JP2015190855A - Device and method for controlling the amount of reagent to be injected in microchip - Google Patents

Device and method for controlling the amount of reagent to be injected in microchip Download PDF

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JP2015190855A
JP2015190855A JP2014068400A JP2014068400A JP2015190855A JP 2015190855 A JP2015190855 A JP 2015190855A JP 2014068400 A JP2014068400 A JP 2014068400A JP 2014068400 A JP2014068400 A JP 2014068400A JP 2015190855 A JP2015190855 A JP 2015190855A
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microchip
reagent
injection liquid
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達也 植木
Tatsuya Ueki
達也 植木
広幸 黒木
Hiroyuki Kuroki
広幸 黒木
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Toppan Inc
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Abstract

PROBLEM TO BE SOLVED: To provide a technique to inject a reagent in a microchip passage each time at a constant amount.SOLUTION: The device and method for performing biochemical analysis comprise an installation part on which a microchip is installed, a nozzle part for injecting a reagent in an inlet of the microchip, a reagent discharge part for discharging or sucking the reagent, a detection part for detecting the end edge of an injected liquid in the microchip, and a control part for controlling the discharge and sucking amount of the reagent discharge part on the basis of information obtained by the detection part. When the reagent is injected in the microchip, if a position of the end edge of the injected liquid in a microchip main passage, which is detected by the detection part, exceeds a proper position, the injected liquid is sucked by decompressing the reagent discharge part to return the position of the end edge of the injected liquid to the proper position, and if the position of the end edge of the injected liquid in the microchip passage does not reach the proper position, the injected liquid is increased by additionally compressing the reagent discharge part to control the position of the end edge of the injected liquid to reach to the proper position.

Description

本発明は、マイクロチップ試薬流路内へ最適な液量で試薬を注入するための装置及び方法に関するものである。   The present invention relates to an apparatus and a method for injecting a reagent with an optimal amount of liquid into a microchip reagent channel.

近年のライフサイエンス分野において用いられている遺伝子解析操作において、あらかじめウェル(反応室)に反応試薬を塗布及び乾燥固化などの方法により固定化させたマイクロチップに検体試料を注入して、該マイクロチップウェル内においてDNAの増幅反応及び検出を行う手段がよく用いられている。   In genetic analysis operations used in the life science field in recent years, a specimen sample is injected into a microchip that has been immobilized in advance by a method such as applying a reaction reagent to a well (reaction chamber) and drying and solidifying the microchip. Means for performing amplification reaction and detection of DNA in the well are often used.

このようなマイクロチップへの微細な流路に数μオーダーの試薬を規定量注入するのは注入する試薬の粘性などの特性、マイクロチップの流路形状及び表面抵抗、エアーシリンジ等の注入機構など多くの要因が影響し、注入量(分注量)を適正に制御するのが非常に困難である。   Injecting a specified amount of a reagent in the order of several microns into such a microchip into such a microchip has characteristics such as the viscosity of the reagent to be injected, the shape and surface resistance of the microchip, and an injection mechanism such as an air syringe. Many factors influence and it is very difficult to properly control the injection amount (dispensing amount).

そのため、特許文献1のようにマイクロチップ微細流路を流れる液体の温度を変化させることで、流路抵抗を意図的に変化させて送液量を一定にする方法などが考えられている。 Therefore, a method of making the flow rate constant intentionally by changing the temperature of the liquid flowing through the microchip fine flow path as in Patent Document 1 is considered.

しかしながら、前記特許文献1記載のようなマイクロチップは、マイクロチップの微細流路を覆うフィルム上に感熱抵抗体を形成する必要があり、ディスポ(使い捨て)となるようなマイクロチップにとって、そのような抵抗体を形成するコストや手間が問題となる。 However, the microchip as described in Patent Document 1 needs to form a thermal resistor on a film covering the microchannel of the microchip, and for such a microchip that becomes a disposable (disposable), The cost and labor for forming the resistor are problematic.

また、前記特許文献1記載の流量制御方法であっても、微細流路に流れる液体への伝熱制御に高精度化が求められ、結局のところ流量の制御に代わって、今度は伝熱の制御に対して気を使う必要があり、装置的な負荷もかかる。 In addition, even with the flow rate control method described in Patent Document 1, high accuracy is required for heat transfer control to the liquid flowing in the fine flow path. After all, instead of the flow rate control, this time the heat transfer control is performed. It is necessary to pay attention to the control, and an apparatus load is also applied.

特開2009−229208号公報JP 2009-229208 A

本発明はマイクロチップ流路内への流量制御をより簡便に実現することにより、マイクロチップ、マイクロチップウェルへの試薬注入量を適正化することを目的とする。 An object of the present invention is to optimize the amount of reagent injected into a microchip and a microchip well by more easily realizing the flow control into the microchip channel.

本発明は、マイクロチップへの注入液量を適正化するために、マイクロチップを設置する設置部と、前記マイクロチップ注入口へ試薬を注入するノズル部と、試薬を吐出・吸引させる試薬吐出部と、前記マイクロチップの注入液終端を検出する検出部と、前記検出部で得た情報を元に試薬吐出部に対して吐出・吸引量を制御する制御部を備える試薬注入量制御装置と方法に関する。 The present invention provides an installation part for installing a microchip, a nozzle part for injecting a reagent into the microchip injection port, and a reagent discharge part for discharging and aspirating the reagent in order to optimize the amount of liquid injected into the microchip And a reagent injection amount control apparatus and method comprising: a detection unit that detects a terminal end of an injection solution of the microchip; and a control unit that controls a discharge / aspiration amount for the reagent discharge unit based on information obtained by the detection unit About.

本発明におけるマイクロチップへの試薬注入制御装置及び方法によれば、マイクロチップ試薬流路内へ適量の試薬を注入することが可能であり、その結果、マイクロチップウェル内への試薬注入量の充填不足によるDNA増幅反応性の低下、及びマイクロチップ試薬注入口及び空気穴からの試薬突出の危険性を抑えることができる。
この結果、DNA増幅反応性の低下、マイクロチップからの試薬の突出(溢流等)を防止し、適正な反応を行うことが可能となる。
According to the reagent injection control apparatus and method for a microchip in the present invention, it is possible to inject an appropriate amount of reagent into the microchip reagent flow path, and as a result, filling the amount of reagent injection into the microchip well. It is possible to suppress the decrease in DNA amplification reactivity due to the shortage and the risk of reagent protrusion from the microchip reagent inlet and the air hole.
As a result, it is possible to prevent a decrease in DNA amplification reactivity and prevent a reagent from protruding from the microchip (overflow, etc.), and perform an appropriate reaction.

本発明における装置構成概略図。The apparatus block schematic diagram in this invention. マイクロチップへの試薬注入液不足時の状態概要図。The state outline figure at the time of the reagent injection liquid lack to a microchip. マイクロチップへの試薬注入液過多時の状態概要図。The state outline figure at the time of the reagent injection liquid excess to a microchip.

以下、本発明を実施するための形態を、図面を参照して説明する。   Hereinafter, embodiments for carrying out the present invention will be described with reference to the drawings.

本発明における装置構成概略図を図1に示す。   FIG. 1 shows a schematic diagram of the apparatus configuration in the present invention.

本発明におけるノズル部3は、例えば水平面と平行なX軸、Y軸のどちらか一方または両方に駆動可能かつ、水平面と垂直なZ軸に駆動可能なピペットアームを備え、そのピペットアーム部先端にディスポ式の分注ピペットチップを装着するような形が望ましい。
このほかに載置部1がX軸、Y軸、Z軸方向に移動する形態でもよい。さらに、ピペットアーム(ノズル部3)、載置部1の両方が任意の軸方向に移動する形態でもよい。
The nozzle unit 3 in the present invention includes, for example, a pipette arm that can be driven on one or both of the X-axis and Y-axis parallel to the horizontal plane and can be driven on the Z-axis perpendicular to the horizontal plane. It is desirable to attach a disposable dispensing pipette tip.
In addition, the mounting unit 1 may move in the X-axis, Y-axis, and Z-axis directions. Furthermore, the form which both the pipette arm (nozzle part 3) and the mounting part 1 move to arbitrary axial directions may be sufficient.

本発明における試薬吐出部5は、ノズル部3と配管で接続されエアーシリンジとそのシリンジを駆動させるステッピングモーターを備えるような形が望ましい。
本願の吐出部はエアーシリンジを用いた例である。エアーシリンジの圧力を増加(追圧)すると、試薬がエアーシリンジから吐出され、液をマイクロチップに追加する。
逆に、エアーシリンジの圧力を減少(減圧)させると、試薬がエアーシリンジに吸い込まれる(吸引される)ことでマイクロチップの液量を減じる。
In the present invention, the reagent discharge unit 5 is preferably connected to the nozzle unit 3 through a pipe and includes an air syringe and a stepping motor that drives the syringe.
The discharge part of this application is an example using an air syringe. When the pressure of the air syringe is increased (additional pressure), the reagent is discharged from the air syringe and the liquid is added to the microchip.
On the other hand, when the pressure of the air syringe is decreased (decompressed), the reagent is sucked into the air syringe (sucked), thereby reducing the amount of liquid in the microchip.

本発明における検出部7は、CCDカメラを備え、カメラにて撮像した画像を元にマイクロチップ流路内の注入液終端位置を検出するような形が望ましい。   The detection unit 7 in the present invention is preferably provided with a CCD camera and detects the injection liquid end position in the microchip flow path based on the image captured by the camera.

本発明における制御部9は、検出部7で検出した注入液終端位置が、予め記憶させておいたマイクロチップ注入液終端適正位置を行き過ぎている場合は、試薬吐出部5を微量減圧させ、注入液終端位置を適正位置まで戻し、検出した注入液終端位置が予め記憶させておいたマイクロチップ注入液終端適正位置に達していない場合は、試薬吐出部5を微量追圧させ、注入液終端位置を適正位置に達するよう制御するようなものが望ましい。 In the present invention, when the injection liquid end position detected by the detection unit 7 exceeds the pre-stored microchip injection liquid end appropriate position, the control unit 9 depressurizes the reagent discharge unit 5 by a small amount to inject The liquid end position is returned to an appropriate position, and when the detected infusate end position does not reach the pre-stored microchip infusate end proper position, the reagent discharge unit 5 is subjected to a small amount of pressure to inject the infusate end position. It is desirable to control such that it reaches the proper position.

注入液の終端適正位置については、マイクロチップ11の表面にマークを設けて、画像認識をしやすくしてもよい。マークはマイクロチップ表面から盛り上がる(チップ表面から突出)形態、マイクロチップ表面よりへこむ(凹型)形状、着色等、画像認識、目視のしやすい形態、色彩等にすることができる。
たとえば、適正終端位置マークを、流路を挟んで設けたり、流路の片側に設ける、流路の上部に設けることもできる、また着色することもできる。それらを組み合わせてもよい。
マークは、マイクロチップを樹脂で製造する場合、マイクロチップ製造時に同時に形成することが製造コスト等の面から好ましい。
As for the proper end position of the injection solution, a mark may be provided on the surface of the microchip 11 to facilitate image recognition. The mark can be formed in a form rising from the surface of the microchip (projecting from the chip surface), a shape recessed from the surface of the microchip (concave shape), coloring, and the like, a form that can be easily recognized and visually recognized, and a color.
For example, the proper end position mark can be provided on either side of the flow path, provided on one side of the flow path, or on the upper part of the flow path, or can be colored. You may combine them.
When the microchip is manufactured from a resin, the mark is preferably formed at the same time as manufacturing the microchip from the viewpoint of manufacturing cost.

マイクロチップの試薬注入口17から主流路12に注入された試薬は、その後に遠心力によって、分岐路14を通り、マイクロチップウェル13に送液される(以下、遠心動作ということがある)。   The reagent injected from the reagent injection port 17 of the microchip into the main channel 12 is then sent to the microchip well 13 through the branch path 14 by centrifugal force (hereinafter sometimes referred to as centrifugal operation).

ここでは、円形マイクロチップを例として、マイクロチップ流路内への試薬注入量が不足している場合の状態の概要を図2に示す。
図2、図3では注入液終端位置を模式的に、点線で示した。
Here, taking a circular microchip as an example, FIG. 2 shows an outline of the state when the amount of reagent injected into the microchip channel is insufficient.
In FIG. 2 and FIG. 3, the injection liquid end position is schematically shown by a dotted line.

このような場合、注入した試薬を遠心力によってマイクロチップウェル13に送った際に、一部または全てのマイクロチップウェル13内が注入液で満たされず、その結果PCR増幅反応性が低下する危険性がある。PCR増幅反応性が低下することで、目的とする増幅反応が十分起こらず、反応が失敗することがある。 In such a case, when the injected reagent is sent to the microchip well 13 by centrifugal force, a part or all of the microchip well 13 is not filled with the injection solution, and as a result, there is a risk that the PCR amplification reactivity decreases. There is. When the PCR amplification reactivity is lowered, the target amplification reaction may not occur sufficiently and the reaction may fail.

このような場合でも本発明によれば、検出部7により注入液終端位置15を検出する工程があるので、その工程で、注入液終端位置15が適正位置に達していないと判断し、制御部9から試薬吐出部5を微量追圧させ、注入液終端位置15を適正位置に達するように試薬を終端適正位置まで注入するように制御することで、遠心動作によって試薬をマイクロチップウェル13に送ったときにマイクロチップウェル13内に試薬が不足するような事態を防ぐことができる。 Even in such a case, according to the present invention, since there is a step of detecting the injection liquid end position 15 by the detection unit 7, it is determined that the injection liquid end position 15 has not reached the appropriate position in the process, and the control unit The reagent is discharged from the microchip well 13 by the centrifugal operation by controlling the injection of the reagent to the proper end position so that the injecting liquid end position 15 reaches the proper position. It is possible to prevent such a situation that the reagent in the microchip well 13 is insufficient.

同じように、円形マイクロチップを例として、マイクロチップ流路内への試薬注入量が過多の場合の状態の概要を図3に示す。 Similarly, taking a circular microchip as an example, FIG. 3 shows an outline of the state when the amount of reagent injected into the microchip channel is excessive.

このような場合、PCR増幅反応時にマイクロチップ11に温度をかけることで、マイクロチップの主流路12、分岐路14に残った試薬が流路内で膨張し、その結果、マイクロチップ試薬注入口17、または空気穴19から試薬が漏れ出す(あふれ出す)危険性がある。このような場合、生化学的な分析装置においては装置内のコンタミネーションが発生し、反応系への影響が懸念されるため、このような状態になることはできるだけ避ける必要がある。
反応系への影響とは、あふれ出したマイクロチップの試薬が装置内に残ることで、別のマイクロチップで正しく反応が起こらない可能性があることを指す。
In such a case, by applying temperature to the microchip 11 during the PCR amplification reaction, the reagent remaining in the main channel 12 and the branch channel 14 of the microchip expands in the channel, and as a result, the microchip reagent inlet 17 There is a risk that the reagent leaks out (overflows) from the air hole 19. In such a case, in a biochemical analyzer, contamination in the apparatus occurs, and there is a concern about the influence on the reaction system. Therefore, it is necessary to avoid such a state as much as possible.
The influence on the reaction system means that the reagent of the overflowing microchip remains in the apparatus, so that there is a possibility that the reaction does not occur correctly in another microchip.

前記のような場合でも本発明によれば、検出部7により注入液終端位置15を検出する工程があるので、その工程で、注入液終端位置15が適正位置を行き過ぎていると判断し、制御部9から試薬吐出部5を微量減圧させ、注入液終端位置15を適正位置に戻すように制御することで、PCR増幅反応時にマイクロチップ流路内が膨張し、その結果マイクロチップ試薬注入口17、または空気穴19から試薬が漏れ出すような事態を防ぐことができる。 Even in such a case, according to the present invention, since there is a step of detecting the injection liquid end position 15 by the detection unit 7, it is determined that the injection liquid end position 15 has exceeded the proper position in that process, and control is performed. The reagent discharge unit 5 is depressurized by a small amount from the unit 9 and controlled to return the injection liquid end position 15 to an appropriate position, whereby the inside of the microchip flow channel expands during the PCR amplification reaction. As a result, the microchip reagent inlet 17 Or a situation in which the reagent leaks from the air hole 19 can be prevented.

なお、マイクロチップ流路内への適正位置に関しては、使用するマイクロチップ流路形状及び容量、表面処理状態等により異なるため、適正位置に関しては予めマイクロチップの種類毎に検討し、その結果決定した適性位置を検出部7または、制御部9に記憶させておくようにするのが望ましい。 The proper position in the microchip channel differs depending on the shape and capacity of the microchip channel to be used, the surface treatment state, etc., so the appropriate position was examined in advance for each type of microchip and determined as a result. It is desirable to store the appropriate position in the detection unit 7 or the control unit 9.

本発明に係るマイクロチップへの試薬注入量制御装置及び方法は、生化学分析装置においてマイクロチップへの試薬注入量を毎回一定量にするために利用できる。   The apparatus and method for controlling the amount of reagent injected into a microchip according to the present invention can be used in a biochemical analyzer to make the amount of reagent injected into a microchip constant every time.

1 マイクロチップ設置部
3 ノズル部
5 試薬吐出部
7 検出部
9 制御部
11 マイクロチップ
12 主流路
13 ウェル
14 分岐路
15 注入液終端位置
17 試薬注入口
19 空気穴
DESCRIPTION OF SYMBOLS 1 Microchip installation part 3 Nozzle part 5 Reagent discharge part 7 Detection part 9 Control part 11 Microchip 12 Main flow path 13 Well 14 Branching path 15 Injection liquid terminal position 17 Reagent injection port 19 Air hole

Claims (2)

マイクロチップを設置する設置部と、前記マイクロチップ注入口へ試薬を注入するノズル部と、試薬を吐出・吸引させる試薬吐出部と、前記マイクロチップの注入液終端を検出する検出部と、前記検出部で得た情報を元に試薬吐出部に対して吐出・吸引量を制御する制御部を備え、
前記マイクロチップへ試薬を注入した際、前記検出部にて検出したマイクロチップ主流路内の注入液終端位置が、適正位置より行き過ぎている場合は、前記試薬吐出部を減圧させて注入液を吸引し、注入液終端位置を適正位置まで戻し、逆に前記マイクロチップ流路内の注入液終端位置が適正位置に達していない場合は、前記試薬吐出部を追圧して注入液を増加させ、注入液終端位置を適正位置に達するように制御することを特徴とする、生化学分析装置。
An installation part for installing a microchip, a nozzle part for injecting a reagent into the microchip injection port, a reagent discharge part for discharging and aspirating the reagent, a detection part for detecting an injection liquid end of the microchip, and the detection Equipped with a control unit for controlling the discharge / aspiration amount with respect to the reagent discharge unit based on the information obtained in the unit,
When a reagent is injected into the microchip, if the end position of the injection liquid in the microchip main channel detected by the detection unit is too far from the appropriate position, the reagent discharge part is decompressed to suck the injection liquid Then, the injection liquid end position is returned to the appropriate position. Conversely, if the injection liquid end position in the microchip channel does not reach the proper position, the reagent discharge part is replenished to increase the injection liquid, and the injection A biochemical analyzer characterized by controlling the liquid end position to reach an appropriate position.
マイクロチップを設置する設置部と、前記マイクロチップ注入口へ試薬を注入するノズル部と、試薬を吐出・吸引させる試薬吐出部と、前記マイクロチップの注入液終端を検出する検出部と、前記検出部で得た情報を元に試薬吐出部に対して吐出・吸引量を制御する制御部を備え、
前記マイクロチップへ試薬を注入した際、前記検出部にて検出したマイクロチップ主流路内の注入液終端位置が、適正位置より行き過ぎている場合は、前記試薬吐出部を減圧させて注入液を吸引し、注入液終端位置を適正位置まで戻し、逆に前記マイクロチップ流路内の注入液終端位置が適正位置に達していない場合は、前記試薬吐出部を追圧させて注入液を増加させ、注入液終端位置を適正位置に達するように制御することを特徴とする、制御方法。
An installation part for installing a microchip, a nozzle part for injecting a reagent into the microchip injection port, a reagent discharge part for discharging and aspirating the reagent, a detection part for detecting an injection liquid end of the microchip, and the detection Equipped with a control unit for controlling the discharge / aspiration amount with respect to the reagent discharge unit based on the information obtained in the unit,
When a reagent is injected into the microchip, if the end position of the injection liquid in the microchip main channel detected by the detection unit is too far from the appropriate position, the reagent discharge part is decompressed to suck the injection liquid Then, the injection liquid end position is returned to the appropriate position, and conversely, if the injection liquid end position in the microchip channel has not reached the appropriate position, the reagent discharge unit is repressed to increase the injection liquid, A control method, characterized by controlling the infusate terminal position so as to reach an appropriate position.
JP2014068400A 2014-03-28 2014-03-28 Device and method for controlling the amount of reagent to be injected in microchip Pending JP2015190855A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2024073484A (en) * 2018-01-24 2024-05-29 思納福(蘇州)生命科技有限公司 Motion control mechanism Microdroplet generator
WO2025142891A1 (en) * 2023-12-28 2025-07-03 Zacros株式会社 Liquid sample analysis system and microchip

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2024073484A (en) * 2018-01-24 2024-05-29 思納福(蘇州)生命科技有限公司 Motion control mechanism Microdroplet generator
WO2025142891A1 (en) * 2023-12-28 2025-07-03 Zacros株式会社 Liquid sample analysis system and microchip

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