JP2015150480A - catalyst for fuel cell - Google Patents
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- JP2015150480A JP2015150480A JP2014025201A JP2014025201A JP2015150480A JP 2015150480 A JP2015150480 A JP 2015150480A JP 2014025201 A JP2014025201 A JP 2014025201A JP 2014025201 A JP2014025201 A JP 2014025201A JP 2015150480 A JP2015150480 A JP 2015150480A
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- 239000003054 catalyst Substances 0.000 title claims abstract description 62
- 239000000446 fuel Substances 0.000 title claims abstract description 36
- 239000011651 chromium Substances 0.000 claims abstract description 84
- 229910052804 chromium Inorganic materials 0.000 claims abstract description 78
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims abstract description 77
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 46
- 239000001301 oxygen Substances 0.000 claims abstract description 43
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- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 31
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 30
- 229910000510 noble metal Inorganic materials 0.000 claims abstract description 13
- 150000001875 compounds Chemical class 0.000 claims abstract description 11
- 239000004020 conductor Substances 0.000 claims abstract description 9
- 239000010419 fine particle Substances 0.000 claims abstract description 6
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- 229920000557 Nafion® Polymers 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
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- 238000007254 oxidation reaction Methods 0.000 description 2
- CFQCIHVMOFOCGH-UHFFFAOYSA-N platinum ruthenium Chemical compound [Ru].[Pt] CFQCIHVMOFOCGH-UHFFFAOYSA-N 0.000 description 2
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- 229910017061 Fe Co Inorganic materials 0.000 description 1
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 1
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 1
- 229910052777 Praseodymium Inorganic materials 0.000 description 1
- 229910010413 TiO 2 Inorganic materials 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- FDHVXGNWIDUBGD-UHFFFAOYSA-N [O].CCO Chemical compound [O].CCO FDHVXGNWIDUBGD-UHFFFAOYSA-N 0.000 description 1
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- 239000007864 aqueous solution Substances 0.000 description 1
- 229910052797 bismuth Inorganic materials 0.000 description 1
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- 230000000903 blocking effect Effects 0.000 description 1
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- GWXLDORMOJMVQZ-UHFFFAOYSA-N cerium Chemical group [Ce] GWXLDORMOJMVQZ-UHFFFAOYSA-N 0.000 description 1
- QNWDQRWHBHBLSM-UHFFFAOYSA-N cobalt iron platinum Chemical compound [Fe].[Co].[Pt] QNWDQRWHBHBLSM-UHFFFAOYSA-N 0.000 description 1
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- 150000002739 metals Chemical class 0.000 description 1
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- QYATZDZMYOJQEO-UHFFFAOYSA-N molybdenum;oxoplatinum Chemical compound [Mo].[Pt]=O QYATZDZMYOJQEO-UHFFFAOYSA-N 0.000 description 1
- 239000002105 nanoparticle Substances 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
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- 230000003647 oxidation Effects 0.000 description 1
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- GKKHZAFYZVALMG-UHFFFAOYSA-N oxotungsten;platinum Chemical compound [Pt].[W]=O GKKHZAFYZVALMG-UHFFFAOYSA-N 0.000 description 1
- MBDHJOBKSBYBJB-UHFFFAOYSA-N oxygen(2-) platinum(2+) titanium(4+) Chemical compound [O-2].[Ti+4].[Pt+2].[O-2].[O-2] MBDHJOBKSBYBJB-UHFFFAOYSA-N 0.000 description 1
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Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/30—Hydrogen technology
- Y02E60/50—Fuel cells
Abstract
Description
本発明は燃料電池用触媒に関する。 The present invention relates to a fuel cell catalyst.
固体高分子型燃料電池に代表される低温型燃料電池は、作動温度が比較的低く、小型軽量化が容易であることから、電気自動車等の移動車両や、小型コジェネレーションシステムの電源等としての普及が期待されている。しかし、現在に至るまで、広く普及するまでにいたっていない。その原因の一つが現在利用されている白金及び白金ベースの貴金属触媒が高価であり、また資源的制約が大きいことも要因としてあげられる。そのため、燃料電池が今後広範囲の分野で普及・実用化されるためには白金代替触媒の開発が必須であり、特にカソード反応ガス(空気等)の利用率の高い作動条件下において、高い発電効率及び高い出力密度を得ることのできる性能が要求されている。 Low temperature fuel cells represented by polymer electrolyte fuel cells have a relatively low operating temperature and are easy to reduce in size and weight. Therefore, they can be used as power sources for mobile vehicles such as electric vehicles and small cogeneration systems. It is expected to spread. However, until now, it has not been widely spread. One of the causes is that platinum and platinum-based noble metal catalysts that are currently used are expensive and resource constraints are large. Therefore, the development of platinum alternative catalysts is essential for the widespread use of fuel cells in a wide range of fields in the future, and high power generation efficiency, especially under operating conditions with high utilization rates of cathode reaction gases (air, etc.) In addition, a performance capable of obtaining a high power density is required.
固体高分子型燃料電池は電解質膜、触媒層、ガス拡散層、およびセパレーターからなるセルを多数重ねて作られる。単セルにおいては高分子固体電解質をアノードとカソードで挟み、アノードに水素、メタノールなどの燃料を供給し、カソードに酸素又は空気を供給して、アノードでH2→2H++2e−などの酸化反応を、カソードでO2+4e−+2H2→2H2Oの還元反応を起こさせて電力を取り出す。この反応はアノード、およびカソードにおける触媒層で効率良く行わせることが必要であり、触媒の果たす役割は大きい。特に酸素還元過電圧が大きく、これが電池効率を低下させる原因となっていることから、酸素還元反応電極のカソードにおける触媒の性能が燃料電池の性能を高める上で非常に重要である。
触媒層は、一般に、電極触媒と固体高分子電解質との複合体からなっていて、電極触媒には、従来、白金(Pt)などの貴金属の微粒子(Ptブラックなど)、カーボンブラックなどの導電性担体上にPtなどの貴金属の微粒子を担持したもの、電解質膜の表面にめっきやスパッタなどの方法で形成された貴金属の薄膜等が用いられている。電極は一般にこの触媒を、例えばカーボンクロス、カーボンペーパー等、炭素系多孔質材料や、ステンレス鋼、ニッケルのネットなどの支持部材に固定することにより構成される。
A polymer electrolyte fuel cell is formed by stacking a large number of cells including an electrolyte membrane, a catalyst layer, a gas diffusion layer, and a separator. In a single cell, a polymer solid electrolyte is sandwiched between an anode and a cathode, a fuel such as hydrogen or methanol is supplied to the anode, oxygen or air is supplied to the cathode, and an oxidation reaction such as H 2 → 2H + + 2e − is performed at the anode. Is caused to undergo a reduction reaction of O 2 + 4e − + 2H 2 → 2H 2 O at the cathode, and electric power is taken out. This reaction needs to be efficiently performed in the catalyst layer in the anode and the cathode, and the role played by the catalyst is large. In particular, since the oxygen reduction overvoltage is large and this causes a reduction in battery efficiency, the performance of the catalyst at the cathode of the oxygen reduction reaction electrode is very important for improving the performance of the fuel cell.
The catalyst layer is generally composed of a composite of an electrode catalyst and a solid polymer electrolyte. Conventionally, the electrode catalyst has a fine particle of noble metal such as platinum (Pt) (such as Pt black) and a conductive material such as carbon black. A material in which fine particles of noble metal such as Pt are supported on a carrier, a noble metal thin film formed by a method such as plating or sputtering on the surface of an electrolyte membrane, and the like are used. The electrode is generally formed by fixing the catalyst to a support member such as a carbon-based porous material such as carbon cloth or carbon paper, stainless steel, or a nickel net.
白金は価格が高く、また資源量が限られていることから、代替可能な遷移金属酸化物を用いた非白金触媒の開発が行われている(特許文献1参照。)一方、近年、触媒の低白金化技術も進んでおり、導電性基材を陰極、白金族金属を陽極、無機酸水溶液を電解液として電気分解を行って、導電性基板上に白金族金属を従来に比べて少ない使用量で析出させる白金ナノ粒子析出法(特許文献2参照。)も開発されている。このような触媒の低白金化技術により、白金を主体とする高効率の触媒は従来と変わらず重要となっている。 Since platinum is expensive and has a limited amount of resources, non-platinum catalysts using transition metal oxides that can be replaced have been developed (see Patent Document 1). Low-platinization technology is also progressing, and electrolysis is performed using a conductive base material as a cathode, a platinum group metal as an anode, and an inorganic acid aqueous solution as an electrolytic solution. A platinum nanoparticle precipitation method (see Patent Document 2) for precipitation in an amount has also been developed. Due to the low platinum technology for such a catalyst, a highly efficient catalyst mainly composed of platinum is still important.
従来、白金を主体とする触媒として、白金−鉄−コバルト(Pt−Fe−Co)系触媒(特許文献3参照。)や MxAyBz系触媒(Mはパラジウム(Pd),Ptで、A、Bは、チタン(Ti),クロム(Cr),マンガン(Mn),鉄(Fe),コバルト(Co),ニッケル(Ni),銅(Cu),ジルコニウム(Zr),ニオブ(Nb),モリブデン(Mo),タンタル(Ta),タングステン(W),金(Au)から選択される1種以上の金属、x,y,zは原子比)(特許文献4参照。)、もしくはAaBbCcOx系触媒(AはPt,Pd,ロジウム(Rh),イリジウム(Ir),Au等の貴金属、Bはセリウム(Ce),Mn,Ti,バナジウム(V),Fe,Co,Cu,Nb,テクネチウム(Tc),レニウム(Re),オスミウム(Os),スズ(Sn),鉛(Pb),アンチモン(Sb),ビスマス(Bi),プラセオジム(Pr),Wから選択される1種以上の不定比酸化物を構成する元素、Cは任意の金属、a,b,c,xは原子比)(特許文献5参照。)他、白金−ルテニウム(Pt−Ru)系、Pt−Fe系、白金−酸化タングステン(Pt−WO3)系、白金−酸化モリブデン(Pt−MoO3)系、白金−酸化チタン(Pt−TiO2)系などが開発されていて、それぞれ特徴がある。しかしながら、カソードは電位的に高酸化状態に曝されるため、白金及び白金を主とする合金等では、例えば燃料電池の運転開始及び停止に伴う電位サイクルによって溶解したり粒径肥大が起きたりする危険が生じる。特に、これらは触媒担持導電体としてカーボンブラック等炭素系導電体を用いているため、酸性雰囲気下のカソードで酸素還元の過程で生じる過酸化水素によってカーボンが溶解する場合があり、長期間に渡る耐久性が必要な用途には適さないという問題もあった。このため酸性雰囲気下で腐食せず、耐久性の優れる担持導電体を用いた、高い酸素還元能を有する触媒の開発が強く求められていた。 Conventionally, platinum-iron-cobalt (Pt-Fe-Co) -based catalysts (see Patent Document 3) and MxAyBz-based catalysts (M is palladium (Pd) and Pt, and A and B are platinum-based catalysts). , Titanium (Ti), chromium (Cr), manganese (Mn), iron (Fe), cobalt (Co), nickel (Ni), copper (Cu), zirconium (Zr), niobium (Nb), molybdenum (Mo) , Tantalum (Ta), tungsten (W), gold (Au), one or more metals selected, x, y, z are atomic ratios (see Patent Document 4), or AaBbCcOx catalyst (A is Pt , Pd, rhodium (Rh), iridium (Ir), Au, etc., B is cerium (Ce), Mn, Ti, vanadium (V), Fe, Co, Cu, Nb, technetium (Tc), rhenium (Re) ) , Elements constituting one or more non-stoichiometric oxides selected from, osmium (Os), tin (Sn), lead (Pb), antimony (Sb), bismuth (Bi), praseodymium (Pr), W, C Is an arbitrary metal, a, b, c, and x are atomic ratios (see Patent Document 5). In addition, platinum-ruthenium (Pt—Ru), Pt—Fe, platinum—tungsten oxide (Pt—WO 3 ) , Platinum-molybdenum oxide (Pt—MoO 3 ) system, platinum-titanium oxide (Pt—TiO 2 ) system, etc. have been developed and each has its characteristics. However, since the cathode is exposed to a highly oxidized state in terms of potential, platinum and platinum-based alloys, for example, dissolve or increase in particle size due to the potential cycle associated with the start and stop of fuel cell operation. Danger arises. In particular, since carbon-based conductors such as carbon black are used as catalyst-carrying conductors, carbon may be dissolved by hydrogen peroxide generated in the process of oxygen reduction at the cathode in an acidic atmosphere, and it will last for a long time. There was also a problem that it was not suitable for applications requiring durability. For this reason, there has been a strong demand for the development of a catalyst having high oxygen reducing ability using a supported conductor that does not corrode in an acidic atmosphere and has excellent durability.
本発明は、燃料電池の、触媒の酸素還元活性を低下させることなく、長時間使用に伴う触媒担持導電体の酸性雰囲気下での溶出を抑制し、燃料電池性能の低下を軽減することを課題とする。 It is an object of the present invention to suppress the elution of a catalyst-carrying conductor in an acidic atmosphere accompanying long-time use without reducing the oxygen reduction activity of the catalyst of the fuel cell, and to reduce the decrease in fuel cell performance. And
本発明者は、触媒として良導電性かつ高耐食性のクロムオキシカーバイドと白金から成る系を用いることにより、上記課題が解決することを見出し本発明に至った。 The present inventor has found that the above problems can be solved by using a system composed of chromium oxycarbide and platinum having good conductivity and high corrosion resistance as a catalyst, and has reached the present invention.
本発明は、白金等貴金属と触媒担持導電体とからなる燃料電池用触媒の発明であり、この触媒を含有する燃料電池用カソードの発明である。
即ち、本発明は、クロム、酸素、炭素からなる化合物であり、かつ二つの面心立方格子からなる立方晶のクロムオキシカーバイドの微粒子を用い、それに貴金属触媒が担持されている燃料電池用触媒である。
本発明は、カーボン坦体に、クロム、酸素、および炭素からなる化合物であり、かつ二つの面心立方格子からなる立方晶のクロムオキシカーバイドが担持され、更にその表面上に貴金属触媒が担持されている燃料電池用触媒である。
The present invention is an invention of a fuel cell catalyst comprising a noble metal such as platinum and a catalyst-carrying conductor, and an invention of a fuel cell cathode containing the catalyst.
That is, the present invention is a fuel cell catalyst which is a compound composed of chromium, oxygen and carbon, and uses cubic chromium oxycarbide fine particles composed of two face-centered cubic lattices, on which a noble metal catalyst is supported. is there.
In the present invention, a carbon carrier is a compound composed of chromium, oxygen, and carbon, and a cubic chromium oxycarbide composed of two face-centered cubic lattices is supported, and a noble metal catalyst is supported on the surface thereof. The fuel cell catalyst.
本発明は高耐食性のクロムオキシカーバイドを用いているため、固体高分子膜、リン酸、硫酸などの酸性電解質を用いる燃料電池カソードの酸素還元触媒として高耐食性が求められる環境で最適に用いられる。 Since the present invention uses chromium oxycarbide having high corrosion resistance, it is optimally used in an environment where high corrosion resistance is required as an oxygen reduction catalyst for a fuel cell cathode using an acidic electrolyte such as a solid polymer membrane, phosphoric acid or sulfuric acid.
本発明によれば、従来のカーボンブラック上の白金触媒に比べ高い酸素還元活性が得られること、ならびに、クロムオキシカーバイドのもつ高い耐食性により、酸性囲気下のカソードで白金近傍に酸素還元の過程で生じるカーボンブラックの溶解を減じることができる。 According to the present invention, high oxygen reduction activity can be obtained compared with the conventional platinum catalyst on carbon black, and the high corrosion resistance of chromium oxycarbide makes it possible to reduce oxygen in the vicinity of platinum at the cathode in an acidic atmosphere. The resulting dissolution of carbon black can be reduced.
本発明者らは良導電性かつ硫酸、塩酸等において高い耐食性を示し、かつ高い緻密性のため、酸性腐食環境遮断性に優れるクロムオキシカーバイドに着目し、クロムオキシカーバイド上に白金をスパッタリングすることによって触媒を作製し、その酸素還元活性を測定することにより、本発明をなすに至った。 The inventors of the present invention pay attention to chromium oxycarbide, which has good conductivity, high corrosion resistance in sulfuric acid, hydrochloric acid, etc., and high denseness, and is excellent in acid corrosion environment blocking ability, and sputtering platinum on chromium oxycarbide. The present invention was made by preparing a catalyst and measuring its oxygen reduction activity.
以下、本発明の燃料電池用触媒、および燃料電池用カソードについて詳細に説明する。
燃料電池用触媒は、クロム、酸素、炭素からなる化合物であり、かつ二つの面心立方格子からなる立方晶のクロムオキシカーバイドの微粒子を用い、それに貴金属触媒が担持されているものである。
または、カーボン担体に、クロム、酸素、および炭素からなる化合物であり、かつ二つの面心立方格子からなる立方晶のクロムオキシカーバイドが担持され、更にその表面上に貴金属触媒が担持されているものである。
上記クロム、酸素、炭素からなる化合物は、組成式がCrxCyOzのクロム(Cr)、酸素(O)、および炭素(C)からなる化合物であり、x、y、zは原子数の比を表し、0.28≦x≦0.60、0<y、0<z、y+z=1−xなる関係を有し、格子定数aが0.40nm≦a≦0.43nmの二つの面心立方副格子からなる立方晶のクロムオキシカーバイドである。上記のxおよびaの値は、成膜装置、製法等による変動幅を含む。
Hereinafter, the fuel cell catalyst and the fuel cell cathode of the present invention will be described in detail.
A fuel cell catalyst is a compound composed of chromium, oxygen and carbon, and uses cubic chromium oxycarbide fine particles composed of two face-centered cubic lattices, on which a noble metal catalyst is supported.
Alternatively, a carbon carrier is a compound composed of chromium, oxygen, and carbon, and a cubic chromium oxycarbide composed of two face-centered cubic lattices is supported, and a noble metal catalyst is supported on the surface thereof. It is.
The compound composed of chromium, oxygen, and carbon is a compound composed of chromium (Cr), oxygen (O), and carbon (C) having a composition formula of CrxCyOz, and x, y, and z represent the ratio of the number of atoms, Two face-centered cubic sublattices having a relationship of 0.28 ≦ x ≦ 0.60, 0 <y, 0 <z, y + z = 1−x and a lattice constant a of 0.40 nm ≦ a ≦ 0.43 nm It is a cubic chromium oxycarbide consisting of The values of x and a include a fluctuation range depending on a film forming apparatus, a manufacturing method, and the like.
(クロムオキシカーバイド)
クロムオキシカーバイドは、クロム、炭素、酸素からなる化合物で二つの面心立方副格子からなる塩化ナトリウム(NaCl)型結晶に類似の立方晶である。ここでNaCl型結晶に類似の立方晶とは、NaCl型結晶のように2つの面心立方副格子から構成されるが、1つの面心立方副格子は必ずしも単一の元素で占有されていない立方晶をいう。プラズマCVD法で作成されるクロムオキシカーバイドの格子定数は0.410nmでCrxCyOzと書かれるCr、C、Oの組成比率(x、y、z)は、X線光電子分光(XPS:X-ray Photoelectron Spectroscopy)法による組成分析で(0.5、0.25、0.25)である(Japanese Journal of Applied Physics, Vol.28, pp.1450-1454 (1989)(非特許文献1)参照。)。一般に、製法および成膜条件の違いにより、格子定数、化学組成には、ばらつきが生じる。例えば、Journal of the American Ceramic Society, Vol.84, pp.1763-1766 (2001)(非特許文献2)には、反応性スパッタリング法で、成膜条件を種々変えて作成した格子定数0.42nmの3つのクロムオキシカーバイド膜が開示されている。それら3つの試料のCr、C、Oの組成比率(x、y、z)は、電子線マイクロアナライザ(EPMA:Electron Probe Micro-Analyzer)法による組成分析では(0.368、0.215、0.417)、(0.298、0.045、0.666)、(0.38、0.20、0.421)である。プラズマCVD法および反応性スパッタリング法で作成された格子定数は、0.01nm程度の製法による変動幅を考慮すると、好ましくは0.40nm以上0.43nm以下であり、より好ましくは0.41nm以上0.42nm以下である。また、クロムの組成比率xは成膜装置、製法等による変動を考慮して好ましくは0.298以上0.50以下である。一般に表面分析法による定量分析の誤差は大きく、X線光電子分光法で10%程度(例えば、特開平8−110313号公報参照。)、電子線マイクロアナライザ法で約1%といわれている(例えば、笠田洋文“EPMAのしくみと試料分析例 by KASADA”、[online]、平成14年10月、鳥取大学技術部、[平成26年1月29日検索]、インターネット<URL:http://www.eng. tottori-u.ac.jp/~www_tec/epma/epma.html>参照。)。このような測定誤差も考慮すれば、クロムの組成比率xは0.28以上0.60以下である。
(Chromium oxycarbide)
Chromium oxycarbide is a cubic crystal similar to a sodium chloride (NaCl) type crystal composed of two face-centered cubic sublattices composed of chromium, carbon, and oxygen. Here, the cubic crystal similar to the NaCl type crystal is composed of two face centered cubic sublattices like the NaCl type crystal, but one face centered cubic sublattice is not necessarily occupied by a single element. A cubic crystal. The lattice constant of chromium oxycarbide prepared by the plasma CVD method is 0.410 nm and the composition ratio (x, y, z) of Cr, C, O written as Cr x C y O z is X-ray photoelectron spectroscopy (XPS). : X-ray Photoelectron Spectroscopy) (0.5, 0.25, 0.25) (Japanese Journal of Applied Physics, Vol.28, pp.1450-1454 (1989) (non-patent literature) See 1).). In general, the lattice constant and chemical composition vary due to differences in manufacturing method and film forming conditions. For example, in the Journal of the American Ceramic Society, Vol. 84, pp. 1763-1766 (2001) (non-patent document 2), a lattice constant of 0.42 nm prepared by changing the film formation conditions by reactive sputtering is disclosed. Three chromium oxycarbide membranes are disclosed. The composition ratio (x, y, z) of Cr, C, and O of these three samples is (0.368, 0.215, 0) in the composition analysis by the electron probe micro-analyzer (EPMA) method. .417), (0.298, 0.045, 0.666), (0.38, 0.20, 0.421). The lattice constant created by the plasma CVD method and the reactive sputtering method is preferably not less than 0.40 nm and not more than 0.43 nm, more preferably not less than 0.41 nm and not more than 0, considering the fluctuation range due to the manufacturing method of about 0.01 nm. .42 nm or less. In addition, the chromium composition ratio x is preferably 0.298 or more and 0.50 or less in consideration of variation due to a film forming apparatus, a manufacturing method, and the like. Generally, errors in quantitative analysis by the surface analysis method are large, and it is said that X-ray photoelectron spectroscopy is about 10% (for example, see JP-A-8-110313), and electron beam microanalyzer method is about 1% (for example, , Hirofumi Kasada “EPMA structure and sample analysis example by KASADA”, [online], October 2002, Tottori University Engineering Department, [searched January 29, 2014], Internet <URL: http: // www .eng. tottori-u.ac.jp/~www_tec/epma/epma.html>). Considering such a measurement error, the chromium composition ratio x is not less than 0.28 and not more than 0.60.
クロムオキシカーバイドは、NaCl型に類似の立方晶で、2つの面心立方副格子からなる。そのうち1つの副格子はX線回折データから確認されているとおり、Crで占められている。他の副格子はCとOで占められているといえる(非特許文献1参照。)。このことから、成膜方法および成膜条件の違いによる組成範囲の広がり効果も勘案すると、クロムオキシカーバイドにおいてクロムの組成比率xは0.28以上0.60%以下、炭素と酸素は合わせて残りを占めるといえる。また、格子定数の範囲も成膜方法の違いを勘案して、0.40以上0.43nm以下をとるといえる。また、クロムが少なくなれば、電気伝導性が低下し、システム全体として触媒効率の低下を招くとされ、クロムが多くなれば、耐食性の劣化を招くとされる。 Chromium oxycarbide is a cubic crystal similar to the NaCl type and consists of two face-centered cubic sublattices. One of the sublattices is occupied by Cr as confirmed from the X-ray diffraction data. It can be said that other sublattices are occupied by C and O (see Non-Patent Document 1). Therefore, considering the effect of expanding the composition range due to the difference in film formation method and film formation conditions, the chromium composition ratio x is 0.28 or more and 0.60% or less in chromium oxycarbide, and carbon and oxygen remain together. It can be said that it occupies. In addition, it can be said that the range of the lattice constant is 0.40 or more and 0.43 nm or less in consideration of the difference in the film formation method. Further, if chromium is reduced, the electrical conductivity is lowered, and the catalyst efficiency is lowered as a whole system. If the chromium is increased, corrosion resistance is deteriorated.
また、クロムオキシカーバイドは、硫酸、塩酸中で非常に高い耐食性を示し、また、電気伝導度は2MS/mで、ステンレス鋼(SUS304)と同等の電気伝導性を有する。一般に皮膜としては、ヘキサカルボニルクロムを不完全分解することによって、もしくは金属クロムと、二酸化炭素、メタン等の炭化水素を原料として、プラズマ雰囲気下で合成することによって、膜の形状で得ることができる。前者のヘキサカルボニルクロムの不完全分解は、熱CVD(Chemical Vapor Deposition)法、プラズマCVD法、または光CVD法によってなされ、プラズマCVD法が一般的である。後者のプラズマ合成は、反応性スパッタリング法、または反応性イオンプレーティング法等でなされる。 Chromium oxycarbide exhibits very high corrosion resistance in sulfuric acid and hydrochloric acid, and has an electric conductivity of 2 MS / m, which is equivalent to that of stainless steel (SUS304). In general, the film can be obtained in the form of a film by incomplete decomposition of hexacarbonylchromium or by synthesis in a plasma atmosphere using metallic chromium and hydrocarbons such as carbon dioxide and methane as raw materials. . The former incomplete decomposition of hexacarbonyl chromium is performed by a thermal CVD (Chemical Vapor Deposition) method, a plasma CVD method, or a photo CVD method, and the plasma CVD method is generally used. The latter plasma synthesis is performed by a reactive sputtering method or a reactive ion plating method.
このクロムオキシカーバイドの結晶子の大きさは、成膜方法及び成膜条件によって異なる。プラズマCVD法で種々の成膜条件でヘキサカルボニルクロムを不完全分解して作製したクロムオキシカーバイド膜では、結晶子の大きさは、8nm以上80nm以下であることがX線回折で知られている(非特許文献1参照。)。結晶子の大きさと膜硬度、すなわち膜内部の残留応力との間には相関関係があり、結晶子が大きいほど硬度が高くなる。硬度はビッカース硬度で20GPa程度である。したがって、残留応力が高くなり、密着性低下や剥離などにつながり、コーティングする上で好ましくない。一方、結晶子が小さい膜では、非晶質部分が含まれてくるので、本来のクロムオキシカーバイドの優れた性質が低下して好ましくない。したがって、結晶子の大きさは、成膜法や成膜条件の違いを考慮して、8nm以上80nm以下より範囲が広い5nm以上100nm以下と考えられるが、より好ましくは10nm以上80nm以下であり、さらに好ましくは20nm以上60nm以下である。
The size of the crystallites of chromium oxycarbide varies depending on the film forming method and the film forming conditions. It is known from X-ray diffraction that the size of crystallites is 8 nm or more and 80 nm or less in a chromium oxycarbide film produced by incomplete decomposition of hexacarbonyl chromium under various film formation conditions by plasma CVD. (Refer
(触媒)
触媒を作製する一つの形態として、炭素からなる導電性担体上にクロムオキシカーバイドをプラズマCVD法、もしくは反応性スパッタリング法などで成膜させ、その上に白金(Pt)をスパッタリング法などで堆積させて作製される。炭素からなる導電性担体として、カーボンブラックを用いるが、グラッシーカーボン、グラファイト、黒鉛、活性炭、カーボンナノチューブも用いることができる。その場合、クロムオキシカーバイドの膜厚は厚いほどカーボンブラックの溶出を低減させることが可能である。さらに、クロムオキシカーバイドの膜厚が厚ければ触媒担体粒子としての強度が増大する。一方、クロムオキシカーバイドの膜厚が厚すぎると、触媒層内部へのガスの浸透を抑制するので好ましくなく、薄すぎると触媒効果の低下に繋がるので好ましくない。このような観点から、クロムオキシカーバイドの膜厚は、好ましくは2nm以上、より好ましくは3nm以上、さらに好ましくは5nm以上とし、好ましくは200nm以下、より好ましくは100nm以下、さらに好ましくは50nm以下に設定する。そして、好ましくは2nm以上200nm以下の範囲の厚さで、より好ましくは3nm以上100nm以下の厚さで、さらに好ましくは5nm以上50nm以下の厚さで用いられる。
(catalyst)
As one form of producing the catalyst, chromium oxycarbide is formed on a conductive carrier made of carbon by a plasma CVD method or a reactive sputtering method, and platinum (Pt) is deposited thereon by a sputtering method or the like. Produced. Carbon black is used as the conductive carrier made of carbon, but glassy carbon, graphite, graphite, activated carbon, and carbon nanotubes can also be used. In that case, it is possible to reduce elution of carbon black as the film thickness of chromium oxycarbide increases. Furthermore, if the film thickness of the chromium oxycarbide is large, the strength as the catalyst carrier particles increases. On the other hand, if the film thickness of the chromium oxycarbide is too thick, it is not preferable because the gas permeation into the catalyst layer is suppressed, and if it is too thin, the catalytic effect is lowered, which is not preferable. From such a viewpoint, the film thickness of the chromium oxycarbide is preferably 2 nm or more, more preferably 3 nm or more, further preferably 5 nm or more, preferably 200 nm or less, more preferably 100 nm or less, and further preferably 50 nm or less. To do. The thickness is preferably in the range of 2 nm to 200 nm, more preferably 3 nm to 100 nm, and even more preferably 5 nm to 50 nm.
また、クロムオキシカーバイドを炭素の代わりに導電性担体として用いることができる。その場合の一つの形態として、鉄薄板上に10μm程度に厚く成膜し、成膜後、硝酸中で鉄薄板のみを溶かすことによって得られる、クロムオキシカーバイド板をボールミル処理によって粒径を40nm以上100nm以下の範囲に微粉化したものを多孔構造にして作製される。他の形態として、カーボンブラック上にクロムオキシカーバイド微粉末を分散させて用いられることも可能である。その際、触媒は白金、パラジウム、ロジウム、ニッケル、コバルトからなる群より選ばれた少なくとも1種の金属またはこの金属と鉄、コバルト、チタン、ルテニウム、タングステン、モリブデン、ニオブの群より選ばれた少なくとも1種の金属との合金をさらにクロムオキシカーバイド微粉末上に標準処理により分散させて得られる。 Further, chromium oxycarbide can be used as a conductive carrier instead of carbon. As one form in that case, a film thickness of about 10 μm is formed on an iron thin plate, and after the film formation, a chromium oxycarbide plate obtained by dissolving only the iron thin plate in nitric acid has a particle size of 40 nm or more by ball mill treatment. It is made into a porous structure that is finely divided into a range of 100 nm or less. As another form, it is also possible to use chromium oxycarbide fine powder dispersed on carbon black. In this case, the catalyst is at least one metal selected from the group consisting of platinum, palladium, rhodium, nickel and cobalt, or at least selected from the group of this metal and iron, cobalt, titanium, ruthenium, tungsten, molybdenum and niobium. An alloy with one kind of metal is further dispersed on a chromium oxycarbide fine powder by standard treatment.
この標準処理は、触媒を酸などに溶解しておいて析出させる、または触媒金属の前駆体(アンミン錯体など)を不活性ガスなどの気相中で分解析出させるなど、既知の方法を用いて行う。得られた金属触媒担持導電体の触媒担持クロムオキシカーバイド/カーボンブラック微粉末は、高分子電解質(例えば、5%ナフィオン(登録商標)溶液等)を用いて、1対10ないし1対20の割合でインク状にし、燃料電池用拡散層(商品名:カーボンペーパー)に塗布した後、固体高分子電解質膜(ナフィオン(登録商標)膜など)とともに熱圧着装置で圧着加工することで燃料電池の膜・電極接合体の燃料電池用カソードを得る。 This standard treatment uses a known method such as dissolving the catalyst in an acid and depositing it, or decomposing and depositing a catalyst metal precursor (such as an ammine complex) in a gas phase such as an inert gas. Do it. The obtained catalyst-supported chromium oxycarbide / carbon black fine powder of the metal catalyst-supported conductor is in a ratio of 1:10 to 1:20 using a polymer electrolyte (for example, 5% Nafion (registered trademark) solution). After being applied in the form of an ink and applied to a fuel cell diffusion layer (trade name: carbon paper), it is pressure-bonded with a thermo-compression bonding device together with a solid polymer electrolyte membrane (Nafion (registered trademark) membrane, etc.). -Obtain a cathode for a fuel cell of an electrode assembly.
以下、実施例及び比較例を挙げて本発明の燃料電池用触媒について詳しく説明する。なお、本実施例では、燃料電池試験の前試験として多く採用される、硫酸溶液中での電気化学測定による評価結果を採用した。 Hereinafter, the fuel cell catalyst of the present invention will be described in detail with reference to Examples and Comparative Examples. In this example, an evaluation result by electrochemical measurement in a sulfuric acid solution, which is often employed as a pre-test of the fuel cell test, was employed.
ヘキサカルボニルクロムを原料として、プラズマCVD法で350℃のステンレス鋼(例えばSUS304)上に5nm厚さのクロムオキシカーバイド膜を作製した。図1にそのX線回折パターンを示す。Cu−Kα(8.048keV)は特性X線を表す。図1に示すように、立方晶で格子定数0.41nmのクロムオキシカーバイド膜がSUS304板上に形成されていることがわかる。この膜のマイクロビッカース硬度は20GPa以上であった。 Using hexacarbonylchromium as a raw material, a chromium oxycarbide film having a thickness of 5 nm was formed on stainless steel (for example, SUS304) at 350 ° C. by plasma CVD. FIG. 1 shows the X-ray diffraction pattern. Cu-Kα (8.048 keV) represents a characteristic X-ray. As shown in FIG. 1, it can be seen that a chromium oxycarbide film having a cubic crystal structure and a lattice constant of 0.41 nm is formed on the SUS304 plate. The micro Vickers hardness of this film was 20 GPa or more.
得られたクロムオキシカーバイド/SUS304の窒素雰囲気下、298K、0.05モル硫酸中におけるサイクリックボルタモグラム曲線を図2に示す。図2に示すように、0.05V以上1.2V以下で50mV/sの電位走査速度で50回の走査を繰り返しても曲線の形は変化せず、クロムオキシカーバイドは硫酸中で非常に安定であることがわかる。
図2に示したサイクリックボルタモグラム曲線は、上側(プラス側)の曲線が酸化波、下側(マイナス側)の曲線が還元波を表す。電位1.0V以上で酸素の発生により電流が認められ、0.05V以下で水素の発生による電流が認められる。上記以外の電位範囲0.05Vから1.0Vにおいては、例えば被膜溶解による電流はほとんど流れていない。また繰り返し電位走査においても電流変化がなく、安定している。電流が0でないのは、50mV/sという電位走査速度において、電気二重層容量による充電電流によるものであり、溶解電流ではない。一方、酸素ガス供給下では、図3のように還元電流が流れるので、このことからクロムオキシカーバイドは酸化性雰囲気でも非常に安定であり、酸素ガス還元能があると結論づけられる。
同様な条件で、鉄、ステンレスの耐食性を調べた結果、クロムオキシカーバイド被覆しないものでは溶解電流が認められた。一方、クロムオキシカーバイド被覆したものでは、耐食性が著しく改善されることが認められた。
FIG. 2 shows a cyclic voltammogram curve of the obtained chromium oxycarbide / SUS304 in a 298 K, 0.05 molar sulfuric acid under a nitrogen atmosphere. As shown in FIG. 2, the shape of the curve does not change even if the scan is repeated 50 times at a potential scan speed of 0.05 mV to 1.2 V and 50 mV / s, and chromium oxycarbide is very stable in sulfuric acid. It can be seen that it is.
In the cyclic voltammogram curve shown in FIG. 2, the upper curve (plus side) represents an oxidation wave, and the lower curve (minus side) represents a reduction wave. When the potential is 1.0 V or more, an electric current is observed due to the generation of oxygen, and when the electric potential is 0.05 V or less, an electric current is generated due to the generation of hydrogen. In a potential range other than the above, from 0.05 V to 1.0 V, for example, almost no current flows due to film dissolution. Further, there is no change in current even in repeated potential scanning, and it is stable. The current is not 0 due to the charging current due to the electric double layer capacity at the potential scanning speed of 50 mV / s, not the dissolution current. On the other hand, under the supply of oxygen gas, a reduction current flows as shown in FIG. 3. From this, it can be concluded that chromium oxycarbide is very stable even in an oxidizing atmosphere and has oxygen gas reducing ability.
As a result of examining the corrosion resistance of iron and stainless steel under the same conditions, a dissolution current was observed in the case where chromium oxycarbide was not coated. On the other hand, it was recognized that the corrosion resistance of the chrome oxycarbide coating was significantly improved.
得られたクロムオキシカーバイド/SUS304の窒素雰囲気下及び酸素雰囲気下、298K、0.05モル硫酸中におけるサイクリックボルタモグラム曲線を図3に示す。0.05V以上1.2V以下で5mV/sの電位走査速度で1回の走査を行った。その結果、図3に示すように、酸素雰囲気下では0.6V(vs.RHE:可逆水素電極を基準にして測定。)以下で窒素雰囲気下に比べて大きな還元電流が観測され、世界で初めてクロムオキシカーバイドの酸素還元触媒活性が観察された。クロムオキシカーバイドの酸素還元触媒としての活性はそれほど高くない。 FIG. 3 shows a cyclic voltammogram curve of the obtained chromium oxycarbide / SUS304 in a 298K, 0.05 molar sulfuric acid under a nitrogen atmosphere and an oxygen atmosphere. One scanning was performed at a potential scanning speed of 5 mV / s at 0.05 V or more and 1.2 V or less. As a result, as shown in FIG. 3, in the oxygen atmosphere, a large reduction current was observed at 0.6 V (vs. RHE: measured with reference to the reversible hydrogen electrode) or lower than in the nitrogen atmosphere, and this was the first in the world. The oxygen reduction catalytic activity of chromium oxycarbide was observed. The activity of chromium oxycarbide as an oxygen reduction catalyst is not so high.
次にスパッタリング法によりクロムオキシカーバイド/SUS304表面に白金を1nm、2nm、5nm、10nm、20nm、または40nmの厚さで堆積させた。 Next, platinum was deposited at a thickness of 1 nm, 2 nm, 5 nm, 10 nm, 20 nm, or 40 nm on the surface of chromium oxycarbide / SUS304 by sputtering.
得られたPt/クロムオキシカーバイド/SUS304の、窒素雰囲気下、298K、0.05モル硫酸中におけるサイクリックボルタモグラム曲線を図4に示す。0.05V以上1.2V以下で50mV/sの電位走査速度で1回の走査を行った。その結果、図4に示すように、白金の膜厚(担持量)が増大するとともに水素の吸脱着ピークが大きくなることがわかる。 FIG. 4 shows a cyclic voltammogram curve of the obtained Pt / chromium oxycarbide / SUS304 in a 298K, 0.05 molar sulfuric acid in a nitrogen atmosphere. One scan was performed at a potential scan speed of 50 mV / s at 0.05 V or more and 1.2 V or less. As a result, as shown in FIG. 4, it is understood that the hydrogen adsorption / desorption peak increases as the platinum film thickness (supported amount) increases.
酸素雰囲気下で電位走査速度1mV/sという条件以外は図4のサイクリックボルタモグラム曲線測定条件と同じ条件で5nm厚さのPt/クロムオキシカーバイド/SUS304のサイクリックボルタモグラム曲線求め、酸素、窒素雰囲気の走査電流の差分から求めた電流−電位曲線を図5に示す。 The cyclic voltammogram curve of 5 nm-thick Pt / chromium oxycarbide / SUS304 was obtained under the same conditions as the cyclic voltammogram curve measurement conditions in FIG. 4 except for the condition where the potential scanning speed was 1 mV / s in an oxygen atmosphere. FIG. 5 shows a current-potential curve obtained from the difference in scanning current.
次にスパッタリング法によりPtをグラッシーカーボン(以下、GCと記すこともある。)表面に白金を2、5、20nmの厚さで堆積させた。 Next, platinum was deposited to a thickness of 2, 5, and 20 nm on the surface of glassy carbon (hereinafter sometimes referred to as GC) by sputtering.
得られたPt/グラッシーカーボンの窒素雰囲気下、298K、0.05モル硫酸中におけるサイクリックボルタモグラム曲線を図6に示す。0.05V以上1.2V以下で50mV/sの電位走査速度で1回の走査を行った。その結果、図6に示すように、白金(Pt)の膜厚(担持量)が増大するとともに水素の吸脱着ピークが大きくなることがわかる。 FIG. 6 shows a cyclic voltammogram curve of the obtained Pt / glassy carbon in a 298K, 0.05 molar sulfuric acid under a nitrogen atmosphere. One scan was performed at a potential scan speed of 50 mV / s at 0.05 V or more and 1.2 V or less. As a result, as shown in FIG. 6, it is understood that the hydrogen adsorption / desorption peak increases as the film thickness (supported amount) of platinum (Pt) increases.
酸素雰囲気下で電位走査速度1mV/sという条件以外は図6のサイクリックボルタモグラム曲線測定条件と同じ条件で5nm厚さのPt/グラッシーカーボンのサイクリックボルタモグラム曲線求め、酸素、窒素雰囲気の走査電流の差分から求めた電流−電位曲線を図7に示す。 A cyclic voltammogram curve of a Pt / glassy carbon having a thickness of 5 nm was obtained under the same conditions as the cyclic voltammogram curve measurement conditions in FIG. 6 except for the potential scanning speed of 1 mV / s in an oxygen atmosphere. FIG. 7 shows a current-potential curve obtained from the difference.
図5の電流−電位曲線と図7の電流−電位曲線を比較して、Pt/クロムオキシカーバイド/SUS304の、酸素、窒素雰囲気の走査電流の差分から求めた電流−電位曲線は、Pt/グラッシーカーボンのそれと比べて大きな酸素還元電流密度を示すことがわかる。このことからPt/クロムオキシカーバイド/SUS304はPt/グラッシーカーボンに比べて高い酸素還元活性を有することがわかる。 The current-potential curve of FIG. 5 is compared with the current-potential curve of FIG. 7, and the current-potential curve obtained from the difference between the scanning currents of oxygen and nitrogen atmospheres of Pt / chromium oxycarbide / SUS304 is Pt / glassy. It can be seen that the oxygen reduction current density is larger than that of carbon. This indicates that Pt / chromium oxycarbide / SUS304 has higher oxygen reduction activity than Pt / glassy carbon.
図8にPt/クロムオキシカーバイド/GC電極及びPt/GC電極の0.9V vs. RHEにおける比活性とPtの担持量の関係を示した。Ptの担持量(膜厚)が低くなると、白金量あたりの酸素還元電流(絶対値)が著しく増加した。これはPt担持量の減少に伴い、Ptが微粒子化され、サイズ効果の影響を受けたと考えられる。また、カソード走査の場合、Pt/Cr2CO/GCはPt/GCと比較して高活性であることが示された。Cr2COはPt触媒の活性を向上させる担体として期待できることがわかった。 FIG. 8 shows 0.9 V vs. Pt / chromium oxycarbide / GC electrode and Pt / GC electrode. The relationship between the specific activity in RHE and the amount of Pt supported was shown. As the amount of Pt supported (film thickness) decreased, the oxygen reduction current (absolute value) per platinum amount increased significantly. This is considered to be due to the influence of the size effect due to the fine Pt particles with the decrease in the amount of Pt supported. Further, in the case of cathode scanning, Pt / Cr 2 CO / GC was shown to be highly active as compared with Pt / GC. It was found that Cr 2 CO can be expected as a carrier that improves the activity of the Pt catalyst.
本発明の触媒は、水素−酸素燃料電池、メタノール−酸素燃料電池、エタノール−酸素燃料電池その他のダイレクト液体燃料電池、および金属空気電池カソードのような酸素還元反応において、もしくは水電解などの水素や酸素発生を伴う反応において、酸性電解質に接触して用いられる電気化学システム用の酸化還元触媒として有用である。
The catalyst of the present invention can be used in oxygen reduction reactions such as hydrogen-oxygen fuel cells, methanol-oxygen fuel cells, ethanol-oxygen fuel cells and other direct liquid fuel cells, and metal-air cell cathodes, It is useful as a redox catalyst for an electrochemical system used in contact with an acidic electrolyte in a reaction involving oxygen generation.
Claims (5)
A fuel cell having a catalyst layer comprising a metal catalyst-supporting conductor and a polymer electrolyte, wherein the fuel cell catalyst according to any one of claims 1 to 4 is supported. Cathode.
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