JP2015209468A - Curable resin composition - Google Patents
Curable resin composition Download PDFInfo
- Publication number
- JP2015209468A JP2015209468A JP2014090971A JP2014090971A JP2015209468A JP 2015209468 A JP2015209468 A JP 2015209468A JP 2014090971 A JP2014090971 A JP 2014090971A JP 2014090971 A JP2014090971 A JP 2014090971A JP 2015209468 A JP2015209468 A JP 2015209468A
- Authority
- JP
- Japan
- Prior art keywords
- compound
- resin composition
- curable resin
- hydrocarbon
- urethane prepolymer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000011342 resin composition Substances 0.000 title claims abstract description 32
- 150000001875 compounds Chemical class 0.000 claims abstract description 49
- 150000002430 hydrocarbons Chemical class 0.000 claims abstract description 40
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 claims abstract description 38
- 239000000203 mixture Substances 0.000 claims abstract description 27
- 238000002844 melting Methods 0.000 claims abstract description 25
- 230000008018 melting Effects 0.000 claims abstract description 25
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims abstract description 23
- 229920001021 polysulfide Polymers 0.000 claims abstract description 21
- 239000005056 polyisocyanate Substances 0.000 claims abstract description 18
- 229920001228 polyisocyanate Polymers 0.000 claims abstract description 18
- ZCYVEMRRCGMTRW-UHFFFAOYSA-N 7553-56-2 Chemical compound [I] ZCYVEMRRCGMTRW-UHFFFAOYSA-N 0.000 claims abstract description 17
- 229910052740 iodine Inorganic materials 0.000 claims abstract description 17
- 239000011630 iodine Substances 0.000 claims abstract description 17
- 150000003077 polyols Chemical class 0.000 claims abstract description 17
- 229920000098 polyolefin Polymers 0.000 claims abstract description 13
- 229920005862 polyol Polymers 0.000 claims abstract description 12
- 229930195734 saturated hydrocarbon Natural products 0.000 claims abstract description 11
- 239000004215 Carbon black (E152) Substances 0.000 claims abstract description 9
- 229930195733 hydrocarbon Natural products 0.000 claims abstract description 9
- 125000003118 aryl group Chemical group 0.000 claims abstract description 7
- -1 ester compounds Chemical class 0.000 claims description 43
- 125000004432 carbon atom Chemical group C* 0.000 claims description 13
- 239000001993 wax Substances 0.000 claims description 6
- 239000004203 carnauba wax Substances 0.000 claims description 4
- 235000013869 carnauba wax Nutrition 0.000 claims description 4
- 239000004698 Polyethylene Substances 0.000 claims description 2
- 229920000573 polyethylene Polymers 0.000 claims description 2
- 150000002148 esters Chemical class 0.000 abstract 1
- 239000000049 pigment Substances 0.000 description 19
- 239000000047 product Substances 0.000 description 19
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 10
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 9
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 8
- 238000006243 chemical reaction Methods 0.000 description 8
- 239000002904 solvent Substances 0.000 description 8
- 238000005187 foaming Methods 0.000 description 7
- 239000003921 oil Substances 0.000 description 7
- 125000003396 thiol group Chemical group [H]S* 0.000 description 7
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 6
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 6
- 239000003795 chemical substances by application Substances 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 238000002156 mixing Methods 0.000 description 6
- 229920001451 polypropylene glycol Polymers 0.000 description 6
- GYZLOYUZLJXAJU-UHFFFAOYSA-N diglycidyl ether Chemical compound C1OC1COCC1CO1 GYZLOYUZLJXAJU-UHFFFAOYSA-N 0.000 description 5
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 4
- 239000004593 Epoxy Substances 0.000 description 4
- 239000002202 Polyethylene glycol Substances 0.000 description 4
- 239000004721 Polyphenylene oxide Substances 0.000 description 4
- XSTXAVWGXDQKEL-UHFFFAOYSA-N Trichloroethylene Chemical compound ClC=C(Cl)Cl XSTXAVWGXDQKEL-UHFFFAOYSA-N 0.000 description 4
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 4
- 229910000019 calcium carbonate Inorganic materials 0.000 description 4
- 239000003054 catalyst Substances 0.000 description 4
- HBGGXOJOCNVPFY-UHFFFAOYSA-N diisononyl phthalate Chemical compound CC(C)CCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCCC(C)C HBGGXOJOCNVPFY-UHFFFAOYSA-N 0.000 description 4
- 150000002009 diols Chemical class 0.000 description 4
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 4
- 239000012188 paraffin wax Substances 0.000 description 4
- 229920000570 polyether Polymers 0.000 description 4
- 229920001223 polyethylene glycol Polymers 0.000 description 4
- FKTHNVSLHLHISI-UHFFFAOYSA-N 1,2-bis(isocyanatomethyl)benzene Chemical compound O=C=NCC1=CC=CC=C1CN=C=O FKTHNVSLHLHISI-UHFFFAOYSA-N 0.000 description 3
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- WVDDGKGOMKODPV-UHFFFAOYSA-N Benzyl alcohol Chemical compound OCC1=CC=CC=C1 WVDDGKGOMKODPV-UHFFFAOYSA-N 0.000 description 3
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- 230000005856 abnormality Effects 0.000 description 3
- 150000001336 alkenes Chemical class 0.000 description 3
- 150000001412 amines Chemical class 0.000 description 3
- 230000003712 anti-aging effect Effects 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 3
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 3
- 239000004927 clay Substances 0.000 description 3
- 238000004898 kneading Methods 0.000 description 3
- 239000004014 plasticizer Substances 0.000 description 3
- 239000011347 resin Substances 0.000 description 3
- 229920005989 resin Polymers 0.000 description 3
- 238000003786 synthesis reaction Methods 0.000 description 3
- NNOZGCICXAYKLW-UHFFFAOYSA-N 1,2-bis(2-isocyanatopropan-2-yl)benzene Chemical compound O=C=NC(C)(C)C1=CC=CC=C1C(C)(C)N=C=O NNOZGCICXAYKLW-UHFFFAOYSA-N 0.000 description 2
- RSWGJHLUYNHPMX-UHFFFAOYSA-N 1,4a-dimethyl-7-propan-2-yl-2,3,4,4b,5,6,10,10a-octahydrophenanthrene-1-carboxylic acid Chemical compound C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 2
- VZXPHDGHQXLXJC-UHFFFAOYSA-N 1,6-diisocyanato-5,6-dimethylheptane Chemical compound O=C=NC(C)(C)C(C)CCCCN=C=O VZXPHDGHQXLXJC-UHFFFAOYSA-N 0.000 description 2
- ARXJGSRGQADJSQ-UHFFFAOYSA-N 1-methoxypropan-2-ol Chemical compound COCC(C)O ARXJGSRGQADJSQ-UHFFFAOYSA-N 0.000 description 2
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 2
- NXQMCAOPTPLPRL-UHFFFAOYSA-N 2-(2-benzoyloxyethoxy)ethyl benzoate Chemical compound C=1C=CC=CC=1C(=O)OCCOCCOC(=O)C1=CC=CC=C1 NXQMCAOPTPLPRL-UHFFFAOYSA-N 0.000 description 2
- SOXALKOOANKAEB-UHFFFAOYSA-N 2-(2-phenyl-1,3-oxazolidin-3-yl)ethanol Chemical compound OCCN1CCOC1C1=CC=CC=C1 SOXALKOOANKAEB-UHFFFAOYSA-N 0.000 description 2
- YSUQLAYJZDEMOT-UHFFFAOYSA-N 2-(butoxymethyl)oxirane Chemical compound CCCCOCC1CO1 YSUQLAYJZDEMOT-UHFFFAOYSA-N 0.000 description 2
- 229910002012 Aerosil® Inorganic materials 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- NLZUEZXRPGMBCV-UHFFFAOYSA-N Butylhydroxytoluene Chemical compound CC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 NLZUEZXRPGMBCV-UHFFFAOYSA-N 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- NTIZESTWPVYFNL-UHFFFAOYSA-N Methyl isobutyl ketone Chemical compound CC(C)CC(C)=O NTIZESTWPVYFNL-UHFFFAOYSA-N 0.000 description 2
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 2
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 230000002411 adverse Effects 0.000 description 2
- 125000001931 aliphatic group Chemical group 0.000 description 2
- 125000000217 alkyl group Chemical group 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 239000003963 antioxidant agent Substances 0.000 description 2
- 230000003078 antioxidant effect Effects 0.000 description 2
- 239000002216 antistatic agent Substances 0.000 description 2
- QVQLCTNNEUAWMS-UHFFFAOYSA-N barium oxide Chemical compound [Ba]=O QVQLCTNNEUAWMS-UHFFFAOYSA-N 0.000 description 2
- 230000000740 bleeding effect Effects 0.000 description 2
- CZBZUDVBLSSABA-UHFFFAOYSA-N butylated hydroxyanisole Chemical compound COC1=CC=C(O)C(C(C)(C)C)=C1.COC1=CC=C(O)C=C1C(C)(C)C CZBZUDVBLSSABA-UHFFFAOYSA-N 0.000 description 2
- 239000011203 carbon fibre reinforced carbon Substances 0.000 description 2
- 239000007795 chemical reaction product Substances 0.000 description 2
- 238000011109 contamination Methods 0.000 description 2
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 2
- 230000018044 dehydration Effects 0.000 description 2
- 238000006297 dehydration reaction Methods 0.000 description 2
- 235000014113 dietary fatty acids Nutrition 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 239000000194 fatty acid Substances 0.000 description 2
- 229930195729 fatty acid Natural products 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 239000003063 flame retardant Substances 0.000 description 2
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 description 2
- 229910052736 halogen Inorganic materials 0.000 description 2
- 150000002367 halogens Chemical class 0.000 description 2
- 125000002768 hydroxyalkyl group Chemical group 0.000 description 2
- 239000012948 isocyanate Substances 0.000 description 2
- 150000002576 ketones Chemical class 0.000 description 2
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 2
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 2
- 239000005011 phenolic resin Substances 0.000 description 2
- 229920001515 polyalkylene glycol Polymers 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 150000008117 polysulfides Polymers 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- 239000013008 thixotropic agent Substances 0.000 description 2
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 2
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 2
- RUELTTOHQODFPA-UHFFFAOYSA-N toluene 2,6-diisocyanate Chemical compound CC1=C(N=C=O)C=CC=C1N=C=O RUELTTOHQODFPA-UHFFFAOYSA-N 0.000 description 2
- 239000002383 tung oil Substances 0.000 description 2
- 239000008096 xylene Substances 0.000 description 2
- 239000011787 zinc oxide Substances 0.000 description 2
- ALQLPWJFHRMHIU-UHFFFAOYSA-N 1,4-diisocyanatobenzene Chemical compound O=C=NC1=CC=C(N=C=O)C=C1 ALQLPWJFHRMHIU-UHFFFAOYSA-N 0.000 description 1
- CDMDQYCEEKCBGR-UHFFFAOYSA-N 1,4-diisocyanatocyclohexane Chemical compound O=C=NC1CCC(N=C=O)CC1 CDMDQYCEEKCBGR-UHFFFAOYSA-N 0.000 description 1
- SBJCUZQNHOLYMD-UHFFFAOYSA-N 1,5-Naphthalene diisocyanate Chemical compound C1=CC=C2C(N=C=O)=CC=CC2=C1N=C=O SBJCUZQNHOLYMD-UHFFFAOYSA-N 0.000 description 1
- LFSYUSUFCBOHGU-UHFFFAOYSA-N 1-isocyanato-2-[(4-isocyanatophenyl)methyl]benzene Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=CC=C1N=C=O LFSYUSUFCBOHGU-UHFFFAOYSA-N 0.000 description 1
- STMDPCBYJCIZOD-UHFFFAOYSA-N 2-(2,4-dinitroanilino)-4-methylpentanoic acid Chemical compound CC(C)CC(C(O)=O)NC1=CC=C([N+]([O-])=O)C=C1[N+]([O-])=O STMDPCBYJCIZOD-UHFFFAOYSA-N 0.000 description 1
- BBBUAWSVILPJLL-UHFFFAOYSA-N 2-(2-ethylhexoxymethyl)oxirane Chemical compound CCCCC(CC)COCC1CO1 BBBUAWSVILPJLL-UHFFFAOYSA-N 0.000 description 1
- SNGZGCFWZHOVOS-UHFFFAOYSA-N 2-(2-methyloctoxymethyl)oxirane Chemical compound CCCCCCC(C)COCC1CO1 SNGZGCFWZHOVOS-UHFFFAOYSA-N 0.000 description 1
- HQQHDAABWWPDPN-UHFFFAOYSA-N 2-(2-pentan-2-yl-1,3-oxazolidin-3-yl)ethanol Chemical compound CCCC(C)C1OCCN1CCO HQQHDAABWWPDPN-UHFFFAOYSA-N 0.000 description 1
- DZARITHRMKPIQB-UHFFFAOYSA-N 2-(2-propan-2-yl-1,3-oxazolidin-3-yl)ethanol Chemical compound CC(C)C1OCCN1CCO DZARITHRMKPIQB-UHFFFAOYSA-N 0.000 description 1
- NPKKFQUHBHQTSH-UHFFFAOYSA-N 2-(decoxymethyl)oxirane Chemical compound CCCCCCCCCCOCC1CO1 NPKKFQUHBHQTSH-UHFFFAOYSA-N 0.000 description 1
- LKMJVFRMDSNFRT-UHFFFAOYSA-N 2-(methoxymethyl)oxirane Chemical compound COCC1CO1 LKMJVFRMDSNFRT-UHFFFAOYSA-N 0.000 description 1
- ZXJBWUAALADCRI-UHFFFAOYSA-N 2-(octadecoxymethyl)oxirane Chemical compound CCCCCCCCCCCCCCCCCCOCC1CO1 ZXJBWUAALADCRI-UHFFFAOYSA-N 0.000 description 1
- NXIFLHKNGSUALF-UHFFFAOYSA-N 2-[(2,3-dibromo-4-methylphenoxy)methyl]oxirane Chemical compound BrC1=C(Br)C(C)=CC=C1OCC1OC1 NXIFLHKNGSUALF-UHFFFAOYSA-N 0.000 description 1
- WAPRZVXVTPSWEB-UHFFFAOYSA-N 2-[(2-butan-2-ylphenoxy)methyl]oxirane Chemical compound CCC(C)C1=CC=CC=C1OCC1OC1 WAPRZVXVTPSWEB-UHFFFAOYSA-N 0.000 description 1
- HJEORQYOUWYAMR-UHFFFAOYSA-N 2-[(2-butylphenoxy)methyl]oxirane Chemical compound CCCCC1=CC=CC=C1OCC1OC1 HJEORQYOUWYAMR-UHFFFAOYSA-N 0.000 description 1
- DNVXWIINBUTFEP-UHFFFAOYSA-N 2-[(2-phenylphenoxy)methyl]oxirane Chemical compound C1OC1COC1=CC=CC=C1C1=CC=CC=C1 DNVXWIINBUTFEP-UHFFFAOYSA-N 0.000 description 1
- CUFXMPWHOWYNSO-UHFFFAOYSA-N 2-[(4-methylphenoxy)methyl]oxirane Chemical compound C1=CC(C)=CC=C1OCC1OC1 CUFXMPWHOWYNSO-UHFFFAOYSA-N 0.000 description 1
- HHRACYLRBOUBKM-UHFFFAOYSA-N 2-[(4-tert-butylphenoxy)methyl]oxirane Chemical compound C1=CC(C(C)(C)C)=CC=C1OCC1OC1 HHRACYLRBOUBKM-UHFFFAOYSA-N 0.000 description 1
- RIIVSWJAMPNYOM-UHFFFAOYSA-N 2-[2-(4-methoxyphenyl)-1,3-oxazolidin-3-yl]ethanol Chemical compound C1=CC(OC)=CC=C1C1N(CCO)CCO1 RIIVSWJAMPNYOM-UHFFFAOYSA-N 0.000 description 1
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 description 1
- QJIVRICYWXNTKE-UHFFFAOYSA-N 4-(8-methylnonoxy)-4-oxobutanoic acid Chemical compound CC(C)CCCCCCCOC(=O)CCC(O)=O QJIVRICYWXNTKE-UHFFFAOYSA-N 0.000 description 1
- KSLLMGLKCVSKFF-UHFFFAOYSA-N 5,12-dihydroquinolino[2,3-b]acridine-6,7,13,14-tetrone Chemical compound N1C2=CC=CC=C2C(=O)C2=C1C(=O)C(C(=O)C1=CC=CC=C1N1)=C1C2=O KSLLMGLKCVSKFF-UHFFFAOYSA-N 0.000 description 1
- 239000004925 Acrylic resin Substances 0.000 description 1
- 229920000178 Acrylic resin Polymers 0.000 description 1
- 239000005995 Aluminium silicate Substances 0.000 description 1
- 239000004114 Ammonium polyphosphate Substances 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 description 1
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical compound [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 description 1
- XDUNNEWDOOGKAF-UHFFFAOYSA-N C(C(C)O)O.C(CCCCC(=O)O)(=O)O.P(=O)(OCCCCCCCC)(OCCCCCCCC)OCCCCCCCC Chemical compound C(C(C)O)O.C(CCCCC(=O)O)(=O)O.P(=O)(OCCCCCCCC)(OCCCCCCCC)OCCCCCCCC XDUNNEWDOOGKAF-UHFFFAOYSA-N 0.000 description 1
- XWIFKYKVAFFOFS-UHFFFAOYSA-N CC(CCC)C1OC(CN1CC(C)O)C Chemical compound CC(CCC)C1OC(CN1CC(C)O)C XWIFKYKVAFFOFS-UHFFFAOYSA-N 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- 235000005956 Cosmos caudatus Nutrition 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical class C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 239000005909 Kieselgur Substances 0.000 description 1
- QORUGOXNWQUALA-UHFFFAOYSA-N N=C=O.N=C=O.N=C=O.C1=CC=C(C(C2=CC=CC=C2)C2=CC=CC=C2)C=C1 Chemical compound N=C=O.N=C=O.N=C=O.C1=CC=C(C(C2=CC=CC=C2)C2=CC=CC=C2)C=C1 QORUGOXNWQUALA-UHFFFAOYSA-N 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- 240000002834 Paulownia tomentosa Species 0.000 description 1
- FQYUMYWMJTYZTK-UHFFFAOYSA-N Phenyl glycidyl ether Chemical compound C1OC1COC1=CC=CC=C1 FQYUMYWMJTYZTK-UHFFFAOYSA-N 0.000 description 1
- 229920000265 Polyparaphenylene Polymers 0.000 description 1
- NRCMAYZCPIVABH-UHFFFAOYSA-N Quinacridone Chemical compound N1C2=CC=CC=C2C(=O)C2=C1C=C1C(=O)C3=CC=CC=C3NC1=C2 NRCMAYZCPIVABH-UHFFFAOYSA-N 0.000 description 1
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- YSMRWXYRXBRSND-UHFFFAOYSA-N TOTP Chemical compound CC1=CC=CC=C1OP(=O)(OC=1C(=CC=CC=1)C)OC1=CC=CC=C1C YSMRWXYRXBRSND-UHFFFAOYSA-N 0.000 description 1
- FMRLDPWIRHBCCC-UHFFFAOYSA-L Zinc carbonate Chemical compound [Zn+2].[O-]C([O-])=O FMRLDPWIRHBCCC-UHFFFAOYSA-L 0.000 description 1
- KXBFLNPZHXDQLV-UHFFFAOYSA-N [cyclohexyl(diisocyanato)methyl]cyclohexane Chemical compound C1CCCCC1C(N=C=O)(N=C=O)C1CCCCC1 KXBFLNPZHXDQLV-UHFFFAOYSA-N 0.000 description 1
- 235000011054 acetic acid Nutrition 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 150000001299 aldehydes Chemical class 0.000 description 1
- 150000001335 aliphatic alkanes Chemical class 0.000 description 1
- 125000002947 alkylene group Chemical group 0.000 description 1
- 235000012211 aluminium silicate Nutrition 0.000 description 1
- 235000019826 ammonium polyphosphate Nutrition 0.000 description 1
- 229920001276 ammonium polyphosphate Polymers 0.000 description 1
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- 150000004056 anthraquinones Chemical class 0.000 description 1
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 1
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- 125000004106 butoxy group Chemical group [*]OC([H])([H])C([H])([H])C(C([H])([H])[H])([H])[H] 0.000 description 1
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Landscapes
- Compositions Of Macromolecular Compounds (AREA)
- Polyurethanes Or Polyureas (AREA)
Abstract
Description
本発明は、硬化性樹脂組成物に関する。 The present invention relates to a curable resin composition.
ウレタンプレポリマーを含む硬化性組成物として、例えば、特許文献1には、「チオール基を有するポリサルファイドポリマーと水酸基末端ポリアルキレングリコールモノ(メタ)アクリレートおよび/またはヒドロキシアルキル(メタ)アクリレートとの反応によって得られる、ヒドロキシ基を有するヒドロキシ基含有ポリサルファイドポリマー(A)と、ポリオキシアルキレンポリオール(B)との混合物に、ポリイソシアネート化合物(C)を反応させることによって得られるウレタンプレポリマー(D)を含むウレタンプレポリマー混合物。」を含有する硬化性組成物が記載されている([請求項1][請求項5])。 As a curable composition containing a urethane prepolymer, for example, Patent Document 1 discloses that “a reaction of a polysulfide polymer having a thiol group with a hydroxyl-terminated polyalkylene glycol mono (meth) acrylate and / or a hydroxyalkyl (meth) acrylate”. The urethane prepolymer (D) obtained by reacting the polyisocyanate compound (C) with the resulting mixture of the hydroxy group-containing polysulfide polymer (A) having a hydroxy group and the polyoxyalkylene polyol (B) is contained. A curable composition containing "a urethane prepolymer mixture" is described ([Claim 1] and [Claim 5]).
本発明者は、特許文献1に記載された硬化性組成物について、表面タックを軽減させる目的で乾性油を配合したところ、硬化後の表面タックは改善されるものの、耐候性が劣る場合があることを明らかとした。 The present inventor blended a dry oil for the purpose of reducing surface tack with respect to the curable composition described in Patent Document 1, and although the surface tack after curing is improved, the weather resistance may be inferior. It was made clear.
そこで、本発明は、硬化後の表面タックが軽減され、表面の耐候性にも優れる硬化性樹脂組成物を提供することを課題とする。 Then, this invention makes it a subject to provide the curable resin composition which the surface tack after hardening is reduced and is excellent also in the weather resistance of a surface.
本発明者は、上記課題を解決するため鋭意検討した結果、所定のウレタンプレポリマーに対して特定の物性を有する所定の炭化水素系化合物を特定量配合することにより、硬化後の表面タックが軽減され、表面の耐候性も良好となることを見出し、本発明を完成させた。
すなわち、本発明者は、以下の構成により上記課題が解決できることを見出した。
As a result of intensive studies to solve the above problems, the present inventor reduced the surface tack after curing by blending a specific amount of a predetermined hydrocarbon compound having specific physical properties with respect to a predetermined urethane prepolymer. As a result, the present inventors have found that the weather resistance of the surface is also good and completed the present invention.
That is, the present inventor has found that the above problem can be solved by the following configuration.
[1] ウレタンプレポリマー(A)と、炭化水素系化合物(B)とを含有する硬化性樹脂組成物であって、
上記ウレタンプレポリマー(A)が、水酸基を有する水酸基含有ポリサルファイドポリマー(a1)と、ポリオキシアルキレンポリオール(a2)との混合物に、ポリイソシアネート化合物(a3)を反応させることによって得られるウレタンプレポリマーであり、
上記炭化水素系化合物(B)が、鎖状飽和炭化水素、ポリオレフィン系化合物、および、芳香環を含まないエステル系化合物からなる群から選択される少なくとも1種であって、融点が40〜160℃であり、かつ、ヨウ素価が14以下である化合物であり、
上記炭化水素系化合物(B)の含有量が、上記ウレタンプレポリマー(A)100質量部に対して0.1〜10質量部である、硬化性樹脂組成物。
[2] 上記ポリオレフィン系化合物が、粘度平均分子量が800〜8000であり、融点が90〜120℃であるワックスである、[1]に記載の硬化性樹脂組成物。
[3] 上記鎖状飽和炭化水素が、炭素数が20〜40であり、かつ、融点が42〜70℃である、[1]に記載の硬化性樹脂組成物。
[4] 上記エステル系化合物が、下記式(I)で表され、かつ、融点が75〜100℃である、[1]に記載の硬化性樹脂組成物。
R1−COO−R2 (I)
(R1は炭素数25〜35の1価の炭化水素基を表し、R2は炭素数25〜35の1価の炭化水素基を表す。)
[5] 上記エステル系化合物が、カルナバワックスである、[1]または[4]に記載の硬化性樹脂組成物。
[6] 上記ポリオレフィン系化合物が、ポリエチレンである、[1]または[2]に記載の硬化性樹脂組成物。
[7] 更に、オキサゾリジン化合物(C)を含有する、[1]〜[6]のいずれかに記載の硬化性樹脂組成物。
[1] A curable resin composition containing a urethane prepolymer (A) and a hydrocarbon-based compound (B),
The urethane prepolymer (A) is a urethane prepolymer obtained by reacting a polyisocyanate compound (a3) with a mixture of a hydroxyl group-containing polysulfide polymer (a1) having a hydroxyl group and a polyoxyalkylene polyol (a2). Yes,
The hydrocarbon compound (B) is at least one selected from the group consisting of chain saturated hydrocarbons, polyolefin compounds, and ester compounds not containing an aromatic ring, and has a melting point of 40 to 160 ° C. And the iodine value is 14 or less,
Curable resin composition whose content of the said hydrocarbon type compound (B) is 0.1-10 mass parts with respect to 100 mass parts of said urethane prepolymers (A).
[2] The curable resin composition according to [1], wherein the polyolefin compound is a wax having a viscosity average molecular weight of 800 to 8000 and a melting point of 90 to 120 ° C.
[3] The curable resin composition according to [1], wherein the chain saturated hydrocarbon has 20 to 40 carbon atoms and has a melting point of 42 to 70 ° C.
[4] The curable resin composition according to [1], wherein the ester compound is represented by the following formula (I) and has a melting point of 75 to 100 ° C.
R 1 —COO—R 2 (I)
(R 1 represents a monovalent hydrocarbon group having 25 to 35 carbon atoms, and R 2 represents a monovalent hydrocarbon group having 25 to 35 carbon atoms.)
[5] The curable resin composition according to [1] or [4], wherein the ester compound is carnauba wax.
[6] The curable resin composition according to [1] or [2], wherein the polyolefin-based compound is polyethylene.
[7] The curable resin composition according to any one of [1] to [6], further comprising an oxazolidine compound (C).
本発明によれば、硬化後の表面タックが軽減され、表面の耐候性にも優れる硬化性樹脂組成物を提供することができる。 ADVANTAGE OF THE INVENTION According to this invention, the surface tack after hardening is reduced and the curable resin composition which is excellent also in the surface weather resistance can be provided.
以下、本発明について詳細に説明する。
以下に記載する構成要件の説明は、本発明の代表的な実施態様に基づいてなされることがあるが、本発明はそのような実施態様に限定されるものではない。
なお、本明細書において、「〜」を用いて表される数値範囲は、「〜」の前後に記載される数値を下限値および上限値として含む範囲を意味する。
Hereinafter, the present invention will be described in detail.
The description of the constituent elements described below may be made based on typical embodiments of the present invention, but the present invention is not limited to such embodiments.
In the present specification, a numerical range expressed using “to” means a range including numerical values described before and after “to” as a lower limit value and an upper limit value.
本発明の硬化性樹脂組成物は、ウレタンプレポリマー(A)と、炭化水素系化合物(B)とを含有し、上記ウレタンプレポリマー(A)が、水酸基を有する水酸基含有ポリサルファイドポリマー(a1)と、ポリオキシアルキレンポリオール(a2)との混合物に、ポリイソシアネート化合物(a3)を反応させることによって得られるウレタンプレポリマーであり、上記炭化水素系化合物(B)が、鎖状飽和炭化水素、ポリオレフィン系化合物、および、芳香環を含まないエステル系化合物からなる群から選択される少なくとも1種であって、融点が40〜160℃であり、かつ、ヨウ素価が14以下である化合物であり、上記炭化水素系化合物(B)の含有量が、上記ウレタンプレポリマー(A)100質量部に対して0.1〜10質量部である硬化性樹脂組成物である。 The curable resin composition of the present invention contains a urethane prepolymer (A) and a hydrocarbon compound (B), and the urethane prepolymer (A) includes a hydroxyl group-containing polysulfide polymer (a1) having a hydroxyl group. , A urethane prepolymer obtained by reacting a mixture with a polyoxyalkylene polyol (a2) with a polyisocyanate compound (a3), wherein the hydrocarbon compound (B) is a chain saturated hydrocarbon, a polyolefin-based polymer A compound having at least one selected from the group consisting of a compound and an ester compound not containing an aromatic ring, having a melting point of 40 to 160 ° C. and an iodine value of 14 or less, The content of the hydrogen-based compound (B) is 0.1 to 10 mass with respect to 100 mass parts of the urethane prepolymer (A). A curable resin composition is.
本発明においては、上述したように、上記ウレタンプレポリマー(A)100質量部に対して上記炭化水素系化合物(B)を0.1〜10質量部配合することにより、硬化後の表面タックが軽減され、表面の耐候性も良好となる。
これは、詳細には明らかではないが、本発明者らは以下のように推測している。
すなわち、後述する比較例2に示すように、上記炭化水素系化合物(B)に代えて乾性油(桐油)を配合した場合には、耐候性が劣ることが分かる。これは、ヨウ素価が高いため、乾性油がブリードアウトして形成される皮膜に残存する不飽和結合が耐候性に悪影響を与えていると考えられる。
そのため、上記炭化水素系化合物(B)を配合することにより、ブリードアウトして形成される皮膜により表面タックが軽減されるとともに、この皮膜がウレタン樹脂の優れた耐候性に悪影響を与えないためであると考えられる。
以下に、ウレタンプレポリマー(A)、炭化水素系化合物(B)および任意のオキサゾリジン化合物(C)などについて詳述する。
In this invention, as above-mentioned, the surface tack after hardening is mix | blended by mix | blending 0.1-10 mass parts of said hydrocarbon type compounds (B) with respect to 100 mass parts of said urethane prepolymers (A). And the weather resistance of the surface is improved.
Although this is not clear in detail, the present inventors presume as follows.
That is, as shown in Comparative Example 2 described later, when dry oil (Tung oil) is blended in place of the hydrocarbon compound (B), it can be seen that the weather resistance is inferior. This is considered to be because the unsaturated bond remaining in the film formed by bleeding out the drying oil has an adverse effect on the weather resistance because the iodine value is high.
Therefore, by blending the hydrocarbon compound (B), the surface tack is reduced by the film formed by bleeding out, and this film does not adversely affect the excellent weather resistance of the urethane resin. It is believed that there is.
Hereinafter, the urethane prepolymer (A), the hydrocarbon compound (B), the arbitrary oxazolidine compound (C) and the like will be described in detail.
〔ウレタンプレポリマー(A)〕
本発明の硬化性樹脂組成物に含有するウレタンプレポリマー(A)は、水酸基を有する水酸基含有ポリサルファイドポリマー(a1)と、ポリオキシアルキレンポリオール(a2)との混合物に、ポリイソシアネート化合物(a3)を反応させることによって得られる、一部にポリサルファイド骨格を有するウレタンプレポリマーである。
また、上記ウレタンプレポリマー(A)は、0.5〜5質量%のNCO基を分子末端に含有することができる。
[Urethane prepolymer (A)]
The urethane prepolymer (A) contained in the curable resin composition of the present invention contains a polyisocyanate compound (a3) in a mixture of a hydroxyl group-containing polysulfide polymer (a1) having a hydroxyl group and a polyoxyalkylene polyol (a2). It is a urethane prepolymer partially having a polysulfide skeleton obtained by reacting.
Moreover, the said urethane prepolymer (A) can contain 0.5-5 mass% NCO group in a molecule terminal.
<水酸基含有ポリサルファイドポリマー(a1)>
上記水酸基含有ポリサルファイドポリマー(a1)は、特許文献1(特開2011−127027号公報)と同様、チオール基を有するポリサルファイドポリマーと水酸基末端ポリアルキレングリコールモノ(メタ)アクリレートおよび/またはヒドロキシアルキル(メタ)アクリレートとの反応物であってもよいが、下記反応式(1)に示すように、チオール基を有するポリサルファイドポリマー(下記式(I))とエポキシ化合物(下記式(II))との反応物であってもよい。
<Hydroxyl-containing polysulfide polymer (a1)>
The hydroxyl group-containing polysulfide polymer (a1) is a polysulfide polymer having a thiol group and a hydroxyl group-terminated polyalkylene glycol mono (meth) acrylate and / or hydroxyalkyl (meth) as in Patent Document 1 (Japanese Patent Laid-Open No. 2011-127027). Although it may be a reaction product with an acrylate, as shown in the following reaction formula (1), a reaction product of a polysulfide polymer having a thiol group (the following formula (I)) and an epoxy compound (the following formula (II)) It may be.
上記反応式(1)中、R1はそれぞれ独立にC2H4OCH2OC2H4または炭素数1〜12のアルキレン基を表す。R2はそれぞれ独立に炭素数1以上、好ましくは炭素数2〜10の脂肪族基または芳香族基を表し、分子中に酸素、窒素、ハロゲン等の炭素以外の元素を含んでもよく、また不飽和結合を含んでもよい。xはそれぞれ独立に1〜5の整数を表し、nはそれぞれ独立に1〜1500の整数を表す。 In the reaction formula (1), each R 1 independently represents C 2 H 4 OCH 2 OC 2 H 4 or an alkylene group having 1 to 12 carbon atoms. R 2 independently represents an aliphatic group or an aromatic group having 1 or more carbon atoms, preferably 2 to 10 carbon atoms, and may contain an element other than carbon such as oxygen, nitrogen, or halogen in the molecule. A saturated bond may be included. Each x independently represents an integer of 1 to 5, and each n independently represents an integer of 1 to 1500.
上記反応式(1)において、R2が小さい方が反応性が高くなる。また、R2が大きい方がウレタン結合が安定である。接着性が良好となり、硬化後の表面の耐候性がより向上する理由から、R2は炭素数4以上であることが好ましい。 In the reaction formula (1), the smaller R 2 is, the higher the reactivity is. In addition, the larger the R 2 , the more stable the urethane bond. R 2 preferably has 4 or more carbon atoms from the reason that the adhesiveness is improved and the weather resistance of the surface after curing is further improved.
水酸基含有ポリサルファイドポリマー(a1)の数平均分子量は、270以上であり、好ましくは1000以上5000以下である。数平均分子量が上記範囲内であると、接着性を向上させることができる。 The number average molecular weight of the hydroxyl group-containing polysulfide polymer (a1) is 270 or more, preferably 1000 or more and 5000 or less. Adhesiveness can be improved as the number average molecular weight is within the above range.
(チオール基を有するポリサルファイドポリマー)
上記チオール基を有するポリサルファイドポリマーとしては、例えば、特許文献1(特開2011−127027号公報)の[0009]〜[0015]段落に記載されたポリサルファイドポリマーが挙げられる。
(Polysulfide polymer having a thiol group)
Examples of the polysulfide polymer having a thiol group include polysulfide polymers described in paragraphs [0009] to [0015] of Patent Document 1 (Japanese Patent Laid-Open No. 2011-127027).
(エポキシ化合物)
上記エポキシ化合物としては、グリシジル基を1つ有する化合物(単官能グリシジル基含有化合物)であれば特に限定されず、その具体例としては、メチルグリシジルエーテル、エチルグリシジルエーテル、ブチルグリシジルエーテル、tert−ブチルグリシジルエーテル、フェニルグリシジルエーテル、2−エチルヘキシルグリシジルエーテル、デシルグリシジルエーテル、ステアリルグリシジルエーテル、アリルグリシジルエーテル、2−メチルオクチルグリシジルエーテル、メトキシポリエチレングリコールモノグリシジルエーテル、エトキシポリエチレングリコールモノグリシジルエーテル、ブトキシポリエチレングリコールモノグリシジルエーテル、フェノキシポリエチレングリコールモノグリシジルエーテル、p−ターシャリーブチルフェニルグリシジルエーテル、sec−ブチルフェニルグリシジルエーテル、n−ブチルフェニルグリシジルエーテル、フェニルフェノールグリシジルエーテル、クレジルグリシジルエーテル、ジブロモクレジルグリシジルエーテル等が挙げられ、これらを1種単独で用いてもよく、2種以上を併用してもよい。
(Epoxy compound)
The epoxy compound is not particularly limited as long as it is a compound having one glycidyl group (monofunctional glycidyl group-containing compound). Specific examples thereof include methyl glycidyl ether, ethyl glycidyl ether, butyl glycidyl ether, and tert-butyl. Glycidyl ether, phenyl glycidyl ether, 2-ethylhexyl glycidyl ether, decyl glycidyl ether, stearyl glycidyl ether, allyl glycidyl ether, 2-methyloctyl glycidyl ether, methoxy polyethylene glycol monoglycidyl ether, ethoxy polyethylene glycol monoglycidyl ether, butoxy polyethylene glycol mono Glycidyl ether, phenoxy polyethylene glycol monoglycidyl ether, p-tertiary Butylphenyl glycidyl ether, sec-butylphenyl glycidyl ether, n-butylphenyl glycidyl ether, phenylphenol glycidyl ether, cresyl glycidyl ether, dibromocresyl glycidyl ether, and the like may be used alone, Two or more kinds may be used in combination.
(反応)
チオール基を有するポリサルファイドポリマーとエポキシ化合物との反応は特に限定されず、例えば、これらの成分を無溶剤または溶剤下で、水酸化ナトリウム、水酸化カリウム、第3級アミン等の塩基性触媒を用い、0〜100℃で1〜12時間撹拌させる方法等が挙げられる。
(reaction)
The reaction between the polysulfide polymer having a thiol group and the epoxy compound is not particularly limited. For example, these components are used in the absence of a solvent or in a solvent using a basic catalyst such as sodium hydroxide, potassium hydroxide, or tertiary amine. And a method of stirring at 0 to 100 ° C. for 1 to 12 hours.
<ポリオキシアルキレンポリオール(a2)>
上記ポリオキシアルキレンポリオール(a2)としては、例えば、特許文献1(特開2011−127027号公報)の[0032]〜[0035]段落に記載されたポリオキシアルキレンポリオール(B)が挙げられ、具体的には、ポリオキシエチレンジオール、ポリオキシエチレントリオール、ポリオキシプロピレンジオール、ポリオキシプロピレントリオール等が挙げられる。
<Polyoxyalkylene polyol (a2)>
Examples of the polyoxyalkylene polyol (a2) include the polyoxyalkylene polyol (B) described in paragraphs [0032] to [0035] of Patent Document 1 (Japanese Patent Application Laid-Open No. 2011-127027). Specifically, polyoxyethylene diol, polyoxyethylene triol, polyoxypropylene diol, polyoxypropylene triol and the like can be mentioned.
<ポリイソシアネート化合物(a3)>
上記ポリイソシアネート化合物(a3)としては、分子内にイソシアネート基を2個以上有するものであれば特に限定されない。
上記ポリイソシアネート化合物(a3)としては、具体的には、例えば、TDI(例えば、2,4−トリレンジイソシアネート(2,4−TDI)、2,6−トリレンジイソシアネート(2,6−TDI))、MDI(例えば、4,4′−ジフェニルメタンジイソシアネート(4,4′−MDI)、2,4′−ジフェニルメタンジイソシアネート(2,4′−MDI))、1,4−フェニレンジイソシアネート、ポリメチレンポリフェニレンポリイソシアネート、キシリレンジイソシアネート(XDI)、テトラメチルキシリレンジイソシアネート(TMXDI)、トリジンジイソシアネート(TODI)、1,5−ナフタレンジイソシアネート(NDI)、トリフェニルメタントリイソシアネートのような芳香族ポリイソシアネート;ヘキサメチレンジイソシアネート(HDI)、トリメチルヘキサメチレンジイソシアネート(TMHDI)、リジンジイソシアネート、ノルボルナンジイソシアネート(NBDI)のような脂肪族ポリイソシアネート;トランスシクロヘキサン−1,4−ジイソシアネート、イソホロンジイソシアネート(IPDI)、ビス(イソシアネートメチル)シクロヘキサン(H6XDI)、ジシクロヘキシルメタンジイソシアネート(H12MDI)のような脂環式ポリイソシアネート;これらのカルボジイミド変性ポリイソシアネート;これらのイソシアヌレート変性ポリイソシアネート;等が挙げられる。
<Polyisocyanate compound (a3)>
The polyisocyanate compound (a3) is not particularly limited as long as it has two or more isocyanate groups in the molecule.
Specific examples of the polyisocyanate compound (a3) include TDI (for example, 2,4-tolylene diisocyanate (2,4-TDI), 2,6-tolylene diisocyanate (2,6-TDI), for example. ), MDI (for example, 4,4′-diphenylmethane diisocyanate (4,4′-MDI), 2,4′-diphenylmethane diisocyanate (2,4′-MDI)), 1,4-phenylene diisocyanate, polymethylene polyphenylene poly Aromatic polyisocyanates such as isocyanate, xylylene diisocyanate (XDI), tetramethylxylylene diisocyanate (TMXDI), tolidine diisocyanate (TODI), 1,5-naphthalene diisocyanate (NDI), triphenylmethane triisocyanate; Aliphatic polyisocyanates such as methylene diisocyanate (HDI), trimethylhexamethylene diisocyanate (TMHDI), lysine diisocyanate, norbornane diisocyanate (NBDI); transcyclohexane-1,4-diisocyanate, isophorone diisocyanate (IPDI), bis (isocyanate methyl) And cycloaliphatic polyisocyanates such as cyclohexane (H 6 XDI) and dicyclohexylmethane diisocyanate (H 12 MDI); these carbodiimide-modified polyisocyanates; these isocyanurate-modified polyisocyanates;
このようなポリイソシアネート化合物(a3)は、それぞれ単独でまたは2種以上を組み合わせて使用することができる。
これらのうち、得られるウレタンプレポリマー(A)を含有する本発明の硬化性樹脂組成物の硬化後のせん断弾性率が高くなり、高温高湿下での接着性が良好となる理由から、芳香族ポリイソシアネートであるのが好ましく、TDI、MDIであるのがより好ましく、MDIであるのが更に好ましい。
Such polyisocyanate compounds (a3) can be used alone or in combination of two or more.
Among these, the curable resin composition of the present invention containing the urethane prepolymer (A) to be obtained has a high shear modulus after curing and good adhesiveness under high temperature and high humidity. Group polyisocyanates are preferred, TDI and MDI are more preferred, and MDI is even more preferred.
<反応>
上記水酸基含有ポリサルファイドポリマー(a1)および上記ポリオキシアルキレンポリオール(a2)の混合物に、上記ポリイソシアネート化合物(a3)を反応させる方法は特に限定されず、湿気のある条件下であれば特に制限されない。
また、上記反応は、無溶剤または溶剤下で行うことができ、また、無触媒または有機錫化合物、有機ビスマス、アミンのようなウレタン化触媒を用いることによって行うことができる。
<Reaction>
The method for reacting the polyisocyanate compound (a3) with the mixture of the hydroxyl group-containing polysulfide polymer (a1) and the polyoxyalkylene polyol (a2) is not particularly limited, and is not particularly limited as long as it is in a wet condition.
The above reaction can be carried out in the absence of a solvent or in a solvent, and can be carried out without a catalyst or by using a urethanization catalyst such as an organic tin compound, organic bismuth, or amine.
〔炭化水素系化合物(B)〕
本発明の硬化性樹脂組成物に含有する炭化水素系化合物(B)は、鎖状飽和炭化水素、ポリオレフィン系化合物、および、芳香環を含まないエステル系化合物からなる群から選択される少なくとも1種であって、融点が40〜160℃であり、かつ、ヨウ素価が14以下である化合物である。
また、融点とは、示差走査熱量計(DSC)を用いて−30℃〜200℃の温度範囲を昇温速度10℃/分の条件で測定して得られるDSC曲線の融解ピークの温度をいう。
更に、ヨウ素価とは、試料100gにハロゲンを反応させたとき、結合するハロゲンの量をヨウ素のグラム数に換算したものであり、電位差滴定法(JIS K 0070:1992)により測定した値をいう。
[Hydrocarbon compound (B)]
The hydrocarbon compound (B) contained in the curable resin composition of the present invention is at least one selected from the group consisting of chain saturated hydrocarbons, polyolefin compounds, and ester compounds not containing an aromatic ring. The melting point is 40 to 160 ° C., and the iodine value is 14 or less.
The melting point is the temperature of the melting peak of the DSC curve obtained by measuring a temperature range of −30 ° C. to 200 ° C. under a temperature rising rate of 10 ° C./min using a differential scanning calorimeter (DSC). .
Further, the iodine value is a value obtained by converting the amount of halogen bound to 100 grams of a sample into grams of iodine and measured by a potentiometric titration method (JIS K 0070: 1992). .
<鎖状飽和炭化水素>
上記鎖状飽和炭化水素は、炭素原子および水素原子からなり、炭素−炭素結合に二重結合を有さない鎖状の化合物(いわゆるパラフィン)である。
本発明においては、上記鎖状飽和炭化水素は、硬化後の表面タックがより軽減され、表面の耐候性もより良好となる理由から、炭素数が20〜40であり、かつ、融点が42〜70℃であるアルカンであるのが好ましい。
<Chain saturated hydrocarbon>
The chain saturated hydrocarbon is a chain compound (so-called paraffin) that includes a carbon atom and a hydrogen atom and does not have a double bond in a carbon-carbon bond.
In the present invention, the chain saturated hydrocarbon has a carbon number of 20 to 40 and a melting point of 42 to 42 because the surface tack after curing is further reduced and the weather resistance of the surface becomes better. Alkanes that are 70 ° C. are preferred.
上記鎖状飽和炭化水素としては、具体的には、例えば、パラフィンワックス(融点:45〜70℃、ヨウ素価:0)等が挙げられる。 Specific examples of the chain saturated hydrocarbon include paraffin wax (melting point: 45 to 70 ° C., iodine value: 0).
<ポリオレフィン系化合物>
上記ポリオレフィン系化合物は、炭素−炭素結合の少なくとも1つに二重結合を有するアルケン(オレフィン類)をモノマーとして合成されるポリマーである。
本発明においては、上記ポリオレフィン系化合物は、硬化後の表面タックがより軽減され、表面の耐候性もより良好となる理由から、粘度平均分子量が800〜8000であり、融点が90〜120℃であるワックスであるのが好ましい。
ここで、粘度平均分子量とは、粘度法(ASTM D2857)による平均分子量をいう。
<Polyolefin compounds>
The polyolefin compound is a polymer synthesized using an alkene (olefin) having a double bond in at least one of carbon-carbon bonds as a monomer.
In the present invention, the polyolefin compound has a viscosity average molecular weight of 800 to 8000 and a melting point of 90 to 120 ° C. because the surface tack after curing is further reduced and the weather resistance of the surface becomes better. Some waxes are preferred.
Here, the viscosity average molecular weight means an average molecular weight according to a viscosity method (ASTM D2857).
上記ポリオレフィン系化合物としては、具体的には、例えば、低密度ポリエチレン(粘度平均分子量:1000〜8000、融点:105〜130℃、ヨウ素価:10以下)、高密度ポリエチレン(粘度平均分子量:900〜8000、融点:110〜130℃、ヨウ素価:10以下)等が挙げられる。 Specific examples of the polyolefin compound include low density polyethylene (viscosity average molecular weight: 1000 to 8000, melting point: 105 to 130 ° C., iodine value: 10 or less), and high density polyethylene (viscosity average molecular weight: 900 to 8000, melting point: 110 to 130 ° C., iodine value: 10 or less).
<エステル系化合物>
上記エステル系化合物は、有機酸(例えば、ギ酸、酢酸、クエン酸、シュウ酸、スルホン酸などのカルボン酸)とアルコールとを脱水縮合して得られる化合物をいい、本発明においては、芳香環を含まない化合物をいう。
本発明においては、上記エステル系化合物は、硬化後の表面タックがより軽減される理由から、下記式(I)で表され、かつ、融点が75〜100℃であるのが好ましい。
R1−COO−R2 (I)
(R1は炭素数25〜35の1価の炭化水素基を表し、R2は炭素数25〜35の1価の炭化水素基を表す。)
<Ester compound>
The ester compound is a compound obtained by dehydration condensation of an organic acid (for example, carboxylic acid such as formic acid, acetic acid, citric acid, oxalic acid, sulfonic acid, etc.) and an alcohol. A compound not included.
In the present invention, the ester compound is preferably represented by the following formula (I) and has a melting point of 75 to 100 ° C. because the surface tack after curing is further reduced.
R 1 —COO—R 2 (I)
(R 1 represents a monovalent hydrocarbon group having 25 to 35 carbon atoms, and R 2 represents a monovalent hydrocarbon group having 25 to 35 carbon atoms.)
上記式(I)中、R1およびR2の炭化水素基としては、例えば、炭素数25〜35の分岐していてもよいアルキル基であるのが好ましく、直鎖状のアルキル基であるのがより好ましい。 In the above formula (I), the hydrocarbon group of R 1 and R 2 is preferably an alkyl group having 25 to 35 carbon atoms which may be branched, for example, a linear alkyl group. Is more preferable.
上記エステル系化合物としては、具体的には、例えば、カルナバワックス(融点:80〜86℃、ヨウ素価:5〜14)等が挙げられる。 Specific examples of the ester compound include carnauba wax (melting point: 80 to 86 ° C., iodine value: 5 to 14).
本発明においては、耐候性がより良好となる理由から、上記炭化水素系化合物(B)の融点は、45〜120℃であるのが好ましく、45〜70℃であるのがより好ましい。
同様の理由から、上記炭化水素系化合物(B)のヨウ素価は、10以下であるのが好ましく、0であるのがより好ましい。
特に、上記炭化水素系化合物(B)は、パラフィンワックスであるのがより好ましい。
In the present invention, the melting point of the hydrocarbon compound (B) is preferably 45 to 120 ° C, more preferably 45 to 70 ° C, because the weather resistance becomes better.
For the same reason, the iodine value of the hydrocarbon compound (B) is preferably 10 or less, and more preferably 0.
In particular, the hydrocarbon compound (B) is more preferably paraffin wax.
本発明においては、上記炭化水素系化合物(B)の含有量は、上記ウレタンプレポリマー(A)100質量部に対して0.10〜10質量部であり、0.5〜5質量部であるのが好ましく、1〜3質量部であるのがより好ましい。
上記炭化水素系化合物(B)の含有量が上記範囲であると、上述したように、得られる本発明の硬化性樹脂組成物の硬化後の表面タックが軽減され、表面の耐候性も良好となる。
In this invention, content of the said hydrocarbon type compound (B) is 0.10-10 mass parts with respect to 100 mass parts of said urethane prepolymers (A), and is 0.5-5 mass parts. Is preferable, and it is more preferable that it is 1-3 mass parts.
When the content of the hydrocarbon compound (B) is in the above range, as described above, the surface tack after curing of the curable resin composition of the present invention obtained is reduced, and the weather resistance of the surface is also good. Become.
〔オキサゾリジン化合物(C)〕
本発明の硬化性樹脂組成物は、硬化時の発泡を抑制することができる理由から、オキサゾリジン化合物(C)を含有していることが好ましい。
上記オキサゾリジン化合物(C)は、分子内に活性水素基とオキサゾリジン環とをそれぞれ1個以上有する化合物であれば特に限定されない。
[Oxazolidine compound (C)]
The curable resin composition of the present invention preferably contains an oxazolidine compound (C) because foaming during curing can be suppressed.
The oxazolidine compound (C) is not particularly limited as long as it is a compound having at least one active hydrogen group and one oxazolidine ring in the molecule.
上記オキサゾリジン化合物(D)としては、例えば、ウレタンオキサゾリジン化合物、N−ヒドロキシアルキルオキサゾリジン等が挙げられる。 As said oxazolidine compound (D), a urethane oxazolidine compound, N-hydroxyalkyl oxazolidine etc. are mentioned, for example.
上記ウレタンオキサゾリジン化合物は、ヒドロキシアルキルオキサゾリジン化合物とポリイソシアネート化合物とを反応させることによって得ることができる、その具体例としては、特許文献1(特開2011−127027号公報)の[0046]段落に記載された式(I)〜(VI)で表されるもの等が挙げられる。 The urethane oxazolidine compound can be obtained by reacting a hydroxyalkyl oxazolidine compound with a polyisocyanate compound. Specific examples thereof are described in paragraph [0046] of Patent Document 1 (Japanese Patent Application Laid-Open No. 2011-127027). And those represented by the formulas (I) to (VI).
また、上記N−ヒドロキシアルキルオキサゾリジンは、例えば、アルカノールアミンとケトンまたはアルデヒドとの脱水縮合反応によって調製することができる。
このようなN−ヒドロキシアルキルオキサゾリジンとしては、具体的には、例えば、2−イソプロピル−3−(2−ヒドロキシエチル)オキサゾリジン、3−(2−ヒドロキシエチル)−2−(1−メチルブチル)オキサゾリジン、2−フェニル−3−(2−ヒドロキシエチル)オキサゾリジン(以下、「PHO」ともいう。)、2−(p−メトキシフェニル)−3−(2−ヒドロキシエチル)オキサゾリジン、2−(1−メチルブチル)−3−(2−ヒドロキシプロピル)−5−メチルオキサゾリジン等が挙げられる。
The N-hydroxyalkyloxazolidine can be prepared, for example, by a dehydration condensation reaction between an alkanolamine and a ketone or aldehyde.
Specific examples of such N-hydroxyalkyloxazolidine include 2-isopropyl-3- (2-hydroxyethyl) oxazolidine, 3- (2-hydroxyethyl) -2- (1-methylbutyl) oxazolidine, 2-phenyl-3- (2-hydroxyethyl) oxazolidine (hereinafter also referred to as “PHO”), 2- (p-methoxyphenyl) -3- (2-hydroxyethyl) oxazolidine, 2- (1-methylbutyl) -3- (2-hydroxypropyl) -5-methyloxazolidine and the like.
本発明においては、オキサゾリジン化合物(C)を含有する場合の含有量は、上記ウレタンプレポリマー(A)100質量部に対して、0.3〜10質量部であるのが好ましく、0.5〜8質量部であるのがより好ましい。 In this invention, it is preferable that content in the case of containing an oxazolidine compound (C) is 0.3-10 mass parts with respect to 100 mass parts of said urethane prepolymers (A), 0.5- It is more preferably 8 parts by mass.
〔その他の任意成分〕
本発明の硬化性樹脂組成物は、必要に応じて本発明の目的を損なわない範囲で、充填剤、可塑剤、老化防止剤、酸化防止剤、溶剤、顔料(染料)、揺変性付与剤、紫外線吸収剤、難燃剤、界面活性剤(レベリング剤を含む)、分散剤、脱水剤、接着付与剤、帯電防止剤などの各種添加剤等を含有することができる。
[Other optional ingredients]
The curable resin composition of the present invention is a filler, a plasticizer, an anti-aging agent, an antioxidant, a solvent, a pigment (dye), a thixotropic agent, as long as the purpose of the present invention is not impaired as necessary. Various additives such as an ultraviolet absorber, a flame retardant, a surfactant (including a leveling agent), a dispersant, a dehydrating agent, an adhesion-imparting agent, and an antistatic agent can be contained.
上記充填剤としては、各種形状の有機または無機の充填剤が挙げられる。具体的には、例えば、ヒュームドシリカ、焼成シリカ、沈降シリカ、粉砕シリカ、溶融シリカ;ケイソウ土;酸化鉄、酸化亜鉛、酸化チタン、酸化バリウム、酸化マグネシウム;炭酸カルシウム、重質炭酸カルシウム、沈降性炭酸カルシウム(軽質炭酸カルシウム)、コロイダル炭酸カルシウム、炭酸マグネシウム、炭酸亜鉛;ろう石クレー、カオリンクレー、焼成クレー;これらの脂肪酸処理物、樹脂酸処理物、ウレタン化合物処理物、脂肪酸エステル処理物;等が挙げられ、これらを1種単独で用いても2種以上を併用してもよい。 Examples of the filler include organic or inorganic fillers having various shapes. Specifically, for example, fumed silica, calcined silica, precipitated silica, ground silica, fused silica; diatomaceous earth; iron oxide, zinc oxide, titanium oxide, barium oxide, magnesium oxide; calcium carbonate, heavy calcium carbonate, precipitated Calcium carbonate (light calcium carbonate), colloidal calcium carbonate, magnesium carbonate, zinc carbonate; wax stone clay, kaolin clay, calcined clay; these fatty acid treated products, resin acid treated products, urethane compound treated products, fatty acid ester treated products; These may be used, and these may be used alone or in combination of two or more.
可塑剤としては、具体的には、例えば、ジイソノニルフタレート(DINP);アジピン酸ジオクチル、コハク酸イソデシル;ジエチレングリコールジベンゾエート、ペンタエリスリトールエステル;オレイン酸ブチル、アセチルリシノール酸メチル;リン酸トリクレジル、リン酸トリオクチル;アジピン酸プロピレングリコールポリエステル、アジピン酸ブチレングリコールポリエステル等が挙げられ、これらを1種単独で用いても2種以上を併用してもよい。 Specific examples of the plasticizer include diisononyl phthalate (DINP); dioctyl adipate, isodecyl succinate; diethylene glycol dibenzoate, pentaerythritol ester; butyl oleate, methyl acetylricinoleate; tricresyl phosphate, trioctyl phosphate Adipic acid propylene glycol polyester, adipic acid butylene glycol polyester, etc. may be mentioned, and these may be used alone or in combination of two or more.
老化防止剤としては、具体的には、例えば、ヒンダードフェノール系等の化合物が挙げられる。
酸化防止剤としては、具体的には、例えば、ブチルヒドロキシトルエン(BHT)、ブチルヒドロキシアニソール(BHA)等が挙げられる。
溶剤としては、例えば、メチルエチルケトン(MEK)、メチルイソブチケトン(MIBK)、シクロヘキサノンのようなケトン類;プロピレングリコールモノメチルエーテル(PGME)、イソプロピルアルコール(IPA)のようなアルコール;シクロヘキサンのようなシクロアルカン;トルエン、キシレン、ベンジルアルコールのような芳香族炭化水素化合物が挙げられる。
Specific examples of the anti-aging agent include hindered phenol compounds.
Specific examples of the antioxidant include butylhydroxytoluene (BHT) and butylhydroxyanisole (BHA).
Examples of the solvent include ketones such as methyl ethyl ketone (MEK), methyl isobutyketone (MIBK), and cyclohexanone; alcohols such as propylene glycol monomethyl ether (PGME) and isopropyl alcohol (IPA); cycloalkanes such as cyclohexane. An aromatic hydrocarbon compound such as toluene, xylene, benzyl alcohol;
顔料としては、具体的には、例えば、酸化チタン、酸化亜鉛、群青、ベンガラ、リトポン、鉛、カドミウム、鉄、コバルト、アルミニウム、塩酸塩、硫酸塩などの無機顔料;アゾ顔料、フタロシアニン顔料、キナクリドン顔料、キナクリドンキノン顔料、ジオキサジン顔料、アントラピリミジン顔料、アンサンスロン顔料、インダンスロン顔料、フラバンスロン顔料、ペリレン顔料、ペリノン顔料、ジケトピロロピロール顔料、キノナフタロン顔料、アントラキノン顔料、チオインジゴ顔料、ベンズイミダゾロン顔料、イソインドリン顔料、カーボンブラックなどの有機顔料;等が挙げられる。 Specific examples of the pigment include inorganic pigments such as titanium oxide, zinc oxide, ultramarine, bengara, lithopone, lead, cadmium, iron, cobalt, aluminum, hydrochloride, sulfate, etc .; azo pigment, phthalocyanine pigment, quinacridone Pigment, quinacridone quinone pigment, dioxazine pigment, anthrapyrimidine pigment, ansanthrone pigment, indanthrone pigment, flavanthrone pigment, perylene pigment, perinone pigment, diketopyrrolopyrrole pigment, quinonaphthalone pigment, anthraquinone pigment, thioindigo pigment, benzimidazolone And organic pigments such as pigments, isoindoline pigments, and carbon black.
揺変性付与剤としては、具体的には、例えば、エアロジル(日本エアロジル社製)、ディスパロン(楠本化成社製)等が挙げられる。
接着付与剤としては、具体的には、例えば、テルペン樹脂、フェノール樹脂、テルペン−フェノール樹脂、ロジン樹脂、キシレン樹脂等が挙げられる。
Specific examples of the thixotropic agent include aerosil (manufactured by Nippon Aerosil Co., Ltd.), disparon (manufactured by Enomoto Kasei Co., Ltd.), and the like.
Specific examples of the adhesion-imparting agent include terpene resins, phenol resins, terpene-phenol resins, rosin resins, xylene resins, and the like.
難燃剤としては、具体的には、例えば、クロロアルキルホスフェート、ジメチル・メチルホスホネート、臭素・リン化合物、アンモニウムポリホスフェート、ネオペンチルブロマイド−ポリエーテル、臭素化ポリエーテル等が挙げられる。
帯電防止剤としては、具体的には、例えば、第四級アンモニウム塩;ポリグリコール、エチレンオキサイド誘導体等の親水性化合物等が挙げられる。
Specific examples of the flame retardant include chloroalkyl phosphate, dimethyl / methyl phosphonate, bromine / phosphorus compound, ammonium polyphosphate, neopentyl bromide-polyether, brominated polyether, and the like.
Specific examples of the antistatic agent include quaternary ammonium salts; hydrophilic compounds such as polyglycols and ethylene oxide derivatives.
本発明の硬化性樹脂組成物の製造方法は、特に限定されず、例えば、上述したウレタンプレポリマー(A)および炭化水素系化合物(B)ならびに所望により添加してもよいオキサゾリジン化合物(C)および各種添加剤を混合し、ロール、ニーダー、押出し機、万能攪拌機等を用いて室温下または加熱下(40〜60℃、例えば40℃)で十分に混合し、均一に分散(混練)させることにより製造することができる。 The method for producing the curable resin composition of the present invention is not particularly limited. For example, the urethane prepolymer (A) and the hydrocarbon-based compound (B) described above and the oxazolidine compound (C) that may be optionally added and By mixing various additives, mixing thoroughly at room temperature or under heating (40-60 ° C., for example 40 ° C.) using a roll, kneader, extruder, universal stirrer, etc., and uniformly dispersing (kneading) Can be manufactured.
以下に実施例に基づいて本発明をさらに詳細に説明する。以下の実施例に示す材料、使用量、割合、処理内容、処理手順等は、本発明の趣旨を逸脱しない限り適宜変更することができる。したがって、本発明の範囲は以下に示す実施例により限定的に解釈されるべきものではない。 Hereinafter, the present invention will be described in more detail based on examples. The materials, amounts used, ratios, processing details, processing procedures, and the like shown in the following examples can be changed as appropriate without departing from the spirit of the present invention. Therefore, the scope of the present invention should not be construed as being limited by the following examples.
〔ウレタンプレポリマー(A1)の合成〕
1Lのガラス容器に、チオール基を有するポリサルファイドポリマー(G44、Tioplast社製)500gと、ブチルグリシジルエーテル130.1gと、アミン触媒としてのトリエチルアミン0.5gとを添加し、100℃で4時間反応させることにより、水酸基含有ポリサルファイドポリマー(a1−1)を調製した。
[Synthesis of Urethane Prepolymer (A1)]
In a 1 L glass container, 500 g of a polysulfide polymer having a thiol group (G44, manufactured by Tioplast), 130.1 g of butyl glycidyl ether, and 0.5 g of triethylamine as an amine catalyst are added and reacted at 100 ° C. for 4 hours. Thus, a hydroxyl group-containing polysulfide polymer (a1-1) was prepared.
ポリオキシプロピレンジオール(EXCENOL2020、水酸基価:56.1、数平均分子量:2000、旭硝子社製)1000gと、ポリオキシプロピレントリオール(EXCENOL5030、水酸基価:33.7、数平均分子量:5000、旭硝子社製)1000gとの混合物であるポリエーテルポリオール(平均水素基価44.9)に、先に調製した水酸基含有ポリサルファイドポリマー(a1−1)500gを添加して混練し、混合物を調製した。
調製した混合物2500gに、ジフェニルメタンジイソシアネート(MDI)500gを添加して混練し、95℃で反応させることにより、ウレタンプレポリマー(A1)を合成した。
1000 g of polyoxypropylene diol (EXCENOL 2020, hydroxyl value: 56.1, number average molecular weight: 2000, manufactured by Asahi Glass Co., Ltd.) and polyoxypropylene triol (EXCENOL 5030, hydroxyl value: 33.7, number average molecular weight: 5000, manufactured by Asahi Glass Co., Ltd. ) 500 g of the previously prepared hydroxyl-containing polysulfide polymer (a1-1) was added to the polyether polyol (average hydrogen group value 44.9) which was a mixture with 1000 g, and kneaded to prepare a mixture.
A urethane prepolymer (A1) was synthesized by adding 500 g of diphenylmethane diisocyanate (MDI) to 2500 g of the prepared mixture, kneading and reacting at 95 ° C.
〔ウレタンプレポリマー(X1)の合成〕
ポリオキシプロピレンジオール(EXCENOL2020、水酸基価:56.1、数平均分子量:2000、旭硝子社製)1000gと、ポリオキシプロピレントリオール(EXCENOL5030、水酸基価:33.7、数平均分子量:5000、旭硝子社製)1000gとの混合物であるポリエーテルポリオール(平均水素基価44.9)に、ジフェニルメタンジイソシアネート(MDI)500gを添加して混練し、95℃で反応させることにより、ウレタンプレポリマー(X1)を合成した。
[Synthesis of Urethane Prepolymer (X1)]
1000 g of polyoxypropylene diol (EXCENOL 2020, hydroxyl value: 56.1, number average molecular weight: 2000, manufactured by Asahi Glass Co., Ltd.) and polyoxypropylene triol (EXCENOL 5030, hydroxyl value: 33.7, number average molecular weight: 5000, manufactured by Asahi Glass Co., Ltd. ) Synthesis of urethane prepolymer (X1) by adding 500 g of diphenylmethane diisocyanate (MDI) to polyether polyol (average hydrogen group value 44.9), which is a mixture with 1000 g, and kneading and reacting at 95 ° C. did.
[実施例1〜10および比較例1〜5]
上述したウレタンプレポリマー(A1)またはウレタンプレポリマー(X1)とともに、下記第1表の各成分を、同表に示す組成(質量部)で、撹拌機を用いて混合し、組成物を調製した。
調製した各組成物について、以下に示す評価を以下に示す方法で行った。これらの結果を下記第1表に示す。
[Examples 1 to 10 and Comparative Examples 1 to 5]
Along with the urethane prepolymer (A1) or urethane prepolymer (X1) described above, the components shown in Table 1 below were mixed using the stirrer with the composition (parts by mass) shown in the same table to prepare a composition. .
About each prepared composition, evaluation shown below was performed by the method shown below. These results are shown in Table 1 below.
<発泡の有無>
調製した各組成物を40℃の条件下で3日間養生し、硬化させた。
得られた硬化物の状態を目視で確認し、硬化物表面に発泡の跡がないものを「○」と評価し、硬化物表面に発泡の跡があるものを「×」と評価した。
<With or without foaming>
Each prepared composition was cured at 40 ° C. for 3 days and cured.
The state of the obtained cured product was visually confirmed, and the case where there was no foaming mark on the cured product surface was evaluated as “◯”, and the case where the cured product surface had foaming marks was evaluated as “x”.
<接着性>
被着体として、アクリル樹脂が電着塗装されたアルミニウム基板(H型)を用いた。
調製した各組成物を被着体に施工し、23℃、相対湿度50%の条件下で7日間養生し、硬化させた。
硬化後、各硬化物の90°剥離試験(ピール試験)を行い、破壊状態を評価した。下記第1表中、凝集破壊したものを接着性に優れるものとして「CF」と評価し、界面剥離したものを接着性に劣るものとして「AF」と評価し、発泡痕で剥離したものを接着性に劣るものとして「AF(発泡)」と評価した。
<Adhesiveness>
As the adherend, an aluminum substrate (H type) on which an acrylic resin was electrodeposited was used.
Each prepared composition was applied to the adherend, cured for 7 days under conditions of 23 ° C. and 50% relative humidity, and cured.
After curing, a 90 ° peel test (peel test) of each cured product was performed to evaluate the fracture state. In Table 1 below, the cohesive failure is evaluated as "CF" as having excellent adhesiveness, the interface peeled is evaluated as "AF" as being poor in adhesiveness, and the one peeled off by foaming marks is bonded. It was evaluated as “AF (foaming)” as being inferior in properties.
<表面タック>
調製した各組成物を23℃、相対湿度50%の条件下で7日間硬化させた後の表面タックを調べた。
表面タックの有無は、表面を指で触ることにより確認し、表面タックがなかったものを「○」と評価し、表面タックがあったものを「×」と評価した。なお、下記第1表中、「−」は、硬化物表面にワックス状物が析出し、実用上使用することができないため評価を行っていないことを示す。表面汚染性および表面耐候性も同様である。
<Surface tack>
Each prepared composition was examined for surface tack after curing for 7 days at 23 ° C. and 50% relative humidity.
The presence / absence of surface tack was confirmed by touching the surface with a finger, the case having no surface tack was evaluated as “◯”, and the case having surface tack was evaluated as “×”. In Table 1 below, “-” indicates that a wax-like product is deposited on the surface of the cured product and cannot be used practically, so that evaluation is not performed. The same applies to surface contamination and surface weather resistance.
<表面汚染性>
調製した各組成物を23℃、相対湿度50%の条件下で7日間養生し、硬化させた。
得られた硬化物を屋外にて1ヵ月放置し、1ヵ月後の表面状態を目視で確認した。
硬化物表面に目立った汚れがなかったものを「○」と評価し、硬化物表面に目立った汚れが確認できたものを「×」と評価した。
<Surface contamination>
Each of the prepared compositions was cured and cured for 7 days under the conditions of 23 ° C. and 50% relative humidity.
The obtained cured product was left outdoors for one month, and the surface condition after one month was visually confirmed.
The case where there was no noticeable stain on the surface of the cured product was evaluated as “◯”, and the case where conspicuous stain was confirmed on the surface of the cured product was evaluated as “x”.
<表面耐候性>
調製した各組成物を、3mm厚のシート状にし、23℃、相対湿度50%の条件下で7日間硬化させ、試験片を作製した。
この試験片を、メタルハライドウェザーメータ(条件:63℃、50%RH、光エネルギー75mW/cm2、シャワー120秒/2時間後)による処理を行い、200時間経過後に硬化物表面の状態を目視で観察し、表面クラックや変色などの異常の有無によって耐候性を評価した。
硬化物表面に異常がなかったものを「○」と評価し、硬化物表面に異常があったものを「×」と評価した。
<Surface weather resistance>
Each of the prepared compositions was formed into a sheet having a thickness of 3 mm, and cured for 7 days under the conditions of 23 ° C. and 50% relative humidity to prepare a test piece.
This test piece was treated with a metal halide weather meter (conditions: 63 ° C., 50% RH, light energy 75 mW / cm 2 , shower 120 seconds / 2 hours later), and the state of the cured product surface was visually observed after 200 hours. The weather resistance was evaluated based on the presence or absence of abnormalities such as surface cracks and discoloration.
Those having no abnormality on the surface of the cured product were evaluated as “◯”, and those having an abnormality on the surface of the cured product were evaluated as “x”.
第1表に示される各成分の詳細は以下のとおりである。
・ウレタンプレポリマー(A1):上述した合成品
・ウレタンプレポリマー(X1):上述した合成品
・炭化水素系化合物(B1):パラフィンワックス(BYK−S780、融点:46〜68℃、ヨウ素価:0、ビックケミー社製)
・炭化水素系化合物(B2):オレフィンワックス(110P、粘度平均分子量:1000、融点:109℃、ヨウ素価:10以下、三井化学社製)
・炭化水素系化合物(B3):カルナバワックス(CERACOL79、融点:90℃、ヨウ素価:9、ビックケミー社製)
乾性油:桐油(融点:−17〜21℃、ヨウ素価:160、Cosmo社製)
The details of each component shown in Table 1 are as follows.
Urethane prepolymer (A1): Synthetic product described above Urethane prepolymer (X1): Synthetic product described above Hydrocarbon compound (B1): Paraffin wax (BYK-S780, melting point: 46-68 ° C., iodine value: 0, manufactured by Big Chemie)
Hydrocarbon compound (B2): Olefin wax (110P, viscosity average molecular weight: 1000, melting point: 109 ° C., iodine value: 10 or less, manufactured by Mitsui Chemicals)
Hydrocarbon compound (B3): Carnauba wax (CERACOL79, melting point: 90 ° C., iodine value: 9, manufactured by Big Chemie)
Drying oil: Tung oil (melting point: -17 to 21 ° C., iodine value: 160, manufactured by Cosmo)
・オキサゾリジン化合物:2−フェニル−3−(2−ヒドロキシエチル)オキサゾリジン(PHO、横浜ゴム社製)
・炭酸カルシウム:シーレッツ200(丸尾カルシウム社製)
・溶剤:Aソルベント(JX日鉱日石エネルギー社製)
・老化防止剤:ヒンダードアミン系光安定剤(HALS、アデカ社製)
・可塑剤:フタル酸ジイソノニル(DINP、新日本理化社製)
Oxazolidine compound: 2-phenyl-3- (2-hydroxyethyl) oxazolidine (PHO, manufactured by Yokohama Rubber Co., Ltd.)
・ Calcium carbonate: Sealets 200 (Maruo Calcium)
・ Solvent: A solvent (manufactured by JX Nippon Oil & Energy Corporation)
Anti-aging agent: hindered amine light stabilizer (HALS, manufactured by Adeka)
・ Plasticizer: Diisononyl phthalate (DINP, Shin Nippon Chemical Co., Ltd.)
第1表に示す結果から明らかなように、炭化水素系化合物を配合しない場合や少量配合した場合には、表面タックが劣ることが分かった(比較例1および3)。
また、炭化水素系化合物に代えて乾性油(桐油)を配合した場合には、表面タックは改善されるが、耐候性に劣ることが分かった(比較例2)。
また、炭化水素系化合物を多量に配合した場合には、ワックスが硬化物表面に析出し、実用上使用することができないことが分かった(比較例4)。
また、ポリサルファイド骨格を有さないウレタンプレポリマーを配合した場合には、表面タックが劣り、また、接着性も低下することが分かった(比較例5)。
これに対し、炭化水素系化合物(B)を特定量配合して調製した硬化性樹脂組成物は、いずれも、硬化後の表面タックがなく、表面の耐候性にも優れることが分かった(実施例1〜10)。
更に、実施例1と実施例10との対比から、オキサゾリジン化合物(C)を配合することにより、発泡が抑制され、接着性が良好となることが分かった。
As is clear from the results shown in Table 1, it was found that the surface tack was inferior when no hydrocarbon compound was blended or when a small amount was blended (Comparative Examples 1 and 3).
Moreover, when dry oil (paulownia oil) was mix | blended instead of the hydrocarbon-type compound, although surface tack was improved, it turned out that it is inferior to a weather resistance (comparative example 2).
Further, it was found that when a large amount of a hydrocarbon compound was blended, the wax precipitated on the surface of the cured product and could not be used practically (Comparative Example 4).
Moreover, when the urethane prepolymer which does not have a polysulfide frame | skeleton was mix | blended, it turned out that surface tack is inferior and adhesiveness falls (comparative example 5).
On the other hand, it was found that all of the curable resin compositions prepared by blending a specific amount of the hydrocarbon compound (B) had no surface tack after curing and excellent surface weather resistance (implementation). Examples 1-10).
Furthermore, from the comparison between Example 1 and Example 10, it was found that by adding the oxazolidine compound (C), foaming was suppressed and adhesion was improved.
Claims (7)
前記ウレタンプレポリマー(A)が、水酸基を有する水酸基含有ポリサルファイドポリマー(a1)と、ポリオキシアルキレンポリオール(a2)との混合物に、ポリイソシアネート化合物(a3)を反応させることによって得られるウレタンプレポリマーであり、
前記炭化水素系化合物(B)が、鎖状飽和炭化水素、ポリオレフィン系化合物、および、芳香環を含まないエステル系化合物からなる群から選択される少なくとも1種であって、融点が40〜160℃であり、かつ、ヨウ素価が14以下である化合物であり、
前記炭化水素系化合物(B)の含有量が、前記ウレタンプレポリマー(A)100質量部に対して0.1〜10質量部である、硬化性樹脂組成物。 A curable resin composition containing a urethane prepolymer (A) and a hydrocarbon compound (B),
The urethane prepolymer (A) is a urethane prepolymer obtained by reacting a polyisocyanate compound (a3) with a mixture of a hydroxyl group-containing polysulfide polymer (a1) having a hydroxyl group and a polyoxyalkylene polyol (a2). Yes,
The hydrocarbon compound (B) is at least one selected from the group consisting of chain saturated hydrocarbons, polyolefin compounds, and ester compounds not containing an aromatic ring, and has a melting point of 40 to 160 ° C. And the iodine value is 14 or less,
Curable resin composition whose content of the said hydrocarbon type compound (B) is 0.1-10 mass parts with respect to 100 mass parts of said urethane prepolymers (A).
R1−COO−R2 (I)
(R1は炭素数25〜35の1価の炭化水素基を表し、R2は炭素数25〜35の1価の炭化水素基を表す。) The curable resin composition according to claim 1, wherein the ester compound is represented by the following formula (I) and has a melting point of 75 to 100 ° C.
R 1 —COO—R 2 (I)
(R 1 represents a monovalent hydrocarbon group having 25 to 35 carbon atoms, and R 2 represents a monovalent hydrocarbon group having 25 to 35 carbon atoms.)
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