JP2015165421A - Drive control device for actuator and drive control method of actuator - Google Patents

Abstract

PROBLEM TO BE SOLVED: To determine detailed operation of a displacement member which an actuator comprises and to displace the displacement member with high precision by setting only a traveling length and a traveling time of the displacement member.SOLUTION: A drive control device 10 for an actuator comprises: a traveling length area 30 in which a traveling length of a displacement member 16 is set; a traveling time area 32 in which a traveling time is set; a targeted value calculation part 40 calculating a targeted value of displacement amount or displacement velocity of the displacement member 16 at an arbitrary timing based on the traveling length and the traveling time; and a drive control part 26 generating a drive electric power P based on the targeted value of the displacement amount or the displacement velocity of the displacement member 16 and supplying the drive electric power P to an actuator 12.

Description

  The present invention relates to an actuator drive control device and an actuator drive control method for displacing a displacement member provided in an actuator to a predetermined position.

  The actuator is configured as a drive mechanism that displaces the displacement member in accordance with the control of the actuator drive control device. The actuator drive control device is provided with various control means, circuits, and the like in order to displace the displacement member according to a desired operation (see, for example, Patent Documents 1 and 2). As a result, detailed operations such as acceleration, constant speed, and deceleration when the displacement member is displaced are set, and the displacement member can be accurately displaced.

  For example, the speed command generation device disclosed in Patent Document 1 includes a constant input unit, an acceleration command unit, a constant speed command generation unit, a speed command synthesis unit, and the like as a configuration for controlling the moving body of the moving mechanism. The drive control of the electric motor (actuator) is performed by generating a speed command necessary for the moving amount of the moving body by means.

  The robot control device disclosed in Patent Document 2 includes an interface, a CPU, a ROM, and the like as hardware, sets a basic drive pattern of the robot in the hardware, and operates the robot along the basic drive pattern. It is the composition which makes it.

JP 09-308282 A Japanese Patent Laid-Open No. 08-272422

  By the way, in the speed command generator disclosed in Patent Document 1, in the drive control of the moving body, the total moving amount of the moving body, the speed-position conversion constant, the maximum speed, the motor current-speed conversion constant, the maximum motor current, and the acceleration Although the time is input to the constant input means, these values must be calculated in advance by the user based on the moving distance and moving time of the moving body moved by the moving mechanism.

  Further, the robot control device disclosed in Patent Document 2 is also configured to input a set maximum speed during movement and a set acceleration / deceleration time until reaching the set maximum speed as basic conditions for controlling the driving of the robot. These values need to be calculated in advance by the user.

  However, in the drive control of the actuator, the calculation of detailed driving conditions (for example, the speed of the displacement member and the time required for the speed) other than the movement distance and the movement time of the displacement member, which is first determined by the user, Requesting has a problem such as a heavy work burden for the user or an artificial calculation error.

  The present invention has been made in view of such problems, and by setting the moving distance and moving time of the displacement member provided in the actuator, the detailed operation of the displacement member is determined, and the displacement member is determined with accuracy. An object of the present invention is to provide an actuator drive control device and an actuator drive control method that can be well displaced, thereby reducing the work burden on the user side and avoiding malfunction caused by human error. And

In order to achieve the above object, the present invention provides an actuator drive control device for displacing a displacement member included in an actuator to a predetermined position, and the movement of the displacement member from the movement start point to the predetermined position. A movement distance setting means for setting a distance; a movement time setting means for setting a movement time until the displacement member moves from the movement start point to the predetermined position; and a preset displacement member when the displacement member is displaced. Based on information related to displacement speed, the movement time is automatically divided into acceleration time, constant speed time, and deceleration time, and the displacement at any timing based on the divided movement time and the movement distance. Target value calculation means for calculating a target value of the displacement amount or displacement speed of the member, and a drive signal based on the target value of the displacement amount or displacement speed of the displacement member Drive control means for driving the actuator to move the displacement member to the predetermined position; and gain adjustment means for generating a gain adjustment signal for adjusting the drive signal and sending the gain adjustment signal to the drive control means; The gain adjustment means has at least two of the adjustment means listed in the following (a) to (c), and integrates the adjustment signals generated by the adjustment means, thereby integrating the gain adjustment signal. Is generated.
(A) Specification data gain adjusting means for generating an adjustment signal based on at least one specification data of the actuator resistance value, thrust constant, displacement member weight, or displacement member stroke specification data ( b) Work information gain adjusting means for generating an adjustment signal based on information on at least one work among the weight, posture, or load information of the work. (c) The moving distance set by the moving distance setting means, Or gain adjustment means for movement information that generates an adjustment signal based on the movement time set by the movement time setting means

  According to the above, simply by setting the moving distance and moving time of the displacement member, the moving time is automatically divided into acceleration time, constant speed time, and deceleration time. A target value of the displacement amount or displacement speed of the member can be obtained. Thereby, in the drive control of the actuator, the displacement member can be accurately displaced according to the target value. For example, when the workpiece is conveyed or pressed to a predetermined position by the displacement member, the workpiece can be moved to an accurate position within a desired time. In addition, since the user does not calculate detailed driving conditions such as the speed of the displacement member and the time required for the speed, the user's work load can be greatly reduced, and malfunctions caused by human error can be avoided. can do. Furthermore, by adjusting the gain of the drive signal that drives and controls the actuator based on the resistance value, thrust constant, displacement member weight, and displacement member stroke specification data, the optimum drive force according to the actuator specification is achieved. Can be transmitted to the displacement member, and by adjusting the gain of the drive signal that drives and controls the actuator based on the weight, posture, and load workpiece information, the optimal driving force according to the workpiece information Can be transmitted to the displacement member, and by adjusting the gain of the drive signal that drives and controls the actuator based on the movement distance or movement time, the optimum driving force is displaced according to the movement distance or movement time. It becomes possible to transmit to the member.

  In this case, the information related to the displacement speed is a time ratio of the acceleration time, the constant speed time, and the deceleration time of the displacement member, and the target value calculation means is configured to calculate the movement time based on the time ratio. Can be automatically divided.

  In this way, the displacement time of the displacement member at an arbitrary timing is automatically divided by using the time ratio of the acceleration time, the constant speed time, and the deceleration time when the displacement member is displaced. The target value of the quantity or the displacement speed can be easily obtained.

  Further, the information related to the displacement speed is an acceleration time, a constant speed time, and a deceleration time of the displacement member, and the target value calculating means includes the acceleration time, the constant speed time, and the decrease speed. Using at least two of the speed times, a time ratio of the acceleration time, the constant speed time, and the deceleration time is obtained, and the moving time is automatically divided based on the time ratio. You may do it.

  In this manner, by using at least two of the acceleration time, the constant speed time, and the deceleration time when the displacement member is displaced, another time can be obtained from the movement time of the displacement member. . As a result, it is possible to easily divide the movement time of the displacement member by calculating the time ratio of the acceleration time, the constant speed time, and the deceleration time.

  Further, the information related to the displacement speed may be an acceleration and a deceleration of the displacement member, and the target value calculation means may be configured to automatically divide the movement time based on the acceleration and the deceleration.

  If the acceleration and deceleration when the displacement member is displaced are set in advance, a constant speed can be calculated from the moving speed and the moving time. Further, since the acceleration time and deceleration time when the displacement member is displaced can also be calculated, it is possible to easily obtain the target value of the displacement amount or the displacement speed of the displacement member at an arbitrary timing.

  Further, the information related to the displacement speed may be a constant speed of the displacement member, and the target value calculating means may automatically divide the moving time according to the constant speed.

  If a constant speed when the displacement member is displaced is set in advance, the time of the constant speed of the displacement member can be specified from the movement speed and the movement time. Therefore, since the ratio of the acceleration time and the deceleration time when the displacement member is displaced can be obtained from the constant speed time and the displacement member movement time, the displacement amount or displacement of the displacement member at an arbitrary timing can be obtained. The target speed value can be easily obtained.

  Here, the target value calculation means is configured to calculate the displacement speed, the acceleration time, the constant speed, the constant speed time, the deceleration time and the deceleration time from the information related to the displacement speed, the movement distance and the movement time. Respectively, and a target value of the displacement amount or the displacement speed of the displacement member at the arbitrary timing can be calculated based on the calculation result.

  Thus, it becomes possible to determine the detailed operation of the displacement member by calculating the acceleration of the displacement member, the acceleration time, the constant speed, the constant speed time, the deceleration and the deceleration time, respectively. The target value of the displacement amount or the displacement speed of the displacement member at the timing can be easily obtained.

  And it is preferable that the said drive control means drive-controls the said actuator so that the said displacement speed may change in order of an acceleration, a fixed speed, and deceleration in one displacement of the said displacement member.

  If the displacement speed is changed in the order of acceleration, constant speed, and deceleration in one displacement of the displacement member, it is gradually accelerated at the start of driving, and is stably displaced at a predetermined speed during the middle of driving. The displacement member can be displaced according to the basic operation of gently stopping when the drive is stopped.

  In this case, the target value calculation means is configured to calculate the target value of the displacement amount or the displacement speed of the displacement member at the arbitrary timing so that the acceleration time is shorter than the deceleration time. May be.

  In this way, by calculating the target value so that the acceleration time is shorter than the deceleration time in one displacement of the displacement member, the displacement member can be suddenly moved until the constant speed is reached at the start of driving of the actuator. In the vicinity of the displacement member approaching the predetermined position, it can be gradually decelerated, and the displacement member can be displaced more accurately to the predetermined position.

  Here, there is provided specification data setting means for setting the specification data, and the specification data setting means includes a resistance value, a thrust constant, a weight of the displacement member, or specification data of an actuator of a plurality of types or models, or The specification data of the actuator to be controlled may be set from a database in which at least one value of the stroke of the displacement member is stored in advance.

  Also, it has a work information setting means for setting the information of the work, and the work information setting means includes information on the work that performs a predetermined action according to the displacement of the displacement member, among weight, posture, or load. At least one value may be set.

  Furthermore, a plurality of operation modes having different acceleration times, constant speed times, and deceleration times are stored in advance, and any one of the plurality of operation modes is used when driving the actuator. The target value calculating means may calculate a target value of the displacement amount or the displacement speed of the displacement member at the arbitrary timing based on the set operation mode. Good.

  By storing operation modes with different acceleration time, constant speed time, and deceleration time, the user can easily select the desired operation mode from multiple operation modes when performing actuator drive control. Can be selected. The target value of the displacement amount or the displacement speed of the displacement member at an arbitrary timing can be easily calculated based on the selected operation mode and the movement distance and movement time of the displacement member.

  In this case, the speed of the displacement member at the predetermined position may be set in the plurality of operation modes. Thus, by setting the speed of the displacement member at the predetermined position, it is possible to perform drive control such as displacing the displacement member after the displacement member is displaced to the predetermined position.

In order to achieve the above object, the present invention provides an actuator drive control method for displacing a displacement member included in an actuator to a predetermined position until the displacement member moves from a movement start point to the predetermined position. A moving distance setting step for setting the moving distance, a moving time setting step for setting a moving time until the displacement member moves from the movement start point to the predetermined position, and the displacement member set in advance is displaced. The movement time is automatically divided into acceleration time, constant speed time, and deceleration time based on information on the displacement speed at the time, and at any timing based on the divided movement time and the movement distance Based on a target value calculation step for calculating a target value of the displacement amount or displacement speed of the displacement member, and a target value of the displacement amount or displacement speed of the displacement member. The drive control unit generates a drive signal and controls the actuator to drive, thereby generating a drive control step for displacing the displacement member to the predetermined position and a gain adjustment signal for adjusting the drive signal. A gain adjustment step sent to the drive control means, and the gain adjustment step has at least two of the adjustment steps listed in the following (a) to (c), and each adjustment generated in each adjustment step: The gain adjustment signal is generated by integrating the signals.
(A) A gain adjustment step for specification data that generates an adjustment signal based on at least one specification data among the specification data of the resistance value of the actuator, the thrust constant, the weight of the displacement member, or the stroke of the displacement member ( b) Work information gain adjustment step for generating an adjustment signal based on information on at least one work among the information on the weight, posture, or load of the work (c) the movement distance set in the movement distance setting step, Or a movement information gain adjustment step for generating an adjustment signal based on the movement time set in the movement time setting step

  In this case, the information related to the displacement speed is a time ratio of the acceleration time, the constant speed time, and the deceleration time of the displacement member. In the target value calculation step, the movement time is based on the time ratio. May be automatically divided.

  Further, the information related to the displacement speed is an acceleration time, a constant speed time, and a deceleration time of the displacement member. In the target value calculation step, the acceleration time, the constant speed time, and the decrease time are calculated. Using at least two of the speed times, a time ratio of the acceleration time, the constant speed time, and the deceleration time is obtained, and the moving time is automatically divided based on the time ratio. You may do it.

  Further, the information related to the displacement speed may be acceleration and deceleration of the displacement member, and the target value calculation step may automatically divide the movement time according to the acceleration and deceleration.

  Still further, the information related to the displacement speed may be a constant speed of the displacement member, and the target value calculation step may automatically divide the movement time according to the constant speed.

  Here, in the target value calculating step, from the information related to the displacement speed, the moving distance and the moving time, the acceleration of the displacement member, the acceleration time, the constant speed, the constant speed time, the deceleration and the deceleration time It is preferable to calculate the target value of the displacement amount or the displacement speed of the displacement member at the arbitrary timing based on the calculation result.

  In the drive control step, the actuator may be driven and controlled so that the displacement speed changes in the order of acceleration, constant speed, and deceleration in one displacement of the displacement member.

  In this case, in the target value calculating step, it is also possible to calculate the displacement amount or the target value of the displacement speed at the arbitrary timing so that the acceleration time is shorter than the deceleration time. .

  Before executing the specification data gain adjustment step, the specification data of the actuators of a plurality of types or models includes at least one value among a resistance value, a thrust constant, a weight of the displacement member, or a stroke of the displacement member. A specification data setting step for setting specification data of the actuator to be controlled may be performed from a database stored in advance.

  Further, before the work information gain adjustment step is performed, work information setting for setting at least one value of weight, posture, or load as work information that causes a predetermined action in accordance with the displacement of the displacement member. Steps may be performed.

  Furthermore, an operation mode setting step for setting any one of a plurality of operation modes in which the acceleration time, the constant speed time, and the deceleration time are different, is set in the target value calculation step. Further, based on the operation mode, a target value of the displacement amount or the displacement speed of the displacement member at the arbitrary timing can be calculated.

  In this case, the speed of the displacement member at the predetermined position may be set in the plurality of operation modes.

  According to the present invention, by setting the moving distance and moving time of the displacement member provided in the actuator, it is possible to determine the detailed operation of the displacement member and to displace the displacement member with high accuracy. This eliminates the need for the user to calculate the detailed driving conditions such as the speed of the displacement member and the time required for the speed, thereby significantly reducing the user's work load and causing malfunctions due to human error. Can be avoided.

1 is a block diagram illustrating an actuator drive control device, an actuator, and a computer according to an embodiment of the present invention. It is a graph for demonstrating the target value of the displacement amount or displacement speed of the displacement member by a 1st operation mode. It is a graph for demonstrating the target value of the displacement amount or displacement speed of the displacement member by a 2nd operation mode. 4A and 4B are graphs showing the relationship between time and speed for explaining another method for calculating the target value of the displacement speed of the displacement member. It is a flowchart which shows the flow of a process when displacing a displacement member with the drive control apparatus for actuators. It is a flowchart which shows the flow of a process when implementing gain adjustment with respect to a drive signal.

  DESCRIPTION OF EMBODIMENTS Hereinafter, preferred embodiments of an actuator drive control device and an actuator drive control method according to the present invention will be described in detail with reference to the accompanying drawings.

  As shown in FIG. 1, an actuator drive control apparatus 10 according to an embodiment of the present invention is connected to an actuator 12, a computer 14, or a PLC (Programmable Logic Controller) 15 via a cable. The user gives a control instruction such as data input and drive start to the actuator drive control device 10 from the computer 14 (or PLC 15), whereby the actuator drive control device 10 performs drive control of the actuator 12.

  The actuator 12 includes a displacement member 16 that is linearly displaceable by drive control, a drive unit 18 that transmits a drive force to the displacement member 16, and a displacement detection unit 20 that detects a displacement amount of the displacement member 16. .

  For example, a linear motor that linearly slides (displaces) the displacement member 16 using a coil and a permanent magnet can be applied to the drive unit 18 as a mechanism for transmitting the drive force to the displacement member 16. The drive unit 18 changes the electromagnetic force generated in the coil in accordance with the amount of power of the drive power supply supplied from the actuator drive control device 10, and the displacement amount and displacement speed of the displacement member 16 are proportional to the electromagnetic force. Control. Further, the drive unit 18 is configured to switch the linear movement direction (advancement and retreat) of the displacement member 16 by a switching signal from the actuator drive control device 10. In addition, a servo motor such as a stepping motor, a DC motor with a motor brush, or a brushless DC motor may be applied as the driving unit 18 so that the rotational driving force of the motor is transmitted to the displacement member 16. Of course.

  As described above, the displacement member 16 can be displaced linearly (in the direction in which the guide member or the like guides) by transmitting the driving force of the driving unit 18. The displacement member 16 can be configured by a stage (slider body) on which a workpiece can be loaded, a piston that presses the workpiece, or the like.

  On the other hand, the displacement detector 20 of the actuator 12 detects the displacement speed of the displacement member 16 and feeds back the detected value to the actuator drive control device 10. The detected value of the displacement speed of the displacement member 16 can be obtained from, for example, the displacement amount and time detected by attaching a displacement sensor to the displacement member 16 and detecting the displacement amount over time. The actuator drive control device 10 can correct the drive signal (drive power supply) supplied to the drive unit 18 based on the detected value, and feedback control the displacement of the displacement member 16. In addition, the displacement detection part 20 can use an encoder, a resolver, etc., when the servomotor is applied to the drive part 18. FIG. Further, the displacement detection unit 20 may be provided separately from the actuator 12.

  By configuring the actuator 12 as described above, the drive unit 18 is driven and controlled by the connected actuator drive control device 10, and the displacement amount and the displacement speed of the displacement member 16 are controlled. Thereby, for example, the displacement member 16 can be accurately positioned (displaced) at a predetermined position while the body of the actuator 12 is fixed.

  Note that the actuator drive control device 10 according to the present embodiment uses the actuator 12 that displaces the displacement member 16 with a linear motor, but the actuator 12 to be controlled is not limited to this. For example, drive control can be performed by connecting an actuator or a displacement mechanism for displacing the displacement member 16 with a ball screw to the actuator drive control device 10.

  The actuator drive control device 10 includes a storage unit 22, a calculation unit 24, and a drive control unit 26 inside an apparatus main body (not shown). Further, a power source (DC power source) 28 is supplied to the apparatus main body from the outside.

  The storage unit 22 is configured by a ROM and a RAM, and a control program necessary for driving control of the actuator 12 is stored in the ROM in advance, and a plurality of data areas for storing data used for driving control of the actuator 12 are provided. Allocated to an address space on the RAM. The storage unit 22 also stores the displacement position of the displacement member 16 when the displacement member 16 was displaced last time. As the data area of the storage unit 22, a movement distance area 30, a movement time area 32, a specification data area 34, a work information area 36, and an operation mode area 38 are provided.

  Of these areas, the movement distance area 30, the movement time area 32, and the work information area 36 store data input from the user via the computer 14. That is, the movement distance area 30 stores movement distance data (displacement amount) until the displacement member 16 moves from the movement start point to a predetermined position. In the movement time area 32, movement time data until the displacement member 16 moves from the movement start point to a predetermined position is stored. Furthermore, data such as weight, posture, and load is stored in the work information area 36 as information on a target (work) on which the displacement member 16 acts such as conveyance and pressing. Before driving and controlling the actuator 12, the user inputs a desired moving distance and moving time of the displacement member 16, or information (weight, posture, load, etc.) of the workpiece conveyed or pressed by the displacement member 16. Thus, when the actuator 12 is driven and controlled, the movement distance, movement time, and workpiece information of the displacement member 16 are set, and each stored data is read out by the calculation unit 24. In addition, when the workpiece is not conveyed or pressed by the displacement member 16 or when the workpiece has little influence on the displacement of the displacement member 16, the workpiece information may not be set. In addition, the workpiece information (weight, posture, load, etc.) is not only set by the user, but also may be configured such that a sensor is built in the actuator 12 and is detected using the sensor.

  On the other hand, in the specification data area 34, data such as a resistance value, a thrust constant, a weight of the displacement member 16, a stroke of the displacement member 16 and the like are stored in advance as a database as specification data of the actuator 12 of a plurality of types or models. Has been. The user selects the type or model of the actuator 12 that is actually controlled from the database stored in the specification data area 34 before driving the actuator 12. As a result, the specification data of the actuator 12 is set, and the specification data is read by the calculation unit 24. The specification data of the actuator 12 may be automatically selected as well as performed by the user. That is, identification information unique to a plurality of types or types of actuators 12 is set, and the identification information is automatically read by connecting the actuator 12 to the actuator drive control device 10, and the specification data area 34 It can also be configured to be stored in

  The operation mode area 38 stores in advance a plurality of operation mode data in which target values of the displacement amount or the displacement speed of the displacement member 16 at an arbitrary timing are modeled. Here, the operation mode is a displacement (operation) pattern of the displacement member 16 in the drive control of the actuator 12. For example, as shown in FIG. 2 or FIG. 3, various operation modes such as an operation mode having different time ratios of acceleration time, constant speed time and deceleration time, or operation modes having different speeds of the displacement member 16 at a predetermined position, etc. The operation mode can be stored.

  2 and 3 schematically show the relationship between time and displacement (upper graph) and the relationship between time and speed (lower graph) when the displacement member 16 is displaced. Here, the operation modes shown in FIGS. 2 and 3 will be described in detail. In the operation mode shown in FIG. 2 (hereinafter also referred to as a first operation mode), the displacement member 16 is displaced to a predetermined position by one drive. This is a displacement pattern to be moved. In this case, the displacement member 16 increases its speed from the operation stop state, maintains the speed for a predetermined time when reaching a constant speed, and decreases the speed near the predetermined position (negative acceleration). Stop in place.

  On the other hand, the operation mode shown in FIG. 3 (hereinafter also referred to as a second operation mode) is a displacement pattern in which the displacement member 16 is further displaced at a constant speed after being displaced to a predetermined position. This second operation mode may be selected, for example, when the workpiece is placed at a predetermined position and the workpiece is pushed out at an arbitrary speed after the displacement member 16 is moved to the predetermined position.

  Further, among the first and second operation modes, the acceleration time (hereinafter also referred to as the acceleration period), the constant speed time (hereinafter also referred to as the constant speed period), and the deceleration time (hereinafter also referred to as the deceleration period). ) Changes, the displacement pattern of the displacement member 16 also changes. Therefore, it is preferable to prepare a plurality of operation modes having different time ratios for each period. Alternatively, the time ratio of each period may be set by the user. Thereby, when the actuator 12 is driven and controlled, the displacement member 16 can be displaced in more detail as time passes.

  The user selects a desired operation mode from a plurality of operation modes stored in the operation mode area 38 before driving and controlling the actuator 12. As a result, the selected operation mode is set, and this operation mode is read by the calculation unit 24. As shown in FIGS. 2 and 3, the plurality of operation modes selected by the user are displayed on a monitor (not shown) of the computer 14 as a graph schematically showing the relationship between time and displacement or the relationship between time and speed. It is preferred that By displaying the operation mode as a graph in this way, the user can easily select the target operation mode.

  Note that the actuator drive control device 10 does not select the operation mode as described above, and the displacement amount or the displacement speed of the displacement member 16 according to a preset basic operation mode (for example, the first operation mode). The target value may be calculated.

The calculation unit 24 can be configured by using a microcomputer or the like, reads out necessary data from the storage unit 22 and executes calculation processing, and controls the control instruction signal (displacement control instruction signal X when driving the actuator 12). _s and the gain adjustment signal G _s ) are transmitted to the drive control unit 26. The calculation unit 24 includes a target value calculation unit (target value calculation unit) 40, a gain adjustment unit (gain adjustment unit) 42, a movement distance setting unit (movement distance setting unit) 47a, and a movement time setting unit (movement time setting unit). ) 47b, a specification data setting unit (specification data setting unit) 47c, a work information setting unit (work information setting unit) 47d, and an operation mode setting unit (operation mode setting unit) 47e.

  The target value calculation unit 40 reads movement distance data of the displacement member 16 from the movement distance area 30 and reads movement time data of the displacement member 16 from the movement time area 32. Then, based on the read movement distance data and movement time data, the acceleration, acceleration time, constant speed, constant speed time, deceleration time and deceleration time of the displacement member 16 are calculated, and any of these calculation results The target value of the displacement amount or the displacement speed of the displacement member 16 at the timing is calculated.

Here, the acceleration a ₁ , acceleration time t ₁ , constant speed v ₀ , constant speed time t ₂ , deceleration a _3, and deceleration time t ₃ of the displacement member 16 calculated by the target value calculation unit 40 are: This is a parameter necessary for accurately displacing the displacement member 16. That is, normally, when the actuator 12 displaces the displacement member 16, after starting driving, the displacement member 16 is accelerated from the operation stop state to a constant speed, and after reaching a predetermined speed, the speed is constant. Then, the displacement member 16 is displaced while being maintained, and then the displacement member 16 is decelerated from the moving state to the operation stop state (see the first operation mode shown in FIG. 2). Therefore, the displacement of the displacement member 16 is calculated by calculating the acceleration a ₁ , acceleration time t ₁ , constant speed v ₀ , constant speed time t ₂ , deceleration a ₃ and deceleration time t ₃ of the displacement member 16. A series of necessary displacement speeds and displacement times can be determined. As a result, the target value of the displacement amount or the displacement speed of the displacement member 16 at an arbitrary timing can be easily obtained.

  The target value of the displacement amount or displacement speed of the displacement member 16 calculated at the target value calculation unit 40 at an arbitrary timing is formed as a graph as shown in FIGS. 2 and 3, for example, on the monitor of the computer 14 or the like. It may be displayed. The calculation method (graph forming method) of the target value of the displacement amount or the displacement speed of the displacement member 16 at this arbitrary timing will be described later.

The target value of the displacement amount or the displacement speed of the displacement member 16 at an arbitrary timing calculated by the target value calculation unit 40 is transmitted to the drive control unit 26 as a continuous displacement control instruction signal X _s as time elapses.

On the other hand, the gain adjusting unit 42 reads the specification data related to the actuator 12 selected by the user from the specification data area 34, and the workpiece information input by the user (specification data gain adjusting means) 44. A second adjustment unit (work information gain adjustment means) 45 that reads work information data) from the work information area 36, and a third adjustment unit that reads movement distance data and movement time data from the movement distance area 30 and movement time area 32 ( Movement information gain adjusting means) 46. The gain adjustment unit 42 generates a gain adjustment signal G _s for changing the voltage value or current value of the drive signal in the drive control unit 26.

  Here, for example, when the resistance value of the actuator 12 that is actually driven and controlled is higher than the resistance values of the other actuators 12, the driving power required for driving control of the actuator 12 is insufficient, and the displacement member 16 is It cannot be accurately displaced to a predetermined position. Therefore, the first adjustment unit 44 generates a first adjustment signal for increasing the drive signal value sent to the actuator 12 based on the read resistance value of the specification data of the actuator 12. Conversely, when the resistance value of the actuator 12 that is actually driven and controlled is lower than that of the other actuators 12, a first adjustment signal for reducing the drive signal value sent to the actuator 12 is generated.

  For example, when the workpiece conveyed by the displacement member 16 is heavy, a load is applied to the displacement member 16, and thus the displacement member 16 cannot be accurately displaced to a predetermined position. Therefore, the second adjustment unit 45 generates a second adjustment signal for increasing the drive signal value sent to the actuator 12 based on the read weight of the workpiece. Conversely, when the workpiece conveyed by the displacement member 16 is light, a second adjustment signal for reducing the drive signal value sent to the actuator 12 is generated.

  Furthermore, for example, when the movement distance of the displacement member 16 is long but the movement time is short, an overshoot is likely to occur in the drive signal, and the displacement member 16 may not be accurately displaced to a predetermined position. . Therefore, the third adjustment unit 46 generates a third adjustment signal for reducing the drive signal value sent to the actuator 12 based on the read movement distance and movement time of the displacement member 16. Conversely, when the movement distance of the displacement member 16 is short and the movement time is long, a third adjustment signal for increasing the drive signal value is generated so that the displacement member 16 is reliably displaced.

The first to third adjustment signals generated by the first to third adjustment units 44, 45, 46 are integrated in the gain adjustment unit 42 and transmitted to the drive control unit 26 as a gain adjustment signal G _s . The gain adjustment unit 42 outputs the gain adjustment signal G _s based on various factors that affect the displacement of the displacement member 16 in addition to the specification data of the actuator 12, the information of the workpiece to be conveyed, the movement distance and the movement time. Of course, it may be generated. The actuator drive control device 10 can also perform drive control of the actuator 12 without performing gain adjustment.

  On the other hand, each setting unit 47 a to 47 e of the computing unit 24 has a function of storing each control data input or selected from the computer 14 in each area of the storage unit 22. That is, the movement distance setting unit 47 a stores movement distance data input from the user via the computer 14 in the movement distance area 30. Similarly, the travel time setting unit 47 b stores travel time data input from the user in the travel time area 32. The specification data setting unit 47 c stores the specification data of the actuator 12 selected by the user via the computer 14 in the specification data area 34. Further, the work information setting unit 47d stores the work information data input by the user in the work information area 36. Furthermore, the operation mode setting unit 47e stores the operation mode selected by the user in the operation mode area 38.

The drive control unit 26 of the actuator drive control apparatus 10 includes a calculator 48, a PID adjuster 50, and a power amplifier 52, and is based on the displacement control instruction signal X _s and the gain adjustment signal G _s transmitted by the calculator 24. Thus, the drive power P for controlling the actuator 12 is generated.

The computing unit 48 can be configured by, for example, a circuit such as an operational amplifier, and the detection value (feedback signal) sent from the displacement detecting unit 20 of the actuator 12 is negatively fed back, so that the target value computing unit 40 and corrects the displacement control instruction signal X _s output. Thereby, the actuator drive control apparatus 10 according to the present embodiment can feedback-control the drive of the actuator 12 (that is, the displacement of the displacement member 16).

The PID adjuster 50 is provided on the output side of the calculator 48 and receives the corrected displacement control instruction signal X _s ′ output from the calculator 48. The PID adjuster 50 performs proportional control that approximates the corrected displacement control instruction signal X _s ′ to the drive signal D _s according to the target value of the displacement speed of the displacement member 16, and performs differential control, integral control, and the like. The drive signal D _s is stabilized and output to the power amplifier 52.

The PID adjuster 50 receives the gain adjustment signal G _s transmitted from the gain adjustment unit 42 and adjusts the drive signal value (voltage value or current value) based on the gain adjustment signal G _s. Is done. As a result, the drive signal D _s output from the PID adjuster 50 includes the optimum signal value according to the specification data of the actuator 12 to be controlled, the information of the workpiece to be conveyed or pressed, the moving distance and the moving time of the displacement member 16. Become.

The power amplifier 52 includes a voltage amplification circuit and a current amplification circuit, amplifies the voltage value or current value of the drive signal D _s output from the PID adjuster 50, and supplies the amplified power value to the actuator 12 as drive power P. The actuator 12 is capable of displacing the displacement member 16 by controlling the drive of the drive unit 18 by the supplied drive power P. The power amplifier 52 may be provided outside the actuator drive control device 10 instead of being provided in the actuator drive control device 10.

In this embodiment, the actuator drive control device 10 supplies drive power P to the actuator 12. However, the actuator 12 is directly supplied with power from outside without using the actuator drive control device 10. It can also be set as the structure provided with the power supply part supplied. In this case, the actuator drive control device 10 may be configured to send a drive signal D _s ′ for controlling the power supply to the actuator 12 to control the amount of power of the power supplied from the outside.

  As the computer 14 connected to the actuator drive control device 10, a general-purpose computer including a CPU, a memory, a keyboard, a monitor, and the like (all not shown) can be used. The computer 14 stores a program for actuator control. When this program is executed, an input screen for actuator control is displayed on the monitor. The user can input the movement distance data, movement time data, and work information data of the displacement member 16 from the input screen, select the actuator 12 to be controlled, and further select the operation mode of the displacement member 16. . Each data input to the input screen is transmitted to the actuator drive control device 10 and stored in each area of the storage unit 22.

  The PLC 15 is connected to the actuator drive control device 10 so that a signal for performing drive control of the actuator 12 and a signal for selecting arbitrary step data can be transmitted and received in parallel. Here, the step data is data obtained by simplifying the operation mode of the displacement member 16, and includes information such as movement distance data (or data on a predetermined position) and movement time data of the displacement member 16. In this case, the PLC 15 can simultaneously transmit a signal for selecting step data and a signal for controlling the driving of the actuator 12, thereby facilitating the driving control of the actuator 12. Further, for example, 4-bit step data can be transmitted simultaneously.

When drive control of the actuator 12 is performed, the drive control of the actuator 12 is performed by transmitting a drive start signal B _S from the computer 14 (or PLC 15) to the actuator drive control device 10. When the drive control of the actuator 12 is finished, an operation completion signal F _s is transmitted from the actuator drive control device 10 to the computer 14 (or PLC 15). Further, when there is an error in the drive control of the actuator 12, the error signal E _s from the actuator drive control device 10 is transmitted to the computer 14 (or PLC15).

The signal actuator drive control device 10 and the computer 14 (or PLC15) is transmitted and received, the drive start signal B _S, operation completion signal F _s, but is not limited to the error signal E _s. For example, information such as the current position of the displacement member 16, the displacement speed of the displacement member 16, and the current amount of the drive power P output to the actuator 12 is transmitted from the actuator drive control device 10 to the computer 14, and is monitored by the computer 14. Can be displayed. Further, a signal for turning off the movement of the displacement member 16, a signal for turning on the movement of the displacement member 16 in the vicinity of the predetermined position, a signal for turning on near the target value of the displacement speed of the displacement member 16, and the vicinity of the target thrust of the displacement member 16 It is also possible to output from the computer 14 a signal that turns on.

  Furthermore, when using PLC15, it can comprise so that movement distance data (or data of a predetermined position) and movement time data may be set collectively as step data by this PLC15. For example, when the user selects a plurality of step data in the PLC 15, the selected plurality of step data is transmitted from the PLC 15 to the actuator drive control device 10, and movement distance data and movement time data are obtained for each individual step data. The movement distance area 30 and the movement time area 32 are stored. In this case, the actuator drive control device 10 calculates a plurality of target values of the displacement amount or the displacement speed of the displacement member 16 based on a plurality of step data (movement distance and movement time). Then, the drive control of the actuator 12 can be started by sending a signal for performing drive control of the actuator 12 from the PLC 15 in a state where specific step data (target value) is selected.

  The actuator 12, the actuator drive control device 10, and the computer 14 (or PLC 15) according to the present embodiment are basically configured as described above. Next, the drive control of the actuator 12 is actually performed. The target value of the displacement amount or the displacement speed of the displacement member 16 at an arbitrary timing, which is calculated by the target value calculation unit 40 when implemented, will be described.

  As described above, the actuator drive control device 10 stores a plurality of operation modes as shown in FIG. 2 and FIG. 3 in the operation mode area 38, and the user arbitrarily selects one operation mode. Thus, the displacement amount or the displacement speed of the displacement member 16 with the passage of time can be easily set.

  Prior to the operation of displacing the displacement member 16, drive control is performed so that the displacement member 16 is moved to the movement start point. For example, the movement start point can be an origin position preset in the actuator 12 (a stroke end of the actuator 12 or an origin signal position of a built-in displacement sensor). The displacement of the displacement member 16 to the origin position by the actuator drive control device 10 may be controlled in the same manner as when the displacement member 16 is displaced to a predetermined position in the first operation mode.

  When the displacement position when the previous displacement member 16 is displaced is a configuration that can be stored in the storage unit 22, the actuator drive control device 10 allows the user to move the displacement member 16 based on the previous displacement position. It can also be moved to the set movement start point. That is, when the movement start point is a position other than the origin position, after the position of the movement start point is input from the user, the distance from the previous displacement position to the movement start point is calculated, and the displacement member 16 is moved based on the movement distance. It is good to displace to the movement start point.

  After the displacement member 16 moves to the movement start point, the target value of the displacement amount or displacement speed of the displacement member 16 at an arbitrary timing is calculated according to the operation mode selected by the user. In the description of this embodiment, a target value calculation method in the first operation mode shown in FIG. 2 and the second operation mode shown in FIG. 3 will be described.

The target value calculation unit 40 is programmed to automatically divide the movement time into acceleration time, constant speed time, and deceleration time based on information related to the displacement speed when the displacement member 16 is displaced. Yes. Information related to the displacement speed is acceleration time, constant speed time, deceleration time ratio, a (acceleration time ratio): b (constant speed time ratio): c (deceleration time ratio) ), When the first operation mode is selected, the movement time t ₀ read from the movement time region 32 is calculated based on the time ratio a: b: c of each speed set in the operation mode. To divide. In this case, the acceleration time t ₁ based on the movement time t ₀ can be calculated by the following equation (1), and the constant velocity time t ₂ can be calculated by the following equation (2). The time t ₃ can be calculated by the following equation (3).
t ₁ = a · t ₀ / (a + b + c) (1)
t ₂ = b · t ₀ / (a + b + c) (2)
t ₃ = c · t ₀ / (a + b + c) (3)

As described above, the acceleration time t ₁ , the constant speed time t ₂ , and the deceleration time t ₃ when the displacement member 16 is displaced are set to the time ratio a: b: By calculating using c, the movement time t ₀ can be automatically divided.

If the information related to the displacement speed is the acceleration time t ₁ of the displacement member 16, the constant speed time t ₂ , and the deceleration time t ₃ , at least two of these times are set in advance. For example, another time can be obtained from the entire moving time t ₀ of the displacement member 16, so that the time ratio a: b: acceleration time t ₁ , constant speed time t ₂ , deceleration time t ₃ c can be easily calculated. Therefore, also in this case, the movement time t ₀ of the displacement member 16 can be easily divided.

Further, in the drive control of the actuator 12, the acceleration a ₁ and the constant speed v ₀ that are necessary parameters for displacing the displacement member 16 (the acceleration a _{2 in the} constant speed period becomes zero because the speed is constant), the decrease The speed a ₃ can be obtained by the following formula (1).

As shown in Equation 1, the moving distance S ₁ of the displacement member 16 in the acceleration period can be calculated by the above equation (4), and the moving distance S ₂ of the displacement member 16 in the constant speed period can be calculated by the above equation (5). The moving distance S ₃ of the displacement member 16 during the deceleration period can be calculated by the above equation (6).

Further, the total movement distance (displacement amount) S when the displacement member 16 is displaced to a predetermined position is S ₁ + S ₂ + S ₃ . Therefore, the movement distance S can be obtained by adding the expressions (4), (5), and (6) as in the above expression (7). Furthermore, the (7) for the equation for a constant velocity v ₀ by deforming the equation (8) from the equation, by substituting the moving distance data read out from the moving distance area 30, a constant velocity v ₀ Can be calculated.

The acceleration a ₁ during the acceleration period can be expressed by the above equation (9). Therefore, the acceleration a ₁ can be calculated by substituting the constant speed v ₀ obtained by the equation (8).

Similarly, the deceleration a ₃ during the deceleration period can be expressed by the above equation (11). By substituting the constant velocity v ₀ into the above equation (12) obtained by modifying this equation (11), the deceleration a ₃ Can be calculated.

As described above, in the first operation mode in which the displacement member 16 is displaced (moved) to a predetermined position by a single drive, the target value calculation unit 40 determines that the acceleration a ₁ of the displacement member 16, the acceleration time t _{1 is} constant. The values of the speed v ₀ , the constant speed time t ₂ , the deceleration a ₃ , and the deceleration time t ₃ can be easily calculated.

  Thereby, the target value calculation unit 40 is based on each of the calculated values, a graph (see the upper graph in FIG. 2) composed of the relationship between the movement time of the displacement member 16 and the displacement amount, or the movement time of the displacement member 16. And a graph (refer to the lower graph in FIG. 2) including the relationship between the displacement speed and the displacement speed. Therefore, it is possible to obtain the target value of the displacement amount or the displacement speed of the displacement member 16 to be driven and controlled at an arbitrary timing in the first operation mode.

In the first operation mode, the target value is calculated so that the acceleration time t ₁ is shorter than the deceleration time t ₃ , so that the actuator 12 is displaced until reaching a constant speed v ₀ at the start of driving of the actuator 12. The member 16 can be accelerated rapidly, and can be slowly decelerated near the displacement member 16 approaching a predetermined position. Thereby, the displacement member 16 can be moved with high precision by a predetermined position.

Further, when the second operation mode shown in FIG. 3 is selected, the target value calculation unit 40 sets the acceleration time t ₁ , the constant speed time t ₂ , and the deceleration time t ₃ set in the operation mode. Based on the time ratio a: b: c, the acceleration time t ₁ , constant speed time t ₂ , deceleration according to the above formulas (1), (2), and (3) as in the first operation mode The time t ₃ can be calculated.

Further, in the drive control of the actuator 12, the acceleration a ₁ , the constant speed v ₀ , and the deceleration a _{3 that} are parameters necessary for displacing the displacement member 16 can be obtained by the following equation (2). .

As shown in Equation 2, the displacement distance S ₁ of the displacement member 16 during the acceleration period can be calculated by the equation (4) described in Equation 1, and the displacement distance S ₂ of the displacement member 16 during the constant speed period is also represented by Equation 1. (5) described in the above. On the other hand, the moving distance S ₃ of the displacement member 16 during the deceleration period can be calculated by the above equation (13). Here, the symbol v _{1 in the} equation (13) is a displacement speed (a constant speed) when the displacement member 16 moves further after moving to a predetermined position, and this v ₁ can be freely set by the user. it can.

Therefore, the entire movement distance (displacement amount) S when the displacement member 16 is displaced to a predetermined position where the deceleration period ends is obtained by the above equation (14). The constant speed v ₀ is calculated by substituting the movement data read from the movement distance area 30 because the constant speed v ₀ is obtained by transforming the expression (14) to the above expression (15). Can do.

Further, the acceleration a _{1 in} the acceleration period of the second operation mode is calculated by the above equation (16) by substituting the constant speed v ₀ calculated by the equation (15) into the equation (9) described in the equation 1. It becomes possible.

Similarly, the deceleration a ₃ during the deceleration period can be expressed by the above equation (17). Therefore, the deceleration a ₃ can be calculated by substituting the constant speed v ₀ into the expression (18) obtained by modifying the expression (17).

As described above, also in the second operation mode in which the displacement member 16 is displaced to a predetermined position and then is displaced at a constant speed, the target value calculation unit 40 determines the acceleration a ₁ and acceleration time t of the displacement member 16. ₁ , constant speed v ₀ , constant speed time t ₂ , deceleration a ₃ , and deceleration time t ₃ can be easily calculated.

  The target value calculation unit 40 is based on each of the calculated values, a graph (see the upper graph in FIG. 3) composed of the relationship between the movement time of the displacement member 16 and the displacement amount, or the movement time and displacement speed of the displacement member 16. A graph (see the lower graph in FIG. 3) having the above relationship can be formed. This makes it possible to determine the detailed displacement operation of the displacement member 16 and easily obtain the target value of the displacement amount or the displacement speed of the displacement member 16 to be driven and controlled at an arbitrary timing in the second operation mode. Can do.

  It should be noted that the target value calculation unit 40 may obtain the target value of the displacement amount or the displacement speed of the displacement member 16 to be driven and controlled at an arbitrary timing by another method (calculation principle).

  4A and 4B are graphs showing the relationship between time and speed for explaining another method for calculating the target value of the displacement speed of the displacement member 16. In addition to the above-described target value calculation method, the actuator drive control device 10 can change the displacement amount of the displacement member 16 or the target value of the displacement speed at an arbitrary timing by the following method in addition to the above-described target value calculation method. Can be obtained.

For example, when the information regarding the displacement speed is the acceleration a ₁ and the deceleration a ₃ of the displacement member 16, the slopes indicating the acceleration and deceleration in the graph of FIG. 4A are constant. Further, the moving distance S of the displacement member 16 corresponds to the trapezoidal area formed by the entire moving time t ₀ and the displacement speed (see the hatched portion in FIG. 4A). That is, by setting the movement distance S, the movement time t ₀ , the acceleration a ₁ , and the deceleration a _{3 of} the displacement member 16, the trapezoidal shape formed by the movement time t ₀ and the displacement speed can be specified. Parameters (acceleration time t ₁ , constant speed v ₀ , constant speed time t ₂ , deceleration time t ₃ ) can be calculated.

Further, when the moving distance S of the displacement member 16 is increased, as shown by a chain line in FIG. 4A, by lengthening the time t ₃ of the time t ₁ and the deceleration of the acceleration, the value of the constant velocity v ₀ By changing (in this case, the constant speed time t ₂ is shortened), the target value required for the displacement of the displacement member 16 can be calculated without changing the preset acceleration a ₁ and deceleration a _3. it can. Thus, the target value calculation unit 40 can automatically divide the movement time t ₀ of the displacement member 16 even if the information related to the displacement speed is the acceleration a ₁ and the deceleration a _{3 of} the displacement member 16.

On the other hand, when the information related to the displacement speed is the constant speed v ₀ of the displacement member 16, the height of the trapezoid formed by the movement time t ₀ and the displacement speed in the graph of FIG. 4B is constant. Accordingly, by setting the movement distance S, the movement time t ₀ , and the constant speed v _{0 of} the displacement member 16, the constant speed time t ₂ can be specified. From the constant speed time t ₂ and the movement time t ₀ , the ratio of the acceleration time t ₁ and the deceleration time t ₃ when the displacement member 16 is displaced can be obtained, and the acceleration corresponding to the ratio a ₁ and deceleration a ₃ can be calculated.

Further, when the moving distance S of the displacement member 16 is increased, as shown by a one-dot chain line in FIG. 4B, the constant speed time t ₂ is lengthened, and the acceleration a ₁ , the acceleration time t ₁ , and the deceleration a _3. By changing the value of the deceleration time t _{3 and the} like, the target value required for the displacement of the displacement member 16 can be calculated without changing the preset constant speed v ₀ . As described above, the target value calculation unit 40 can automatically divide the movement time t ₀ of the displacement member 16 even when the information related to the displacement speed is the constant speed v _{0 of} the displacement member 16.

The actuator drive control device 10 has a configuration in which the speed of the displacement member 16 is constantly increased during the acceleration period or the speed is constantly decreased during the deceleration period (that is, the time shown in FIGS. 2 to 4B). acceleration a ₁ and the deceleration a ₃ constant structure) rather than in the graph of the velocity may gradually be to alter the acceleration a ₁ or deceleration a _3. For example, the acceleration a ₁ or the deceleration a ₃ can be configured to increase or decrease in a curved manner using a preset quadratic function.

  Next, the flow of processing when the displacement member 16 is displaced by the actuator drive control device 10 will be described with reference to the flowchart of FIG.

  When displacing the displacement member 16, first, the operation mode setting unit 47 e of the calculation unit 24 selects one of a plurality of operation modes schematically representing a target value of the displacement amount or the displacement speed of the displacement member 16 at an arbitrary timing. Two operation modes are set (step S10: operation mode setting step). That is, an operation mode as shown in FIGS. 2 and 3 is selected by the user, and the operation mode is stored (set) in the operation mode area 38 of the storage unit 22. Thereby, the calculating part 24 can read the selected operation mode as needed.

  Next, the calculation unit 24 sets the movement distance until the displacement member 16 moves from the movement start point to the predetermined position by the movement distance setting unit 47a (step S11: movement distance setting step). The movement distance data of the displacement member 16 is automatically calculated when the user inputs a predetermined position. The calculated travel distance data is set by the travel distance setting unit 47a being stored in the travel distance area 30, and the calculation unit 24 can read the travel distance data as necessary. Needless to say, the movement distance data may be directly input by the user and stored in the movement distance area 30.

  Next, the calculation unit 24 sets the movement time until the displacement member 16 moves from the movement start point to the predetermined position by the movement time setting unit 47b (step S12: movement time setting step). The movement time of the displacement member 16 is set by the movement time data stored in the movement time area 32 by the user, and the calculation unit 24 can read the movement time data as necessary.

  Further, the calculation unit 24 sets a time ratio of the acceleration time, the constant speed time, and the deceleration time when the displacement member 16 is displaced from the operation mode selected in Step S10 (Step S13).

After step S13, the arithmetic unit 24 determines the presence or absence of the reception of the drive start signal B _s carrying out the drive control of the actuator 12 from the computer 14 (step S14).

When the drive start signal B _s is received from the computer 14, the target value calculation unit 40 receives information related to the displacement speed when the set displacement member 16 is displaced (time ratio in this processing flow), movement distance data, and From the movement time data, the acceleration, acceleration time, constant speed, constant speed time, deceleration, and deceleration time of the displacement member 16 are calculated using the calculation principle described above (step S15: target value calculation step ( 1)). Displacement member 16 by calculating the displacement speed of, calculating the movement distance to the predetermined position the position which receives the drive start signal B _s as a movement starting point when receiving such a drive start signal B _s Can do.

  Further, the target value calculation unit 40 calculates the displacement amount or the displacement speed of the displacement member 16 at an arbitrary timing from the calculated acceleration, acceleration time, constant speed, constant speed time, deceleration, and deceleration time values. (Step S16: target value calculation step (2)). Thereby, a graph (for example, the upper graph in FIG. 2) composed of the relationship between the time and the displacement amount, a graph of time and the displacement speed (for example, the lower graph in FIG. 2), or the like is formed.

Thereafter, the target value calculation unit 40 of the calculation unit 24 generates a displacement control instruction signal X _s over time according to the target value of the displacement member 16 obtained in step S16, and this displacement control instruction signal X _s is generated. It outputs to the drive control part 26 (step S17).

In the drive control unit 26, the displacement control instruction signal X _s is corrected by the computing unit 48, and further, the PID adjuster 50 generates and outputs a drive signal D _s along the target value (step S18: drive control step). The drive signal D _s is amplified by being input to the power amplifier 52 and is output to the actuator 12 as drive power P.

Thereafter, the calculation unit 24 determines whether the displacement member 16 has reached a predetermined position by determining the passage of time (step S19). If the displacement member 16 has not reached the predetermined position, the process returns to step S17, and the displacement control instruction signal X _s with the passage of time is output again.

On the other hand, when the displacement member 16 is judged to have reached the predetermined position, by stopping the displacement control instruction signal X _s, it stops the supply of driving power (step S20). Thereby, the displacement member 16 can be stopped at a predetermined position. Further, when the displacement member 16 is stopped, an operation completion signal F _s is transmitted to the computer 14, and the end of displacement of the displacement member 16 is displayed on a monitor or the like of the computer 14. The actuator drive control device 10 can accurately displace the displacement member 16 to a predetermined position by the above steps.

Further, when displacing the displaceable member 16 by the actuator drive control unit 10, when performing the gain adjustment of the drive signal D _s performs the processing flow shown in FIG.

  In step S30 (specification data setting step), the specification data (resistance value, thrust constant, weight of the displacement member 16, the stroke of the displacement member 16, etc.) of the actuator 12 of a plurality of types or models are stored. Then, the specification data of the actuator 12 to be controlled is set. That is, when the actuator 12 actually used by the user is selected, the specification data setting unit 47 c stores (sets) the specification data of the actuator 12 in the specification data area 34. Thereby, the calculating part 24 can read this specification data as needed.

  Next, the first adjustment unit 44 generates a first adjustment signal for adjusting the drive signal based on the specification data set in step S30 (step S31: specification data gain adjustment step).

  Further, in step S32 (work information setting step), the work information setting unit 47d of the calculation unit 24 uses values such as weight, posture, and load as information on the work that performs a predetermined action in accordance with the displacement of the displacement member 16. Store (set) in the work information area 36. Thereby, the calculating part 24 can read these values, such as a weight, an attitude | position, and a load, as needed.

  Next, the second adjustment unit 45 generates a second adjustment signal for adjusting the drive signal based on the workpiece information set in step S32 (step S33: workpiece information gain adjustment step).

  Furthermore, in step S34 (movement information gain adjustment step), the movement distance set by the movement distance setting unit 47a of the calculation unit 24 or the movement time set by the movement time setting unit 47b is read, and the set movement distance and Based on the moving time, the third adjustment unit 46 generates a third adjustment signal for adjusting the drive signal.

Thereafter, the calculation unit 24 integrates the first to third adjustment signals to generate a gain adjustment signal G _s output from the gain adjustment unit 42, and sends the gain adjustment signal G _s to the drive control unit 26 (step S1). S35).

Drive control unit 26, the gain adjustment signal by receiving a G _s, the drive signal D _s to produce can be appropriately adjusted in step S18, the driving power P consisting of the adjusted driving signals D _s driving actuator By outputting from the control device 10, the displacement member 16 can be displaced with high accuracy.

  As described above, according to the actuator drive control device 10 according to the present embodiment, the detailed operation of the displacement member 16 is determined by setting the movement distance and the movement time of the displacement member 16 included in the actuator 12. The displacement member 16 can be displaced with high accuracy. Therefore, for example, when the work of transporting or pressing the workpiece to the predetermined position by the displacement member 16 is performed, the workpiece can be accurately displaced to the predetermined position within a desired time. Further, since the user does not calculate detailed driving conditions such as the speed of the displacement member 16 and the time required for the speed, the user's workload can be greatly reduced.

  Further, since the actuator drive control apparatus 10 uses the computer 14 for the purpose of inputting data on the operating conditions of the displacement member 16, the target value of the displacement member 16 is calculated in the computer 14 to control the displacement member 16. Compared with the case where the transmission is performed, the amount of data transmission can be reduced, and an inexpensive connection cable for serial transmission or the like with a small amount of transmission can be applied.

  Note that the present invention is not limited to the above-described embodiment, and it is needless to say that various configurations can be adopted without departing from the gist of the present invention.

For example, in the actuator drive control device 10 according to the present embodiment, the target value calculation unit 40 generates the displacement control instruction signal X _s as a signal for controlling the displacement of the displacement member 16. The unit 40 may be configured to generate a speed control instruction signal so as to control the displacement speed of the displacement member 16, and the displacement member 16 may be displaced according to the speed control instruction signal.

Further, in the processing flow of the actuator drive control device 10 shown in FIG. 6, the movement distance and movement time of the displacement member 16 are calculated after receiving the drive start signal B _s , but the present invention is not limited to this. It may be calculated when a predetermined position or moving time when the displacement member 16 is displaced is input.

DESCRIPTION OF SYMBOLS 10 ... Actuator drive control device 12 ... Actuator 14 ... Computer 16 ... Displacement member 18 ... Drive part 20 ... Displacement detection part 22 ... Memory | storage part 24 ... Calculation part 26 ... Drive control part 28 ... Power supply 40 ... Target value calculation part 42 ... Gain adjustment section

In order to achieve the above object, the present invention provides an actuator drive control device for displacing a displacement member included in an actuator to a predetermined position, and the movement of the displacement member from the movement start point to the predetermined position. the distance a is the moving distance data and input by the user, a moving distance setting unit that Ru stored in the storage unit, a time to the displacement member is moved to the predetermined position from the movement start point and the user the travel time data to be input, the the moving time setting unit in the storage unit Ru is stored, the moving read distance data and the travel time data from the storage unit, the displacement when the preset the displacement member is displaced based on the information relating to the speed, the travel time data, a plurality of types of displacement, including acceleration and deceleration at once displacement of the displacement member Automatically divided every time, the target value for calculating a target value of the displacement amount or displacement velocity of the displacement member at an arbitrary timing based on the time and the moving distance data of a plurality of types of displacement speed and the divided and calculation means, the displacement amount of the displacement member or on the basis of the target value of the displacement speed and generates a drive signal that drives and controls the actuator, and a drive control means for displacing the displacement member to the predetermined position, the and wherein the obtaining Bei.

According to the above, only by setting the moving distance and moving time of the displacement member , the moving time data is automatically divided into a plurality of types of displacement speed time including acceleration and deceleration in one displacement of the displacement member. Thus, the target value of the displacement amount or the displacement speed of the displacement member at an arbitrary timing can be obtained. Thereby, in the drive control of the actuator, the displacement member can be accurately displaced according to the target value. For example, when the workpiece is conveyed or pressed to a predetermined position by the displacement member, the workpiece can be moved to an accurate position within a desired time. In addition, since the user does not calculate detailed driving conditions such as the speed of the displacement member and the time required for the speed, the user's work load can be greatly reduced, and malfunctions caused by human error can be avoided. it can be.

In this case, the information related to the displacement speed is a time ratio of the acceleration time, the constant speed time, and the deceleration time of the displacement member, and the target value calculation means is configured to calculate the movement time based on the time ratio. The data can be automatically divided.

In this way, the movement time data is automatically divided using the time ratio of the acceleration time, the constant speed time, and the deceleration time when the displacement member is displaced, so that the displacement member at any timing can be divided. The target value of the displacement amount or the displacement speed can be easily obtained.

Further, the information related to the displacement speed is an acceleration time, a constant speed time, and a deceleration time of the displacement member, and the target value calculating means includes the acceleration time, the constant speed time, and the decrease speed. Using at least two of the speed times, a time ratio of the acceleration time, the constant speed time, and the deceleration time is obtained, and the moving time data is automatically divided based on the time ratio. You may make it do.

In this manner, by using at least two of the acceleration time, the constant speed time, and the deceleration time when the displacement member is displaced, another time can be obtained from the movement time of the displacement member. . As a result, the time ratio of the acceleration time, the constant speed time, and the deceleration time can be calculated to easily divide the moving time data of the displacement member.

The information related to the displacement speed may be an acceleration and a deceleration of the displacement member, and the target value calculation means may automatically divide the moving time data according to the acceleration and the deceleration.

If the acceleration and deceleration when the displacement member is displaced are set in advance, a constant speed can be calculated from the movement distance data and the movement time data . Further, since the acceleration time and deceleration time when the displacement member is displaced can also be calculated, it is possible to easily obtain the target value of the displacement amount or the displacement speed of the displacement member at an arbitrary timing.

Further, the information related to the displacement speed may be a constant speed of the displacement member, and the target value calculation means may automatically divide the moving time data according to the constant speed.

If the constant speed at which the displacement member is displaced is set in advance, the time of the constant speed of the displacement member can be specified from the movement distance data and the movement time data . Therefore, since the ratio of the acceleration time and the deceleration time when the displacement member is displaced can be obtained from the constant speed time and the displacement member movement time, the displacement amount or displacement of the displacement member at an arbitrary timing can be obtained. The target speed value can be easily obtained.

Here, the actuator may be a linear motor, and the drive control unit may be connected to the linear motor and slide a slider body that is the displacement member .

The actuator drive control device may be connected to an input instruction device through which a user inputs or selects data so that signals can be transmitted and received in parallel or serially .

The movement start point is a stroke end set in advance in the actuator or an origin signal position of a built-in sensor, and the actuator drive control device moves to the movement start point before the displacement member is displaced. It is preferable to make it.

Here, the drive control means is configured to control the drive of the actuator by generating a drive signal based on a target value of the displacement amount or the displacement speed of the displacement member, and the actuator includes a plurality of types or models. As the specification data, the specification data of the actuator to be controlled is selected from a database in which at least one value among a resistance value, a thrust constant, a weight of the displacement member, or a stroke of the displacement member is stored in advance. Specification data setting means for setting, and specification data gain adjusting means for sending a gain adjustment signal for adjusting the drive signal generated in the drive control means based on the set specification data. .

Further, the drive control means is configured to drive and control the actuator by generating a drive signal based on a target value of a displacement amount or a displacement speed of the displacement member, and is predetermined according to the displacement of the displacement member. The work information setting means for setting at least one value of weight, posture, or load as the work information to be operated, and the drive generated by the drive control means based on the set work information And a work information gain adjusting means for sending a gain adjustment signal for adjusting the signal .

Further, the drive control means is configured to drive and control the actuator by generating a drive signal based on a target value of a displacement amount or a displacement speed of the displacement member, and the movement distance setting means sets the A movement information gain adjustment means for sending a gain adjustment signal for adjusting a drive signal generated by the drive control means based on movement distance data or the movement time data set by the movement time setting means; Good .

In order to achieve the above object, the present invention provides an actuator drive control method for displacing a displacement member included in an actuator to a predetermined position by an actuator drive control device , wherein the displacement member is moved from a movement start point. the moving distance data entered by and user is a moving distance until the movement to a predetermined position, a moving distance setting step of Ru stored in the storage unit, to said displacement member is moved to the predetermined position from the movement start point the travel time data input by it and the user a travel time, the travel time setting step of Ru is stored in the storage unit, it reads the travel distance data and the travel time data from the storage unit, a preset the based on the information the displacement member is involved in the displacement speed when displaced, the moving time data, the once the displacement member Position automatically divided into a plurality of types of the displacement velocity time including the acceleration and deceleration of the displacement of the displacement member at an arbitrary timing based on the time and the moving distance data of a plurality of types of displacement speed and the divided A target value calculating step for calculating a target value of the amount or the displacement speed, and a drive signal is generated by a drive control means based on the target value of the displacement amount or the displacement speed of the displacement member to drive-control the actuator. and wherein the obtaining Bei and a drive control step for displacing the displacement member to the predetermined position.

In this case, the information related to the displacement speed is a time ratio of the acceleration time, the constant speed time, and the deceleration time of the displacement member. In the target value calculation step, the movement time is based on the time ratio. Data may be automatically divided.

Further, the information related to the displacement speed is an acceleration time, a constant speed time, and a deceleration time of the displacement member. In the target value calculation step, the acceleration time, the constant speed time, and the decrease time are calculated. Using at least two of the speed times, a time ratio of the acceleration time, the constant speed time, and the deceleration time is obtained, and the moving time data is automatically divided based on the time ratio. You may make it do.

Further, the information related to the displacement speed may be acceleration and deceleration of the displacement member, and the target value calculation step may automatically divide the moving time data according to the acceleration and the deceleration. .

Still further, the information related to the displacement speed may be a constant speed of the displacement member, and the target value calculation step may automatically divide the moving time data according to the constant speed.

Here, it is preferable that the actuator is a linear motor, and in the drive control step, the actuator is connected to the linear motor, and the slider body that is the displacement member is slid in the drive control step .

The actuator drive control device may be configured to be connected to an input instruction device through which a user inputs or selects data so that signals can be transmitted and received in parallel .

The movement start point is a stroke end preset in the actuator or an origin signal position of a built-in sensor, and the actuator drive control device moves to the movement start point before the drive control step is performed. May be .

In the drive control step, a drive signal for driving and controlling the actuator is generated based on a target value of a displacement amount or a displacement speed of the displacement member , and resistance values, thrusts are used as specification data of actuators of a plurality of types or models. constant, the weight of the displacement member, or from a database in which at least one value of the stroke of the displacement member is stored in advance, and specification data setting step of setting the specification data of the actuator to be controlled, is set It was based on the specification data, and a gain adjustment step for specification data sending a gain adjustment signal for adjusting the driving signal generated in the drive control step may have a.

Further, in the drive control step, a drive signal for driving and controlling the actuator is generated based on a target value of a displacement amount or a displacement speed of the displacement member, and a work that performs a predetermined action according to the displacement of the displacement member is generated . As information, a workpiece information setting step for setting at least one value of weight, posture, or load, and for adjusting a drive signal generated in the drive control step based on the set information of the workpiece a gain adjustment step for the work information to send a gain adjustment signal may have a.

In the drive control step, a drive signal for driving and controlling the actuator is generated based on a target value of a displacement amount or a displacement speed of the displacement member, and the movement distance data set in the movement distance setting step or the movement time A movement information gain adjustment step of sending a gain adjustment signal for adjusting the drive signal generated in the drive control step based on the movement time data set in the setting step may be provided.

Claims (24)

An actuator drive control device for displacing a displacement member included in the actuator to a predetermined position,
A movement distance setting means for setting a movement distance until the displacement member moves from the movement start point to the predetermined position;
A movement time setting means for setting a movement time until the displacement member moves from the movement start point to the predetermined position;
Based on information relating to a displacement speed when the displacement member is set in advance, the movement time is automatically divided into an acceleration time, a constant speed time, and a deceleration time, and the divided movement time and Target value calculation means for calculating a target value of the displacement amount or the displacement speed of the displacement member at an arbitrary timing based on the moving distance;
Drive control means for displacing the displacement member to the predetermined position by generating a drive signal based on a target value of a displacement amount or a displacement speed of the displacement member and drivingly controlling the actuator;
Gain adjusting means for generating a gain adjustment signal for adjusting the drive signal and sending it to the drive control means;
With
The gain adjustment means has at least two of the adjustment means listed in the following (a) to (c), and generates the gain adjustment signal by integrating the adjustment signals generated by the adjustment means. An actuator drive control device characterized by the above.
(A) Specification data gain adjusting means for generating an adjustment signal based on at least one specification data of the actuator resistance value, thrust constant, displacement member weight, or displacement member stroke specification data ( b) Work information gain adjusting means for generating an adjustment signal based on information on at least one work among the weight, posture, or load information of the work. (c) The moving distance set by the moving distance setting means, Or gain adjustment means for movement information that generates an adjustment signal based on the movement time set by the movement time setting means The control device according to claim 1,
The information related to the displacement speed is a time ratio of acceleration time, constant speed time, deceleration time of the displacement member,
The target value calculation means automatically divides the travel time based on the time ratio, and the actuator drive control device. The control device according to claim 1,
The information related to the displacement speed is an acceleration time, a constant speed time, and a deceleration time of the displacement member,
The target value calculating means uses at least two of the acceleration time, the constant speed time, and the deceleration time to determine the acceleration time, the constant speed time, and the deceleration time. An actuator drive control device characterized by obtaining a time ratio and automatically dividing the travel time based on the time ratio. The control device according to claim 1,
The information relating to the displacement speed is the acceleration and deceleration of the displacement member,
The actuator drive control apparatus, wherein the target value calculation means automatically divides the moving time according to the acceleration and the deceleration. The control device according to claim 1,
The information relating to the displacement speed is a constant speed of the displacement member,
The actuator drive control device, wherein the target value calculation means automatically divides the movement time according to the constant speed. In the control device according to any one of claims 1 to 5,
The target value calculation means calculates acceleration, acceleration time, constant speed, constant speed time, deceleration time and deceleration time of the displacement member from the information related to the displacement speed, the moving distance and the moving time, respectively. And a target value of the displacement amount or the displacement speed of the displacement member at the arbitrary timing based on the calculation result. In the control device according to any one of claims 1 to 6,
The drive control device for an actuator, wherein the drive control means drives and controls the actuator so that the displacement speed changes in the order of acceleration, constant speed, and deceleration in one displacement of the displacement member. The control device according to claim 7, wherein
The target value calculating means calculates a target value of a displacement amount or a displacement speed of the displacement member at the arbitrary timing so that the acceleration time is shorter than the deceleration time. Drive control device. In the control device according to any one of claims 1 to 8,
Having specification data setting means for setting the specification data;
The specification data setting means stores in advance at least one value of a resistance value, a thrust constant, a weight of the displacement member, or a stroke of the displacement member as specification data of an actuator of a plurality of types or models. An actuator drive control device, wherein the specification data of the actuator to be controlled is set from a database. In the control device according to any one of claims 1 to 9,
Comprising work information setting means for setting information of the work;
The work information setting means sets at least one value among weight, posture, and load as information on a work that performs a predetermined action in accordance with the displacement of the displacement member. . In the control device according to any one of claims 1 to 10,
A plurality of operation modes in which the acceleration time, the constant speed time, and the deceleration time are different are stored in advance, and any one of the plurality of operation modes is set when the actuator is driven and controlled. Operating mode setting means to
The actuator drive control device, wherein the target value calculation means calculates a target value of a displacement amount or a displacement speed of the displacement member at the arbitrary timing based on the set operation mode. The control device according to claim 11, wherein
In the plurality of operation modes, a speed of the displacement member at the predetermined position is set. An actuator drive control method for displacing a displacement member provided in the actuator to a predetermined position,
A movement distance setting step for setting a movement distance until the displacement member moves from the movement start point to the predetermined position;
A movement time setting step for setting a movement time until the displacement member moves from the movement start point to the predetermined position;
Based on information relating to a displacement speed when the displacement member is set in advance, the movement time is automatically divided into an acceleration time, a constant speed time, and a deceleration time, and the divided movement time and A target value calculating step for calculating a target value of a displacement amount or a displacement speed of the displacement member at an arbitrary timing based on the moving distance;
A drive control step of displacing the displacement member to the predetermined position by generating a drive signal by a drive control unit based on a target value of a displacement amount or a displacement speed of the displacement member to drive the actuator;
A gain adjustment step of generating a gain adjustment signal for adjusting the drive signal and sending it to the drive control means;
With
The gain adjustment step includes at least two of the adjustment steps listed in the following (a) to (c), and generates the gain adjustment signal by integrating the adjustment signals generated in each adjustment step. An actuator drive control method characterized by the above.
(A) A gain adjustment step for specification data that generates an adjustment signal based on at least one specification data among the specification data of the resistance value of the actuator, the thrust constant, the weight of the displacement member, or the stroke of the displacement member ( b) Work information gain adjustment step for generating an adjustment signal based on information on at least one work among the information on the weight, posture, or load of the work (c) the movement distance set in the movement distance setting step, Or a movement information gain adjustment step for generating an adjustment signal based on the movement time set in the movement time setting step The drive control method according to claim 13.
The information related to the displacement speed is a time ratio of acceleration time, constant speed time, deceleration time of the displacement member,
In the target value calculating step, the movement time is automatically divided based on the time ratio, and the actuator drive control method is characterized in that: The drive control method according to claim 13.
The information related to the displacement speed is an acceleration time, a constant speed time, and a deceleration time of the displacement member,
In the target value calculating step, at least two of the acceleration time, the constant speed time, and the deceleration time are used to calculate the acceleration time, the constant speed time, and the deceleration time. An actuator drive control method characterized in that a time ratio is obtained and the moving time is automatically divided based on the time ratio. The drive control method according to claim 13.
The information relating to the displacement speed is the acceleration and deceleration of the displacement member,
In the target value calculating step, the moving time is automatically divided according to the acceleration and the deceleration. The drive control method according to claim 13.
The information relating to the displacement speed is a constant speed of the displacement member,
In the target value calculating step, the movement time is automatically divided according to the constant speed. The drive control method according to any one of claims 13 to 17,
In the target value calculating step, acceleration, acceleration time, constant speed, constant speed time, deceleration time and deceleration time of the displacement member are calculated from the information related to the displacement speed, the moving distance and the moving time, respectively. And a target value of the displacement amount or the displacement speed of the displacement member at the arbitrary timing based on the calculation result. The drive control method according to any one of claims 13 to 18,
In the drive control step, the actuator is drive-controlled so that the displacement speed changes in the order of acceleration, constant speed, and deceleration in one displacement of the displacement member. The drive control method according to claim 19, wherein
In the target value calculating step, the target value of the displacement amount or the displacement speed of the displacement member at the arbitrary timing is calculated so that the acceleration time is shorter than the deceleration time. Drive control method. In the drive control method according to any one of claims 13 to 20,
Before executing the specification data gain adjustment step, the specification data of the actuators of a plurality of types or models includes at least one value among a resistance value, a thrust constant, a weight of the displacement member, or a stroke of the displacement member. An actuator drive control method, comprising: executing a specification data setting step of setting specification data of the actuator to be controlled from a database stored in advance. The drive control method according to any one of claims 13 to 21,
Before performing the workpiece information gain adjustment step, a workpiece information setting step for setting at least one value of weight, posture, or load as workpiece information that performs a predetermined action in accordance with the displacement of the displacement member. A drive control method for an actuator, comprising: The drive control method according to any one of claims 13 to 22,
An operation mode setting step of setting any one of a plurality of operation modes in which the acceleration time, the constant speed time, and the deceleration time are different;
In the target value calculating step, a target value of a displacement amount or a displacement speed of the displacement member at the arbitrary timing is calculated based on the set operation mode. The drive control method according to claim 23, wherein
In the plurality of operation modes, a speed of the displacement member at the predetermined position is set.

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