JP2015152101A - Double cogged v belt - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a double cogged V belt which improves efficiency of transmission while keeping durability.SOLUTION: A double cogged V belt comprises an endless core wire burying part 110 having core wires 112; a lower cog forming part 120 integrally arranged at an inner circumferential side of the core wire burying part 110; and an upper cog forming part 130 integrally arranged at an outer circumferential side of the core wire burying part 110. Rubber composition constituting the lower cog forming part 120 and the upper cog forming part 130 has a dynamic viscoelasticity E100°C in a grain direction of 160 MPa or more and a value in which E100°C is divided by 20% modulus M20 in anti-grain direction of 60 or more.

Description

  The present disclosure relates to double cogged V-belts.

  A rubber belt is used for a continuously variable transmission of a two-wheeled vehicle (scooter). A belt used for a transmission is required to have high bending resistance. In addition, high transmission efficiency is also required to meet the recent demands for miniaturization and fuel consumption reduction.

  As a belt that achieves both high durability and transmission efficiency, a double cogged V belt in which cogs are provided at a constant pitch on the outer peripheral surface and the inner peripheral surface has attracted attention (for example, see Patent Document 1). By forming the cogs on the inner peripheral side of the belt, the bending rigidity of the belt can be suppressed, the self-heating of the belt can be suppressed, and the occurrence of cracks can be suppressed by reducing the bending distortion of the belt. Further, by forming a cog on the belt outer peripheral side, buckling deformation due to the side pressure of the belt can be prevented. For this reason, the double cogged V-belt can achieve both high bending resistance and high transmission efficiency.

JP 2004-368855 A

  However, the conventional double cogged V belt has the following problems. The conventional double cogged V-belt is designed to increase dynamic viscoelasticity and minimize deformation as much as possible. Thereby, abrasion of a belt can be suppressed and durability can be improved. However, since the deformation in the belt circumferential direction becomes difficult, the transmission efficiency is lowered. In particular, this problem becomes remarkable in a belt having a small diameter and a narrow width corresponding to the recent downsizing of a scooter.

  It is an object of the present disclosure to realize a double cogged V-belt that further improves transmission efficiency while maintaining durability.

One aspect of the double cogged V-belt of the present disclosure includes an endless core wire embedded portion having a core wire, a lower cog forming portion integrally provided on the inner peripheral side of the core wire embedded portion, and an outer periphery of the core wire embedded portion The rubber composition comprising an upper cog forming part integrally provided on the side and constituting the lower cog forming part and the upper cog forming part satisfies the following formulas (1) and (2).
E ^* 100 ° C. ≧ 160 MPa (1)
E ^* 100 ° C./M20≧60 (2)
However, E ^* 100 ° C. is dynamic viscoelasticity in the direction of alignment at 100 ° C., and M20 is 20% modulus in the direction of anti-alignment.

  In one embodiment of the double cogged belt, the rubber composition may include 40 to 80 parts by mass of filler with respect to 100 parts by mass of rubber, and the filler may include 30% or more of silica.

  In one embodiment of the double cogged V-belt, the rubber composition can be mainly composed of chloroprene rubber.

  According to the double cogged V belt of the present disclosure, transmission efficiency can be further improved while maintaining durability.

It is a perspective view which shows the double cogged V belt which concerns on one Embodiment. (A) And (b) shows the double cogged V belt which concerns on one Embodiment, (a) is a longitudinal cross-sectional view, (b) is a cross-sectional view. It is a graph which shows the relationship between E ^* 100 degreeC and a slip ratio. It is a graph which shows the relationship between E ^* 100 degreeC / M20 and transmission efficiency.

  As shown in FIGS. 1 and 2, the double cogged V-belt 100 of the present embodiment includes an endless core wire embedded portion 110, a lower cog forming portion 120 provided integrally on the inner peripheral side of the core wire embedded portion 110, And an upper cog forming portion 130 provided integrally on the outer peripheral side of the core wire embedded portion 110.

  The core wire embedded portion 110 includes a core wire embedded portion main body 111 formed of a rubber composition and a core wire 112 embedded therein so as to form a spiral having a predetermined pitch in the belt width direction. The rubber component of the rubber composition constituting the core wire embedded body 111 is chloroprene rubber (CR), ethylene / propylene / diene / terpolymer rubber (EPDM), alkylated chlorosulfonated polyethylene rubber (ACSM), or hydrogenated NBR (H-NBR) or the like can be used. Of these, chloroprene rubber is preferred.

  As the core 112, a normal core used in a double cog V belt can be used. For example, an aramid fiber or a polyester fiber subjected to an adhesion treatment can be used. The core wire 112 has a predetermined outer diameter d (for example, d = 0.8 to 1.6 mm). For example, the core wire 112 is a polyester having a thickness of 6000 dtex or more, for example, 6600 dtex, which is obtained by twisting a multifilament and bundling a plurality of the twisted multifilaments and then twisting the multifilament in a direction opposite to the twisting direction. Polyethylene terephthalate (PET)) fibers can be used. This twisted yarn can be subjected to an adhesion treatment in which it is dipped in an aqueous solution of resorcin / formalin / latex and then dried. By setting the thickness of the core wire 112 to 6600 dtex or more, even if the core wire 112 is formed of PET fibers having a low longitudinal elastic modulus, the transmission capability of the belt 100 can be prevented from being lowered. A polyethylene naphthalate (PEN) fiber may be used instead of the polyethylene terephthalate fiber.

  The lower cog forming portion 120 includes a lower cog forming portion main body 122 made of a rubber composition, and a canvas 123 bonded to the surface thereof. The rubber component of the rubber composition constituting the lower cog forming portion 120 is chloroprene rubber (CR), ethylene / propylene / diene / terpolymer rubber (EPDM), alkylated chlorosulfonated polyethylene rubber (ACSM), or hydrogenated NBR. (H-NBR) or the like. Of these, chloroprene rubber is preferred. The thickness of the lower cog forming part 120 can be 5.0 mm or more and 8.0 mm or less. The canvas 123 is an adhesive that dries a woven fabric made of nylon fiber, cotton, a mixed fiber of cotton and nylon fiber, a mixed fiber of cotton and polyester fiber, an aramid fiber, or the like in a rubber paste and then dries it. It can be used after being treated.

  The rubber component of the rubber composition constituting the upper cog forming part 130 is chloroprene rubber (CR), ethylene / propylene / diene / terpolymer rubber (EPDM), alkylated chlorosulfonated polyethylene rubber (ACSM), or hydrogenated NBR. (H-NBR) or the like. Of these, chloroprene rubber is preferred. The thickness of the upper cog forming part 130 can be 1.5 mm or more and 3.0 mm or less.

  The rubber composition constituting the lower cog forming part 120 and the upper cog forming part 130 includes a filler (not shown) and short fibers 121. The rubber composition constituting the lower cog forming part 120 and the upper cog forming part 130 contains 40 parts by mass or more of filler with respect to 100 parts by mass of rubber. From the viewpoint of workability and the like, the filler is preferably 80 parts by mass or less. The filler includes silica. The content of silica in the filler is 30% or more. The silica content is preferably 90% or less. Silica is not particularly limited, but wet silica can be used. For example, Toku Seal U manufactured by Tokuyama Co., Ltd., Nip Seal VN3 manufactured by Nippon Silica Industry Co., Ltd., Star Seal manufactured by Kamishima Chemical Co., Ltd., Ultrasil VN3 manufactured by Evonik Co., Ltd., etc. can be used. The filler may contain carbon black in addition to silica. Carbon black is not particularly limited, but furnace black can be used. For example, SAF, ISAF, GPF and FEF can be used.

  The short fibers 121 and the short fibers 131 are mixed and dispersed so as to be oriented so that the line direction coincides with the belt width direction. As the short fiber 121 and the short fiber 131, a fiber having a tensile elastic modulus of 5 GPa or more can be used. For example, high-strength polyvinyl alcohol (PVA) fiber, para-aramid fiber, meta-aramid fiber, aromatic polyester fiber, or heterocycle-containing aromatic fiber can be used. Among these, para-aramid fibers (for example, DuPont's trade names: Kevlar 29, Kevlar 119, Teijin's trade name: Technora) and meta-aramid fibers (for example, Teijin's trade name: Conex) are: It is preferably used from the viewpoint that when the short fibers are kneaded in the rubber component, the fibers are not easily cut and the elastic modulus can be increased with a small amount. The short fiber 121 and the short fiber 131 can be 15 parts by mass or more and 25 parts by mass or less with respect to 100 parts by mass of the rubber component.

The rubber composition constituting the lower cog forming part 120 and the upper cog forming part 130 satisfies the following formulas (1) and (2).
E ^* 100 ° C. ≧ 160 MPa (1)
E ^* 100 ° C./M20≧60 (2)
However, E ^* 100 ° C. is dynamic viscoelasticity in the direction of alignment at 100 ° C., and M20 is 20% modulus in the direction of anti-alignment. E ^* 100 ° C. and M20 can be measured by the methods shown in Examples.

  The rubber composition constituting the lower cog forming portion 120 and the upper cog forming portion 130 satisfies the formulas (1) and (2), thereby enabling deformation in the belt circumferential direction while suppressing deformation in the belt width direction. be able to. For this reason, transmission efficiency can be improved, maintaining the durability of a belt. Thereby, fuel consumption can be improved.

  The rubber composition constituting the lower cog forming part 120 and the rubber composition constituting the upper cog forming part 130 can be the same. Moreover, if the conditions described above are satisfied, different rubber compositions can be obtained.

  The lower cog forming portion 120 has lower cogs 124 arranged at a constant pitch P1 (for example, P1 = 6 mm) along the belt longitudinal direction, and a groove extending in the belt width direction between the adjacent lower cogs 124. 125 is configured. The vertical cross-sectional outline of the lower cog 124 can be a substantially sinusoidal waveform with a cog height D1 of 4 to 6 mm, and has a radius R1 (for example, R1 = 2.0 mm) where the bottom of the groove 125 is concave outward. It can be formed in an arc shape. By setting the cog height D1 of the lower cog 124 to 4 mm or more and 6 mm or less, the bending rigidity of the belt can be reduced, the heat generation of the belt can be suppressed, and the bending strain received by the belt can be reduced. Thereby, the effect which suppresses generation | occurrence | production of a crack can fully be acquired. In addition, it is possible to prevent the lower cog 124 from swinging when the rotational fluctuation occurs and adversely affecting the durability against the tension fluctuation.

  The upper cog forming portion 130 has upper cogs 134 arranged at a constant pitch P2 (for example, P2 = 6 mm) along the belt longitudinal direction, and a groove extending in the belt width direction between the upper cogs 134 adjacent to each other. 135 is configured. The outer profile of the upper cog 134 can be formed in a substantially trapezoidal shape with a predetermined cog height D2 (for example, D2 = 2.2 mm), and a radius R2 (for example, R2) in which the bottom of the groove 135 is concave outward. = 1.2 mm).

  The arrangement pitch P1 of the lower cogs 124 can be set to be equal to or less than the arrangement pitch P2 of the upper cogs 134. Further, the ratio D1 / D2 of the cog height D1 of the lower cog 124 to the cog height D2 of the upper cog 134 can be set to 1.7 or more. Further, the ratio T / TC of the belt thickness T to the distance TC between the bottom of the groove 125 of the lower cog forming part 120 and the bottom of the groove 135 of the upper cog forming part 130 can be 1.5 or more. However, TC is the sum of the distance T1 from the bottom of the groove 125 of the lower cog forming portion 120 to the center of the core 112 and the distance T2 from the bottom of the groove 135 of the upper cog forming portion 130 to the center of the core. . By setting the cog height D1 of the lower cog 124 to 4 mm or more and 6 mm or less, the bending rigidity of the belt can be reduced, the heat generation of the belt can be suppressed, and the bending strain received by the belt can be reduced. Thereby, the effect which suppresses generation | occurrence | production of a crack can fully be acquired. In addition, it is possible to prevent the lower cog 124 from swinging when the rotational fluctuation occurs and adversely affecting the durability against the tension fluctuation.

<Rubber composition>
-Rubber composition 1-
Chloroprene rubber (manufactured by Tosoh Corporation, Skyprene R22), 5 parts by mass of carbon black (manufactured by Tokai Carbon Co., FEF) with respect to 100 parts by mass of chloroprene rubber, and 24 parts by mass of silica (manufactured by Evonik, Ultrasil VN3) ), 5 parts by mass of magnesium oxide, 5 parts by mass of zinc oxide, 3.33 parts by mass of anti-aging agent (manufactured by Ouchi Shinsei Chemical Co., Ltd., Nolac AD: 3 parts by mass, Nolac 8C: 0.33) Part by mass), 5 parts by mass plasticizer (manufactured by Sanken Engineering Co., Ltd., DOS), 1 part by mass stearic acid, and 10 parts by mass zinc dust (manufactured by Hakusui Chemical Co., Ltd., UF). The mixture was kneaded after being put into the kneaded and divided into pieces. Next, 3 parts by weight of a crosslinking accelerator (manufactured by Ouchi Shinsei Chemical Co., Ltd., Nolac AD-F) and 16 parts by weight of a meta-aramid having a fiber length of 3 mm with respect to 100 parts by weight of chloroprene rubber (CR). Short fibers (manufactured by Teijin Ltd., Conex) were further added and kneaded to form a lump rubber composition 1.

-Rubber composition 2-
The rubber composition 1 was the same as the rubber composition 1 except that 25 parts by mass of carbon black and 20 parts by mass of silica were used.

-Rubber composition 3-
The rubber composition 1 was the same as the rubber composition 1 except that 7 parts by mass of carbon black and 35 parts by mass of silica were used.

-Rubber composition 4-
The rubber composition 1 was the same as the rubber composition 1 except that 9 parts by mass of carbon black and 45 parts by mass of silica were used.

-Rubber composition 5-
The rubber composition 1 was the same as the rubber composition 1 except that 8 parts by mass of carbon black and 40 parts by mass of silica were used.

-Rubber composition 6-
The same as rubber composition 1 except that 20 parts by mass of carbon black and 35 parts by mass of silica were used.

-Rubber composition 7-
The same as rubber composition 1 except that the carbon black was 48 parts by mass and the silica was 10 parts by mass.

-Rubber composition 8-
The rubber composition 1 was the same as the rubber composition 1 except that 20 parts by mass of carbon black and 40 parts by mass of silica were used.

-Rubber composition 9-
The rubber composition was the same as the rubber composition 1 except that the carbon black was 48 parts by mass and silica was not blended.

-Rubber composition 10-
The rubber composition was the same as the rubber composition 1 except that 60 parts by mass of carbon black was used and silica was not blended.

  Table 1 summarizes the filler composition in each rubber composition.

<Core>
Two polyester fibers having a thickness of 1100 dtex are collected and twisted with a lower twisting factor of 2.6, and five of the lower twisted yarns are collected and twisted with an upper twisting factor of 2.9 in the direction opposite to the lower twisting direction. A total of 11,000 dtex thick core wires were used. The cord was used after being treated with resorcin / formaldehyde / latex (RFL).

<Belt>
-Belt 1-
The rubber composition 1 was rolled with a calender roll to a thickness of 0.7 mm, and short fibers were oriented in the longitudinal direction. Next, this was cut | judged for every predetermined length, and they were joined so that a short fiber might orientate in the width direction. A sheet-like rubber composition 1, which is jointed so that the short fibers are oriented in the width direction, a core wire and a stretchable nylon canvas are set in a cylindrical mold, and then a cylindrical slab is placed on the outer periphery of the cylindrical mold. It was molded and vulcanized, cut into a predetermined width, and then cut and polished so that the belt cross section had a wedge angle of 32 °. The belt 1 has a belt thickness T of 14.8 mm, a belt width W at the center of the core in the belt width direction of 23.0 mm, a lower cog arrangement pitch P1 of 11.0 mm, and an upper cog arrangement pitch P2. Is 7.5 mm. The radius R1 of the cross-sectional shape of the groove bottom of the lower cog forming portion is 1.5 mm, and the radius R2 of the cross-sectional shape of the groove bottom of the upper cog forming portion is 1.0 mm. The cog height D1 of the lower cog is 7.1 mm, and the cog height D2 of the upper cog is 3.6 mm. The distance T1 from the bottom of the lower cog forming portion groove to the center of the core is 2.9 mm, and the distance T2 from the bottom of the upper cog forming portion to the center of the core is 1.2 mm.

-Belts 2 to 10-
Belts 2 to 10 were produced using rubber composition 1 as rubber compositions 2 to 10, respectively.

<Physical properties>
-Physical property evaluation sheet-
About each rubber composition, the unvulcanized sheet whose thickness is 0.4 mm was created with the calender roll. Three unvulcanized sheets were superposed and hot pressed at 170 ° C. for 20 minutes to produce a viscoelastic modulus evaluation sheet having a thickness of about 1.1 mm. Six sheets of unvulcanized sheets were superposed and hot-pressed at 170 ° C. for 20 minutes to produce a tensile test evaluation sheet having a thickness of about 2.2 mm.

-Viscoelasticity-
Measurement of dynamic viscoelasticity (E ^* 100 ° C) at a static strain of 1.5%, dynamic strain of 0.1%, frequency of 10Hz, and 100 ° C in a tensile mode in the calendar direction using a viscoelasticity evaluation sheet did.

-Modulus-
A JIS No. 3 dumbbell test piece was cut out from the physical property evaluation sheet in the calendar reverse direction and a tensile test was performed in accordance with JIS K 6251 to measure a 20% modulus (M20).

<Evaluation>
-Transmission efficiency and slip ratio-
The transmission efficiency and the slip ratio were measured by passing a belt between the driving pulley and the driven pulley and rotating the driving pulley under predetermined conditions.

When measuring the transmission efficiency, the diameters of the drive pulley and the driven pulley were made the same, and the drive shaft torque was rotated at 4 N · m. At that time, the input rotation speed N1, the input torque Tr1, the output rotation speed N2, and the output torque Tr2 were measured and calculated by applying the following equation (3). Values were determined for each of the rotational speeds of 3000 rpm, 5000 rpm and 7000 rpm, and the average value was taken as the transmission efficiency.
Transmission efficiency = (N2 × Tr2) / (N1 × Tr1) × 100 (3)
When measuring the slip ratio, the diameter of the drive pulley was made smaller than the diameter of the driven pulley, and the drive shaft torque was rotated at 8 N · m. The number of rotations of the driving pulley and the driven pulley at the time of no load and at the time of load was measured and calculated by applying to the following formula (4). Values were determined for each of the rotational speeds of 3000 rpm, 5000 rpm and 7000 rpm, and the average value was taken as the slip ratio.
Slip rate = {1− (n ′ / N ′) × (N / n)} × 100 (4)
Here, N is the rotational speed (rpm) of the driving pulley when there is no load, n is the rotational speed (rpm) of the driven pulley when there is no load, N ′ is the rotational speed (rpm) of the driving pulley when it is loaded, and n ′. Is the rotational speed (rpm) of the driven pulley at the time of load.

  Table 2 summarizes the physical characteristics, transmission efficiency, and slip ratio of each belt.

FIG. 3 shows the relationship between E ^* 100 ° C. and the slip ratio. As shown in FIG. 3, the slip ratio can be improved by setting E ^* 100 ° C. to 160 MPa or more.

FIG. 4 shows the relationship between E ^* 100 ° C./M20 and transmission efficiency. As shown in FIG. 4, the transmission efficiency can be increased when E ^* 100 ° C./M20 is 60 or more except for the belt 1 having a large slip ratio.

As described above, in the E ^* 100 ° C. or more 160 MPa, when E ^* 100 ℃ / M20 is 60 or more, the transmission efficiency of 85% or more, it is possible to make the slip ratio of 4.5% or less.

  The double cogged V-belt of the present disclosure can further improve transmission efficiency while maintaining durability, and is particularly useful as a transmission belt for a scooter having a medium displacement or less.

100 Double cogged V-belt 110 Core wire embedded portion 111 Core wire embedded portion main body 112 Core wire 120 Lower cog forming portion 121 Short fiber 122 Lower cog forming portion main body 123 Canvas 124 Lower cog 125 Groove 130 Upper cog forming portion 131 Short fiber 134 Upper cog 135 groove

Claims (3)

An endless core wire burying section having a core wire;
A lower cog forming portion integrally provided on the inner peripheral side of the core wire embedded portion;
An upper cog forming portion integrally provided on the outer peripheral side of the core wire embedded portion;
The rubber composition which comprises the said lower cog formation part and the upper cog formation part is a double cog V belt which satisfy | fills the following formula | equation (1) and Formula (2).
E ^* 100 ° C. ≧ 160 MPa (1)
E ^* 100 ° C./M20≧60 (2)
However, E ^* 100 ° C. is dynamic viscoelasticity in the direction of alignment at 100 ° C., and M20 is 20% modulus in the direction of anti-alignment. The rubber composition contains 40 parts by weight or more and 80 parts by weight or less filler with respect to 100 parts by weight of rubber,
The double cogged V-belt according to claim 1, wherein the filler contains 30% or more of silica.   The double cogged V-belt according to claim 1 or 2, wherein the rubber composition contains chloroprene rubber as a main component.