよい。また係合突起28の数は任意であり、図17の様に一個でもよい。
さらに突起に代わって係合部材6に凹部を設けてもよい。
また上記した実施形態では、弾性リング5の開口形状と、係合部材6の外形形状は相似形であるが、両者が異なる形であってもよい。
In the embodiment described above, the opening shape of the elastic ring 5 and the outer shape of the engaging member 6 are both star-shaped, but the present invention is not limited to this configuration. For example, a polygonal shape such as a hexagon in FIG. 15 or a plurality of engaging projections 28 as shown in FIG. 16 may be provided. Further, the number of the engagement protrusions 28 is arbitrary, and may be one as shown in FIG.
Further, a recess may be provided in the engaging member 6 in place of the protrusion.
In the above-described embodiment, the opening shape of the elastic ring 5 and the outer shape of the engaging member 6 are similar, but they may be different from each other.

以上説明した実施形態で採用した弾性リング5は、ある程度の剛性を有し、自然状態としても、筒状を維持しているが、より軟質のものであってもよい。
また例えば図18に示す弾性リング30の様に、外形形状が楕円等の円筒形以外の形状であっても、外力を加えてローラ本体11の内壁に沿わした状態や、係合部材6を装着した状態の際に円筒形になるものであってもよい。
The elastic ring 5 employed in the embodiment described above has a certain degree of rigidity and maintains a cylindrical shape even in a natural state, but may be a softer one.
Further, for example, even when the outer shape is a shape other than a cylindrical shape such as an ellipse as in the elastic ring 30 shown in FIG. 18, the external member is applied along the inner wall of the roller body 11 or the engaging member 6 is mounted. It may be cylindrical when it is in the state.

また図19に示す弾性リング31の様に、外形形状が正確な円でないものでもよい。弾性リング31は、自然状態等における弾性リング31の外接円の直径が、ローラ本体11の内径よりも小さく、係合部材6を装着した際の外接円の直径は、ローラ本体11の内径よりも大きい。   Further, like the elastic ring 31 shown in FIG. 19, the outer shape may not be an accurate circle. In the elastic ring 31, the diameter of the circumscribed circle of the elastic ring 31 in a natural state or the like is smaller than the inner diameter of the roller body 11, and the diameter of the circumscribed circle when the engaging member 6 is attached is larger than the inner diameter of the roller body 11. large.

また弾性リング5,30,31が柔らかいものである場合は、弾性リング5,30,31外径が、ローラ本体11の内径と同一であってもよい。また弾性リング5,30,31が柔らかいものである場合は、弾性リング5,30,31の外径が、ローラ本体11の内径よりもわずかに大きくてもよい。   When the elastic rings 5, 30, 31 are soft, the outer diameter of the elastic rings 5, 30, 31 may be the same as the inner diameter of the roller body 11. If the elastic rings 5, 30, 31 are soft, the outer diameter of the elastic rings 5, 30, 31 may be slightly larger than the inner diameter of the roller body 11.

1 モータ内蔵ローラ
2 動力伝達部材
3 モータユニット(動力部)
5,30,31 弾性リング
6 係合部材
7 開口
8 リング側係合部
11 ローラ本体
12 モータ(動力部)
13 減速機
15 外側係合部
17 内側係合部
DESCRIPTION OF SYMBOLS 1 Motor built-in roller 2 Power transmission member 3 Motor unit (power part)
5, 30, 31 Elastic ring 6 Engaging member 7 Opening 8 Ring side engaging part 11 Roller body 12 Motor (power part)
13 Reducer 15 Outer engagement part 17 Inner engagement part

Claims (6)

中空のローラ本体と、モータを含む動力部と、動力伝達部材とを有し、ローラ本体に動力部と動力伝達部材が内蔵され、動力部の回転力が動力伝達部材を介してローラ本体に伝達されるモータ内蔵ローラにおいて、
動力伝達部材は、弾性リングと、係合部材とを有し、
弾性リングは拡縮可能であって中央部に開口を有し、当該開口にはリング側係合部があり、自然状態又は円形に近似させた状態における弾性リングの外接円の直径は、前記ローラ本体の内径よりも小さく、
係合部材は、外側係合部と内側係合部を有し、
前記係合部材は弾性リングの開口に装着されていて外側係合部がリング側係合部と係合し、
前記係合部材が装着された状態における弾性リングの外接円の直径は、前記ローラ本体の内径よりも大きく、
前記ローラ本体の内部において動力部が係合部材の内側係合部と係合し、弾性リングの外周面がローラ本体の内周面と接していることを特徴とするモータ内蔵ローラ。
It has a hollow roller body, a power unit including a motor, and a power transmission member. The power unit and the power transmission member are built in the roller body, and the rotational force of the power unit is transmitted to the roller body via the power transmission member. In the motor built-in roller
The power transmission member has an elastic ring and an engagement member,
The elastic ring is expandable / contractable, and has an opening in the center. The opening has a ring-side engaging portion. The diameter of the circumscribed circle of the elastic ring in a natural state or a state approximated to a circle is the roller body. Smaller than the inner diameter of
The engaging member has an outer engaging portion and an inner engaging portion,
The engaging member is attached to the opening of the elastic ring, and the outer engaging portion is engaged with the ring-side engaging portion,
The diameter of the circumscribed circle of the elastic ring in a state where the engagement member is mounted is larger than the inner diameter of the roller body,
A motor built-in roller, wherein a power portion engages with an inner engagement portion of an engagement member inside the roller main body, and an outer peripheral surface of the elastic ring is in contact with an inner peripheral surface of the roller main body.
中空のローラ本体と、モータを含む動力部と、動力伝達部材とを有し、ローラ本体に動力部と動力伝達部材が内蔵され、動力部の回転力が動力伝達部材を介してローラ本体に伝達されるモータ内蔵ローラにおいて、
動力伝達部材は、弾性リングと、係合部材とを有し、
弾性リングは拡縮可能であって中央部に開口を有し、当該開口にはリング側係合部があり、弾性リングの外接円の直径は、前記ローラ本体内に容易に挿入できる程度の大きさであり、
係合部材は、外側係合部と内側係合部を有し、
前記係合部材は弾性リングの開口に装着されていて外側係合部がリング側係合部と係合し、
前記係合部材が装着された状態における弾性リングの外接円の直径は、前記ローラ本体の内径よりも大きく、
前記ローラ本体の内部において動力部が係合部材の内側係合部と係合し、弾性リングの外周面がローラ本体の内周面と接していることを特徴とするモータ内蔵ローラ。
It has a hollow roller body, a power unit including a motor, and a power transmission member. The power unit and the power transmission member are built in the roller body, and the rotational force of the power unit is transmitted to the roller body via the power transmission member. In the motor built-in roller
The power transmission member has an elastic ring and an engagement member,
The elastic ring is expandable / contractable and has an opening in the center. The opening has a ring-side engagement portion. The diameter of the circumscribed circle of the elastic ring is large enough to be easily inserted into the roller body. And
The engaging member has an outer engaging portion and an inner engaging portion,
The engaging member is attached to the opening of the elastic ring, and the outer engaging portion is engaged with the ring-side engaging portion,
The diameter of the circumscribed circle of the elastic ring in a state where the engagement member is mounted is larger than the inner diameter of the roller body,
A motor built-in roller, wherein a power portion engages with an inner engagement portion of an engagement member inside the roller main body, and an outer peripheral surface of the elastic ring is in contact with an inner peripheral surface of the roller main body.
請求項1又は2に記載のモータ内蔵ローラを製造する方法において、
ローラ本体内に自然状態又は円形に近似させたの弾性リングの一部または全部を挿入し、この状態において弾性リングの開口に係合部材を挿入して動力伝達部材を組み立てる工程を有することを特徴とするモータ内蔵ローラの製造方法。
In the method for manufacturing the motor built-in roller according to claim 1 or 2,
Inserting a part or all of an elastic ring approximated to a natural state or a circular shape into the roller body, and inserting an engaging member into an opening of the elastic ring in this state to assemble a power transmission member. Manufacturing method of motor built-in roller.
組み立てられた動力伝達部材に軸方向の外力を加えてローラ本体内で軸方向に移動させる工程を有することを特徴とする請求項3に記載のモータ内蔵ローラの製造方法。   The method for manufacturing a roller with a built-in motor according to claim 3, further comprising a step of applying an external force in the axial direction to the assembled power transmission member to move it in the roller body in the axial direction. 動力伝達部材を軸方向に移動させる際に、移動に要する力を測定することを特徴とする請求項3又は4に記載のモータ内蔵ローラの製造方法。   5. The method of manufacturing a roller with a built-in motor according to claim 3, wherein a force required for the movement is measured when the power transmission member is moved in the axial direction. モータ内蔵ローラの中空のローラ本体に内蔵される動力伝達部材であって、当該動力伝達部材は、ローラ本体内に配されたモータを含む動力部の出力軸から出力される回転力を、ローラ本体に伝動するものであり、
弾性リングと、係合部材とを有し、
弾性リングは拡縮可能であって中央部に開口を有し、当該開口にはリング側係合部があり、自然状態又は円形に近似させた状態における弾性リングの外接円の直径は、前記ローラ本体の内径よりも小さく、
係合部材は、外側係合部と内側係合部を有し、
前記係合部材は弾性リングの開口に装着されていて外側係合部がリング側係合部と係合し、
前記係合部材が装着された状態における弾性リングの外接円の直径は、前記ローラ本体の内径よりも大きく、
前記ローラ本体の内部において動力部が係合部材の内側係合部と係合し、弾性リングの外周面がローラ本体の内周面と接することを特徴とする動力伝達部材。
A power transmission member built in a hollow roller body of a roller with a built-in motor, wherein the power transmission member generates a rotational force output from an output shaft of a power unit including a motor disposed in the roller body. It is transmitted to
An elastic ring and an engaging member;
The elastic ring is expandable / contractable, and has an opening in the center. The opening has a ring-side engaging portion. The diameter of the circumscribed circle of the elastic ring in a natural state or a state approximated to a circle is the roller body. Smaller than the inner diameter of
The engaging member has an outer engaging portion and an inner engaging portion,
The engaging member is attached to the opening of the elastic ring, and the outer engaging portion is engaged with the ring-side engaging portion,
The diameter of the circumscribed circle of the elastic ring in a state where the engagement member is mounted is larger than the inner diameter of the roller body,
A power transmission member characterized in that a power portion engages with an inner engagement portion of an engagement member inside the roller main body, and an outer peripheral surface of the elastic ring is in contact with an inner peripheral surface of the roller main body.
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