JP2015135143A - Assembling jig and assembling method of tapered roller bearing, and inner ring assembly - Google Patents

Assembling jig and assembling method of tapered roller bearing, and inner ring assembly Download PDF

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JP2015135143A
JP2015135143A JP2014006340A JP2014006340A JP2015135143A JP 2015135143 A JP2015135143 A JP 2015135143A JP 2014006340 A JP2014006340 A JP 2014006340A JP 2014006340 A JP2014006340 A JP 2014006340A JP 2015135143 A JP2015135143 A JP 2015135143A
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inner ring
segment
tapered roller
arc
diameter side
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尚樹 大岩
Naoki Oiwa
尚樹 大岩
亮平 保坂
Ryohei Hosaka
亮平 保坂
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JTEKT Corp
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JTEKT Corp
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Priority to JP2014006340A priority Critical patent/JP2015135143A/en
Priority to PCT/JP2015/051010 priority patent/WO2015108132A1/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C43/00Assembling bearings
    • F16C43/04Assembling rolling-contact bearings
    • F16C43/06Placing rolling bodies in cages or bearings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C19/00Bearings with rolling contact, for exclusively rotary movement
    • F16C19/22Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings
    • F16C19/34Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load
    • F16C19/36Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load with a single row of rollers
    • F16C19/364Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load with a single row of rollers with tapered rollers, i.e. rollers having essentially the shape of a truncated cone
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/30Parts of ball or roller bearings
    • F16C33/46Cages for rollers or needles
    • F16C33/51Cages for rollers or needles formed of unconnected members
    • F16C33/513Cages for rollers or needles formed of unconnected members formed of arcuate segments for carrying one or more rollers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C41/00Other accessories, e.g. devices integrated in the bearing not relating to the bearing function as such
    • F16C41/04Preventing damage to bearings during storage or transport thereof or when otherwise out of use
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C43/00Assembling bearings
    • F16C43/04Assembling rolling-contact bearings
    • F16C43/06Placing rolling bodies in cages or bearings
    • F16C43/065Placing rolling bodies in cages or bearings in cages

Abstract

PROBLEM TO BE SOLVED: To provide an assembling jig and an assembling method of a tapered roller bearing, with which the tapered roller bearing can be assembled in a state that a small flange part of an inner ring is directed to a lower side in a vertical direction, even when using a cage having a plurality of segments, and to provide an inner ring assembly.SOLUTION: An assembling jig 4 includes: a dummy outer ring 6 on which a tapered roller 2 is mounted; an inner ring placing member 7 which maintains an inner ring 1 in a state that a small flange part of the inner ring is directed to a lower side in a vertical direction; an inner ring holding member 8 which holds an end of the inner ring 1 at a large-diameter side; and a segment pressing member 9. The segment pressing member 9 has a plurality of comb-shaped members 91, and accommodates the tapered roller 2 at a notch of each comb-shaped member 91. Each comb-shaped member 91 is fastened to the inner ring holding member 8 by using a bolt, a column part of a segment 31 which holds the tapered roller 2 is pressed to a side of the inner ring 1 by a segment engagement part 95 of each comb-shaped member 91, and the tapered roller 2 is located on an outer peripheral conical raceway surface 11 of the inner ring 1.

Description

本発明は、円錐ころ軸受の組立用治具に関し、また、円錐ころ軸受の組立方法に関する。また、本発明は、内輪と、複数のセグメントを有する保持器と、複数の円錐ころとを備える内輪アッセンブリに関する。   The present invention relates to a jig for assembling a tapered roller bearing, and also relates to a method for assembling a tapered roller bearing. The present invention also relates to an inner ring assembly including an inner ring, a cage having a plurality of segments, and a plurality of tapered rollers.

従来、円錐ころ軸受としては、特開2007−211833号公報(特許文献1)に記載されているものがある。この円錐ころ軸受は、風力発電機に設置されている。この円錐ころ軸受は、外輪と、内輪と、複数の円錐ころと、保持器とを備え、保持器は、複数の円弧状のセグメントで構成され、各セグメントは、複数の円錐ころを保持するようになっている。   Conventionally, as a tapered roller bearing, there is one described in Japanese Patent Application Laid-Open No. 2007-21833 (Patent Document 1). This tapered roller bearing is installed in a wind power generator. The tapered roller bearing includes an outer ring, an inner ring, a plurality of tapered rollers, and a cage. The cage is composed of a plurality of arc-shaped segments, and each segment holds a plurality of tapered rollers. It has become.

風力発電機等で使用される大型の円錐ころ軸受では、環状一体型の保持器の制作が困難であることが知られている。上記円錐ころ軸受は、保持器を、複数の円弧状のセグメントで構成することによって、保持器での円錐ころの保持を可能とし、円錐ころ同士の接触を防止し、円錐ころの転動を円滑にしている。   For large tapered roller bearings used in wind power generators and the like, it is known that it is difficult to produce an annular integrated cage. In the above tapered roller bearing, the cage is composed of a plurality of arc-shaped segments, so that the tapered rollers can be held by the cage, the contact between the tapered rollers is prevented, and the tapered rollers roll smoothly. I have to.

上記風力発電機は、円錐ころ軸受を、主軸のリア側とフロント側との二箇所に配置している。二つの円錐ころ軸受は、互いの内輪の軸方向の小端面同士が主軸の軸方向に対向している。上記主軸用の二つの円錐ころ軸受は、内輪の中心軸が鉛直方向に一致している状態で組み立てられる。   In the wind power generator, the tapered roller bearings are arranged at two locations on the rear side and the front side of the main shaft. In the two tapered roller bearings, the small end faces in the axial direction of the inner rings face each other in the axial direction of the main shaft. The two tapered roller bearings for the main shaft are assembled in a state where the central axis of the inner ring coincides with the vertical direction.

上記主軸用の円錐ころ軸受は、大型の軸受であるため、内輪が大きな重量を有し、円錐ころ軸受の組み立て中に内輪を客先等で上下に反転させることが現実的でない。したがって、リア側の円錐ころ軸受は、通常、内輪の軸方向の外周円錐軌道面の小径側の端部が鉛直方向下方を向いた状態で組み立てられ、リア側の円錐ころ軸受は、内輪の外周円錐軌道面が鉛直方向上方に行くにしたがって径が大きくなっている状態で組み立てられる。   Since the tapered roller bearing for the main shaft is a large-sized bearing, the inner ring has a large weight, and it is not realistic to flip the inner ring up and down at the customer or the like during assembly of the tapered roller bearing. Therefore, the tapered roller bearing on the rear side is normally assembled with the end on the small diameter side of the outer circumferential conical raceway surface in the axial direction of the inner ring facing downward in the vertical direction, The conical raceway surface is assembled in a state where the diameter increases as it goes upward in the vertical direction.

したがって、リア側の円錐ころ軸受は、組み立ての最中において、内輪の小鍔部で、その小鍔部よりも大きく径方向の外方側に傾いた不安定な状態の円錐ころを支えなければならないから、複数のセグメントを有する環状でない保持器を用いた場合、組み立ての最中において、円錐ころが重力によって倒れて、脱落し易いという問題がある。   Therefore, the tapered roller bearing on the rear side must support the tapered roller in an unstable state inclined at the radially outer side larger than the small flange portion at the small flange portion of the inner ring during assembly. Therefore, when a non-annular retainer having a plurality of segments is used, there is a problem that the tapered roller falls down due to gravity during assembly and is easily dropped.

特開2007−211833号公報JP 2007-211183 A

そこで、本発明の課題は、複数のセグメントを有する環状でない保持器を用いた場合でも、内輪の軸方向の小鍔部側の端面を鉛直方向の下方側に向けた状態で、円錐ころ軸受を円滑に組み立て可能な円錐ころ軸受の組立用治具および組立方法を提供することにある。   In view of the above, an object of the present invention is to provide a tapered roller bearing in a state where the end surface of the inner ring in the axial direction of the inner ring faces the lower side in the vertical direction even when a non-annular cage having a plurality of segments is used. An object of the present invention is to provide a jig and a method for assembling a tapered roller bearing that can be assembled smoothly.

また、本発明の課題は、複数のセグメントを有する環状でない保持器を有しているのに、内輪の軸方向の小鍔部側の端面が鉛直方向の下方側を向いた状態でも円錐ころが内輪から離脱しない内輪アッセンブリを提供することにある。   Another object of the present invention is to provide a tapered roller even in a state where the end surface of the inner ring in the axial direction of the inner ring faces the lower side in the vertical direction even though it has a non-annular cage having a plurality of segments. An object of the present invention is to provide an inner ring assembly that does not leave the inner ring.

上記課題を解決するため、この発明の円錐ころ軸受の組立用治具は、
複数のセグメントを有する保持器を備える円錐ころ軸受の組み立てに使用する組立用治具であって、
円錐内周面と、円錐内周面の軸方向の小径側に位置する鍔部と、略上記円錐内周面の径方向に延在すると共に、上記軸方向の小径側の端部に位置する載置面とを有する環状のダミー外輪と、
上記円錐ころ軸受の内輪の小径側の端部の外周面に対応する形状を有する小径側対応内周面と、その小径側対応内周面の軸方向の一方側の端部につながる小端面受止面と、上記小端面受止面よりも上記軸方向の一方側に位置すると共に、略上記小径側対応内周面の径方向に延在する載置面とを有する内輪載置部材と、
上記内輪の大径側の端部の外周面の少なくとも一部に対応する形状を有する大径側対応面と、上記内輪の大径側の端部を固定する固定部と、上記内輪の大径側の端部を上記固定部に固定した状態で略上記内輪の径方向に延在する複数のねじ穴とを有する内輪保持部材と、
複数の櫛状の部材を有して、上記各櫛状の部材が、円弧形状を有する円弧状部と、上記円弧状部の軸方向の一方側の端部からその軸方向の一方側に延在すると共に、上記円弧状部の周方向に互いに間隔をおいて位置する複数のセグメント係合部とを有し、上記各円弧状部が、その円弧状部を径方向に貫通するねじ穴を有するセグメント押圧部材と
を備えることを特徴としている。
In order to solve the above problems, an assembly jig for a tapered roller bearing according to the present invention comprises:
An assembly jig used for assembling a tapered roller bearing including a cage having a plurality of segments,
A conical inner peripheral surface, a flange portion positioned on the small-diameter side in the axial direction of the conical inner peripheral surface, and substantially extending in a radial direction of the conical inner peripheral surface and positioned at an end portion on the small-diameter side in the axial direction An annular dummy outer ring having a mounting surface;
A small-diameter-side inner peripheral surface having a shape corresponding to the outer peripheral surface of the small-diameter end of the inner ring of the tapered roller bearing, and a small-end surface receiver connected to one axial end of the small-diameter-side inner peripheral surface An inner ring mounting member having a stop surface and a mounting surface that is positioned on one side in the axial direction from the small end surface receiving surface and extends in the radial direction of the inner peripheral surface corresponding to the small diameter side;
A large-diameter side corresponding surface having a shape corresponding to at least a part of an outer peripheral surface of an end portion on the large-diameter side of the inner ring, a fixing portion for fixing an end portion on the large-diameter side of the inner ring, and a large diameter of the inner ring An inner ring holding member having a plurality of screw holes extending substantially in the radial direction of the inner ring in a state where the end portion on the side is fixed to the fixing portion;
Each comb-shaped member has a plurality of comb-shaped members, and each of the comb-shaped members extends from an arc-shaped portion having an arc shape and one end in the axial direction of the arc-shaped portion to one side in the axial direction. And a plurality of segment engaging portions that are spaced apart from each other in the circumferential direction of the arc-shaped portion, and each of the arc-shaped portions has a screw hole that penetrates the arc-shaped portion in the radial direction. And a segment pressing member.

また、本発明の円錐ころ軸受の組立方法は、
円錐ころ軸受の内輪と、複数の円錐ころと、複数のセグメントを有して、各セグメントが一以上の上記円錐ころを収容する一以上のポケットを有する保持器と、請求項1に記載の円錐ころ軸受の組立用治具とを用意する部材用意工程と、
上記ダミー外輪の上記載置面を、水平面上に載置するダミー外輪載置工程と、
上記内輪載置部材の上記載置面を、上記水平面上に載置する内輪載置部材載置工程と、
上記各セグメントの上記各ポケットに上記円錐ころを収容する円錐ころ収容工程と、
上記ダミー外輪載置工程の後、全ての上記ポケットに上記円錐ころが収容された上記セグメントを、そのポケット内の上記円錐ころの転動面が上記ダミー外輪の円錐内周面上に位置すると共に、その円錐ころの小端面が上記ダミー外輪の鍔部に係止されるように、上記ダミー外輪に載置するセグメント載置工程と、
上記内輪の小径側の端部の外周面を上記内輪載置部材の上記小径側対応内周面に当接させると共に、上記内輪の小端面を上記内輪載置部材の上記小端面受止面に載置するように、上記内輪を上記内輪載置部材に載置する内輪載置工程と、
上記内輪の大径側の端部の外周面の少なくとも一部を、その少なくとも一部に対応する形状を有する上記内輪保持部材の上記大径側対応面に当接させた状態で、上記内輪の大径側の端部を上記内輪保持部材の上記固定部に固定する内輪保持工程と、
上記内輪載置工程の後に、上記櫛状の部材の各セグメント係合部が全ての上記ポケットに上記円錐ころが収容されている上記セグメントの柱部に上記内輪の径方向に重なっている状態で、締結部材を上記円弧状部の上記ねじ穴と上記内輪保持部材の上記ねじ穴とに螺合させて上記櫛状の部材を上記内輪保持部材に締め込むことにより、上記セグメント係合部で上記セグメントを上記内輪の外周円錐軌道面側に移動させて、上記セグメントが保持している上記各円錐ころを上記外周円錐軌道面上に位置させるころ軌道面配置工程と
を備えることを特徴としている。
Further, the method for assembling the tapered roller bearing of the present invention includes:
The retainer having an inner ring of a tapered roller bearing, a plurality of tapered rollers, a plurality of segments, each segment having one or more pockets for accommodating one or more of the tapered rollers, and the cone according to claim 1. A member preparation step of preparing a roller bearing assembly jig;
A dummy outer ring placement step of placing the placement surface on the dummy outer ring on a horizontal surface;
An inner ring placement member placement step of placing the placement surface on the inner ring placement member on the horizontal plane; and
A tapered roller housing step of housing the tapered roller in each pocket of each segment;
After the dummy outer ring placing step, the segments in which the tapered rollers are accommodated in all the pockets are positioned on the inner circumferential surface of the dummy outer ring with the rolling surfaces of the tapered rollers in the pockets. A segment placing step for placing the tapered outer ring on the dummy outer ring so that the small end surface of the tapered roller is locked to the flange of the dummy outer ring;
The outer peripheral surface of the end on the small diameter side of the inner ring is brought into contact with the inner peripheral surface corresponding to the small diameter side of the inner ring mounting member, and the small end surface of the inner ring is brought into contact with the small end surface receiving surface of the inner ring mounting member. An inner ring placing step of placing the inner ring on the inner ring placing member so as to be placed;
In a state where at least a part of the outer peripheral surface of the end portion on the large diameter side of the inner ring is in contact with the large diameter side corresponding surface of the inner ring holding member having a shape corresponding to at least a part of the inner ring, An inner ring holding step of fixing an end portion on the large diameter side to the fixing portion of the inner ring holding member;
After the inner ring placing step, each segment engaging portion of the comb-shaped member is overlapped in the radial direction of the inner ring with the column portion of the segment in which the tapered rollers are accommodated in all the pockets. The fastening member is screwed into the screw hole of the arc-shaped portion and the screw hole of the inner ring holding member, and the comb-like member is fastened to the inner ring holding member, whereby the segment engaging portion A roller raceway surface disposing step of moving the segment to the outer peripheral conical raceway surface side of the inner ring and positioning each tapered roller held by the segment on the outer peripheral conical raceway surface.

また、本発明の内輪アッセンブリは、
外周円錐軌道面を有する内輪と、
複数のセグメントを有して、上記各セグメントが、一以上のポケットを有する保持器と、
上記各セグメントの上記ポケットに収容されると共に、上記外周円錐軌道面上に位置する円錐ころと、
上記内輪の大径側の端部の外周面の少なくとも一部が当接している大径側対応面と、上記内輪の大径側の端部が固定された固定部と、略上記内輪の径方向に延在する複数のねじ穴とを有する内輪保持部材と、
複数の櫛状の部材を有して、上記各櫛状の部材が、円弧形状を有する円弧状部と、上記円弧状部の軸方向の一方側の端部からその軸方向の一方側に延在すると共に、上記円弧状部の周方向に互いに間隔をおいて位置する複数のセグメント係合部とを有し、上記各円弧状部が、その円弧状部を径方向に貫通するねじ穴を有し、上記各セグメント係合部の少なくとも一部が上記セグメントの柱部の上記径方向の外方側の端面に接触しているセグメント押圧部材と、
上記内輪保持部材の上記ねじ穴と、上記セグメント押圧部材の上記ねじ穴とに螺合して、上記セグメント押圧部材を上記内輪保持部材に締結している締結部材と
を備えることを特徴としている。
The inner ring assembly of the present invention is
An inner ring having an outer circumferential conical raceway surface;
A cage having a plurality of segments, each segment having one or more pockets;
A tapered roller housed in the pocket of each segment and positioned on the outer peripheral conical raceway surface;
A large diameter side corresponding surface with which at least a part of an outer peripheral surface of an end portion on the large diameter side of the inner ring abuts, a fixed portion to which an end portion on the large diameter side of the inner ring is fixed, and a diameter of the inner ring. An inner ring holding member having a plurality of screw holes extending in the direction;
Each comb-shaped member has a plurality of comb-shaped members, and each of the comb-shaped members extends from an arc-shaped portion having an arc shape and one end in the axial direction of the arc-shaped portion to one side in the axial direction. And a plurality of segment engaging portions that are spaced apart from each other in the circumferential direction of the arc-shaped portion, and each of the arc-shaped portions has a screw hole that penetrates the arc-shaped portion in the radial direction. A segment pressing member in which at least a part of each segment engaging portion is in contact with the radially outer end surface of the column of the segment;
And a fastening member that is screwed into the screw hole of the inner ring holding member and the screw hole of the segment pressing member to fasten the segment pressing member to the inner ring holding member.

尚、この明細書で、円弧状部の周方向、軸方向または径方向と言及した場合、その周方向、軸方向または径方向は、その円弧状部をその円弧状部の曲率を変えないように延長してなる仮想環状部材の周方向、軸方向または径方向を意味するものとする。また、セグメントの柱部とは、セグメントにおいて周方向に隣接する円錐ころ同士が接触することを遮る柱状の部分をさすこととする。   In this specification, when referring to the circumferential direction, axial direction, or radial direction of the arc-shaped portion, the circumferential direction, axial direction, or radial direction does not change the curvature of the arc-shaped portion. It means the circumferential direction, the axial direction, or the radial direction of the virtual annular member formed by extending in the direction. Further, the column portion of the segment refers to a columnar portion that blocks contact between the tapered rollers adjacent in the circumferential direction in the segment.

本発明の組立用治具、組立方法および内輪アッセンブリによれば、セグメント押圧部材のセグメント係合部でセグメントの柱部を内輪側に押圧できて、セグメントのポケット内の円錐ころを内輪の外周円錐軌道面側に押圧できる。したがって、複数のセグメントを有する環状でない保持器を用いた場合で、かつ、内輪の軸方向の小鍔部側の端面を鉛直方向の下方側に向けた状態でも、ポケット内の円錐ころが外周円錐軌道面から離脱することがない。したがって、複数のセグメントを有する環状でない保持器を用いた場合で、かつ、内輪の軸方向の小鍔部側の端面を鉛直方向の下方側に向けた状態での組み付けが必要な円錐ころ軸受であっても、円滑に組み立てることができる。   According to the assembling jig, the assembling method and the inner ring assembly of the present invention, the segment engaging portion of the segment pressing member can press the column portion of the segment to the inner ring side, and the tapered roller in the segment pocket is moved to the outer peripheral cone of the inner ring. It can be pressed to the raceway side. Therefore, even when a non-annular retainer having a plurality of segments is used and the end surface of the inner ring in the axial direction on the small collar side is directed downward in the vertical direction, the tapered rollers in the pockets are outer peripheral cones. There is no separation from the raceway. Therefore, in the case of using a non-annular cage having a plurality of segments, and a tapered roller bearing that requires assembly in a state where the end surface of the inner ring in the axial direction is directed downward in the vertical direction. Even if it exists, it can be assembled smoothly.

また、本発明の組立用治具、組立方法および内輪アッセンブリによれば、保持器のセグメント同士を係合する特別な機構を設けることなしに、内輪の小鍔部側を鉛直方向の下方に配置したまま、円錐ころ軸受の組み立てを行うことができる。したがって、保持器のセグメントの製造コストが高くなることがなく、保持器のセグメントを製造する工数も大きくなることもない。   Further, according to the assembling jig, assembling method and inner ring assembly of the present invention, the small ring side of the inner ring is disposed below the vertical direction without providing a special mechanism for engaging the cage segments with each other. As it is, the tapered roller bearing can be assembled. Therefore, the manufacturing cost of the cage segment does not increase, and the man-hour for manufacturing the cage segment does not increase.

本発明によれば、複数のセグメントを有する環状でない保持器を用いた場合であっても、内輪の軸方向の小鍔部側の端面を鉛直方向の下方側に向けた状態で、円錐ころ軸受を円滑に組み立て可能な円錐ころ軸受の組立用治具および組立方法を実現できる。また、本発明によれば、複数のセグメントを有する環状でない保持器を有しているのに、内輪の軸方向の小鍔部側の端面が鉛直方向の下方側を向いた状態でも円錐ころが内輪から離脱しない内輪アッセンブリを実現できる。   According to the present invention, even when a non-annular retainer having a plurality of segments is used, a tapered roller bearing with the end surface of the inner ring in the axial direction on the small collar side facing downward in the vertical direction. The assembly jig and assembly method for the tapered roller bearing can be realized. Further, according to the present invention, the tapered roller has a non-annular retainer having a plurality of segments, but the end surface of the inner ring in the axial direction of the small collar portion faces the lower side in the vertical direction. An inner ring assembly that does not detach from the inner ring can be realized.

鉛直方向に延在している風力発電機の主軸と、フロント側の円錐ころ軸受の内輪と、リア側の円錐ころ軸受の内輪とを示す模式図である。It is a schematic diagram which shows the main axis | shaft of the wind power generator extended in the perpendicular direction, the inner ring | wheel of a front side tapered roller bearing, and the inner ring | wheel of a rear side tapered roller bearing. 円錐ころ軸受の組み立ての途中の一状態を示す図である。It is a figure which shows one state in the middle of the assembly of a tapered roller bearing. 保持器の構造を説明する図である。It is a figure explaining the structure of a holder | retainer. 櫛状の部材の斜視図である。It is a perspective view of a comb-shaped member. 全ての円錐ころが内輪の外周円錐軌道面に位置した後の状態を示す図である。It is a figure which shows the state after all the tapered rollers are located in the outer peripheral cone track surface of an inner ring | wheel.

以下、本発明を図示の形態により詳細に説明する。   Hereinafter, the present invention will be described in detail with reference to the drawings.

風力発電機の主軸に配置される円錐ころ軸受は、通常、その主軸が鉛直方向に延在している状態で組み付けられる。   The tapered roller bearing disposed on the main shaft of the wind power generator is usually assembled with the main shaft extending in the vertical direction.

図1は、鉛直方向に延在している風力発電機の主軸10と、フロント側の円錐ころ軸受の内輪100と、リア側の円錐ころ軸受の内輪1とを示す模式図である。   FIG. 1 is a schematic diagram showing a main shaft 10 of a wind power generator extending in a vertical direction, an inner ring 100 of a front side tapered roller bearing, and an inner ring 1 of a rear side tapered roller bearing.

図1に示すように、フロント側の内輪100の軸方向の外周円錐軌道面121の小径側の端面と、リア側の内輪1の軸方向の外周円錐軌道面11の小径側の端面とは、主軸10の軸方向に対向している。また、主軸10を鉛直方向に延在させた状態で、リア側の内輪1は、フロント側の内輪100よりも鉛直方向の上方に位置している。   As shown in FIG. 1, the end surface on the small diameter side of the outer circumferential conical raceway surface 121 in the axial direction of the inner ring 100 on the front side and the end surface on the smaller diameter side of the outer circumferential conical raceway surface 11 in the axial direction of the inner ring 1 on the rear side are: It faces the axial direction of the main shaft 10. Further, with the main shaft 10 extending in the vertical direction, the inner ring 1 on the rear side is located above the inner ring 100 on the front side in the vertical direction.

図1に示すように、上記リア側の内輪1の外周円錐軌道面11は、鉛直方向の上方に行くにしたがって外径が大きくなっている。以下、上記リア側の内輪1が図1に示す状態、すなわち、リア側の内輪1の外周円錐軌道面11が、鉛直方向の上方に行くにしたがって外径が大きくなっている状態で、リア側の円錐ころ軸受を如何に組み立てるかについて説明する。   As shown in FIG. 1, the outer peripheral conical raceway surface 11 of the rear inner ring 1 has an outer diameter that increases upward in the vertical direction. Hereinafter, in the state where the inner ring 1 on the rear side is shown in FIG. 1, that is, in the state where the outer peripheral conical raceway surface 11 of the inner ring 1 on the rear side increases in the vertical direction, the outer diameter increases. How to assemble the tapered roller bearing will be described.

図2は、リア側の円錐ころ軸受の組み立ての途中の一状態を示す図である。本実施形態では、以下のように、リア側の円錐ころ軸受(以下、単に円錐ころ軸受という)を組み立てる。   FIG. 2 is a view showing a state during the assembly of the rear side tapered roller bearing. In the present embodiment, a rear side tapered roller bearing (hereinafter simply referred to as a tapered roller bearing) is assembled as follows.

図2を参照して、先ず、部材用意工程を行う。この部材用意工程では、円錐ころ軸受の内輪1と、複数の円錐ころ2と、保持器3と、組立用治具4とを用意する。   With reference to FIG. 2, a member preparation process is first performed. In this member preparation step, an inner ring 1 of a tapered roller bearing, a plurality of tapered rollers 2, a cage 3, and an assembly jig 4 are prepared.

図3は、上記保持器3の構造を説明する図である。尚、図3は、円錐ころ軸受の一部を表す俯瞰図であり、内輪1、保持器3および複数の円錐ころ2のみを図示している。図3に示すように、上記保持器3は、複数のセグメント31を有する。上記各セグメント31は、全て同一となっている。上記複数のセグメント31は、内輪1の外周面15にその外周面15の周方向に重なるように配置されている。上記各セグメント31を外周面15上に配置し、かつ、そのセグメント31を外周面15の軸方向の外方から見たとき、各セグメント31は、円弧形状をしている。上記複数のセグメント31は、互いに相俟って略環状の構造を構成するようになっている。   FIG. 3 is a view for explaining the structure of the cage 3. FIG. 3 is an overhead view showing a part of the tapered roller bearing, and shows only the inner ring 1, the cage 3 and the plurality of tapered rollers 2. As shown in FIG. 3, the cage 3 has a plurality of segments 31. Each of the segments 31 is the same. The plurality of segments 31 are arranged so as to overlap the outer circumferential surface 15 of the inner ring 1 in the circumferential direction of the outer circumferential surface 15. When each segment 31 is disposed on the outer peripheral surface 15 and the segment 31 is viewed from the outside of the outer peripheral surface 15 in the axial direction, each segment 31 has an arc shape. The plurality of segments 31 are combined with each other to form a substantially annular structure.

図3に示すように、各セグメント31は、上面と下面とがない箱の形状を有する。上記円錐ころ2は、その箱部分に収容されている。上記各セグメント31の箱部分の内側の面は、ポケット32を構成している。上記各セグメント31は、一つのみのポケット32を有し、各セグメント31は、ポケット32に一つの円錐ころ2を収容している。   As shown in FIG. 3, each segment 31 has a box shape without an upper surface and a lower surface. The tapered roller 2 is accommodated in the box portion. The inner surface of the box portion of each segment 31 constitutes a pocket 32. Each segment 31 has only one pocket 32, and each segment 31 accommodates one tapered roller 2 in the pocket 32.

再度、図2を参照して、上記組立用治具4は、ダミー外輪6と、内輪載置部材7と、内輪保持部材8と、セグメント押圧部材9とを備える。上記ダミー外輪6は、環状部材である。上記ダミー外輪6は、円錐内周面61と、鍔部62と、載置面63とを有する。上記鍔部62は、円錐内周面61の軸方向の小径側に位置している。また、上記載置面63は、軸方向の小径側の端部に位置している。上記載置面63は、略円錐内周面61の径方向に延在している。上記載置面63は、ダミー外輪6の軸方向の一方側の端面を構成している。   Referring again to FIG. 2, the assembly jig 4 includes a dummy outer ring 6, an inner ring mounting member 7, an inner ring holding member 8, and a segment pressing member 9. The dummy outer ring 6 is an annular member. The dummy outer ring 6 has a conical inner peripheral surface 61, a flange portion 62, and a placement surface 63. The flange portion 62 is located on the small diameter side in the axial direction of the conical inner peripheral surface 61. The placement surface 63 is located at the end portion on the small diameter side in the axial direction. The mounting surface 63 extends in the radial direction of the substantially conical inner peripheral surface 61. The placement surface 63 constitutes an end surface on one side of the dummy outer ring 6 in the axial direction.

上記内輪載置部材7は、一体構造を有する。上記内輪載置部材7は、小径側対応内周面71と、小端面受止面72と、載置面73とを有する。図2に示すように、上記小径側対応内周面71は、内輪1の小径側の端部の外周面15に対応する形状を有する。上記小端面受止面72は、小径側対応内周面71の軸方向の一方側の端部につながっている。上記小径側対応内周面71および小端面受止面72は、内輪1の軸方向の外周円錐軌道面11の小径側の端部の外面(外周面および端面からなる)に対応する形状を有している。上記載置面73は、小端面受止面72よりも上記軸方向の一方側に位置している。上記載置面73は、小径側対応内周面71の径方向に延在している。   The inner ring mounting member 7 has an integral structure. The inner ring mounting member 7 has a small diameter side corresponding inner peripheral surface 71, a small end surface receiving surface 72, and a mounting surface 73. As shown in FIG. 2, the small diameter side corresponding inner peripheral surface 71 has a shape corresponding to the outer peripheral surface 15 of the end portion on the small diameter side of the inner ring 1. The small end surface receiving surface 72 is connected to one end portion in the axial direction of the inner peripheral surface 71 corresponding to the small diameter side. The small diameter side corresponding inner peripheral surface 71 and the small end surface receiving surface 72 have shapes corresponding to the outer surfaces (consisting of the outer peripheral surface and the end surface) of the end portion on the small diameter side of the outer peripheral conical raceway surface 11 in the axial direction of the inner ring 1. doing. The placement surface 73 is located on one side in the axial direction with respect to the small end surface receiving surface 72. The placement surface 73 described above extends in the radial direction of the inner peripheral surface 71 corresponding to the small diameter side.

上記内輪保持部材8は、環状部材である。上記内輪保持部材8は、円板状の本体部80と、環状のフランジ部81とを有し、本体部80は、大径側対応面としての内周面82と、大端面当接面83とを有する。図2に示すように、上記内周面82は、内輪1の大径側の端部の外周面18に対応する形状を有する。また、上記大端面当接面83は、内周面82の軸方向の他端側の端部につながっている。上記内周面82および大端面当接面83は、内輪1の軸方向の外周円錐軌道面11の大径側の端部の外面(外周面および端面からなる)に対応する形状を有している。また、上記本体部80は、複数のねじ穴85を有し、各ねじ穴85は、本体部80の軸方向に延在している。上記各ねじ穴85は、本体部80を軸方向に貫通している。   The inner ring holding member 8 is an annular member. The inner ring holding member 8 includes a disk-shaped main body 80 and an annular flange 81, and the main body 80 has an inner peripheral surface 82 as a large-diameter side corresponding surface and a large end surface abutting surface 83. And have. As shown in FIG. 2, the inner peripheral surface 82 has a shape corresponding to the outer peripheral surface 18 of the end portion on the large diameter side of the inner ring 1. The large end surface abutting surface 83 is connected to the end of the inner peripheral surface 82 on the other end side in the axial direction. The inner peripheral surface 82 and the large end surface abutting surface 83 have a shape corresponding to the outer surface (consisting of the outer peripheral surface and the end surface) of the end portion on the large diameter side of the outer peripheral conical raceway surface 11 in the axial direction of the inner ring 1. Yes. The main body 80 has a plurality of screw holes 85, and each screw hole 85 extends in the axial direction of the main body 80. Each screw hole 85 penetrates the main body 80 in the axial direction.

上記フランジ部81は、本体部80の軸方向の内周面82側とは反対側の端面84から軸方向に延在している。上記フランジ部81は、複数のねじ穴86を有し、その複数のねじ穴86は、互いにフランジ部81の周方向に間隔をおいて位置している。上記各ねじ穴86は、フランジ部81の径方向に延在し、フランジ部81を貫通している。   The flange portion 81 extends in the axial direction from an end surface 84 opposite to the inner peripheral surface 82 side in the axial direction of the main body portion 80. The flange portion 81 has a plurality of screw holes 86, and the plurality of screw holes 86 are located at intervals in the circumferential direction of the flange portion 81. Each screw hole 86 extends in the radial direction of the flange portion 81 and passes through the flange portion 81.

上記セグメント押圧部材9は、複数の櫛状の部材91を有する。全ての櫛状の部材91は、同一となっている。図4は、一つの櫛状の部材91の斜視図である。図4に示すように、上記各櫛状の部材91は、円弧形状を有する円弧状部94と、複数のセグメント係合部95とを有する。上記セグメント係合部95は、柱状の形状を有している。図4に示すように、上記各セグメント係合部95は、円弧状部94の軸方向(円弧状部94を曲率を変えずに延長した場合に形成される仮想環状部材の軸方向という意味)の一方側の端部からその軸方向の一方側に延在している。上記複数のセグメント係合部95は、円弧状部94の周方向(上記仮想環状部材の周方向という意味)に互いに間隔をおいて位置している。上記円弧状部94は、複数のねじ穴97を有する。上記各ねじ穴97は、貫通穴である。上記各ねじ穴97は、円弧状部94の径方向(上記仮想環状部材の径方向という意味)に延在している。上記複数のねじ穴97は、円弧状部94の周方向に互いに間隔をおいて位置している。上記各セグメント係合部95は、周方向に隣接する切欠93の間に位置している。上記各セグメント係合部95は、櫛の歯に対応する部分である。   The segment pressing member 9 has a plurality of comb-shaped members 91. All the comb-shaped members 91 are the same. FIG. 4 is a perspective view of one comb-shaped member 91. As shown in FIG. 4, each comb-shaped member 91 includes an arc-shaped portion 94 having an arc shape and a plurality of segment engaging portions 95. The segment engaging portion 95 has a columnar shape. As shown in FIG. 4, each of the segment engaging portions 95 is in the axial direction of the arc-shaped portion 94 (meaning the axial direction of the virtual annular member formed when the arc-shaped portion 94 is extended without changing the curvature). It extends from the end of one side to the one side in the axial direction. The plurality of segment engaging portions 95 are located at intervals in the circumferential direction of the arcuate portion 94 (meaning the circumferential direction of the virtual annular member). The arcuate portion 94 has a plurality of screw holes 97. Each screw hole 97 is a through hole. Each screw hole 97 extends in the radial direction of the arc-shaped portion 94 (meaning the radial direction of the virtual annular member). The plurality of screw holes 97 are spaced from each other in the circumferential direction of the arcuate portion 94. Each of the segment engaging portions 95 is located between notches 93 adjacent in the circumferential direction. Each segment engaging portion 95 is a portion corresponding to a comb tooth.

話を、円錐ころ軸受の組立方法に戻して、上記部材用意工程に続いて、ダミー外輪載置工程と、内輪載置部材載置工程とを行う。ダミー外輪載置工程では、上記ダミー外輪6の載置面63を、水平面88上に載置する。また、内輪載置部材載置工程では、上記内輪載置部材7の載置面73を、水平面88上に載置する。   Returning to the assembling method of the tapered roller bearing, the dummy outer ring mounting step and the inner ring mounting member mounting step are performed following the member preparation step. In the dummy outer ring mounting step, the mounting surface 63 of the dummy outer ring 6 is mounted on the horizontal plane 88. In the inner ring mounting member mounting step, the mounting surface 73 of the inner ring mounting member 7 is mounted on a horizontal plane 88.

続いて、円錐ころ収容工程を行う。円錐ころ収容工程では、上記各セグメント31(図3参照)のポケット32に円錐ころ2を収容する。その後、セグメント載置工程を行う。セグメント載置工程では、ポケット32内の円錐ころ2の転動面がダミー外輪6の円錐内周面61上に位置すると共に、円錐ころ2の小端面24がダミー外輪6の鍔部62に係止されるように、全てのポケット32に円錐ころ2が収容されたセグメント31をダミー外輪6に載置する。   Subsequently, a tapered roller accommodation step is performed. In the tapered roller housing step, the tapered roller 2 is housed in the pocket 32 of each segment 31 (see FIG. 3). Thereafter, a segment placement process is performed. In the segment placing step, the rolling surface of the tapered roller 2 in the pocket 32 is positioned on the inner circumferential surface 61 of the dummy outer ring 6, and the small end surface 24 of the tapered roller 2 is engaged with the flange 62 of the dummy outer ring 6. The segments 31 in which the tapered rollers 2 are accommodated in all the pockets 32 are placed on the dummy outer ring 6 so as to be stopped.

続いて、内輪載置工程を行う。内輪載置工程では、内輪1を鉛直方向の上方から内輪載置部材7に載置する。詳しくは、上記内輪1の軸方向の小径側の端部の外周面15を内輪載置部材7の小径側対応内周面71に当接させると共に、内輪1の軸方向の円錐軌道面11の小径側の小端面19を内輪載置部材7の小端面受止面72に載置する。   Subsequently, an inner ring placing step is performed. In the inner ring placing step, the inner ring 1 is placed on the inner ring placing member 7 from above in the vertical direction. Specifically, the outer peripheral surface 15 of the end portion on the small-diameter side in the axial direction of the inner ring 1 is brought into contact with the inner peripheral surface 71 corresponding to the small-diameter side of the inner ring mounting member 7, and the conical track surface 11 in the axial direction of the inner ring 1. The small end surface 19 on the small diameter side is mounted on the small end surface receiving surface 72 of the inner ring mounting member 7.

続いて、内輪保持工程を行う。内輪保持工程では、内輪保持部材8を鉛直方向の上方から内輪載置部材7に組み付けて固定する。詳しくは、内輪1の軸方向の外周円錐軌道面11の大径側の大端面19を、内輪保持部材8の大端面当接面83に当接させ、内輪1の軸方向の外周円錐軌道面11の大径側の端部の外周面18を、内輪保持部材8の内周面82に内嵌する。その後、アイボルト77で内輪保持部材8を内輪1に固定する。図2に示すように、内輪1は、複数のねじ穴14を有する。上記複数のねじ穴14は、互いに間隔をおいて位置している。上記各ねじ穴14は、内輪1の軸方向に延在している。   Subsequently, an inner ring holding step is performed. In the inner ring holding step, the inner ring holding member 8 is assembled and fixed to the inner ring mounting member 7 from above in the vertical direction. Specifically, the large end surface 19 on the large diameter side of the outer circumferential conical raceway surface 11 in the axial direction of the inner ring 1 is brought into contact with the large end surface abutment surface 83 of the inner ring holding member 8, and the outer circumferential conical raceway surface in the axial direction of the inner ring 1. 11 is fitted into the inner peripheral surface 82 of the inner ring holding member 8. Thereafter, the inner ring holding member 8 is fixed to the inner ring 1 with the eyebolt 77. As shown in FIG. 2, the inner ring 1 has a plurality of screw holes 14. The plurality of screw holes 14 are spaced from each other. Each screw hole 14 extends in the axial direction of the inner ring 1.

上記アイボルト77を内輪保持部材8のねじ穴85および内輪1のねじ穴14に螺合して締め付ける。このようにして、上記内輪保持部材8を内輪1に固定する。図2は、上記内輪保持部材8を内輪1に固定した後の状態を示している。この状態で、上記フランジ部81の各ねじ穴86は、略内輪1の径方向に延在している。上記内輪保持部材8の複数のねじ穴85は、内輪保持部材8の固定部を構成している。   The eyebolt 77 is screwed into the screw hole 85 of the inner ring holding member 8 and the screw hole 14 of the inner ring 1 and tightened. In this way, the inner ring holding member 8 is fixed to the inner ring 1. FIG. 2 shows a state after the inner ring holding member 8 is fixed to the inner ring 1. In this state, each screw hole 86 of the flange portion 81 extends substantially in the radial direction of the inner ring 1. The plurality of screw holes 85 of the inner ring holding member 8 constitute a fixed portion of the inner ring holding member 8.

続いて、ころ軌道面配置工程を行う。ころ軌道面配置工程では、櫛状の部材91の各セグメント係合部95(図4参照)がセグメント31の柱部39(図3参照)に内輪1の径方向に重なっている状態で、締結部材としてのボルト(図2では、図示せず)を、円弧状部94のねじ穴97と内輪保持部材8のねじ穴86とに螺合して、櫛状の部材91を内輪保持部材8に締め込む。このようにして、上記櫛状の部材91を内輪保持部材8に対して図2に矢印Aで示す方向に相対的に移動させて、櫛状の部材91の各セグメント係合部95でセグメント31の柱部39を内輪1の外周円錐軌道面11の方に押圧する。このようにして、上記セグメント31に保持された円錐ころ2を、内輪1の外周円錐軌道面11に位置させる。   Subsequently, a roller raceway surface arranging step is performed. In the roller raceway surface arranging step, each segment engaging portion 95 (see FIG. 4) of the comb-shaped member 91 is fastened in a state where it overlaps with the column portion 39 (see FIG. 3) of the segment 31 in the radial direction of the inner ring 1. A bolt (not shown in FIG. 2) as a member is screwed into the screw hole 97 of the arcuate portion 94 and the screw hole 86 of the inner ring holding member 8, and the comb-shaped member 91 is joined to the inner ring holding member 8. Tighten. In this manner, the comb-shaped member 91 is moved relative to the inner ring holding member 8 in the direction indicated by the arrow A in FIG. The column portion 39 is pressed toward the outer peripheral conical raceway surface 11 of the inner ring 1. In this way, the tapered roller 2 held by the segment 31 is positioned on the outer circumferential conical raceway surface 11 of the inner ring 1.

図5は、全ての円錐ころ2が内輪1の外周円錐軌道面11に位置した後の状態を示す図である。   FIG. 5 is a diagram illustrating a state after all the tapered rollers 2 are positioned on the outer circumferential conical raceway surface 11 of the inner ring 1.

図5に示す状態、すなわち、内輪1が内輪保持部材8に固定されると共に、セグメント押圧部材9がボルト99で内輪保持部材8に固定されている状態において、内輪1と、保持器3と、複数の円錐ころ2と、内輪保持部材8と、セグメント押圧部材9と、ボルト99とは、一体構造をなし、互いに分離不可能になっている。この分離不可能な一体構造は、内輪アッセンブリを構成している。   In the state shown in FIG. 5, that is, in a state where the inner ring 1 is fixed to the inner ring holding member 8 and the segment pressing member 9 is fixed to the inner ring holding member 8 with bolts 99, the inner ring 1, the cage 3, The plurality of tapered rollers 2, the inner ring holding member 8, the segment pressing member 9, and the bolt 99 have an integral structure and cannot be separated from each other. This inseparable integral structure constitutes an inner ring assembly.

話を、円錐ころ軸受の組立方法に戻して、続いて、外輪組付工程を行う。外輪組付工程では、上記内輪アッセンブリのアイボルト77の円環部79につり革等を引っかけて、内輪アッセンブリを吊り上げる。その後、内輪アッセンブリを、水平方向に移動させた後、内輪アッセンブリを、軸箱内に固定された外輪(図示せず)と鉛直方向を向いた主軸(図示せず)との間に降下させる。そして、内輪アッセンブリの各円錐ころ2が内輪1の外周円錐軌道面11と外輪(図示せず)の内周円錐軌道面との間に位置するようにする。   Returning to the assembly method of the tapered roller bearing, the outer ring assembling step is subsequently performed. In the outer ring assembly step, the inner ring assembly is lifted by hooking a strap or the like on the annular portion 79 of the eyebolt 77 of the inner ring assembly. Thereafter, the inner ring assembly is moved in the horizontal direction, and then the inner ring assembly is lowered between an outer ring (not shown) fixed in the axle box and a main shaft (not shown) facing in the vertical direction. Each tapered roller 2 of the inner ring assembly is positioned between the outer peripheral conical track surface 11 of the inner ring 1 and the inner peripheral conical track surface of the outer ring (not shown).

最後に、ボルト99とアイボルト77とを取り外して、内輪アッセンブリから内輪保持部材8とセグメント押圧部材9とを取り外して、リア側の円錐ころ軸受の組み立てを終了する。   Finally, the bolt 99 and the eyebolt 77 are removed, the inner ring holding member 8 and the segment pressing member 9 are removed from the inner ring assembly, and the assembly of the rear side tapered roller bearing is completed.

上記実施形態によれば、セグメント押圧部材9のセグメント係合部95でセグメント31を内輪1側に押圧できて、セグメント31のポケット32内の円錐ころ2を内輪1の外周円錐軌道面11側に押圧できる。したがって、複数のセグメント31を有する環状でない保持器3を用いた場合で、かつ、内輪1の軸方向の小鍔部側の小端面19を鉛直方向の下方側に向けた状態でも、ポケット32内の円錐ころ2が外周円錐軌道面11から離脱することがない。したがって、複数のセグメント31を有する環状でない保持器3を用いた場合で、かつ、内輪1の軸方向の小鍔部側の小端面19を鉛直方向の下方側に向けた状態での組み付けが必要な円錐ころ軸受であっても、円滑に組み立てることができる。   According to the above embodiment, the segment engaging portion 95 of the segment pressing member 9 can press the segment 31 to the inner ring 1 side, and the tapered roller 2 in the pocket 32 of the segment 31 is moved to the outer peripheral conical track surface 11 side of the inner ring 1. Can be pressed. Therefore, even when the non-annular retainer 3 having a plurality of segments 31 is used and the small end surface 19 on the small collar side in the axial direction of the inner ring 1 is directed downward in the vertical direction, The tapered rollers 2 are not separated from the outer circumferential conical raceway surface 11. Therefore, when the non-annular retainer 3 having a plurality of segments 31 is used, it is necessary to assemble in a state where the small end surface 19 on the small collar portion side in the axial direction of the inner ring 1 is directed downward in the vertical direction. Even a tapered roller bearing can be assembled smoothly.

また、上記実施形態によれば、セグメント31同士を係合する特別な機構を設けることなしに、内輪1の小鍔部側を鉛直方向の下方に配置したまま、円錐ころ軸受の組み立てを行うことができる。したがって、セグメント31の製造コストが高くなることがなく、セグメント31を製造する工数も大きくなることがない。   Moreover, according to the said embodiment, without providing the special mechanism which engages the segments 31, the assembly of a tapered roller bearing is performed with the small collar part side of the inner ring 1 arranged below the vertical direction. Can do. Therefore, the manufacturing cost of the segment 31 does not increase, and the man-hour for manufacturing the segment 31 does not increase.

尚、上記実施形態では、保持器3の各セグメント31が一つのみのポケット32を有していたが、この発明では、保持器の各セグメントは、他のセグメントに無関係かつ独立に一以上の如何なる数のポケットを有しても良い。   In the above embodiment, each segment 31 of the cage 3 has only one pocket 32. However, in the present invention, each segment of the cage is independent of other segments and independently of one or more. You can have any number of pockets.

また、上記実施形態では、保持器3を構成する各セグメント31が全て同一であったが、この発明では、保持器を構成する複数のセグメントが、互いに異なる二以上のセグメントを有しても良い。   Moreover, in the said embodiment, although each segment 31 which comprises the holder | retainer 3 was all the same, in this invention, the several segment which comprises a holder | retainer may have two or more segments which are mutually different. .

また、上記実施形態では、内輪保持部材8の固定部が、ねじ穴85で構成された。しかしながら、この発明では、内輪保持部材に内周面を構成して、その内周面に内輪の外周円錐軌道面の大径側の端部の外周面を圧入により固定するようにしても良く、内輪保持部材の内周面で固定部を構成しても良い。   In the above embodiment, the fixing portion of the inner ring holding member 8 is configured by the screw hole 85. However, in the present invention, the inner ring holding member may be configured to have an inner circumferential surface, and the outer circumferential surface of the end portion on the large diameter side of the outer circumferential conical raceway surface of the inner ring may be fixed to the inner circumferential surface by press-fitting, You may comprise a fixing | fixed part with the internal peripheral surface of an inner ring holding member.

また、上記実施形態では、内輪保持部材8が、環状部材であったが、この発明では、内輪保持部材は、環状部材でなくても良く、内輪保持部材を、複数の部材で構成しても良い。尚、この場合、内輪保持部材を構成する夫々の部材が、内輪の大径側の端部の外周面の一部に対応する形状を有する大径側対応面と、内輪の大径側の端部を固定する固定部と、内輪の大径側の端部をその固定部に固定した状態で略内輪の径方向に延在する複数のねじ穴とを有するようにすると好ましい。また、この場合、それら複数の部材は、全て同一であっても良く、または、それら複数の部材は、互いに異なる二以上の部材を有しても良い。また、この場合、内輪保持部材を構成する夫々の部材を、ボルト等の締結部材で内輪に固定する必要があるのは、言うまでもない。   In the above embodiment, the inner ring holding member 8 is an annular member. However, in the present invention, the inner ring holding member may not be an annular member, and the inner ring holding member may be constituted by a plurality of members. good. In this case, each member constituting the inner ring holding member includes a large-diameter corresponding surface having a shape corresponding to a part of the outer peripheral surface of the large-diameter end of the inner ring, and an end on the large-diameter side of the inner ring. It is preferable to have a fixing portion for fixing the portion and a plurality of screw holes extending substantially in the radial direction of the inner ring in a state where the end portion on the large diameter side of the inner ring is fixed to the fixing portion. In this case, the plurality of members may all be the same, or the plurality of members may have two or more members different from each other. In this case, it is needless to say that each member constituting the inner ring holding member needs to be fixed to the inner ring with a fastening member such as a bolt.

また、上記実施形態では、円錐ころ2を内輪1の外周円錐軌道面11と外輪の内周円錐軌道面との間に位置させた後、内輪アッセンブリから内輪保持部材8とセグメント押圧部材9とを取り外した。しかしながら、この発明では、円錐ころを内輪の外周円錐軌道面と外輪の内周円錐軌道面との間に位置させた後、内輪アッセンブリからセグメント押圧部材のみを取り外して、内輪に内輪保持部材を固定したままの状態としても良い。   In the above embodiment, after the tapered roller 2 is positioned between the outer peripheral conical raceway surface 11 of the inner ring 1 and the inner peripheral conical raceway surface of the outer ring, the inner ring holding member 8 and the segment pressing member 9 are moved from the inner ring assembly. Removed. However, in this invention, after the tapered roller is positioned between the outer peripheral conical raceway surface of the inner ring and the inner peripheral conical raceway surface of the outer ring, only the segment pressing member is removed from the inner ring assembly, and the inner ring holding member is fixed to the inner ring. It may be left as it is.

また、上記実施形態では、保持器3を構成する各セグメント31が、上面と下面とがない箱の形状を有して、保持器3が両持ちの構造であった。しかしながら、この発明では、保持器がもみ抜き保持器等であって、保持器が片持ちの構造であっても良い。この発明では、保持器は、複数のセグメントからなっていれば、如何なる構造を有しても良い。   Moreover, in the said embodiment, each segment 31 which comprises the holder | retainer 3 had the shape of a box without an upper surface and a lower surface, and the holder | retainer 3 was a both-ends structure. However, in the present invention, the cage may be a machined cage or the like, and the cage may be a cantilever structure. In the present invention, the cage may have any structure as long as it is composed of a plurality of segments.

また、上記実施形態では、セグメント押圧部材9が有する複数の櫛状の部材91が、全て同一であったが、この発明では、セグメント押圧部材が有する複数の櫛状の部材は、互いに異なる二以上の櫛状の部材を有しても良く、例えば、二以上の櫛状の部材で、セグメント係合部の数が、異なっていても良い。   In the above embodiment, the plurality of comb-shaped members 91 included in the segment pressing member 9 are all the same. However, in the present invention, the plurality of comb-shaped members included in the segment pressing member are two or more different from each other. For example, two or more comb-like members may have different numbers of segment engaging portions.

また、円錐ころ軸受の組立方法の発明では、ダミー外輪載置工程の後に、セグメント載置工程を行うという条件と、内輪載置工程の後に、ころ軌道面配置工程を行うという条件とを満たすようであれば、各工程は、如何なる順序で行われても良く、二以上の工程を時間差を設けて一定の時間のみ同時に行っても良く、または、二以上の工程を時間差を設けずに同時に行っても良い。例えば、あるセグメントに保持された全ての円錐ころを、櫛状の部材を用いて内輪の外周円錐軌道面に位置させた後、その他のセグメントに保持された他の円錐ころをダミー外輪に載置しても良い。   Further, in the invention of the method for assembling the tapered roller bearing, the condition that the segment placing process is performed after the dummy outer ring placing process and the condition that the roller raceway surface placing process is performed after the inner ring placing process are satisfied. If so, each step may be performed in any order, two or more steps may be performed at a time with a time difference at the same time, or two or more steps may be performed at the same time without a time difference. May be. For example, after all the tapered rollers held in one segment are positioned on the outer peripheral conical raceway surface of the inner ring using a comb-like member, other tapered rollers held in other segments are placed on the dummy outer ring. You may do it.

また、上記実施形態および変形例で説明した構成のうちの二以上の構成を組み合わせて新たな実施形態を形成できることは、勿論である。また、本発明は、風力発電機の主軸に配置される円錐ころ軸受の組立等に適用すると好ましいが、本発明を、如何なる産業機械や建設機械の組立等に適用しても良いことは言うまでもない。   Of course, it is possible to form a new embodiment by combining two or more of the configurations described in the above embodiments and modifications. The present invention is preferably applied to the assembly of tapered roller bearings arranged on the main shaft of a wind power generator, but it goes without saying that the present invention may be applied to the assembly of any industrial machine or construction machine. .

1 内輪
2 円錐ころ
3 保持器
4 円錐ころ軸受の組立用治具
6 ダミー外輪
7 内輪載置部材
8 内輪保持部材
9 セグメント押圧部材
11 内輪の外周円錐軌道面
31 保持器のセグメント
32 保持器のポケット
39 セグメントの柱部
61 ダミー外輪の円錐内周面
62 ダミー外輪の鍔部
63 ダミー外輪の載置面
71 内輪載置部材の小径側対応内周面
72 内輪載置部材の小端面受止面
73 内輪載置部材の載置面
82 内輪保持部材の内周面
85 内輪保持部材の本体部のねじ穴
86 内輪保持部材のフランジ部のねじ穴
88 水平面
91 櫛状の部材
94 円弧状部
95 セグメント係合部
97 櫛状の部材の円弧状部のねじ穴
99 ボルト
DESCRIPTION OF SYMBOLS 1 Inner ring 2 Conical roller 3 Cage 4 Jig for assembly of tapered roller bearing 6 Dummy outer ring 7 Inner ring mounting member 8 Inner ring holding member 9 Segment pressing member 11 Outer peripheral conical raceway surface 31 Cage segment 32 Cage pocket 39 Column 61 61 Dummy outer ring conical inner peripheral surface 62 Dummy outer ring flange 63 Dummy outer ring mounting surface 71 Inner ring mounting member inner surface corresponding to small diameter side 72 Inner ring mounting member small end surface receiving surface 73 Inner ring mounting member mounting surface 82 Inner ring holding member inner circumferential surface 85 Inner ring holding member main body screw hole 86 Inner ring holding member flange screw hole 88 Horizontal surface 91 Comb member 94 Arc-shaped portion 95 Segment engagement Joint part 97 Screw hole in the arc-shaped part of the comb-like member 99 Bolt

Claims (3)

複数のセグメントを有する保持器を備える円錐ころ軸受の組み立てに使用する組立用治具であって、
円錐内周面と、円錐内周面の軸方向の小径側に位置する鍔部と、略上記円錐内周面の径方向に延在すると共に、上記軸方向の小径側の端部に位置する載置面とを有する環状のダミー外輪と、
上記円錐ころ軸受の内輪の小径側の端部の外周面に対応する形状を有する小径側対応内周面と、その小径側対応内周面の軸方向の一方側の端部につながる小端面受止面と、上記小端面受止面よりも上記軸方向の一方側に位置すると共に、略上記小径側対応内周面の径方向に延在する載置面とを有する内輪載置部材と、
上記内輪の大径側の端部の外周面の少なくとも一部に対応する形状を有する大径側対応面と、上記内輪の大径側の端部を固定する固定部と、上記内輪の大径側の端部を上記固定部に固定した状態で略上記内輪の径方向に延在する複数のねじ穴とを有する内輪保持部材と、
複数の櫛状の部材を有して、上記各櫛状の部材が、円弧形状を有する円弧状部と、上記円弧状部の軸方向の一方側の端部からその軸方向の一方側に延在すると共に、上記円弧状部の周方向に互いに間隔をおいて位置する複数のセグメント係合部とを有し、上記各円弧状部が、その円弧状部を径方向に貫通するねじ穴を有するセグメント押圧部材と
を備えることを特徴とする円錐ころ軸受の組立用治具。
An assembly jig used for assembling a tapered roller bearing including a cage having a plurality of segments,
A conical inner peripheral surface, a flange portion positioned on the small-diameter side in the axial direction of the conical inner peripheral surface, and substantially extending in a radial direction of the conical inner peripheral surface and positioned at an end portion on the small-diameter side in the axial direction An annular dummy outer ring having a mounting surface;
A small-diameter-side inner peripheral surface having a shape corresponding to the outer peripheral surface of the small-diameter end of the inner ring of the tapered roller bearing, and a small-end surface receiver connected to one axial end of the small-diameter-side inner peripheral surface An inner ring mounting member having a stop surface and a mounting surface that is positioned on one side in the axial direction from the small end surface receiving surface and extends in the radial direction of the inner peripheral surface corresponding to the small diameter side;
A large-diameter side corresponding surface having a shape corresponding to at least a part of an outer peripheral surface of an end portion on the large-diameter side of the inner ring, a fixing portion for fixing an end portion on the large-diameter side of the inner ring, and a large diameter of the inner ring An inner ring holding member having a plurality of screw holes extending substantially in the radial direction of the inner ring in a state where the end portion on the side is fixed to the fixing portion;
Each comb-shaped member has a plurality of comb-shaped members, and each of the comb-shaped members extends from an arc-shaped portion having an arc shape and one end in the axial direction of the arc-shaped portion to one side in the axial direction. And a plurality of segment engaging portions that are spaced apart from each other in the circumferential direction of the arc-shaped portion, and each of the arc-shaped portions has a screw hole that penetrates the arc-shaped portion in the radial direction. An assembly jig for a tapered roller bearing, comprising: a segment pressing member.
円錐ころ軸受の内輪と、複数の円錐ころと、複数のセグメントを有して、各セグメントが一以上の上記円錐ころを収容する一以上のポケットを有する保持器と、請求項1に記載の円錐ころ軸受の組立用治具とを用意する部材用意工程と、
上記ダミー外輪の上記載置面を、水平面上に載置するダミー外輪載置工程と、
上記内輪載置部材の上記載置面を、上記水平面上に載置する内輪載置部材載置工程と、
上記各セグメントの上記各ポケットに上記円錐ころを収容する円錐ころ収容工程と、
上記ダミー外輪載置工程の後、全ての上記ポケットに上記円錐ころが収容された上記セグメントを、そのポケット内の上記円錐ころの転動面が上記ダミー外輪の円錐内周面上に位置すると共に、その円錐ころの小端面が上記ダミー外輪の鍔部に係止されるように、上記ダミー外輪に載置するセグメント載置工程と、
上記内輪の小径側の端部の外周面を上記内輪載置部材の上記小径側対応内周面に当接させると共に、上記内輪の小端面を上記内輪載置部材の上記小端面受止面に載置するように、上記内輪を上記内輪載置部材に載置する内輪載置工程と、
上記内輪の大径側の端部の外周面の少なくとも一部を、その少なくとも一部に対応する形状を有する上記内輪保持部材の上記大径側対応面に当接させた状態で、上記内輪の大径側の端部を上記内輪保持部材の上記固定部に固定する内輪保持工程と、
上記内輪載置工程の後に、上記櫛状の部材の各セグメント係合部が全ての上記ポケットに上記円錐ころが収容されている上記セグメントの柱部に上記内輪の径方向に重なっている状態で、締結部材を上記円弧状部の上記ねじ穴と上記内輪保持部材の上記ねじ穴とに螺合させて上記櫛状の部材を上記内輪保持部材に締め込むことにより、上記セグメント係合部で上記セグメントを上記内輪の外周円錐軌道面側に移動させて、上記セグメントが保持している上記各円錐ころを上記外周円錐軌道面上に位置させるころ軌道面配置工程と
を備えることを特徴とする円錐ころ軸受の組立方法。
The retainer having an inner ring of a tapered roller bearing, a plurality of tapered rollers, a plurality of segments, each segment having one or more pockets for accommodating one or more of the tapered rollers, and the cone according to claim 1. A member preparation step of preparing a roller bearing assembly jig;
A dummy outer ring placement step of placing the placement surface on the dummy outer ring on a horizontal surface;
An inner ring placement member placement step of placing the placement surface on the inner ring placement member on the horizontal plane; and
A tapered roller housing step of housing the tapered roller in each pocket of each segment;
After the dummy outer ring placing step, the segments in which the tapered rollers are accommodated in all the pockets are positioned on the inner circumferential surface of the dummy outer ring with the rolling surfaces of the tapered rollers in the pockets. A segment placing step for placing the tapered outer ring on the dummy outer ring so that the small end surface of the tapered roller is locked to the flange of the dummy outer ring;
The outer peripheral surface of the end on the small diameter side of the inner ring is brought into contact with the inner peripheral surface corresponding to the small diameter side of the inner ring mounting member, and the small end surface of the inner ring is brought into contact with the small end surface receiving surface of the inner ring mounting member. An inner ring placing step of placing the inner ring on the inner ring placing member so as to be placed;
In a state where at least a part of the outer peripheral surface of the end portion on the large diameter side of the inner ring is in contact with the large diameter side corresponding surface of the inner ring holding member having a shape corresponding to at least a part of the inner ring, An inner ring holding step of fixing an end portion on the large diameter side to the fixing portion of the inner ring holding member;
After the inner ring placing step, each segment engaging portion of the comb-shaped member is overlapped in the radial direction of the inner ring with the column portion of the segment in which the tapered rollers are accommodated in all the pockets. The fastening member is screwed into the screw hole of the arc-shaped portion and the screw hole of the inner ring holding member, and the comb-like member is fastened to the inner ring holding member, whereby the segment engaging portion A roller raceway surface disposing step of moving the segment toward the outer peripheral conical raceway surface side of the inner ring and positioning the tapered rollers held by the segment on the outer peripheral conical raceway surface. Roller bearing assembly method.
外周円錐軌道面を有する内輪と、
複数のセグメントを有して、上記各セグメントが、一以上のポケットを有する保持器と、
上記各セグメントの上記ポケットに収容されると共に、上記外周円錐軌道面上に位置する円錐ころと、
上記内輪の大径側の端部の外周面の少なくとも一部が当接している大径側対応面と、上記内輪の大径側の端部が固定された固定部と、略上記内輪の径方向に延在する複数のねじ穴とを有する内輪保持部材と、
複数の櫛状の部材を有して、上記各櫛状の部材が、円弧形状を有する円弧状部と、上記円弧状部の軸方向の一方側の端部からその軸方向の一方側に延在すると共に、上記円弧状部の周方向に互いに間隔をおいて位置する複数のセグメント係合部とを有し、上記各円弧状部が、その円弧状部を径方向に貫通するねじ穴を有し、上記各セグメント係合部の少なくとも一部が上記セグメントの柱部の上記径方向の外方側の端面に接触しているセグメント押圧部材と、
上記内輪保持部材の上記ねじ穴と、上記セグメント押圧部材の上記ねじ穴とに螺合して、上記セグメント押圧部材を上記内輪保持部材に締結している締結部材と
を備えることを特徴とする内輪アッセンブリ。
An inner ring having an outer circumferential conical raceway surface;
A cage having a plurality of segments, each segment having one or more pockets;
A tapered roller housed in the pocket of each segment and positioned on the outer peripheral conical raceway surface;
A large diameter side corresponding surface with which at least a part of an outer peripheral surface of an end portion on the large diameter side of the inner ring abuts, a fixed portion to which an end portion on the large diameter side of the inner ring is fixed, and a diameter of the inner ring. An inner ring holding member having a plurality of screw holes extending in the direction;
Each comb-shaped member has a plurality of comb-shaped members, and each of the comb-shaped members extends from an arc-shaped portion having an arc shape and one end in the axial direction of the arc-shaped portion to one side in the axial direction. And a plurality of segment engaging portions that are spaced apart from each other in the circumferential direction of the arc-shaped portion, and each of the arc-shaped portions has a screw hole that penetrates the arc-shaped portion in the radial direction. A segment pressing member in which at least a part of each segment engaging portion is in contact with the radially outer end surface of the column of the segment;
An inner ring comprising: a fastening member screwed into the screw hole of the inner ring holding member and the screw hole of the segment pressing member to fasten the segment pressing member to the inner ring holding member. Assembly.
JP2014006340A 2014-01-17 2014-01-17 Assembling jig and assembling method of tapered roller bearing, and inner ring assembly Pending JP2015135143A (en)

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DE102019214953A1 (en) 2019-09-30 2021-04-01 Aktiebolaget Skf Assembly tool
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CN114857175A (en) * 2022-05-11 2022-08-05 徐州罗特艾德回转支承有限公司 Retainer structure for bearing, and method for attaching and detaching retainer

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