JP2015164780A - Mold for vulcanization of tire - Google Patents

Mold for vulcanization of tire Download PDF

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JP2015164780A
JP2015164780A JP2014040382A JP2014040382A JP2015164780A JP 2015164780 A JP2015164780 A JP 2015164780A JP 2014040382 A JP2014040382 A JP 2014040382A JP 2014040382 A JP2014040382 A JP 2014040382A JP 2015164780 A JP2015164780 A JP 2015164780A
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tire
mold
vulcanization
processing
vent hole
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JP6317599B2 (en
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寛臣 西牧
Hiroomi Nishimaki
寛臣 西牧
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Sumitomo Rubber Industries Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a mold for vulcanization of a tire, which more sufficiently suppresses spew clogging induced in a vent hole of the mold due to disconnection of a spew, compared to a conventional mold, and which prevents decrease in work efficiency.SOLUTION: The mold for vulcanization of a tire has a molding surface corresponding to the profile of a tire outer surface, in which a plurality of bent pieces having a bent hole having one end open to the molding surface side and the other end open outside the mold for vulcanization of a tire are disposed, and an inner wall surface of the bent hole, near the molding surface side, is subjected to surface processing to decrease surface friction with rubber. Further, in the mold for vulcanization of a tire, the molding surface near the bent hole is subjected to surface processing. In the mold for vulcanization of a tire, a region of the molding surface within a radius of 1 to 4 mm from the center of the bent hole is subjected to surface processing. The surface processing is fluorine processing or plating; and the plating is chromium plating.

Description

本発明は、空気入りタイヤの製造において使用されるタイヤ加硫用金型に関する。   The present invention relates to a tire vulcanization mold used in the manufacture of a pneumatic tire.

空気入りタイヤの製造工程においては、ローカバーがセットされたタイヤ加硫用金型(以下、単に「金型」ともいう)を閉状態にして、ローカバーを金型の成形面に押し当てながら加熱と加圧を行うことにより、加硫成形を行っている。   In the manufacturing process of a pneumatic tire, a tire vulcanizing mold (hereinafter also simply referred to as “mold”) on which a raw cover is set is closed and heated while pressing the raw cover against the molding surface of the mold. Vulcanization molding is performed by applying pressure.

このとき、金型の成形面とローカバーとの間にエアが残っていると、加硫後のタイヤの表面にベアが発生する。そこで、金型の成形面にエア抜き用のベントホールを設けて、ベアの発生を抑制することが行われている(例えば、特許文献1、2)。   At this time, if air remains between the molding surface of the mold and the raw cover, a bear is generated on the surface of the vulcanized tire. In view of this, a vent hole for venting air is provided on the molding surface of the mold to suppress the generation of bears (for example, Patent Documents 1 and 2).

しかし、このベントホールにローカバーのゴムが入り込むと、加硫後のタイヤ表面に図3に示すようなスピュー20が形成される。このスピュー20は、その後の仕上げ工程において、カッターなどにより除去されるが、タイヤサイズによっては、加硫後に金型を開く際、スピュー20がベントホール内で切れて、ベントホール内に詰まってしまうことがある(スピュー詰まり)。   However, when the rubber of the raw cover enters the vent hole, the spew 20 as shown in FIG. 3 is formed on the tire surface after vulcanization. The spew 20 is removed by a cutter or the like in the subsequent finishing process. However, depending on the tire size, when the mold is opened after vulcanization, the spew 20 is cut in the vent hole and clogged in the vent hole. Sometimes (spy clogging).

このようなスピュー詰まりが発生すると、ベントホールからエアを排気できなくなってベアの発生を招き易くなるため、スピュー詰まりが発生した場合には、加硫成形を中断して、金型のベントホールに詰まったスピューを取り除くスピューホールを行う必要があり、作業効率が低下する。   When such a spew clogging occurs, it becomes impossible to exhaust air from the vent hole and it becomes easy to generate bears. When spew clogging occurs, vulcanization molding is interrupted and the vent hole of the mold is stopped. It is necessary to perform a spew hole to remove the clogged spew, which reduces work efficiency.

そこで、従来より、このようなスピュー詰まりの発生を抑制するために、以下に示すような種々の手段が採られている。   Therefore, conventionally, various means as described below have been adopted in order to suppress the occurrence of such spew clogging.

例えば、金型へセットする前のローカバーの表面にシリコンを塗布することにより、金型のベントホールからスピューを抜け易くする。また、加硫後に金型を開く際の速度を遅くすることにより、タイヤをゆっくり加硫機から抜き出す。また、スピュー切れが発生しにくいように配合されたゴムを使用してローカバーを作製するなどの手段が採られている。   For example, by applying silicon to the surface of the raw cover before being set in the mold, the spew can be easily removed from the vent hole of the mold. Also, the tire is slowly extracted from the vulcanizer by slowing down the speed when opening the mold after vulcanization. In addition, means such as making a raw cover using rubber blended so that spew breakage is unlikely to occur have been taken.

しかし、これらの手段を採用しても、スピュー詰まりの発生を未だ十分に抑制することができず、作業効率の向上を図ることが難しかった。   However, even if these means are employed, spew clogging cannot be sufficiently suppressed, and it has been difficult to improve work efficiency.

特開2012−139830号公報JP 2012-139830 A 特開2013−244732号公報JP 2013-244732 A

本発明は、スピュー切れにより金型のベントホールに発生するスピュー詰まりを従来よりも十分に抑制して、作業効率の低下を招くことがないタイヤ加硫用金型を提供することを課題とする。   An object of the present invention is to provide a tire vulcanization mold that suppresses spew clogging generated in a vent hole of a mold due to spew breakage more sufficiently than before and does not cause a reduction in work efficiency. .

請求項1に記載の発明は、
タイヤ外表面の形状に対応する成形面を有するタイヤ加硫用金型であって、
一端が前記成形面側に他端が前記タイヤ加硫用金型の外部に開口するベントホールを有する複数のベントピースが設けられており、
前記ベントホールの内壁面の成形面側近傍に、ゴムとの表面摩擦を低減させる表面加工が施されている
ことを特徴とするタイヤ加硫用金型である。
The invention described in claim 1
A tire vulcanization mold having a molding surface corresponding to the shape of the tire outer surface,
A plurality of vent pieces having a vent hole whose one end is on the molding surface side and the other end is open to the outside of the tire vulcanizing mold,
A tire vulcanization mold characterized in that surface processing for reducing surface friction with rubber is performed in the vicinity of the molding surface side of the inner wall surface of the vent hole.

請求項2に記載の発明は、
さらに、前記ベントホール近傍の成形面上に、前記表面加工が施されていることを特徴とする請求項1に記載のタイヤ加硫用金型である。
The invention described in claim 2
The tire vulcanization mold according to claim 1, wherein the surface processing is performed on a molding surface in the vicinity of the vent hole.

請求項3に記載の発明は、
前記成形面の前記ベントホールの中心から半径1〜4mmの領域に、前記表面加工が施されていることを特徴とする請求項2に記載のタイヤ加硫用金型である。
The invention according to claim 3
3. The tire vulcanization mold according to claim 2, wherein the surface processing is applied to a region having a radius of 1 to 4 mm from the center of the vent hole on the molding surface.

請求項4に記載の発明は、
前記表面加工が、フッ素加工またはメッキ加工による表面加工であることを特徴とする請求項1ないし請求項3のいずれか1項に記載のタイヤ加硫用金型である。
The invention according to claim 4
The tire vulcanization mold according to any one of claims 1 to 3, wherein the surface processing is surface processing by fluorine processing or plating processing.

請求項5に記載の発明は、
前記メッキ加工が、クロームメッキ加工であることを特徴とする請求項4に記載のタイヤ加硫用金型である。
The invention described in claim 5
The tire vulcanization mold according to claim 4, wherein the plating process is a chrome plating process.

請求項6に記載の発明は、
前記表面加工が、前記タイヤ加硫用金型の作製時に施されていることを特徴とする請求項1ないし請求項5のいずれか1項に記載のタイヤ加硫用金型である。
The invention described in claim 6
The tire vulcanization mold according to any one of claims 1 to 5, wherein the surface treatment is performed when the tire vulcanization mold is manufactured.

本発明によれば、スピュー切れにより金型のベントホールに発生するスピュー詰まりを従来よりも十分に抑制して、作業効率の低下を招くことがないタイヤ加硫用金型を提供することができる。   According to the present invention, it is possible to provide a tire vulcanization mold that suppresses spew clogging generated in a vent hole of a mold due to spew breakage more sufficiently than before and does not cause a reduction in work efficiency. .

本発明の一実施の形態に係るタイヤ加硫用金型の一部を示す部分断面斜視図である。1 is a partial cross-sectional perspective view showing a part of a tire vulcanization mold according to an embodiment of the present invention. タイヤ加硫用金型のベントピースの拡大断面図である。It is an expanded sectional view of the vent piece of the tire vulcanization mold. 加硫後のタイヤを模式的に示す図である。It is a figure showing typically the tire after vulcanization.

以下、本発明を実施の形態に基づき、図面を参照して説明する。   Hereinafter, the present invention will be described based on embodiments with reference to the drawings.

図1は、本実施の形態に係るタイヤ加硫用金型の一部を示す部分断面斜視図であり、図2は、タイヤ加硫用金型のベントピースの拡大断面図である。   FIG. 1 is a partial cross-sectional perspective view showing a part of a tire vulcanization mold according to the present embodiment, and FIG. 2 is an enlarged cross-sectional view of a vent piece of the tire vulcanization mold.

図1に示すように、本実施の形態に係るタイヤ加硫用金型1の本体11は、従来のタイヤ加硫用金型と同様に、多数の部材が組み合わされて構成され、モールドリング11a、トレッドリング11b、図示しないビードリング、およびクランプリングを備えている。   As shown in FIG. 1, the main body 11 of the tire vulcanization mold 1 according to the present embodiment is configured by combining a number of members, as in the conventional tire vulcanization mold, and a mold ring 11a. , A tread ring 11b, a bead ring (not shown), and a clamp ring.

そして、モールドリング11aとトレッドリング11bには、ベントピース12が複数設けられている。   A plurality of vent pieces 12 are provided on the mold ring 11a and the tread ring 11b.

即ち、本体11の成形面Cには、図2に示すように、本体11を貫通するソケット11dが形成されている。ソケット11dには、保持部11eと、台座部11fとが形成されており、ソケット11dに嵌めこまれたベントピース12は、一方の端面12bが本体11の主面11cと共に成形面Cを構成するように、保持部11eにより保持される。   That is, as shown in FIG. 2, a socket 11 d penetrating the main body 11 is formed on the molding surface C of the main body 11. The socket 11d is formed with a holding portion 11e and a pedestal portion 11f, and the vent piece 12 fitted into the socket 11d has one end surface 12b and a molding surface C together with the main surface 11c of the main body 11. Thus, it is held by the holding part 11e.

ベントピース12は、ベントホール12aを有する円筒形状の部材であり、ベントホール12aの一端はタイヤ加硫用金型1の成形面C側に、また他端はタイヤ加硫用金型1の外部に開口している。このようなベントピース12を設けることにより、加硫成形時に成形面Cとローカバーとの間に残ったエアが、ベントホール12aを通って金型外部に排出される。   The vent piece 12 is a cylindrical member having a vent hole 12a. One end of the vent hole 12a is on the molding surface C side of the tire vulcanizing mold 1, and the other end is the outside of the tire vulcanizing mold 1. Is open. By providing such a vent piece 12, the air remaining between the molding surface C and the raw cover during vulcanization molding is discharged to the outside of the mold through the vent hole 12a.

しかし、本実施の形態に係るタイヤ加硫用金型1は、ベントホール12aの内壁面12dの成形面C側近傍に、ゴムとの表面摩擦を低減させる表面加工が施されている点で、従来のタイヤ加硫用金型1と異なっている。   However, the tire vulcanization mold 1 according to the present embodiment is provided with a surface treatment that reduces surface friction with rubber in the vicinity of the molding surface C side of the inner wall surface 12d of the vent hole 12a. This is different from the conventional tire vulcanizing mold 1.

これにより、表面加工を施した面においてローカバーのゴムとベントピース12との表面摩擦が低減され、加硫後のタイヤをタイヤ加硫用金型から取り外す際に、スピューをベントホール12a内で切らすことなく滑らかに抜き出すことができ、スピュー詰まりの発生を防止することができる。この結果、スピュー詰まりによるベアの発生を防止することができる。   As a result, the surface friction between the rubber of the raw cover and the vent piece 12 is reduced on the surface-treated surface, and the spew is cut in the vent hole 12a when the vulcanized tire is removed from the tire vulcanizing mold. Can be smoothly extracted without causing spew clogging. As a result, it is possible to prevent the occurrence of bears due to spew clogging.

また、ベントホール12aに詰まったスピューを取り除くスピューホールを行う必要が無くなり、さらに、タイヤ加硫用金型を開く速度を従来よりも早くすることができるため、製造効率の向上に貢献することができる。   In addition, it is not necessary to perform a spew hole to remove spew clogged in the vent hole 12a, and further, the opening speed of the tire vulcanizing mold can be made faster than before, which contributes to an improvement in manufacturing efficiency. it can.

また、表面加工を施すことにより、加硫時のゴムの流れが滑らかになり、ベントピースの表面に傷が付きにくくなるため、長期的にスピュー詰まりの発生を抑制することができ、ベントピースの交換などのメンテナンス頻度を低減させて、製造効率をさらに向上させることができる。   In addition, the surface treatment smoothes the rubber flow during vulcanization and makes it difficult to damage the surface of the vent piece. Maintenance efficiency such as replacement can be reduced and manufacturing efficiency can be further improved.

なお、上記の表面加工は、ゴムとの表面摩擦を低減させることができる限り、特に限定されないが、フッ素加工が好ましい。また、メッキ加工も好ましく、その内でも、クロームメッキ加工が特に好ましい。   The surface processing is not particularly limited as long as surface friction with rubber can be reduced, but fluorine processing is preferable. Plating is also preferable, and chrome plating is particularly preferable among them.

そして、本実施の形態において、この表面加工は、タイヤ加硫用金型1の成形面C上にも施されていることが好ましく、特に、ベントホール12aの近傍の成形面C上に施されていると、加硫時のゴムの流れが十分に滑らかになり好ましい。   In the present embodiment, this surface treatment is also preferably performed on the molding surface C of the tire vulcanizing mold 1, and in particular, it is performed on the molding surface C in the vicinity of the vent hole 12a. It is preferable that the rubber flow during vulcanization is sufficiently smooth.

このとき、表面加工を施す領域12cがベントホール12aの中心Dから半径1mmよりも狭くなると、ローカバーとの表面摩擦を適切に低減させることが難しくなる。一方、4mmよりも広くなると効果が飽和して、表面加工のコストが高くなる。このため、表面加工が施される領域12cは、ベントホール12aの中心Dから半径1〜4mmの領域であることが好ましい。   At this time, if the region 12c to be subjected to surface processing becomes narrower than the radius 1 mm from the center D of the vent hole 12a, it is difficult to appropriately reduce the surface friction with the raw cover. On the other hand, if the width is larger than 4 mm, the effect is saturated and the cost of surface processing increases. For this reason, it is preferable that the area | region 12c to which surface processing is given is an area | region with a radius of 1-4 mm from the center D of the vent hole 12a.

なお、この表面加工は、加工処理を容易に行うことができるという観点から、タイヤ加硫用金型1の作製時に施すことが好ましい。   In addition, it is preferable to perform this surface processing at the time of manufacture of the metal mold | die 1 for tire vulcanization from a viewpoint that a processing process can be performed easily.

また、上記の実施の形態では、ベントホールの内壁面の成形面側近傍にのみ表面加工を施しているが、発生するスピューの状況に応じて、ベントホールの内壁面の全面に表面加工を施してもよい。また、成形面に表面加工を施す場合、成形面の全面に表面加工を施してもよい。   Further, in the above embodiment, surface processing is performed only in the vicinity of the molding surface side of the inner wall surface of the vent hole. However, surface processing is performed on the entire inner wall surface of the vent hole according to the spew condition that occurs. May be. In addition, when surface processing is performed on the molding surface, surface processing may be performed on the entire molding surface.

以下、実施例により本発明をより具体的に説明する。   Hereinafter, the present invention will be described more specifically with reference to examples.

1.試験用タイヤの作製
試験例1〜3の試験用タイヤとして、タイヤ加硫金型の表面加工の有無、ローカバーへのシリコン加工の有無を除いては、同一の手順で、タイヤサイズ(5585)195/65R15 WM01のタイヤを、それぞれ100本作製した。
1. Preparation of test tire Tire size (5585) 195 was the same as the test tires of Test Examples 1 to 3, except for the presence or absence of surface processing of the tire vulcanization mold and the presence or absence of silicon processing of the raw cover. 100 tires each of / 65R15 WM01 were produced.

(1)試験例1の試験用タイヤ
試験例1の試験用タイヤは、表面加工が施されていない従来のタイヤ加硫金型を用いて、ローカバーをそのまま加硫成形した。
(1) Test Tire of Test Example 1 The test tire of Test Example 1 was obtained by vulcanizing and molding the raw cover as it was using a conventional tire vulcanization mold that had not been surface-treated.

(2)試験例2の試験用タイヤ
試験例2の試験用タイヤは、表面加工が施されていない従来のタイヤ加硫金型を用いて、表面にシリコンを塗布したローカバーを加硫成形した。
(2) Test Tire of Test Example 2 The test tire of Test Example 2 was obtained by vulcanizing a raw cover with silicon applied on the surface using a conventional tire vulcanization mold that was not surface-treated.

(3)試験例3の試験用タイヤ
試験例3の試験用タイヤは、上記した表面加工(フッ素加工)がベントピースの内面および成形面の開口部近傍の領域に施されたタイヤ加硫金型を用いて、ローカバーをそのまま加硫成形した。
(3) Test Tire of Test Example 3 The test tire of Test Example 3 is a tire vulcanization mold in which the surface processing (fluorine processing) described above is performed on the inner surface of the vent piece and the region near the opening of the molding surface. The raw cover was vulcanized as it was.

2.評価
(1)ベア発生品の本数
加硫後の100本のタイヤの外観を目視にて官能評価して、ベアが発生しているタイヤの本数をカウントした。結果を表1に示す。
(2)スピュー詰まりの本数
加硫成形後に、スピューホールを実施して、スピュー詰まりが生じている箇所をカウントした。結果を表1に示す。
2. Evaluation (1) Number of Bare Generation Products The appearance of 100 tires after vulcanization was visually sensory-evaluated, and the number of tires in which bears were generated was counted. The results are shown in Table 1.
(2) Number of spew clogging After vulcanization molding, spew holes were carried out to count the places where spook clogging occurred. The results are shown in Table 1.

Figure 2015164780
Figure 2015164780

表1より、ベントピースの内面および成形面の開口部近傍の領域にフッ素加工を施したタイヤ加硫金型を用いた試験例3の場合、ベアの発生やスピュー詰まりが全く発生せず、スピュー詰まりによるベアの発生を防止できることが確認できた。   From Table 1, in the case of Test Example 3 using a tire vulcanizing mold in which the inner surface of the vent piece and the area near the opening of the molding surface are subjected to fluorine processing, no generation of bare or spew clogging occurs, and It was confirmed that the generation of bears due to clogging can be prevented.

以上、本発明を実施の形態に基づいて説明したが、本発明は、上記の実施の形態に限定されるものではない。本発明と同一および均等の範囲内において、上記の実施の形態に対して種々の変更を加えることが可能である。   While the present invention has been described based on the embodiments, the present invention is not limited to the above-described embodiments. Various modifications can be made to the above-described embodiment within the same and equivalent scope as the present invention.

1 タイヤ加硫用金型
11 本体
11a モールドリング
11b トレッドリング
11c 主面
11d ソケット
11e 保持部
11f 台座部
12 ベントピース
12a ベントホール
12b ベントピースの端面
12c 表面加工を施す領域
12d ベントホールの内壁面
20 スピュー
C 成形面
D ベントホールの中心
DESCRIPTION OF SYMBOLS 1 Tire vulcanization metal mold | die 11 Main body 11a Mold ring 11b Tread ring 11c Main surface 11d Socket 11e Holding part 11f Pedestal part 12 Vent piece 12a Vent hole 12b End surface 12c of a vent piece Area 12d where surface processing is performed Inner wall surface 20 of a vent hole Spew C Molding surface D Center of vent hole

Claims (6)

タイヤ外表面の形状に対応する成形面を有するタイヤ加硫用金型であって、
一端が前記成形面側に他端が前記タイヤ加硫用金型の外部に開口するベントホールを有する複数のベントピースが設けられており、
前記ベントホールの内壁面の成形面側近傍に、ゴムとの表面摩擦を低減させる表面加工が施されている
ことを特徴とするタイヤ加硫用金型。
A tire vulcanization mold having a molding surface corresponding to the shape of the tire outer surface,
A plurality of vent pieces having a vent hole whose one end is on the molding surface side and the other end is open to the outside of the tire vulcanizing mold,
A tire vulcanization mold, wherein a surface treatment for reducing surface friction with rubber is applied in the vicinity of the molding surface side of the inner wall surface of the vent hole.
さらに、前記ベントホール近傍の成形面上に、前記表面加工が施されていることを特徴とする請求項1に記載のタイヤ加硫用金型。   The tire vulcanization mold according to claim 1, wherein the surface processing is performed on a molding surface in the vicinity of the vent hole. 前記成形面の前記ベントホールの中心から半径1〜4mmの領域に、前記表面加工が施されていることを特徴とする請求項2に記載のタイヤ加硫用金型。   3. The tire vulcanization mold according to claim 2, wherein the surface processing is applied to a region having a radius of 1 to 4 mm from the center of the vent hole on the molding surface. 前記表面加工が、フッ素加工またはメッキ加工による表面加工であることを特徴とする請求項1ないし請求項3のいずれか1項に記載のタイヤ加硫用金型。   The tire vulcanization mold according to any one of claims 1 to 3, wherein the surface processing is a surface processing by fluorine processing or plating processing. 前記メッキ加工が、クロームメッキ加工であることを特徴とする請求項4に記載のタイヤ加硫用金型。   The tire vulcanization mold according to claim 4, wherein the plating process is a chrome plating process. 前記表面加工が、前記タイヤ加硫用金型の作製時に施されていることを特徴とする請求項1ないし請求項5のいずれか1項に記載のタイヤ加硫用金型。   The tire vulcanization mold according to any one of claims 1 to 5, wherein the surface treatment is performed when the tire vulcanization mold is manufactured.
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